Download Installation Manual - Franklin Fueling Systems

protecting your liquid assets
Installation Manual
UPP Installation Manual
INTRODUCTION
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It is of paramount importance that these instructions are adhered to,
failure to do so can result in the remoYal of certiÀed Installer status
‡ $ll pipes must Ee cut sTuare
‡ $ll pipes and spiJoted ÀttinJs must
Ee scraped
‡ $ll pipes, ÀttinJs and ZeldinJ socNets
must Ee cleaned Zith acetone
‡ $ll Moints should haYe the pipe
inserted into the electrofusion ÀttinJ
ensurinJ that the marNed insertion
depth is reached
‡ -oints must not Ee under an\ stress
durinJ ZeldinJ or until amEient
temperature is reached after ZeldinJ
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
UPP Installation Manual
CONTENTS
Section
Title
PaJe
1
Transport, /oadinJ and StoraJe
6
1.1
Transit, on-loading and off-loading
6
1.2
Storage on site
6
1.3
6XPPDU\RIUXOHV
7
1.4
8QFRLOLQJ3LSH
7
2
Site Preparation
8
2.1
Getting started
8
2.2
'LJJLQJWUHQFKHVDQGEHGGLQJ
8
2.3
,QVWDOODWLRQ2YHUYLHZ
9
3
Electrofusion Instructions
11
3.1
(OHFWURIXVLRQRYHUYLHZ
12
3.2
(OHFWURIXVLRQSUHSDUDWLRQGHWDLOV
13
3.3
:HOGLQJRYHUYLHZ
16
3.4
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16
3.5
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18
4
Secondar\ &ontainment
19
4.1
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19
4.2
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22
5
Installation
24
5.1
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24
5.2
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26
5.3
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30
5.4
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32
5.5
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33
5.6
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5.7
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35
5.8
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5.9
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37
5.10
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39
5.11
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42
5.12
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44
5.13
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48
5.14
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50
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
CONTENTS
Section
Title
PaJe
6
ModiÀcation and 5epair of UPP Sites
54
6.1
0RGLÀFDWLRQDQG5HSDLURI8336LWHV
54
7
Electrostatic Safet\
56
8
:eldinJ
57
8.1
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57
8.2
(:HOGHU2SHUDWLQJ0DQXDO
58
8.3
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62
8.4
(::HOGHU2SHUDWLQJ0DQXDO9
65
8.5
()+DQG+HOG:HOGHU2SHUDWLQJ0DQXDO
68
9
TiJhtness TestinJ
72
9.1
+\GURVWDWLF0HWKRG
73
9.2
8333QHXPDWLF0HWKRG
74
9.3
8333LSH5DWLQJ
75
9.4
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76
9.5
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9.6
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79
9.7
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80
9.8
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81
9.9
8337DQN&KDPEHU9DFXXP7HVW
82
10
Water Hammer Effects
84
11
)uel )loZ
85
12
)reTuentl\ $sNed 4uestions
87
13
Safet\
91
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
1
1. TRANSPORT, LOADING AND STORAGE
1.1 TRANSIT, ON-LOADING AND OFF-LOADING
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1.2 STORAGE ON SITE
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EHVHFXUHGDJDLQVWDSURSHUO\DQFKRUHGVXSSRUWDQGVWRUHGOLNHWKLVIRUD
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FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
1
1.3 SUMMARY OF RULES
Always
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lifting pipe
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gloves for additional grip
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ignored
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permitted
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SLSHVEXQGOHVRUÀWWLQJVDVWKLVFDQ
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‡ 8VHPHWDOVOLQJVRUFKDLQVZKHQ
handling pipe
‡ 6WDFNSLSHPRUHWKDQWKUHHFRLOVRU
WKUHHEXQGOHVKLJK
1.4 UNCOILING PIPE
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‡ 7KHDUHDLQZKLFKWKHSLSHLVXQFRLOHGRQVLWHPXVWEHFOHDUVDIHDQGIUHHRI
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‡ Do not drag the pipe
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FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
7
2
2. SITE PREPARATION
2.1 GETTING STARTED
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2.2 DIGGING TRENCHES AND BEDDING
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installed
