No category

Download CE3000-120AP

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

Transcript

CUTTING PLOTTER
CE3000-40/60/120/120AP/CE2800/SSK/CE3500
CE3000-40Mk2/60Mk2/120Mk2
CE3000-40CRP (Craft ROBO Pro)
SERVICE MANUAL
CE3000-UM-251-15-9370
HISTORY OF REVISIONS
No. Date issued
1
03.05.21
2
03.07.01
3
03.07.16
4
03.08.06
5
03.08.06
6
03.08.29
7
03.10.17
8
03.10.22
9
03.10.22
10 04.02.05
11 04.02.05
12
04.07.15
13
04.12.01
14
05.01.19
15 05.03.04
16 05.03.04
17 05.03.04
18 05.03.04
19 05.03.04
20 05.03.04
21 05.03.04
22 05.03.04
23 05.06.24
24 05.12.05
25 06.02.21
Description of revision
First Printing
Section 10.2 added.
The moving coil PL603 added.
Part number for the pen block assy corrected.
Part number for the brush bracket corrected.
The DIP switch setting for moving coil PL603 added.
Part number for the pen block assy corrected.
Part number for the main board corrected.
Sentence number corrected.
The default factory settings label location added.
Quantity of the roll stocker corrected.
CE3000-120AP information added.
J1 and J6 were opposite. Corrected.
Part number for the main board of CE3000-120AP corrected.
The part number of center cover added for the CE3500 and CE2800/SSK.
The part number of side covers added for the CE3500 and CE2800/SSK.
The part number of emblems added.
The part number of caution label added.
The part number of the rating label added.
The part number of the main board added for the CE3000-Mk2.
The part number of the MK2 label added for the CE3000-Mk2.
Note for the CE3000Mk2 added.
The procedure for the distance adjustment corrected.
CE3000-40CRP information added.
Some parts for the CE3500 added.
CE3000-UM-251-9370
ii
Page
All
v
10-6
4-1,10-5
10-4
7-1,7-3
10-5
4-1,10-1
7-8
7-2
10-8
All
11-1,11-2,11-3
4-1,10-1
10-1,10-2
10-1,10-2
10-1,10-2
10-1,10-2
10-1,10-2
4-1,10-1
10-1,10-2
7-12
7-6
All
10-1
Edition
01
02
03
04
04
05
06
07
07
08
08
09
10
11
12
12
12
12
12
12
12
12
13
14
15
CONTENTS
1. INTRODUCTION ..................................................................1-1
1.1 Main Specifications ................................................................................................... 1-1
1.2 External Dimensions .................................................................................................. 1-3
2. PARTS NAMES and FUNCTIONS ..........................................2-1
2.1 Parts Names and Functions ....................................................................................... 2-1
2.2 Assembling the Stand ................................................................................................2-6
2.3 Attaching the Basket (CE3000-60/120: Optional) .................................................... 2-13
3. OPERATIONS .................................................................... 3-1
3.1 Control Panel ............................................................................................................3-1
3.2 Menu List ..................................................................................................................3-2
3.3 Description of Special Functions A .............................................................................3-5
3.4 Description of Special Functions B .............................................................................3-7
4. RECOMMENDED PARTS LIST ............................................. 4-1
5. LIST OF TOOLS ................................................................. 5-1
5.1 Tools .........................................................................................................................5-1
5.2 Greasing And Gluing Points........................................................................................5-1
5.3 Subparts List .............................................................................................................5-1
6. DISASSEMBLY AND REASSEMBLY ..................................... 6-1
6.1 Exterior Parts............................................................................................................6-1
6.1.1
How to Replace the Right Side Cover ........................................................................................6-1
6.1.2
How to Replace the Left Side Cover ..........................................................................................6-1
6.1.3
How to Replace the Center Cover .............................................................................................6-2
6.1.4
How to Replace the Front Guide (CE3000-40/60)......................................................................6-3
6.1.5
How to Replace the Front Guide (CE3000-120) ..........................................................................6-4
6.1.6
How to Replace the Rear Guide .................................................................................................6-6
6.2 Mechanical Parts ......................................................................................................6-8
6.2.1
How to Replace the Front and Rear Media Sensors ....................................................................6-8
6.2.2
How to Replace the Push Roller .............................................................................................. 6-10
CE3000-UM-251-9370
iii
6.2.3
How to Replace the Push Roller Arm ....................................................................................... 6-11
6.2.4
How to Replace the Cam Sensor Board ................................................................................... 6-13
6.2.5
How to Replace the Pen Block (without Auto Registration Sensor) ............................................ 6-14
6.2.6
How to Replace the Pen Block (with Auto Registration Sensor) ................................................. 6-16
6.2.7
How to Replace the Push Roller Sensor ................................................................................... 6-18
6.2.8
How to Replace the Y-relay Board ........................................................................................... 6-19
6.2.9
How to Replace the Cutting Mat ..............................................................................................6-20
6.2.10 How to Replace the Control Panel Relay Board, LCD Assembly and Membrane Switch Panel .... 6-21
6.2.11 How to Replace the Y-belt .......................................................................................................6-23
6.2.12 How to Replace the Y-motor (CE3000-60/120) .......................................................................6-25
6.2.13 How to Replace the Y-motor (CE3000-40) ...............................................................................6-27
6.2.14 How to Replace the X-motor ...................................................................................................6-29
6.2.15 How to Replace the Y-flexible Cable ........................................................................................6-31
6.2.16 How to Replace the Vacuum Fan .............................................................................................6-34
6.2.17 How to Replace the Main Board ..............................................................................................6-35
6.2.18 How to Replace the Power Supply ...........................................................................................6-36
6.2.19 How to Replace the Drive Roller ..............................................................................................6-37
7.
ELECTRICAL ADJUSTMENTS ...............................................7-1
7.1
DIP Switch Settings ................................................................................................... 7-1
7.2
List of Items Requiring Readjustment ......................................................................... 7-1
7.3
Explanation of the Values of the Main Board Settings ................................................. 7-2
7.4
Clearing the Non-Volatile RAM ................................................................................... 7-3
7.5
Adjusting the Pen Force .............................................................................................7-4
7.6
Adjusting the Distance Accuracy ................................................................................7-6
7.7
Inputting the Servo Gain ............................................................................................ 7-7
7.8
Setting the Auto-Registration Mark Sensor Option......................................................7-8
7.9
Adjusting the Auto-Registration Mark Sensor Sensitivity .............................................7-8
7.10 Adjusting the Offset of the Auto-Registration Mark Sensor ......................................... 7-9
7.11 Updating the System Firmware ................................................................................ 7-12
7.12 Adjusting the Output Voltage of the Power Supply .................................................... 7-13
7.13 Adjusting the Pen Exchange Y Direction Value (CE3000-120AP) ............................... 7-14
7.14 Adjusting the Pen Exchange Height Value (CE3000-120AP) ...................................... 7-15
CE3000-UM-251-9370
iv
7.15 Adjusting the Spacing Between Pen 1 and Pen 2 (CE3000-120AP) ...................................... 7-16
8
SERVICE MODES ................................................................8-1
8.1 Sensor Test Mode ......................................................................................................8-1
8.2 Control Panel Membrane Switch Test Mode ................................................................8-2
9. TROUBLESHOOTING .......................................................... 9-1
9.1 The Plotter is Turned On But Doesn’t Operate .............................................................9-1
9.2 Media Loading Operations .........................................................................................9-2
9.3 Cutting Operations ....................................................................................................9-3
10. PARTS LIST ......................................................................10-1
10.1 Outer Casing ........................................................................................................... 10-1
10.2 Main Frame .............................................................................................................10-3
10.3 Base Assy for CE3000-120 ......................................................................................10-5
10.4 Pen Block ................................................................................................................10-6
10.5 Wiring Harness ........................................................................................................10-8
10.6 Stand (CE3000-120/120AP standard, CE3000-60 optional) .......10-8
10.7 Option Basket ........................................................................................................ 10-12
10.8 Other Parts ........................................................................................................... 10-12
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS ..................... 11-1
11.1 Block Diagrams ....................................................................................................... 11-1
11.1.1 Block Diagram for CE3000-120 .............................................................................................. 11-1
11.1.2 Block Diagram for CE3000-60................................................................................................ 11-2
11.1.3 Block Diagram for CE3000-40 ............................................................................................... 11-3
11.2 Circuit Diagrams ..................................................................................................... 11-4
11.2.1 Main Board Top Section (PR270101A) ..................................................................................... 11-4
11.2.2 Main Board Connector Block Section (PR270101A) ................................................................. 11-5
11.2.3 Main Board CPU Block Section (PR270101A)........................................................................... 11-6
11.2.4 Main Board Motor Drive Section (PR270101A)......................................................................... 11-7
11.2.5 Main Board GRC 1507 Section (PR270101A) ........................................................................... 11-8
11.2.6 Main Board Interface Section (PR270101A) ............................................................................. 11-9
11.2.7 Main Board Memory Block Section (PR270101A) ...................................................................11-10
11.2.8 Main Board USB Block Section (PR270101A) ..........................................................................11-11
CE3000-UM-251-9370
v
11.2.9 Main Board Top Section (PR270102A) ....................................................................................11-12
11.2.10 Main Board Connector Block Section (PR270102A) ................................................................11-13
11.2.11 Main Board CPU Block Section (PR270102A) .........................................................................11-14
11.2.12 Main Board 2-Phase Motor Drive Section (PR270102A) ..........................................................11-15
11.2.13 Main Board Decoding Block Section (PR270102A)..................................................................11-16
11.2.14 Main Board Interface Section (PR270102A) ...........................................................................11-17
11.2.15 Main Board Memory Block Section (PR270102A) ...................................................................11-18
11.2.16 Main Board USB Block Section (PR270102A)..........................................................................11-19
11.2.17 Main Board Pen Drive Section (PR270102A).......................................................................... 11-20
11.2.18 Relay and Sensor Board Section ........................................................................................... 11-21
11.2.19 Control Panel Membrane Switch Panel Section ..................................................................... 11-22
11.2.20 120-Relay Board Section ...................................................................................................... 11-23
11.2.21 120-Pen Encoder Flexible Cable Section (FPC270101) .......................................................... 11-23
CE3000-UM-251-9370
vi
1. INTRODUCTION
1. INTRODUCTION
1.1 Main Speciﬁcations
CE3000-40/60/120/40Mk2/60Mk2/120Mk2/40CRP
Item
CPU
Conﬁguration
Drive system
Maximum cutting area
Range of guaranteed
CE3000-40/Mk2/CRP
32-bit CPU
Grit rolling
Stepping
375 mm x 50 m
356 mm x 2 m*1
CE3000-60/Mk2
CE3000-120/Mk2
Digital servo
603 mm x 50 m
584 mm x 5 m*1
1213 mm x 50 m
1194 mm x 5 m*1
precision
Compatible media widths
Minimum: 50 mm
Minimum: 50 mm
Minimum: 85 mm
Maximum: 484 mm
Maximum: 712 mm
Maximum: 1346 mm
(19 inches)
10 mil
40 cm/s (in all directions)
5 m/s2 (45° direction)
1–10, 15, 20, 25, 30, 35, 40
(28 inches)
(52 inches)
Maximum media thickness
Maximum cutting speed
Maximum acceleration
Speciﬁable cutting speeds
60 cm/s (in all directions)
21.2 m/s2 (45° direction)
1–10, 15, 20, 25, 30, 35,
100 cm/s (45° direction)
14.1 m/s2 (45° direction)
1–10, 15, 20, 25, 30, 35,
Cutting force
Minimum character size
cm/s
40, 45, 50, 55, 60 cm/s
40, 45, 50, 55, 60, * cm/s
20 gf to 300 gf (31 levels)
20 gf to 450 gf (38 levels)
Approximately 5 mm for alphanumeric characters (varies depending on the medium,
Mechanical resolution
Programmable resolution
Repeatability precision
No. of pens mountable
Compatible cutter type
Compatible pen type
Compatible cutting ﬁlm
font, etc.)
0.0125 mm
0.005 mm
GP-GL: 0.1/0.05/0.025/0.01 mm; HP-GLTM *2: 0.025 mm
0.1 mm or less per 2 m*1
1 pen
Supersteel cutter blades
Water-based ﬁber-tip pens
Marking ﬁlm (PVC, ﬂuorescent, or reﬂective ﬁlm) up to 0.25 mm in thickness
Interfaces
Buffer capacity
Command modes
Display panel
Rated power supply
Power consumption
Operating environment
Conditions for guaranteed
(excluding high-luminosity reﬂective ﬁlm)
RS-232C/Centronics/USB
2 MB
GP-GL, HP-GLTM *2 (selected on the control panel)
Liquid crystal display (16 characters x 1 row)
100 to 120 V AC, 200 to 240 V AC, 50/60 Hz
70 VA
10°C to 35°C, 35% to 75% RH
16°C to 32°C, 35% to 70% RH
precision
External dimensions
Approx.
Approx.
Approx.
(W x D x H)
Weight
623 x 285 x 223 mm
9.4 kg
851 x 285 x 223 mm
11.2 kg
1,487 x 656 x 1188 mm*3
39.1 kg*3
100 VA
*1: Varies depending on the type of Graphtec-authorized ﬁlm and the cutting conditions
*2: HP-GLTM is a registered trademark of Hewlett-Packard Company.
*3: Including the stand
CE3000-UM-251-9370
1-1
1. INTRODUCTION
CE3000-120AP
Item
CPU
Configuration
Drive system
Maximum cutting area
Maximum guaranteed cutting area
Compatible media widths
CE3000-120AP
32-bit CPU
Grit rolling
Digital servo
1164 mm x 50 m (when the 3-inch core is used)
1194 mm x 3 m (when the 3-inch core is used)*1
160 to 270, 300 to 400, 440 to 540, 580 to 680, 710 to 810, 850
to 950, 990 to 1090, 1120 to 1220 mm (the effective drawing
area is the maximum obtainable area for the corresponding
Compatible maximum media width
medium width)
3-inch core: 1220 mm
Maximum loadable media length
Media types
2-inch core: 1180 mm
100 m/roll
Fine quality paper for apparel patterns (64 to 130 g/m2)
Maximum cutting speed
Maximum acceleration
Specifiable cutting speeds
Cutting force
Mechanical resolution
Programmable resolution
Roll media diameter: 2-inch, 3-inch
60 cm/s
13.9 m/s2 (45° direction)
