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SERVICE Whirlpool Europe Customer Services ADP 971/3 GRM Service Manual Dishwasher ADP 971/3 GRM Model Version ADP 971/3 GRM 8542 971 38460 Page Technical data 2-4 Spare part list 5-6 Exploded view 7-8 Circuit diagram 9 Program diagram 10 Text/Legend 11 - 17 Family Global B7 This documentation is only intended for qualified technicians who are aware of the respective safety regulations. Date: 07.09.2000 Subject to modification Document-No.: 4812 718 14744 07.09.2000 / Page 2 Doc. No: 4812 718 14744 ADP 971/3 GRM 8542 971 38460 Whirlpool Europe Customer Service SERVICE Technical data Dimension Height Width Depth Weight Volume (normal program) 85.0 59.7 59.6 56.7 cm cm cm kg Electronic boards Service boards Serial boards UB DB CB Dataset see spare part list 4619 720 78981 4619 720 78871 096621 096611 Succession of programs Programs Succession see program diagram 1a-2a-3b-4b-5a-6b-7a Volume 0.3 l 1.0 l 4.8 l 4.0 l 4.5 l 3.5 l 4.0 l Level 15 mm 68 mm 122 mm 120 mm 121 mm 117 mm 120 mm 3.5 l 4.0 l 117 mm 120 mm 3.5 l 4.0 l 3.5 l 8.5 l 117 mm 120 mm 117 mm 141 mm Measuring the level Remove the coarse sieve, put in a measuring meter into the sump, measure the hight of the water level. Alarms Refill rinse aid Refill salt Detergent max. Pre-wash Main-wash Rinse aid 6 Dosage steps Options Zone washing Delay function 10 45 125 1-6 cm3 cm3 cm3 ml 2 900 300 kg cm3 cm3 0.3-10 0.4 bar bar 2800 3000 20 - 40 25 - 35 45 - 65 2500 RPM RPM RPM RPM RPM RPM Water softener Datas Energy Label Energy Performance Cleaning Performance Drying Performance Reference program Water Regeneration Back rinse 3x Prewash Prewash/Zone washing Main wash Main wash/Zone washing Intermediate rinse 1 Intermediate rinse 1/ Zone washing Intermediate rinse 2 Intermediate rinse 2/ Zone washing Clear rinse Clear rinse/Zone washing Safety / overflow C B B 4b Saltcontainer Resin container Regeneration dosage Water pressure Program information Start indicator Pre wash Main wash Drying End Inlet pressure Spray pump pressure Rotations Spray pump motor Drain pump motor Spray arm lower Spray arm upper Ceiling rotor Fan for drying SERVICE Whirlpool Europe Customer Service ADP 971/3 GRM 8542 971 38460 07.09.2000 / Page 3 Doc. No: 4812 718 14744 Technical data Flow rates / Inlet volume Flow meter (at 0.3 bar = quantity 1.1 l/min) Spray pump Drain pump Pump height max. Inlet valve Valve for Zone washing Spray arm lower Sprayarm upper Ceiling rotor Fan for drying: Total Primary air flow Secondary air flow Heating 208 ~ 70 16 1.1 4.5 30 33 27 10 lmp/l l/min l/min m l/min l/min l/min l/min l/min 900 210 780 l/min l/min l/min 220/230 50 2.0-2.2 10 V Hz kW A Electrical data Base data Voltage Frequency Total power Fuse Motor 220/230 160 81 44 4 V W Ω Ω µF 220/240 30 146 V W Ω Points of meassurement: Position 0 Position 1 Position 2 Position 3 Position 4 Position 5 Position 6 V kW Ω ˚C/min ˚C 85 ˚C 1(black) to 2 (middle) 0.0 kΩ 0.5 kΩ 1.0 kΩ 1.4 kΩ 1.8 kΩ 2.3 kΩ 2.6 kΩ Water valves Voltage Frequency Resistance 220-240 141 V Ω 220/240 50/60 3.76 V Hz kΩ 220/240 50/60 3.13 V Hz kΩ 220-240 50/60 4 V Hz kΩ 220/240 50/60 1.5 V Hz kΩ Regenerating valve Valve for zone washing Voltage Frequency Resistance Fan for drying Voltage Resistance 220/230 1.87/2.04 24.5 ~ 2.0 ~ 115 