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Transcript

CE5000 Series
CUTTING PLOTTER
SERVICE MANUAL
MANUAL NO. CE5000-UM-251
CE5000-UM-251-09-9370
HISTORY OF REVISIONS
No. Date issued
1
06.07.06
2
06.09.13
3
06.09.13
4
06.09.13
5
06.09.26
6
06.09.26
7
06.11.07
8
06.11.16
9
06.11.16
10
06.11.16
11
07.02.28
12 07.02.28
13
14
15
07.05.18
07.10.19
08.03.04
Description of revision
First Printing
Information for the 9e60p was added.
Part list for the steel stand ST0068 was added.
Part number for the main board of the CE5000-40 was corrected.
Procedure of upgrading the system firmware was corrected.
Section numbers were corrected.
Procedure of adjusting the pen force was corrected.
Footer of page was wrong.
Cutting Mat 40 of part number was updated.
Cutting Mat 120 of part number was updated.
Part number for the cutter pen holder was corrected.
The cutter pen holder and the pen holder thumb screw L10
were deleted from recommended parts list.
CE5000-120AP information added.
Remark of the Main Board of CE5000-120AP was corrected.
Discription for the roll stocker was corrected.
CE5000-UM-251-9370
ii
Page
All
10-1,10-12
10-9
4-1,10-1
7-13
11-10 to 11-12
7-4
4-1
4-1,10-3
4-1,10-3
10-6
4-1
Edition
01
02
02
02
03
03
04
05
05
05
06
06
All
4-1
10-15
07
08
09
CONTENTS
1. INTRODUCTION ..................................................................1-1
1.1 Main Specifications ................................................................................................... 1-1
1.2 External Dimensions .................................................................................................. 1-3
2. PARTS NAMES and FUNCTIONS ..........................................2-1
2.1 Parts Names and Functions ....................................................................................... 2-1
2.2 Assembling the Stand ................................................................................................2-5
2.3 Attaching the Basket (CE5000-60/120: Optional) .................................................... 2-12
3. OPERATIONS .................................................................... 3-1
3.1 Control Panel ............................................................................................................3-1
3.2 Menu List ..................................................................................................................3-2
3.3 Description of Special Functions A .............................................................................3-5
3.4 Description of Special Functions B .............................................................................3-8
4. RECOMMENDED PARTS LIST ............................................. 4-1
5. LIST OF TOOLS ................................................................. 5-1
5.1 Tools .........................................................................................................................5-1
5.2 Greasing And Gluing Points........................................................................................5-1
5.3 Subparts List .............................................................................................................5-1
6. DISASSEMBLY AND REASSEMBLY ..................................... 6-1
6.1 Exterior Parts............................................................................................................6-1
6.1.1
How to Replace the Right Side Cover ........................................................................................6-1
6.1.2
How to Replace the Left Side Cover ..........................................................................................6-1
6.1.3
How to Replace the Center Cover (CE5000-40/60) ...................................................................6-2
6.1.4
How to Replace the Center Cover (CE5000-120/120AP) ...........................................................6-3
6.1.5
How to Replace the Front Guide (CE5000-40/60)......................................................................6-4
6.1.6
How to Replace the Front Guide (CE5000-120/120AP) ..............................................................6-5
6.1.7
How to Replace the Rear Guide .................................................................................................6-8
6.2 Mechanical Parts .................................................................................................... 6-10
6.2.1
How to Replace the Front and Rear Media Sensors .................................................................. 6-10
CE5000-UM-251-9370
iii
6.2.2
How to Replace the Push Roller .............................................................................................. 6-11
6.2.3
How to Replace the Push Roller Arm ....................................................................................... 6-12
6.2.4
How to Replace the Cam Sensor Board ................................................................................... 6-14
6.2.5
How to Replace the Pen Block ................................................................................................ 6-15
6.2.6
How to Replace the Push Roller Sensor ................................................................................... 6-17
6.2.7
How to Replace the Y-relay Board ........................................................................................... 6-18
6.2.8
How to Replace the Cutting Mat .............................................................................................. 6-19
6.2.9
How to Replace the Control Panel Relay Board, LCD and Membrane Switch Panel....................6-20
6.2.10 How to Replace the Y-belt .......................................................................................................6-22
6.2.11 How to Replace the Y-motor ...................................................................................................6-24
6.2.12 How to Replace the X-motor ...................................................................................................6-26
6.2.13 How to Replace the Y-flexible Cable ........................................................................................6-28
6.2.14 How to Replace the Vacuum Fan .............................................................................................6-31
6.2.15 How to Replace the Main Board ..............................................................................................6-32
6.2.16 How to Replace the Power Supply ...........................................................................................6-33
6.2.17 How to Replace the Drive Roller ..............................................................................................6-34
7.
ELECTRICAL ADJUSTMENTS ...............................................7-1
7.1
DIP Switch Settings ................................................................................................... 7-1
7.2
List of Items Requiring Readjustment ......................................................................... 7-1
7.3
Explanation of the Values of the Main Board Settings ................................................. 7-2
7.4
Clearing the Non-Volatile RAM ................................................................................... 7-3
7.5
Adjusting the Pen Force .............................................................................................7-4
7.6
Adjusting the Distance Accuracy ................................................................................7-6
7.7
Inputting the Servo Gain ............................................................................................7-8
7.8
Setting the Auto-Registration Mark Sensor Option...................................................... 7-9
7.9
Adjusting the Offset of the Auto-Registration Mark Sensor ....................................... 7-10
7.10 Upgrading the System Firmware .............................................................................. 7-13
7.11 Adjusting the Pen Exchange Y Direction Value (CE5000-120AP) ............................... 7-14
7.12 Adjusting the Pen Exchange Height Value (CE5000-120AP) ...................................... 7-15
7.13 Adjusting the Spacing Between Pen 1 and Pen 2 (CE5000-120AP) ...................................... 7-16
CE5000-UM-251-9370
iv
8
SERVICE MODES ................................................................8-1
8.1 Sensor Test Mode ......................................................................................................8-1
8.2 Control Panel Membrane Switch Test Mode ................................................................8-2
8.3 Clear Setup Mode......................................................................................................8-3
9. TROUBLESHOOTING .......................................................... 9-1
9.1 The Plotter is Turned On But Doesn’t Operate .............................................................9-1
9.2 Media Loading Operations .........................................................................................9-2
9.3 Cutting Operations ....................................................................................................9-3
10. PARTS LIST ......................................................................10-1
10.1 Outer Casing ........................................................................................................... 10-1
10.2 Main Frame for CE5000-40/60 ...............................................................................10-3
10.3 Main Frame CE5000-120/120AP .............................................................................10-5
10.4 Pen Block ................................................................................................................ 10-7
10.5 Wiring Harness ........................................................................................................10-9
10.6 Stand (CE5000-60, CE5000-120, CE5000-120AP) ................... 10-10
10.7 Option Basket ........................................................................................................ 10-15
10.8 Other Parts ........................................................................................................... 10-15
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS ..................... 11-1
11.1 Block Diagrams ....................................................................................................... 11-1
11.1.1 Block Diagram for CE5000-120 .............................................................................................. 11-1
11.1.2 Block Diagram for CE5000-40/60 .......................................................................................... 11-2
11.2 Circuit Diagrams ..................................................................................................... 11-3
11.2.1 Main Board Top Section (PN5043-01A) ................................................................................... 11-3
11.2.2 Main Board Connector Block Section (PN5043-01A) ............................................................... 11-4
11.2.3 Main Board CPU Block Section (PN5043-01A)......................................................................... 11-5
11.2.4 Main Board Motor Drive Section (PN5043-01A)....................................................................... 11-6
11.2.5 Main Board FPGA Section (PN5043-01A) ................................................................................ 11-7
11.2.6 Main Board Interface Section (PN5043-01A)........................................................................... 11-8
11.2.7 Main Board Memory Block Section (PN5043-01A) .................................................................. 11-9
11.2.8 Relay and Sensor Board Section ............................................................................................11-10
11.2.9 Control Panel Membrane Switch Panel Section ......................................................................11-11
CE5000-UM-251-9370
v
11.2.10 120-Relay Board Section .......................................................................................................11-12
11.2.11 120-Pen Encoder Flexible Cable Section (PN5043-10) ...........................................................11-12
CE5000-UM-251-9370
vi
1. INTRODUCTION
1. INTRODUCTION
CAUTION
DOUBLE POLE/NEUTRAL FUSING
1.1 Main Speciﬁcations
CE5000-40CRP/60/120
Item
CPU
Conﬁguration
Drive system
Maximum cutting area
Range of guaranteed precision
Compatible media widths
Maximum media thickness
Maximum cutting speed
Speciﬁable cutting speeds
CE5000-40CRP
CE5000-60
32-bit CPU
Grit rolling
Digital servo
375 mm x 50 m
603 mm x 50 m
356 mm x 5 m*1
584 mm x 5 m*1
Minimum: 50 mm
Minimum: 50 mm
Maximum: 482 mm
Maximum: 712 mm
(19 inches)
(28 inches)
0.25 mm
60 cm/s (in all directions)
1–10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 cm/s
Cutting force
0.2 to 2.3 N
CE5000-120
1213 mm x 50 m
1194 mm x 5 m*1
Minimum: 85 mm
Maximum: 1346 mm
(52 inches)
100 cm/s (45° direction)
1–10, 15, 20, 25, 30, 35, 40, 45,
50, 55, 60, * cm/s
0.2 to 4.4 N
(20 gf to 300 gf) (31 levels)
(20 gf to 450 gf) (38 levels)
Approximately 5 mm for alphanumeric characters (varies depending on the medium, font, etc.)
0.005 mm
GP-GL: 0.1/0.05/0.025/0.01 mm; HP-GLTM *2: 0.025 mm
0.1 mm or less per 2 m*1
1 pen
Supersteel cutter blades
Water-based ﬁber-tip pens
Marking ﬁlm (PVC, ﬂuorescent, or reﬂective ﬁlm) up to 0.25 mm in thickness
(excluding high-luminosity reﬂective ﬁlm)
Interfaces
RS-232C/USB (Full Speed)
Buffer capacity
2 MB
Command modes
GP-GL, HP-GLTM *2 (selected on the control panel)
Display panel
Liquid crystal display (16 characters x 1 row)
Rated power supply
100 to 240 V AC, 50/60 Hz
Power consumption
100 VA
Operating environment
10°C to 35°C, 35% to 75% RH
Conditions for guaranteed precision 16°C to 32°C, 35% to 70% RH
External dimensions (W x D x H)
Approx.
Approx.
Approx.
Minimum character size
Mechanical resolution
Programmable resolution
Repeatability precision
No. of pens mountable
Compatible cutter type
Compatible pen type
Compatible cutting ﬁlm
Weight
623 x 285 x 223 mm
Approx. 9.4 kg
851 x 585 x 1004 mm*3
Approx. 25 kg*3
*1: Varies depending on the type of Graphtec-authorized ﬁlm and the cutting conditions
*2: HP-GLTM is a registered trademark of Hewlett-Packard Company.
*3: Including the stand
CE5000-UM-251-9370
1-1
1,487 x 744 x 1194 mm*3
Approx. 39.1 kg*3
1. INTRODUCTION
CE5000-120AP
Item
CE5000-120AP
CPU
32-bit CPU
Configuration
Grit rolling
Drive system
Digital servo
Maximum cutting area
1164 mm x 50 m
Maximum guaranteed cutting area
1164 mm x 3 m*1
Compatible media widths
Media widths 160 to 270, 300 to 400, 440 to 540, 580 to 680, 710 to 810, 850 to
950, 990 to 1090, 1120 to 1220 mm (the effective drawing area is the
maximum obtainable area for the corresponding medium width) Up to
1180 mm when roll media (2-inch core) is used
Maximum roll outer diameter 190 mm
Media types
Fine quality paper for apparel patterns (64 to 130 g/m2)
Roll media diameter: 2-inch, 3-inch
Maximum cutting speed
60 cm/s
Specifiable cutting speeds
1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 cm/s
Cutting force
20 to 300 gf (31 levels)
Mechanical resolution
0.005 mm
Programmable resolution
GP-GL: 0.1/0.5/0.025/0.01 mm, HP-GLTM *3: 0.025 mm
Repeatability precision
Mechanical precision Within 0.1 mm/3m*2
Guaranteed precision Within ±0.5 mm/3 m, up to a maximum of five consecutive pages*1
No. of pens mountable
Compatible cutter blade type
Compatible pen type
Interfaces
Buffer capacity
Command modes
Display panel
Rated power supply
Power consumption
Operating environment
Conditions for guaranteed precision
External dimensions (W x D x H)
Weight
(cutter pen/plotter pen exchange precision is also included)
2
Supersteel
Water-based fiber-tip pens, Oil-based ballpoint pen
RS-232C/USB 2.0 (Full speed)
2 MB
GP-GL, HP-GLTM *3 (selected on the control panel)
LCD (16 characters x 1 row)
100 to 240 V AC, 50/60 Hz
100 VA
10°C to 35°C, 35% to 75% RH
16°C to 32°C, 35% to 70% RH
Approx. 1,487 x 656 x 1189 mm
43 kg
*1: When the following Graphtec-specified conditions have been met:
• Graphtec-specified paper must be used for cutting/plotting.
• “PAPER LOAD: 2” must be specified for the PAPER LOAD setting and “UNTIL: 180 seconds” for the PAPER READY
TIME setting.
• After five pages have been cut/plotted consecutively, the paper must be reloaded.
• If expansion or contraction of the paper due to temperature and/or humidity changes has occurred during a cutting
or plotting operation, the following margins of error are added to the repeatability precision value:
0.1 mm/°C, 0.3 mm/10% RH.
*2: The precision specification is the precision that was obtained when Graphtec’s mylar film was used to measure the
mechanical precision. Please note that as only fine quality pattern paper can be used with this device, the precision
may differ slightly.
*3: HP-GLTM is a registered trademark of Hewlett-Packard Company.
CE5000-UM-251-9370
1-2
1. INTRODUCTION
1.2 External Dimensions
CE5000-40CRP
223
（221）
322
623
285
443
Units: mm
Dimensional accuracy: ±5 mm
CE5000-60
851
1004
585
Units: mm
Dimensional accuracy: ±5 mm
CE5000-UM-251-9370
1-3
1. INTRODUCTION
CE5000-120
1487
1194
744
Units: mm
Dimensional accuracy: ±5 mm
CE5000-120AP
1189
1487
1020
Units: mm
CE5000-UM-251-9370
1-4
Dimensional accuracy: ±5 mm
2. PARTS NAMES and FUNCTIONS
2. PARTS NAMES and FUNCTIONS
2.1 Parts Names and Functions
Front View
Cutting mat
Grit roller
Pen carriage
Pen holder
Media set lever
Control panel
Push rollers
Serial (RS-232C)
interface connector
USB interface
connector
The above illustration is of the CE5000-120 model.
Cutting mat
: Cutting or plotting is performed on this mat.
Grit roller
: Feeds the medium backward or forward
Push rollers
: Push the medium against the grit roller
Pen carriage
: Moves the cutter pen to the left and right
Pen holder
: Holds the cutter pen and moves it up and down
Media set lever
: Raises or lowers the push rollers during loading of a
medium
Control panel
: Used to operate the cutting plotter and set functions
USB interface connector
: Used to connect a USB cable
Serial (RS-232C) interface connector
: Used to connect an RS-232C serial interface cable
CE5000-UM-251-9370
2-1
2. PARTS NAMES and FUNCTIONS
Rear View
Power switch
AC power inlet
Stock rollers
Stoppers
Stand
The above illustration is of the CE5000-120 model.
AC power inlet
: Connects the power cord to the cutting plotter
Power switch
: Turns the power supply to the cutting plotter on or off
Stand
: Supports the cutting-plotter unit
Stock rollers
: Hold the roll media
Stoppers
: Used to determine the position of the roll media loaded
CE5000-UM-251-9370
2-2
2. PARTS NAMES and FUNCTIONS
Front View (CE5000-120AP)
Cutter pen holder
Pen holder
Pen station
Cutting mat
Control panel
Grit roller
Pen carriage
Media set lever
Serial (RS-232C)
interface connector
USB
interface connector
Stopper
Stock shaft
Push rollers
Cutting mat
: Cutting or plotting is performed on this mat.
Grit roller
: Feeds the medium backward or forward.
Push rollers
: Pushes the medium against the grit rollers.
Pen carriage
: Moves the cutter pen to the left and right.
Cutter pen holder
: Hold the cutter pen and moves it up and down.
Pen holder
: Holds the pen and moves it up and down.
Pen station
: Used to mount the pen before it is used.
Media set lever
: Raises or lowers the push rollers during loading of a
medium.
Control panel
: Used to operate the cutting plotter and set functions.
USB interface connector
: Used to connect a USB cable.
Serial (RS-232C) interface connector
: Used to connect an RS-232C serial interface cable.
Stock shaft
: Used to load roll media.
Stoppers
: Used to hold a roll medium in place (left and right, one
each).
CE5000-UM-251-9370
2-3
2. PARTS NAMES and FUNCTIONS
Rear View (CE5000-120AP)
Power switch
AC power inlet
Stand
Basket
Alignment shaft
AC power inlet
: Connects the power cord to the cutting plotter.
Power switch
: Turns the power supply to the cutting plotter on or off.
Stand
: Supports the cutting-plotter unit.
Alignment shaft
: Used when loading roll media.
Basket
: Used to catch media after it has been cut.
CE5000-UM-251-9370
2-4
2. PARTS NAMES and FUNCTIONS
2.2 Assembling the Stand
CE5000-60/120:Standard
Stand Construction
The stand is made up of the following parts.
Stand feet (L/R)
Stand side bar（L/R）
Center bar
CE5000-60
CE5000-60
CE5000-60
CE5000-120
CE5000-120
CE5000-120
Hexagonal socket bolt
(M5) x 12
Hexagonal socket bolt
Coin screw x 4
(M6) x 8
CE5000-120 only
CE5000-60 only
Allen wrench (M5)
Allen wrench (M6)
CE5000-120 only
Stand Assembly Instructions
(1) Fasten the stand feet (L/R) to the side bars (L/R) with the hexagonal socket bolts (M5), using the Allen
wrench.
