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SERVICE Whirlpool Europe Customer Services ADG 3966 IXM Service Manual Dishwasher integratable ADG 3966 IXM Model Version ADG 3966 IXM 8542 966 38590 Page Technical data 2-4 Spare part list 5-6 Exploded view 7-8 Circuit diagram 9 Program diagram 10 Text/Legend 11 - 16 Family VBL - C6 Sensor 1 This documentation is only intended for qualified technicians who are aware of the respective safety regulations. Date: 10.11.2000 Subject to modification Document-No.: 4812 718 15776 10.11.2000 / Page 2 Doc. No: 4812 718 15776 ADG 3966 IXM 8542 966 38590 Whirlpool Europe Customer Service SERVICE Technical data Volume (normal program) Dimension Height Width Depth Weight 82.0-87.0 59.7 55.5 52.7 cm cm cm kg 16 20 592 595 515 600 5.5 mm mm mm mm mm mm kg 92 mm Wooden door Thickness min. Thickness max. Width min. Width max. Height min. Height max. Weight max. Max. stick out over lower edge of appliance door Water Regeneration Back rinse 3x Prewash Prewash/Zone washing Main wash Main wash/Zone washing Intermediate rinse 1 Intermediate rinse 1/ Zone washing Intermediate rinse 2 Intermediate rinse 2/ Zone washing Clear rinse Clear rinse/Zone washing Safety / overflow Volume 0.3 l 1.0 l 4.8 l 4.0 l 4.5 l 3.5 l 4.0 l Level 15 mm 68 mm 122 mm 120 mm 121 mm 117 mm 120 mm 3.5 l 4.0 l 117 mm 120 mm 3.5 l 4.0 l 3.5 l 8.5 l 117 mm 120 mm 117 mm 141 mm Measuring the level Electronic boards Service boards Serial boards DUB CB Dataset see spare part list 4619 724 06661 411871 411861 Succession of programs Programs Succession see program diagram 1a-3b-4f-6a-7a Remove the coarse sieve, put in a measuring meter into the sump, measure the hight of the water level. Detergent max. Pre-wash Main-wash Rinse aid 6 Dosage steps 10 45 125 1-6 cm3 cm3 cm3 ml 2 900 300 kg cm3 cm3 0.3-10 0.4 bar bar 2800 3000 20 - 40 25 - 35 45 - 65 RPM RPM RPM RPM RPM Water softener Alarms Saltcontainer Resin container Regeneration dosage Refill rinse aid Refill salt Water pressure Options Inlet pressure Spray pump pressure Zone washing Delay function Rotations Datas Energy Label Energy Performance Cleaning Performance Drying Performance Reference program Program information Start indicator Pre wash Main wash Drying End C A C 4f Spray pump motor Drain pump motor Spray arm lower Spray arm upper Ceiling rotor SERVICE Whirlpool Europe Customer Service ADG 3966 IXM 8542 966 38590 10.11.2000 / Page 3 Doc. No: 4812 718 15776 Technical data Flow rates / Inlet volume Flow meter (at 0.3 bar = quantity 1.1 l/min) Spray pump Drain pump Pump height max. Inlet valve Valve for Zone washing Spray arm lower Sprayarm upper Ceiling rotor Potentiometer 208 ~ 70 16 1.1 4.5 30 ~ 33 ~ 27 ~ 10 lmp/l l/min l/min m l/min l/min l/min l/min l/min Points of meassurement: Position 0 Position 1 Position 2 Position 3 Position 4 Position 5 Position 6 1(black) to 2 (middle) 0.0 kΩ 0.5 kΩ 1.0 kΩ 1.4 kΩ 1.8 kΩ 2.3 kΩ 2.6 kΩ Water valves Electrical data Double valve at inlet hose Base data Voltage Frequency Total power Fuse 220/230 50 2.0-2.2 10 V Hz kW A Motor 220/230 160 81 44 4 V W Ω Ω µF Drain pump motor Voltage Power consumption Resistance 220/240 50/60 2.0 V Hz kΩ 220/240 50/60 3.13 V Hz kΩ 220-240 50/60 4 V Hz kΩ 220/240 50/60 1.5 V Hz kΩ 58.1 47.1 38.2 25.4 17.2 11.8 8.3 