Potentiometer Voltage Frequency Resistance Drain pump motor Voltage Power consumption Resistance Voltage Power consumption Resistance Heating speed Temperature on surface Safety thermostat self reset Single valve at inlet hose Spray pump motor Voltage Power consumption HI HA Capacitor 1 Element system Coil of dispenser Voltage Frequency Resistance Reedcontact flow meter salt control rinse aid control 07.09.2000 / Page 4 Doc. No: 4812 718 14744 ADP 971/3 GRM 8542 971 38460 Whirlpool Europe Customer Service SERVICE Technical data NTC 20 ˚C 25 ˚C 30 ˚C 40 ˚C 50 ˚C 60 ˚C 70 ˚C 80 ˚C 85 ˚C 58.1 47.1 38.2 25.4 17.2 11.8 8.3 6 4 kΩ kΩ kΩ kΩ kΩ kΩ kΩ kΩ kΩ 300 cm3 10 0-5 0-0.9 0-9 ˚dh mmol/l ˚Fh 8 6-10 1-1.8 10-18 ˚dh mmol/l ˚Fh 6 11-15 1.9-2.7 19-27 ˚dh mmol/l ˚Fh 4 16-21 2.8-3.7 28.37 ˚dh mmol/l ˚Fh 3 22-28 3.8-5.0 38-50 ˚dh mmol/l ˚Fh 2 29-35 5.1-6.3 51-63 ˚dh mmol/l ˚Fh 1 36-60 6.4-10.7 64-107 ˚dh mmol/l ˚Fh Regeneration Volume Position 0 after wash cycles water hardness Position 1 after wash cycles water hardness Position 2 after wash cycles water hardness Position 3 after wash cycles water hardness Position 4 after wash cycles water hardness Position 5 after wash cycles water hardness Position 6 after wash cycles water hardness Salt consumption for regeneration Number of cycles with 2 kg salt Accesory If you need spare parts apart from the spare part list have a look in the Service Bulletin 4812 718 40084. 77 26 g SERVICE Whirlpool Europe Customer Service ADP971/3GRM 8542 971 38460 07.09.2000 / Page 5 Doc. No: 4812 718 14744 Spare part list Model Service No. Version ADP 971/3 GRM 854297138460 854297138460 Pos. No. 12NC Code Description Pos. No. 12NC Code Description 003 0 004 0 004 1 011 0 022 0 4812 440 19382 4812 440 18952 4812 401 18402 4812 505 18357 4812 440 19525 Traverse Drip tray assy Holder Foot short Side panel left SILV 322 0 322 1 331 0 332 0 350 0 4812 453 70372 4812 440 19468 4812 413 58952 4812 410 28591 4812 276 58073 Insert panel SILV from 99/07 Sticker Multizone blue Knob program cpl. SILV Push button cap GR Display board (DB) 022 1 022 2 024 0 030 0 034 0 4812 440 19524 4812 440 18953 4812 440 19463 4812 310 18462 4812 404 78237 Side panel right SILVER Spacer Panel, rear Table top SIVBER Spacer 400 0 405 0 405 1 420 0 421 0 4812 361 58126 4812 360 18371 4819 515 28158 4812 121 18132 4812 121 18161 Motor + spraypump cpl. Spray pump Gasket Capacitor Interf.filter 034 1 040 1 040 2 040 3 044 0 4812 404 78247 4812 417 18774 4812 417 18773 4812 417 18851 4812 492 38358 Fastener table top SILV Hinge left Hinge right Protector f.door (set) GRAU Spring f.door 430 0 430 1 442 0 450 0 480 0 4812 360 18357 4812 466 68506 4812 361 18196 4812 259 28684 4812 321 28386 Pump,draining Shaft seal Blower cpl. Heating element Cable harness set 044 1 047 0 047 1 047 2 053 0 4812 492 38364 4812 404 48591 4812 401 18397 4812 404 68023 4812 440 88903 Spring f.cap Brake f.door Band,brake Hook Plinth SILV 480 1 480 2 480 3 490 0 490 1 4812 321 28371 4812 321 28383 4812 401 18418 4819 321 18136 4812 321 28367 Cable Cable 6poles Protector f.wiring Cable,mains 2m Strain relief 053 4 103 0 120 0 120 1 130 0 4812 440 88902 4812 440 19523 4812 440 19456 4812 440 18969 4812 417 58361 Plinth rounded SILV Door outer SILV Door,inner Batten Tilt lock 521 0 531 0 531 1 571 3 575 