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SERVICE Whirlpool Europe Customer Services ADP 5656/1 WHM Service Manual Dishwasher ADP 5656/1 WHM Model Version ADP 5656/1 WHM 8542 656 10750 Page Technical data 2-4 Spare part list 5-6 Exploded view 7-8 Circuit diagram 9 Program diagram 10 Text/Legend 11 - 17 Family VBL - MID 6 This documentation is only intended for qualified technicians who are aware of the respective safety regulations. Date: 04.06.2002 Subject to modification Document-No.: 4812 718 17975 04.06.2002 / Page 2 Doc. No: 4812 718 17975 ADP 5656/1 WHM 8542 656 10750 Whirlpool Europe Customer Service SERVICE Technical data Dimension of Free standing appliances with rounded outer door Height Width Depth Weight 85.0 59.7 61.0 56 cm cm cm kg Electronic boards Service boards see spare part list Serial boards see on the boards itself DUB 4619 724 06781 Programing of version and programmed control board, see „Service“ and „Data set“ on rating plate of inner door: CB programmed 442311 Data set 442301 Basic control board, not programmed see on the board itself 4619 724 17411 Program information Start indicator Pre wash Main wash Drying End All programs will be locked after start. Changing the program or finishing the program will be possible only after pressing the start button for longer then 1.5 sec. (Break by customer) A switching off the appliance or unplug the appliance for a while, this will frozen the program step and later on, the program continuos on the same position. Exception: Switching off the appliance or unplug the appliance during the drying phase, this will lead directly to the end of the program. Succession of programs Programs Succession see program diagram A1a - A3a - A5b - A6a - A7a Datas Energy Label Reference program Energy Performance Cleaning Performance Drying Performance Alarms Refill rinse aid Refill salt Options Zone washing Delay function A5b B A B Water Volume at alternating spray system Volume at alternating spray system (same level when selected zone washing as in the normal programs) Water Regeneration Back rinse 3x Prewash Main wash Intermediate rinse 1 Intermediate rinse 2 Clear rinse Safety/ overflow Volume 0.3 l 1.0 l 3.9 l 3.2 l 3.2 l 3.2 l 3.2 l 8.5 l Level 15 mm 60 mm 120 mm 118 mm 118 mm 118 mm 118 mm 141 mm Measuring the level Remove the coarse sieve, put in a measuring meter into the sump, measure the hight of the water level. Detergent max. Pre-wash Main-wash Rinse aid 6 Dosage steps 10 40 135 1-6 cm3 cm3 cm3 ml 2 900 300 kg cm3 cm3 Water softener Saltcontainer Resin container Regeneration dosage SERVICE Whirlpool Europe Customer Service ADP 5656/1 WHM 8542 656 10750 04.06.2002 / Page 3 Doc. No: 4812 718 17975 Technical data Water pressure Inlet pressure Spray pump pressure Electrical base data 0.3 - 10 0.3 bar bar 2800 3000 30 - 40 30 - 40 RPM RPM RPM RPM Voltage Frequency Total power Fuse 220/ 230 50 2.0 - 2.2 10 V Hz kW A Rotations Spray pump motor Drain pump motor Spray arm lower Spray arm upper Spray arms, turning rhythm at alternating spray system Turning starts every time with the upper spray arm Pre wash Lower arm ~3min, Upper arm ~1min Main wash Lower arm ~3min, Upper arm ~5min Intermediate rinse Lower arm ~2min, Upper arm ~2min Final rinse Lower arm ~2min, Upper arm ~2min Service Test program Lower arm ~30sec, Upper arm ~30sec Remark: When switching of the main switch or interrupt the mains during the Test Program runs, then