CE5000-60
Hexagonal
socket bolt (M5)
CE5000-120
Front
Hexagonal
socket bolt (M5)
Front
Stand foot
Stand foot
Stand side bar
Stand side bar
* There are three
bolt holes, but
the center one
is not used.
Stopper
(2) Fasten the stand tops (L/R) to the stand side bars (L/R) with the hexagonal socket bolts (M5), using the
Allen wrench.
CE5000-60
Hexagonal
socket bolt (M5)
CE5000-120
Stand top
Stand top
Stand side bar
CE5000-UM-251-9370
Hexagonal
socket bolt (M5)
Stand side bar
2-5
2. PARTS NAMES and FUNCTIONS
(3) Loosely fasten the stand side bars (L/R) to the center bar with the hexagonal socket bolts (CE5000-60:
M5, CE5000-120: M6), using the Allen wrench.
CE5000-60
Center bar
Center bar
Hexagonal
socket bolt
(M6)
Stand side bar
Stand side bar
Hexagonal
socket bolt
(M6)
CE5000-120
(4) Mount the CE5000 cutting plotter on the stand by inserting the positioning pins on the stand into the
positioning holes on the underside of the cutting plotter. Fasten using the four coin screws or hexagonal
socket bolts (M6).
CE5000-60
Positioning pins
Stand
CE5000-60
Coin screws
CE5000-120
Positioning pins
CE5000-120
Stand
Hexagonal socket
bolts (M6)
(5) Tighten the hexagonal socket bolts loosely fastened in step 3.
CE5000-UM-251-9370
2-6
2. PARTS NAMES and FUNCTIONS
CE5000-120AP:Standard
Stand Construction
The stand is made up of the following parts.
Stand side bar x 2 (L/R)
Center bar x 1
Hexagonal socket bolt (M6) x 8
Allen wrench (M6) x 1
Stopper x 2 (L/R)
Alignment shaft x 1
Stock shaft x 1
Basket Construction
Sheet support pipe x 2
Sheet support pipe bracket x 2
CE5000-UM-251-9370
Sheet x 1
Rubber cap x 4
2-7
Hexagonal socket bolt (M6) x 4
2. PARTS NAMES and FUNCTIONS
Stand Assembly Instructions
(1) Fasten the center bar to the stand side bars (L/R) temporarily with the hexagonal socket bolts (M6),
using the Allen wrench.
��
��
��
��
��
(2) Fasten the sheet support pipe brackets to the stand tops with the hexagonal socket bolts (M6).
��
��
CE5000-UM-251-9370
2-8
2. PARTS NAMES and FUNCTIONS
(3) Insert the sheet support pipes into the sheet support pipe brackets. Use the lower holes for the pipe that
will be at the front of the cutting plotter, and the upper holes for the pipe that will be at the rear.
Remove the tape from the ends of the pipes to expose the adhesive, and then ﬁt the rubber caps on
ﬁrmly.
��
��
��
(4) Mount the CE5000-120AP on the stand by inserting the positioning pins on the stand into the positioning
holes on the underside of the cutting plotter and then fasten with the four hexagonal bolts (M6).
Make sure that the casters with the stoppers are at the front.
CE5000AP
cutting plotter
Positioning pin
Stand
Hexagonal
socket bolt (M6)
Stoppers
CE5000-UM-251-9370
2-9
2. PARTS NAMES and FUNCTIONS
(5) Attach the media guide bracket to the underside of the front panel. Loosen the two decorative screws
that are attached to the underside of the front panel (one on each side) by two or three turns, slot the
bracket in, and then tighten the screws.
Pin
Decorative screw
Media guide bracket
(6) Attach the alignment shaft to the top of the stand. Loosen the attached bindhead screws A (M4) two or
three turns, and then insert the brackets on the end of the shaft using the elongated screw holes. Tighten
the screws to hold the brackets in place. Push the shaft in until it contacts the curved area indicated by “a”
in the ﬁgure below, and then tighten the A (M4) bindhead screws.
When the shaft has been attached, tighten the bindhead screws B (M4), and check that the shaft does
not rotate. The bindhead screws B are screws to prevent the shaft from rotating. Position the shaft as
desired (check both the rotation direction and the horizontal direction) and then tighten the screws.
a
a
a
��
��
��
��
��
��
��
(7) Tighten all the hexagonal bolts that were temporarily fastened in step 1.
CE5000-UM-251-9370
2-10
2. PARTS NAMES and FUNCTIONS
(8) Pull out the sheet support pipes, and attach the sheet to them. Pass the sheet over the center bar, and
fasten the ends to the support pipes using the press-studs.
Sheet support pipe
Pass over the center bar
Press-stud
Side view
Sheet
Sheet
center bar
(9) Attach the stoppers (L/R) to the stock shaft and then attach the shaft to the top of the stand.
Stopper
CE5000-UM-251-9370
Stock shaft
2-11
Collar
2. PARTS NAMES and FUNCTIONS
2.3 Attaching the Basket (CE5000-60/120: Optional)
Basket Construction
The basket is made up of the following parts.
Sheet support pipe
Sheet
Hexagonal socket bolts (M6) x 4
Basket Assembly Instructions
(1) Detach the four coin screws or hexagonal socket bolts (M6), and separate the cutting plotter from the
stand.
(2) Attach the sheet support pipe to the stand tops, and fasten using the hexagonal socket bolts.
Sheet support pipe
Hexagonal socket bolts (M6)
Stand top
Sheet support pipe
CE5000-60
Hexagonal socket bolts (M6)
Stand top
CE5000-120
CE5000-UM-251-9370
2-12
2. PARTS NAMES and FUNCTIONS
(3) Mount the CE5000 cutting plotter on the stand by inserting the positioning pins on the stand into the
positioning holes on the underside of the cutting plotter. Fasten using the four coin screws or hexagonal
socket bolts (M6).
CE5000-60
Positioning pins
Stand
CE5000-60
Coin screws
CE5000-120
Positioning pins
Stand
Hexagonal
socket bolts (M6)
CE5000-120
(4) Pull out the sheet support pipe and attach the sheet. Divide the sheet over the center bar, and then
fasten the sheet to the sheet support pipe using the press-studs.
CE5000-60
Sheet support pipe
Sheet
Divide over the center bar
Press-studs
Divide over
the center bar
Sheet support pipe
Press-studs
CE5000-120
Sheet
CE5000-UM-251-9370
2-13
3. OPERATIONS
3. OPERATIONS
3.1 Control Panel
Indicator Lamp
STATUS .....Illuminates while the power to the cutting
plotter is turned on, and goes out when
the cutting plotter is in PAUSE status.
This lamp flashes when data is being
received from an interface, regardless
of whether or not the cutting plotter is in
PAUSE status.
Panel Keys
TEST..........Press this function key to conduct
a cutting test and check the cutting
conditions.
PREV. ........Press this function key to view the
previous display on the LCD when in
PAUSE status.
NEXT .........Press this function key to view the next
display on the LCD when in PAUSE
status.
COND. .......Press this function key to view the cutterpen condition settings.
PAUSE.......Press this function key once in READY status to switch to PAUSE status in order to change
the various settings. Press it again to cancel the PAUSE status. Pressing this key while
cutting or plotting is in progress stops the cutting or plotting.
ENTER ......Pressing this function key registers the cutting or plotting conditions set.
POSITION .These keys are used to move the cursor or change the settings on the LCD display on the
function setting screens. Press these keys when in PAUSE status to move the pen carriage
or the medium.
ORIGIN ......Press this function key to set the origin point. The pen position is set as the origin point when
this key is pressed.
CE5000-UM-251-9370
3-1
3. OPERATIONS
3.2 Menu List
Pressing the (PAUSE) key in READY mode displays the PAUSE menu, enabling the various settings to be
made. Select the required menu by scrolling through the list using the (NEXT) and (PREV.) keys.
CE5000-40CRP
MOVE TO R. MARK
FEED
AUTO PRE FEED
MARK MODE
TANGENTIAL
MARK POSITION
AUTO REG. MARK
MARK TYPE
CLEAR BUFFER
MARK SIZE
AXIS ALIGNMENT
MARK DIST. ADJ.
DISTANCE ADJUST
MARK OFFSET
PAGE LENGTH
MARK SENSOR ADJ1
PLOT AREA
MARK SENSOR ADJ2
EXPAND
MARK AUTO SCAN
ROTATE
MARK SENSOR ADJ
MIRROR
COPY
SORT
RS-232C
COMMAND
GP-GL
STEP SIZE
COMMAND
HP-GL
ORIGIN PT
COMMAND
BLADE WEAR SETUP
(Special function only displayed for BLADE WEAR SETUP “ON ”)
PEN UP/DOWN
FACTOR
TEST
PEN UP SPEED
OFFSET FORCE
OFFSET ANGLE
STEP PASS
INIT. DOWN FORCE
COND. PAT.
SELF TEST
DUMP
CUT MODE
PRESS TEST CUT
LENGTH UNIT
FOLDING LINE SET
CE5000-UM-251-9370
SET BLADE GROUP
3-2
CLEAR GROUP
3. OPERATIONS
CE5000-60/120
MOVE TO R. MARK
FEED
The Registration Mark Sensor function is an option.
AUTO PRE FEED
MARK MODE
TANGENTIAL
MARK POSITION
AUTO REG. MARK
MARK TYPE
CLEAR BUFFER
MARK SIZE
AXIS ALIGNMENT
MARK DIST. ADJ.
DISTANCE ADJUST
MARK OFFSET
PAGE LENGTH
MARK SENSOR ADJ1
PLOT AREA
MARK SENSOR ADJ2
EXPAND
MARK AUTO SCAN
ROTATE
MARK SENSOR ADJ
MIRROR
COPY
SORT
RS-232C
COMMAND
GP-GL
STEP SIZE
COMMAND
HP-GL
ORIGIN PT
COMMAND
BLADE WEAR SETUP
SET BLADE GROUP
PEN UP/DOWN
FACTOR
TEST
PEN UP SPEED
OFFSET FORCE
OFFSET ANGLE
STEP PASS
INIT. DOWN FORCE
COND. PAT.
SELF TEST
DUMP
CUT MODE
PRESS TEST CUT
LENGTH UNIT
CE5000-UM-251-9370
3-3
CLEAR GROUP
3. OPERATIONS
CE5000-120AP
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(ENTER) key
(ENTER) key
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CE5000-UM-251-9370
3-4
3. OPERATIONS
3.3 Description of Special Functions A
The cutting plotter is provided with the special functions described below. These functions are speciﬁed only
in special situations, and are not normally used.
(1) Turn on the cutting plotter while holding down the
key. The menus for setting the special functions are
displayed.
CE5000-40/60/120
In GP-GL command mode
In HP-GL command mode
":", ";" ENABLED
MODEL
"W"
PRIORITY
PEN DOWN
PRIORITY
INIT.B
MANUAL
INIT.B
2mm
7550
MANUAL
2mm
UP MODE DISABLED
UP MODE DISABLED
MEDIA
ENABLED
MEDIA
ENABLED
HOME
ENABLED
HOME
ENABLED
CIRCLE
B.W.S.
DISABLED
B.W.S.
AUTO
DISABLED
CE5000-120AP
In GP-GL command mode
In HP-GL command mode
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(2) Scroll up or down to select the required menu using the (NEXT) or (PREV.) keys.
(3) Select the setting details using the
and
keys, and press the (ENTER) key to register the setting. To
cancel, press the (NEXT) or (PREV.) key. The next menu is displayed.
(4) Once all the settings have been made, turn off the cutting plotter.
CE5000-UM-251-9370
3-5
3. OPERATIONS
¡Enabling/Disabling the “:” and “;” Commands (when the COMMAND setting is GP-GL)
This function enables or disables the “:” and “;” commands when the COMMAND setting is GP-GL. If
the ﬁrst part of the data is lost, these commands may be having an adverse effect. In this case, set this
function to DISABLED (the default setting is ENABLED).
¡Moving the Pen While Raised or Lowered in Response to the “W” Command (when the COMMAND
setting is GP-GL)
This function selects whether, upon receipt of the “W” command for the drawing of arcs, the cutting
plotter moves the pen to the specified starting position, raised or in the pen status (raised or lowered)
that was in effect immediately prior to receipt of the “W” command.
When PEN DOWN is selected, the pen is moved to the starting position for the drawing of arcs in the
pen status (raised or lowered) that was in effect immediately prior to receipt of the “W” command.
When PEN UP is selected, the pen is moved to the starting position for the drawing of arcs in the raised
status. This setting is only effective if a cutter blade has been selected in the cutter-pen settings.
(The default setting is PEN UP.)
¡Model ID Response (when the COMMAND setting is HP-GL)
This function sets the response to the “OI” command when the COMMAND setting is HP-GL.
When 7550 is set, the “OI” command response is 7550.
When 7586 is set, the “OI” command response is 7586.
(The default setting is 7550.)
¡SETTING PRIORITY
This function sets whether the cutting plotter places priority on the cutting conditions specified through
command input from the computer or through manual settings (on the cutting-plotter control panel).
When MANUAL is selected, cutting is performed using the cutting conditions set at the control panel,
and cutting conditions sent from the computer are ignored.
When PROGRAM is selected, cutting is performed using the cutting conditions specified in a received
cutting-condition command. If no commands are received, cutting is performed using the cutting
conditions set at the control panel.
(The default setting is MANUAL.)
¡Blade-Tip Initial Position Setting (Except CE3000-120AP)
The cutter blade is placed on the medium to orient it after the power is turned on or the cutter-pen
conditions are set. This is referred to as “initializing” the cutter blade.
This function sets the “Blade-Tip Initial Position” for this operation.
When 2 mm BELOW is selected, initial blade control is performed at a position 2 mm below the cutting
start position.
When OUTSIDE is selected, initial blade control is performed outside of the effective cutting/plotting
area.
(The default setting is 2 mm BELOW.)
CE5000-UM-251-9370
3-6
3. OPERATIONS
¡Enabling/Disabling PEN UP MOVE
This function sets whether the pen will travel to each point speciﬁed or only from the initially speciﬁed
point to the last speciﬁed point when consecutive commands are received specifying pen movement
while it is raised.
When ON is selected, the pen travels consecutively to each coordinate speciﬁed by the data received.
When OFF is selected, the pen travels directly from the initially speciﬁed point to the last speciﬁed point.
(The default setting is OFF.)
¡Enabling/Disabling the Media Sensors
This function sets the media sensors that detect the size of the medium in the feed direction.
When ON is selected, the feed-direction media sensors are enabled.
When OFF is selected, the feed-direction media sensors are disabled.
(The default setting is ON.)
¡Enabling/Disabling the Home Sensors
This function sets the home sensors that detect the width of the medium.
When ON is selected, the home sensors are enabled.
When OFF is selected, the home sensors are disabled.
(The default setting is ON.)
¡Circle-Command Resolution Setting (when the COMMAND setting is HP-GL)
This function sets whether the resolution is automatically set or ﬁxed at a constant 5 degrees when a
cutting-plotter circle command is output while the COMMAND setting is HP-GL.
(The default setting is Auto.)
¡Enabling/Disabling Blade Wear Detection
When ON is selected, the blade wear-detection setting is enabled and the blade wear-detection setting
menu is displayed in the PAUSE menu.
When OFF is selected, the blade wear-detection setting is disabled, and the blade wear-detection setting
menu is removed from the PAUSE menu and is not displayed.
(The default setting is OFF.)
¡Setting the Cross-Cut Force (CE5000-120AP only)
The cross-cut force can be set in the range “1” to “31”.
(The default value is 20)
¡PAUSE Key Setting
Selects the screen to be displayed when you press the (PAUSE) key while cutting or plotting.
If you serect “HOLD” the cutting plotter stops cutting or plotting and displays a jobselect screen
prompting you to choose to continue or stop cutting/plotting.
If you serect “MENU” the cutting plotter stops cutting or plotting and displays a pause menu screen.
(The default setting is MENU)
CE5000-UM-251-9370
3-7
3. OPERATIONS
3.4 Description of Special Functions B
These functions are speciﬁed only in the special situations described below, and are not normally used.
¡Display Language Setting (MENU LANGUAGE SELECTION)
This function sets the language used on the display. One of six languages can be selected: English,
French, German, Italian, Spanish, or Japanese.
(1) Turn the cutting plotter on while holding down the (ENTER) and (ORIGIN) keys simultaneously. The
special functions B setting menu is displayed.
DISPLAY
(2) Use the
ENGLISH
and
keys to select the desired display language, and then press the (ENTER) key to
conﬁrm. To cancel, press the (NEXT) or (PREV.) key.
(3) Once all the settings have been made, turn off the cutting plotter.
CE5000-UM-251-9370
3-8
4. RECOMMENDED PARTS LIST
4. RECOMMENDED PARTS LIST
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Part No.