0 4812 214 78236 4812 273 18055 4812 273 18056 4812 281 28363 4812 281 28361 Control board (CB) Switch waterhardness Wheel,fingertip Valve f.zone-washing Regen.valve 131 0 191 0 192 0 241 0 241 1 4812 401 18416 4812 466 68564 4812 466 68467 4812 458 18912 4812 458 18324 Hook lock Gasket door Gasket, door lower Basket upper straight Holder cups right white 583 0 616 0 616 1 620 0 623 0 4812 271 28355 4812 281 18047 4812 271 58161 4812 218 38058 4812 271 38356 Switch diaphragm Contact,reed salt Contact,reed rinsing agent User board (UB) Microswitch 241 2 241 3 241 4 241 5 241 6 4812 535 78036 4812 528 88068 4812 458 18288 4812 458 18921 4812 458 18333 Bearing Wheel,basket upper (set) Cutlerycompart. WH Holder cutlery basket Holder glasses 633 0 680 0 680 1 681 1 681 2 4812 271 38355 4812 418 68155 4812 466 68495 4812 466 68497 4812 440 18975 Microswitch door Combidosage Gasket Gasket Flap 241 7 241 8 242 0 242 1 242 2 4812 404 48639 4812 466 68553 4812 458 18923 4812 528 88069 4812 458 18262 Hoop Spacer cap set Basket lower cpl. Wheel,basket lower Plate,support f.basket lower 682 0 691 0 700 0 700 0 700 1 4812 466 68496 4812 282 68012 4812 530 28804 4812 530 28848 4812 480 48019 Gasket Feeler NTC Hose, inlet aqua stop 4,2m Hose, inlet aqua stop 2m Sieve 242 3 242 4 243 0 243 4 261 0 4812 458 18275 4812 466 48059 4812 458 18272 4812 458 18317 4819 462 38271 Plate,support f.basket lower Fixation Basket cutlery Bracket Rail telescope, inner 700 2 701 1 710 0 710 2 710 3 4812 520 58002 4812 310 18153 4812 418 68128 4819 310 38536 4819 466 69562 Gasket set Yoke clamp set Monoblock Threaded ring Gasket set 261 1 261 2 263 0 263 1 265 0 4819 404 48819 4812 462 78995 4819 520 18013 4812 520 48001 4812 404 48637 Cap rail Cap rail ahead Ball cage cpl. Ball Niro 8 D Basket adjustm. cpl. 714 0 714 2 716 0 716 1 716 2 4812 462 78993 4812 440 18963 4812 418 68147 4812 466 68475 4812 462 78994 Threaded cap Cabinet non-return flap Reg.dosage Gasket Cover 265 2 301 0 303 1 305 0 322 0 4812 404 48638 4812 453 70347 4812 460 38059 4812 440 19522 4812 453 70346 Grip basket adjustment Control panel SILV Plate,handle SILV Batten SILV Insert panel SILV to 99/07 721 1 721 2 721 3 721 4 722 0 4812 360 68061 4812 466 68491 4812 466 68558 4812 440 19455 4812 360 68044 Spray arm lower. cpl. Gasket 25x2,3B Gasket 30x3,0 Flange Spray arm upper 07.09.2000 / Page 6 Doc. No: 4812 718 14744 ADP971/3GRM 8542 971 38460 Whirlpool Europe Customer Service SERVICE Spare part list Model Service No. Version ADP 971/3 GRM 854297138460 854297138460 Pos. No. 12NC Code Description Pos. No. 12NC Code Description 722 2 723 0 723 1 723 2 723 3 4812 360 68056 4812 360 68049 4812 466 68483 4812 404 48597 4812 505 18362 Hub upper straight cpl. Spray arm ceiling Gasket Clip,fix spray arm Screwed joint 964 1 993 0 993 5 Gasket housing upper Bow Funnel salt 726 0 726 1 726 2 726 3 726 4 4812 530 28786 4812 530 28787 4812 505 18358 4812 466 68512 4812 462 79633 Tube Tube Nut Gasket Centering 743 0 743 1 743 2 743 3 743 4 4812 530 48134 4812 530 28102 4812 440 19526 4812 505 18364 4812 281 38001 Air guide Hose, inlet Air guide lower Nut Valve disk 743 5 743 7 751 0 751 1 751 2 4812 466 98934 4812 466 68514 4812 418 18205 4812 418 18203 4812 440 19454 Disc Gasket Water collector Water guide Fastener frame 755 0 755 