the alternating of the spray arms change in the test program to the rhythm of main wash 5/3 min. Important: To leaf the Test program is possible by made a break by customer (pushing the start button for 1.5 sec.) After finishing the test program (End LED shines and/or Start LED goes of) must the appliance be switched off. If this will not be done, then the next normal wash will be made with the frequency of the Service Test Program ~30/30sec. Flow rates/ Inlet volume Flow meter (at 0.3 bar = quantity 1.1 l/min) Spray pump Drain pump Pump height max. Inlet valve Spray arm lower Sprayarm upper Shower top 208 45 - 65 16 1.1 4 ~ 33 ~ 27 ~8 lmp/l l/min l/min m l/min l/min l/min l/min Motor Spray pump motor alternating spray system Voltage Power consumption HI HA Capacitor 220/ 240 125 79 60 4 V W Ω Ω µF Drain pump motor Voltage Power consumption Resistance 220/ 240 V 30 W 146 Ω Heating 1 Element system Voltage Power consumption Resistance Heating speed Temperature on surface Safety thermostat self reset (Temperature of water) Fuse 220/ 230 1.87/ 2.04 24.5 ~ 2.0 ~ 115 V kW Ω ˚C/min ˚C ~ 85 206 ˚C ˚C Potentiometer Points of meassurement: Position 0 Position 1 Position 2 Position 3 Position 4 Position 5 Position 6 1(black) to 2 (middle) 0.0 kΩ 0.5 kΩ 1.0 kΩ 1.4 kΩ 1.8 kΩ 2.3 kΩ 2.6 kΩ 04.06.2002 / Page 4 Doc. No: 4812 718 17975 ADP 5656/1 WHM 8542 656 10750 Whirlpool Europe Customer Service SERVICE Technical data Single electric inlet valve Voltage Frequency Resistance Regeneration 220/ 240 V 50/ 60 Hz 3.76 kΩ Regenerating valve Voltage Frequency Resistance 220/ 240 V 50/ 60 Hz 3.13 kΩ Volume Position 0 after wash cycles water hardness Position 1 after wash cycles water hardness Motor Diverter Valve Voltage Frequency Resistance Signal (2x within ~13 sec.) 220 - 240 50/ 60 6.5 5.0 V Hz kΩ V Position 3 after wash cycles water hardness Coil of dispenser Voltage Frequency Resistance Position 2 after wash cycles water hardness 220/ 240 V 50/ 60 Hz 1.3 kΩ Position 4 after wash cycles water hardness Reed contacts Position 5 after wash cycles water hardness flow meter salt control rinse aid control NTC 20 ˚C 25 ˚C 30 ˚C 40 ˚C 50 ˚C 60 ˚C 70 ˚C 80 ˚C 85 ˚C 58.1 47.1 38.2 25.4 17.2 11.8 8.3 6 4 kΩ kΩ kΩ kΩ kΩ kΩ kΩ kΩ kΩ Position 6 after wash cycles water hardness 300 cm3 12 0-5 0 - 0.9 0-9 ˚dh mmol/l ˚Fh 10 6 - 10 1 - 1.8 10 - 18 ˚dh mmol/l ˚Fh 7 11 - 15 1.9 - 2.7 19 - 27 ˚dh mmol/l ˚Fh 5 16 - 21 2.8 - 3.7 28.37 ˚dh mmol/l ˚Fh 3 22 - 28 3.8 - 5.0 38 - 50 ˚dh mmol/l ˚Fh 2 29 - 35 5.1 - 6.3 51 - 63 ˚dh mmol/l ˚Fh 1 36 - 60 ˚dh 6.4 - 10.7 mmol/l 64 - 107 ˚Fh Salt consumption for regeneration 77 Number of cycles with 2 kg salt 26 g Accesory If you need spare parts apart from the spare part list have a look in the Service Bulletin 4812 718 40084. SERVICE Whirlpool Europe Customer Service ADP5656/1WHM 8542 656 10750 04.06.2002 / Page 5 Doc. No: 4812 718 17975 Spare part list Model Service No. Version ADP 5656/1 WHM 854265610750 854265610750 Pos. No. 12NC Code Description Pos. No. 12NC Code Description 003 0 004 0 004 1 011 0 022 0 4812 440 19594 4812 440 18952 4812 401 18402 4812 505 18357 4812 440 18951 Traverse Drip tray assy Holder Foot short Side panel left 405 1 420 0 421 0 430 0 430 1 4819 515 28158 4812 121 18132 4812 121 18158 4812 360 18508 4812 466 68689 Gasket Capacitor Interf.filter Pump,draining cpl. Gasket 022 1 024 0 030 0 034 0 034 1 4812 440 18949 4812 440 10417 4812 440 19755 4812 404 78237 4812 