095002122
621360021
621350041
621351051
621250520
095013010
621233201
621113022
621153202
791230710
792130700
792130713
792130715
682900551
692132330
692132340
682132200
692132350
692132360
692132320
561080004
792130704
792130705
792130704
792130702
792130703
792130716
792130707
792130706
792130708
792130709
792130710
682132080
562060004
792130711
792130712
621232202
621232000
621232100
314690020
Description
Push Roller
Cutting Mat 40
Cutting Mat 60
Cutting Mat 120
Cutting Mat 120AP
Roller BB13
Y Belt 40
Y Belt 60
Y Belt 120
Y Drive Pulley
Main Board CE5000-60/120
Main Board CE5000-40CRP
Main Board CE5000-120AP
Fan, KLDC24Z4-913A
Y Flexible Cable 40/60
Y Flexible Cable 120/120AP
Power Supply
Cam Sensor Flexible Cable
Push Roller Sensor Flexible Cable
Control Panel Flexible Cable
Paper Sensor
X Motor for CE5000-40/60
X Motor for CE5000-120
Y Motor for CE5000-40/60/120
Pen Block Assy for CE5000-40/60
Pen Block Assy for CE5000-120
Pen Block Assy for CE5000-120AP
Y Relay Board
Control Panel Relay Board
Push Roller Sensor Board
Cam Sensor Board
Auto Registration Mark Sensor Board
Control Panel Membrane Switch Panel
LCD
X Motor Relay Board
Fan Relay Board
Drive Roller 120
Drive Roller 60
Drive Roller 40
Drive Roller Bearing, 6900ZZNXR
CE5000-UM-251-9370
-40
2
1
–
–
–
7
1
–
–
1
–
1
–
1
1
–
1
1
1
1
2
1
–
1
1
–
–
1
1
1
1
1
1
1
–
–
–
–
1
2
4-1
-60
2
–
1
–
–
7
–
1
–
1
1
–
–
1
1
–
1
1
1
1
2
1
–
1
1
–
–
1
1
1
1
1
1
1
–
–
–
1
–
2
-120
3
–
–
1
–
7
–
–
1
1
1
–
–
2
–
1
1
1
1
1
2
–
1
1
–
1
–
1
1
1
1
1
1
1
1
1
1
–
–
2
-120AP
3
–
–
–
1
7
–
–
1
1
–
–
1
2
–
1
1
1
1
1
2
–
1
1
–
–
1
1
1
1
1
–
1
1
1
1
1
–
–
2
Remarks
CE5000-60/120
CE5000-40CRP
CE5000-120AP
FPC504303
FPC504304
SNP-Y119
FPC504305
FPC504306
FPC504302
PS117ED1
DMN37JE-001
UGFMED-B5LGRA5
DMN37JE-001
PN5043-05
PN5043-04
PN5043-06
PR5043-07
PN5043-09
PN5043-08
RCM-2122R-B
PN5043-11
PN5043-12
CE5000-120/AP
CE5000-60
CE5000-40
5. LIST OF TOOLS
5. LIST OF TOOLS
5.1 Tools
No.
1
2
3
4
5
6
7
8
Adjustment Item
Jig
Pen force adjustment
Cutter pen holder (CB09)
Distance adjustment
Pen block height adjustment
10 mm height block
Firmware update
X-drive belt tension adjustment
Y-drive belt tension adjustment
Replacing the main board
Replacing the vacuum fan
Tool
Colex gauge (50,300,500 gf)
Glass scale
PC, USB I/F cable
Push-pull gauge (2 kg)
Push-pull gauge (2 kg)
Short screwdriver (50 mm)
5.2 Greasing And Gluing Points
No.
1
2
3
4
5
6
7
8
9
10
Grease or Glue Point
Cam
X-drive motor pulley
Y-drive motor pulley
X-drive pulley
Y-drive pulley
Y-tension pulley
Y-rail, push roller assy sliding area
Y-motor drive pulley set screws
X-motor drive pulley set screws
X-drive pulley set screws
Grease or Glue name
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Loctite 222
Loctite 222
Loctite 222
Application quantity
Suitable quantity
Suitable quantity
Suitable quantity
Suitable quantity
Suitable quantity
Suitable quantity
Suitable quantity
Small quantity
Small quantity
Small quantity
5.3 Subparts List
No.
1
2
3
4
5
6
7
8
9
10
11
Where used
Front guide 120
Rear paper sensor
Y-relay board core
Y-rail
Y-relay board
Vacuum fan wiring harness
Y-motor
Tension pulley
Drive roller bearing
Cam sensor bracket
Cam sensor bracket
CE5000-UM-251-9370
Subpart name
Measuring tape
Outdoor use cutting sheet, black
Double-sided adhesive tape
Double-sided adhesive tape
Harness tiewrap
Harness tiewrap
Bush
Bush
Bush
Bush
Washer
5-1
Size
250 mm x 2
7 x 15 mm, thickness 0.08 to 0.1 mm
10 x 20 mm
10 x 15, 10 x 50 mm
About 100 x 2.5 mm, t=1.0 mm
About 100 x 2.5 mm, t=1.0 mm
5 x 3 mm
4 x 3 mm
3 x 4.5 mm
4 x 2, 4 x 12 mm
4 mm
6. DISASSEMBLY AND REASSEMBLY
6. DISASSEMBLY AND REASSEMBLY
6.1 Exterior Parts
6.1.1 How to Replace the Right Side Cover
How to detach the right side cover
(1) Remove the three M4L6 binding head screws from the right side cover.
Note: Hold the right side cover after you have detached the screws; there is a ﬂexible cable inside the cover.
(2) Disconnect the ﬂexible cable which is connected to the control panel relay board.
M3L6 TP head screw
M4L6 binding
head screw
Center cover
Left side cover
Right side cover
M4L6 binding
head screw
How to reinstall the right side cover
(1) Connect the ﬂexible cable to the control panel relay board, and mount the right side cover.
(2) Fasten the three M4L6 binding head screws.
6.1.2 How to Replace the Left Side Cover
How to detach the left side cover
(1) Remove the three M4L6 binding head screws from the left side cover.
How to reinstall the left side cover
(1) Fasten the three M4L6 binding head screws.
CE5000-UM-251-9370
6-1
6. DISASSEMBLY AND REASSEMBLY
6.1.3 How to Replace the Center Cover (CE5000-40/60)
How to detach the center cover
(1) Remove the two M3L6 TP head screws from the center cover.
M3L6 TP head screw
M4L6 binding
head screw
Center cover
Left side cover
Right side cover
M4L6 binding
head screw
How to reinstall the center cover
(1) Mount the center cover and fasten the two M3L6 TP head screws.
CE5000-UM-251-9370
6-2
6. DISASSEMBLY AND REASSEMBLY
6.1.4 How to Replace the Center Cover (CE5000-120/120AP)
How to detach the center cover
(1) Remove the three M3L6 TP head screws from the center cover.
M3L6 TP head screw
Center cover
Right side cover
Left side cover
How to reinstall the center cover
(1) Mount the center cover and fasten the three M3L6 TP head screws.
CE5000-UM-251-9370
6-3
6. DISASSEMBLY AND REASSEMBLY
6.1.5 How to Replace the Front Guide (CE5000-40/60)
How to detach the front guide (CE5000-60)
(1) Remove the two M3L6 binding head screws from front guide 40.
(2) Remove the M3L6 binding head screw from front guide 60.
(3) Pull out the front guides to the front.
Front guide 60
M3L6 binding
head screw
Front guide 40
M3L6 binding
head screw
How to detach the front guide (CE5000-40)
(1) Remove the two M3L6 binding head screws from front guide 40.
(2) Pull out the front guide to the front.
How to reinstall the front guide (CE5000-60)
(1) Install front guide 60 and fasten the one M3L6 binding head screw.
(2) Install front guide 40 and fasten the two M3L6 binding head screws.
How to reinstall the front guide (CE5000-40)
(1) Install front guide 40 and fasten the two M3L6 binding head screws.
CE5000-UM-251-9370
6-4
6. DISASSEMBLY AND REASSEMBLY
6.1.6 How to Replace the Front Guide (CE5000-120/120AP)
There are two measuring tapes on the front guide of the CE5000-120. You have to attach new tapes after
replacing the front guide.
How to detach the front guide (CE5000-120/120AP)
(1) Remove the three M3L6 TP head screws from front guide 120.
(2) Pull out the front guide to the front.
M3L6 TP
head screw
The top of the front guide is hooked onto these holders.
Front guide notch
Front guide
CE5000-UM-251-9370
6-5
6. DISASSEMBLY AND REASSEMBLY
How to reinstall the front guide (CE5000-120)
(1) Have ready two 250 mm-long measuring tapes when you replace the front guide.
Front guide 120
Fold back a 30-mm length of tape at this edge.
Make sure that a thick line is right on the edge.
Affix approx. 205 mm of the tape here, and
fold back the rest of the tape to the inside of the guide.
Measuring tape
(2) Clean the surface of the front guide 120 with alcohol at the locations where the measuring tapes will be
afﬁxed.
(3) Afﬁx the measuring tapes as shown in the above ﬁgure.
CE5000-UM-251-9370
6-6
6. DISASSEMBLY AND REASSEMBLY
(4) Install the front guide as shown below.
M3L6 TP
head screw
Hook the front guide notches onto these holders.
Front guide notch
Front guide
(5) Slide in front guide 120 and hook the notches onto the main frame as shown in the above ﬁgure.
(6) Fasten the three M3L6 TP head screws.
CE5000-UM-251-9370
6-7
6. DISASSEMBLY AND REASSEMBLY
6.1.7 How to Replace the Rear Guide
How to detach the rear guide
(1) Remove the two M3L6 binding head screws from the rear guide.
(Remove the three M3L6 binding head screws from the rear guide for the CE5000-120/120AP.)
(2) Set the cam lever to the media hold position.
(3) Pull out the rear guide to the rear.
M3L6 binding
head screw
How to install the rear guide
(1) Slide in the rear guide and hook the notches to the left and right side plates as shown in the ﬁgure below.
(The CE5000-120/120AP has six notches; two notches for the left and right side plates, and four notches
for the center chassis.)
Rear guide
M3L6 binding
head screw
Notch
Hook this rear guide notch onto the side plate.
Notch
CE5000-UM-251-9370
6-8
6. DISASSEMBLY AND REASSEMBLY
(2) Fasten the two M3L6 binding head screws.
(Fasten the three M3L6 binding head screws for the CE5000-120/120AP.)
CE5000-UM-251-9370
6-9
6. DISASSEMBLY AND REASSEMBLY
6.2 Mechanical Parts
6.2.1 How to Replace the Front and Rear Media Sensors
How to detach the front or rear media sensor
(1) Detach the front or rear guide (Front guide: see Subsection 6.1.5 for CE5000-40 and 60, and
Subsection 6.1.6 for CE5000-120/120AP; Rear guide: see Subsection 6.1.7).
(2) Remove the M3L12 binding head screw attaching the sensor.
(3) Disconnect the sensor from the connector.
Front media sensor
M3L12
binding head
screw
Rear media sensor
How to reinstall the front media sensor
(1) Connect the sensor to the connector.
(2) Fasten the M3L12 binding head screw to mount the sensor.
(3) Install the front guide.
How to reinstall the rear media sensor
(1) Connect the sensor to the connector.
(2) Fasten the M3L12 binding head screw to mount the sensor.
(3) Install the rear guide.
CE5000-UM-251-9370
6-10
6. DISASSEMBLY AND REASSEMBLY
6.2.2 How to Replace the Push Roller
How to detach the push roller
(1) Detach the right side of the E-ring from the push roller shaft.
Push roller arm
Push roller
E-ring
Push roller shaft
(2) Detach the push roller shaft from the push roller arm from the left side.
(3) Detach the push roller.
How to reinstall the push roller
(1) Reattach the push roller in the reverse order in which it was detached.
CE5000-UM-251-9370
6-11
6. DISASSEMBLY AND REASSEMBLY
6.2.3 How to Replace the Push Roller Arm
How to detach the push roller arm
(1) Detach the right and left side covers (see Subsection 6.1.1 and Subsection 6.1.2).
(2) Detach the center cover (see Subsection 6.1.3 or 6.1.4).
(3) Set the cam lever to the media release position.
(4) Remove the two M3L6 binding head screws attaching the cam lever.
Cam lever
M3L6 binding head screw
M3L6 binding head screw
Push roller arm spring
Cam shaft
Left cam shaft holder
(5) Remove the M3L6 binding head screw attaching the left side cam shaft holder.
(6) Remove the two M3L6 binding head screws attaching the cam sensor plate to the cam shaft.
M3L6 binding head screw
Cam sensor plate
CE5000-UM-251-9370
6-12
6. DISASSEMBLY AND REASSEMBLY
(7) Detach the right side cam shaft holder.
Right cam shaft holder
Cam
Cam shaft
(8) Pull out the cam shaft from the right side.
(9) Detach the push roller arm spring from the push roller arm.
(10) Detach the E-ring from the push roller arm shaft.
Push roller arm shaft
E-ring
(11) Detach the push roller arm shaft from the push roller arm and detach the push roller arm, push roller arm
base, and the cam.
How to reinstall the push roller arm
(1) Spread a suitable quantity of the Shinetu silicon grease G501 on the cam as shown below.
Spread a suitable quantity of
silicon grease on this part.
(2) Reattach the push roller arm in the reverse order in which it was detached.
CE5000-UM-251-9370
6-13
6. DISASSEMBLY AND REASSEMBLY
6.2.4 How to Replace the Cam Sensor Board
How to detach the cam sensor board
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect the ﬂexible cable from connector J701 on the cam sensor board.
M3L6 binding head screw
Cam sensor board
(3) Remove the M3L6 binding head screw attaching the cam sensor board.
How to reinstall the cam sensor board
(1) Reattach the cam sensor board in the reverse order in which it was detached.
CE5000-UM-251-9370
6-14
6. DISASSEMBLY AND REASSEMBLY
6.2.5 How to Replace the Pen Block
How to detach the pen block
(1) Detach the center cover (see Subsection 6.1.3 or 6.1.4).
(2) Loosen the M3L6 binding head screw attaching the pen block cover.
M3L6 binding screw
J503
M2L5 binding screw
Y-relay board
J505
J504
Auto registration sensor bracket
Pen block cover
(3) Remove the pen block cover.
(4) Disconnect the cables from connector J503 and J505 (Except CE5000-120AP) on the Y-relay board.
(Also disconnect the ﬂexible cable from connector J504 when you are replacing the pen block on the
CE5000-120)
(5) Remove the two M2L5 binding head screws attaching the auto registration mark sensor bracket.
Then remove the auto registration mark sensor. (Except CE5000-120AP)
CE5000-UM-251-9370
6-15
6. DISASSEMBLY AND REASSEMBLY
(6) Remove the two M4L6 binding head screws attaching the pen block.
M4L6 binding
head screw
Pen block
How to reinstall the pen block
(1) Attach the pen block to the Y-slider.
(2) Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm
(CE5000-120AP: 11.5 mm) between the bottom of the pen block and the cutting mat. Perform a
visual check to make sure that the pen block is not mounted at an angle.
Side view of the pen block
Cutting mat
CE5000-40/60/120:
10 mm
CE5000-120AP:
11.5 mm
(3) Reattach the other parts in the reverse order in which they were detached.
(4) Perform the pen force adjustment (see Section 7.5).
(5) Perform the auto registration mark sensor offset adjustment for the CE5000-40/60/120 (see Section 7.9).
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6-16
6. DISASSEMBLY AND REASSEMBLY
6.2.6 How to Replace the Push Roller Sensor
How to detach the push roller sensor
(1) Detach the center cover (see Subsection 6.1.3 or 6.1.4).
(2) Detach the pen block (see Subsection 6.2.5).
(3) Disconnect the push roller sensor ﬂexible cable from the Y-relay board.
(4) Remove the push roller sensor ﬂexible cable that is attached with double-sided adhesive tape to the
Y-slider.
(5) Remove the M3L6 binding head screw attaching the push roller sensor bracket to the slider.
Y-slider
M3L6 binding
head screw
Push roller sensor board
Push roller sensor bracket
(6) Remove the M3L6 binding head screw attaching the push roller sensor board.
(7) Disconnect the push roller sensor ﬂexible cable from the push roller sensor board.
How to reinstall the push roller sensor
(1) Attach the push roller sensor bracket to the push roller sensor board.
(2) Connect the push roller sensor ﬂexible cable to the push roller sensor board.
(3) Attach the push roller sensor bracket to the Y-slider.
Fit the top and left edges of the push roller sensor bracket to the Y-slider as shown in the ﬁgure below.
Push roller sensor bracket
(4) Attach the pen block (see Subsection 6.2.5).
(5) Reattach the other parts in the reverse order in which they were detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.7 How to Replace the Y-relay Board
How to detach the Y-relay board
(1) Detach the center cover (see Subsection 6.1.3 or 6.1.4).
(2) Detach the pen block cover (see Subsection 6.2.5).
(3) Disconnect all the cables from the Y-relay board.
To disconnect the Y-ﬂexible cable:
Remove the wiring harness tiewrap and detach the core attached with double-sided adhesive tape to the
Y-relay board.
(4) Remove the push roller sensor ﬂexible cable attached with double-sided adhesive tape to the Y-slider.
Y-flexible cable
M3L6 binding head screw
Core
Y-relay board
(5) Remove the two M3L6 binding head screws attaching the Y-relay board.
How to reinstall the Y-relay board
(1) Reattach the Y-relay board in the reverse order in which it was detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.8 How to Replace the Cutting Mat
How to detach the cutting mat
(1) Detach the center cover (see Subsection 6.1.3 or 6.1.4).
(2) Detach the front guide (see Subsection 6.1.5 or 6.1.6).
(3) Detach the pen block (see Subsection 6.2.5).
(4) Peel off the cutting mat from the vacuum base.
Cutting mat
Vacuum base
How to reinstall the cutting mat
(1) Clean the surface of the vacuum base with alcohol where the cutting mat was attached.
(2) Attach the new cutting mat to the vacuum base as shown below.
Fit the top of the cutting mat edge
to the vacuum base edge.
Fit the right cutting mat edge
against this vacuum base notch.
Cutting mat
(3) Make sure that there is no air between the cutting mat and the vacuum base.
(4) Attach the pen block (see Subsection 6.2.5).
(5) Reattach the other parts in the reverse order in which they were detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.9
How to Replace the Control Panel Relay Board, LCD and Membrane Switch Panel
How to detach the control panel relay board, LCD and membrane switch panel
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect the ﬂexible cables from connector J402 and J403 on the control panel relay board.
(3) Remove the M3L8 self-tapping screw attaching the control panel relay board.
Right side cover
Control panel relay board
M3L8
selt-tapping screw
(4) Detach the control panel relay board from the right side cover.
(5) Remove the M3L8 self-tapping screw attaching the LCD assembly.
LCD assembly
Right side cover
M3L8 self-tapping screw
(6) Detach the LCD assembly from the right side cover.
(7) Slide the LCD and then detach the LCD from the LCD bracket.
LCD assembly
Slide the LCD and then
detach the LCD from the
LCD bracket.
LCD bracket
CE5000-UM-251-9370
LCD
6-20
6. DISASSEMBLY AND REASSEMBLY
(8) Peel off the membrane switch panel from the right side cover.