1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 cm/s
20 to 300 gf (31 levels)
0.005 mm
GP-GL: 0.1/0.5/0.025/0.01 mm
Repeatability precision
No. of pens mountable
Compatible cutter blade type
Compatible pen type
Interfaces
Buffer capacity
Command modes
Display panel
Rated power supply
Power consumption
Operating environment
Conditions for guaranteed precision
External dimensions (W x D x H)
Weight
HP-GLTM *2: 0.025 mm
Within 0.1 mm/2m*3
2
Supersteel
Water-based fiber-tip pens
RS-232C/Centronics/USB
2 MB
GP-GL, HP-GLTM *2 (selected on the control panel)
Liquid crystal display (16 characters x 1 row)
100 to 120 V AC, 200 to 240 V AC, 50/60 Hz
100 VA
10°C to 35°C, 35% to 75% RH
16°C to 32°C, 35% to 70% RH
Approx. 1,487 x 656 x 1189 mm*4
43 kg*4
*1: Depending on the shape of the roll stoppers, the width will be 1140 mm when a 2-inch core is used.
*2: HP-GLTM is a registered trademark of Hewlett-Packard Company.
*3: When using Graphtec-speciﬁed media and cutting conditions.
*4: Includes the stand and basket.
CE3000-UM-251-9370
1-2
1. INTRODUCTION
1.2 External Dimensions
CE3000-40/Mk2/CRP
322
223
(221)
623
285
443
Units: mm
Dimensional accuracy: ±5 mm
CE3000-60/Mk2
851
223
(221)
322
285
443
Units: mm
Dimensional accuracy: ±5 mm
CE3000-UM-251-9370
1-3
1. INTRODUCTION
CE3000-60/Mk2 (When mounted on optional stand)
1004
851
585
Units: mm
Dimensional accuracy: ±5 mm
CE3000-120/Mk2
1188
1487
656
Units: mm
Dimensional accuracy: ±5 mm
CE3000-UM-251-9370
1-4
1. INTRODUCTION
CE3000-120AP
��
��
��
Units: mm
Dimensional accuracy: ±5 mm
CE3000-UM-251-9370
1-5
2. PARTS NAMES and FUNCTIONS
2. PARTS NAMES and FUNCTIONS
2.1 Parts Names and Functions
Front View (CE3000-40/60/40Mk2/60Mk2/40CRP)
Cutting mat
Grit roller
Pen carriage
Pen holder
Media set lever
Control panel
Parallel (Centronics)
interface connector
Serial (RS-232C)
interface connector
Push rollers
USB interface
connector
Cutting mat
: Cutting or plotting is performed on this mat.
Grit roller
: Feeds the medium backward or forward
Push rollers
: Pushes the medium against the grit rollers
Pen carriage
: Moves the cutter pen to the left and right
Pen holder
: Holds the cutter pen and moves it up and down
Media set lever
: Raises or lowers the push rollers during loading of a
medium
Control panel
: Used to operate the cutting plotter and set functions
Parallel (Centronics) interface connector : Used to connect a Centronics-compatible parallel
interface cable
USB interface connector
: Used to connect a USB cable
Serial (RS-232C) interface connector
: Used to connect an RS-232C serial interface cable
Rear View (CE3000-40/60)
Roll-medium trays
Power switch
AC power inlet
Roll-medium-tray
guide rail
Roll-medium trays
: Holds a roll medium
Roll-medium-tray guide rail
: Used to mount the roll-medium trays
AC power inlet
: Connects the power cord to the cutting plotter
Power switch
: Turns the power supply to the cutting plotter on or off
CE3000-UM-251-9370
2-1
2. PARTS NAMES and FUNCTIONS
Front View (CE3000-120/Mk2)
Cutting mat
Grit roller
Pen carriage
Pen holder
Media set lever
Control panel
Parallel (Centronics)
interface connector
Serial (RS-232C)
interface connector
Push rollers
USB interface
connector
Cutting mat
: Cutting or plotting is performed on this mat.
Grit roller
: Feeds the medium backward or forward
Push rollers
: Pushes the medium against the grit rollers
Pen carriage
: Moves the cutter pen to the left and right
Pen holder
: Holds the cutter pen and moves it up and down
Media set lever
: Raises or lowers the push rollers during loading of a
medium
Control panel
: Used to operate the cutting plotter and set functions
Parallel (Centronics) interface connector : Used to connect a Centronics-compatible parallel
interface cable
USB interface connector
: Used to connect a USB cable
Serial (RS-232C) interface connector
: Used to connect an RS-232C serial interface cable
CE3000-UM-251-9370
2-2
2. PARTS NAMES and FUNCTIONS
Rear View (CE3000-120/Mk2)
Power switch
AC power inlet
Stock rollers
Stoppers
Stand
AC power inlet
: Connects the power cord to the cutting plotter
Power switch
: Turns the power supply to the cutting plotter on or off
Stand
: Supports the cutting-plotter unit
Stock rollers
: Holds the roll media
Stoppers
: Used to determine the position of the roll media loaded
CE3000-UM-251-9370
2-3
2. PARTS NAMES and FUNCTIONS
Front View (CE3000-120AP)
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
Cutting mat
: Cutting or plotting is performed on this mat.
Grit roller
: Feeds the medium backward or forward.
Push rollers
: Pushes the medium against the grit rollers.
Pen carriage
: Moves the cutter pen to the left and right.
Cutter pen holder
: Hold the cutter pen and moves it up and down.
Pen holder
: Holds the pen and moves it up and down.
Pen station
: Used to mount the pen before it is used.
Media set lever
: Raises or lowers the push rollers during loading of a
medium.
Control panel
: Used to operate the cutting plotter and set functions.
Parallel (Centronics) interface connector : Used to connect a Centronics-compatible parallel
interface cable.
USB interface connector
: Used to connect a USB cable.
Serial (RS-232C) interface connector
: Used to connect an RS-232C serial interface cable.
Stock shaft
: Used to load roll media.
Stoppers
: Used to hold a roll medium in place (left and right, one
each).
CE3000-UM-251-9370
2-4
2. PARTS NAMES and FUNCTIONS
Rear View (CE3000-120AP)
��
��
��
��
��
AC power inlet
: Connects the power cord to the cutting plotter.
Power switch
: Turns the power supply to the cutting plotter on or off.
Stand
: Supports the cutting-plotter unit.
Alignment shaft
: Used when loading roll media.
Basket
: Used to catch media after it has been cut.
CE3000-UM-251-9370
2-5
2. PARTS NAMES and FUNCTIONS
2.2 Assembling the Stand
CE3000-120:Standard / CE3000-60: Optional
Stand Construction
The stand is made up of the following parts.
Stand feet (L/R)
Stand side bar（L/R）
Center bar
CE3000-60
CE3000-60
CE3000-60
CE3000-120
CE3000-120
CE3000-120
Hexagonal socket bolt
(M5) x 12
Hexagonal socket bolt
Coin screw x4
(M6) x 8
CE3000-120 only
CE3000-60 only
Allen wrench (M5)
Allen wrench (M6)
CE3000-120 only
Stand Assembly Instructions
(1) Fasten the stand feet (L/R) to the side bars (L/R) with the hexagonal socket bolts (M5), using the Allen
wrench.
CE3000-60
Hexagonal
socket bolt (M5)
CE3000-120
Front
Hexagonal
socket bolt (M5)
Front
Stand foot
Stand foot
Stand side bar
Stand side bar
* There are three
bolt holes, but
the center one
is not used.
Stopper
(2) Fasten the stand tops (L/R) to the stand side bars (L/R) with the hexagonal socket bolts (M5), using the
Allen wrench.
CE3000-60
Hexagonal
socket bolt (M5)
CE3000-120
Stand top
Stand top
Stand side bar
CE3000-UM-251-9370
Hexagonal
socket bolt (M5)
Stand side bar
2-6
2. PARTS NAMES and FUNCTIONS
(3) Loosely fasten the stand side bars (L/R) to the center bar with the hexagonal socket bolts (CE3000-60:
M5, CE3000-120: M6), using the Allen wrench.
CE3000-60
Center bar
Center bar
Hexagonal
socket bolt
(M6)
Stand side bar
Stand side bar
Hexagonal
socket bolt
(M6)
CE3000-120
(4) Mount the CE3000 cutting plotter on the stand by inserting the positioning pins on the stand into the
positioning holes on the underside of the cutting plotter. Fasten using the four coin screws or hexagonal
socket bolts (M6).
CE3000-60
Positioning pins
Stand
CE3000-60
Coin screws
CE3000-120
Positioning pins
CE3000-120
Stand
Hexagonal socket
bolts (M6)
(5) Tighten the hexagonal scoket bolts loosely fastened in step 3.
CE3000-UM-251-9370
2-7
2. PARTS NAMES and FUNCTIONS
CE3000-120AP:Standard
Stand Construction
The stand is made up of the following parts.
Stand side bar (L/R)
Center bar
Hexagonal socket bolt (M6) x 8
Center bar
Allen wrench (M6)
Alignment shaft
Stock shaft
Basket Construction
Sheet support pipe x 2
Sheet support pipe bracket x 2
CE3000-UM-251-9370
Sheet
Rubber cap x 4
2-8
Hexagonal socket bolt (M6) x 4
2. PARTS NAMES and FUNCTIONS
Stand Assembly Instructions
(1) Fasten the center bar to the stand side bars (L/R) temporarily with the hexagonal socket bolts (M6),
using the Allen wrench.
��
��
��
��
��
(2) Fasten the sheet support pipe brackets to the stand tops with the hexagonal socket bolts (M6).
��
��
CE3000-UM-251-9370
2-9
2. PARTS NAMES and FUNCTIONS
(3) Insert the sheet support pipes into the sheet support pipe brackets. Use the lower holes for the pipe that
will be at the front of the cutting plotter, and the upper holes for the pipe that will be at the rear.
Remove the tape from the ends of the pipes to expose the adhesive, and then ﬁt the rubber caps on
ﬁrmly.
��
��
��
(4) Attach the alignment shaft to the top of the stand. Loosen the attached bindhead screws A (M4) two or
three turns, and then insert the brackets on the end of the shaft using the elongated screw holes. Tighten
the screws to hold the brackets in place. Push the shaft in until it contacts the curved area indicated by “a”
in the ﬁgure below, and then tighten the A (M4) bindhead screws.
When the shaft has been attached, tighten the bindhead screws B (M4), and check that the shaft does
not rotate. The bindhead screws B are screws to prevent the shaft from rotating. Position the shaft as
desired (check both the rotation direction and the horizontal direction) and then tighten the screws.
a
a
a
��
��
��
CE3000-UM-251-9370
��
��
��
��
2-10
2. PARTS NAMES and FUNCTIONS
(5) Mount the CE3000-120AP on the stand by inserting the positioning pins on the stand into the positioning
holes on the underside of the cutting plotter and then fasten with the four hexagonal bolts (M6).
Make sure that the casters with the stoppers are at the front.
��
��
��
��
��
��
(6) Attach the media guide bracket to the underside of the front panel. Loosen the six bindhead screws (M3)
two or three turns, and then slot the bracket in. Tighten the screws to hold the bracket in place.
��
(7) Tighten all the hexagonal bolts that were temporarily fastened in step 1.
CE3000-UM-251-9370
2-11
2. PARTS NAMES and FUNCTIONS
(8) Pull out the sheet support pipes, and attach the sheet to them. Pass the sheet under the center bar, and
fasten the ends to the support pipes using the press-studs.
��
��
��
��
(9) Attach the stoppers (L/R) to the stock shaft and then attach the shaft to the top of the stand.
��
CE3000-UM-251-9370
��
2-12
��
2. PARTS NAMES and FUNCTIONS
2.3 Attaching the Basket (CE3000-60/120: Optional)
Basket Construction
The basket is made up of the following parts.
Sheet support pipe
Sheet
Hexagonal socket bolts (M6) x 4
Basket Assembly Instructions
(1) Detach the four coin screws or hexagonal socket bolts (M6), and separate the cutting plotter from the
stand.
(2) Attach the sheet support pipe to the stand tops, and fasten using the hexagonal socket bolts.
Sheet support pipe
Hexagonal socket bolts (M6)
Stand top
Sheet support pipe
CE3000-60
Hexagonal socket bolts (M6)
Stand top
CE3000-120
CE3000-UM-251-9370
2-13
2. PARTS NAMES and FUNCTIONS
(3) Mount the CE3000 cutting plotter on the stand by inserting the positioning pins on the stand into the
positioning holes on the underside of the cutting plotter. Fasten using the four coin screws or hexagonal
socket bolts (M6).
CE3000-60
Positioning pins
Stand
CE3000-60
Coin screws
CE3000-120
Positioning pins
Stand
Hexagonal
socket bolts (M6)
CE3000-120
(4) Pull out the sheet support pipe and attach the sheet. Divide the sheet over the center bar, and then
fasten the sheet to the sheet support pipe using the press-studs.
CE3000-60
Sheet support pipe
Sheet
Divide over the center bar
Press-studs
Devide over
the center bar
Sheet support pipe
Press-studs
CE3000-120
Sheet
CE3000-UM-251-9370
2-14
3. OPERATIONS
3. OPERATIONS
3.1 Control Panel
Indicator Lamp
STATUS .....Illuminates while the power to the cutting
plotter is turned on, and goes out when
the cutting plotter is in PAUSE status.
This lamp flashes when data is being
received from an interface, regardless
of whether or not the cutting plotter is in
PAUSE status.
Panel Keys
TEST..........Press this function key to conduct
a cutting test and check the cutting
conditions.
PREV. ........Press this function key to view the
previous display on the LCD when in
PAUSE status.
NEXT .........Press this function key to view the next
display on the LCD when in PAUSE
status.
COND. .......Press this function key to view the cutterpen condition settings.
PAUSE.......Press this function key once in READY status to switch to PAUSE status in order to change
the various settings. Press it again to cancel the PAUSE status. Pressing this key while
cutting or plotting is in progress stops the cutting or plotting.
ENTER ......Pressing this function key registers the cutting or plotting conditions set.
POSITION .These keys are used to move the cursor or change the settings on the LCD display on the
function setting screens. Press these keys when in PAUSE status to move the pen carriage
or the medium.
ORIGIN ......Press this function key to set the origin point. The pen position is set as the origin point when
this key is pressed.
CE3000-UM-251-9370
3-1
3. OPERATIONS
3.2 Menu List
Pressing the (PAUSE) key in READY mode displays the PAUSE menu, enabling the various settings to be
made. Select the required menu by scrolling through the list using the (NEXT) and (PREV.) keys.
CE3000-40/60/120
FEED
Setting the FEED function
AUTO PRE FEED
Setting the AUTO PRE-FEED
TANGENTIAL
Setting TANGENTIAL Mode
AUTO REG. MARK
Auto-Registration-Mark-Reading Settings (Factory Option)
CLEAR BUFFER
Clearing the Buffer Memory
AXIS ALIGNMENT
Aligning the Coordinate Axes
DISTANCE ADJUST
Distance Adjustment
PAGE LENGTH
Setting the PAGE LENGTH
PLOT AREA
Setting the Cutting/Plotting Area
EXPAND
Expanding the Cutting/Plotting Area
ROTATE
Rotating the Coordinate Axes
COPY
Cutting/Plotting Using the Buffer Memory (COPY Function)
SORT
Sorting Settings
RS-232C
Interface Settings
COMMAND
Setting the Format of Data to be Received
BLADE WEAR SETUP
PEN UP/DOWN
Cutter-Blade Wear Detection
(Special function only displayed for BLADE WEAR SETUP “ON”)
Raising and Lowering the Pen
TEST
TEST Mode
PEN UP SPEED
Setting the PEN UP SPEED
OFFSET FORCE
Setting the OFFSET FORCE (Initial Cutting Force)
OFFSET ANGLE
Setting the OFFSET ANGLE
STEP PASS
Setting the STEP PASS
INIT. DOWN FORCE
Setting the INITIAL DOWN FORCE
LENGTH UNIT
Setting the LENGTH UNIT
CE3000-UM-251-9370
3-2
3. OPERATIONS
CE3000-120AP
��
��
��
��
� � � � � � ��
��
��
��
� � � � � � � � � ��
��
��
��
� � � ��
��
��
��
��
��
��
��
� � ��
(ENTER) key
��
(ENTER) key
��
��
� � � ��
��
��
��
��
��
��
��
��
��
� � ��
��
��
��
� � ��
��
��
��
��
��
� � ��
��
� ��
��
��
��
��
��
� � � ��
��
� � � � � ��
��
��
��
��
��
��
��
��
��
��
��
��
��
CE3000-UM-251-9370
3-3
3. OPERATIONS
CE3000-40CRP (Craft Robo Pro)
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
CE3000-UM-251-9370
3-4
Note: This menu is only displayed when "ON" has
been specified at the B.W.S. (Blade Wear Setup)
submenu in the Special Functions menu.
3. OPERATIONS
3.3 Description of Special Functions A
The cutting plotter is provided with the special functions described below. These functions are speciﬁed only
in special situations, and are not normally used.
(1) Turn on the cutting plotter while holding down the
key. The menus for setting the special functions are
displayed.
In GP-GL command mode
In HP-GL command mode
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
CE3000-120AP only
(2) Scroll up or down to select the required menu using the (NEXT) or (PREV.) keys.
(3) Select the setting details using the
and
keys, and press the (ENTER) key to register the setting. To
cancel, press the (NEXT) or (PREV.) key. The next menu is displayed.
(4) Once all the settings have been made, turn off the cutting plotter.
¡Enabling/Disabling the “:” and “;” Commands (when the COMMAND setting is GP-GL)
This function enables or disables the “:” and “;” commands when the COMMAND setting is GP-GL. If
the ﬁrst part of the data is lost, these commands may be having an adverse effect. In this case, set this
function to DISABLED (the default setting is ENABLED).
¡Moving the Pen While Raised or Lowered in Response to the “W” Command (when the COMMAND
setting is GP-GL)
This function selects whether, upon receipt of the “W” command for the drawing of arcs, the cutting
plotter moves the pen to the specified starting position, raised or in the pen status (raised or lowered)
that was in effect immediately prior to receipt of the “W” command.
When PEN DOWN is selected, the pen is moved to the starting position for the drawing of arcs in the
pen status (raised or lowered) that was in effect immediately prior to receipt of the “W” command.
When PEN UP is selected, the pen is moved to the starting position for the drawing of arcs in the raised
status. This setting is only effective if a cutter blade has been selected in the cutter-pen settings.
(The default setting is PEN UP.)
CE3000-UM-251-9370
3-5
3. OPERATIONS
¡Model ID Response (when the COMMAND setting is HP-GL)
This function sets the response to the “OI” command when the COMMAND setting is HP-GL.
When 7550 is set, the “OI” command response is 7550.
When 7586 is set, the “OI” command response is 7586.
(The default setting is 7550.)
¡SETTING PRIORITY
This function sets whether the cutting plotter places priority on the cutting conditions specified through
command input from the computer or through manual settings (on the cutting-plotter control panel).
When MANUAL is selected, cutting is performed using the cutting conditions set at the control panel,
and cutting conditions sent from the computer are ignored.
When PROGRAM is selected, cutting is performed using the cutting conditions specified in a received
cutting-condition command. If no commands are received, cutting is performed using the cutting