6 4 kΩ kΩ kΩ kΩ kΩ kΩ kΩ kΩ kΩ Regenerating valve Voltage Frequency Resistance Spray pump motor Voltage Power consumption HI HA Capacitor Voltage Frequency Resistance Valve for zone washing Voltage Frequency Resistance Coil of dispenser 220/240 30 146 V W Ω Voltage Frequency Resistance Heating Reedcontact 1 Element system Voltage Power consumption Resistance Heating speed Temperature on surface Safety thermostat self reset 220/230 1.87/2.04 24.5 ~ 2.0 ~ 115 V kW Ω ˚C/min ˚C 85 ˚C flow meter salt control rinse aid control NTC 20 ˚C 25 ˚C 30 ˚C 40 ˚C 50 ˚C 60 ˚C 70 ˚C 80 ˚C 85 ˚C 10.11.2000 / Page 4 Doc. No: 4812 718 15776 ADG 3966 IXM 8542 966 38590 Whirlpool Europe Customer Service SERVICE Technical data Regeneration Volume Position 0 after wash cycles water hardness Position 1 after wash cycles water hardness Position 2 after wash cycles water hardness Position 3 after wash cycles water hardness Position 4 after wash cycles water hardness Position 5 after wash cycles water hardness Position 6 after wash cycles water hardness Salt consumption for regeneration Number of cycles with 2 kg salt Accesory If you need spare parts apart from the spare part list have a look in the Service Bulletin 4812 718 40084. 300 cm3 10 0-5 0-0.9 0-9 ˚dh mmol/l ˚Fh 8 6-10 1-1.8 10-18 ˚dh mmol/l ˚Fh 6 11-15 1.9-2.7 19-27 ˚dh mmol/l ˚Fh 4 16-21 2.8-3.7 28.37 ˚dh mmol/l ˚Fh 3 22-28 3.8-5.0 38-50 ˚dh mmol/l ˚Fh 2 29-35 5.1-6.3 51-63 ˚dh mmol/l ˚Fh 1 36-60 6.4-10.7 64-107 ˚dh mmol/l ˚Fh 77 26 g SERVICE Whirlpool Europe Customer Service ADG3966IXM 8542 966 38590 10.11.2000 / Page 5 Doc. No: 4812 718 15776 Spare part list Model Service No. Version ADG 3966 IXM 854296638590 854296638590 Pos. No. 12NC Code Description Pos. No. 12NC Code Description 003 0 004 0 004 1 011 0 011 1 4812 440 19594 4812 440 18952 4812 401 18402 4812 505 18369 4812 528 98004 Traverse Drip tray assy Holder Foot long Shaft flexible 305 1 305 2 305 6 322 0 331 0 4819 502 18241 4819 505 18191 4812 440 19707 4812 453 70649 4812 413 59029 Screw synthetic Nut Batten SIL-MET. Insert panel BK Knob program cpl. SILV 011 2 011 3 011 4 022 0 022 1 4812 528 78032 4812 535 98054 4812 528 98001 4812 440 19398 4812 440 19397 Slide disc f.foot Gear Roll f.foot Side panel left Side panel right 332 0 332 2 350 1 350 2 400 0 4812 410 28675 4812 410 28672 4812 381 28051 4812 381 28047 4812 361 58126 Button BK Button BK Window (WP-VBL-HIGH) Lens Motor + spraypump cpl. 022 2 024 0 040 1 040 2 044 0 4812 440 18953 4812 440 19463 4812 417 18774 4812 417 18773 4812 492 38362 Spacer Panel, rear Hinge left Hinge right Spring f.door 405 0 405 1 420 0 421 0 430 0 4812 360 18371 4819 515 28158 4812 121 18132 4812 121 18161 4812 360 18357 Spray pump Gasket Capacitor Interf.filter Pump,draining 047 0 047 1 047 2 053 0 065 0 4812 404 48591 4812 401 18397 4812 404 68023 4819 440 19906 4812 466 48052 Brake f.door Band,brake Hook Plinth service kit NoThermod. Insulation 430 1 450 0 480 0 480 1 480 3 4812 466 68506 4812 259 28684 4812 321 28394 4812 321 28371 4812 401 18418 Shaft seal Heating element Cable harness set Cable Protector f.wiring 103 0 105 0 105 2 120 0 120 1 4812 440 19478 4812 404 48611 4812 505 68004 4812 440 19456 4812 440 18969 Door outer Fastener door Clip Door,inner Batten 480 4 490 0 490 1 521 0 531 0 4812 