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SERVICE Whirlpool Europe Customer Services ADG 8966 IXM Service Manual Dishwasher integratable ADG 8966 IXM Model Version ADG 8966 IXM 8542 966 10760 Page Technical data 2-4 Spare part list 5-6 Exploded view 7-8 Circuit diagram 9 Program diagram 10 Text/Legend 11 - 17 Family BIG - VBL HIGH 6 Sensor 2 This documentation is only intended for qualified technicians who are aware of the respective safety regulations. Date: 30.10.2003 Subject to modification Document-No.: 4812 718 19569 30.10.2003 / Page 2 Doc. No: 4812 718 19569 ADG 8966 IXM 8542 966 10760 Whirlpool Europe Customer Service SERVICE Technical data Dimension Program information Height Width Depth Weight 82.0 - 87.0 59.7 55.5 52 cm cm cm kg Wooden door for Integrable types Thickness min. Thickness max. Width min. Width max. Height min. Height max. Weight max. Max. stick out over lower edge of appliance door Height of plinth min. 16 20 592 595 515 600 5.5 mm mm mm mm mm mm kg 92 93 mm mm Start indicator Pre wash Main wash Drying End All programs will be locked after start. Changing the program or finishing the program will be possible only after pressing the start button for longer then 1.5 sec. (Break by customer) A switching off the appliance or unplug the appliance for a while, this will frozen the program step and later on, the program continuos on the same position. Exception: Switching off the appliance or unplug the appliance during the drying phase, this will lead directly to the end of the program. Electronic boards Water Volume at alternating spray system Service boards see spare part list Serial boards see on the boards itself DUB 4619 724 04851 Programing of version and programmed control board, see „Service“ and „Data set“ on rating plate of inner door: CB programmed 484114 Data set 484104 Basic control board, not programmed see on the board itself 4619 724 60492 Succession of programs Programs Succession see program diagram A1a - A2a - A3a - A5e - A8a - A9a Volume at alternating spray system (same level when selected zone washing as in the normal programs) Water Regeneration Back rinse 3x Prewash Main wash Intermediate rinse 1 Intermediate rinse 2 Clear rinse Safety/ overflow Volume 0.3 l 1.0 l 3.9 l 3.2 l 3.2 l 3.2 l 3.2 l 8.5 l Level 15 mm 60 mm 120 mm 118 mm 118 mm 118 mm 118 mm 141 mm Measuring the level Datas Energy Label Reference program Energy Performance Cleaning Performance Drying Performance Alarms Refill rinse aid Refill salt A5a A A A Remove the coarse sieve, put in a measuring meter into the sump, measure the hight of the water level. Detergent max. Pre-wash Main-wash Rinse aid 6 Dosage steps 10 40 135 1-6 cm3 cm3 cm3 ml 2 900 300 kg cm3 cm3 Water softener Options Zone washing Delay function Saltcontainer Resin container Regeneration dosage SERVICE Whirlpool Europe Customer Service ADG 8966 IXM 8542 966 10760 30.10.2003 / Page 3 Doc. No: 4812 718 19569 Technical data Water pressure Inlet pressure Spray pump pressure Electrical base data 0.3 - 10 0.3 bar bar 2800 3000 30 - 40 30 - 40 2500 RPM RPM RPM RPM RPM Rotations Spray pump motor Drain pump motor Spray arm lower Spray arm upper Fan for drying Spray arms, turning rhythm at alternating spray system Turning starts every time with the upper spray arm Pre wash Lower arm ~3min, Upper arm ~1min Main wash Lower arm ~3min, Upper arm ~5min Intermediate rinse Lower arm ~2min, Upper arm ~2min Final rinse Lower arm ~2min, Upper arm ~2min Service Test program Lower arm ~30sec, Upper arm ~30sec Remark: When switching of the main switch or interrupt the mains during