Membrane switch panel
Right side cover
How to reinstall the control panel relay board, LCD assembly and membrane switch panel
(1) Clean the surface of the right side cover with alcohol where the membrane switch panel was attached.
(2) Reattach the LCD assembly to the right side cover.
(3) Attach the membrane switch panel to the right side cover so that it ﬁts around the LCD window.
(4) Reattach the other parts in the reverse order in which they were detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.10 How to Replace the Y-belt
How to detach the Y-belt
(1) Detach the right and left side covers (see Subsection 6.1.1 and Subsection 6.1.2).
(2) Detach the center cover (see Subsection 6.1.3 or 6.1.4).
(3) Detach the pen block (see Subsection 6.2.5).
(4) Loosen the M3L6 TP head screw attaching the Y-tension arm.
(5) Push the Y-tension arm in the direction of the arrow as shown below, then detach the Y-tension spring
hook from the left side plate.
M3L6 TP head screw
Y-tension bracket
Y-tension arm
Y-tension spring
(6) Remove the four M3L6 binding head screws attaching the right and left Y-belt stopper plates to the
slider.
Y-belt
M3L6 binding head screw
Y-belt stopper plate
(7) Detach the Y-belt from the unit.
CE5000-UM-251-9370
6-22
Y-slider
6. DISASSEMBLY AND REASSEMBLY
How to reinstall the Y-belt
(1) Shave 2 to 3 mm off both ends of the Y-belt until the wire comes out as shown below.
Y-belt
Shave 2 to 3 mm off both ends of
the Y-belt until the wire comes out.
(2) Hang the Y-belt on both sides of the pulley.
(3) Attach both ends of the Y-belt to the Y-slider so that four notches of the Y-belt ﬁt into the Y-slider, then
attach with the Y-belt stopper plates removed in step (6) in the previous subsection.
Y-belt
M3L6 binding head screw
Y-belt stopper plate
Y-slider
(4) Attach the pen block (see Subsection 6.2.5).
(5) Reattach the other parts in the reverse order in which they were detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.11 How to Replace the Y-motor
How to detach the Y-motor
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Detach the front guide (see Subsection 6.1.5 or 6.1.6).
(3) Disconnect the Y-motor cables from connector J8 and J11 on the main board.
(4) Loosen the two M3L4WP set screws to detach the Y-motor pulley.
M3L4WP set screw
Y-motor drive belt
M3L6 binding head screw
Y-motor
Y-motor pulley
(5) Remove the three M3L6 binding head screws holding the Y-motor.
(6) Detach the Y-motor pulley, then detach the Y-motor.
(7) Detach the pulley ﬂange and the spacer from the Y-motor.
Y-motor
Spacer
Pulley flange
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6-24
6. DISASSEMBLY AND REASSEMBLY
How to reinstall the Y-motor
(1) Attach the pulley ﬂange and the spacer to the new Y-motor.
(2) Attach the Y-motor to the Y-motor bracket.
(3) Hang the Y-drive belt on the Y-motor pulley and the Y-idler pulley.
(4) Attach the Y-motor pulley to the Y-motor.
(5) Tighten the two M3L4WP set screws that hold the Y-motor pulley.
(6) Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y-motor pulley.
(7) Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley and Y-idler pulley.
(8) Use the force gauge to pull the Y-drive motor pulley ﬂange with a 1.2 kg to 1.3 kg force.
(9) Tighten the three M3L6 binding head screws that hold the Y-motor.
(10) Move the pen block and check the tension of the Y-drive belt.
(11) Reattach the other parts in the reverse order in which they were detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.12 How to Replace the X-motor
The CE5000-40 and the CE5000-60 models use the same X-motor.
The CE5000-120/120AP model uses a different X-motor from the CE5000-40 and the CE5000-60 models.
How to detach the X-motor
(1) Detach the left side cover (see Subsection 6.1.2).
(2) Detach the front guide (see Subsection 6.1.5 or 6.1.6).
(2) Detach the rear guide (see Subsection 6.1.7).
(3) Loosen the two M3L4WP set screws holding the X-motor pulley then detach the X-motor pulley.
M3L4WP set screw
M3L6 binding head screw
(4) Remove the three M3L6 binding head screws holding the X-motor then detach the X-motor.
(5) Disconnect the X-motor cable from its connector(s) on the main board.
CE5000-40/60: ............. Disconnect the encoder cable from the motor and disconnect the motor cable
from the relay connector.
CE5000-120/120AP: .... Disconnect the cables from connector J1102 and J1104 on the X-motor relay
board.
(6) Remove the wiring harness tie-wrap holding the X-motor harness and detach the X-motor.
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6-26
6. DISASSEMBLY AND REASSEMBLY
How to reinstall the X-motor
(1) Attach the X-motor to the left side plate.
(2) Connect the X-motor cable to its connector(s) on the main board.
CE5000-40/60: ........ Connect the cables to connector J7 and J10 on the main board.
CE5000-120/120AP: Connect the cables to connector J1102 and J1104 on the X-motor relay board.
(3) Fasten the X-motor harness with the wiring harness tie-wrap.
(4) Hang the X-drive belt on the X-drive pulley.
(5) Attach the X-motor pulley to the X-motor.
(6) Tighten the two M3L4WP set screws holding the X-motor pulley.
(7) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X-motor pulley.
(8) Use the force gauge to pull the X-drive motor pulley ﬂange with a 1.2 kg to 1.3 kg force.
(9) Tighten the mounting screws that hold the X-motor.
(10) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(11) Move the X-drive pulley and check the tension of the X-drive belt.
(12) Reattach the other parts in the reverse order in which they were detached.
CE5000-UM-251-9370
6-27
6. DISASSEMBLY AND REASSEMBLY
6.2.13 How to Replace the Y-ﬂexible Cable
How to detach the Y-Flexible cable
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Detach the center cover (see Subsection 6.1.3 or 6.1.4).
(3) Detach the front guide (see Subsection 6.1.5 or 6.1.6).
(4) Remove the wiring harness tie-wrap holding the Y-ﬂexible cable and the core on the Y-relay board.
(5) Detach the core attached with double-sided adhesive tape to the Y-relay board.
(6) Disconnect the Y-ﬂexible cable from connector J501 on the Y-relay board.
(7) Disconnect the Y-ﬂexible cable from connector J1 on the main board.
(8) Remove the four plastic rivets holding the ﬂexible cable stopper.
Flexible cable
stopper
Plastic rivet
Y flexible cable
(9) Remove the Y-ﬂexible cable attached with double-sided adhesive tape to the Y-rail.
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6-28
6. DISASSEMBLY AND REASSEMBLY
How to reinstall the Y-ﬂexible cable
(1) Clean the surface of the Y-rail with alcohol to remove any glue from the double-sided adhesive tape that
was attached the Y-ﬂexible cable.
(2) Afﬁx two pieces of double-sided adhesive tape to the ﬂexible cable guide of the Y-rail. The ﬁrst piece of
tape should start at the right end of the Y-rail. The position of the second piece of tape depends on the
model.
Size of the double-sided adhesive tape:
10 mm wide, 15 mm long for the ﬁrst piece of tape (Nitto #500)
10 mm wide, 50 mm long for the second piece of tape (Nitto #500)
Position of the second piece of tape:
CE5000-40:
about 260 mm from the right end of the Y-rail
CE5000-60:
about 360 mm from the right end of the Y-rail
CE5000-120/120AP:
about 660 mm from the right end of the Y-rail
The first piece of double-sided adhesive tape.
Affix the tape onto the right edge of the Y-rail.
The second piece of double-sided adhesive tape.
Affix the tape at the specified position on the Y-rail.
(3) Insert the Y-ﬂexible cable into the core and connect the Y-ﬂexible cable to connector J501.
(4) Attach the core to the Y-relay board using double-sided adhesive tape.
(5) Move the pen block to the left end.
CE5000-UM-251-9370
6-29
6. DISASSEMBLY AND REASSEMBLY
(6) Fit the Y-ﬂexible cable into the Y-rail as shown below. The Y-ﬂexible cable shouldn’t touch the left side
plate. Allow a 3-mm space between the left end of the Y-ﬂexible cable and the left side plate.
Allow a 3-mm space between the left end
of the Y-flexible cable and the left side plate.
(7) Secure the Y-ﬂexible cable onto the ﬂexible cable guide of the Y-rail using double-sided adhesive tape.
(8) Reattach the other parts in the reverse order in which they were detached.
CE5000-UM-251-9370
6-30
6. DISASSEMBLY AND REASSEMBLY
6.2.14 How to Replace the Vacuum Fan
How to detach the vacuum fan
(1) Detach the right and left side covers (see Subsection 6.1.1 and Subsection 6.1.2).
(2) Detach the front guide (see Subsection 6.1.5 or 6.1.6).
(3) Detach the rear guide (see Subsection 6.1.7).
M3L35 binding head screw
Access the screw from this hole.
(4) Remove the harness tie-wrap holding the vacuum fan cables.
(5) Disconnect the vacuum fan from its connector.
CE5000-40 and CE5000-60: connector J9 on the main board.
CE5000-120/120AP: connector J1202 or J1203 on the fan relay board.
(6) Use a long screwdriver to remove the two M3L35 binding head screws holding the vacuum fan from the
holes of the bottom chassis.
(7) Detach the vacuum fan from the main unit.
How to reinstall the vacuum fan
(1) Reattach in the reverse order in which it was detached.
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6-31
6. DISASSEMBLY AND REASSEMBLY
6.2.15 How to Replace the Main Board
How to detach the main board
(1) Detach the right cover (see Subsection 6.1.1).
(2) Detach the front guide (see Subsection 6.1.5 or 6.1.6).
M3L6 binding head screw
USB interface
RS-232C interface
(3) Remove the two screws holding the RS-232C interface connector to the chassis.
(4) Remove the screw holding the USB interface connector to the chassis.
(5) Disconnect all the cables and ﬂexible cables from their connectors on the main board.
(6) Remove the four M3L6 binding head screws holding the main board.
(7) Detach the main board from the chassis.
How to reinstall the main board
(1) Reattach in the reverse order in which it was detached.
(2) Install the main board corresponding to each model when replaying to the new main board.
(3) If you have “BOOT START ERROR” when you replaced the main board, Install the ﬁrmware for new
main board (see Section 7.10).
(4) Perform any adjustments required (see Section 7.2).
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6-32
6. DISASSEMBLY AND REASSEMBLY
6.2.16 How to Replace the Power Supply
How to detach the power supply
(1) Detach the front guide (see Subsection 6.1.5 or 6.1.6).
(2) Disconnect the cables from the connectors CN1 and CN2.
Power supply
M3L6 binding
head screw
(3) Remove the four M3L6 binding head screws holding the power supply to the bottom of the chassis.
(4) Detach the power supply from the chassis.
How to reinstall the power supply
(1) Reattach in the reverse order in which it was detached.
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6-33
6. DISASSEMBLY AND REASSEMBLY
6.2.17 How to Replace the Drive Roller
How to detach the drive roller
(1) Detach the right and left side covers (see Subsection 6.1.1 and Subsection 6.1.2).
(2) Detach the front guide (see Subsection 6.1.5 or 6.1.6).
(3) Detach the rear guide (see Subsection 6.1.7).
(4) Loosen the two M3L6 binding head screws holding the X-motor.
M3L4WP set screw
X-drive pulley
X-drive belt
M3L6 binding head screw
(5) Push up the X-motor from inside the left side plate then remove the X drive belt from the X-drive pulley.
(6) Loosen the two M3L4WP set screws holding the X-drive pulley and detach the X-drive pulley from the
drive roller.
(7) Remove the two M3L6 binding screws holding the X-drive roller bearing with a ﬂange.
X-drive roller bearing
M3L6 binding head screw
(8) Slide out the X-drive roller from the unit. There is a bearing stopper ﬂange and a bush on the left side
plate; don’t miss those parts when removing the X-drive roller.
CE5000-UM-251-9370
6-34
6. DISASSEMBLY AND REASSEMBLY
How to reinstall the drive roller
(1) Reattach in the reverse order in which it was detached.
(2) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X-drive pulley.
(3) Use the force gauge to pull the X-drive motor pulley ﬂange with a 1.2 kg to 1.3 kg force.
(4) Tighten the mounting screws that hold the X-motor.
(5) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(6) Move the X-drive pulley and check the tension of the X-drive belt.
(7) Reattach the other parts in the reverse order in which they were detached.
CE5000-UM-251-9370
6-35
7. ELECTRICAL ADJUSTMENTS
7. ELECTRICAL ADJUSTMENTS
7.1 DIP Switch Settings
Factory presets (Normal Mode)
Set all the bits to OFF.
ON
SW1
OFF
1 2 3 4
NOV-RAM Clear
Set bit 3 to ON.
ON
SW1
OFF
1 2 3 4
7.2 List of Items Requiring Readjustment
If you replaced one of the units listed in the table below or altered their sensor positions, be sure to readjust
the corresponding items.
Auto
registration
Unit name
Item
Main board
Power
supply
Pen block
Pinch roller
sensor
X,Y motor Drive roller
X,Y Motor
drive belt
mark
sensor
(Except
CE3000120AP)
NOV-RAM clear
Pen force adjustment
Distance adjustment
Auto registration mark sensor
adjustment
Gain adjustment
Menu setting
Firmware update
Belt tension adjustment
M
M
M
M
N
N
M
M
N
M
N
M
No mark: Unnecessary M: Must always be adjusted
Note:
N
M
M
M
M
M
N: To be adjusted as necessary
The main board must have the latest version of ﬁrmware unless otherwise speciﬁed.
CE5000-UM-251-9370
7-1
7. ELECTRICAL ADJUSTMENTS
7.3 Explanation of the Values of the Main Board Settings
(Default factory settings)
The default factory settings are recorded on the left side plate shown below.
The default factory settings
are recorded here.
The contents of an example record are shown below.
25
47
X= 0
X= 80 X= -
Y= 4
Y= 50 Y= -
10 g
100
228
346
Explanation of the values
Pen force values
40g
120 g
300 g
450 g
Distance adjustment values Gain adjustment values Auto registration mark position adjustment values
X
X
X (when the option is installed)
Y
Y
Y (when the option is installed)
You can input the same values when you have replaced the main board without making any adjustments.
If you have changed any values by making adjustments, record those values for the next maintenance check.
CE5000-UM-251-9370
7-2
7. ELECTRICAL ADJUSTMENTS
7.4 Clearing the Non-Volatile RAM
When you replace the main board, you must clear the Non-Volatile RAM (NOV-RAM).
If you clear the Non-Volatile RAM, you will lose the setup parameters for each adjustment.
Input the adjustment values to the main board after you clear the Non-Volatile RAM.
How to clear the Non-Volatile RAM.
(1) Set SW1 to the NOV-RAM clear mode as shown below.
Set bit 3 to ON.
ON
SW1
OFF
1 2 3 4
(2) Turn on the power to the plotter.
(3) The NOVRAM INIT. menu appears. The plotter immediately starts to clear the parameters on the NOVRAM, and then sets the default values.
NOVRAM INIT.
(4) When the NOV-RAM clear operation is complete, a menu for model selection appears on the LCD panel.
CE5000-40CRP
(5) Select your plotter model using the UP and DOWN ARROW keys, and then press the ENTER key to
register your plotter model setting.
(6) When the model selection is complete, the END message appears on the LCD panel.
CE5000-40CRP END
(7) Turn off the power to the plotter.
(8) Return the SW1 setting to normal mode as shown below.
Set all the bits to OFF.
ON
SW1
OFF
1 2 3 4
CE5000-UM-251-9370
7-3
7. ELECTRICAL ADJUSTMENTS
7.5 Adjusting the Pen Force
This adjustment will set the pen force.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the moving coil and/or the pen block assembly, you must adjust the pen force using the
following procedure.
How to adjust the pen force
(1) Mount a 0.9 mm diameter cutter pen in the pen holder.
(2) Load a sheet of paper in the plotter.
(3) Turn on the power while pressing the TEST and ENTER keys.
(4) Select the media mode.
(5) Press the PAUSE key to display the menu shown below.
MODEL SELECT
(6) Press the NEXT key until the following menu is displayed.
PEN PRES ADJ MT
(7) Press the ENTER key to display the menu shown below.
PRS 10g D/A= 20
(8) The pen is lowered. If you have replaced the moving coil and/or the pen block assembly, use the force
gauge to measure the actual force. If you have only replaced the main board, input the adjustment
values that were recorded.
Use the UP ARROW key or DOWN ARROW key to change the force setting. The number on the LCD
will increase or decrease. If you have replace the moving coil and/or the pen block assembly, measure
the actual pen force again.
If you replaced the moving coil and/or the pen block assembly, adjust the 10g-pen force. If the measured
value is within the speciﬁcation range (10±2g) or if you have input the recorded value, press the ENTER
key to store the setting. The next speciﬁed pen force appears.
(9) Adjust the 40g-pen force. If the measured value is within the speciﬁcation range (40±4g) or if you
have input the recorded value, press the ENTER key to store the setting. The next speciﬁed pen force
appears.
(10) Adjust the 120g-pen force. If the measured value is within the speciﬁcation range (120±10g) or if you
have input the recorded value, press the ENTER key to store the setting. The next speciﬁed pen force
appears.
(11) Adjust the 300g-pen force. If the measured value is within the speciﬁcation range (300±20g) or if you
have input the recorded value, press the ENTER key to store the setting. The next speciﬁed pen force
appears.
(12) Adjust the 450g-pen force. If the measured value is within the speciﬁcation range (450±20g) or if you
have input the recorded value, press the ENTER key to store the setting. (Only for the CE5000-120.)
CE5000-UM-251-9370
7-4
7. ELECTRICAL ADJUSTMENTS
Note: When adjusting the pen force, it is important to do it quickly. Delaying the pen force adjustment
changes the temperature of the actuator and causes artiﬁcially lower readings. When this happens the
actual pen force may be higher than the speciﬁcation. This is especially true for the upper pen force
adjustment.
(13) Press the NEXT key to complete this adjustment.