2 756 0 761 0 761 2 4812 530 28849 4812 530 48148 4812 360 58099 4812 480 58082 4812 418 18204 Bend Tray,leak Floater Sieve fine Cover sieve 762 0 763 0 781 0 781 1 781 2 4812 480 58084 4812 480 58083 4812 530 28737 4819 530 28286 4819 492 68405 Microfilter Sieve coarse Hose,draining Sleeve hose Clip f.non-return valve 781 3 783 1 783 5 783 6 791 0 4812 281 28364 4812 530 28806 4812 530 28851 4812 530 28796 4812 532 68067 Flap non-return Hose connection Distributor Hose 10x3x180+10 Gasket 791 2 791 4 791 5 794 1 901 0 4812 530 58093 4812 466 68503 4812 466 68504 4819 530 58032 4822 401 10492 Gasket Gasket Gasket Gasket 20x2,5 Clamp,hose 14-24 mm 901 1 901 2 901 4 901 5 901 6 4812 401 18424 4812 401 18157 4812 401 18405 4812 401 48573 4812 401 48574 Strap 050,0 Strap 32-50/9 C61 Strap 025,6-708Z Strap 028,6 Strap 038,1 901 7 904 2 910 0 910 1 910 2 4812 401 18427 4812 462 79657 4812 502 18398 4812 502 18394 4812 502 18363 Strap 031,6 Cover BK 3,5x5 Screw,selftap ST4,2x9,5 Screw 3,5x14-H Screw 4,0x12-H 910 3 910 4 910 5 910 7 964 0 4812 502 18389 4812 502 18386 4812 502 18393 4812 502 18397 4812 466 68577 Screw NIRO A2 Screw 3,5x8-TORX T15 Screw 3,5x9-1 Tx15 Screw INOX A2 M 5X12 Gasket housing ri/le 4812 466 68576 4812 530 48149 4822 532 80216 SERVICE Exploded view Whirlpool Europe Customer Service ADP 971/3 GRM 8542 971 38460 07.09.2000 / Page 7 Doc. No: 4812 718 14744 07.09.2000 / Page 8 Doc. No: 4812 718 14744 Exploded view ADP 971/3 GRM 8542 971 38460 Whirlpool Europe Customer Service SERVICE black blue grey white 00 66 88 99 ADP 971/3 GRM 8542 971 38460 Connector Rast 2.5 on CB: red marked: left hand side black marked: right hand side Whirlpool Europe Customer Service UB VM WV1 WV2 WI ZW Capacitor Control board Display board Display- and User board Timerswitch Delay Drain pump motor Cleaning agent dosage Turbidity sensor Final rinse dosage Door switch Flow meter Heating Interference filter Water leakage switch Line Main switch Thermostat temp. sensor Neutral Plug to program Water hardness switch Heating relay Reed relay salt Reed relay rinsaid Sprayarm blocked Sprayarm motor Safety thermostat Fuse Power supply terminal Winding protective contact User board Fan ventilator Water inlet valve Water regenerating valve Water indicator Zone washing C1 CB DB DUB DLB DPM DD DON DR DS FM HEWI IF LS6 L MS NTC N PRG RV RE2 RR SA RR RA SAB SPM THS THS 2 TBL TL SERVICE 07.09.2000 / Page 9 Doc. No: 4812 718 14744 Circuit diagram 07.09.2000 / Page 10 Doc. No: 4812 718 14744 Program diagram ADP 971/3 GRM 8542 971 38460 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADP 971/3 GRM 8542 971 38460 07.09.2000 / Page 11 Doc. No: 4812 718 14744 07.09.2000 / Page 12 Doc. No: 4812 718 14744 Text/Legend ADP 971/3 GRM 8542 971 38460 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADP 971/3 GRM 8542 971 38460 07.09.2000 / Page 13 Doc. No: 4812 718 14744 07.09.2000 / Page 14 Doc. No: 4812 718 14744 Text/Legend ADP 971/3 GRM 8542 971 38460 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADP 971/3 GRM 8542 971 38460 07.09.2000 / Page 15 Doc. No: 4812 718 14744 07.09.2000 / Page 16 Doc. No: 4812 718 14744 Text/Legend ADP 971/3 GRM 8542 971 38460 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADP 971/3 GRM 8542 971 38460 07.09.2000 / Page 17 Doc. No: 4812 718 14744