Download Ultramat® UFM-D130

Operation Manual
US
Manual de uso
ES
Instructions de montage et de service
FR
Manual de Instruções
PT
R02/ 01.04.2011
Ultramat® UFM-D130
Originalanleitung in Deutsch
Safety instructions
Please check whether or not these instructions correspond to the device type!
Please adhere to all advice given in these operating instructions. They include basic information which needs to be
observed during installation, operation and maintenance. Therefore, it is vital for the technician and the responsible
operator /skilled personnel to read these operating instructions prior to installation, start-up and maintenance. The
operating instructions must be accessible at all times at the place of application of the D130.
In addition to these operating instructions, local and national regulations need to be observed, if required.
Make sure that the D130 is operated only within the permissible limit values indicated on the type plate. Any deviation
involves a risk for persons and materials, and may result in malfunction and service failures.
If you have any queries regarding these installation and operating instructions, please contact Donaldson.
Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or
through bursting plant components or plant components which are not secured.
Measures:
‡ 'RQRWH[FHHGWKHPD[LPXPRSHUDWLQJSUHVVXUHVHHW\SHSODWH
‡ Only carry out service measures when the system is pressureless.
‡ 8VHSUHVVXUHUHVLVWDQWLQVWDOODWLRQPDWHULDORQO\
‡ 7KHIHHGSLSHPXVWEHWXEHG¿UPO\'LVFKDUJHSLSHVKRUW¿[HGSUHVVXUHKRVHRQWRSUHVVXUHUHVLVWDQWSLSH
‡ 0DNHVXUHWKDWSHUVRQVRUREMHFWVFDQQRWEHKLWE\FRQGHQVDWHRUHVFDSLQJFRPSUHVVHGDLU
Danger!
Supply voltage!
There is the risk of an electric shock involving injury or death when coming into contact with non-insulated
components carrying supply voltage.
Measures:
‡ 'XULQJHOHFWULFLQVWDOODWLRQVDOOUHJXODWLRQVLQIRUFHQHHGWREHDGKHUHGWRHJ9'(,(&
‡ 6HUYLFHPHDVXUHVPXVWRQO\EHXQGHUWDNHQZKHQWKHV\VWHPLVGHDFWLYDWHG
‡ $OOW\SHVRIHOHFWULFDOZRUNPXVWEHFDUULHGRXWE\DXWKRULVHGDQGTXDOL¿HGSHUVRQQHORQO\
Further safety advice:
‡ )RULQVWDOODWLRQDQGRSHUDWLRQWKHQDWLRQDOUHJXODWLRQVDQGVDIHW\FRGHVLQIRUFHPXVWDOVREHDGKHUHGWR
‡ 'RQRWXVHWKHD130 in hazardous areas.
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MRLQWV
‡ 7KHD130 will only function when voltage is applied.
‡ 'RQRWXVHWKHWHVWEXWWRQIRUSHUPDQHQWGUDLQDJH
‡ 2QO\XVHJHQXLQHVSDUHSDUWV7KLVLVLPSHUDWLYHWRHQVXUHSHUIHFWIXQFWLRQLQJ
Additional advice:
‡ 'XULQJLQVWDOODWLRQXVHWKHVSDQQHUÀDWDWWKHIHHGSLSHZLGWKDFURVVÀDWDVDEDFNUHVW
2
D130
Caution!
Malfunctions in the application!
7KURXJKLQFRUUHFWLQVWDOODWLRQDQGLQVXI¿FLHQWPDLQWHQDQFHWKH'FDQPDOIXQFWLRQ&RQGHQVDWH which is not discharged can lead to damage to plants and in manufacturing processes.
Measures:
‡ )DLOVDIHFRQGHQVDWHGLVFKDUJHGLUHFWO\RSWLPLVHVWKHFRPSUHVVHGDLUTXDOLW\
‡ 7RSUHYHQWGDPDJHDQGIDLOXUHVLWLVLPSHUDWLYH
‡ 7RFRPSO\ZLWKWKHSURYLVLRQVUHJDUGLQJSURSHUXVHDQGZLWKWKHRSHUDWLQJSDUDPHWHUVRIWKHD130 in connection with
WKHFDVHRIDSSOLFDWLRQVHHFKDSWHU3URSHUXVH
‡ 7RVWULFWO\DGKHUHWRWKHLQVWDOODWLRQDQGRSHUDWLQJDGYLFHLQWKHVHLQVWUXFWLRQV
‡ 7RPDLQWDLQDQGFKHFNWKHD130 at regular intervals in accordance with the advice in these operating instructions.