321 28387 4819 321 18136 4812 321 28367 4812 214 78388 4812 273 18055 Cable Cable,mains 2m SA Strain relief Control board (CB) Switch waterhardness 130 0 131 0 175 3 191 0 192 0 4812 417 58373 4812 401 18416 4812 466 68572 4812 466 68564 4812 466 68467 Tilt lock cpl. bk Hook lock Batten Gasket door Gasket, door lower 531 1 571 3 575 0 583 0 616 0 4812 273 18056 4812 281 28363 4812 281 28361 4812 271 28407 4812 281 18047 Wheel,fingertip Valve f.zone-washing Regen.valve Switch diaphragm Contact,reed salt 241 0 241 1 241 3 241 4 241 5 4812 458 18912 4812 458 18324 4812 528 88068 4812 458 18984 4812 535 78043 Basket upper straight Holder cups right wh Wheel,basket upper (set) Holder dishes Bearing 616 1 620 0 623 0 633 0 680 0 4812 271 58161 4812 218 38096 4812 271 38356 4812 271 38355 4812 418 68155 Contact,reed rinsing agent User board (DUB) Microswitch Microswitch door Combidosage 241 6 241 7 241 8 242 0 242 1 4812 458 18979 4812 404 48683 4812 466 68553 4812 458 18974 4812 528 88069 Holder glasses Hoop Spacer cap set Basket lower cpl. Wheel,basket lower 680 1 681 1 681 2 682 0 691 0 4812 466 68495 4812 466 68497 4812 440 18975 4812 466 68496 4812 282 68012 Gasket Gasket Flap Gasket Feeler NTC 242 4 242 6 242 7 243 0 243 5 4812 466 48059 4812 458 18977 4812 458 18978 4812 458 18272 4819 310 39859 Fixation Support plate left Support plate right Basket cutlery Cutlery basket KIT 692 1 700 0 700 0 700 1 700 2 4812 209 88001 4812 530 28804 4812 530 28848 4812 480 48019 4812 520 58002 Sensor turbidity Hose, inlet aqua stop 4,2m Hose, inlet aqua stop 2m Sieve Gasket set 243 6 261 0 261 1 261 2 263 0 4812 458 18996 4819 462 38271 4819 404 48819 4812 462 78995 4819 520 18013 Grille Rail telescope, inner Cap rail Cap rail ahead Ball cage cpl. 701 1 710 0 710 2 710 3 714 0 4812 310 18153 4812 418 68151 4819 310 38536 4819 466 69562 4812 462 78993 Yoke clamp set Monoblock Threaded ring Gasket set Threaded cap 263 1 265 0 265 2 301 0 303 1 4812 520 48001 4812 404 48637 4812 404 48638 4812 453 70797 4812 460 38093 Ball Niro 8 D Basket adjustm. cpl. Grip basket adjustment Control panel INOX Plate,handle SILV 714 2 716 0 716 1 716 2 721 1 4812 440 18963 4812 418 68147 4812 466 68475 4812 462 78994 4812 360 68061 Cabinet non-return flap Reg.dosage Gasket Cover Spray arm lower. cpl. 10.11.2000 / Page 6 Doc. No: 4812 718 15776 ADG3966IXM 8542 966 38590 Whirlpool Europe Customer Service SERVICE Spare part list Model Service No. Version ADG 3966 IXM 854296638590 854296638590 Pos. No. 12NC Code Description Pos. No. 12NC Code Description 721 2 721 3 721 4 722 0 722 2 4812 466 68491 4812 466 68558 4812 440 19455 4812 360 68044 4812 360 68056 Gasket 25x2,3B Gasket 30x3,0 Flange Spray arm upper Hub upper straight cpl. 993 1 993 2 993 5 993 6 Foil protection Socket wreng foot Funnel salt Foil protection add. 723 0 723 1 726 0 726 1 726 2 4812 360 68049 4819 310 39831 4812 530 28786 4812 530 28787 4812 505 18358 Spray arm ceiling Kit Tube Tube Nut 726 3 726 4 743 0 743 1 743 3 4812 466 68512 4812 462 79633 4812 511 48171 4812 530 28102 4812 505 18364 Gasket Centering Capacitor Hose, inlet Nut 743 4 743 7 751 0 751 1 755 0 4812 530 28807 4812 466 68514 4812 418 18205 4819 310 39826 4812 530 28868 Hose 9x1,5x270+10 Gasket Water collector Water guide service kit Bend 