conditions set at the control panel.
(The default setting is MANUAL.)
¡Blade-Tip Initial Position Setting
The cutter blade is placed on the medium to orient it after the power is turned on or the cutter-pen
conditions are set. This is referred to as “initializing” the cutter blade.
This function sets the “Blade-Tip Initial Position” for this operation.
When 2 mm BELOW is selected, initial blade control is performed at a position 2 mm below the cutting
start position.
When OUTSIDE is selected, initial blade control is performed outside of the effective cutting/plotting
area.
(The default setting is 2 mm BELOW.)
¡Enabling/Disabling PEN UP MOVE
This function sets whether the pen will travel to each point speciﬁed or only from the initially speciﬁed
pointto the last speciﬁed point when consecutive commands are received specifying pen movement
while it israised.
When ON is selected, the pen travels consecutively to each coordinate speciﬁed by the data received.
When OFF is selected, the pen travels directly from the initially speciﬁed point to the last speciﬁed point.
(The default setting is OFF.)
¡Enabling/Disabling the Media Sensors
This function sets the media sensors that detect the size of the medium in the feed direction.
When ON is selected, the feed-direction media sensors are enabled.
When OFF is selected, the feed-direction media sensors are disabled.
(The default setting is ON.)
¡Enabling/Disabling the Home Sensors
This function sets the home sensors that detect the width of the medium.
When ON is selected, the home sensors are enabled.
When OFF is selected, the home sensors are disabled.
(The default setting is ON.)
CE3000-UM-251-9370
3-6
3. OPERATIONS
¡Setting the PARALLEL I/F Mode
Parallel (Centronics-compatible) interfaces have various timing methods for their signal lines. If the
signal timings do not match, data cannot be received accurately via the Centronics-compatible parallel
interface.
This function allows the timing of the Centronics-compatible parallel interface to be changed by selecting
one of four different modes (1 through 4).
(The default setting is 1.)
¡Circle-Command Resolution Setting (when the COMMAND setting is HP-GL)
This function sets whether the resolution is automatically set or ﬁxed at a constant 5 degrees when a
cutting-plotter circle command is output while the COMMAND setting is HP-GL.
(The default setting is Auto.)
¡Enabling/Disabling Blade Wear Detection
When ON is selected, the blade wear-detection setting is enabled and the blade wear-detection setting
menu is displayed in the PAUSE menu.
When OFF is selected, the blade wear-detection setting is disabled, and the blade wear-detection setting
menu is removed from the PAUSE menu and is not displayed.
(The default setting is OFF.)
¡Setting the Cross-Cut Force (CE3000-120AP only)
The cross-cut force can be set in the range “1” to “31”.
The default value is 20.
3.4 Description of Special Functions B
These functions are speciﬁed only in the special situations described below, and are not normally used.
¡Display Language Setting (MENU LANGUAGE SELECTION)
This function sets the language used on the display. One of six languages can be selected: English,
French, German, Italian, Spanish, or Japanese.
(1) Turn the cutting plotter on while holding down the (ENTER) and (ORIGIN) key simultaneously. The
special functions B setting menu is displayed.
DISPLAY
(2) Use the
ENGLISH
and
keys to select the desired display language, and then press the (ENTER) key to
conﬁrm. To cancel, press the (NEXT) or (PREV.) key.
(3) Once all the settings have been made, turn off the cutting plotter.
CE3000-UM-251-9370
3-7
4. RECOMMENDED PARTS LIST
4. RECOMMENDED PARTS LIST
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
095002121
621230230
621230070
621230371
621250520
095013010
621233200
621113021
621153201
621113540
622192012
622192060
792219702
792219703
621113581
621113591
791230710
791230715
791230714
791230720
791230722
791230723
791230719
682123200
692123330
692123340
500051380
692123350
692123360
692123320
500051382
682123210
682900600
772123620
682123220
682900610
791230700
791230701
791230721
791230702
791230703
791230704
791230705
791230706
682123082
Description
Push Roller
Cutting Mat 40
Cutting Mat 60
Cutting Mat 120
Cutting Mat 120AP
Roller BB13
Y Belt 40
Y Belt 60
Y Belt 120
Cutter Pen Holder
Cutter Pen Holder B
Pen Holder AP
Pen Holder Assy 4200
Pen Station Assy 4200
Pen Holder Thumb Screw L14
Pen Holder Thumb Screw L10
Y Drive Pulley
Main Board 40
Main Board 60/120
Main Board 120AP
Main Board 40 Mk2
Main Board 60/120 Mk2
Main Board 40 CRP
Fan 3612-05W-B50-B03
Y Flexible Cable 40/60
Y Flexible Cable 120
Power Supply
Cam Sensor Flexible Cable
Push Roller Sensor Flexible Cable
Control Panel Flexible Cable
Paper Sensor
X Motor for CE3000-40
X Motor for CE3000-60
X Motor for CE3000-120
Y Motor for CE3000-40
Y Motor for CE3000-60/120
Pen Block Assy for CE3000-40/60
Pen Block Assy for CE3000-120
Pen Block Assy for CE3000-120AP
Y Relay Board
Control Panel Board
Push Roller Sensor Board
Cam Sensor Board
Auto Registration Sensor Board
Control Panel Membrane Switch Panel
CE3000-UM-251-9370
-40
2
1
–
–
–
7
1
–
–
1
–
–
–
–
1
–
1
1
–
–
–
–
1
1
1
–
1
1
1
1
2
1
–
–
1
–
1
–
–
1
1
1
1
1
1
4-1
-40CRP
2
1
–
–
–
7
1
–
–
1
–
–
–
–
1
–
1
1
–
–
1
–
–
1
1
–
1
1
1
1
2
1
–
–
1
–
1
–
–
1
1
1
1
1
1
-60
2
–
1
–
–
7
–
1
–
1
–
–
–
–
1
–
1
–
1
–
–
1
–
1
1
–
1
1
1
1
2
–
1
–
–
1
1
–
–
1
1
1
1
1
1
-120
3
–
–
1
–
7
–
–
1
1
–
–
–
–
1
–
1
–
1
–
–
1
–
2
–
1
1
1
1
1
2
–
–
1
–
1
–
1
–
1
1
1
1
1
1
-120AP
3
–
–
–
1
7
–
–
1
–
1
1
1
1
–
1
1
–
–
1
–
–
–
2
–
1
1
1
1
1
2
–
–
1
–
1
–
–
1
1
1
1
1
–
1
Remarks
CE3000-40Mk2
CE3000-60Mk2/120Mk2
CE3000-40CRP
Craft Robo Pro
FPC270103
FPC270104
SWD060P-24
FPC270105
FPC270106
FPC270102
PS-117ND1
KH42JM2R033
TS3747N46E3
UGFMED-B5LGRA5
KH42JM2R034
TS3747N47E3
PR270104
PR270108B
5. LIST OF TOOLS
5. LIST OF TOOLS
5.1 Tools
No.
1
2
3
4
5
6
7
8
Adjustment Item
Jig
Pen force adjustment
Cutter Pen Holder (CB09)
Distance adjustment
Pen block height adjustment
10 mm height block
Firmware update
X-drive belt tension adjustment
Y-drive belt tension adjustment
Replacing the main board
Replacing the vacuum fan
Tool
Colex gauge (50,300,500 gf)
Glass scale
PC, Centronics I/F cable
Push-pull gauge (2 kg)
Push-pull gauge (2 kg)
Short screwdriver (50 mm)
5.2 Greasing And Gluing Points
No.
1
2
3
4
5
6
7
8
9
10
Grease or Glue Point
Cam
X-drive motor pulley
Y-drive motor pulley
X-drive pulley
Y-drive pulley
Y-tension pulley
Y-rail, push roller assy sliding area
Y-motor drive pulley set screws
X-motor drive pulley set screws
X-drive pulley set screws
Grease or Glue name
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Loctite 222
Loctite 222
Loctite 222
Application quantity
Suitable quantity
Suitable quantity
Suitable quantity
Suitable quantity
Suitable quantity
Suitable quantity
Suitable quantity
Small quantity
Small quantity
Small quantity
5.3 Subparts List
No.
1
2
3
4
5
6
7
8
9
10
11
Where used
Front Guide 120
Rear paper sensor
Y-relay board core
Y-rail
Y-relay board
Vacuum fan wiring harness
Y-motor
Tension pulley
Drive roller bearing
Cam sensor bracket
Cam sensor bracket
CE3000-UM-251-9370
Subpart name
Measuring tape
Outdoor use cutting sheet, black
Double-sided adhesive tape
Double-sided adhesive tape
Harness tiewrap
Harness tiewrap
Bush
Bush
Bush
Bush
Washer
5-1
Size
250 mm x 2
7 x 15 mm, thickness 0.08 to 0.1 mm
10 x 20 mm
10 x 15, 10 x 50 mm
About 100 x 2.5 mm, t=1.0 mm
About 100 x 2.5 mm, t=1.0 mm
5 x 3 mm
4 x 3 mm
3 x 4.5 mm
4 x 2, 4 x 12 mm
4 mm
6. DISASSEMBLY AND REASSEMBLY
6. DISASSEMBLY AND REASSEMBLY
6.1 Exterior Parts
6.1.1 How to Replace the Right Side Cover
How to detach the right side cover
(1) Remove the three M4L6 binding head screws from the right side cover.
Note: Hold the right side cover after you have detached the screws; there is a ﬂexible cable inside the cover.
(2) Disconnect the ﬂexible cable which is connected to the control panel relay board.
M3L6 TP head screw
M4L6 binding
head screw
Center cover
Left side cover
Right side cover
M4L6 binding
head screw
How to reinstall the right side cover
(1) Connect the ﬂexible cable to the control panel relay board, and mount the right side cover.
(2) Fasten the three M4L6 binding head screws.
6.1.2 How to Replace the Left Side Cover
How to detach the left side cover
(1) Remove the three M4L6 binding head screws from the left side cover.
How to reinstall the left side cover
(1) Fasten the three M4L6 binding head screws.
CE3000-UM-251-9370
6-1
6. DISASSEMBLY AND REASSEMBLY
6.1.3 How to Replace the Center Cover
How to detach the center cover
(1) Remove the two M3L6 TP screws from the center cover.
M3L6 TP head screw
M4L6 binding
head screw
Center cover
Left side cover
Right side cover
M4L6 binding
head screw
How to reinstall the center cover
(1) Mount the center cover and fasten the two M3L6 TP head screws.
CE3000-UM-251-9370
6-2
6. DISASSEMBLY AND REASSEMBLY
6.1.4 How to Replace the Front Guide (CE3000-40/60)
How to detach the front guide (CE3000-60)
(1) Remove the two M3L6 binding head screws from front guide 40.
(2) Remove the M3L6 binding head screw from front guide 60.
(3) Pull out the front guides to the front.
Front guide 60
M3L6 binding
head screw
Front guide 40
M3L6 binding
head screw
How to detach the front guide (CE3000-40)
(1) Remove the two M3L6 binding head screws from front guide 40.
(2) Pull out the front guide to the front.
How to reinstall the front guide (CE3000-60)
(1) Install the front guide 60 and fasten the one M3L6 binding head screw.
(2) Install the front guide 40 and fasten the two M3L6 binding head screws.
How to reinstall the front guide (CE3000-40)
(1) Install the front guide 40 and fasten the two M3L6 binding head screws.
CE3000-UM-251-9370
6-3
6. DISASSEMBLY AND REASSEMBLY
6.1.5 How to Replace the Front Guide (CE3000-120)
There are two measuring tapes on the front guide of the CE3000-120. You have to attach new tapes after
replacing the front guide.
How to detach the front guide (CE3000-120)
(1) Remove the two M3L6 TP head screws from front guide 120.
(2) Pull out the front guide to the front.
M3L6 TP
head screw
How to reinstall the front guide (CE3000-120)
(1) Have ready two 250 mm-long measuring tapes when you replace the front guide.
Front Guide 120
Fold back a 30-mm length of tape at this edge.
Make sure that a thick line is right on the edge.
Affix approx. 205 mm of the tape here, and
fold back the rest of the tape to the inside of the guide.
Measuring tape
(2) Clean the surface of the front guide 120 with alcohol at the locations where the measuring tapes will be
afﬁxed.
(3) Afﬁx the measuring tapes as shown in the above ﬁgure.
CE3000-UM-251-9370
6-4
6. DISASSEMBLY AND REASSEMBLY
(4) Install the front guide as shown below.
M3L6 TP
head screw
Hook this part to the main frame.
(5) Slide in the front guide 120 and hook the notch to the main frame as shown in the above ﬁgure.
(6) Fasten the three M4L6 TP head screws.
CE3000-UM-251-9370
6-5
6. DISASSEMBLY AND REASSEMBLY
6.1.6 How to Replace the Rear Guide
How to detach the rear guide
(1) Remove the two M3L6 binding head screws from the rear guide.
(Remove the three M3L6 binding head screws from the rear guide for the CE3000-120.)
(2) Set the cam lever to the media hold position.
(3) Pull out the rear guide to the rear.
M3L6 binding
head screw
How to install the rear guide
(1) Slide in the rear guide and hook the notches to the left and right side plates as shown in the ﬁgure below.
(The CE3000-120 has six notches; two notches for the left and right side plates, and four notches for the
center chassis.)
Rear guide
M3L6 binding
head screw
Notch
Hook this rear guide notch to the side plate.
Notch
CE3000-UM-251-9370
6-6
6. DISASSEMBLY AND REASSEMBLY
(2) Fasten the two M3L6 binding head screws.
(Fasten the three M3L6 binding head screws for the CE3000-120.)
CE3000-UM-251-9370
6-7
6. DISASSEMBLY AND REASSEMBLY
6.2 Mechanical Parts
6.2.1 How to Replace the Front and Rear Media Sensors
You need to use a strip of cutting ﬁlm whenever you replace the rear sensor.
How to detach the front or rear media sensor
(1) Detach the front or rear guide (Front guide: see Subsection 6.1.4 for CE3000-40 and 60, and
Subsection 6.1.5 for CE3000-120; Rear guide: see Subsection 6.1.6).
(2) Remove the M3L12 binding head screw attaching the sensor.
(3) Disconnect the sensor from the connector.
Front media sensor
M3L12
binding head
screw
Rear media sensor
How to reinstall the front media sensor
(1) Connect the sensor to the connector.
(2) Fasten the M3L12 binding head screw to mount the sensor.
(3) Install the front guide.
How to reinstall the rear media sensor
(1) Place a strip of cutting ﬁlm on the rear sensor as shown in the ﬁgure below.
Type of cutting ﬁlm
: Outdoor use black cutting ﬁlm
Size of ﬁlm
: 7 x 15 mm
Thickness
: 0.08 to 0.1 mm
Fold a 2.5 mm length of cutting film at this edge
and attach it to the side of the sensor.
Connector
2.5 mm
2 mm
Sensor
Cutting film
Fold the cutting film at this edge
and attach it to the side of the sensor.
Align the cutting film edge with the connector edge.
(2) Connect the sensor to the connector.
CE3000-UM-251-9370
6-8
6. DISASSEMBLY AND REASSEMBLY
(3) Fasten the M3L12 binding head screw to mount the sensor.
(4) Install the rear guide.
CE3000-UM-251-9370
6-9
6. DISASSEMBLY AND REASSEMBLY
6.2.2 How to Replace the Push Roller
How to detach the push roller
(1) Detach the right side of the E-ring from the push roller shaft.
Push roller arm
Push roller
E-ring
Push roller shaft
(2) Detach the push roller shaft from the push roller arm from the left side.
(3) Detach the push roller.
How to reinstall the push roller
(1) Reattach the push roller in the reverse order in which it was detached.
CE3000-UM-251-9370
6-10
6. DISASSEMBLY AND REASSEMBLY
6.2.3 How to Replace the Push Roller Arm
How to detach the push roller arm
(1) Detach the right and left side covers (see Subsection 6.1.1 and Subsection 6.1.2).
(2) Detach the center cover (see Subsection 6.1.3).
(3) Set the cam lever to the media release position.
(4) Remove the two M3L6 binding head screws attaching the cam lever.
Cam lever
M3L6 binding head screw
M3L6 binding head screw
Push roller arm spring
Cam shaft
Left cam shaft holder
(5) Remove the M3L6 binding head screw attaching the left side cam shaft holder.
(6) Remove the two M3L6 binding head screws attaching the cam sensor plate to the cam shaft.
M3L6 binding head screw
Cam sensor plate
CE3000-UM-251-9370
6-11
6. DISASSEMBLY AND REASSEMBLY
(7) Detach the right side cam shaft holder.
Right cam shaft holder
Cam
Cam shaft
(8) Pull out the cam shaft from the right side.
(9) Detach the push roller arm spring from the push roller arm.
(10) Detach the E-ring from the push roller arm shaft.
Push roller arm shaft
E-ring
(11) Detach the push roller arm shaft from the push roller arm and detach the push roller arm, push roller arm
base, and the cam.
How to reinstall the push roller arm
(1) Spread a suitable quantity of the Shinetu silicon grease G501 on the cam as shown below.
Spread a suitable quantity of
silicon grease on this part.
(2) Reattach the push roller arm in the reverse order in which it was detached.
CE3000-UM-251-9370
6-12
6. DISASSEMBLY AND REASSEMBLY
6.2.4 How to Replace the Cam Sensor Board
How to detach the cam sensor board
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect the ﬂexible cable from connector J701 on the cam sensor board.
M3L6 binding head screw
Cam sensor board
(3) Remove the M3L6 binding head screw attaching the cam sensor board.
How to reinstall the cam sensor board
(1) Reattach the cam sensor board in the reverse order in which it was detached.
CE3000-UM-251-9370
6-13
6. DISASSEMBLY AND REASSEMBLY
6.2.5 How to Replace the Pen Block (without Auto Registration Sensor)
How to detach the pen block
(1) Detach the center cover (see Subsection 6.1.3).
(2) Loosen the M3L6 binding head screw attaching the pen block cover.
M3L6 binding screw
J503
Y-relay board
J504
Pen block cover
(3) Remove the pen block cover.
(4) Disconnect the cable from connector J503 on the Y-relay board.
(Also disconnect the ﬂexible cable from connector J504 when you are replacing the pen block on the
CE3000-120)
CE3000-UM-251-9370
6-14
6. DISASSEMBLY AND REASSEMBLY
(5) Remove the two M4L6 binding head screws attaching the pen block.
M4L6 binding
head screw
Pen block
How to reinstall the pen block
(1) Attach the pen block to the Y-slider.
(2) Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm
(CE3000-120AP: 11.5 mm) between the bottom of the pen block and the cutting mat. Perform a
visual check to make sure that the pen block is not mounted at an angle.
Side view of the pen block
Cutting mat
CE3000-40/60/120:
10 mm
CE3000-120AP:
11.5 mm
(3) Reattach the other parts in the reverse order in which they were detached.
(4) Perform the pen force adjustment (see Section 7.5).
CE3000-UM-251-9370
6-15
6. DISASSEMBLY AND REASSEMBLY
6.2.6 How to Replace the Pen Block (with Auto Registration Sensor)
How to detach the pen block
(1) Detach the center cover (see Subsection 6.1.3).
(2) Loosen the M3L6 binding head screw attaching the pen block cover.
M3L6 binding screw
M2L5 binding screw
J503
Y-relay board
J505
J504
Auto registration sensor bracket
Pen block cover
(3) Remove the pen block cover.
(4) Disconnect the cables from connector J503 and J505 on the Y-relay board.
(Also disconnect the ﬂexible cable from connector J504 when you are replacing the pen block on the
CE3000-120)
(5) Remove the two M2L5 binding head screws attaching the auto registration sensor bracket.
Then remove the auto registration sensor.
CE3000-UM-251-9370
6-16
6. DISASSEMBLY AND REASSEMBLY
(6) Remove the two M4L6 binding head screws attaching the pen block.
M4L6 binding