Proper use
‡ 7KHD130 is an electronically level-controlled condensate drain for compressed-air plants.
‡ ,WLVHPSOR\HGZLWKLQWKHSHUPLVVLEOHRSHUDWLQJSDUDPHWHUVVHH7HFKQLFDOGDWD
‡ 7KHD130 is able to drain condensate under operating pressure from the plant components virtually without compressed-air
losses.
‡ )RULWVIXQFWLRQWKHD130UHTXLUHVDQRSHUDWLQJYROWDJHDQGDQRSHUDWLQJSUHVVXUHVHH7HFKQLFDOGDWD
‡ $VIDUDVWKHHPSOR\PHQWLQSODQWVZLWKLQFUHDVHGGHPDQGVRQWKHFRPSUHVVHGDLUTXDOLW\LVFRQFHUQHGIRRGLQGXVWU\PHGLFDOWHFKQRORJ\ODERUDWRU\HTXLSPHQWVSHFLDOSURFHVVHVHWFWKHRSHUDWRUPXVWGHFLGHRQPHDVXUHVIRUWKHPRQLWRULQJRI
the compressed-air quality. These have an effect on the safety of the subsequent processes and may prevent damage to
persons and plants.
‡ ,WLVWKHWDVNRIWKHRSHUDWRUWRHQVXUHWKDWWKHLQGLFDWHGFRQGLWLRQVDUHPHWGXULQJWKHHQWLUHRSHUDWLQJWLPH
‡ )RUWKHHPSOR\PHQWLQ&22 plants, a D130ZLWKD&2VSHFL¿FDWLRQD130&2PXVWEHXVHG
‡ 7KHD130 and the condensate supply line need to be protected against frost, as otherwise the function cannot be guaranteed.
Donaldson also offers suitable products for this purpose.
‡ 7KHDGGLWLRQDOFRQWURODOORZVWKHXVHUWRH[WHUQDOO\DFWXDWHWKHD130YDOYHZLWKD9FRQWUROYROWDJHUHOD\.DQGWRPRQLWRUWKHYDOYHVZLWFKLQJF\FOHVYLDDSRWHQWLDOIUHHFRQWDFWUHOD\.
([FOXVLRQIURPWKHÀHOGRIDSSOLFDWLRQ
‡ 7KHD130 as a condensate drain alone cannotJXDUDQWHHDGH¿QHGFRPSUHVVHGDLUTXDOLW\IRUWKLVSXUSRVHRWKHUDGGLWLRQDO
technical devices are required.
‡ D130 is not suitable for use in plants carrying vacuum or atmospheric ambient pressure or in hazardous areas.
‡ 7KHD130PXVWQRWEHH[SRVHGWRSHUPDQHQWGLUHFWVRODURUWKHUPDOUDGLDWLRQ
‡ D130 must not be installed and operated in areas with an aggressive atmosphere.
D130
3
Indicaciones de seguridad
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7HQJDHQFXHQWDWRGDVODVLQGLFDFLRQHVIDFLOLWDGDVHQHVWHPDQXDO&RQWLHQHLQIRUPDFLyQEiVLFDLPSRUWDQWHSDUDOD
LQVWDODFLyQHOIXQFLRQDPLHQWR\HOPDQWHQLPLHQWRGHODPiTXLQD3RUHVWHPRWLYRHVLPSUHVFLQGLEOHTXHWDQWRHOWpFQLFRGHLQVWDODFLyQFRPRORVRSHUDULRV\SHUVRQDOUHVSRQVDEOHOROHDQDQWHVGHUHDOL]DUWUDEDMRVGHLQVWDODFLyQSXHVWD
en marcha y mantenimiento.
(OPDQXDOGHLQVWUXFFLRQHVGHEHUiHVWDUGLVSRQLEOHHQWRGRPRPHQWRHQHOOXJDUGHLQVWDODFLyQGHOD130.
