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BGEL CONTROL OPERATION This operation description applies to BGEL series generator sets. The schematic diagram shown in Figure 7-4 is intended as an example to help follow the circuit description. Always refer to the specific wiring diagram that corresponds to the model and spec number of the generator set when troubleshooting problems. Starting Placing the Start/Run/Stop switch in the Start position connects battery ground (B-) to the K4 start relay. This energizes the K4 relay which closes two sets of contacts (K4-2,8 and K4-9, 15) that connect battery positive (B+)to the generator field windings (CR4 +), T1 ignition coil, E3 fuel solenoid valve, K5 stop relay, and K1 start solenoid. Connecting B+.as described producesthe following control responses: 0 Opening the K3-1,8 contacts disconnects B+ (CR4 positive terminal) from the generator field windings. Opening the K3-9,16 contacts disconnects B+ from the K4 start relay causing it to de-energize. De-energizing the K4 relay opens the K4-2,8 and K4- 9,15relay contacts. Opening the K4-2,8 contacts has Energizes the ignition coil (Tl) so it can begin producing an ignition spark when the breaker points open and close. Energizes the fuel solenoid valve (E3) which opens to allow fuel to flow to the carburetor. 0 solenoid valve. Closing the K3-2,8 contacts connects B+ to the run light, time meter, and battery condition meter. Flashes the field to ensure that there is adequate residual magnetism to induce voltage build up. 0 Closing the K3-9,15 contacts (which parallel the K42,8 contacts) provides an alternate pathway for supplying B+ to the T1 ignition coil and E3 fuel Energizes the K5 stop relay to open the K5 contacts. Energizes the K1 start solenoid to close the K1 contacts. no effect since they are in parallel with the closed K3-9,15 contacts which connect B+ to the ignition coil and the fuel solenoid. Opening the K4-9,15 contacts disconnects B+ from the K1 start solenoid. Deenergizing the K1 start solenoid disconnects B+ from the starter motor which stops cranking. When the S1 switch is placed in the RUN position, the engine continuesto run. Relays K2 (generatorrelay), K3 (run relay), and K5 (stop relay) are energized. while relays K1 (start solenoid) and K4 (start relay) are de-energized. Generatorvoltage is rectified to DC by the CR1 power rectifierand supplied to the battery through the charge resistor (R6). This charges the battery at a constant rate (1 ampere maximum) during set operation. Opening the K5 stop relay contacts opens the circuit that holds the K3 run relay grounded. This allows the K3 relay to energize when connected to B+. Closing the K1 startsolenoid contactsconnects B+to the starter motor. This energizes the starter motor which begins to crank the engine to initiate starting. Starter Lock-out-Run When the engine starts, the low oil pressure switch (S2)closes to connect battery ground (B-) to the K3 run re1ay.A~theenginecomes uptospeed, ACoutput voltage from the generator is suppliedto the K2 generator relay. This energizes the K2 relay which closes one set of contacts (K2-23)that connect B+ to the K3 run relay.This energizesthe K3 relay which opens two sets of contacts and closes two sets of contacts to produce the following control responses. Redistribution or publication of this document, by any means, is strictly prohibited. 7-9