head screw
Pen block
How to reinstall the pen block
(1) Attach the pen block to the Y-slider.
(2) Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm
between the bottom of the pen block and the cutting mat. Perform a visual check to make sure that
the pen block is not mounted at an angle.
Side view of the pen block
Cutting mat
10 mm
(3) Reattach the other parts in the reverse order in which they were detached.
(4) Perform the pen force adjustment (see Section 7.5).
(5) Perform the auto registration sensor sensitivity adjustment (see Section 7.8).
(6) Perform the auto registration sensor offset adjustment (see Section 7.9).
CE3000-UM-251-9370
6-17
6. DISASSEMBLY AND REASSEMBLY
6.2.7 How to Replace the Push Roller Sensor
How to detach the push roller sensor
(1) Detach the center cover (see Subsection 6.1.3).
(2) Detach the pen block (see Subsection 6.2.5 or 6.2.6).
(3) Disconnect the push roller ﬂexible cable from the Y-relay board.
(4) Remove the push roller ﬂexible cable that is attached with double-sided adhesive tape to the Y-slider.
(5) Remove the M3L6 binding head screw attaching the push roller sensor bracket to the slider.
Y-slider
M3L6 binding
head screw
Push roller sensor board
Push roller sensor bracket
(6) Remove the M3L6 binding head screw attaching the push roller sensor board.
(7) Disconnect the push roller ﬂexible cable from the push roller sensor board.
How to reinstall the push roller sensor
(1) Attach the push roller bracket to the push roller sensor board.
(2) Connect the push roller ﬂexible cable to the push roller sensor board.
(3) Attach the push roller bracket to the Y-slider.
Fit the top and left edges of the push roller bracket to the Y-slider as shown in the ﬁgure below.
Push roller sensor bracket
(4) Attach the pen block (see Subsection 6.2.5 or 6.2.6).
(5) Reattach the other parts in the reverse order in which they were detached.
CE3000-UM-251-9370
6-18
6. DISASSEMBLY AND REASSEMBLY
6.2.8 How to Replace the Y-relay Board
How to detach the Y-relay board
(1) Detach the center cover (see Subsection 6.1.3).
(2) Detach the pen block cover (see Subsection 6.2.5 or 6.2.6).
(3) Disconnect all the cables from the Y-relay board.
To disconnect the Y-ﬂexible cable:
Remove the wiring harness tiewrap and detach the core attached with double-sided adhesive tape to the
Y-relay board.
(4) Remove the push roller ﬂexible cable attached with double-sided adhesive tape to the Y-slider.
Y-flexible cable
M3L6 binding head screw
Core
Y-relay board
(5) Remove the two M3L6 binding head screws attaching the Y-relay board.
How to reinstall the Y-relay board
(1) Reattach the Y-relay board in the reverse order in which it was detached.
CE3000-UM-251-9370
6-19
6. DISASSEMBLY AND REASSEMBLY
6.2.9 How to Replace the Cutting Mat
How to detach the cutting mat
(1) Detach the center cover (see Subsection 6.1.3).
(2) Detach the front guide (see Subsection 6.1.4).
(3) Detach the pen block (see Subsection 6.2.5 or 6.2.6).
(4) Peel off the cutting mat from the vacuum base.
Cutting mat
Vacuum base
How to reinstall the cutting mat
(1) Clean the surface of the vacuum base with alcohol where the cutting mat was attached.
(2) Attach the new cutting mat to the vacuum base as shown below.
Fit the top of the cutting mat edge
to the vacuum base edge.
Fit the right cutting mat edge
against this vacuum base notch.
Cutting mat
(3) Make sure that there is no air between the cutting mat and the vacuum base.
(4) Attach the pen block (see Subsection 6.2.5 or 6.2.6).
(5) Reattach the other parts in the reverse order in which they were detached.
CE3000-UM-251-9370
6-20
6. DISASSEMBLY AND REASSEMBLY
6.2.10
How to Replace the Control Panel Relay Board, LCD Assembly and Membrane Switch Panel
How to detach the control panel relay board, LCD assembly and membrane switch panel
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect the ﬂexible cables from connector J402 and J403 on the control panel relay board.
(3) Remove the two M3L8 self-tapping screws attaching the control panel relay board.
Right side cover
Control panel relay board
M3L8
selt-tapping screw
(4) Detach the control panel relay board from the right side cover.
(5) Remove the M3L8 self-tapping screw attaching the LCD assembly.
LCD assembly
Right side cover
M3L8 self-tapping screw
(6) Detach the LCD assembly from the right side cover.
(7) Peel off the membrane switch panel from the right side cover.
Membrane switch panel
Right side cover
CE3000-UM-251-9370
6-21
6. DISASSEMBLY AND REASSEMBLY
How to reinstall the control panel relay board, LCD assembly and membrane switch panel
(1) Clean the surface of the right side cover with alcohol where the membrane switch panel was attached.
(2) Reattach the LCD assembly to the right side cover.
(3) Attach the membrane switch panel to the right side cover so that it ﬁts around the LCD window.
(4) Reattach the other parts in the reverse order in which they were detached.
CE3000-UM-251-9370
6-22
6. DISASSEMBLY AND REASSEMBLY
6.2.11 How to Replace the Y-belt
How to detach the Y-belt
(1) Detach the right and left side covers (see Subsection 6.1.1 and Subsection 6.1.2).
(2) Detach the center cover (see Subsection 6.1.3).
(3) Detach the pen block (see Subsection 6.2.5 or 6.2.6).
(4) Loosen the M3L6 TP head screw attaching the Y-tension arm.
(5) Push the Y-tension arm in the direction of the arrow as shown below, then detach the Y-tension spring
hook from the left side plate.
M3L6 TP head screw
Y-tension bracket
Y-tension arm
Y-tension spring
(6) Remove the four M3L6 binding head screws attaching the right and left Y-belt stopper plates to the
slider.
Y-belt
M3L6 binding head screw
Y-belt stopper plate
(7) Detach the Y-belt from the unit.
CE3000-UM-251-9370
6-23
Y-slider
6. DISASSEMBLY AND REASSEMBLY
How to reinstall the Y-belt
(1) Shave 2 to 3 mm off both ends of the Y-belt until the wire comes out as shown below.
Y-belt
Shave 2 to 3 mm off both ends of
the Y-belt until the wire comes out.
(2) Hang the Y-belt on both sides of the pulley.
(3) Attach both ends of the Y-belt to the Y-slider so that four notches of the Y-belt ﬁt into the Y-slider, then
attach with the Y-belt stopper plates removed in step (6) in the previous subsection.
Y-belt
M3L6 binding head screw
Y-belt stopper plate
Y-slider
(4) Attach the pen block (see Subsection 6.2.5 or 6.2.6).
(5) Reattach the other parts in the reverse order in which they were detached.
CE3000-UM-251-9370
6-24
6. DISASSEMBLY AND REASSEMBLY
6.2.12 How to Replace the Y-motor (CE3000-60/120)
The CE3000-60 and CE3000-120 use the same Y-drive belt and Y-motor.
The CE3000-40 uses a different Y-drive belt and Y-motor from the CE3000-60 and CE3000-120.
How to detach the Y-motor
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Detach the front guide (see Subsection 6.1.4 or Subsection 6.1.5).
(3) Disconnect the Y-motor cables from connector J8 and J11 on the main board.
(4) Loosen the two M3L4WP set screws to detach the Y-motor pulley.
M3L4WP set screw
Y-motor drive belt
M6L6 binding head screw
Y-motor pulley
(5) Remove the two M3L6 binding head screws holding the Y-motor.
(6) Detach the Y-motor pulley, then detach the Y-motor.
(7) Detach the pulley ﬂange and the spacer from the Y-motor.
Y-motor
Spacer
Pulley flange
CE3000-UM-251-9370
6-25
6. DISASSEMBLY AND REASSEMBLY
How to reinstall the Y-motor
(1) Attach the pulley ﬂange and the spacer to the new Y-motor.
(2) Attach the Y-motor to the Y-motor bracket.
(3) Hang the Y-drive belt on the Y-motor pulley and the Y-idler pulley.
(4) Attach the Y-motor pulley to the Y-motor.
(5) Tighten the two M3L4WP set screws that hold the Y-motor pulley.
(6) Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y-motor pulley.
(7) Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley and Y-idler pulley.
(8) Use the force gauge to pull the Y-drive motor pulley ﬂange with a 1.2 kg to 1.3 kg force.
(9) Tighten the two M3L6 binding head screws that hold the Y-motor.
(10) Move the pen block and check the tension of the Y-drive belt.
(11) Reattach the other parts in the reverse order in which they were detached.
CE3000-UM-251-9370
6-26
6. DISASSEMBLY AND REASSEMBLY
6.2.13 How to Replace the Y-motor (CE3000-40)
The CE3000-60 and CE3000-120 use the same Y-drive belt and Y-motor.
The CE3000-40 uses a different Y-drive belt and Y-motor from the CE3000-60 and CE3000-120.
How to detach the Y-motor
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect the Y-motor cable from its connector on the main board.
(3) Remove the two M3L6 binding head screws holding the Y-motor.
M3L4WP set screw
Y-motor drive belt
M6L6 binding head screw
Y-motor pulley
(4) Loosen the two M3L4WP set screws to detach the Y-motor pulley.
Y-motor
Flange
Y-motor pulley
M3L6SW set screw
(5) Remove the two M3L6 binding head screws holding the ﬂange.
(6) Detach the ﬂange from the Y-motor.
CE3000-UM-251-9370
6-27
6. DISASSEMBLY AND REASSEMBLY
How to reinstall the Y-motor
(1) Attach the ﬂange to the new Y-motor.
(2) Attach the Y-motor to the Y-motor bracket.
(3) Hang the Y-drive belt on the Y-motor pulley.
(4) Attach the Y-motor pulley to the Y-motor.
(5) Tighten the two M3L4WP set screws holding the Y-motor pulley.
(6) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw that holds the Y-motor pulley.
(7) Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley and Y-idler pulley.
(8) Use the force gauge to pull the Y-drive motor pulley ﬂange with a 1.2 kg to 1.3 kg force.
(9) Tighten the two M3L6 binding head screws holding the Y-motor.
(10) Move the pen block and check the tension of the Y-drive belt.
(11) Reattach the other parts in the reverse order in which they were detached.
CE3000-UM-251-9370
6-28
6. DISASSEMBLY AND REASSEMBLY
6.2.14 How to Replace the X-motor
All models use a different X-motor.
How to detach the X-motor
(1) Detach the left side cover (see Subsection 6.1.2).
(2) Detach the front guide (see Subsection 6.1.4, or Subsection 6.1.5).
(2) Detach the rear guide (see Subsection 6.1.6).
(3) Loosen the two M3L4WP set screws holding the X-motor pulley then detach the X-motor pulley.
M3L4WP set screw
M3L6 binding head screw
(4) Remove the two M3L6 binding head screws holding the X-motor then detach the X-motor.
(5) Disconnect the X-motor cable from its connector(s) on the main board.
CE3000-40: ............. Disconnect the cable from connector J15 on the main board.
CE3000-60: ............. Disconnect the cables from connector J7 and J10 on the main board.
CE3000-120: ........... Disconnect the cables from connector J1102 and J1104 on the Y-motor relay board.
(6) Remove the wiring harness tie-wrap holding the X-motor harness and detach the X-motor.
(7) If you are replacing the X-motor of the CE3000-40, detach the ﬂange from the X-motor.
How to reinstall the X-motor
(1) If you are replacing the X-motor of the CE3000-40, attach the ﬂange to the new X-motor.
(2) Attach the X-motor to the left side plate.
(3) Connect the X-motor cable to its connector(s) on the main board.
CE3000-40: ............. Connect the cable to connector J15 on the main board.
CE3000-60: ............. Connect the cables to connector J7 and J10 on the main board.
CE3000-120: ........... Connect the cables to connector J1102 and J1104 on the Y-motor relay board.
(4) Fasten the X-motor harness with the wiring harness tie-wrap.
(5) Hang the X-drive belt on the X-drive pulley.
(6) Attach the X-motor pulley to the X-motor.
(7) Tighten the two M3L4WP set screws holding the X-motor pulley.
(8) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X-motor pulley.
(9) Use the force gauge to pull the X-drive motor pulley ﬂange with a 1.2 kg to 1.3 kg force.
(10) Tighten the mounting screws that hold the X-motor.
CE3000-UM-251-9370
6-29
6. DISASSEMBLY AND REASSEMBLY
(11) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(12) Move the X-drive pulley and check the tension of the X-drive belt.
(13) Reattach the other parts in the reverse order in which they were detached.
CE3000-UM-251-9370
6-30
6. DISASSEMBLY AND REASSEMBLY
6.2.15 How to Replace the Y-ﬂexible Cable
How to detach the Y-Flexible Cable
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Detach the center cover (see Subsection 6.1.3).
(3) Detach the front guide (see Subsection 6.1.4, or Subsection 6.1.5).
(4) Remove the wiring harness tie-wrap holding the Y-ﬂexible cable and the core on the Y-relay board.
(5) Detach the core attached with double-sided adhesive tape to the Y-relay board.
(6) Disconnect the Y-ﬂexible cable from connector J501 on the Y-relay board.
(7) Disconnect the Y-ﬂexible cable from connector J1 on the main board.
(8) Remove the four plastic rivets holding the two ﬂexible cable stoppers.
Plastic rivet
Flexible cable
stopper
Plastic rivet
(9) Remove the Y-ﬂexible cable attached with double-sided adhesive tape to the Y-rail.
CE3000-UM-251-9370
6-31
6. DISASSEMBLY AND REASSEMBLY
How to reinstall the Y-ﬂexible cable
(1) Clean the surface of the Y-rail with alcohol to remove any glue from the double-sided adhesive tape that
was attached the Y-ﬂexible cable.
(2) Afﬁx two pieces of double-sided adhesive tape to the ﬂexible cable guide of the Y-rail. The ﬁrst piece of
tape should start at the right end of the Y-rail. The position of the second piece of tape depends on the
model.
Size of the double-sided adhesive tape:
10 mm wide, 15 mm long for the ﬁrst piece of tape (Nitto #500)
10 mm wide, 50 mm long for the second piece of tape (Nitto #500)
Position of the second piece of tape:
CE3000-40:
about 260 mm from the right end of the Y-rail
CE3000-60:
about 360 mm from the right end of the Y-rail
CE3000-120:
about 660 mm from the right end of the Y-rail
The first piece of double-sided adhesive tape.
Affix the tape onto the right edge of the Y-rail.
The second piece of double-sided adhesive tape.
Affix the tape at the specified position on the Y-rail.
(3) Insert the Y-ﬂexible cable into the core and connect the Y-ﬂexible cable to connector J501.
(4) Attach the core to the Y-relay board using double-sided adhesive tape.
(5) Move the pen block to the left end.
CE3000-UM-251-9370
6-32
6. DISASSEMBLY AND REASSEMBLY
(6) Fit the Y-ﬂexible cable into the Y-rail as shown below. The Y-ﬂexible cable shouldn’t touch the left side
plate. Allow a 3-mm space between the left end of the Y-ﬂexible cable and the left side plate.
Allow a 3-mm space between the left end
of the Y-flexible cable and the left side plate.
(7) Secure the Y-ﬂexible cable onto the ﬂexible cable guide of the Y-rail using double-sided adhesive tape.
(8) Reattach the other parts in the reverse order in which they were detached.
CE3000-UM-251-9370
6-33
6. DISASSEMBLY AND REASSEMBLY
6.2.16 How to Replace the Vacuum Fan
How to detach the vacuum fan
(1) Detach the right and left side covers (see Subsection 6.1.1 and Subsection 6.1.2).
(2) Detach the front guide (see Subsection 6.1.4, or Subsection 6.1.5).
(3) Detach the rear guide (see Subsection 6.1.6).
(4) Remove the four M4L6 binding head screws holding the main unit to the chassis.
M4L8 binding head screw
5 to 6 cm height
M3L35 binding head screw
(5) Insert some boxes between the main unit and the chassis to lift the main unit up about 5 to 6 cm from
the chassis.
(6) Remove the harness tie-wrap holding the vacuum fan cables.
(7) Disconnect the vacuum fan from its connector.
CE3000-40 and CE3000-60: connector J9 on the main board.
CE3000-120: connector J1202 or J1203 on the fan relay board.
(8) Use a short screwdriver to remove the two M3L35 binding head screws holding the vacuum fan.
(9) Detach the vacuum fan from the main unit.
How to reinstall the vacuum fan
(1) Reattach in the reverse order in which it was detached.
CE3000-UM-251-9370
6-34
6. DISASSEMBLY AND REASSEMBLY
6.2.17 How to Replace the Main Board
How to detach the main board
(1) Detach the right and left side covers (see Subsection 6.1.1 and, Subsection 6.1.2).
(2) Detach the front guide (see Subsection 6.1.4, or Subsection 6.1.5).
(3) Detach the rear guide (see Subsection 6.1.6).
(4) Remove the two screws holding the Centronics interface connector to the chassis.
M3L6 binding head screw
RS-232C interface
Centronics interface
(5) Remove the two screws holding the RS-232C interface connector to the chassis.
(6) Disconnect all the cables and ﬂexible cables from their connectors on the main board.
(7) Remove the four M3L6 binding head screws holding the main board.
(8) Detach the main board from the chassis.
How to reinstall the main board
(1) Reattach in the reverse order in which it was detached.
(2) Perform any adjustments required (see Section 7.2).
CE3000-UM-251-9370
6-35
6. DISASSEMBLY AND REASSEMBLY
6.2.18 How to Replace the Power Supply
How to detach the power supply
(1) Detach the center cover (see Subsection 6.1.3).
(2) Disconnect the cables from the connectors CN1 and CN2.
Power supply
M3L6 binding
head screw
(3) Remove the two M3L6 binding head screws holding the power supply to the bottom of the chassis.
(4) Detach the power supply from the chassis.
How to reinstall the power supply
(1) Reattach in the reverse order in which it was detached.
(2) Measure the output voltage at connector CN2 between pin 1 and pin 2 on the power supply.
(3) If the measured voltage is not 24V±5%, then adjust the trimmer RV200 on the power supply to obtain the
correct voltage.
CE3000-UM-251-9370
6-36
6. DISASSEMBLY AND REASSEMBLY
6.2.19 How to Replace the Drive Roller
How to detach the drive roller
(1) Detach the right and left side covers (see Subsection 6.1.1 and Subsection 6.1.2).
(2) Detach the center cover (see Subsection 6.1.3).
(3) Detach the front guide (see Subsection 6.1.4, or Subsection 6.1.5).
(4) Loosen the two M3L6 binding head screws holding the X-motor.
M3L4WP set screw
X-drive pulley
X-drive belt
M3L6 binding head screw