$GHPiVGHODVLQGLFDFLRQHVFRQWHQLGDVHQHOPDQXDOGHEHUiQUHVSHWDUVHODVQRUPDWLYDVYLJHQWHVORFDOHV\QDFLRQDles que correspondan.
Asegúrese de que el D130 solamente se pone en marcha dentro de los valores límite admisibles, indicados en la placa
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ponga en contacto con Donaldson.
Peligro!
¡Aire comprimido!
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disparados por su efecto puede suponer peligro de graves lesiones o muerte.
Medidas preventivas:
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‡ 5HDOLFHORVWUDEDMRVGHPDQWHQLPLHQWRVLHPSUHFRQODPiTXLQDGHVSUHVXUL]DGD
‡8WLOLFHVRODPHQWHPDWHULDOHVUHVLVWHQWHVDODSUHVLyQSDUDODLQVWDODFLyQ
‡$SUHWDUELHQODFRQGXFFLyQGHDOLPHQWDFLyQ&RQGXFFLyQGHVDOLGDPDQJXHUDGHSUHVLyQFRUWD¿MDGDDXQDWXEHUtDUHVLVWHQWH
DODSUHVLyQ
‡+DJDORSRVLEOHSDUDHYLWDUTXHSHUVRQDVXREMHWRVSXHGDQVHUDOFDQ]DGRVSRUHVFDSHVGHDLUHFRPSULPLGR
¡Peligro!
¡Corriente eléctrica!
El contacto con componentes sometidos a tensión y sin aislamiento acarrea peligro de sufrir descargas
eléctricas que deriven en heridas o muerte.
Medidas preventivas:
‡$OUHDOL]DUODLQVWDODFLyQHOpFWULFDUHVSHWHWRGDVODVQRUPDWLYDVYLJHQWHVSRUHMHPSOROD9'(,(&
‡5HDOLFHVLHPSUHORVWUDEDMRVGHPDQWHQLPLHQWRFRQODPiTXLQDGHVFRQHFWDGDGHODUHGHOpFWULFD
‡/RVWUDEDMRVHOpFWULFRVGHEHUiQGHMDUVHHQPDQRVGHSHUVRQDODXWRUL]DGR\FXDOL¿FDGR
Otras indicaciones de seguridad:
‡'XUDQWHODLQVWDODFLyQ\HOIXQFLRQDPLHQWRGHEHUiQUHVSHWDUVHLJXDOPHQWHODVQRUPDWLYDVQDFLRQDOHVGHVHJXULGDGYLJHQWHV
‡1RXWLOL]DUHOD130HQ]RQDVFRQSHOLJURGHH[SORVLyQ
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‡(OD130VyORSRGUiIXQFLRQDUFRQFRUULHQWH
‡1RXWLOL]DUODWHFODGHWHVWSDUDODHYDFXDFLyQFRQWLQXDGHDJXD
‡8WLOLFHH[FOXVLYDPHQWHUHFDPELRVRULJLQDOHV6yORDVtTXHGDUiJDUDQWL]DGRHOEXHQIXQFLRQDPLHQWRGHODSDUDWR
Indicaciones adicionales:
‡3DUDHOPRQWDMHGHODDOLPHQWDFLyQXVHOODYHV6:SDUDVXMHWDU
4
D130
¡Precaución!
¡Mal funcionamiento!
Una instalación incorrecta y la falta de mantenimiento pueden provocar que el D130 funcione mal.
El condensado no evacuado puede provocar daños en las instalaciones y en los procesos de producción.
Medidas preventivas:
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‡7HQJDHQFXHQWDORVSXQWRVVLJXLHQWHVSDUDSUHYHQLUGDxRV\SDUDGDVHQODSURGXFFLyQ
‡ 5HVSHWRGHOXVRDSURSLDGR\GHORVSDUiPHWURVGHVHUYLFLRGHOD130WHQLHQGRHQFXHQWDHOFDPSRGHDSOLFDFLyQGHFDGD
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‡0DQWHQLPLHQWRUHJXODU\FRQWUROGHOD130 acorde a las indicaciones del manual.