755 2 756 0 761 0 761 2 762 0 4812 530 48148 4812 360 58099 4812 480 58082 4812 418 18204 4812 480 58084 Tray,leak Floater Sieve fine Cover sieve Microfilter 763 0 781 0 781 1 781 2 781 3 4812 480 58083 4812 530 28737 4819 530 28286 4819 492 68405 4812 281 28364 Sieve coarse Hose,draining Sleeve hose Clip f.non-return valve Flap non-return 783 1 783 5 783 6 791 0 791 2 4812 530 28806 4812 530 28851 4812 530 28796 4812 532 68067 4812 530 58093 Hose connection Distributor Hose 10x3x180+10 Gasket Gasket 791 4 791 5 794 1 901 0 901 1 4812 466 68503 4812 466 68504 4819 530 58032 4822 401 10492 4812 401 18424 Gasket Gasket Gasket 20x2,5 Clamp,hose 14-24 mm Strap 050,0 901 2 901 5 901 7 901 8 902 1 4812 401 18157 4812 401 48573 4812 401 18427 4812 401 18075 4812 466 78015 Strap 32-50/9 C61 Strap 028,6 Strap 031,6 Strap 20-32/9 mm Fastener f.buildt-in models 902 2 904 2 910 1 910 2 910 3 4812 404 78241 4812 462 79657 4812 502 18394 4812 502 18363 4812 502 18389 Holder Cover BK 3,5x5 Screw 3,5x14-H Screw 4,0x12-H Screw NIRO A2 910 4 910 5 910 7 910 9 964 1 4812 502 18385 4812 502 18393 4812 502 18397 4812 401 18425 4812 466 68573 Screw M3,5x8-T15M Screw 3,5x9-1 Tx15 Screw INOX A2 M 5X12 Screw 2,5x18-H Gasket housing upper 4812 466 78388 4812 404 48609 4822 532 80216 4812 466 78386 SERVICE Exploded view Whirlpool Europe Customer Service ADG 3966 IXM 8542 966 38590 10.11.2000 / Page 7 Doc. No: 4812 718 15776 10.11.2000 / Page 8 Doc. No: 4812 718 15776 Exploded view ADG 3966 IXM 8542 966 38590 Whirlpool Europe Customer Service SERVICE black blue grey white 00 66 88 99 ADG 3966 IXM 8542 966 38590 Connector Rast 2.5 on CB: red marked: left hand side black marked: right hand side Whirlpool Europe Customer Service UB VM WV1 WV2 WI ZW Capacitor Control board Display board Display- and User board Timerswitch Delay Drain pump motor Cleaning agent dosage Turbidity sensor Final rinse dosage Door switch Flow meter Heating Interference filter Water leakage switch Line Main switch Thermostat temp. sensor Neutral Plug to program Water hardness switch Heating relay Reed relay salt Reed relay rinsaid Sprayarm blocked Sprayarm motor Safety thermostat Fuse Power supply terminal Winding protective contact User board Fan ventilator Water inlet valve Water regenerating valve Water indicator Zone washing C1 CB DB DUB DLB DPM DD DON DR DS FM HEWI IF LS6 L MS NTC N PRG RV RE2 RR SA RR RA SAB SPM THS THS 2 TBL TL SERVICE 10.11.2000 / Page 9 Doc. No: 4812 718 15776 Circuit diagram 10.11.2000 / Page 10 Doc. No: 4812 718 15776 Program diagram ADG 3966 IXM 8542 966 38590 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADG 3966 IXM 8542 966 38590 10.11.2000 / Page 11 Doc. No: 4812 718 15776 10.11.2000 / Page 12 Doc. No: 4812 718 15776 Text/Legend ADG 3966 IXM 8542 966 38590 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADG 3966 IXM 8542 966 38590 10.11.2000 / Page 13 Doc. No: 4812 718 15776 10.11.2000 / Page 14 Doc. No: 4812 718 15776 Text/Legend ADG 3966 IXM 8542 966 38590 Whirlpool Europe Customer Service SERVICE SERVICE Text/Legend Whirlpool Europe Customer Service ADG 3966 IXM 8542 966 38590 10.11.2000 / Page 15 Doc. No: 4812 718 15776 10.11.2000 / Page 16 Doc. No: 4812 718 15776 Text/Legend ADG 3966 IXM 8542 966 38590 Whirlpool Europe Customer Service SERVICE