(5) Push up the X-motor from inside the left side plate then remove the X drive belt from the X-drive pulley.
(6) Loosen the two M3L4WP set screws holding the X-drive pulley and detach the X-drive pulley from the
drive roller.
(7) Remove the two M3L6 binding screws holding the X-drive roller bearing with a ﬂange.
X-drive roller bearing
M3L8 binding head screw
(8) Slide out the X-drive roller from the unit. There is a bearing stopper ﬂange and a bush on the left side
plate; don’t miss those parts when removing the X-drive roller.
CE3000-UM-251-9370
6-37
6. DISASSEMBLY AND REASSEMBLY
How to reinstall the drive roller
(1) Reattach in the reverse order in which it was detached.
(2) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X-drive pulley.
(3) Use the force gauge to pull the X-drive motor pulley ﬂange with a 1.2 kg to 1.3 kg force.
(4) Tighten the mounting screws that hold the X-motor.
(5) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(6) Move the X-drive pulley and check the tension of the X-drive belt.
(7) Reattach the other parts in the reverse order in which they were detached.
CE3000-UM-251-9370
6-38
7. ELECTRICAL ADJUSTMENTS
7. ELECTRICAL ADJUSTMENTS
7.1 DIP Switch Settings
Factory presets (Normal Mode)
CE3000-120 and CE3000-60,CE3000-40 with moving coil PL-326B.
ON
SW1
OFF
1 2 3 4
CE3000-60 and CE3000-40 with new moving coil PL-603
Moving coil PL-326B
ON
SW1
OFF
1 2 3 4
NOV-RAM Clear
ON
SW1
OFF
Moving coil PL-603
1 2 3 4
7.2 List of Items Requiring Readjustment
If you replaced one of the units listed in the table below or altered their sensor positions, be sure to readjust
the corresponding items.
Auto
Unit name
Item
Main board
Power
supply
Pen Block
Pinch roller
sensor
X,Y motor Drive roller
X,Y Motor registration
drive belt
mark
sensor
NOV-RAM clear
Pen force adjustment
Distance adjustment
Auto registration mark sensor
adjustment
Gain adjustment
Menu setting
Firmware update
Belt tension adjustment
Push roller pressure adjustment
Output voltage of power supply
M
M
M
M
N
N
M
N
M
N
M
M
M
M
M
M
M
No mark: Unnecessary M: Must always be adjusted
Note:
M
N: To be adjusted as necessary
The main board must have the latest version of ﬁrmware unless otherwise speciﬁed.
CE3000-UM-251-9370
7-1
7. ELECTRICAL ADJUSTMENTS
7.3 Explanation of the Values of the Main Board Settings
(Default factory settings)
The default factory settings are recorded in the location shown below.
Switching
power supply unit
The default factory settings
are recorded in this area.
The default factory settings are recorded on the left side plate shown below from S/N309xxxxx.
The default factory settings
are recorded here.
The contents of an example record are shown below.
25
47
100
X= 0
X= 80 X= -
Y= 4
Y= 50 Y= -
228
346
326B
Explanation of the values
Pen force values
10 g
40g
120 g
300 g
Distance adjustment values
X
Y
450 g
Gain adjustment values Auto registration mark position adjustment values
X (60 and 120 only)
X (when the option is installed)
Y (60 and 120 only)
Y (when the option is installed)
Moving coil lot no. (Only for first lot)
You can input the same values when you have replaced the main board without making any adjustments.
If you have changed any values by making adjustments, record those values for the next maintenance check.
CE3000-UM-251-9370
7-2
7. ELECTRICAL ADJUSTMENTS
7.4 Clearing the Non-Volatile RAM
When you replace the main board, you must clear the Non-Volatile RAM (NOV-RAM).
If you clear the Non-Volatile RAM, you will lose the setup parameters for each adjustment.
Input the adjustment values to the main board after you clear the Non-Volatile RAM.
How to clear the Non-Volatile RAM.
(1) Set SW1 to the NOV-RAM clear mode as shown below.
ON
SW1
OFF
1 2 3 4
(2) Turn on the power to the plotter.
(3) The NOVRAM INIT. menu appears. The plotter immediately starts to clear the parameters on NOV-RAM,
and then sets the default values.
NOVRAM INIT.
(4) When the programming is complete, the NOVRAM INIT. END menu appears.
NOVRAM INIT. END
(5) Turn off the power to the plotter.
(6) Return the SW1 setting to normal mode as shown below.
CE3000-120 and CE3000-60,CE3000-40 with moving coil PL-326B.
ON
SW1
OFF
1 2 3 4
CE3000-60 and CE3000-40 with new moving coil PL-603
ON
SW1
OFF
1 2 3 4
CE3000-UM-251-9370
7-3
7. ELECTRICAL ADJUSTMENTS
7.5 Adjusting the Pen Force
This adjustment will set the pen force.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the moving coil and/or the pen block assembly, you must adjust the pen force using the
following procedure.
How to adjust the pen force
(1) Mount a 0.9 mm diameter cutter pen in the pen holder.
(2) Load a sheet of paper in the plotter.
(3) Turn on the power while pressing the TEST and ENTER keys.
(4) Select the media mode.
(5) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(6) Press the NEXT key until the following menu is displayed.
PEN PRES ADJUST
(7) Press the ENTER key to display the menu shown below.
PRS 10g D/A= 20
(8) The pen is lowered. If you have replaced the moving coil and/or the pen block assembly, use the force
gauge to measure the actual force. If you have only replaced the main board, input the adjustment
values that were recorded.
Use the UP ARROW key or DOWN ARROW key to change the force setting. The number on the LCD
will increase or decrease. If you have replace the moving coil and/or the pen block assembly, measure
the actual pen force again.
If you replaced the moving coil and/or the pen block assembly, adjust the 10g-pen force. If the measured
value is within the speciﬁcation range (10±2g) or if you have input the recorded value, press the ENTER
key to store the setting. The next speciﬁed pen force appears.
(9) Adjust the 40g-pen force. If the measured value is within the speciﬁcation range (40±4g) or if you
have input the recorded value, press the ENTER key to store the setting. The next speciﬁed pen force
appears.
(10) Adjust the 120g-pen force. If the measured value is within the speciﬁcation range (120±10g) or if you
have input the recorded value, press the ENTER key to store the setting. The next speciﬁed pen force
appears.
(11) Adjust the 300g-pen force. If the measured value is within the speciﬁcation range (300±20g) or if you
have input the recorded value, press the ENTER key to store the setting. The next speciﬁed pen force
appears.
(12) Adjust the 450g-pen force. If the measured value is within the speciﬁcation range (450±20g) or if you
have input the recorded value, press the ENTER key to store the setting.
CE3000-UM-251-9370
7-4
7. ELECTRICAL ADJUSTMENTS
Note: When adjusting the pen force, it is important to do it quickly. Delaying the pen force adjustment
changes the temperature of the actuator and causes artiﬁcially lower readings. When this happens the
actual pen force may be higher than the speciﬁcation. This is especially true for the upper pen force
adjustment.
(13) Press the NEXT key to complete this adjustment.
Speciﬁcation of the actual pen force
Speciﬁed pen force
Actual force range
10g
8 to 12g
40g
36 to 44g
120g
110 to 130g
300g
280 to 320g
450g
430 to 470g
CE3000-UM-251-9370
7-5
7. ELECTRICAL ADJUSTMENTS
7.6 Adjusting the Distance Accuracy
This adjustment will set the distance accuracy.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the grit roller, you must adjust the distance accuracy using the following procedure.
How to adjust the distance accuracy
(1) Mount a Ceramic pen (0.2 mm tip size) in the pen holder.
(2) Load a sheet of A2 size paper or ANSI C size paper in the plotter.
(3) Turn on the power while pressing the TEST and ENTER keys.
(4) Select the media mode.
(5) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(6) Press the ENTER key to start the test. The plotter immediately plots the test pattern, and the following
menu appears.
DADJ.X=
0 Y=
0
X=400 mm
+X
Y=300 mm
(7) Remove the paper and measure the X and Y-axis distance. If you have replaced the main board only,
use the recorded values.
(8) Input the values using the POSITION keys.
Press the LEFT or RIGHT ARROW key to select the Y-axis or X-axis distance adjustment.
Press the UP or DOWN ARROW key to change the Y-axis or X-axis distance adjustment value.
The formula of the input value is as follows:
Input value for X-axis = (400mm - measured X distance) x 10
Input value for Y-axis = (300mm - measured Y distance) x 10
For example:
If you measured 299.0mm for the Y-axis then input 10 for the adjustment value.
Adjustable range: -9.9 mm to +9.9mm , 0.1-mm steps
(9) Press the ENTER key to store the setting. The following menu appears.
XY LENG L=500.00
(10) If you wish to complete this adjustment, press the NEXT key. If you wish to plot the adjusted test pattern,
press the ENTER key.
CE3000-UM-251-9370
7-6
7. ELECTRICAL ADJUSTMENTS
7.7 Inputting the Servo Gain
It is not necessary to perform this procedure for the CE3000-40.
If you replace the main board, use the following procedure to input the recorded adjustment values.
How to input the servo gain
(1) Mount a 0.9 mm diameter cutter pen in the pen holder.
(2) Load a cutting sheet in the plotter as shown in the ﬁgure below.
Make sure that the front and rear lengths of the cutting sheet are the same length.
L1=L2
L1
L2
Cutting sheet
(3) Turn on the power while pressing the TEST and ENTER keys.
(4) Select the ROLL2 media mode.
(5) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(6) Press the NEXT key until the following menu is displayed.
SET GAIN
(7) Press the ENTER key to display the menu shown below.
GAIN X= 80 Y= 50
(8) Input the values that are recorded on the chassis. (default factory settings)
Press the UP or DOWN ARROW key to change the X-Gain value.
Press the LEFT or RIGHT ARROW key to change the Y-Gain value.
(9) Press the ENTER key to store the setting and complete the adjustment.
CE3000-UM-251-9370
7-7
7. ELECTRICAL ADJUSTMENTS
7.8 Setting the Auto-Registration Mark Sensor Option
CE3000-40/60/120/Qe60
If you have the Auto-registration mark sensor option, you must set the MARK OPTION mode to ON.
How to set the auto-registration mark sensor option
(1) Turn on the power while pressing the TEST and ENTER keys.
(2) Select the media mode.
(3) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(4) Press the NEXT key until the following menu is displayed.
MARK OPTION
(5) Press the ENTER key to display the menu shown below.
MARK OPTION OFF
(6) Press the UP or DOWN ARROW key to change this setting to ON.
(7) Press the ENTER key to store the setting. This completes the setting.
7.9 Adjusting the Auto-Registration Mark Sensor Sensitivity
If you have the Auto-registration mark sensor option, you need to adjust the sensitivity.
How to adjust the auto-registration mark sensor sensitivity
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter. The paper color must be white, and it is
recommended that high-quality paper made for ink-jet printers be used.
(2) Turn on the power while pressing the TEST and ENTER keys.
(3) Select the media mode.
(4) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(5) Press the NEXT key until the following menu is displayed.
MARK SENSOR TEST
(6) Press the ENTER key to display the menu shown below.
50
This level meter shows output from the mark sensor. Adjust VR1 on the main board to set the output
level from 65% to 70%. When making this adjustment, make sure that the media does not rise up from
the cutting mat surface.
(7) Press the NEXT key to complete this adjustment.
CE3000-UM-251-9370
7-8
7. ELECTRICAL ADJUSTMENTS
7.10 Adjusting the Offset of the Auto-Registration Mark Sensor
CE3000-40/60/120
How to set the auto-registration mark sensor option
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter. The paper must have a printed target
cross mark. (Print out the target sheet (see page 7-11) on a printer.) The speciﬁcation of the cross mark
is 30 mm line length, and 0.3 to 0.5 mm line width.
(2) Mount a water-based ballpoint pen in the plotter.
(3) Turn on the power while pressing the TEST and ENTER keys.
(4) Select the media mode.
(5) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(7) Press the NEXT key until the following menu is displayed.
MARK SENS POS
(8) Press the ENTER key to display the menu shown below.
MARK ADJ SCAN
(9) Use the Position keys to move the pen position to the printed cross mark area shown below.
Printed target mark
10 mm
Media feed
direction
10 mm
Move the pen position into this area.
(10) Press the ENTER key to scan the printed cross mark. The plotter then plots a new cross mark based on
the reading of the printed cross mark.
The following menu is displayed.
X=00.0
Y=00.0
CE3000-UM-251-9370
7-9
7. ELECTRICAL ADJUSTMENTS
(11) Measure the offset between the printed cross mark and plotted cross mark.
Cross mark
plotted by the
plotter
Y
+X
Media feed
direction
+Y
-Y
-X
X
Printed target mark
(12) Set the offset value. Press the UP ARROW key or DOWN ARROW key to change the number.
Press the LEFT ARROW key or RIGHT ARROW key to change the digits of a number.
Press the ORIGIN key to select the X or Y direction.
Press the CONDSION key tp select the + or - direction.
(13) Press the ENTER key to store the setting.
(14) Verify that the plotted cross mark line is located at the center of the printed cross mark line. Move the
pen to the printed cross mark area. Press the ENTER key to repeat the scan as described in step (10).
MARK ADJ SCAN
(15) Repeat steps (9) to (14) if the location of the plotted cross mark is incorrectly positioned. If the location of
the plotted cross mark is in the correct position, press the NEXT key then turn off the power.
CE3000-UM-251-9370
7-10
7. ELECTRICAL ADJUSTMENTS
The specification of the cross mark is 30mm line length, and 0.3 to 0.5mm line width.
AUTO REGISTRATION MARK TARGET
Y axis
X axis
7-11
CE3000-UM-251-9370
7. ELECTRICAL ADJUSTMENTS
7.11 Updating the System Firmware
To update the system ﬁrmware you need to have the following ﬁles. In addition, you need to use a computer
and Centronics cable.
• CE3040.X
:CE3000-40 ﬁrmware
• CE3060.X
:CE3000-60 ﬁrmware
• CE3120.X
:CE3000-120 ﬁrmware
• CE3120ap.X
:CE3000-120AP ﬁrmware
• Pro.X
:CE3000-40CRP ﬁrmware
• SEND.EXE
:Utillity to transfer ﬁles using Windows®
• SENDB.EXE
:Utillity to transfer ﬁles using DOS
Note: The system ﬁrmware version later than 5.00 is use for CE3000-40Mk2, CE3000-60Mk2 and
CE3000-120Mk2. You can’t update to the CE3000Mk2 system ﬁrmware when your system ﬁrmware
of the plotter is older version than 5.00.
How to update the system ﬁrmware
(1) Connect the computer and the CE3000 via the Centronics interface.
(2) Turn on the power while pressing the RIGHT ARROW position key and the LEFT ARROW position key
to display the menu shown below.
PASSWORD
(3) Press the password, the UP ARROW (+X) position key, the DOWN ARROW (-X) position key, the RIGHT
ARROW (+Y) position key, and the LEFT ARROW (-Y) position key in order to display the menu below.
CENTRO GET-ACK
This enables you to select the timing of the Centronics interface.
Normally, there is no need to change this setting. If you cannot transfer data correctly via the Centronics
interface, use the UP ARROW (+X) position key or the DOWN ARROW (-X) position key to change this
timing.
(4) Press the ENTER key to display the menu shown below.
PLEASE SEND PRG
(5) Send ﬁrmware to the plotter from the computer.
Drag and drop the ﬁrmware ﬁle onto the SEND.EXE icon when using Windows®.
For DOS mode, use SENDB.EXE as shown below.
(For example: CE3000-120)
>SENDB CE3120.X
(6) The following menu is displayed while data is being received.
**KB RECEIVED
(7)
The plotter will start the initialization routine when all the data has been received. The ﬁrmware version
is displayed during the initialization routine. Check the ﬁrmware version that you updated.
(8) Turn off the power.
CE3000-UM-251-9370
7-12
7. ELECTRICAL ADJUSTMENTS
7.12 Adjusting the Output Voltage of the Power Supply
How to adjust the output voltage of the power supply
(1) Measure the output voltage at the CN2 connector between pin 1 and pin 2 on the power supply.
(2) If the measured voltage is not 24V±5%, then adjust the trimmer RV200 on the power supply to obtain the
correct voltage.
CE3000-UM-251-9370
7-13
7. ELECTRICAL ADJUSTMENTS
7.13 Adjusting the Pen Exchange Y Direction Value (CE3000-120AP)
This adjustment will set the pen exchange Y direction value.
This value is used for the 2nd pen pen exchange.
If you replace the main board, use the following procedure to input the recorded adjustment values.
(1) Load a cutting sheet in the plotter.
(2) Turn on the power while pressing the TEST and ENTER keys.
(3) Select the ROLL2 media mode.
(4) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(5) Press the PREV key until the menu shown below is displayed.
Pensel POS
(6) Press the ENTER key to display the menu shown below.
Pensel POS
0
(7) Press the RIGHT ARROW key; the 2nd pen holder moves to the 2nd pen station.
While the pens are being exchanged, continue pressing the LEFT ARROW key until the 2nd pen holder
stops at the exchange position.
(8) Measure the gap between the 2nd pen holder and the 2nd pen station.
Right Side Plate
2nd Pen Station
2nd Pen Holder
1 mm
(9) Adjust the gap to be 1 mm.
Press the UP or DOWN ARROW key to change the Pensel POS value.
(1 unit = 0.05 mm)
(10) Press the ENTER key to store the setting and complete the adjustment.
CE3000-UM-251-9370
7-14
7. ELECTRICAL ADJUSTMENTS
7.14 Adjusting the Pen Exchange Height Value (CE3000-120AP)
This adjustment will set the pen exchange height value (SIKII).
This value is used for pen selection.
The plotter reads the pen height position when the power is turned on.
If the pen height position value is higher than this value (SIKII) the plotter knows it has taken the 2nd pen.
If the pen height position value is lower than this value (SIKII) the plotter knows it has taken the 1st pen.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the pen block, you must adjust the pen exchange height value using the following procedure.