Uso apropiado
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‡(OD130QHFHVLWDSDUDVXIXQFLRQDPLHQWRXQDFRUULHQWH\XQDSUHVLyQFRQFUHWDVYHUGDWRVWpFQLFRV
‡(QDTXHOODVDSOLFDFLRQHVHQODVTXHVHH[LJHXQQLYHOGHFDOLGDGGHDLUHFRPSULPLGRPiVDOWRLQGXVWULDGHODDOLPHQWDFLyQ
WpFQLFDPpGLFDODERUDWRULRVSURFHVRVHVSHFLDOHVHWFHOXVXDULRGHEHUiWRPDUPHGLGDVSDUDODYLJLODQFLDGHGLFKDFDOLGDG
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‡(OD130\VXFRQGXFFLyQGHDOLPHQWDFLyQGHEHUiQHVWDUSURWHJLGRVFRQWUDFRQJHODFLyQ\DTXHGHORFRQWUDULRQRSRGUiJDUDQWL]DUVHVXEXHQIXQFLRQDPLHQWR'RQDOGVRQOHRIUHFHSURGXFWRVDGHFXDGRVSDUDHVWH¿Q
Campos de aplicación incorrectos
‡ (OD130 no puede garantizar por sí solo como purgador de condensados una calidad de aire comprimido concreta. Para ello
VHUiQQHFHVDULRVRWURVHTXLSRVWpFQLFRV
‡(OD130LQRHVDGHFXDGRSDUDVXDSOLFDFLyQHQHOFDPSRGHOYDFtRQLHQSODQWDVTXHIXQFLRQHQDSUHVLyQDWPRVIpULFDQLHQ
]RQDV([
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‡(OD130QRGHEHLQVWDODUVHQLIXQFLRQDUHQ]RQDVFRQDWPyVIHUDVDJUHVLYDV
D130
5
Consignes de sécurité
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Danger !
Air comprimé !
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Mesures préventives :
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‡'pSUHVVXULVHUOHSXUJHXUDYDQWWRXWHLQWHUYHQWLRQG
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Danger !
Tension électrique !
Tout contact avec des éléments non isolés et sous tension présente un risque de choc électrique pouvant
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Mesures préventives :
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Autres consignes de sécurité :
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pays en question.
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Consignes supplémentaires :
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6
D130
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au niveau du D130.
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fabrication.
Mesures préventives :
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sans perte de charge.
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13
Installation
Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or
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installation.
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containers, and disposed of or processed properly.
14
D130
Instalación
¡Peligro!
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disparados por su efecto puede suponer peligro de graves lesiones o muerte.
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evitarse siempre el contacto con la piel.
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para luego eliminarlo o tratarlo.
D130
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Installation
Danger !
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fabrication.
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D130
Instalação
Perigo!
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com a pele.
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Note:
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The feed line must always be laid with a
continuous downward slope. If the space
for installation is too restricted, the lower
feed line must be provided with a separate venting line.
Note:
Venting line
In the case of large condensate quantities, it will always be necessary to install
a separate venting line.
Note:
Continuous slope
It is important to avoid water pockets when
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Electrical Installation
Danger!
Supply voltage!
There is the risk of an electric shock involving injury or death when coming into contact with non-insulated
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separates all current-carrying conductors
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must also be provided.
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Tighten the threaded cable connection with a slightly sealing effect.
Potential-free contact
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operated in the fail-safe mode.
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D130
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¡Peligro!
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El contacto con componentes sometidos a tensión y sin aislamiento acarrea peligro de sufrir descargas
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Apretar la atornilladura del cable de forma que hermetice ligeramente.
Contacto libre de potencial
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courant électrique.
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24
D130
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28
D130
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‡ 3UHPLUSHORPHQRVPLQXWRRERWmRGH
teste.
