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Document Copyrights Copyright 2006 by Kenwood Corporation. All rights reserved. No part of this manual may be reproduced, translated, distributed, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, for any purpose without the prior written permission of Kenwood. Disclaimer While every precaution has been taken in the preparation of this manual, Kenwood assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Kenwood reserves the right to make changes to any products herein at any time for improvement purposes. MICROPHONE / KEYPAD MICROPHONE KMC-35/36 SERVICE MANUAL © 2004-7 PRINTED IN JAPAN B51-8697-00 (N) 1309 KMC-35 Lever knob (PTT) (K29-9333-08) Curl cable (E30-7531-08) KMC-36 Lever knob (PTT) (K29-9333-08) Curl cable (E30-7531-08) Key top (K29-9335-08) PARTS LIST ✽ : New parts KMC-35 (Y58-3740-20), KMC-36 (Y58-3750-20) Ref. No. New parts Parts No. Description 1 2 ✽ E30-7531-08 E58-0475-05 CURL CABLE MODULAR JACK 3 4 ✽ ✽ G01-4546-08 G53-1646-08 COIL SPRING (PTT) PACKING 5 6 ✽ ✽ J19-5479-08 J19-5482-05 MIC HOLDER MIC HANGER (ACCESSORY) 7 8 9 ✽ ✽ ✽ K29-9333-08 K29-9334-08 K29-9335-08 LEVER KNOB (PTT) KNOB (PTT) KEY TOP N52-3012-60 PAN HEAD TAPPING SCREW S70-0499-08 TACT SWITCH T91-0538-05 MIC ELEMENT A 10 11 ✽ Destination KMC-36 KMC-35/36 DISASSEMBLY FOR REPAIR ■ Main PCB removal 1. Remove the four screws, the rear case and all-round packing. 2. Lift the switch PCB and remove it from the front case. (q) 3. Hold the modular connector with your fingers and move it in the direction indicated by the arrow to install the Main PCB onto the front case. Switch PCB q 3. Lift the upper part of the Main PCB using a pair of tweezers ( w ) and remove the Main PCB. ■ PTT knob installation procedure w Main PCB 1. Place the PTT knob in the front case diagonally as shown in the figure. 2. Hold down the upper part of the PTT knob ( q ) and push the PTT knob shaft down ( w ) to install the PTT knob onto the front case. w q ■ Main PCB installation procedure 1. Install the microphone holder, spacer and keytop (KMC-36 only) on the front case. 2. Tilt the Main PCB and fit the modular connector into the front case first. ■ Hot microphone modification procedure 1. Lift the jumper with a pair of tweezers or similar tool. ( q ) Note : The jumper is bonded to the board, but not strongly fixed, so it can be detached by applying light force. 2. Cut the base of the jumper into two parts with a pair of nippers or similar tool. ( w ) w q 2 KMC-35/36 CIRCUIT DESCRIPTION ■ Circuit description Hot Microphone Function Hot microphone operation can be performed by cutting the jumper (JP1). If the jumper is not cut (Normal microphone state), bias voltage is always applied to the microphone element (Q3 is always ON) and if the microphone mute of the transceiver to which the KMC-35/36 is connected is released, modulation signals can be sent even when the microphone PTT switch is not pressed. If the jumper is cut (Hot microphone state), bias voltage is applied to the microphone element only when the PTT switch is pressed (Q3 turns ON only when the PTT SW is pressed), and modulation signals cannot be sent when the microphone PTT switch is not pressed. In the Hot microphone state, only microphones whose PTT switch is pressed can send modulation signals in the environment in which several microphones are connected to the transceiver in parallel. In the Normal microphone state, if the PTT switch on one of the microphones is pressed, modulation signals are sent from all microphones. 