(1) Load a cutting sheet in the plotter.
(2) Turn on the power while pressing the TEST and ENTER keys.
(3) Select the ROLL2 media mode.
(4) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(5) Press the PREV key until the menu shown below is displayed.
PEN 1/2 SIKII
(6) Press the ENTER key to display the menu shown below.
DPOS=
0 SH=+80
(7) If you replaced the main board only, input the values that are recorded on the chassis. (default factory
settings)
Press the UP or DOWN ARROW key to change the SIKII value.
(8) If you replaced the pen block, mount a cutter pen in the cutter pen holder.
(9) Press the RIGHT ARROW key to lower the cutter pen and read the DPOS value for the 1st pen height
position.
(10) Mount a ceramic pen in the 2nd pen holder. (The pen holder on the right side.)
(11) Press the RIGHT ARROW key to lower the 2nd pen and read the DPOS value for the 2nd pen height
position.
(12) Calculate the SIKII value and input the value using the UP ARROW key or the DOWN ARROW key.
SH(SIKII) = (1st pen DPOS + 2nd pen DPOS)/2
Example: 1st pen DPOS=122, 2nd pen DPOS=53
(122+53)/2=87.5
Input 88 for SH (SIKII) value
(13) Press the ENTER key to store the setting and complete the adjustment.
CE3000-UM-251-9370
7-15
7. ELECTRICAL ADJUSTMENTS
7.15 Adjusting the Spacing Between Pen 1 and Pen 2 (CE3000-120AP)
This adjustment will set the spacing between pen 1 and pen 2.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the pen block, you must adjust this value using the following procedure.
(1) Load an A4 (Letter) or larger size of paper in the plotter.
(2) Mount a water-based ballpoint pen in both the pen 1 holder and the pen 2 holder.
(3) Turn on the power while pressing the TEST and ENTER keys.
(4) Select the ROLL2 media mode.
(5) Press the COND key to display the 1 PEN condition setting menu.
Set condition 1 as shown below, and then press the ENTER key to store the setting.
1 PEN
12 30 2
(6) Press the COND key again, and then press the UP ARROW key to select the condition 2 setting menu.
Set condition 2 as shown below, and then press the ENTER key to store the setting.
2 PEN
12 30 2
(7) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(8) Press the PREV key until the menu shown below is displayed.
PEN 1/2 ADJ(M)
(9) Press the ENTER key to display the menu shown below.
PLOT ADJ PAT.
(10) Use the ARROW keys to move the pen to an open area to plot the cross marks.
(11) Press the ENTER key to plot cross marks by pen 1 and pen 2.
(12) After plotting the two cross marks, the following menu is displayed.
X=
0
Y=
0
(13) Measure the offset between the pen 1 cross mark and the pen 2 cross mark.
Y
Cross mark
plotted by
pen 1
+X
Media feed
direction
-Y
-X
X
Cross mark plotted by pen 2
CE3000-UM-251-9370
+Y
7-16
7. ELECTRICAL ADJUSTMENTS
(14) Set the offset value. Press the UP ARROW key or DOWN ARROW key to change the number based on
the pen 2 cross mark.
Press the RIGHT ARROW key or LEFT ARROW key to select the X or Y direction.
(15) Verify that the plotted pen 1 cross mark line is located at the center of the plotted pen 2 cross mark line.
(16) Repeat steps (8) to (15) if the plotted cross marks are incorrectly positioned. If the plotted cross marks
are in the correct positions, press the ENTER key to store the setting and complete the adjustment.
CE3000-UM-251-9370
7-17
8. SERVICE MODES
8 SERVICE MODES
8.1 Sensor Test Mode
This mode checks the sensor status. If there is a bad sensor you will observe one of the symptoms in the
table below.
Please check the relevant sensor(s).
Sensor
Symptom
Y home sensor
The pen block hits the right side plate.
Cam sensor
The plotter displays “LOAD MEDIA!” when media is already loaded.
Push roller sensor
The pen block hits the left side plate.
+X, -X media sensor Media drops out of the plotter.
How to test the sensors
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter.
(2) Turn on the power while pressing the TEST and ENTER keys.
(3) Select the media mode.
(4) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(5) Press the NEXT key until the following menu is displayed.
SENSOR TEST
(6) Press the ENTER key to display the status shown below.
YH CH PH +XH -XH
Y: Y home sensor, C: Cam sensor, P: Push roller sensor, +X: +X media sensor, -X: -X media sensor
(7) Cover the front media sensor with a piece of paper.
The status of +X changes from “L” to “H”.
(8) Cover the rear media sensor with a piece of paper.
The status of -X changes from “L” to “H”.
(9) Move the pen block to the far right. When the pen block reaches the home position ﬂag, the status of Y
changes from “L” to “H”.
(9) Lower the media set lever to raise the push rollers. The status of C changes from “L” to “H”.
(10) Move the pen block to the left and right. When the pen block crosses the push roller, the status of P
changes from “L” to “H”.
(11) When testing is complete, turn off the power to the plotter.
CE3000-UM-251-9370
8-1
8. SERVICE MODES
8.2 Control Panel Membrane Switch Test Mode
This mode checks the control panel membrane switch status. If there is a bad switch you may have trouble
with the Control panel membrane switch panel or the control panel relay board.
How to test the control panel membrane switches
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter.
(2) Turn on the power while pressing the TEST and ENTER keys.
(3) Select the media mode.
(4) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(5) Press the NEXT key until the following menu is displayed.
TEST KEY
(6) Press the ENTER key to display the status shown below.
00 0000 0000
(7) Press each key on the control panel; the status will change from “0” to “1”.
The status of each digit:
Key
Digit
NEXT
1st digit
PREV.
2nd digit
ORIGIN
3rd digit
TEST
4th digit
COND
5th digit
ENTER
6th digit
DOWN ARROW
7th digit
UP ARROW
8th digit
RIGHT ARROW
9th digit
LEFT ARROW
10 th digit
PAUSE
STATUS Lamp (lights when the PAUSE key is pressed, but only the ﬁrst time)
(8) When testing is completed, turn off the power to the plotter.
CE3000-UM-251-9370
8-2
9. TROUBLESHOOTING
9. TROUBLESHOOTING
9.1 The Plotter is Turned On But Doesn’t Operate
Symptom
Veriﬁcation item
Solution
The control panel’s LED (1) Is the plotter being supplied with No .....Check that the power cord is
lamp does not light or
power?
securely connected to the plotter’s
the LCD does not display
anything.
AC line inlet.
Yes ....Verify item (2).
(2) Is the FPC270102 ﬂexible cable No .....Connect the ﬂexible cable
securely connected to the main
securely.
board and the control panel?
Yes ....Verify item (3).
(3) Is the FPC270102 ﬂexible cable No .....Verify item (4).
broken?
Yes ....Replace the FPC270102 ﬂexible
(4) Is the AC line electrical output
cable.
No .....Change the AC line.
correct?
Yes ....Verify item (5).
(5) Does the power supply unit have No .....Replace the power supply unit.
Yes ....Replace the main board.
a 24 V output?
CE3000-UM-251-9370
9-1
9. TROUBLESHOOTING
9.2 Media Loading Operations
Symptom
The media drops to the
Veriﬁcation item
(1) Is the front edge of the media
Solution
Yes ....Replace the media.
front of the plotter.
curled?
(2) Is the front media sensor dirty?
No .....Verify item (2).
Yes ....Clean the front media sensor.
No .....Verify item (3).
(3) Is the front media sensor cable Yes ....Replace the front media sensor.
securely connected to the main
The media drops to the
rear of the plotter.
board and the sensor?
(1) Is the rear edge of the media
Yes ....Replace the media.
curled?
(2) Is the rear media sensor dirty?
No .....Verify item (2).
Yes ....Clean the rear media sensor.
(3) Is the rear media sensor cable
No .....Verify item (3).
Yes ....Replace the rear media sensor.
securely connected to the main
The plotter displays
“LOAD MEDIA!” when
media has been loaded.
No .....Connect the cable securely.
No .....Connect the cable securely.
board and the sensor?
(1) Does the cam sensor plate block Yes ....Check the cam sensor plate and
the cam sensor?
attach it at the correct position.
No .....Verify item (2).
(2) Is the cam sensor cable securely No .....Connect the cable securely.
connected to the main board and Yes ....Replace the cam sensor board.
The plotter can’t
recognize the Y direction
of the media size.
the sensor?
(1) Is there any dust on the push
roller sensor?
No .....Verify item (2).
(2) Is the push roller sensor ﬂexible Yes ....Replace the push roller sensor.
cable securely connected to
The plotter can’t
recognize the X direction
of the media size.
Yes ....Clean the push roller sensor.
each connector?
(1) Is there any dust on the front
media sensor and the rear media
sensor?
(2) Are the front media sensor and
the rear media sensor cables
No .....Connect the cable securely.
Yes ....Clean the front media sensor and
the rear media sensor.
No .....Verify item (2).
No .....Connect the cables securely.
Yes ....Replace the sensor(s).
securely connected to each
The media is fed at an
connector?
(1) Are the push rollers worn down? Yes ....Replace the push roller(s).
angle.
(2) Is there anything on the drive
No .....Verify item (2).
Yes ....Clean the drive roller with a brush.
roller?
(3) Do the push rollers have the
No .....Verify item (3).
No .....Replace the push roller spring(s).
correct pressure?
(4) Is the drive roller worn down?
Yes ....Verify item (4).
Yes ....Replace the drive roller.
(5) Is the drive roller attached
No .....Verify item (5).
Yes ....Replace the bearing of the drive
correctly?
roller.
No .....Attach the drive roller correctly.
CE3000-UM-251-9370
9-2
9. TROUBLESHOOTING
9.3 Cutting Operations
Symptom
The cut line is crooked.
Veriﬁcation item
(1) Does the blade turn well in the
Solution
No .....Replace the blade holder.
blade holder?
Yes ....Verify item (2).
(2) Do the X and Y drive motor belts No .....Adjust the tension.
have the correct tension?
No .....Verify item (3).
(3) Is the Y belt attached correctly? No .....Attach it correctly.
The blade skips and
does not completely
cut lines that should be
(4) Is the pen block attached
Yes ....Verify item (3).
No .....Attach it correctly.
correctly?
(5) Is the pen arm shaky?
Yes ....Verify item (4).
Yes ....Adjust the pen arm shaft slider
(1)
(2)
(3)
(4)
tension.
Adjust the blade length.
Adjust the SPEED setting.
Adjust the pen force.
Adjust the pen block height.
The blade is extended too far.
The cutting SPEED is too high.
Verify the pen force.
Verify the pen block height.
solid.
CE3000-UM-251-9370
9-3
10. PARTS LIST
10. PARTS LIST
10.1 Outer Casing
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part No.
500051515
508000025
682123080
500051380
500051591
500051593
791230708
772123720
363126121
791230714
791230720
791230715
791230716
621237500
791230717
791230718
791230722
791230723
792130719
791230724
791230707
791230703
621234201
621238000
621313110
621230052
621230452
621234213
621238000
621313120
621230042
621230308
621230007
621230207
621234404
621234242
621234302
621237400
621238100
621313130
621230464
621230064
621230224
791230711
619000151
621250070
621114110
621234700
621237700
621238200
621238300
621308330
621313210
621234500
621237600
621231200
621238800
621313220
621238180
CE3000-UM-251-9370
Description
Inlet
Power Switch
Control Panel Membrane Switch Panel
Power Supply Unit
Power Supply Unit for CE3500 Main Board
Power Supply Unit for CE3500 Fan
Fan Relay Board
CE3500 Relay Board
Foot
Main Board 60/120
Main Board 120AP
Main Board 40
Main Board for CE3500
Heat sink for CE3500 Main Board
Main Board for CE2800
Main Board for DT 60
Main Board for CE3000-40 Mk2
Main Board for CE3000-60/120 Mk2
Main Board for CE3000-40CRP
Main Board for 9e60
Motor Relay Board
Control Panel Relay Board
Left Side Cover
Left Side Cover SK35
Left Side Cover 9e60
Front Guide 60
Front Guide 120 V2
Right Side Cover
Right Side Cover SK35
Right Side Cover 9e60
Front Guide 40
Main chassis 120
Main chassis 60
Main chassis 40
Center Cover 120
Center Cover 60
Center Cover 40
Center Cover for CE3500
Center Cover SK60
Center Cover for 9e60
Rear Guide 120/120AP
Rear Guide 60
Rear Guide 40
LCD Assembly
Anti-electrostatic Brush
Front Media Guide
Caution Label
Emblem CE3000
Emblem CE3500
Emblem CE2800
Emblem DT 60
Emblem Craft Robo
Emblem 9e60
Rating Label
Rating Label CE3500
Rating Label CE2800
Rating Label DT 60
Rating Label 9e60
Mk2 Label
10-1
Q’ty
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
ID-0322-H
JWA2120-0033
PR270108B
SWD060P-24
LEP100F-36
LDA30F-24
CE3000-120/120AP
CE3500
TM-127-4
CE3000-60,120
CE3000-120AP
CE3000-40
CE3500
CE3500
CE2800
CE2800-SSK
CE3000-40Mk2
CE3000-60Mk2/120Mk2
Craft Robo Pro
9e60
CE3000-120/120AP
PR270104
CE3500/CE2800/SSK
9e60
CE3000-60
CE3000-120/120AP
CE3500/CE2800/SSK
9e60
CE3000-40,60
CE3000-120/120AP
CE3000-60
CE3000-40
CE3000-120/120AP
CE3000-60
CE3000-40
CE3500
CE2800/SSK
9e60
CE3000-120/120AP
CE3000-60
CE3000-40
CE3000-120AP
CE3000-120AP
CE3000
CE3500
CE2800
CE2800-SSK
CE3000-40CRP
9e60
CE3000
CE3500
CE2800
CE2800-SSK
9e60
CE3000-40Mk2/60Mk2/120Mk2 (Not required to the USA model)
10. PARTS LIST
Outer Casing
18
21
22
23
19
CE3000-UM-251-9370
10-2
20
10. PARTS LIST
10.2 Main Frame
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Part No.
682123200
682123200
314690020
621233310
621113040
621233210
621113140
500051382
621230012
682900610
682123220
791230705
380206731
010012022
379500004
378410011
375311002
378408211
092002041
092002041
681230380
621230090
621230240
095000040
309011003
309011003
035032260
621153211
621230021
621230022
621230314
621250012
621230032
621230213
621112111
621112111
621233414
621234222
621234610
621234710
621234811
621234820
621230132
621230121
621232201
621232000
621232100
621112100
621112100
621232011
621233430
621233422
621230111
621230111
621112120
621112120
621112020
621230371
621250520
621230070
621230230
621230101
621112010
621112010
621112040
621112040
CE3000-UM-251-9370
Description
Vacuum Fan, 3612-05W-B50-B03
Vacuum Fan, 3612-05W-B50-B03
Bearing
Y rail 120
Y rail 60
Y rail 40
Pulley flange
Media Sensor
Left side plate
Y Motor
Y Motor
Cam Sensor Board
Spring
Y Motor pulley
Y Drive Belt
Y Drive Belt
X Drive Belt
X Drive Belt
Push Roller shaft
Push Roller shaft
Cam shaft 120
Cam shaft 60
Cam shaft 40
Cam shaft Spring
Bearing, 10SRF41Z
Bearing, 10SRF41Z
Tension Pulley
Tension Pulley
Right Side Plate
Right Side Plate
Vacuum Base 120
Vacuum Base 120AP
Vacuum Base 60
Vacuum Base 40
Push Roller Arm Base
Push Roller Arm Base
Y Drive Bracket
Cam lever Cap
Push Roller Position Label 60
Push Roller Position Label 40
Push Roller Position Label 120R
Push Roller Position Label 120L
Cam Sensor Plate
Cam Lever
Drive Roller 120
Drive Roller 60
Drive Roller 40
Push Roller Arm
Push Roller Arm
X Drive Pulley
Y Tension Bracket
Y Tension Arm
Cam
Cam
Push Roller Arm Shaft
Push Roller Arm Shaft
Bearing Stopper
Cutting Mat 120
Cutting Mat 120AP
Cutting Mat 60
Cutting Mat 40
Cam Shaft Bush
Drive Roller Holder
Drive Roller Holder
Rubber Spacer
Rubber Spacer
10-3
Q’ty
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
3
1
1
1
1
2
6
1
1
1
1
1
1
1
1
2
3
1
1
1
1
1
1
1
1
1
1
1
2
3
1
1
1
2
3
2
3
2
1
1
1
1
2
1
3
1
3
Remarks
CE3000-40,60
CE3000-120,120AP
6900ZZNXR
CE3000-120/120AP
CE3000-60
CE-3000-40
PS-117ND1
TS3747N47E3,CE3000-60,120,120AP
KH42JM2R034,CE3000-40
PR270107
DE-673
100TN15-10W,CE3000-120,120AP
100TN15-5W,CE3000-40,60
82TN15-10.0W,CE3000-120,120AP
82TN15-5W,CE3000-40,60
CE3000-40,60
CE3000-120,120AP
CE3000-120,120AP
CE3000-60
CE3000-40
CE3000-40,60
CE3000-120,120AP
CE3000-40,60
CE3000-120,120AP
CE3000-40,60
CE3000-120,120AP
CE3000-120
CE3000-120AP
CE3000-60
CE3000-40
CE3000-40,60
CE3000-120,120AP
CE3000-60
CE3000-40
CE3000-120,120AP, Right side
CE3000-120,120AP, Left side
CE3000-120,120AP
CE3000-60
CE3000-40
CE3000-40,60
CE3000-120,120AP
CE3000-40,60
CE3000-120,120AP
CE3000-40,60
CE3000-120,120AP
CE3000-120
CE3000-120AP
CE3000-60
CE3000-40
CE3000-40,60
CE3000-120,120AP
CE3000-40,60
CE3000-120,120AP
10. PARTS LIST
No.
38
39
40
41
42
43
44
Part No.
621230140
621230150
621112140
621153150
380206341
095002121
095002121
621230080
621253110
791230710
682123210
682900600
509000052
Description
Left Slider Stopper
Right Slider Stopper
Push Roller Spring
Center Push Roller Spring
Center Push Roller Spring
Push Roller
Push Roller
Home Sensor Bracket
Home Sensor Bracket AP
Y Drive Pulley Assy
X Motor for CE3000-40
X Motor for CE3000-60
X Motor for CE3000-120
Q’ty
1
1
2
1
1
2
3
1
1
1
1
1
1
Main Frame
CE3000-UM-251-9370
10-4
Remarks
DE-645
DE-646,CE3000-120
DE-634,CE3000-120AP
CE3000-40,60
CE3000-120,120AP
CE3000-120AP
KH42JM2R033
TS3747N46E3
UGFMED-B5LGRA5
10. PARTS LIST
10.3 Base Assy for CE3000-120
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
682123200
500051382
791230707
791230708
621112010
621230314
621250012
035132220
621230390
621112040
Description
Vacuum Fan
M3L12 Binding Head Screw
M3L35 Binding Head Screw
M3L6 Binding Head Screw
M3L8 Binding Head Screw
Media Sensor
Motor Relay Board
Fan Relay Board
Drive Roller Holder
Vacuum Base 120
Vacuum Base 120AP
Brush
Brush Bracket
Rubber Spacer
Q’ty
2
4
2
4
6
2
1
1
3
1
1
1
1
3
Base Assy for CE3000-120
CE3000-UM-251-9370
10-5
Remarks
3612-05W-B50-B03
PS-117ND1
CE3000-120,120AP
CE3000-120,120AP
CE3000-120,120AP
CE3000-120AP
10. PARTS LIST
10.4 Pen Block
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Part No.
310068320
503000031
791230709
617363321
305320007
500051575
095004140
621233600
621113000
380205551
380205351
621113510
617363390
617363351
621113581
621113591
791230702
791230706
791230704
500051576
095013010
021500650
621234232
621113500
621233200
621113021
621153201
621239812
621113520
621239804
621233000
621113530
621113540
622192012
621113050
621113030
692123330
692123340
791230700
791230701
791230721
622192022
622192091
337120250
622192060