Speciﬁcation of the actual pen force
Speciﬁed pen force
Actual force range
10g
8 to 12g
40g
36 to 44g
120g
110 to 130g
300g
280 to 320g
450g
430 to 470g
CE5000-UM-251-9370
Remark
Only for the CE5000-120
7-5
7. ELECTRICAL ADJUSTMENTS
7.6 Adjusting the Distance Accuracy
This adjustment will set the distance accuracy.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the grit roller, you must adjust the distance accuracy using the following procedure.
How to adjust the distance accuracy
(1) Mount a ceramic pen (0.2 mm tip size) in the pen holder.
(2) Load a sheet of A2 size paper or ANSI C size paper in the plotter.
(3) Turn on the power while pressing the TEST and ENTER keys.
(4) Select the media mode.
(5) Press the PAUSE key to display the menu shown below.
MODEL SELECT
(6) Press the NEXT key until the following menu is displayed.
DISTANCE ADJUST
(7) Press the ENTER key to start the test. The plotter immediately plots the test pattern, and the following
menu appears.
DADJ.X=
0 Y=
0
X=400 mm
+X
Y=300 mm
(8) Remove the paper and measure the X- and Y-axis distances. If you have replaced the main board only,
use the recorded values.
(9) Input the values using the POSITION keys.
Press the LEFT or RIGHT ARROW key to select the Y-axis or X-axis distance adjustment.
Press the UP or DOWN ARROW key to change the Y-axis or X-axis distance adjustment value.
The formula of the input value is as follows:
Input value for X-axis = (400mm - measured X distance) x 10
Input value for Y-axis = (300mm - measured Y distance) x 10
For example:
If you measured 299.0mm for the Y-axis then input 10 for the adjustment value.
Adjustable range: -9.9 mm to +9.9mm , 0.1-mm steps
CE5000-UM-251-9370
7-6
7. ELECTRICAL ADJUSTMENTS
(11) Press the ENTER key to store the setting. The following menu appears as like.
If you are not adjusted about the distance, L=500.00 appears. This is only displaying the calculated
value.
XY LENG L=500.00
(12) If you wish to complete this adjustment, press the NEXT key. If you wish to plot the adjusted test pattern,
press the ENTER key.
CE5000-UM-251-9370
7-7
7. ELECTRICAL ADJUSTMENTS
7.7 Inputting the Servo Gain
If you replace the main board or the motor, use the following procedure to input the recorded adjustment
values.
How to input the servo gain
(1) Load a cutting sheet in the plotter.
(2) Turn on the power while pressing the TEST and ENTER keys.
(3) Select the media mode.
(4) Press the PAUSE key to display the menu shown below.
MODEL SELECT
(5) Press the NEXT key until the following menu is displayed.
SET GAIN
(6) Press the ENTER key to display the menu shown below.
GAIN X= 80 Y= 50
(7) Input the values that are recorded on the chassis. (default factory settings)
Press the UP or DOWN ARROW key to change the X-Gain value.
Press the LEFT or RIGHT ARROW key to change the Y-Gain value.
If the default factory settings were not shown on the label input the following value.
Model
X-Gain
Y-Gain
CE5000-40
32
32
CE5000-60
45
42
CE5000-120/120AP
80
50
(8) Press the ENTER key to store the setting and complete the adjustment.
CE5000-UM-251-9370
7-8
7. ELECTRICAL ADJUSTMENTS
7.8 Setting the Auto-Registration Mark Sensor Option
If you have the auto-registration mark sensor option, you must set the MARK OPTION mode to ON.
How to set the auto-registration mark sensor option
(1) Turn on the power while pressing the TEST and ENTER keys.
(2) Select the media mode.
(3) Press the PAUSE key to display the menu shown below.
MODEL SELECT
(4) Press the NEXT key until the following menu is displayed.
MARK OPTION
(5) Press the ENTER key to display the menu shown below.
MARK OPTION OFF
(6) Press the UP or DOWN ARROW key to change this setting to ON.
(7) Press the ENTER key to store the setting. This completes the setting.
CE5000-UM-251-9370
7-9
7. ELECTRICAL ADJUSTMENTS
7.9 Adjusting the Offset of the Auto-Registration Mark Sensor
If you have the auto-registration mark sensor option, you must adjust the offset of the auto-registration mark
sensor.
How to set the auto-registration mark sensor option
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter. The paper must have a printed target
cross mark. (Print out the target sheet (see page 7-12) on a printer.) The speciﬁcation of the cross mark
is 30 mm line length, and 0.3 to 0.5 mm line width.
(2) Mount a water-based ballpoint pen in the plotter.
(3) Turn on the power while pressing the TEST and ENTER keys.
(4) Select the media mode.
(5) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6) Press the PAUSE key to display the menu shown below.
MODEL SELECT
(7) Press the NEXT key until the following menu is displayed.
MARK SENS POS
(8) Press the ENTER key to display the menu shown below.
MARK ADJ SCAN
(9) Use the Position keys to move the pen position to the printed cross mark area shown below.
Printed target mark
10 mm
Media feed
direction
10 mm
Move the pen position into this area.
(10) Press the ENTER key to scan the printed cross mark. The plotter then plots a new cross mark based on
the reading of the printed cross mark.
The following menu is displayed.
X=00.0
Y=00.0
CE5000-UM-251-9370
7-10
7. ELECTRICAL ADJUSTMENTS
(11) Measure the offset between the printed cross mark and plotted cross mark.
Cross mark
plotted by the
plotter
Y
+X
Media feed
direction
+Y
-Y
-X
X
Printed target mark
(12) Set the offset value. Press the UP ARROW key or DOWN ARROW key to change the number.
Press the LEFT ARROW key or RIGHT ARROW key to change the digits of a number.
Press the ORIGIN key to select the X or Y direction.
Press the COND. key to select the + or - direction.
(13) Press the ENTER key to store the setting.
(14) Verify that the plotted cross mark line is located at the center of the printed cross mark line. Move the
pen to the printed cross mark area. Press the ENTER key to repeat the scan as described in step (10).
MARK ADJ SCAN
(15) Repeat steps (9) to (14) if the location of the plotted cross mark is incorrectly positioned. If the location of
the plotted cross mark is in the correct position, press the NEXT key and then turn off the power.
CE5000-UM-251-9370
7-11
7. ELECTRICAL ADJUSTMENTS
The specification of the cross mark is 30mm line length, and 0.3 to 0.5mm line width.
7-12
CE5000-UM-251-9370
AUTO REGISTRATION MARK TARGET
Y axis
X axis
7. ELECTRICAL ADJUSTMENTS
7.10 Upgrading the System Firmware
To upgrade the system ﬁrmware you need to have the following ﬁles. In addition, you need to use a computer
and USB cable.
• CE50.X
:CE5000 ﬁrmware (Use later version than 1.5 for the CE5000-120AP)
• SEND.EXE
:Utility to transfer ﬁles using Windows®
• OPS662
:USB Driver software for CE5000-60/120
• OPS660
:USB Driver software for CE5000-40CRP (Craft Robo Pro)
• OPS628
:USB Driver software for CE5000-120AP
Preparation
Install the USB Driver software to your computer before upgrading the system firmware.
How to upgrade the system ﬁrmware
(1) Connect the computer and the CE5000 via the USB interface.
(2) Turn on the power while pressing the RIGHT ARROW key and the LEFT ARROW key to display the
menu shown below.
UPDATE
NO
(3) Select “YES” using the UP ARROW or DOWN ARROW key.
UPDATE
YES
(4) Press the ENTER key to display the menu shown below.
PLEASE SEND PRG
(5) Send ﬁrmware to the plotter from the computer.
Execute SEND.EXE.
Select the system ﬁrmware ﬁle from the SEND.EXE menu.
Select CE5000 from the output menu.
Output the system ﬁrmware ﬁle to the CE5000.
(6) The following menu is displayed while data is being received.
**KB RECEIVED
(7) When the upgrading is complete, the plotter will start the initialization routine.
When you install the ﬁrmware for the ﬁrst time, model select menu appears, so select the model at this
time.
(8) The ﬁrmware version is displayed during the initialization routine. Check the ﬁrmware version that you
upgraded.
(9) Turn off the power.
CE5000-UM-251-9370
7-13
7. ELECTRICAL ADJUSTMENTS
7.11 Adjusting the Pen Exchange Y Direction Value (CE5000-120AP)
This adjustment will set the pen exchange Y direction value.
This value is used for the 2nd pen pen exchange.
If you replace the main board, use the following procedure to input the recorded adjustment values.
(1) Load a cutting sheet in the plotter.
(2) Turn on the power while pressing the TEST and ENTER keys.
(3) Select the media mode.
(4) Press the PAUSE key to display the menu shown below.
MODEL SELECT
(5) Press the NEXT key until the following menu is displayed.
Pensel POS
(6) Press the ENTER key to display the menu shown below.
Pensel POS
0
(7) Press the RIGHT ARROW key; the 2nd pen holder moves to the 2nd pen station.
While the pens are being exchanged, continue pressing the LEFT ARROW key until the 2nd pen holder
stops at the exchange position.
(8) Measure the gap between the 2nd pen holder and the 2nd pen station.
Right Side Plate
2nd Pen Station
2nd Pen Holder
1 mm
(9) Adjust the gap to be 1 mm.
Press the UP or DOWN ARROW key to change the Pensel POS value.
(1 unit = 0.05 mm)
(10) Press the ENTER key to store the setting and complete the adjustment.
CE5000-UM-251-9370
7-14
7. ELECTRICAL ADJUSTMENTS
7.12 Adjusting the Pen Exchange Height Value (CE5000-120AP)
This adjustment will set the pen exchange height value (SIKII).
This value is used for pen selection.
The plotter reads the pen height position when the power is turned on.
If the pen height position value is higher than this value (SIKII) the plotter knows it has taken the 2nd pen.
If the pen height position value is lower than this value (SIKII) the plotter knows it has taken the 1st pen.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the pen block, you must adjust the pen exchange height value using the following procedure.
(1) Load a cutting sheet in the plotter.
(2) Turn on the power while pressing the TEST and ENTER keys.
(3) Select the media mode.
(4) Press the PAUSE key to display the menu shown below.
MODEL SELECT
(5) Press the NEXT key until the following menu is displayed.
PEN 1/2 SIKII
(6) Press the ENTER key to display the menu shown below.
DPOS=
0 SH=+80
(7) If you replaced the main board only, input the values that are recorded on the chassis. (default factory
settings)
Press the UP or DOWN ARROW key to change the SIKII value.
(8) If you replaced the pen block, mount a cutter pen in the cutter pen holder.
(9) Press the RIGHT ARROW key to lower the cutter pen and read the DPOS value for the 1st pen height
position.
(10) Mount a ball-point pen in the 2nd pen holder. (The pen holder on the right side.)
(11) Press the RIGHT ARROW key to lower the 2nd pen and read the DPOS value for the 2nd pen height
position.
(12) Calculate the SIKII value and input the value using the UP ARROW key or the DOWN ARROW key.
SH(SIKII) = (1st pen DPOS + 2nd pen DPOS)/2
Example: 1st pen DPOS=122, 2nd pen DPOS=53
(122+53)/2=87.5
Input 87 for SH (SIKII) value (Input integer number of calculated value.)
(13) Press the ENTER key to store the setting and complete the adjustment.
CE5000-UM-251-9370
7-15
7. ELECTRICAL ADJUSTMENTS
7.13 Adjusting the Spacing Between Pen 1 and Pen 2 (CE5000-120AP)
This adjustment will set the spacing between pen 1 and pen 2.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the pen block, you must adjust this value using the following procedure.
(1) Load an A4 (Letter) or larger size of paper in the plotter.
(2) Mount a water-based ballpoint pen in both the pen 1 holder and the pen 2 holder.
(3) Turn on the power while pressing the TEST and ENTER keys.
(4) Select the ROLL2 media mode.
(5) Press the COND key to display the 1 PEN condition setting menu.
Set condition 1 as shown below, and then press the ENTER key to store the setting.
1 PEN
12 30 2
(6) Press the COND key again, and then press the UP ARROW key to select the condition 2 setting menu.
Set condition 2 as shown below, and then press the ENTER key to store the setting.
2 PEN
12 30 2
(7) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(8) Press the PREV key until the menu shown below is displayed.
PEN 1/2 ADJ(M)
(9) Press the ENTER key to display the menu shown below.
PLOT ADJ PAT.
(10) Use the ARROW keys to move the pen to an open area to plot the cross marks.
(11) Press the ENTER key to plot cross marks by pen 1 and pen 2.
(12) After plotting the two cross marks, the following menu is displayed.
X=
0
Y=
0
(13) Measure the offset between the pen 1 cross mark and the pen 2 cross mark.
Y
Cross mark
plotted by
pen 1
+X
Media feed
direction
-Y
-X
X
Cross mark plotted by pen 2
CE5000-UM-251-9370
+Y
7-16
7. ELECTRICAL ADJUSTMENTS
(14) Set the offset value. Press the UP ARROW key or DOWN ARROW key to change the number based on
the pen 2 cross mark.
Press the RIGHT ARROW key or LEFT ARROW key to select the X or Y direction.
(15) Verify that the plotted pen 1 cross mark line is located at the center of the plotted pen 2 cross mark line.
(16) Repeat steps (8) to (15) if the plotted cross marks are incorrectly positioned. If the plotted cross marks
are in the correct positions, press the ENTER key to store the setting and complete the adjustment.
CE5000-UM-251-9370
7-17
8. SERVICE MODES
8 SERVICE MODES
8.1 Sensor Test Mode
This mode checks the sensor status. If there is a bad sensor you will observe one of the symptoms in the
table below.
Please check the relevant sensor(s).
Sensor
Symptom
Y home sensor
The pen block hits the right side plate.
Cam sensor
The plotter displays “LOAD MEDIA!” when media is already loaded.
Push roller sensor
The pen block hits the left side plate.
+X, -X media sensor Media drops out of the plotter.
How to test the sensors
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter.
(2) Turn on the power while pressing the TEST and ENTER keys.
(3) Select the media mode.
(4) Press the PAUSE key to display the menu shown below.
MODEL SELECT
(5) Press the NEXT key until the following menu is displayed.
SENSOR TEST
(6) Press the ENTER key to display the status shown below.
YH CH PH +XH -XH
Y: Y home sensor, C: Cam sensor, P: Push roller sensor, +X: +X media sensor, -X: -X media sensor
(7) Cover the front media sensor with a piece of paper.
The status of +X changes from “L” to “H”.
(8) Cover the rear media sensor with a piece of paper.
The status of -X changes from “L” to “H”.
(9) Move the pen block to the far right. When the pen block reaches the home position ﬂag, the status of Y
changes from “L” to “H”.
(9) Lower the media set lever to raise the push rollers. The status of C changes from “L” to “H”.
(10) Move the pen block to the left and right. When the pen block crosses the push roller, the status of P
changes from “L” to “H”.
(11) When testing is complete, turn off the power to the plotter.
CE5000-UM-251-9370
8-1
8. SERVICE MODES
8.2 Control Panel Membrane Switch Test Mode
This mode checks the control panel membrane switch status. If there is a bad switch you may have trouble
with the control panel membrane switch panel or the control panel relay board.
How to test the control panel membrane switches
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter.
(2) Turn on the power while pressing the TEST and ENTER keys.
(3) Select the media mode.
(4) Press the PAUSE key to display the menu shown below.
MODEL SELECT
(5) Press the NEXT key until the following menu is displayed.
KEY TEST
(6) Press the ENTER key to display the status shown below.
00 0000 0000
(7) Press each key on the control panel; the status will change from “0” to “1”.
The status of each digit:
Key
Digit
NEXT
1st digit
PREV.
2nd digit
ORIGIN
3rd digit
TEST
4th digit
COND
5th digit
ENTER
6th digit
DOWN ARROW
7th digit
UP ARROW
8th digit
RIGHT ARROW
9th digit
LEFT ARROW
10th digit
PAUSE
STATUS Lamp (lights when the PAUSE key is pressed, but only the ﬁrst time)
(8) When testing is completed, turn off the power to the plotter.
CE5000-UM-251-9370
8-2
8. SERVICE MODES
8.3 Clear Setup Mode
This mode returns all the conditions to their default settings.
How to clear the setups
(1) Turn on the power while pressing the UP ARROW key to display the menu shown below.
HL
metric ENG
(2) Select the default mode using the UP ARROW or DOWN ARROW key.
HL
metric ENG
HL inch ENG
GL metric KANA
HP-GL, Metric unit, English
HP-GL, Inch unit, English
GP-GL, Metric unit, Japanese
(3) Press the ENTER key to store the setting.
Wait a few moments for the plotter to start the initialization routine.
(4) Turn off the power to the plotter when the initialization routine has ﬁnished.
CE5000-UM-251-9370
8-3
8. SERVICE MODES
CE5000 Conditions (HP-GL Inch Eng)
Condition
Force
Speed
1
12
30
2
14
30
3
17
30
4
25
10
5
20
10
6
20
10
7
20
10
8
17
10
9
20
10
RS-232C
Baud Rate
Parity
9800
N
Command
HP-GL
HP-GL Origin
Pen Up Speed
Auto
Offset Force
4
Offset Angle
Rotate
Off
Page Length
Display Unit
inch
Sort
Init. Down Force
0
Expand
Off
Cond.
Thick Mode
Overcut1
1
Off
0.008”
2
Off
0.008”
3
Off
0.008”
4
Off
0.008”
5
Off
0.008”
6
Off
0.008”
7
Off
0.008”
8
Off
0.008”
Mark Mode
Off
Mark Type
Mark Size
0.40”
Mark Dist. Adj.