5V Q1 DTC114EUA R2 10k 6 MIC L6 7 HK(HOOK) L7 C7 1u 16 C9 10u 16 R8 R9 1.5k *L8 8 DM E58-0475-05 1k R5 10k L5 R7 3.9k 5 ME(MIC GND) R6 0 MIC C11 L4 R3 10k L3 4 PTT 0.068u L2 3 GND S1 PTT SW 2 SB C10 *L1 S70-0499-08 1 BLC C6 1000p J1 R4 3.9k Q3 DTA144EUA 470p Q2 DTC144EUA JP1 C20 1000p R1 10k R10 0 1000p 100p 1000p 1000p 1000p *C16 C12 C17 C13 C18 C14 *C19 *C5 *C15 T91-0538-05 3 KMC-35/36 EXPLODED VIEW KMC-35 KMC-36 8 Knob (PTT) (K29-9334-08) 8 Knob (PTT) (K29-9334-08) 3 Coil spring (PTT) (G01-4546-08) 3 Coil spring (PTT) (G01-4546-08) 5 MIC holder (J19-5479-08) 5 MIC holder (J19-5479-08) 700 Spacer 700 Spacer 7 Lever knob (PTT) (K29-9333-08) 7 Lever knob (PTT) (K29-9333-08) 9 Key top (K29-9335-08) 11 MIC element (T91-0538-05) 10 Tact switch (S70-0499-08) 2 Modular jack (E58-0475-05) 4 Packing (G53-1646-08) 1 Curl cable (E30-7531-08) 6 MIC hanger (J19-5482-05) 701 Model name plate A A A A M3 x 12 : N52-3012-60 A Parts with the exploded numbers larger than 700 are not supplied. 4 1 BLC 3 GND 8 7 6 5 4 3 L5 YELLOW GRAY WHITE SHIELD BLUE BLACK RED GREEN *L8 L7 L6 R6 0 E C2 0.1u HK MIC MIC-E PTT 1 R10 0 8 7 6 5 4 3 2 Q1 DTC114EUA Q2 DTC144EUA R1 10k C4 1000p C3 0.1u 8P MODULAR PLUG C20 1000p 1k R8 Q3 DTA144EUA C9 10u 16 C7 1u 16 T91-0538-05 MIC *C25 100p *D23 *D24 L92-0444-05 L92-0444-05 KMC-36 L8 *D26 *D27 C15 NO NO 1000p 1000p C5 *Q22 2SA1162(Y) *R37 1k NO L1 *Q21 2SC2712 (Y) 100 100 100 100 NO L9 KMC-35 *Q23 2SC2712(Y) *R22 *R23 *R24 *R25 *C26 NO 1000p NO 100p C19 TC4017BF YES NO A 1000p 8 7 6 5 4 3 2 1 8 Q8 VSS 7 Q4 Q3 6 Q9 Q7 5 CAR Q6 4 INH Q2 3 CLK Q0 2 RST Q1 1 VDD Q5 *IC22 TC4017BF Q8 VSS Q4 Q3 Q9 Q7 CAR Q6 INH Q2 CLK Q0 RST Q1 VDD Q5 C16 9 10 11 12 13 14 15 16 9 10 11 12 13 14 15 16 *IC21 *R41 0 1.5k 1.5k 1.5k 1.5k 2.7k *R38 *R36 *R34 *R35 *R39 *R29 1.5k *R30 1.5k *R31 1.5k *Q24 DTC114EUA 9 # 0 * 6 8 5 4 3 7 2 1 SCHEMATIC DIAGRAM 2 1 L3 L4 COM 2 *R21 0 D 8P MODULAR PLUG *C15 1 S70-0499-08 OUT R2 10k C10 IN C CORD ASSEMBLY HANGER PLATE HANGER KNOB E58-0475-05 8 DM 7 HK(HOOK) 6 MIC 5 ME(MIC GND) 4 PTT L2 *L1 C1 1000p 1000p 100p 1000p 1000p 1000p 2 SB 3 C6 1000p R9 1.5k R3 10k JP1 J1 *C5 S1 PTT SW 0.068u R4 3.9k C11 R5 10k R7 3.9k 470p 220k 10k *R26 *R32 0 *R43 A B *C16 C12 C17 C13 C18 C14 *C19 0 IC1 NJM78L05UA *R40 *D25 1SS184 10k 47k *R42 *R28 33k *C22 1000p *R27 1k *R33 22k *C21 1000p *R44 A E KMC-35/36 1 2 3 4 5 6 7 5 KMC-35/36 SPECIFICATIONS Voltage Required ....................................... 13.6V± 15% Operating Temperature Range.................. –30°C~+60°C Microphone Sensitivity.............................. –46dB± 6dB at 1kHz (0dB=1V/Pa) Impedance ................................................ 1kΩ± 30% at 1kHz Current Drain ............................................. Less than 20mA (KMC-35) Less than 100mA (KMC-36) KENWOOD CORPORATION 2967-3, Ishikawa-machi, Hachioji-shi, Tokyo, 192-8525 Japan KENWOOD U.S.A. CORPORATION P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A. KENWOOD ELECTRONICS CANADA INC. 6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8 KENWOOD ELECTRONICS DEUTSCHLAND GMBH Rembrücker Str. 15, 63150 Heusenstamm, Germany KENWOOD ELECTRONICS BELGIUM N.V. Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium KENWOOD ELECTRONICS FRANCE S.A. 13, Boulevard Ney, 75018 Paris, France KENWOOD ELECTRONICS U.K. LIMITED KENWOOD House, Dwight Road, Watford, Herts., WD18 9EB United Kingdom KENWOOD ELECTRONICS EUROPE B.V. Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands KENWOOD ELECTRONICS ITALIA S.p.A. Via G. Sirtori, 7/9 20129 Milano, Italy KENWOOD IBERICA S.A. Bolivia, 239-08020 Barcelona, Spain KENWOOD ELECTRONICS AUSTRALIA PTY. LTD. (A.C.N. 001 499 074) 16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113 Australia KENWOOD ELECTRONICS (HONG KONG) LTD. Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T., Hong Kong KENWOOD ELECTRONICS SINGAPORE PTE LTD. 1 Genting Lane #07-00 Kenwood Building, Singapore 349544