053203420
622192070
622192081
333302001
792219702
621163200
792219703
CE3000-UM-251-9370
Description
Bearing Roller
Core
Encoder Sensor Assembly
Bush LB4YC
Moving Coil PL-326B
Moving Coil PL-603
Moving Coil (PL-326B) Insulation Sheet
Moving Coil (PL-603) Insulation Sheet
Y Slider
Pen arm spring E-555
Pen arm spring E-535
Pen arm
Guide Shaft
Pen Encoder Strip
Thumb Screw L14
Thumb Screw L10
Y Relay Board
Auto Registration Mark Sensor
Push Roller Sensor Board
PL603 Yoke
Bearing BB13
Slide Shaft
Pen Block Cover
Moving Coil Base
Y Belt 40
Y Belt 60
Y Belt 120
Auto Registration Mark Sensor Bracket
Rubber Plate
Auto Registration Mark Sensor Bracket A
Bearing Roller Tension Plate
Bearing Roller Base Bracket
Cutter Pen Holder
Cutter Pen Holder A
Push Roller Sensor Bracket
Y Belt Stopper
Y Flexible Cable, FPC270103
Y Flexible Cable, FPC270104
Pen Block Assembly
Pen Block Assembly 120
Pen Block Assembly 120AP
Cutter Pen Holder B
Arm Spring 2
Shaft Pin D2L25H7
Pen Holder AP
Magnet
Lock Arm
Arm Spring 1
Stopper ring CS 2 mm
Pen Holder Assy 4200
Pen Holder Spacer
Pen Station Assy 4200
10-6
Q’ty
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
2
2
2
1
4
1
1
1
Remarks
683ZZMC3PS2S
FPC-25-12
CE3000-120/120AP
CE3000-120/120AP
CE3000-40/60
CE3000-120AP
CE3000-120/120AP
CE3000-40/60/120
CE3000-120AP
PR270105
PR270109A (Option for CE3000-40/60/120)
PR270106
CE3000-40/60 only
CE3000-40
CE3000-60
CE3000-120/120AP
(Option for CE3000-40/60/120)
(Option for CE3000-40/60/120)
CE3000-40/60/120
CE3000-120AP
CE3000-40,60
CE3000-120/120AP
CE3000-40,60
CE3000-120
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
10. PARTS LIST
Pen Block
32
40
43
41
40
35
33
36
27
35
42
36
12
34
38
37
Pen Holder CE3000-120AP
38
37
39
Pen Station
CE3000-120AP
CE3000-UM-251-9370
10-7
10. PARTS LIST
10.5 Wiring Harness
No.
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
692123015
692123020
692123101
692123032
692123041
692123051
692123061
692123350
692123360
692123320
692123112
692123122
692123132
Description
CA270101D (Power Supply to Power Switch)
CA270102 (Power Supply to Main Board)
CA270110A (Power Supply to Main Board)
CA270103B (Media Sensor to Main Board)
CA270104 (Inlet to Power Supply, Brown)
CA270105 (Inlet to Power Supply, Blue)
CA270106 (Inlet to FG)
FPC270105 (Cam Sensor Flexible Cable)
FPC270106 (Push Roller Sensor Flexible Cable)
FPC270102 (Control Panel Flexible Cable)
CA270111B (X motor Extension Cable)
CA270112B (X motor Encoder Extension Cable)
CA270113B (Fan Extension Cable)
Q’ty
1
1
1
2
1
1
1
1
1
1
1
1
1
Remarks
CE3000-40,60
CE3000-120/120AP
CE3000-120/120AP
CE3000-120/120AP
CE3000-120/120AP
10.6 Stand (CE3000-120/120AP standard, CE3000-60 optional)
Stand CE3000-60
No.
Part No.
1
621239910
2
621239960
3
621239940
4
621239910
5
621239970
6
621239950
7
621239930
8
621151241
9
621151241
10
621239980
11
305811005
12
391650100
13
Description
Side Stay 60 (Right and Left)
Right Foot 60
Right Top Plate 60
Side Stay 60 (Right and Left)
Left Foot 60
Left Top Plate 60
Center Bar 60
Stock Shaft 60
Stock Shaft 60
Stopper 60
Hexagonal wrench (M5)
Hexagonal bolts (M5M5L10Ni)
Coin screws
Stand CE3000-60
CE3000-UM-251-9370
10-8
Q’ty
2
1
1
Remarks
CE3000-60
CE3000-60
CE3000-60
1
1
1
2
CE3000-60
CE3000-60
CE3000-60
CE3000-60
2
1
12
4
CE3000-60
CE3000-60
10. PARTS LIST
Stand CE3000-120
No.
Part No.
1
621231031
2
621231041
3
621231020
4
621231071
5
621231081
6
621231060
7
621151130
8
621231093
9
621231093
10
621231121
11
305811005
12
301001020
13
391650100
14
391660200
Description
Right Side Stay 120
Right Foot 120
Right Top Plate 120
Left Side Stay 120
Left Foot 120
Left Top Plate 120
Center Bar 120
Stock Shaft 120
Stock Shaft 120
Stopper 120
Hexagonal wrench (M5)
Hexagonal wrench (M6)
Hexagonal bolts (M5M5L10Ni)
Hexagonal bolts (M6L20Ni)
Stand CE3000-120
CE3000-UM-251-9370
10-9
Q’ty
1
1
1
1
1
1
1
2
Remarks
CE3000-120
CE3000-120
CE3000-120
CE3000-120
CE3000-120
CE3000-120
CE3000-120
CE3000-120
2
1
1
12
8
CE3000-120
CE3000-120
CE3000-120
10. PARTS LIST
Stand CE3000-120AP
No.
Part No.
1
621231370
2
621231380
3
621151130
4
621231170
5
621231180
6
621159730
7
621159710
8
621161250
9
619052391
10
391906151
11
621259011
12
391440068
13
14
621231113
15
621252251
16
621231103
17
621251030
18
621161132
19
621259050
20
392040180
21
380101981
22
621259070
23
621251020
24
310063620
25
26
27
28
29
30
31
32
33
621161040
305811005
301001020
391650100
391660200
CE3000-UM-251-9370
Description
Left Side Stay 120AP
Right Side Stay 120AP
Center Bar 120
Left Foot 120AP
Right Foot 120AP
BS Rear Pipe 120
BS Bracket 120
Stock Shaft 120AP
2/3 Inch Stopper
Coin Screw M6L15
Stopper 120AP
M4L6 Set Screw
M4L6 Cap Screw
Alignment Shaft Cap
Alignment Shaft Holder AP
Shaft 120
Right 120AP Holder Plate
100AP Shaft Holder
AP Stopper Base
Bush D4L18
Spring, C-198
AP Stopper Arm
Left 120AP Holder Plate
Bearing 636ZZ
M6L16 Cap Screw
Washer C6 D11.5
M4L14 Binding Head Screw
M4L25 Binding Head Screw
M3L30 Binding Head Screw
M3 Nut
Washer C3 D8
M4L6 Binding Head Screw
M4L8 Binding Head Screw
Basket 100AP
Hexagonal wrench (M5)
Hexagonal wrench (M6)
Hexagonal bolts (M5M5L10Ni)
Hexagonal bolts (M6L20Ni)
10-10
Q’ty
1
1
1
1
1
2
2
1
2
1
1
2
1
2
2
1
1
1
1
2
1
1
1
2
2
2
4
2
1
1
1
2
4
1
1
1
12
8
Remarks
CE3000-120AP
CE3000-120AP
CE3000-120
CE3000-120AP
CE3000-120AP
CE3000-120/120AP
CE3000-120/120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
CE3000-120AP
10. PARTS LIST
Stand CE3000-120AP
17
23
27
26
27
33
19
22
24
32
25
18
28
30
29
9
16
9
6
31 21
15
8
20
14
6
7
10
1
2
3
4
5
11
12
13
CE3000-UM-251-9370
10-11
10. PARTS LIST
10.7 Option Basket
No.
1
2
3
4
5
Part No.
621159720
621159820
621159710
621159730
621159830
621159741
621239710
301001020
Description
BS Front Pipe 120
BS Front Pipe 60
BS Bracket 120
BS Rear Pipe 120
BS Rear Pipe 60
Basket 120
Basket W
Hexagonal wrench (M6)
Q’ty
1
1
2
1
1
1
1
1
Remarks
CE3000-120
CE3000-60
CE3000-120
CE3000-60
CE3000-120
CE3000-60
Option Basket
4
1
5
3
2
10.8 Other Parts
Standard Accessories
No.
Part No.
Description
1
621239101
Roll Stocker
2
350190621
Roll Stocker Roller CD-196/57W
3
308002101
Cutter knife, Q-100P
Q’ty Remarks
2
CE3000-40, 60
4
CE3000-40, 60
1
Packing Boxes
No.
Part No.
1
621239300
2
621239200
3
621239500
4
621239990
5
621259310
6
621251090
Q’ty Remarks
1
1
1
1
1
1
CE3000-UM-251-9370
Description
Packing Box for CE3000-40
Packing Box for CE3000-60
Packing Box for CE3000-120
Packing Box for CE3000-60 Option Stand
Packing Box for CE3000-120AP
Packing Box for CE3000-120AP Stand
10-12
CE3000-UM-251-9370
11-1
��
SW1
��
��
JWA2120-0033
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.1 Block Diagrams
11.1.1 Block Diagram for CE3000-120
CE3000-UM-251-9370
11-2
SW1
��
��
JWA2120-0033
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.1.2 Block Diagram for CE3000-60
CE3000-UM-251-9370
��
��
��
11-3
��
��
��
JWA2120-0033
SW1
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.1.3 Block Diagram for CE3000-40
CE3000-UM-251-9370
11-4
RESETZ
USBCSZ
RESET
CENCSZ
FEEDER1
FEEDER
LOCALINTZ
SRVINTZ
USBINTZ
CINTZ
D[0..15]
CPU
RESET
CENCSZ
RDZ
WRLZ
D[0..15]
A[0..21]
USB
RESETZ
USBCSZ
WRLZ
RDZ
D[0..15]
A[0..21]
USB
IF
IF
FEEDER1-O
FEEDER-O
EPROMDOUT
TOMBO
LOCALINTZ
SRVOINTZ
USBINTZ
CINTOUTZ
D[0..15]
CPU
USBINTZ
FEEDER1-O
PB[0..7]
CENINT
DTR-DZ
RTS-DZ
CTS0Z
RXD0
TXD0
DSR0Z
RESET
RESETZ
RS
RW
E
LCDB[0..7]
DTR-DZ
RTS-DZ
CTS0Z
RXD0
TXD0
DSR0
CS0Z
CS1Z
CS2Z
RASZ
CASLZ
CASHZ
A[0..21]
AP[18..21]
AB-ENZ
RDZ
WRHZ
WRLZ
RDWR
USBINTZ
IOCS1Z
FEEDER1
PB[0..7]
A[0..21]
AP[18..21]
RESET
RESETZ
LCDB[0..7]
RESETZ
NVRAMCSZ
CONNECT
RS
RW
E
LCDB[0..7]
LOCALLED
FR_BUSYZ
PB[0..7]
MC+
MC-
IOCS1Z
D[0..15]
CONNECT
MEMORY
RESETZ
CS0Z
NVRAMCSZ
RDZ
WRLZ
RASZ
CASLZ
CASHZ
RDWR
D[0..15]
A[0..21]
MEMORY
FEEDER-O
LOCALZ
PENA
PENB
FANON
SFREE
TOMBO
FR_BUSYZ
EPROMOUT
FEEDER
RESET
GRC1507
D[0..15]
RESET
PNENA
PNENB
LOCALZ
CINTINZ
SFREE
CS1Z
CS2Z
WRLZ
A[0..21]
AP[18..21]
AB-ENZ
RDZ
GRC1507
CENCSZ
LOCALINTZ
LOCALLED
CINTOUTZ
SRVINTZ
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
SFRZ
USBCSZ
NVRAMCSZ
IOCS1Z
LOCALINTZ
CINTZ
SRVINTZ
USBCSZ
NVRAMCSZ
IOCS1Z
CENCSZ
DCDRIVER
FANON
XCOMA
XCOMB
YCOMA
YCOMB
PCOMA
PCOMB
SFRZ
DCDRIVER
DCMC+
DCMC-
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2 Circuit Diagrams
11.2.1 Main Board Top Section (PR270101A)
220uF/50V
C5
IOCS1Z
D[0..15]
B4P-VH
1
2
3
4
J2
+24V
LCDB[0..7]
RS
RW
E
+24V
1
D0
D1
D2
D3
D4
D5
D6
D7
Vin
U5
2
3
4
5
6
7
8
9
B0
B1
B2
B3
B4
B5
B6
B7
FB
L1
RA6
10K*4
RA4
10K*4
RA7
10K*4
C110
47uF/16V
VCC
SFPW-56
D8
VCC
RA43
10K*4
1000uF/10V
C6
RA5
10K*4
SFREE
FEEDER-O
FANON
SLF12575-151M1R5
VCC
18
17
16
15
14
13
12
11
VCC
RA3
10K*4
J22
LGP3131-0110
2
4
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
LCDB7
74HC245/SO
DIR
OE
A0
A1
A2
A3
A4
A5
A6
A7
Vout
SI-8050
U3
1
19
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
GND
3
PB[0..7]
ON
5
RA2
10K*4
FR_BUSYZ
R100
472
C113
10K
ST-7TA 10K
VR1
C1
101
C2
101
D4
R102
10K
C114
2 -
3 +
D5
1SS352-TPH3
LOCALZ
LOCALLED
R101
150K
1
11
R103
10K
U51A
NJM3404AM
D7
SW1
10
C115
472
74LS06
U1E
A6S-4101(OMRON)
472
D6
8
4
11-5
1
2 74LS06
R105
10K
6 -
5 +
VCC
R104
100K
7
U51B
KCONT2
KCONT1
KCONT0
05FMN-SMT-A-TF
1SS352-TPH3
1SS352-TPH3
1SS352-TPH3
5
4
3
2
1
TOMBO
ANODE
GND
CAM
VCC
OPEN
R95
470 2012
J21
D3
D2
D1
HK-1-S
TP1
VCC
FL31
FL30
FL29
FL28
FL15
FL14
FL13
FL12
FL11
FL10
FL9
FL8
FL7
FL6
FL5
FL4
FL3
FL2
470 2012
NJM3404AM
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
C116
104
R1
EXCCET102U
EXCCET102U
N2012Z121T03
U1A
R106 200 2012
FL1
8
CE3000-UM-251-9370
4
VCC
8.2K
R5
200
N2012Z121T03
C3
FL16 104
PENA
PENB
R4
VCC
MC-
C112
104
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16FMN-BMT-A-TF
GND
KEY0
KEY1
KEY2
KEY3
GND
CAM_ANO
CAM
PAUSEZ
PAUSELED
GND
KCONT2
KCONT0
KCONT1
VCC
VCC
VCC
LCD_CNT
LCDB0(RS)
LCDB1(R/W)
LCDB2(E)
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
LCDB7
GND
J1
PENA
PENB
GND
YHOME
PINCH
YH-ANO
PI-ANO
TOMBO
TOMBO-ANO
VCC
GND
MCP
MCP
MCM
MCM
GND(FG)
J6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30FLT-SM1-TB(0.5mm Pitch)
R94
470 2012
C111
47uF/16V
VCC
MC+
R93
470 2012
C4
220uF/50V
VCC
KCONT2
KCONT0
KCONT1
VCC
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.2 Main Board Connector Block Section (PR270101A)
VCC
VCC
104
C7
C11
104
4
3
U7
M.R
VOUT
C12
104
C13
104
PST592DMT
GND
Vcc
C14
104
2
1
C16
104
TOMBO
6
74LS06
U1C
C17
104
5
9
8
R11
104
C8
1K
74LS06
U1D
RA15
10K*4
LOCALINTZ
SRVOINTZ
CINTOUTZ
USBINTZ
VCC
VCC
R9
10K
RESET
RESETZ
C10 470
R12 200
C9
104
R13 3K
RA21
10K*4
VCC
80
81
82
49
46
43
42
99
98
97
96
95
94
93
92
91
100
76
84
73
75
78
79
18
VCC
72
74
C105
R96
R ＊
SH7014
PLLVcc
PLLCAP
PLLVss
PA2/SCK0/DREQ0/IRQ0
PA5/SCK1/DREQ1/IRQ1
PA8/TCLKCC/IRQ2
PA9/TCLKCD/IRQ3
PF7/AN7
PF6/AN6
AVSS
PF5/AN5
PF4/AN4
PF3/AN3
PF2/AN2
PF1/AN1
PF0/AN0
AVCC
NMI
RES
MD3
MD2
MD1
MD0
EXTAL
XTAL
U6
PE6/TIOC2A
PE7/TIOC2B
PE8
PE9
PE10
PE11
PE12
PE13
PE14/DACK0/AH
PE15/DACK1
PA3/RXD1
PA4/TXD1
PE4/TIOC1A
PE5/TIOC1B
PA0/RXD0
PA1/TXD0
PE0/TIOC0A/DREQ0
PE1/TIOC0B/DRAK0
PE2/TIOC0C/DREQ1
PE3/TIOC0D/DRAK1
PA15/CK
CS0
CS1
PA6/TCLKA/CS2
PA7/TCLKB/CS3
PB2/IRQO/RAS
PB3/IRQ1/CASL
PB4/IRQ2/CASH
PB5/IRQ3/RDWR
WRL
WRH
RD
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
PB9/IRQ7/A21
PB8/IRQ6/A20/WAIT
PB7/A19
PB6/A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
C15
104
104
C25
104
105
106
107
108
110
111
112
1
2
48
47
89
102
51
50
85
86
87
88
83
41
40
45
44
24
25
26
28
38
36
34
52
53
54
56
57
58
59
60
62
63
64
66
67
68
69
70
32
31
30
29
22
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
AP21
AP20
AP19
AP18
10K*4
RA22
A14
A13
A12
A11
A10
CTS0Z
DSR0
EPROMDOUT
RTS-DZ
DTR-DZ
RXD0
TXD0
CS0Z
CS1Z
CS2Z
VCC
A17
A16
A15
A9
A8
A7
A6
AP[18..21]
RW
E
RS
RASZ
CASLZ
CASHZ
RDWR
WRLZ
WRHZ
RDZ
D0
D1
D2
D3
18
10K*4
RA24
VCC
AB-ENZ
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
LCDB7
A5
A4
A3
A2
A1
A0
10K*4
RA23
D4
D5
D6
D7
Y1 XPEEEC6.00MHz
R97 0
Vcc
Vcc
Vcc
Vcc
Vcc
21
37
65
77
103
11-6
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
D8
D9
D10
D11
22K*4
RA8
A1
A0
FEEDER-O
FEEDER1-O
LCDB[0..7]
+24V
1
2
3
4
5
6
7
J23
B7B-PH-KS
22K*4
RA9
A5
A4
A3
A2
R99
10K
22K*4
RA10
A9
A8
A7
A6
VCC
22K*4
RA11
A13
A12
A11
A10
D[0..15]
22K*4
RA12
A17
A16
A15
A14
10K*4
RA25
D12
D13
D14
D15
CE3000-UM-251-9370
3
23
27
33
39
55
61
71
90
101
109
C104
A[0..21]
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.3 Main Board CPU Block Section (PR270101A)
FANON
3
U1B
4 74LS06
R17
470 2012
VCC
PCOMB
PCOMA
YCOMB
YCOMA
R19 1K
R18
470 2012
B2B-EH-A
1
2
J9
Q1
2SD1286-Z
+24V
SFRZ
SFRZ
SFRZ
SFRZ
7
5
C41
224
QA3
C43
8
1
4
3
220uF/50V
103/50V
BOOT2
OUT2
BOOT1
OUT1
L6203
220uF/50V
C42
8
1
4
3
103/50V
VREF
SNS
ENA
IN2
IN1
+24V
9
10
11
7
5
C37
C36
BOOT2
OUT2
BOOT1
OUT1
L6203
8
1
4
3
103/50V
220uF/50V
VREF
SNS
ENA
IN2
IN1
+24V
9
10
C31
C30
BOOT2
OUT2
BOOT1
OUT1
L6203
VREF
SNS
ENA
IN2
QA2
+24V
11
C35
224
C29
224
9
10
11
7
QA1
IN1
VS
2
VS
XCOMB
5
VS
2
GND
6
GND
6
2
11-7
GND
CE3000-UM-251-9370
6
XCOMA
C39
153
C38
153
C33
153
C32
153
C27
153
C26
153
C40
152
R16
39_1W
C34
152
R15
39_1W
C28
152
R14
39_1W
DCMC-
DCMC+
B3B-XH-A
1
2
3
J8
B2B-XH-A
1
2
J7
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.4 Main Board Motor Drive Section (PR270101A)
S=L:A
S=H:B
B5B-XH-A
1
2
3
4
5
J11
B4B-XH-A
1
2
3
4
J10
PNENA
PNENB
AB-ENZ
R98
10K
AP[18..21]
VCC
VCC
C53 C54
102 102
RA27
470*4
1 2 3 4
VCC
2
5
9
12
1
4
10
13
104
C52
1Y
2Y
3Y
4Y
U13
SN75189APW
C1
C2
C3
C4
1A
2A
3A
4A
VCC
FL25
EXCCET102U
EXCCET102U
FL24
1Y
2Y
3Y
4Y
4
7
9
12
3
6
8
11
C48 C49 C50 C51
102 102 102 102
1 2 3 4
VCC
74HC157/SO
SEL
EN
1B
2B
3B
4B
1A
2A
3A
4A
RA26
470*4
1
15
3
6
10
13
2
5
11
14
FL22
EXCCET102U
EXCCET102U
FL21
AP21
AP20
AP19
AP18
U50
A21
A20
A19
A18
2
5
9
12
1
4
10
13
1Y
2Y
3Y
4Y
C47 104
U12
SN75189APW
C1
C2
C3
C4
1A
2A
3A
4A
VCC
1 2 3 4
3
6
8
11
SFREE
CINTINZ
VCC
100
C109
R20
2K
GA-VCC
2.4K
R21
C106
8
5
3
U14B TC7WU04F
D[0..15]
RESET
TC7WU04F
U14A
7
8
C107
RDZ
WRLZ
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
A21
A20
A19
A5
A4
A3
A2
A1
Y2
XPCEEC50.0MHz
1
LOCALZ
CS1Z
CS2Z
RDZ
WRLZ
C46
102
GA-GND
30
91
58
59
60
72
85
86
87
88
89
93
94
95
96
97
98
49
50
22
34
47
46
9
10
11
12
13
14
16
17
18
19
20
21
31
32
33
23
24
25
26
27
92
EXCCET103U
FL18
GA-VCC
GRC1507
CPUCLK
CLKIN
TSNS2*
TSNS1*
SFREE
CINTIN
CHARTTIMER
LOCALKEY*
VIEWKEY*
HISPKEY*
CHARTKEY*
XENA
XENB
YENA
YENB
PNENA
PNENB
PENSD
SAMP
CS4*
CS6*
RD*
WR*
D<11>
D<10>
D<9>
D<8>
D<7>
D<6>
D<5>
D<4>
D<3>
D<2>
D<1>
D<0>
HA<2>
HA<1>
HA<0>
A<5>
A<4>
A<3>
A<2>
A<1>
SYSRST
U11
VCC
GA-GND
104
C45
104
C44
TSTIN
TSTIN2
TSTIN3
ADTRG*
WAIT*
OUTDIS*
CHARTHOLD
HISINLED
CARLED
YLED
LOCALLED
HISPLED
CHALED2
CHALED1
PENLED13
PENLED24
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
SDADIN
SDACLK
SDALD
SRVINT*
LOCALINT*
VIEWINT*
HISPINT*
CINTOUT*
6
7
8
2
45
61
82
1
5
55
80
81
83
84
99
100
62
63
64
66
67
68
51
52
57
73
74
75
76
77
35
36
37
38
39
41
42
43
44
56
69
70
N2012Z121T03
SRAMCS*
KROMCS*
FDDCS*
CENCS*
PENCS*
NVRAMCS*
IOCS1*
IOCS2*
OFFCS*
PSADCS*
XDAL*
YDAL*
FL19
3
28
53
78
VDD
VDD
VDD
VDD
22K*4
RA13
4
15
29
40
54
65
79
90
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
A[0..21]
14
7
11-8
VCC
GND
A20
A21
A19
A18
14
7
CE3000-UM-251-9370
VCC
GND
VCC
GA-GND
RDZ
SFRZ
LOCALLED
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
CINTOUTZ
SRVINTZ
LOCALINTZ
CENCSZ
USBCSZ
WRLZ
1
5
4
2
74HC32
74HC32
U49B
U49A
6
3
IOCS1Z
NVRAMCSZ
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.5 Main Board GRC 1507 Section (PR270101A)
A[0..21]
D[0..15]
A2
A3
RDZ
WRLZ
CENCSZ
RESET
D0
D1
D2
D3
D4
D5
D6
D7
44
34
1
33
4
3
32
31
30
29
28
27
26
25
PC0
PC1
PC2
PC3
PC4
PC5
PC6
PC7
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7
VCC
104
C56
R1 OUT
R2 OUT
R3 OUT
R4 OUT
T1 IN
T2 IN
T3 IN
T4 IN
C2-
C1C2+
C1+
U20
1 2 3 4
SP208ECA SSOP
6
4
22
17
14
12
13
10
RXD0
CTS0Z
DSR0Z
RA44
10K*4
VCC
1 2 3 4
5
18
19
21
224
C58
C57
224
9
10
11
13
8
7
6
5
14
15
16
18
19
20
21
23
43
42
41
40
38
37
36
35
10K*4
RA30
VCC
TXD0
RTS-DZ
DTR-DZ
U2
MSM82C55A-2GS-2K
RD
WR
CS
RESET
A0
A1
D0
D1
D2
D3
D4
D5
D6
D7
24
17
39
VCC
VCC
VCC
C108 104
2
GND
VCC
9
Vcc
11-9
GND
CE3000-UM-251-9370
8
R1 IN
R2 IN
R3 IN
R4 IN
T1 OUT
T2 OUT
T3 OUT
T4 OUT
V-
V+
RA31
10K*4
7
3
23
16
2
1
24
20
15
C93
224
C92
224
11
JP12
A
R26
R27 1K
R28 1K
1K
FEEDER1-O
CENINT
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
U16
R29
1
2
3
4
5
6
B1
B2
B3
B4
B5
B6
B7
B8
18
17
16
15
14
13
12
11
1K
VCC
B6B-PH-K
VCC
+XSNS
GND
VCC
-XSNS
GND
J20
74LS245
G
DIR
A1
A2
A3
A4
A5
A6
A7
A8
DSP03-003-432
C
B
VCC
19
1
2
3
4
5
6
7
8
9
DATA7
DATA6
DATA5
DATA4
8 7 6 5
FCN675J025-L/C#U
U18D
8
VCC
74LS14/SO
9
5
74LS14/SO
1
74LS14/SO
RA33
1K*4
74LS14/SO
U18F
12
74LS14/SO
10
U18A
2
RA29
1K*4
U18C
6
13
U18E
11
C
B
DATA3
DATA2
DATA1
DATA0
JP8
DSP03-003-432
A
RA28
STB
RTS
DTR
TXD
RXD
CTS
DSR
+5V
SHILED
GND
J14
RA32
10K*4
4
20
2
3
5
6
9
1
7
BUSY
PB[0..7]
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
1K*4
VCC
3
74LS14/SO
U18B
8 7 6 5
JP9
DSP03-003-432
B
A
C
4
8 7 6 5
RA34
1K*4
DATA7
DATA6
DATA5
DATA4
DATA3
DATA2
DATA1
DATA0
VCC
9
8
7
6
5
4
3
2
18
13
10
1
11
32
14
15
12
16
17
19
20
21
22
23
24
25
26
27
28
29
30
31
33
DATA[7..0]
FRC685J036-L/Y
D7
D6
D5
D4
D3
D2
D1
D0
+5V
SLC
ACK
STB
BUSY
ERROR
OPEN
OPEN
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
N.C.
GND
J12
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.6 Main Board Interface Section (PR270101A)
RESETZ
NVRAMCSZ
D0
D1
D2
D3
D4
D5
D6
D7
1
11
3
4
7
8
13
14
17
18
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
74HC273/SO
CLR
CLK
D1
D2
D3
D4
D5
D6
D7
D8
U23
2
5
6
9
12
15
16
19
VCC
A20
A[0..21]
VCC
3
4
10K*4
C62
NC
NC
DO
104
1
8
6
JP20
DSP03-003-432
BR93LC56-W
CS
SK
U24
5 DI
RA36
2
U14C TC7WU04F
6
CS0Z
2
VCC
A[0..21]
7
GND
11-10
EPROMOUT
13
12
10
9
74HC32
U49D
74HC32
U49C
RESETZ
13
29
17
18
19
20
23
24
25
26
27
28
16
15
RDWR
RDZ
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
C64
C63
10uF/16V
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
104
U27
M5M418160CJ-6S
WE
OE
15