the Test Program runs, then the alternating of the spray arms change in the test program to the rhythm of main wash 5/3 min. Important: To leaf the Test program is possible by made a break by customer (pushing the start button for 1.5 sec.) After finishing the test program (End LED shines and/or Start LED goes of) must the appliance be switched off. If this will not be done, then the next normal wash will be made with the frequency of the Service Test Program ~30/30sec. Voltage Frequency Total power Fuse 220/ 230 50 2.0 - 2.2 10 V Hz kW A Spray pump motor alternating spray system Voltage Power consumption HI HA Capacitor 220/ 240 125 79 60 4 V W Ω Ω µF Drain pump motor Voltage Power consumption Resistance 220/ 240 V 30 W 146 Ω Fan for drying Voltage Resistance 220 - 240 V 141 Ω Heating - 1 Element system Voltage Power consumption Resistance Heating speed Temperature on surface Safety thermostat self reset (Temperature of water) Fuse 220/ 230 1.87/ 2.04 24.5 ~ 2.0 ~ 115 V kW Ω ˚C/min ˚C ~ 85 206 ˚C ˚C Potentiometer Flow rates/ Inlet volume Flow meter (at 0.3 bar = quantity 1.1 l/min) Spray pump Drain pump Pump height max. Inlet valve Spray arm lower Sprayarm upper Shower top 208 45 - 65 16 1.1 4 ~ 33 ~ 27 ~8 lmp/l l/min l/min m l/min l/min l/min l/min Points of meassurement: Position 0 Position 1 Position 2 Position 3 Position 4 Position 5 Position 6 1(black) to 2 (middle) 0.0 kΩ 0.5 kΩ 1.0 kΩ 1.4 kΩ 1.8 kΩ 2.3 kΩ 2.6 kΩ Single electric inlet valve Fan for drying: Total Primary air flow Secondary air flow 900 210 780 l/min l/min l/min Voltage Frequency Resistance 220/ 240 V 50/ 60 Hz 3.76 kΩ 30.10.2003 / Page 4 Doc. No: 4812 718 19569 ADG 8966 IXM 8542 966 10760 Whirlpool Europe Customer Service SERVICE Technical data Regenerating valve Voltage Frequency Resistance Regeneration 220/ 240 V 50/ 60 Hz 3.13 kΩ Motor Diverter Valve Voltage Frequency Resistance Signal (2x within ~13 sec.) 220 - 240 50/ 60 6.5 5.0 V Hz kΩ V Coil of dispenser Voltage Frequency Resistance 220/ 240 V 50/ 60 Hz 1.3 kΩ Volume Position 0 after wash cycles water hardness Position 1 after wash cycles water hardness Position 2 after wash cycles water hardness Position 3 after wash cycles water hardness Reed contacts flow meter salt control rinse aid control Position 4 after wash cycles water hardness Optical water indicator (OWI) Optical measurement of the water in sump Combination part of: Turbidity sensor (DON) Thermostat temp. sensor (notice NTC) Position 6 after wash cycles water hardness NTC 20 ˚C 25 ˚C 30 ˚C 40 ˚C 50 ˚C 60 ˚C 70 ˚C 80 ˚C 85 ˚C Position 5 after wash cycles water hardness 58.1 47.1 38.2 25.4 17.2 11.8 8.3 6 4 kΩ kΩ kΩ kΩ kΩ kΩ kΩ kΩ kΩ 300 cm3 12 0-5 0 - 0.9 0-9 ˚dh mmol/l ˚Fh 10 6 - 10 1 - 1.8 10 - 18 ˚dh mmol/l ˚Fh 7 11 - 15 1.9 - 2.7 19 - 27 ˚dh mmol/l ˚Fh 5 16 - 21 2.8 - 3.7 28.37 ˚dh mmol/l ˚Fh 3 22 - 28 3.8 - 5.0 38 - 50 ˚dh mmol/l ˚Fh 2 29 - 35 5.1 - 6.3 51 - 63 ˚dh mmol/l ˚Fh 1 36 - 60 ˚dh 6.4 - 10.7 mmol/l 64 - 107 ˚Fh Salt consumption for regeneration 77 Number of cycles with 2 kg salt 26 g Accesory If you need spare parts apart from the spare part list have a look in the Service Bulletin 4812 718 40084. SERVICE Whirlpool Europe Customer Service ADG8966IXM 8542 966 10760 30.10.2003 / Page 5 Doc. No: 4812 718 19569 Spare part list Model Service No. Version ADG 8966 IXM 854296610760 854296610760 Pos. No. 12NC Code Description Pos. No. 12NC Code Description 003 0 004 0 004 1 011 0 011 1 4812 440 19594 4812 440 18952 4812 401 18402 4812 505 18369 4812 528 98004 Traverse Drip tray assy Holder Foot long Shaft flexible 332 0 332 1 332 2 350 1 350 2 4812 