404 78242 Side panel right Panel, rear Table top WH Spacer Fastener table top 450 0 480 0 480 1 480 3 490 0 4812 259 28684 4812 321 28405 4812 321 28371 4812 401 18418 4819 321 18136 Heating element Cable harness set Cable Protector f.wiring Cable,mains 2m SA 040 1 040 2 040 3 044 0 047 0 4812 417 18774 4812 417 18773 4812 417 18923 4812 492 38358 4812 404 48746 Hinge left Hinge right Protector f.door (set) Spring f.door Brake f.door 490 1 521 0 531 0 531 1 575 0 4812 321 28367 4812 214 78632 4812 273 18055 4812 273 18056 4812 281 28361 Strain relief Control board (CB) Switch waterhardness Wheel,fingertip Regen.valve 047 1 047 2 053 0 053 4 103 0 4812 401 18397 4812 404 68023 4812 440 88887 4812 440 88928 4812 440 19756 Band,brake Hook Plinth WH Plinth rounded WH Door outer WH 583 0 616 0 616 1 620 0 623 0 4812 271 28407 4812 281 18047 4812 271 58161 4812 218 38101 4812 271 38356 Switch diaphragm Contact,reed salt Contact,reed rinsing agent User board (DUB) Microswitch 103 2 120 0 120 1 130 0 131 0 4812 440 19778 4812 440 19456 4812 440 18969 4812 417 58361 4812 401 18416 Corner piece set Door,inner Batten Tilt lock cpl. wh Hook lock 633 0 680 0 680 1 681 1 681 2 4812 271 38355 4812 418 68155 4812 466 68495 4812 466 68497 4812 440 18975 Microswitch door Combidosage Gasket Gasket Flap 191 0 192 0 241 0 241 1 241 3 4812 466 68564 4812 466 68467 4812 458 19027 4812 458 18324 4812 528 88068 Gasket door Gasket, door lower Basket upper straight Holder cups right wh Wheel,basket upper (set) 682 0 691 0 700 0 700 0 700 1 4812 466 68496 4812 282 68012 4812 530 28804 4812 530 28848 4812 480 48095 Gasket Feeler NTC Hose, inlet aqua stop 4,2m Hose, inlet aqua stop 2m Sieve 241 4 241 5 241 7 241 8 242 0 4812 458 18984 4812 535 78043 4812 404 48683 4812 466 68553 4812 310 28136 Holder dishes wh Bearing Hoop Spacer cap set Basket lower KIT 700 2 701 1 710 0 710 2 710 3 4812 466 68628 4812 310 18153 4812 418 68128 4819 310 38536 4819 466 69562 Gasket Yoke clamp set Monoblock Threaded ring Gasket set 242 1 242 4 242 6 242 7 243 5 4812 528 88069 4812 466 48091 4812 458 18977 4812 458 18978 4819 310 39859 Wheel,basket lower wh Fixation gr Support plate left Support plate right Cutlery basket KIT 714 0 716 0 716 1 716 2 717 0 4812 462 78993 4812 418 68147 4812 466 68475 4812 462 78994 4812 281 28418 Threaded cap Reg.dosage Gasket Cover Valve motordiverter 243 6 261 0 261 1 261 2 263 0 4812 458 18996 4819 462 38271 4812 462 79768 4812 462 78995 4819 520 18013 Grille wh Rail telescope, inner Cap rail Cap rail ahead Ball cage cpl. 717 2 717 3 721 1 722 0 722 2 4812 528 98011 4812 530 29121 4812 360 68347 4812 360 68348 4812 360 68349 Valve disk diverter Gasket diverter valve Spray arm lower. cpl. Spray arm upper wh Spray arm 2nd level cpl. wh 263 1 265 0 265 2 303 1 322 0 4812 520 48001 4812 404 48637 4812 404 48638 4812 460 38092 4812 453 71279 Ball Niro 8 D Basket adjustm. cpl. Grip basket adjustment Plate,handle WH Insert panel 723 0 726 1 726 2 743 0 743 1 4812 360 68351 4812 530 29118 4812 505 18208 4812 511 48171 4812 530 28102 Douche ceiling Tube assembly cpl. Nut Capacitor Hose, inlet 331 0 332 0 332 1 400 0 405 0 4812 413 59028 4812 410 28669 4812 410 28735 4812 361 58336 4812 360 18509 Knob program cpl. WH Button WH Button WH Motor +SP,50Hz,alt.LP-PNT1 Spray pump wo.Mot.alt.LP-50Hz 743 3 743 4 743 7 751 0 755 0 4812 505 18364 4812 530 28807 4812 466 68514 4812 418 18338 4812 530 29119 Nut Hose 9x1,5x270+10 