‡ /HVLJQDOG
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D130
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5HFKHUFKHGHSDQQH‡/RFDOL]DomRGHHUURV
english
1R/('OLJKWLQJXS
Possible causes:
1LQJ~Q/('HVWiLOXPLQDGR
‡ 3RZHUVXSSO\IDXOW\
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‡ &RQWURO3&%GHIHFWLYH
$XFXQH/('Q
HVWDOOXPpH
7RGRVRV/('VDSDJDGRV
Pressing of test button,
but no condensate discharge
El interruptor de „TEST“ está pulsado,
pero el condensado
no se evacua
/DWRXFKH7HVWHVWDFWLRQQpH
mais sans purge du condensat
%RWmRGHWHVWHSUHPLGRPDVQmRKi
descarga de produto de condensação
Condensate discharge only when test
button is being pressed
Evacuación del condensado soló si
está pulsado el interruptor de „TEST“
Purge du condensat uniquement
si la touche Test est actionnée
Descarga de produto de condensação
só com o botão de teste premido
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Possible causes:
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blocked
‡ :RUQSDUWV
‡ &RQWURO3&%GHIHFWLYH
‡ 6ROHQRLGYDOYHGHIHFWLYH
&KHFNIHHGOLQHDQGRXWOHWOLQH
5HSODFHZRUQSDUWV
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SUHVVWHVWEXWWRQVHYHUDOWLPHV
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DWWHUPLQDOVZLWKRXWORDG
XSWR9'&PD\EHPHDVXUHG
Possible causes:
‡
‡
‡
‡
)HHGOLQHZLWKLQVXI¿FLHQWVORSH
([FHVVLYHFRQGHQVDWHTXDQWLWLHV
6HQVRUWXEHH[WUHPHO\GLUW\
'URSSLQJ EHORZ QHFHVVDU\ PLQLPXP
pressure
/D\IHHGOLQHZLWKDGHTXDWHVORSH
- Install venting line
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(QVXUHPLQLPXPSUHVVXUHRWKHUZLVH
install low-pressure or vacuum condensate drain
Device keeps blowing off air
Possible causes:
El aparato está abierto
constantemente
‡ &RQWURODLUOLQHEORFNHG
‡ :RUQSDUWV
/
DSSDUHLOUHIRXOHGHO
DLUHQ
permanence
Aparelho deixa continuamente
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5HSODFHZRUQSDUWV
&OHDQVHQVRUWXEH
escapar ar
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español
français
português
Posibles causas:
Origines possibles :
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‡ WHQVLyQGHODHQWUDGDQRFRUUHFWD
‡ IXHQWHGHDOLPHQWDFLyQGHIHFWXRVD
‡ FLUFXLWRGHSLORWDMHGHIHFWXRVR
‡ 'pIDXWG
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‡ &DUWHGHFRPPDQGHGpIHFWXHXVH
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‡ IRQWHGHDOLPHQWDomRGHIHLWXRVD
‡ SODFDGHFRPDQGRGHIHLWXRVD
OHDODWHQVLyQGHODHWLTXHWDLGHQWL¿FDtiva
FRPSUXHEHODWHQVLyQGHODIXHQWHGH
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FLUFXLWR GH SLORWDMH HQ ORV ERUQHV VLQFDUJDKDVWD9&&
FRPSUXHEH OD FRQH[LyQ GHO FRQHFWRU
del cable plano
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- ver na placa indicadora a tensão cor 9pUL¿HUODWHQVLRQVXUODFDUWHG
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QDSODFDGHDOLPHQWDomRDSDUWLU
FDUWH GH FRPPDQGH DX[ ERUQHV da rede
PHVXUDEOHVDQVFKDUJHMXVTX
j YHUL¿FDUWHQVmR9'&GRVERUQHV
9'&
QDSODFDGHFRPDQGRVHPFDUJD
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SRGHVHUPHGLGDDWp9'&
nappe
YHULILFDU FRQH[mR GD ILFKDFDER HP
¿WD
Posibles causas:
Origines possibles :