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
2
3
4
5
7
8
9
10
33
34
35
36
38
39
40
41
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
MBM29F800BA-70PFTN
RAS
UCAS
LCAS
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
NC
NC
VCC
U22
RY/BY
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15/A-1
C61 104
37
VCC
CE
OE
WE
BYTE
RESET
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
14
30
31
DEBUGZ
26
28
11
47
12
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
RASZ
CASHZ
CASLZ
11
8
RESETZ
RDZ
WRLZ
VCC
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
VCC
27
46
VSS
VSS
1
6
21
22
37
42
CE3000-UM-251-9370
VCC
VCC
VCC
VSS
VSS
VSS
D[0..15]
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
FR_BUSYZ
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
DEBUGZ
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
VCC
J19
8911-050-178S-A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.7 Main Board Memory Block Section (PR270101A)
11-11
A[0..21]
RESETZ
USBCSZ
RDZ
WRLZ
USBINTZ
RA35
100K*4
A1
A2
A3
A4
A5
A6
A7
VCC
8 7 6
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
C59
104
1
U19
I
O
3
5
39
3
40
25
34
12
7
6
2
1
23
C60
47uF/16V
GND0
GND1
VCC0
VCC1
DREQ1
DREQ0
INTR
XOUT
XIN
D-
D+
PUCTL
ML60852A
TEST1
TEST2
RES
CS
RD
WR
DACK1
DACK0
ADSEL
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
A0
A1
A2
A3
A4
A5
A6
UPC29M33
U21
4
17
11
8
9
10
18
33
24
44
43
42
41
38
37
36
35
22
21
20
19
16
15
14
13
32
31
30
29
28
27
26
G
CE3000-UM-251-9370
2
D[0..15]
HSM126S
D10
HSM126S
D9
104
C55
VCC_L
R25 22
R24 22
R23 1.5K
VCC_L
Vcc
DD+
GND
J13
VCC_L
USB CONNECTOR(TYPE B)
FL27
EXCCET103U
1
2
3
4
VDD
OUT
Y3
FL32
EXCCET103U
4
3
GND
2
C102 104
OCETGCA-6.0MHz
N.C 1
EXCCET103U
FL33
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.8 Main Board USB Block Section (PR270101A)
CE3000-UM-251-9370
11-12
CPU
RESETZ
USBCSZ
FEEDER-O
FEEDERO-IN
TOMBO
EPROMD
LOCALINTZ
CINTZ
DB[0..15]
USB
D[0..15]
RESETZ
USBCSZ
WRLZ
RDZ
A[0..21]
USB
FEEDER-O
FEEDER0-IN
FEEDER1-IN
TOMBO
EPROMDOUT
LOCALINTZ
CINTOUTZ
USBINTZ
D[0..15]
CPU
USBINTZ
PENPWMOUT
PWMZ
TXD0
RXD0
DSR0
CTS0Z
DTR-DZ
RTS-DZ
RESET
RESETZ
RS
RW
E
LCDB[0..7]
RDWR
RASZ
CASHZ
CASLZ
CS2Z
CS3Z
RDZ
WRLZ
A[0..21]
AP[18..21]
AB-ENZ
CS0Z
CENCSZ
RESET
RESET
RESETZ
A[0..21]
AP[18..21]
IF
IF
D[0..15]
RESET
FEEDER1-O
TXD0
RXD0
DSR0Z
CTS0Z
DTR-DZ
RTS-DZ
CENCSZ
PB[0..7]
CENINT
A[0..21]
RDZ
WRLZ
LCDB[0..7]
CINTZ
PB[0..7]
IOCS1Z
DECODE
CS2SZ
CS3Z
RDZ
WRLZ
A[0..21]
AP[18..21]
AB-ENZ
DECODE
CONNECT
D[0..15]
PB[0..7]
MC+
MC-
FR_BUSYZ
RS
RW
E
LCDB[0..7]
IOCS1Z
FEEDER-O
TOMBO
FANON
LOCALZ
CONNECT
CENCSZ
USBCSZ
IOCS1Z
NVRAMCSZ
ADDCSZ
2XCSZ
2YCSZ
RESETZ
TOMBO
RESETZ
ADDCSZ
FEEDER-O
ADDCSZ
CENCSZ
USBCSZ
IOCS1Z
MEMORY
D[0..15]
RESETZ
A[0..21]
RDZ
WRLZ
CS0Z
RDWR
RASZ
CASHZ
CASLZ
NVRAMCSZ
MEMORY
2PHASE
D[0..15]
2XCSZ
2YCSZ
FANON
RESET
RESETZ
PEN
D[0..15]
RESETZ
LOCALZ
ADDCSZ
FANON
PENPWMIN
PWMZ
PEN
RESET
RESETZ
2PHASE
FR_BUSYZ
FEEDER0-IN
MCMC+
LOCALINTZ
EPROMOUT
LOCALINTZ
FEEDERO-IN
EPROMD
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.9 Main Board Top Section (PR270102A)
220uF/50V
C5
IOCS1Z
D[0..15]
B4P-VH
1
2
3
4
J2
+24V
LCDB[0..7]
RS
RW
E
+24V
1
D0
D1
D2
D3
D4
D5
D6
D7
Vin
U5
2
3
4
5
6
7
8
9
18
17
16
15
14
13
12
11
L1
RA6
10K*4
1 2 3 4
RA7
10K*4
C110
47uF/16V
VCC
SFPW-56
D8
VCC
RA43
10K*4
1000uF/10V
FR_BUSYZ
FEEDER-O
FANON
PINCH
CAM
YHOME
C6
RA5
10K*4
1 2 3 4
SLF12575-151M1R5
J22
LGP3131-0110
2
4
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
LCDB7
FB
B0
B1
B2
B3
B4
B5
B6
B7
VCC
RA4
10K*4
1 2 3 4
1 2 3 4
TONBOLED ON
RA3
10K*4
RA2
10K*4
74HC245/SO
VCC
DIR
OE
A0
A1
A2
A3
A4
A5
A6
A7
Vout
SI-8050
U3
1
19
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
GND
3
PB[0..7]
ON
5
R100
472
C113
10K
ST-7TA 10K
VR1
C1
101
C2
101
4
R102
10K
LOCALZ
472
3
1
R103
10K
U51A
NJM3404AM
TC7WH08FU
U55B
DA5
FMN1
SW1
C115
472
R115 2.2K
A6H-4101(OMRON)
R101 150K
C114
2 -
3 +
6
5
5
3
2
1
8
11-13
4
CE3000-UM-251-9370
2 74LS06
R104
100K
7
U51B
NJM3404AM
KCONT1
KCONT2
1SS352-TPH3
1SS352-TPH3
1SS352-TPH3
KCONT0
5
4
3
2
1
HK-1-S
TP1
8.2K
N2012Z121T03
C3
FL16 104
R4
VCC
tnbo led drive out
ANODE
GND
CAM
VCC
OPEN
R95
470 2012
J21
05FMN-BMT-A-TF
D3
D2
D1
VCC
FL31
FL30
FL29
FL28
FL15
FL14
FL13
FL12
FL11
FL10
FL9
FL8
FL7
FL6
FL5
FL4
FL3
FL2
470 2012
C116
104
R106 200 2012
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
VCC
R105
10K
6 -
5 +
R1
EXCCET102U
EXCCET102U
N2012Z121T03
U1A
Q2
2SD1781K
1
FL1
8
TOMBO
VCC
MC-
MC+
R93
470 2012
C4
220uF/50V
VCC
R5
200
KCONT2
KCONT0
KCONT1
R94
470 2012
C111
47uF/16V
VCC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
GND
KEY0
KEY1
KEY2
KEY3
GND
CAM_ANO
CAM
PAUSEZ
PAUSELED
GND
KCONT2
KCONT0
KCONT1
VCC
VCC
VCC
LCD_CNT
LCDB0(RS)
LCDB1(R/W)
LCDB2(E)
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
LCDB7
GND
J1
16FMN-BMT-A-TF
PENA
PENB
GND
YHOME
PINCH
YH-ANO
PI-ANO
TOMBO
TOMBO-ANO
VCC
GND
MCP
MCP
MCM
MCM
GND(FG)
J6
C112
104
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30FLT-SM1-TB(0.5mm Pitch)
11.2.10
4
VCC
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
Main Board Connector Block Section (PR270102A)
VCC
104
C7
VCC
C11
104
4
3
M.R
VOUT
C12
104
C13
104
PST592DMT
GND
Vcc
U7
C14
104
2
1
C16
104
TOMBO
6
74LS06
U1C
C17
104
5
9
8
GND
R11
CINTOUTZ
USBINTZ
104
C8
1K
74LS06
U1D
RA15
10K*4
LOCALINTZ
VCC
18
18
RESET
RESETZ
C10 470
R12 200
VCC
R13 3K
C9
104
R9
10K
RA21
10K*4
VCC
R*
R96
VCC
80
81
82
49
46
43
42
99
98
97
96
95
94
93
92
91
100
76
84
73
75
78
79
74
72
*Not instaled
U6
SH7014
PLLVcc
PLLCAP
PLLVss
PA2/SCK0/DREQ0/IRQ0
PA5/SCK1/DREQ1/IRQ1
PA8/TCLKCC/IRQ2
PA9/TCLKCD/IRQ3
PF7/AN7
PF6/AN6
AVSS
PF5/AN5
PF4/AN4
PF3/AN3
PF2/AN2
PF1/AN1
PF0/AN0
AVCC
NMI
RES
MD3
MD2
MD1
MD0
EXTAL
XTAL
PE6/TIOC2A
PE7/TIOC2B
PE8
PE9
PE10
PE11
PE12
PE13
PE14/DACK0/AH
PE15/DACK1
PA3/RXD1
PA4/TXD1
PE4/TIOC1A
PE5/TIOC1B
PA0/RXD0
PA1/TXD0
PE0/TIOC0A/DREQ0
PE1/TIOC0B/DRAK0
PE2/TIOC0C/DREQ1
PE3/TIOC0D/DRAK1
PA15/CK
CS0
CS1
PA6/TCLKA/CS2
PA7/TCLKB/CS3
PB2/IRQO/RAS
PB3/IRQ1/CASL
PB4/IRQ2/CASH
PB5/IRQ3/RDWR
WRL
WRH
RD
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
PB9/IRQ7/A21
PB8/IRQ6/A20/WAIT
PB7/A19
PB6/A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
C15
104
104
C25
104
105
106
107
108
110
111
112
1
2
48
47
89
102
RXD0
TXD0
51
50
85
86
87
88
10K*4
RA22
CTS0Z
DSR0
A9
A8
A7
A6
RW
E
RS
RDZ
10K*4
RA24
VCC
AB-ENZ
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
LCDB7
PENPWMOUT
RASZ
CASLZ
CASHZ
RDWR
WRLZ
A5
A4
A3
A2
A1
A0
10K*4
RA23
AP[18..21]
A14
A13
A12
A11
A10
EPROMDOUT
RTS-DZ
DTR-DZ
PWMZ
83
VCC
A17
A16
A15
CS0Z
CS1Z
CS2Z
CS3Z
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
AP21
AP20
AP19
AP18
41
40
45
44
24
25
26
28
38
36
34
52
53
54
56
57
58
59
60
62
63
64
66
67
68
69
70
32
31
30
29
22
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
D0
D1
D2
D3
C105
D4
D5
D6
D7
Y1 XPEEEC6.00MHz
R97 0
Vcc
Vcc
Vcc
Vcc
Vcc
21
37
65
77
103
11-14
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
D8
D9
D10
D11
CE3000-UM-251-9370
22K*4
RA8
A1
A0
10K*4
RA25
LCDB[0..7]
FEEDER-O
FEEDER1-IN
D[0..15]
1
2
3
4
5
6
7
J23
22K*4
RA9
A5
A4
A3
A2
R99
10K
22K*4
RA10
A9
A8
A7
A6
+24V
22K*4
RA11
A10
A11
A12
A13
VCC
22K*4
RA12
A14
A15
A16
A17
FEEDER0-IN
D12
D13
D14
D15
B7B-PH-KS
A[0..21]
11.2.11
3
23
27
33
39
55
61
71
90
101
109
C104
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
Main Board CPU Block Section (PR270102A)
RESETZ
2XCSZ
2YCSZ
D6
D7
D8
D9
D10
D11
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D0
D1
D2
D3
D4
D5
Q1
Q2
Q3
Q4
Q5
Q6
Q1
Q2
Q3
Q4
Q5
Q6
CLR
CLK
D1
D2
D3
D4
D5
D6
U41
CLR
CLK
D1
D2
D3
D4
D5
D6
U39
2
5
7
10
12
15
2
5
7
10
12
15
2
5
7
10
12
15
Q1
Q2
Q3
Q4
Q5
Q6
2
5
7
10
12
15
74HC174/SO
Q1
Q2
Q3
Q4
Q5
Q6
74HC174/SO
CLR
CLK
D1
D2
D3
D4
D5
D6
U36
74HC174/SO
CLR
CLK
D1
D2
D3
D4
D5
D6
74HC174/SO
1
9
3
4
6
11
13
14
1
9
3
4
6
11
13
14
1
9
3
4
6
11
13
14
1
9
3
4
6
11
13
14
VSELY
1
2
3
4
5
6
7
8
9
OUT1
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
OUT8
COM
18
17
16
15
14
13
12
11
10
1
2
3
4
5
6
7
8
9
U49E
10
OUT1
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
OUT8
COM
18
17
16
15
14
13
12
11
10
74HC14
R41
5.1K
R35
5.1K
R57
5.1K
R51
5.1K
74HC14
U49F
12
11
9
TD62593AFP
I1
I2
I3
I4
I5
I6
I7
I8
GND
U42
13
TD62593AFP
I1
I2
I3
I4
I5
I6
I7
I8
GND
U38
VSELX
74HC14
U49D
8
74HC14
U49C
6
5
R58
10K
R52
10K
R42
10K
R36
10K
R59
20K
R53
20K
R43
20K
R37
20K
C97
470
R90
39K
R89
39K
1
2
3
5
1
2
3
5
R85
47K
R84
39K
R83
39K
C95
470
R80
47K
1
2
3
5
1
2
3
5
C94
470
R79
47K
DA4
FMN1
C96
470
R86
47K
VCC
DA3
FMN1
DA2
FMN1
DA1
FMN1
VCC
4
4
R39 1.8K
R56 1.8K
R55 1.8K
R40 1.8K
TDB
TDA
REFB
REFA
INA
INA
INB
INB
U33
SLA7026M
13
2
14
3
6
5
17
16
+24V
12
TDB
TDA
REFB
REFA
INA
INA
INB
INB
10
9
11
18
1
8
RSB
RSA
OUTB
OUTB
OUTA
R87
1 3W
10
9
11
18
1
8
C65
10uF/50V
C99
222
C69
10uF/50V
OUTA
R81
1 3W
+24V
RSB
RSA
OUTB
OUTB
OUTA
OUTA
U40
SLA7026M
13
2
14
3
6
5
17
16
VSA
GA
7
VSB
GB
15
4
U32
4
4
12
VSA
GA
7
VSB
GB
15
11-15
4
C100
222
R82
1 3W
C98
222
R88
1 3W
100uF/50V
C70
RESET
100uF/50V
C66
+24V
1
B7B-XH-A
1
2
3
4
5
6
7
J16
B6B-XH-A
1
2
3
4
5
6
J15
C101
222
+24V
VCC
-
+
8
3
13
4
CE3000-UM-251-9370
U1B
7
-
+
4 74LS06
EL5220CY
U35B
6
5
VCC
R111
10K
R110
39K
3
U1F
74LS06
12
13
R109
10K
R108
39K
3
VCC
2
EL5220CY
U35A
Y
X
U37
GND
FANON
VEE
VDD
EN
A
B
Y0
Y1
Y2
Y3
X0
X1
X2
X3
7
16
6
10
9
1
5
2
4
12
14
15
11
74HC4052
C117
104
VCC
VSELX
VSELY
VCC
VCC
R32
1.5K
R114
3.9K
R113
1.2K
R112
1.5K
R34
3.9K
R33
1.2K
11.2.12
8
D[0..15]
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
Main Board 2-Phase Motor Drive Section (PR270102A)
AB-ENZ
VCC
CE3000-UM-251-9370
S=L:A
S=H:B
AP21
AP20
AP19
AP18
1
15
3
6
10
13
2
5
11
14
1Y
2Y
3Y
4Y
4
7
9
12
11-16
RDZ
WRLZ
CS3Z
74HC157/SO
SEL
EN
1B
2B
3B
4B
1A
2A
3A
4A
U54
A[0..21]
A21
A20
A19
A18
RDZ
WRLZ
1 2 3 4
22K*4
RA13
CS2SZ
A20
A21
A19
A18
2
1
TC7WH08FU
U55A
7
A2
A3
A4
A19
A20
A21
VCC
VCC
6
4
5
1
2
3
6
4
5
1
2
3
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
74HC138/SO
G1
G2A
G2B
A
B
C
U31
74HC138/SO
G1
G2A
G2B
A
B
C
U28
15
14
13
12
11
10
9
7
15
14
13
12
11
10
9
7
00C0 001CH
READ
00C0 0000H
WRIGHT
00C0
0008H
RDZ
ADDCSZ
2YCSZ
2XCSZ
IO READ
00B0 0000H
IO
WRIGHT
WRLZ
00A0 0000H
0098 0000H
0090 0000H
5
4
2
1
74HC32
U53B
74HC32
U53A
6
3
CENCSZ
USBCSZ
IOCS1Z
NVRAMCSZ
USB W/R
82C55 W/R
11.2.13
R107
10K
AP[18..21]
VCC
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
Main Board Decoding Block Section (PR270102A)
11-17
A[0..21]
D[0..15]
A2
A3
RDZ
WRLZ
CENCSZ
RESET
D0
D1
D2
D3
D4
D5
D6
D7
VCC
44
34
1
33
4
3
32
31
30
29
28
27
26
25
PC0
PC1
PC2
PC3
PC4
PC5
PC6
PC7
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7
104
C56
10
R1 OUT
R2 OUT
R3 OUT
R4 OUT
T1 IN
T2 IN
T3 IN
T4 IN
C2-
C1C2+
C1+
U20
SP208ECA SSOP
6
4
22
17
14
12
13
RXD0
CTS0Z
DSR0Z
RA44
10K*4
VCC
1 2 3 4
5
18
19
21
9
10
11
13
8
7
6
5
14
15
16
18
19
20
21
23
43
42
41
40
38
37
36
35
10K*4
RA30
VCC
TXD0
RTS-DZ
DTR-DZ
224
C58
C57
224
U2
MSM82C55A-2GS-2K
RD
WR
CS
RESET
A0
A1
D0
D1
D2
D3
D4
D5
D6
D7
24
17
39
VCC
VCC
VCC
C108 104
2
GND
VCC
RA31
10K*4
V-
V+
R1 IN
R2 IN
R3 IN
R4 IN
T1 OUT
T2 OUT
T3 OUT
T4 OUT
1
7
3
23
16
2
1
24
20
15
C93
224
C92
224
11
7
U14A TC7WU04F
1 2 3 4
9
Vcc
CE3000-UM-251-9370
GND
JP12
A
R26
R27 1K
R28 1K
1K
CENINT
FEEDER1-O
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
R29
DSP03-003-432
C
B
VCC
19
1
2
3
4
5
6
7
8
9
U16
1K
1
2
3
4
5
6
B1
B2
B3
B4
B5
B6
B7
B8
18
17
16
15
14
13
12
11
VCC
B6B-PH-K
VCC
+XSNS
GND
VCC
-XSNS
GND
J20
74LS245
G
DIR
A1
A2
A3
A4
A5
A6
A7
A8
J14
RTS
DTR
TXD
RXD
CTS
DSR
+5V
SHILED
GND
RA32
10K*4
DATA7
DATA6
DATA5
DATA4
8 7 6 5
U18D
8
VCC
74LS14/SO
9
5
74LS14/SO
1
74LS14/SO
RA33
1K*4
74LS14/SO
U18F
12
74LS14/SO
10
U18A
2
RA29
1K*4
U18C
6
13
U18E
11
C
B
DATA3
DATA2
DATA1
DATA0
JP8
DSP03-003-432
A
RA28
STB
FCN675J025-L/C#U
4
20
2
3
5
6
9
1
7
BUSY
PB[0..7]
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
1K*4
3
74LS14/SO
U18B
8 7 6 5
JP9
DSP03-003-432
B
A
C
4
8 7 6 5
RA34
1K*4
DATA7
DATA6
DATA5
DATA4
DATA3
DATA2
DATA1
DATA0
VCC
9
8
7
6
5
4
3
2
18
13
10
1
11
32
14
15
12
16
17
19
20
21
22
23
24
25
26
27
28
29
30
31
33
DATA[7..0]
FRC685J036-L/Y
D7
D6
D5
D4
D3
D2
D1
D0
+5V
SLC
ACK
STB
BUSY
ERROR
OPEN
OPEN
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
N.C.
GND
J12
11.2.14
8
VCC
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
Main Board Interface Section (PR270102A)
RESETZ
NVRAMCSZ
D0
D1
D2
D3
D4
D5
1
9
3
4
6
11
13
14
Q0
Q1
Q2
Q3
Q4
Q5
74HC174/SO
CLR
CLK
D0
D1
D2
D3
D4
D5
U23
A[0..21]
2
5
7
10
12
15
A20
A[0..21]
VCC
2
10K*4
RA36
3
4
C62
NC
NC
DO
104
6
1
8
BR93LC56-W
CS
SK
U24
5 DI
VCC
JP20
NORMAL DSP03-003-432
DEBUG
5 6 7 8
U14C TC7WU04F
6
CS0Z
7
2
VCC
11-18
GND
CE3000-UM-251-9370
13
12
10
9
13
29
17
18
19
20
23
24
25
26
27
28
16
15
RDWR
RDZ
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
C64
C63
10uF/16V
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
104
U27
M5M418160CJ-6S
WE
OE
15
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
2
3
4
5
7
8
9
10
33
34
35
36
38
39
40
41
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
MBM29F800BA-70PFTN
RAS
UCAS
LCAS
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
NC
NC
VCC
U22
RY/BY
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15/A-1
C61 104
37
VCC
CE
OE
WE
BYTE
RESET
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
14
30
31
DEBUGZ
26
28
11
47
12
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
RASZ
CASHZ
CASLZ
11
8
RESETZ
EPROMOUT
74HC32
U53D
74HC32
U53C
RESETZ
RDZ
WRLZ
VCC
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
VCC
27
46
VSS
VSS
1
6
21
22
37
42
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
FR_BUSYZ
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
DEBUGZ
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
VCC
J19
8911-050-178S-A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
11.2.15
VCC
VCC
VCC
VSS
VSS
VSS
D[0..15]
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
Main Board Memory Block Section (PR270102A)
CE3000-UM-251-9370
11-19
A[0..21]
RESETZ
USBCSZ
RDZ
WRLZ
USBINTZ
RA35
100K*4
A1
A2
A3
A4
A5
A6
A7
VCC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
C59
104
1
U19
I
O
3
GND0
GND1
VCC0
VCC1
DREQ1
DREQ0
INTR
XOUT
XIN
D-
D+
PUCTL
5
39
3
40
25
34
12
7
6
2
1
23
C60
47uF/16V
ML60852ATB
TEST1
TEST2
RES
CS
RD
WR
DACK1
DACK0
ADSEL
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
A0
A1
A2
A3
A4
A5
A6
UPC29M33
U21
4
17
11
8
9
10
18
33
24
44
43
42
41
38
37
36
35
22
21
20
19
16
15
14
13
32
31
30
29
28
27
26
G
HSM1265
D10
HSM1265
D9
104
C55
VCC_L
R25 22
R24 22
R23 1.5K
VCC_L
Vcc
DD+
GND
J13
VCC_L
USB CONNECTOR(TYPE B)
FL27
EXCCET103U
1
2
3
4
VDD
OUT
Y3
FL32
EXCCET103U
4
3
GND
2
C102 104
OCETGCA-6.0MHz
N.C 1
EXCCET103U
FL33
11.2.16
2
D[0..15]
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
Main Board USB Block Section (PR270102A)
FANON
PWMZ
D[0..15]
11
10
74LS06
U1E
ADDCSZ
R17
470 2012
VCC
R19 1K
D0
D1
B2B-EH-A
1
2
J9
1
7
6
3
5
2
RESETZ
C91
103
8
1
4
3
FEEDER0-IN
LOCALINTZ
220uF/50V
C90
BOOT2
OUT2
BOOT1
OUT1
VREF
SNS
ENA
+24V
TC7WH125FU
Y1 A1
Y2
A2
G1
G2
U48
Q1
2SD1286-Z
+24V
C88
224
9
10
11
IN2
VS
2
7
L6203
GND
6
PENPWMIN
QA4
IN1
3
5
Q
Q
153
D
CLK
VCC
C86
C85
153
7
11-20
PR
CE3000-UM-251-9370
CL
3
74HC14
U49B
U50
TC7WH74FU
1
2
4
C87
152/50V
R75
39_1W
2
1
74HC14
U49A
MC-
MC+
C82 102
R71
22K
104
C83
R70
1K
VCC
LOCALZ
11.2.17
6
5
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
Main Board Pen Drive Section (PR270102A)
1
2
3
4
5
4
U601
LG-207D
Pinch Roller Sensor Board PR270106A
05FMN-SMT-A-TF
ANODE
GND
CAM
VCC
OPEN
3
5
J601
1
2
Key Relay Board PR270104A
30FLH-SM1-TB (0.5mm angle)
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
PAUSELED
PAUSEZ
VCC
KCONT1
KEY2
KEY3
KEY0
KEY1
KCONT0
KCONT2
GND
GND
J402
GND
Vcc
LCD_CNT
RS
R/W
E
LDB0
LDB1
LDB2
LDB3
LDB4
LDB5
LDB6
LDB7
J403
1
2
3
4
5
PENA
PENB
GND
YHOME
PINCH
YH-ANO
PI-ANO
TOMBO
TOMBO-ANO
VCC
GND
MCP
MCP
MCM
MCM
FG
J501
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
VCC
4
3
5
VCC
1
2
4
U701
LG-207D
Pen Relay Board PR270105B
16FMN-SMT-A-TF
Cam Sensor Board PR270107A
05FMN-SMT-A-TF
ANODE
GND
PINCH R
VCC
OPEN
J701
LCD Unit Flexible Cable
14FMN-BMT-A-TF(1.0mm straight)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
12FMN-BMT-A-TF(1.0mm Pitch straight)
12
11
10
9
8
7
6
5
4
3
2
1
3
5
GND
KEY0
KEY1
KEY2
KEY3
GND
CAM_ANO
CAM
PAUSEZ
PAUSELED
GND
KCONT2
KCONT0
KCONT1
VCC
VCC
VCC
LCD_CNT
LCDB0(RS)
LCDB1(R/W)
LCDB2(E)
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
LCDB7
GND
1
2
J401
+5V
104
1
2
3
4
VCC
5
4
3
2
1
MCM
MCP
PENA
VCC
PENB
GND
KR1228
U901
04FFS-SP-TF(JST1.25mmPitch)
1
2
3
4
J504
S2B-PH-SM3-TB
1
2
S4B-PH-SM3-TB(2.0mm)
05FMN-SMT-A-TF
ANODE
GND
PINCH R
VCC
OPEN
J502
VCC
LEDDRV
TOMBOSNS
VCC
J505
J503
1
2
3
4
Auto Registration Mark Sensor Board
PR270109A
VCC
LEDDRV
TOMBOSNS
VCC
J901
C501
U501
LG-207D
3
11-21
4
CE3000-UM-251-9370
1
11.2.18
2
+5V
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
Relay and Sensor Board Section
NEXT
1
1
PREVIOUS
2
SW10
2
SW9
ORIGIN
SW6
TEST
CONDITION
SW7
\
SW5
SW3
SW2
SW1
2
1
2
2
1
2
1
2
1
2
1
2
\
1
11-22
1
SW4
SW8
ENTER
\
CE3000-UM-251-9370
\
2
1
2
PAUSE
SW11
1
2
3
4
5
6
7
8
9
10
11
12
PAUSELED
PAUSEZ
VCC
KCONT1
KEY2
KEY3
KEY0
KEY1
KCONT0
KCONT2
GND
GND
11.2.19
1
D1
LED GREEN
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
Control Panel Membrane Switch Panel Section
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.20
120-Relay Board Section
J1101
J1102
1
2
1
2
IL-G-2P-S3T2-SA
B2B-XH-A
J1104
J1103
1
2
3
4
1
2
3
4
B4B-XH-A
IL-G-4P-S3T2-SA
Fan Relay Board PR270111
J1201
J1202
1
2
1
2
B2B-EH-A
B2B-EH-A
J1203
1
2
B2B-EH-A
Motor Relay Board PR270112
11.2.21
120-Pen Encoder Flexible Cable Section (FPC270101)
1
2
3
4
E
HEDS-9720#P50
CE3000-UM-251-9370
11-23
PENA
VCC
PENB
GND

Top types

Top brands

Top types

Top brands

Top types

Top brands

Top types

Top brands

Top types

Top brands

Top types

Top brands

Top types

Top brands

Top types

Top brands

Top types

Top brands

Top types

Top brands

Top types

Top brands

Top types

Top brands

Top types

Top brands

Download CE3000-120AP