410 28675 4812 410 29028 4812 410 28672 4812 440 19781 4812 381 28047 Button BK Button IN Button BK Window BK Lens 011 2 011 3 011 4 022 0 022 1 4812 528 78032 4812 535 98054 4812 528 98001 4812 440 19398 4812 440 19397 Slide disc f.foot Gear Roll f.foot Side panel left Side panel right 400 0 405 1 420 0 421 0 430 0 4812 361 58336 4819 515 28158 4812 121 18132 4812 121 18158 4812 360 18508 Motor +SP,50Hz,alt.LP-PNT1 Gasket Capacitor Interf.filter Pump,draining cpl. 024 0 040 1 040 2 044 0 047 0 4812 440 10417 4812 417 18774 4812 417 18773 4812 492 38362 4812 404 48746 Panel, rear Hinge left Hinge right Spring f.door Brake f.door 430 1 442 0 450 0 480 0 480 3 4812 466 68689 4812 361 18402 4812 259 28684 4812 321 28405 4812 401 18418 Gasket Blower cpl. Heating element Cable harness set Protector f.wiring 047 1 047 2 053 0 103 0 105 0 4812 401 18397 4812 404 68023 4812 440 88884 4812 440 19478 4812 404 48611 Band,brake Hook Plinth Door outer Fastener door 490 0 490 1 521 0 531 0 531 1 4819 321 18136 4812 321 28367 4812 214 79088 4812 273 18055 4812 273 18056 Cable,mains 2m SA Strain relief Control board (CB) Switch waterhardness Wheel,fingertip 105 2 120 0 120 1 130 0 131 0 4812 505 68004 4812 440 19456 4812 440 18969 4812 417 58373 4812 401 18416 Clip Door,inner Batten Tilt lock cpl. bk Hook lock 571 0 575 0 583 0 616 0 616 1 4812 281 28379 4812 281 28361 4812 271 28459 4812 281 18047 4812 271 58161 Valve inlet Regen.valve Switch diaphragm (OWI) Contact,reed salt Contact,reed rinsing agent 175 3 191 0 192 0 241 0 241 1 4812 466 68572 4812 466 68564 4812 466 68467 4812 458 19027 4812 458 18324 Batten Gasket door Gasket, door lower Basket upper straight Holder cups right wh 620 0 623 0 633 0 680 0 680 1 4812 310 28066 4812 271 38356 4812 271 38355 4812 418 68155 4812 466 68495 User board KIT (DUB) Microswitch Microswitch door Combidosage Gasket 241 3 241 4 241 5 241 7 241 8 4812 528 88068 4812 458 18984 4812 535 78043 4812 404 48683 4812 466 68553 Wheel,basket upper (set) Holder dishes wh Bearing Hoop Spacer cap set 681 1 681 2 682 0 691 1 701 0 4812 466 68497 4812 440 18975 4812 466 68496 4812 462 79769 4812 530 28081 Gasket Flap Gasket Stopper NTC Hose, inlet 3/8Z cpl. 5m 242 0 242 1 242 6 242 7 243 0 4812 310 28136 4812 528 88069 4812 458 18977 4812 458 18978 4812 458 18272 Basket lower KIT Wheel,basket lower wh Support plate left Support plate right Basket cutlery 701 0 701 0 701 1 710 0 710 2 4812 530 28082 4819 530 28926 4812 310 18153 4812 418 68128 4819 310 38536 Hose, inlet 3/8Z cpl. 3m Hose, inlet 2.5 m (Eltek) Yoke clamp set Monoblock Threaded ring 243 5 243 6 261 0 261 1 261 2 4819 310 39859 4812 458 18996 4812 462 79831 4812 462 79768 4812 462 79856 Cutlery basket KIT Grille wh Rail telescope, inner Cap rail Cap swinging, rail ahead 710 3 714 0 716 0 716 1 716 2 4819 466 69562 4812 462 78993 4812 418 68147 4812 466 68475 4812 462 78994 Gasket set Threaded cap Reg.dosage Gasket Cover 263 0 263 1 265 0 265 2 301 0 4819 520 18013 4812 520 48001 4812 404 48637 4812 404 48638 4812 453 72418 Ball cage cpl. Ball Niro 8 D Basket adjustm. cpl. Grip basket adjustment Control panel INOX 717 0 717 2 717 3 721 1 722 0 4812 281 28431 4812 528 98011 4812 530 29121 4812 360 68347 4812 360 68348 Valve motordiverter Valve disk diverter Gasket diverter valve Spray arm lower. cpl. Spray arm upper wh 303 1 305 1 305 2 305 6 331 0 4812 460 38132 4819 502 18241 4819 505 18191 4812 440 10739 4812 413 59133 Plate,handle SIL Screw synthetic Nut Batten SIL-MET. Knob program cpl. SILV 722 2 723 0 726 1 726 2 743 0 4812 360 68349 4812 360 68351 4812 530 29118 4812 