&DXVDVSRVVtYHLV
‡ ODWXEHUtDGHODHQWUDGD\RODWXEHUtD
GHODVDOLGDHVWiQREVWUXLGDV
‡ GHVJDVWH
‡ ODSODWLQDGHSLORWDMHHVWiGHIHFWXRVD
‡ ODYiOYXODGHSLORWDMHHVWiGHIHFWXRVD
‡ &RQGXLWHVG
DUULYpHHWRXG
pYDFXDWLRQ
REWXUpHVRXERXFKpHV
‡ 8VXUH
‡ &DUWHGHFRPPDQGHGpIHFWXHXVH
‡ (OHFWURYDQQHGpIHFWXHXVH
‡ WXERGHDÀXrQFLDHRXGHVFDUJDIHFKDdo ou entupido
‡ GHVJDVWH
‡ SODFDGHFRPDQGRGHIHLWXRVD
‡ YiOYXODPDJQpWLFDGHIHLWXRVD
- controle la tuberías
- cambie las piezas de desgaste
FRPSUXHEH VL SXHGH RLU OD YiOYXOD
DFWXDQGRSXOVHHOLQWHUUXSWRUÄ7(67³
YDULDVYHFHV
FRPSUXHEHODWHQVLyQGH9&&GHO
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pYDFXDWLRQ
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XVXUH
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RXYHUWXUH GH OD VRXSDSH
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ODWRXFKH7HVW
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FRPPDQGHDX[ERUQHV
PHVXUDEOH VDQV FKDUJH MXVTX
j 9'&
FRQWURODUWXERVGHDÀXrQFLDHGHVFDUga
VXEVWLWXLUSHoDVGHGHVJDVWH
YHUL¿FDUVHDYiOYXODVHDEUHDXGLYHOPHQWHSUHPLUUHSHWLGDPHQWHRERWmR
GHWHVWH
YHUL¿FDUWHQVmR9'&GRVERUQHV
QDSODFDGHFRPDQGRVHP
FDUJDSRGHVHUPHGLGDDWp9'&
Posibles causas:
Origines possibles :
&DXVDVSRVVtYHLV
‡ ODWXEHUtDGHODHQWUDGDQRWLHQHSHQdiente descendente constante
‡ KD\ GHPDVLDGD FDQWLGDG GH FRQGHQsado
‡ HOVHQVRUHVWiPX\VXFLR
‡ ODUHGQRWLHQHODSUHVLyQPtQLPD
‡ &RQGXLWHG
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‡ 7URSGHFRQGHQVDWSURGXLW
‡ 7XEHGHVRQGHIRUWHPHQWHQFUDVVp
‡ 3UHVVLRQPLQLPDOHQRQDWWHLQWH
‡ WXERDGXWRUVHPGHFOLYHVX¿FLHQWH
‡ TXDQWLGDGH H[FHVVLYD GH FRQGHQVDdo
‡ WXERVHQVRUH[WUHPDPHQWHVXMR
‡ SUHVVmR LQIHULRU j SUHVVmR PtQLPD
QHFHVViULD
5pDOLVHUO
DUULYpHDYHFXQHSHQWH
- instale la tubería con pendiente des- ,QVWDOOHU XQH FRQGXLWH G
pTXLOLEUDJH
cendente constante
G
DLU
LQVWDOHXQDWXEHUtDGHFRPSHQVDFLyQ
1HWWR\HUOHWXEHGHVRQGH
- limpie el tubo del sensor
- Assurer la pression minimale ou ins DVHJXUHODSUHVLyQPtQLPDQHFHVDULD
WDOOHU XQ SXUJHXU /RZ 3UHVVXUH RX j
o instale un D130SDUDEDMDSUHVLyQR
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para vacío
-
assentar tubo com declive adequado
instalar um desvio para desvio do ar
limpar o tubo-sensor
assegurar pressão mínima ou instalar
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GHYiFXR
Posibles causas:osibleVFDXVDV
Origines possibles :
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‡ ORVFRQGXFWRVGHSLORWDMHHVWDQREVWUXLdos
‡ GHVJDVWH
‡ &RQGXLWHG
pTXLOLEUDJHG
DLUERXFKpH
‡ 8VXUH
‡ WXERGHFRQWURORGHDUHQWXSLGR
‡ GHVJDVWH
1HWWR\HU HQWLqUHPHQW OH PRGXOH VRXpape
5HPSODFHUOHVSLqFHVG
XVXUH
1HWWR\HUOHWXEHVRQGH
OLPSDUDXQLGDGHFRPSOHWDGDYiOYXOD
VXEVWLWXLUSHoDVGHGHVJDVWH
- limpar tubo-sensor
OLPSLHWRGRHOPyGXORGHODYiOYXOD
- cambie las piezas de desgaste
- limpie el tubo sensor
D130
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Technical alterations reserved!
Sous réserve de modifications technicques
Alteraciones técnicas reservadas
Tel 800 543 3634
Fax 952 885 4791
www.donaldson.com
1C892314_2011/04
Donaldson Company, Inc.
Compressed Air & Gas
P.O. Box 1299
Minneapolis, MN 55440-1299 U.S.A