Move Position
0”,0”
Mark Offset
0.00”, 0.00”
:,; Command
Enabled
W Command
Model Emulated
7586
Init Blade CTRL
0.08” below
Pen Up Move
Disabled
HP-GL Circle
Media Sensor
Enabled
Group
Condition
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
Condition
Factor
1
1.00
2
1.00
3
1.00
4
1.00
5
1.00
6
1.00
7
1.00
8
1.00
CE5000-UM-251-9370
Pen Type
09U
09U
15U
15U
15U
15U
15U
15U
15U
Data Bit
8
Step Pass
30
Offset
0
0
0
0
0
0
0
0
0
Handshake
H
Lower Left
1
Quality
2
2
2
1
1
1
1
1
1
196”
Off
Auto Pre Feed
Overcut2
0.008”
0.008”
0.008”
0.008”
0.008”
0.008”
0.008”
0.008”
1
Off, 3ft
Dist. Adj
Off
Off
Off
Off
Off
Off
Off
Off
Off
Pen Up
Cond. Priority
Manual
Default
Home Sensor
Enabled
8-4
X
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
Y
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
8. SERVICE MODES
CE5000 Conditions (HP-GL Metric Eng)
Conditions
Force
Speed
Pen Type
1
12
30
09U
2
14
30
09U
3
17
30
15U
4
25
10
15U
5
20
10
15U
6
20
10
15U
7
20
10
15U
8
17
10
15U
9
20
10
15U
RS-232C
Baud Rate
Parity
Data Bit
9800
N
8
Command
HP-GL
HP-GL Origin
Pen Up Speed
Auto
Step Pass
Offset Force
4
Offset Angle
30
Rotate
Off
Page Length
Display Unit
mm
Sort
Off
Init. Down Force
0
Auto Pre Feed
Expand
Off
Cond.
Thick Mode
Overcut1
Overcut2
1
Off
0.2mm
0.2mm
2
Off
0.2mm
0.2mm
3
Off
0.2mm
0.2mm
4
Off
0.2mm
0.2mm
5
Off
0.2mm
0.2mm
6
Off
0.2mm
0.2mm
7
Off
0.2mm
0.2mm
8
Off
0.2mm
0.2mm
Mark Mode
Off
Mark Type
1
Mark Size
20mm
Mark Dist. Adj.
Move Position
0.0mm, 0.0mm
Mark Offset
0.0mm, 0.0mm
:,; Command
Enabled
W Command
Pen Up
Model Emulated
7586
Cond. Priority
Init Blade CTRL
2mm below
Pen Up Move
Disabled
HP-GL Circle
Default
Media Sensor
Enabled
Home Sensor
Group
Condition
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
Condition
Factor
1
1.00
2
1.00
3
1.00
4
1.00
5
1.00
6
1.00
7
1.00
8
1.00
CE5000-UM-251-9370
8-5
Offset
0
0
0
0
0
0
0
0
0
Handshake
H
Lower Left
1
Quality
2
2
2
1
1
1
1
1
1
5000mm
Off, 1m
Dist. Adj
Off
Off
Off
Off
Off
Off
Off
Off
Off
Manual
Enabled
X
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
Y
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
9. TROUBLESHOOTING
9. TROUBLESHOOTING
9.1 The Plotter is Turned On But Doesn’t Operate
Symptom
Veriﬁcation item
Solution
The control panel’s LED (1) Is the plotter being supplied with No .....Check that the power cord is
lamp does not light or
power?
securely connected to the plotter’s
the LCD does not display
anything.
AC line inlet.
Yes ....Verify item (2).
(2) Is the FPC504302 ﬂexible cable No .....Connect the ﬂexible cable
securely connected to the main
securely.
board and the control panel?
Yes ....Verify item (3).
(3) Is the FPC504302 ﬂexible cable No .....Verify item (4).
broken?
Yes ....Replace the FPC504302 ﬂexible
(4) Is the AC line electrical output
cable.
No .....Change the AC line.
correct?
Yes ....Verify item (5).
(5) Does the power supply unit have No .....Replace the power supply unit.
Yes ....Replace the main board.
a 5 V output?
CE5000-UM-251-9370
9-1
9. TROUBLESHOOTING
9.2 Media Loading Operations
Symptom
The media drops to the
Veriﬁcation item
(1) Is the front edge of the media
Solution
Yes ....Replace the media.
front of the plotter.
curled?
(2) Is the front media sensor dirty?
No .....Verify item (2).
Yes ....Clean the front media sensor.
No .....Verify item (3).
(3) Is the front media sensor cable Yes ....Replace the front media sensor.
securely connected to the main
The media drops to the
rear of the plotter.
board and the sensor?
(1) Is the rear edge of the media
Yes ....Replace the media.
curled?
(2) Is the rear media sensor dirty?
No .....Verify item (2).
Yes ....Clean the rear media sensor.
(3) Is the rear media sensor cable
No .....Verify item (3).
Yes ....Replace the rear media sensor.
securely connected to the main
The plotter displays
“LOAD MEDIA!” when
media has been loaded.
No .....Connect the cable securely.
No .....Connect the cable securely.
board and the sensor?
(1) Does the cam sensor plate block Yes ....Check the cam sensor plate and
the cam sensor?
attach it at the correct position.
No .....Verify item (2).
(2) Is the cam sensor cable securely No .....Connect the cable securely.
connected to the main board and Yes ....Replace the cam sensor board.
The plotter can’t
recognize the Y direction
of the media size.
the sensor?
(1) Is there any dust on the push
roller sensor?
No .....Verify item (2).
(2) Is the push roller sensor ﬂexible Yes ....Replace the push roller sensor.
cable securely connected to
The plotter can’t
recognize the X direction
of the media size.
Yes ....Clean the push roller sensor.
each connector?
(1) Is there any dust on the front
media sensor and the rear media
sensor?
(2) Are the front media sensor and
the rear media sensor cables
No .....Connect the cable securely.
Yes ....Clean the front media sensor and
the rear media sensor.
No .....Verify item (2).
No .....Connect the cables securely.
Yes ....Replace the sensor(s).
securely connected to each
The media is fed at an
connector?
(1) Are the push rollers worn down? Yes ....Replace the push roller(s).
angle.
(2) Is there anything on the drive
No .....Verify item (2).
Yes ....Clean the drive roller with a brush.
roller?
(3) Do the push rollers have the
No .....Verify item (3).
No .....Replace the push roller spring(s).
correct pressure?
(4) Is the drive roller worn down?
Yes ....Verify item (4).
Yes ....Replace the drive roller.
(5) Is the drive roller attached
No .....Verify item (5).
Yes ....Replace the bearing of the drive
correctly?
roller.
No .....Attach the drive roller correctly.
CE5000-UM-251-9370
9-2
9. TROUBLESHOOTING
9.3 Cutting Operations
Symptom
The cut line is crooked.
Veriﬁcation item
(1) Does the blade turn well in the
Solution
No .....Replace the blade holder.
blade holder?
Yes ....Verify item (2).
(2) Do the X and Y drive motor belts No .....Adjust the tension.
have the correct tension?
Yes ....Verify item (3).
(3) Is the Y belt attached correctly? No .....Attach it correctly.
The blade skips and
does not completely
cut lines that should be
(4) Is the pen block attached
Yes ....Verify item (4).
No .....Attach it correctly.
correctly?
(5) Is the pen arm shaky?
Yes ....Verify item (5).
Yes ....Adjust the pen arm shaft slider
(1)
(2)
(3)
(4)
tension.
Adjust the blade length.
Adjust the SPEED setting.
Adjust the pen force.
Adjust the pen block height.
The blade is extended too far.
The cutting SPEED is too high.
Verify the pen force.
Verify the pen block height.
solid.
CE5000-UM-251-9370
9-3
10. PARTS LIST
10. PARTS LIST
10.1 Outer Casing
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part No.
500051515
508000025
682132080
682132200
792130712
363126121
792130700
792130713
792130715
792130714
792130711
792130706
621324001
621313151
621230053
621230454
621250114
621324011
621313141
621230043
621351001
621350000
621360001
621354200
621354101
621313131
621364000
621230468
621230065
621230225
562060004
621354010
621114110
621364101
621354400
621313230
621354500
621374300
621354410
621313240
621354510
621364110
621374310
421000001
621250076
CE5000-UM-251-9370
Description
Inlet
Power Switch
Control Panel Membrane Switch Panel
Power Supply Unit
Fan Relay Board
Foot
Main Board CE5000-60/120
Main Board CE5000-40CRP
Main Board CE5000-120AP
Main Board 9e60p
X Motor Relay Board
Control Panel Relay Board
Left Side Cover
Left Side Cover for 9e60p
Front Guide 60
Front Guide 120 V2
Front Guide 120AP
Right Side Cover
Right Side Cover for 9e60p
Front Guide 40
Main Chassis 120
Main Chassis 60
Main Chassis 40
Center Cover CE5000-120
Center Cover CE5000-60
Center Cover for 9e60p
Center Cover CE5000-40
Rear Guide 120/120AP
Rear Guide 60
Rear Guide 40
LCD, RCM-2122R-B
LCD Cover Bracket
Caution Label
Emblem CE5000-40
Emblem CE5000-60
Emblem for 9e60p
Emblem CE5000-120
Emblem CE5000-120AP
Model Label 60
Model Label for 9e60p
Model Label 120
Model Label ProS
Model Label 120AP
Measure Tape
Front Media Guide
10-1
Q’ty
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
ID-0322-H
JWA2120-0033
PN5043-08
SNP-Y119
PN5043-12, CE5000-120
TM-127-4
CE5000-60/120
CE5000-40CRP
CE5000-120AP
9e60p
CE5000-120/120AP
PN5043-04
9e60p
CE5000-60
CE5000-120
CE5000-120AP
9e60p
CE5000-40,60
CE5000-120/120AP
CE5000-60
CE3000-40
CE5000-120/120AP
CE5000-60
9e60p
CE5000-40
CE5000-120/120AP
CE5000-60
CE5000-40
CE5000-40
CE5000-60
9e60p
CE5000-120
CE5000-120AP
CE5000-60
9e60p
CE5000-120
CE5000-40
CE5000-120AP
CE5000-120, 1 roll, 50 m
CE5000-120AP
10. PARTS LIST
Outer Casing
20
10
21
8
15
19
5
11
16
18
4
1
9
2
7
13
12
3
14
6
CE5000-UM-251-9370
10-2
17
10. PARTS LIST
10.2 Main Frame for CE5000-40/60
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Part No.
682900551
314690020
621113040
621233210
621113141
561080004
621350011
792130704
792130709
380206731
010012022
378410011
378408211
092002041
621230090
621230240
095000040
309011003
035032260
621350021
621350030
621360010
621112111
621350301
621234222
621234630
621234640
621234710
621230133
621230123
621232000
621232100
621112100
621232012
621233431
621233423
621230111
621112120
621112021
621350041
621360021
621230101
621112011
621112040
621230140
621230150
621112140
095002122
621230081
791230710
792130704
CE5000-UM-251-9370
Description
Vacuum Fan, KLDC24Z4-913A
Bearing, 6900ZZNXR
Y Rail 60
Y Rail 40
Pulley Flange
Media Sensor, PS117ED1
Left Side Plate
Y Motor
Cam Sensor Board
Spring
Y Motor Pulley
Y Drive Belt
X Drive Belt
Push Roller Shaft
Cam Shaft 60
Cam Shaft 40
Cam Shaft Spring
Bearing, 10SRF41Z
Tension Pulley
Right Side Plate
Vacuum Base 60
Vacuum Base 40
Push Roller Arm Base
Y Drive Bracket
Cam Lever Cap
Push Roller Position Label 23
Push Roller Position Label 148
Push Roller Position Label 40
Cam Sensor Plate
Cam Lever
Drive Roller 60
Drive Roller 40
Push Roller Arm
X Drive Pulley
Y Tension Bracket
Y Tension Arm
Cam
Push Roller Arm Shaft
Bearing Stopper
Cutting Mat CE5000-60
Cutting Mat 40
Cam Shaft Bush
Drive Roller Holder
Rubber Spacer
Left Slider Stopper
Right Slider Stopper
Push Roller Spring
Push Roller
Home Sensor Bracket
Y Drive Pulley Assy
X Motor for CE5000-40/60
10-3
Q’ty
1
2
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
2
1
1
3
1
1
1
1
1
1
2
1
1
1
2
2
2
1
1
2
1
1
1
1
2
2
1
1
1
Remarks
CE5000-40,60
CE5000-60
CE5000-40
Y Motor for CE5000-40/60/120/120AP
PN5043-07
DE-673
100TN15-5W,CE5000-40,60
82TN15-5W,CE5000-40,60
CE5000-40,60
CE5000-60
CE5000-40
CE5000-40,60
CE5000-40,60
CE5000-40,60,120/120AP
CE5000-60
CE5000-40
CE5000-40,60
CE5000-60
CE5000-60
CE5000-40
CE5000-60
CE5000-40
CE5000-40,60
CE5000-40,60
CE5000-40,60
CE5000-60
CE5000-40
CE5000-40,60
CE5000-40,60
DE-645
CE5000-40,60
10. PARTS LIST
Main Frame
9
17
29
30
28
38
14
3
12
32
33
6
20
40
2
10
22
13
31
25
44
26
37
27
36
41
16
23
42
39
15
24
34
8
19
5
11
1
18
21
10
4
7
CE5000-UM-251-9370
35
10-4
43
10. PARTS LIST
10.3 Main Frame CE5000-120/120AP
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Part No.
682900551
314690020
621233310
621113141
561080004
621350011
792130704
792130709
380206731
010012022
379500004
375311002
092002041
621230380
095000040
309011003
309011003
621153211
621350021
621351010
621370011
621112111
621350301
621234222
621234630
621234640
621230133
621230123
621232202
621112100
621232012
621233431
621233423
621230111
621112120
621112021
621351051
621250520
621230101
621112011
621112011
621112040
621252110
621230140
621230150
621112140
621153151
380265281
095002122
095002122
621230081
621253111
791230710
792130705
792130711
792130712
035132220
621230391
621250114
621230454
621250076
621250083
508000025
500051515
682132200
792130700
792130715
CE5000-UM-251-9370
Description
Vacuum Fan, KLDC24Z4-913A
Bearing, 6900ZZNXR
Y Rail 120
Pulley Flange
Media Sensor, PS117ED1
Left Side Plate
Y Motor
Cam Sensor Board
Spring
Y Motor Pulley
Y Drive Belt
X Drive Belt
Push Roller Shaft
Cam Shaft 120
Cam Shaft Spring
Bearing, 10SRF41Z
Bearing, 10SRF41Z
Tension Pulley
Right Side Plate
Vacuum Base 120
Vacuum Base 120AP
Push Roller Arm Base
Y Drive Bracket
Cam Lever Cap
Push Roller Position Label 23
Push Roller Position Label 148
Cam Sensor Plate
Cam Lever
Drive Roller 120
Push Roller Arm
X Drive Pulley
Y Tension Bracket
Y Tension Arm
Cam
Push Roller Arm Shaft
Bearing Stopper
Cutting Mat CE5000-120
Cutting Mat CE5000-120AP
Cam Shaft Bush
Drive Roller Holder
Drive Roller Holder
Rubber Spacer
Rubber Spacer 40
Left Slider Stopper
Right Slider Stopper
Push Roller Spring
Center Push Roller Spring
Center Push Roller Spring 120AP
Push Roller
Push Roller
Home Sensor Bracket
Home Sensor Bracket AP
Y Drive Pulley Assy
X Motor for CE5000-120
X Motor Relay Board
Fan Relay Board
Brush
Brush Bracket
Front Guide 120AP
Front Guide 120 V2
Front Media Guide
Front Media Guide Base
Power Switch
Inlet
Power Supply Unit
Main Board CE5000-60/120
Main Board CE5000-120AP
10-5
Q’ty
2
2
1
1
2
1
1
1
1
1
1
1
3
1
1
6
8
1
1
1
1
3
1
1
8
1
1
1
1
3
1
1
1
3
3
2
1
1
2
3
4
3
4
1
1
2
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
CE5000-120/120AP
CE5000-120/120AP
Y Motor for CE5000-40/60/120/120AP
PN5043-07
DE-673
100TN15-10W,CE5000-120/120AP
82TN15-10.0W,CE5000-120/120AP
CE5000-120/120AP
CE5000-120/120AP
CE5000-120
CE5000-120AP
CE5000-120/120AP
CE5000-120
CE5000-120AP
CE5000-120/120AP
CE5000-120/120AP, Right side
CE5000-120/120AP, Left side
CE5000-120/120AP
CE5000-120/120AP
CE5000-120/120AP
CE5000-120/120AP
CE5000-120
CE5000-120AP
CE5000-120/120AP
CE5000-120A
CE5000-120
CE5000-120AP
DE-645
DE-646, CE5000-120
DE-528, CE50000-120AP
CE5000-40,60
CE5000-120/120AP
CE5000-120
CE5000-120AP
CE5000-120/120AP
CE5000-120/120AP
CE5000-120AP
CE5000-120
CE5000-120AP
CE5000-120AP
JWA2120-0033
ID-0322-H
SNP-Y119
CE5000-60/120
CE5000-120AP
10. PARTS LIST
No.
56
57
58
59
60
Part No.
621230468
621234411
621354200
621351001
421000001
Description
Rear Guide 120/120AP
Center Cover Bracket for CE5000-120
Center Cover CE5000-120
Main Chassis 120
Measure Tape
Q’ty
1
1
1
1
1
Remarks
CE5000-120/120AP
CE5000-120/120AP
CE5000-120/120AP
CE5000-120, 1 roll, 50 m
Main Frame for CE5000-120/120AP
32
20
27
17
9
40
29
57
41
13
30
28
58
31
38
12
56
3
34
33
2
16
36
6
44
22
45
37
23
46
25
26
10
39
14
42
15
19
35
18
47
8
48
52
5
53
43
54
49
21 10
7
1
55
59
50
51
CE5000-UM-251-9370
10-6
4
11
24
10. PARTS LIST
10.4 Pen Block
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
27
28
29
30
31
32
33
34
35
36
37
38
Part No.