505 18208 4812 530 48594 Spray arm 2nd level cpl. wh Douche ceiling Tube assembly cpl. Nut Air guide 30.10.2003 / Page 6 Doc. No: 4812 718 19569 ADG8966IXM 8542 966 10760 Spare part list Model Service No. Version ADG 8966 IXM 854296610760 854296610760 Pos. No. 12NC Code Description 743 1 743 2 743 3 743 7 751 0 4812 530 28102 4812 511 48334 4812 462 79857 4812 466 68514 4812 418 18338 Hose, inlet Condenser Cover Gasket Water collector 755 0 755 2 756 0 761 0 761 2 4812 530 29119 4812 530 48148 4812 360 58099 4812 480 58122 4812 418 18337 Bend Tray,leak Floater Sieve fine Cover sieve 761 3 761 4 763 0 781 0 781 3 4812 418 18341 4812 530 58141 4812 480 58123 4812 530 29113 4812 281 28417 Cover O-Ring Sieve coarse Hose,draining Flap non-return 783 6 791 0 791 2 900 1 901 0 4812 530 28796 4812 532 68099 4812 530 58093 4812 310 28021 4822 401 10258 Hose 10x3x180+10 Gasket Gasket Fastener set (not shown) Clamp,hose 10-18 mm 901 1 901 2 901 5 901 8 902 1 4812 401 18424 4812 401 18157 4812 401 48573 4812 401 18075 4812 466 78015 Strap 050,0 Strap 32-50/9 C61 Strap 028,6 Strap 20-32/9 mm Fastener f.buildt-in models 902 2 910 1 910 2 910 3 910 4 4812 404 78241 4812 502 38152 4812 502 18363 4812 502 18389 4812 502 18385 Holder Screw 4.8x19 Screw 4,0x12-H Screw 5x20 T20 Screw M3,5x8-T15M 910 5 910 7 910 8 910 9 964 1 4812 502 18393 4812 502 18397 4812 502 18527 4812 401 18425 4812 466 68573 Screw 3,5x9-1 Tx15 Screw INOX A2 M 5X12 Screw 4x15 T20 Screw 2,5x18-H Gasket housing upper 993 1 993 2 993 5 4812 466 78388 4812 404 48753 4822 532 80216 Foil protection Key foot Funnel salt Whirlpool Europe Customer Service SERVICE SERVICE Exploded view Whirlpool Europe Customer Service ADG 8966 IXM 8542 966 10760 30.10.2003 / Page 7 Doc. No: 4812 718 19569 30.10.2003 / Page 8 Doc. No: 4812 718 19569 Exploded view ADG 8966 IXM 8542 966 10760 Whirlpool Europe Customer Service SERVICE black blue grey white 00 66 88 99 Whirlpool Europe Customer Service VM WV1 WV2 WI Capacitor Control board Display- and User board Timerswitch Delay Drain pump motor Cleaning agent dosage Turbidity sensor Final rinse dosage Door switch Diverter ventil high Diverter ventil low Flow meter Heating Interference filter Water leakage switch Line Main switch Thermostat temp. sensor Neutral Water indicator, optical Plug to program Water hardness switch Heating relay Reed relay salt Reed relay rinsaid Sprayarm motor Safety thermostat Fuse Power supply terminal Winding protective contact Fan ventilator Water inlet valve Water regenerating valve Water indicator C1 CB DUB DLB DPM DD DON DR DS DVH DVL FM HEWI IF LS6 L MS NTC N OWI PRG RV RE2 RR SA RR RA SPM THS1 THS 2 TBL TL SERVICE ADG 8966 IXM 8542 966 10760 30.10.2003 / Page 9 Doc. No: 4812 718 19569 Circuit diagram 30.10.2003 / Page 10 Doc. No: 4812 718 19569 Program diagram ADG 8966 IXM 8542 966 10760 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADG 8966 IXM 8542 966 10760 30.10.2003 / Page 11 Doc. No: 4812 718 19569 30.10.2003 / Page 12 Doc. No: 4812 718 19569 Text/Legend ADG 8966 IXM 8542 966 10760 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADG 8966 IXM 8542 966 10760 30.10.2003 / Page 13 Doc. No: 4812 718 19569 30.10.2003 / Page 14 Doc. No: 4812 718 19569 Text/Legend ADG 8966 IXM 8542 966 10760 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADG 8966 IXM 8542 966 10760 30.10.2003 / Page 15 Doc. No: 4812 718 19569 30.10.2003 / Page 16 Doc. No: 4812 718 19569 Text/Legend ADG 8966 IXM 8542 966 10760 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADG 8966 IXM 8542 966 10760 30.10.2003 / Page 17 Doc. No: 4812 718 19569