Gasket Water collector Bend 04.06.2002 / Page 6 Doc. No: 4812 718 17975 ADP5656/1WHM 8542 656 10750 Spare part list Model Service No. Version ADP 5656/1 WHM 854265610750 854265610750 Pos. No. 12NC Code Description 755 2 756 0 761 0 761 2 761 3 4812 530 48148 4812 360 58099 4812 480 58122 4812 418 18337 4812 418 18341 Tray,leak Floater Sieve fine Cover sieve Cover 761 4 763 0 781 0 781 3 783 6 4812 530 58141 4812 480 58123 4812 530 29113 4812 281 28417 4812 530 28796 O-Ring Sieve coarse Hose,draining Flap non-return Hose 10x3x180+10 791 0 791 2 791 4 791 5 901 0 4812 532 68099 4812 530 58093 4812 466 68503 4812 466 68504 4822 401 10258 Gasket Gasket Gasket Gasket Clamp,hose 10-18 mm 901 1 901 2 901 5 904 2 910 1 4812 401 18424 4812 401 18157 4812 401 48573 4812 462 79635 4812 502 38152 Strap 050,0 Strap 32-50/9 C61 Strap 028,6 Cover WH 3,5x5 Screw 4,8x19 910 2 910 3 910 4 910 5 910 7 4812 502 18363 4812 502 18389 4812 502 18385 4812 502 18393 4812 502 18397 Screw 4,0x12-H Screw 5x20 T20 Screw M3,5x8-T15M Screw 3,5x9-1 Tx15 Screw INOX A2 M 5X12 910 8 910 9 964 0 964 1 993 0 4812 502 18527 4812 502 18446 4812 466 68536 4812 466 68469 4819 530 29028 Screw 4x15 T20 Screw 3,5x16 Gasket housing ri/le Gasket housing upper Bow 993 5 4822 532 80216 Funnel salt Whirlpool Europe Customer Service SERVICE SERVICE Exploded view Whirlpool Europe Customer Service ADP 5656/1 WHM 8542 656 10750 04.06.2002 / Page 7 Doc. No: 4812 718 17975 04.06.2002 / Page 8 Doc. No: 4812 718 17975 Exploded view ADP 5656/1 WHM 8542 656 10750 Whirlpool Europe Customer Service SERVICE black blue grey white 00 66 88 99 Whirlpool Europe Customer Service ADP 5656/1 WHM 8542 656 10750 UB VM WV1 WV2 WI ZW Automatic salt adaption/ Water hardness sensor Capacitor Control board Control unit LCD Display board Display- and User board Timerswitch Delay Drain pump motor Cleaning agent dosage Turbidity sensor Final rinse dosage Door switch Diverter ventil high Diverter ventil low Flow meter Heating Interference filter Water leakage switch Line Main switch Thermostat temp. sensor Neutral Water indicator, optical Plug to program Water hardness switch Heating relay Reed relay salt Reed relay rinsaid Sprayarm blocked Sprayarm motor Safety thermostat Fuse Power supply terminal Winding protective contact User board Fan ventilator Water inlet valve Water regenerating valve Water indicator Zone washing ASA/ WHS C1 CB CULCD DB DUB DLB DPM DD DON DR DS DVH DVL FM HEWI IF LS6 L MS NTC N OWI PRG RV RE2 RR SA RR RA SAB SPM THS1 THS 2 TBL TL SERVICE 04.06.2002 / Page 9 Doc. No: 4812 718 17975 Circuit diagram 04.06.2002 / Page 10 Doc. No: 4812 718 17975 Program diagram ADP 5656/1 WHM 8542 656 10750 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADP 5656/1 WHM 8542 656 10750 04.06.2002 / Page 11 Doc. No: 4812 718 17975 04.06.2002 / Page 12 Doc. No: 4812 718 17975 Text/Legend ADP 5656/1 WHM 8542 656 10750 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADP 5656/1 WHM 8542 656 10750 04.06.2002 / Page 13 Doc. No: 4812 718 17975 04.06.2002 / Page 14 Doc. No: 4812 718 17975 Text/Legend ADP 5656/1 WHM 8542 656 10750 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADP 5656/1 WHM 8542 656 10750 04.06.2002 / Page 15 Doc. No: 4812 718 17975 04.06.2002 / Page 16 Doc. No: 4812 718 17975 Text/Legend ADP 5656/1 WHM 8542 656 10750 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADP 5656/1 WHM 8542 656 10750 04.06.2002 / Page 17 Doc. No: 4812 718 17975