310068320
562510001
791230709
617363321
682132520
621263282
621113000
380205551
380205381
621323500
617363390
621333200
621113591
792130707
792130710
792130708
095013010
621234233
621113500
621233201
621113022
621153202
621239813
621113520
621253130
621239805
621233000
621113531
621113051
621113031
692132330
692132340
792130702
792130703
792130716
622192091
337120250
622192060
053203420
622192070
622192081
333302001
792219702
621163200
792219703
CE5000-UM-251-9370
Description
Bearing Roller
Core
Encoder Sensor Assembly
Bush LB4YC Assembly
Moving Coil PM805 with Yoke
Cutter Pen Holder
Y Slider
Pen Arm Spring E-555
Pen Arm Spring E-538
Pen Arm Holder
Guide Shaft
Pen Encoder Strip
Thumb Screw L10
Y Relay Board
Auto Registration Mark Sensor
Push Roller Sensor Board
Bearing BB13
Pen Block Cover
Moving Coil Base
Y Belt 40
Y Belt 60
Y Belt 120
Auto Registration Mark Sensor Bracket
Rubber Plate
Rubber Plate AP
Auto Registration Mark Sensor Bracket A
Bearing Roller Tension Plate
Bearing Roller Base Bracket
Push Roller Sensor Bracket
Y Belt Stopper
Y Flexible Cable, FPC504303
Y Flexible Cable, FPC504304
Pen Block Assembly
Pen Block Assembly 120
Pen Block Assembly 120AP
Arm Spring 2
Shaft Pin D2L25H7
Pen Holder AP
Magnet
Lock Arm
Arm Spring 1
Stopper ring CS 2 mm
Pen Holder Assy 4200
Pen Holder Spacer
Pen Station Assy 4200
10-7
Q’ty
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
2
2
1
4
1
1
1
Remarks
683ZZMC3PS2S
FPC-25-12
CE5000-120/120AP
Bush & Shaft
CE5000-120AP
CE5000-120/AP
PN5043-05
PN5043-09
PN5043-06
CE5000-40
CE5000-60
CE5000-120/AP
Except CE5000-120AP
CE5000-120AP
Except CE5000-120AP
CE5000-40,60
CE5000-120/AP
CE5000-40,60
CE5000-120
CE5000-120AP
CE5000-120AP
CE5000-120AP
CE5000-120AP
CE5000-120AP
CE5000-120AP
CE5000-120AP
CE5000-120AP
CE5000-120AP
CE5000-120AP
CE3000-120AP
10. PARTS LIST
Pen Block
2
13
23
24
17
27
1
18
26
3
4
16
7
10
21
5
19
8
11
25
15
9
6
14
20
22
28
5
12
28
38
36
35
31
30
29
32
33
35
37
30
31
Pen Holder CE5000-120AP
33
32 35
34
Pen Station
CE5000-120AP
CE5000-UM-251-9370
10-8
10. PARTS LIST
10.5 Wiring Harness
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
692132011
692132021
692132101
692132031
692132041
692132051
692132061
692132081
692132330
692132340
692132350
692132360
692132320
692132111
692132121
692132131
682132100
CE5000-UM-251-9370
Description
CA504301A (Power Supply to Power Switch)
CA504302A (Power Supply to Main Board)
CA504310A (Power Supply to Main Board)
CA504303A (Media Sensor to Main Board)
CA504304A (Inlet to Power Switch, Brown)
CA504305A (Inlet to Power Switch, Blue)
CA504306A (Inlet to FG)
CA504308A (Auto Registration Mark Sensor to Y Relay)
FPC504303 (Y Flexible Cable 40/60)
FPC504304 (Y Flexible Cable 120)
FPC504305 (Cam Sensor Flexible Cable)
FPC504306 (Push Roller Sensor Flexible Cable)
FPC504302 (Control Panel Flexible Cable)
CA504311A (X Motor Extension Cable)
CA504312A (X Motor Encoder Extension Cable)
CA504313A (Fan Extension Cable)
PN5043-10 (Pen Encoder Flexible Cable)
10-9
Q’ty
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
CE5000-40/60
CE5000-120
CE5000-40/60
CE5000-120
CE5000-120
CE5000-120
CE5000-120
CE5000-120
10. PARTS LIST
10.6 Stand (CE5000-60, CE5000-120, CE5000-120AP)
Stand CE5000-60 (ST0065)
No.
Part No.
Description
1
621320210
Side Stay 60 (Right and Left)
2
621320250
Right Foot 60
3
621320230
Right Top Plate 60
4
621239910
Side Stay 60 (Right and Left)
5
621320260
Left Foot 60
6
621320240
Left Top Plate 60
7
621320220
Center Bar 60
8
621320300
Stock Shaft 60
9
621151241
Stock Shaft 60
10
621320290
Stopper 60
11
305811005
Hexagonal Wrench (M5)
12
621320310
Hexagonal Bolts (M5L10Ni)
13
Coin Screw
14
621320270
End Cap 94
Stand CE5000-60 (ST0065)
CE5000-UM-251-9370
10-10
Q’ty
2
1
1
Remarks
CE5000-60
CE5000-60
CE5000-60
1
1
1
2
CE5000-60
CE5000-60
CE5000-60
CE5000-60
2
1
12
4
4
CE5000-60
CE5000-60
10. PARTS LIST
Stand CE5000-60 (ST0068, Steel Stand)
No.
Part No.
Description
1
621350090
Right Top Bracket
2
621350080
Left Top Bracket
3
621350220
Side Stay Assy
4
621350260
Center Bar Assy
5
621350120
Foot Assy
6
621350180
Stock Shaft
7
Coin Screw (M4L10)
8
621350190
Stopper
9
Hexagonal Bolts (M5L12)
10
Hexagonal Wrench (M5)
562500102
Coin Screw (M4L20)
11
Q’ty
1
1
2
1
2
2
2
2
16
1
4
Remarks
Stand CE5000-60 (ST0068)
7
6
2
8
8
8
3
4
1
5
3
9
5
10
CE5000-UM-251-9370
10-11
10. PARTS LIST
Stand CE5000-120
No.
Part No.
1
621239410
2
621239430
3
621239450
4
621239440
5
621330120
6
621239190
7
8
Description
Side Stay 120
Right Top Plate 120
Foot 120 Assembly
Left Top Plate 120
Center Bar 120
Stock Shaft Assembly Set 120
Hexagonal Bolts (M5L16)
Hexagonal Bolts (M6L20)
Q’ty
2
1
2
1
1
1
24
4
Stand CE5000-120
4
6
2
5
3
1
CE5000-UM-251-9370
10-12
Remarks
10. PARTS LIST
Stand CE5000-120AP
No.
Part No.
1
621231370
2
621231380
3
621151130
4
621231170
5
621231180
6
621159730
7
621159710
8
621161250
9
619052391
10
391906101
11
621259011
12
621370210
13
621370230
14
621370220
15
621251152
16
621231103
17
621231113
18
621161133
19
621259050
20
392040180
21
380101981
22
621259070
23
621251020
24
310063620
25
621251031
26
27
28
29
30
31
32
33
34
621239720
305811005
301001020
391650100
391660200
CE5000-UM-251-9370
Description
Left Side Stay 120AP
Right Side Stay 120AP
Center Bar 120
Left Foot 120AP
Right Foot 120AP
BS Rear Pipe 120
BS Bracket 120
Stock Shaft 120AP
2/3 Inch Stopper
Coin Screw M6L10
Spring, P-424 Ni
Collar Base
Press Block
Collar 2
Alignment Shaft Holder AP
Shaft 120
Shaft Cap
100AP Shaft Holder
AP Stopper Base
Bush D4L18
Spring, C-198
AP Stopper Arm
Left 120AP Holder Plate
Bearing 636ZZ
Right 120AP Holder Plate
M6L16 Cap Screw
Washer C6 D11.5
M4L14 Binding Head Screw
M4L25 Binding Head Screw
M3L30 Binding Head Screw
M3 Nut
Washer C3 D8
M4L6 Binding Head Screw
M4L8 Binding Head Screw
Basket W
Hexagonal wrench (M5)
Hexagonal wrench (M6)
Hexagonal bolts (M5M5L10Ni)
Hexagonal bolts (M6L20Ni)
10-13
Q’ty
1
1
1
1
1
2
2
1
2
1
1
1
1
1
2
1
2
1
1
2
1
1
1
2
1
2
2
4
2
1
1
1
2
4
1
1
1
12
8
Remarks
10. PARTS LIST
Stand CE5000-120AP
25
28
23
27
34
19
33
24
18
6
26
29
22
16
31
32
20
21 30
17
15
6
1
9
9
8
7
3
10
2
11
13
4
12
CE5000-UM-251-9370
14
5
10-14
10. PARTS LIST
10.7 Option Basket
No.
1
2
3
4
5
6
Part No.
621339140
621329520
621329510
621329530
621339110
621329540
621320310
621329560
Description
BS Pipe 120
BS Front Pipe 60
BS Bracket
BS Rear Pipe 60
Basket 120
Basket W
Hexagonal Screw (M5L10)
End Cap
Q’ty
2
1
2
1
1
1
8
4
Remarks
CE5000-120
CE5000-60
CE5000-60
CE5000-120
CE5000-60
Option Basket
4
1
5
3
2
10.8 Other Parts
Standard Accessories
No.
Part No.
Description
1
772136940
Roll Stocker Set (L and R)
2
972100400
Cutter Blade, CB09UA-1
3
308002101
Cutter Knife, Q-100P
4
971118901
Fiber Tip Pen, KF552-BK(1P)
5
691330570
USB Cable, CBL1112ACL2-2.9M
621369201
Quick Start Manual (English)
621359400
Quick Start Manual (English)
6
621313440
9e60p Setup Manual
621379201
Quick Start Manual (English)
621359200
CE5000 CD-Manual and Software
621369002
Craft ROBO Pro S CD-Manual and Software
7
621313411
9e60p CD-Manual and Software
621379001
CE50APCDM01M
621269332
Safety Manual, ANCUTG-UM-AM2
8
621313430
Safety Manual, SAFE-UM-AM2
Q’ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Packing Boxes
No.
Part No.
1
621369301
2
621329400
3
621359600
4
621329550
5
621330280
6
621313320
7
621379401
Q’ty Remarks
1
1
1
1
1
1
9e60p
1
CE5000-UM-251-9370
Description
Packing Box for CE5000-40
Packing Box for CE5000-60
Packing Box for CE5000-120
Packing Box for CE5000-60 Stand
Packing Box for CE5000-120 Stand
Packing Box for 9e60p
Packing Box for CE5000-120AP
10-15
Remarks
CE5000-40
CE5000-40/60/120
CE5000-40 (Craft ROBO Pro S)
CE5000-60/120
9e60p
CE5000-120AP
CD-ROM for CE5000-60/120
CD-ROM for CE5000-40CRP
CD-ROM for 9e60p
CD-ROM for CE5000-120AP
9e60p
CE5000-UM-251-9370
11-1
X MOTOR
JWA2120-0033
UGFMED-B5L
CA504312
J1203
J2
+X PAPER SENSOR
J1102
X RELAY BOARD
J1103
J1104
J1101
PN5043-11
CA504325
CA504324
CA504311
J505
J504
J502
J10
J11
J9
J20
PN5043-01
J13
USB
RS-232C
MAIN BOARD
J12
J1
J8
FPC504304
FAN
KLDC24Z4-913A
-X PAPER SENSOR
CA504303
J7
J1202
PR5043-05
J501
Y RELAY BOARD
J503
FAN RELAY BOARD
PN5043-12
J1201
CA504313
CA504310
KLDC24Z4-913A
SNP-Y119
FAN
CA504308
POWER SUPPLY
BOARD
CA504301
PN5043-09
MARK SENSOR
DMN37JE-001
CA504305
CA504304
Y MOTOR
CA504306
NC-174-10N
PN5043-10
FPC504306
The CE5000-120AP is not using.
PEN ENCODER
J601
PN5043-06
PINCH ROLLER SENSOR
MC PM805
J6
FPC504302
J21
J19
N.C
J403
J401
J402
CONTROL PANEL
RELAY BOARD
PN5043-04
J701
PN5043-07
CAM SENSOR
CE5000-120 BLOCK DIAGRAM
FPC504305
RCM-2122R-B
LCD
PN5043-08
SHEET SW
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.1 Block Diagrams
11.1.1 Block Diagram for CE5000-120
CE5000-UM-251-9370
11-2
X MOTOR
JWA2120-0033
CA504301
DMN37JE-001
DMN37JE-001
CA504305
CA504304
Y MOTOR
CA504306
NC-174-10N
CA504302
KLDC24Z4-913A
FAN
CA504308
CA504325
J10
J11
N.C
J 20
J9
CA504303
+X PAPER SENSOR
CA504323
CA504322
CA504324
J2
FPC504306
POWER SUPPLY BOARD
SNP-Y119
PN5043-09
MARK SENSOR
J601
PN5043-06
PINCH ROLLER SENSOR
MC PM805
J7
J505
J504
J502
J501
USB
J13
MAIN BOARD
PN5043-01
FPC504303
-X PAPER SENSOR
RS-232C
J12
J1
J8
PN5043-05
J503
Y RELAY BOARD
J6
FPC504302
J21
J19
N.C
J403
J401
J402
J701
PR5043-07
CAM SENSOR
RCM-2122R-B
LCD
CE5000-40/60 BLOCK DIAGRAM
FPC504305
CONTROL PANEL
RELAY BOARD
PN5043-04
PN5043-08
SHEET SW
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.1.2 Block Diagram for CE5000-40/60
CE5000-UM-251-9370
D[0..15]
A[0..21]
INIT
PROGRAM
CCLK
DIN
DONE
FR_BUSYZ
EPROMOUT
R. MARK
LOCALINTZ
SRVOINTZ
USBINTZ
D[0..15]
11-3
USBCSZ
RESETZ
CLK6M
RDZ
WRLZ
CPU
IF
IF
INIT
PROGRAM
CCLK
DIN
DONE
FR_BUSY
DTR-DZ
RTS-DZ
CTS0Z
RXD0
TXD0
DSR0
CS0Z
CS1Z
CS2Z
RASZ
CASLZ
CASHZ
RDWR
WRLZ
RDZ
A[0..21]
USBCSZ
USBINTZ
DTR-DZ
RTS-DZ
CTS0Z
RXD0
TXD0
DSR0Z
RESETZ
FPGRES
NV_DI
NV_CS
NV_SK
R. MARK-OFT
RESETZ
CLK6M
RDZ
WRLZ
D[0..15]
A[0..21]
EPROMDOUT
R. MARK
LOCALINTZ
SRVOINTZ
USBINTZ
D[0..15]
CPU
PN5043-01A TOP
USBINTZ
RESETZ
FPGRES
R. MARK-OFT
CS1Z
CS2Z
WRLZ
RDZ
RESETZ
RDZ
WRLZ
A[0..21]
D[0..15]
MEMORY
RESETZ
NV_DI
NV_CS
NV_SK
CS0Z
RDZ
WRLZ
RASZ
CASLZ
CASHZ
RDWR
D[0..15]
A[0..21]
MEMORY
FR_BUSYZ
EPROMOUT
FR_BUSYZ
EPROMOUT
D[0..15]
A[0..21]
KEY[0..3]
LOCALZ
USBCSZ
CLK6M
YHOME
CAM
PINCH
CS1Z
CS2Z
RDZ
DIN
CCLK
INIT
PROGRAM
DONE
FPGRES
WRLZ
PENA
PENB
SRVINTZ
LOCALZ
FPGA
LOCALINTZ
LOCALLED
R. MARK-ANO
KCONT0
KCONT1
KCONT2
LCDB[0..7]
LCDB0(RS)
LCDB1(R/W)
LCDB2(E)
SFRZ
FAN_ON
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
USBCSZ
CLK6M
YHOME
CAM
PINCH
CS1Z
CS2Z
RDZ
DIN
CCLK
INIT
PROGRAM
DONE
FPGRES
WRLZ
PNENA
PNENB
D[0..15]
A[0..21]
KEY[0..3]
FPGA
SRVOINTZ
LOCALINTZ
MC+
MC-
R. MARK-OFT
LCDB[0..7]
R. MARK
YHOME
CAM
PINCH
PENA
PENB
KEY[0..3]
DCMC+
DCMC-
CONNECT
MC+
MC-
R. MARK-ANO
R. MARK-OFT LOCALZ
LOCALLED
KEYCONT0
KEYCONT1
KEYCONT2
LCDB[0..7]
LCDB0(RS)
LCDB1(R/W)
LCDB2(E)
DCDRIVER
CONNECT
SFRZ
FAN_ON
XCOMA
XCOMB
YCOMA
YCOMB
PCOMA
PCOMB
DCDRIVER
LOCALZ
R. MARK
YHOME
CAM
PINCH
PENA
PENB
KEY[0..3]
MC+
MC-
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2 Circuit Diagrams
11.2.1 Main Board Top Section (PN5043-01A)
1
2
3
4
5
B5P-VH
J2
220uF/50V
C5
+24V
LCDB[0..7]
LCDB0(RS)
LCDB1(R/W)
LCDB2(E)
1
+24V
PINCH
CAM
YHOME
KEY[0..3]
R. MARK-ANO
KEYCONT0
KEYCONT1
KEYCONT2
Vin
VCC
FB
Vout
2
4
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
LCDB7
KEY0
KEY1
KEY2
KEY3
U5 SI-8050
GND
3
ON
5
RA6
10K*4
� � � �
RA4
10K*4
SFPW-56
D8
RA5
10K*4
RA7
10K*4
472
1000uF/10V
R113
10K
R100 10K
C1
101
C113
VCC
RA43
10K*4
��
��
��
C6
� � � �
L1 SLF12575-151M1R5
VCC
VCC
��
13
12
C2
101
R102
10K
C114
2 �
3 �
SN74LS06DBR
U1F
R112
472
11
U1E
10
LOCALZ
R103
10K
R. MARK-OFT
R101
100K
1
U51A
NJM3404AM
SN74LS06DBR
VCC
2.2K
8
4
11-4
150
C115
472
R106
R105
10K
6 �
470
R104
10K
7
U51B
NJM3404AM
C116
104
��
R1
2 SN74LS06DBR
VCC
U1A
5 �
1
8
CE5000-UM-251-9370
4
LOCALLED
KCONT1
KCONT2
5
4
3
2
1
R. MARK
ANODE
GND
CAM
VCC
OPEN
J21
05FMN-SMT-A-TF
R95
470
1SS352-TPH3
D3
VCC
1SS352-TPH3
1SS352-TPH3
D1
D2
KCONT0
10K
PENA
PENB
R4
VCC
C3
104
R5
0
MC-
MC+
R93
470
V CC
R94
470
C111
47uF/16V
C112
104
PENA
PENB
GND
YHOME
PINCH
YH-ANO
PI-ANO
R. MARK
R. MARK-ANO
VCC
GND
MCP
MCP
MCM
MCM
GND(FG)
J6
GND
KEY0
KEY1
KEY2
KEY3
GND
CAM_ANO
CAM
PAUSEZ
PAUSELED
GND
KCONT2
KCONT0
KCONT1
VCC
VCC
VCC
LCD_CNT
LCDB0(RS)
LCDB1(R/W)
LCDB2(E)
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
LCDB7
GND
J1
16FMN-BMT-A-TF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30FLT-SM1-TB(0.5mm Pitch)
PN5043-01A CONNECTOR BLOCK
VCC
KCONT2
KCONT0
KCONT1
VCC
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.2 Main Board Connector Block Section (PN5043-01A)
1
2
3
B3B-PH-K-S
J30
104
C7
VCC
R200
GND
104
C211
1K
M.R
Vcc VOUT
U7
PST592DMT
VCC
4
3
C11
104
2
1
U1C
6
6 �
5 �
U60B
NJM3404AM
VCC
2 �
3 �
SN74LS06DBR
5
7
U1D
1
8
USBINTZ
R. MARK
��
C212
104
RESETZ
VCC
R11
C10 471
R12 220
LOCALINTZ
SRVOINTZ
SN74LS06DBR
9
RA15
10K*4
U60A
NJM3404AM
VCC
1K
R13 3.3K
104
C8
RA21
10K*4
R9
10K
C9
104
PF7/AN7
PF6/AN6
AVSS
PF5/AN5
PF4/AN4
PF3/AN3
PF2/AN2
PF1/AN1
PF0/AN0
AVCC
NMI
RES
MD3
MD2
MD1
MD0
EXTAL
XTAL
U6
VCC
SH7014
80
81 PLLVcc
82 PLLCAP
PLLVss
49
PA2/SCK0/DREQ0/IRQ0
46
PA5/SCK1/DREQ1/IRQ1
43
PA8/TCLKCC/IRQ2
42
PA9/TCLKCD/IRQ3
99
98
97
96
95
94
93
92
91
100
76
84
73
75
78
79
74
VCC
72
C105
22p
22p
PE6/TIOC2A
PE7/TIOC2B
PE8
PE9
PE10
PE11
PE12
PE13
PE14/DACK0/AH
PE15/DACK1
PA3/RXD1
PA4/TXD1
PE4/TIOC1A
PE5/TIOC1B
PA0/RXD0
PA1/TXD0
PE0/TIOC0A/DREQ0
PE1/TIOC0B/DRAK0
PE2/TIOC0C/DREQ1
PE3/TIOC0D/DRAK1
PA15/CK
CS0
CS1
PA6/TCLKA/CS2
PA7/TCLKB/CS3
PB2/IRQO/RAS
PB3/IRQ1/CASL
PB4/IRQ2/CASH
PB5/IRQ3/RDWR
WRL
WRH
RD
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
PB9/IRQ7/A21
PB8/IRQ6/A20/WAIT
PB7/A19
PB6/A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
104
C25
104
105
106
107
108
110
111
112
1
2
48
47
89
102
51
50
85
86
87
88
83
41
40
45
44
24
25
26
28
38
36
34
52
53
54
56
57
58
59
60
62
63
64
66
67
68
69
70
32
31
30
29
22
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
��
��
��
NV_SK
NV_CS
NV_DI
DIN
CCLK
INIT
PROGRAM
DONE
��
FR_BUSY
CTS0Z
DSR0
EPROMDOUT
RTS-DZ
DTR-DZ
RXD0
TXD0
CS0Z
CS1Z
CS2Z
A14
A13
A12
A11
A10
10K*4
RA22
A17
A16
A15
VCC
A21
A20
A19
A18
A9
A8
A7
A6
10K*4
RA23
FPGRES
CASLZ
CASHZ
RDWR
WRLZ
WRHZ
RDZ
D0
D1
D2
D3
VCC
8
4
8
4
A5
A4
A3
A2
A1
A0
D4
D5
D6
D7
C104
Vcc
Vcc
Vcc
Vcc
Vcc
21
37
65
77
103
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
11-5
3
23
27
33
39
55
61
71
90
101
109
10K*4
RA24
VCC
R110
RA50
1K*4
D8
D9
D10
D11
CE5000-UM-251-9370
RA8
22K*4
10K*4
RA25
A1
A0
104
104
PN5043-01A CPU BLOCK
C120
R111
C119
22K
R. MARK-OFT
RA9
22K*4
A5
A4
A3
A2
22K
RA10
22K*4
A9
A8
A7
A6
VCC
RA11
22K*4
A13
A12
A11
A10
D[0..15]
RA12
22K*4
A17
A16
A15
A14
A6S-4101(OMRON)
SW1
D12
D13
D14
D15
Y1 XPEEEC6.00MHz
RASZ
A[0..21]
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.3 Main Board CPU Block Section (PN5043-01A)
FAN_ON
3
4
SN74LS06DBR
U1B
R17
1K
VCC
PCOMB
PCOMA
YCOMB
YCOMA
XCOMB
1
2
J9
B2B-EH-A
Q1
2SD1286-Z
+24V
RA52
10K*4
RA51
10K*4
SFRZ
SFRZ
R205
1K
+24V
SFRZ
SFRZ
C35
104
9
10
11
7
5
RXEF040
F1
VREF
SNS
ENA
IN2
IN1
C30
BOOT2
OUT2
BOOT1
OUT1
104
OUT2
104
C42
104
BOOT2
OUT2
VREF
SNS
BOOT1
OUT1
L6203
330uF/35V
ENA
IN2
IN1
QA3
C37
C36
BOOT2
VREF
SNS
BOOT1
OUT1
L6203
330uF/35V
ENA
IN2
IN1
QA2
C31
+24V
9
10
11
7
5
+24V
C41
104
C29
104
9
10
11
7
5
L6203
VS
2
VS
XCOMA
QA1
VS
2
GND
6
6
GND
2
11-6
GND
CE5000-UM-251-9370
6
8
1
4
3
8
1
4
3
8
1
4
3
D13
C39
153
C38
153
SFPW-56
C33
153
D17
SFPW-56
D15
SFPW-56
C32
153
C27
153
C26
153
D11
SFPW-56
C40
152
R16
33_1W
SFPW-56
D18
SFPW-56
D16
SFPW-56
D14
SFPW-56
D12
+24V
+24V
C34
152
R15
33_1W
C28
152
R14
33_1W
PN5043-01A MOTOR DRIVER
DCMC-
DCMC+
B3B-XH-A
1
2
3
J8
B2B-XH-A
1
2
J7
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.4 Main Board Motor Drive Section (PN5043-01A)
PNENA
PNENB
C117
102
B5B-XH-A
1
2
3
4
5
J11
B4B-XH-A
1
2
3
4
J10
C118
102
VCC_L
U14A
R202
470
C106
15p
1
R21
2.2K
6
� � � �
FPGRES
4
Y2
XPCEECF48.0MHz
C107
33p
3
C1
C2
C3
C4
1A
2A
3A
4A
1Y
2Y
3Y
4Y
U12
SN75189APW
CLK
2
5
9
12
1
4
10
13
C47
C46
102
3
6
8
11
CS1Z
CS2Z
RDZ
WRLZ
1
2
3
4
5
6
7
LOCALZ
YHOME
B7B-PH-K-S
J12
CAM
PINCH
KEY[0..3]
LOCALZ
D[0..15]
104
RA13
1K*4
VCC
A18
A21
A20
A19
SN74LVC2GU04DCKR
U14B
C48 C49 C50 C51
102 102 102 102
RA26
470*4
SN74LVC2GU04DCKR
VCC
C13
104
R201
470
VCC
VCC
A[0..21]
14
7
VCC
R30
4.7K
A21
A20
A19
104
KEY3
KEY2
KEY1
KEY0
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
C15
VCC_2.5
VCC
R31
4.7K
+XSNS
-XSNS
21
28
30
31
38
44
48
51
54
2
32
34
142
140
141
123
124
126
130
84
85
86
99
100
103
120
121
65
66
74
75
77
79
80
83
49
50
56
57
59
60
62
63
C45
104
IO-VREF_1A
IO-VREF_1B
CFGWRITE
CFGCS
IO/DOUT/BUSY
IO_D1
IO_VREF_2
IO_IRDY_A
IO_TRDY
TCK
TDI
TDO
TMS
XSNS_PLUS
XSNS_MINUS
YENA
YENB
PNENA
PNENB
IO_VREF3
IO_D7
IO_VREF_5
IO_VREF_6
IO_IRDY_B
IO_VREF_7
IOB
IO_VREF7
GCK3
GCK2
GCK1
GCK0
DIN
CCLK
INIT
PROGRAM
DONE
M2
M1
M0
SFRZ
SRVINT
TOMBO_ANO
FAN_ON
CLK6M
KEYCONT0
LOCALINT
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
D1
D0
CS1
CS2
READ
WRITE
RESET
KEY3
KEY2
KEY1
KEY0
LOCALKEY
CAM
PINCH
XENA
XENB
KEYCONT2
KEYCONT1
LCD_E
LCD_RS
LCD_RW
LOCALLED
USBCS
LCDB7
LCDB6
LCDB5
LCDB4
LCDB3
LCDB2
LCDB1
LCDB0
D9
D8
D7
D6
D5
D4
D3
D2
YHOME
TP1
CLK
A21
A20
A19
D11
D10
XC2S15-TQG144C
��
��
U11
22
26
27
40
41
43
46
47
C44
104
VCC_2.5
1
16
35
36
53
70
71
90
107
108
127
144
9
14
24
55
82
92
97
125
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
11-7
8
17
25
33
45
52
61
73
81
89
9
110
119
128
135
143
CE5000-UM-251-9370
VCC
GND
VCC_L
58
67
102
122
129
132
137
139
15
18
91
88
39
37
68
69
72
106
111
109
131
133
134
136
29
95
96
112
113
114
115
117
118
93
94
13
19
20
23
76
3
4
5
6
7
10
11
12
1 JP2
2
-XSNS
+XSNS
��
CLK
DSP02-002-431G
LCDB7
LCDB6
LCDB5
LCDB4
LCDB3
LCDB2
LCDB1
LCDB0
R204
10K
PN5043-01A FPGA
R203
10K
VCC
� � � �
RA2
10K*4
��
��
��
��
DONE
DIN
CCLK
FAN_ON
CLK6M
SFRZ
SRVINTZ
LOCALINTZ
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
LCDB2(E)
LCDB0(RS)
LCDB1(R/W)
LOCALLED
VCC
1
2
3
4
5
6
LOCALZ
B6B-PH-K
VCC
+XSNS
GND
VCC
-XSNS
GND
J20
� � � �
RA3
10K*4
LCDB[0..7]
USBCSZ
INIT
PROGRAM
TOMBO-ANO
KCONT0
KCONT2
KCONT1
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.5 Main Board FPGA Section (PN5043-01A)
A[0..21]
D[0..15]
RESETZ
USBCSZ
RDZ
WRLZ
VCC
C56
104
VCC
USBINTZ
A1
A2
A3
A4
A5
A6
1
16
CoreVcc
CoreVcc
R1 OUT
R2 OUT
R3 OUT
R4 OUT
T1 IN
T2 IN
T3 IN
T4 IN
C2-
C1C2+
C1+
U20
SP208ECA SSOP8
6
4
22
17
RXD0
CTS0Z
DSR0Z
14
12
13
10
M66291GP
TEST
RST
CS
RD
LWR
Dack0
Dack1
D0
D1
D2
D3
D4
D5
D6
D7
D8/P0
D9/P1
D10/P2
D11/P3
D12/P4
D13/P5
D14/P6
D15/A0
A1
A2
A3
A4
A5
A6
U19
5
18
19
21
C58
104
C57
104
7
46
45
43
44
48
8
23
24
25
26
27
28
29
30
31
32
33
34
37
38
39
40
17
18
19
20
21
22
TXD0
RTS-DZ
DTR-DZ
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
12
35
Xout
Xin
D-
D+
TrON
104
R1 IN
R2 IN
R3 IN
R4 IN
T1 OUT
T2 OUT
T3 OUT
T4 OUT
V-
V+
Vbus
TC1
Dreq0
Dreq1
INT0
INT1/SOF
HWR/BYTE
IOVcc
IOVcc
GND
GND
GND
2
15
36
9
11-8
Vcc
CE5000-UM-251-9370
GND
C55
104
VCC_L VCC
7
3
23
16
2
1
24
20
C93 104
15
C92
104
C95
1uF/50V
VCC
R25 22
R24 22
R23 1.5K
11
5
10
47
9
42
11
41
13
14
3
4
6
C94
1
2
3
4
4
20
2
3
5
6
9
1
7
RS-232C
RTS
DTR
TXD
RXD
CTS
DSR
+5V
SHILED
GND
J14
CLK6M
USB CONNECTOR(TYPE B)
Vcc
DD+
GND
J13
VCC
C59
104
1
3
2
OUTPUT1
OUTPUT2
GND(FIN)
INPUT
NC
GND
U21 UPC37M32TJ
4
C60
10uF/16V
PN5043-01A I/F BLOCK
6
5
VCC_2.5
C110
10uF/16V
VCC_L
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.6 Main Board Interface Section (PN5043-01A)
NV_DI
NV_CS
NV_SK
VCC
VCC
C12
104
2
4
3
10K*4
C62
104
��
��
CS0Z
BR93L86B
SK
CS
DI
U24
VCC
5
RA36
4
SN74LVC1GU04DCKR
U61
� � � �
A21
A[0..21]
2
VCC
A[0..21]
7
GND
11-9
DO
6
JP20
DSP03-003-432
VCC
6
5
2
1
U49B
U49A
EPROMOUT
C213
104
R208 open
7
RESETZ
DEBUGZ
RDWR
RDZ
RASZ
CASHZ
CASLZ
SN74LVC2G32DCUTE4
3
SN74LVC2G32DCUTE4
RDZ
RESETZ
WRLZ
VCC
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
47
28
12
11
26
14
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
13
29
14
30
31
17
18
19
20
23
24
25
26
27
28
16
15
C64
C63
15
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
104
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
10uF/16V
U27
MSM511865F-60JS
WE
OE
RAS
UCAS
LCAS
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
NC
NC
VCC
MBM29F160BE/TSOP
RY/BY
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15/A-1
C61 104
VCC
BYTE
OE
RST
WE
CE
WP
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
U22
37
VCC
46
27
GND
GND
1
6
21
22
37
42
CE5000-UM-251-9370
VCC
VCC
VCC
VSS
VSS
VSS
D[0..15]
2
3
4
5
7
8
9
10
33
34
35
36
38
39
40
41
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC
R206
10K
FR_BUSYZ
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
8911-050-178S-A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
J19
PN5043-01A MEMORY BLOCK
DEBUGZ
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
VCC
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.7 Main Board Memory Block Section (PN5043-01A)
1
2
3
4
5
Pinch Roller Sensor Board
PN5043-06
05FMN-SMT-A-TF_LF
ANODE
GND
CAM
VCC
OPEN
J601
Control Panel Relay Board
PN5043-04
4
3
5
30FLT-SM1-TB_LF (0.5 mm angle)
1
2
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
U601
LG-207D
J402
��
��
��
��
��
��
��
��
��
��
��
��
1
2
3
4
5
6
7
8
9
10
11
12
13
14
��
��
��
��
��
�
��
��
��
��
��
��
��
��
1
2
3
4
5
Cam Sensor Board
PN5043-07
05FMN-SMT-A-TF_LF
ANODE
GND
PINCH R
VCC
OPEN
J701
14FMN-BMT-A-TF_LF (1.0 mm pitch straight)
LCD UNIT FLEXIBLE CABLE
J403
12FMN-BMT-A-TF_LF (1.0 mm pitch straight)
12
11
10
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
U701
LG-207D
16FMN-SMT-A-TF_LF
Pen Relay Board
PN5043-05
4
J501
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
3
5
J401
1
2
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
VCC
3
5
VCC
1
2
VCC
4
C501
104
1
2
3
4
VCC
1
2
3
4
��
��
��
��
��
��
KR1228
U901
04FFS-SP-TF3_LF(JST 1.25 mm pitch)
1
2
3
4
J504
S2B-PH-SM3-TB_LF
1
2
S4B-PH-SM3-TB_LF(2.0mm)
05FMN-SMT-A-TF_LF
ANODE
GND
PINCH R
VCC
OPEN
J503
5
4
3
2
1
J502
VCC
LEDDRV
TOMBOSNS
VCC
J505
Auto Registration Mark Sensor Board
PN5043-09
VCC
LEDDRV
TOMBOSNS
VCC
J901
U501
LG-207D
3
4
11-10
1
CE5000-UM-251-9370
2
VCC
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.8 Relay and Sensor Board Section
NEXT
1
1
PREVIOUS
2
SW10
2
SW9
ORIGIN
SW6
TEST
CONDITION
SW7
\
SW5
SW3
SW2
SW1
2
1
2
2
1
2
1
2
1
2
2
1
2
\
1
11-11
1
SW4
SW8
ENTER
\
CE5000-UM-251-9370
\
1
1
2
PAUSE
SW11
1
2
3
4
5
6
7
8
9
10
11
12
PAUSELED
PAUSEZ
VCC
KCONT1
KEY2
KEY3
KEY0
KEY1
KCONT0
KCONT2
GND
GND
D1
LED GREEN
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.9 Control Panel Membrane Switch Panel Section
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.10
120-Relay Board Section
120 RELAY BOARD
J1101
J1102
1
2
B2B-XH-A
1
2
IL-G-2P-S3T2-SA
J1104
J1103
1
2
3
4
1
2
3
4
IL-G-4P-S3T2-SA
B4B-XH-A
PN5043-11
J1202
J1201
1
2
1
2
B2B-EH-A
B2B-EH-A
J1203
1
2
B2B-EH-A
PN5043-12
11.2.11
120-Pen Encoder Flexible Cable Section (PN5043-10)
1
2
3
4
E
HEDS-9720#P50
CE5000-UM-251-9370
11-12
PENA
VCC
PENB
GND

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