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largest pipe
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FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
2
2.3 INSTALLATION OVERVIEW
1. Site inspection:
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7. Install offset Àll lines if applicable
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8. Install vents and vapour recovery staJe lb 95 Ib
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2. Uncoil the pipe into the installation area and
allow it to relax
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3. Install the tank access chambers / sumps
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4. 0ake sure all the tank top steel ÀttinJs are
installed
5. Mark positions on the tank access chamber/sump
for penetration locations and install UPP seals
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6. Install pipework
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installation
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9. Install product lines
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farm
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FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
2
11. Install 95 StaJe 95 ‡ ([DFW UHTXLUHPHQWV IRU 95 YDU\ /RFDO OHJLVODWLYH
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manifolding line
Important:
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3. ELECTROFUSION INSTRUCTION
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3.1 ELECTROFUSION OVERVIEW
&ut pipe to reTuired lenJth alloZinJ for correct
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3.5 WELDING SECONDARY CONTAINMENT PIPE AND
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4.1 ELECTROFUSION METHOD
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5
5.1 INSTALLING A UPP POLYETHYLENE TANK CHAMBER
InstallinJ chamber base
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ÁDQJH&RUQHUVVKRXOGEHVTXDUHDQGEXWWHGWRJHWKHUWRFUHDWHDZDWHUWLJKW
seal
‡ %ROWFKDPEHUWRWDQNDFFHVVVKDIWÁDQJH7KHEROWVZLOOHDVLO\SXVKWKURXJK
gasket material
InstallinJ tank chamber riser to base
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tight seal - photo 6
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7
6
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5
%ackÀllinJ
Prior to EacNÀllinJ the chamEer lid must Ee in position to prevent
an\ deÁection of the riser
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‡&UXVKHGURFNVL]HPP1/8WRPP5/8")
‡&OHDQZDVKHGVDQG
IMP25T$1T: %acNÀll material should Ee free from ice or an\
orJanic silt or peat
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‡ 1RPHFKDQLFDOFRPSDFWRUVVKRXOGEHXVHGVXFKDVYLEUDWLQJSODWHVFRPSDFWRUV
RUURDGUROOHUV
7iJhtness testinJ
The chamEer can Ee tested for tiJhtness usinJ the UPP S\stem
InteJrit\ TestinJ Unit 'etailed in the toolinJ section of the UPP
Installation Manual
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
5.2 INSTALLING A UPP FUSION POLYETHYLENE TANK CHAMBER
Gasket roll supplied with chamber
Install base section
1
&lean tanN containment collar Zith acetone
and appl\ adhesive EacNed JasNet to access
shaft flanJe ensurinJ there are no Japs
Scarf Moint
(cut at 45°)
2a MarN Ease for access shaft openinJ and Eolt
holes as per access shaft dimensions
&ut Ease openinJ usinJ MiJ saZ or hand saZ
onl\ 'rill Eolt holes
12TE: )or sTuare collars, use hole saZ to
cut all corners of the openinJ
2E /oZer access cover shaft details for /$ series
chamEers
Ø1027
Ø959 PCD
3
Backing Plate x 4
Circular Àange drawing PTL LA-008-001
STuare Àange drawing PTL LA-008-002
Mount chamEer Ease onto tanN
)it EacNinJ plates and Eolt toJether usinJ
M1 %olt sets
Ensure all Eolts are tiJhtened eTuall\
5ecommended torTue: 21m (1475lEft)
IMP25T$1T
%ased on &ooNson =inn standard tanN
flanJes 2ther tanN t\pes ma\ var\
Please checN Zith tanN manufacturer
$
DETAIL A
M10x70 Bolt set
1 x Hex Bolt
2x Plain Washer
1 x Hex Nut
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
4
%acNfill up to the top of the tanN collar Ensure EacNfill is
Zell compacted and is full\ into the area under the tanN
sump
)iJ 1
9acuum test usinJ UPP 9acuum Test Unit to prove Moint
EetZeen tanN collar and tanN sump Ease 5ecommended
depth settinJ: 3ft (See note on TiJhtness TestinJ in section
11)
1ote: MaNe sure pluJs in tanN manifold lid are in position
5
Install PipeZorN as per customer
specification
)iJ 2
9acuum test to prove tiJhtness of
electrofusion entr\ seals fiJ1 test
5ecommended depth settinJ: 3ft
(See note on TiJhtness TestinJ in section 11)
:eldinJ riser to %ase
a Scrape Zeld area on Ease Zith Hand Scraper
and clean Zeld area on Eoth riser and Ease
Zith acetone
E Place riser on Ease and ensure it is mounted
sTuarel\
,QLWL O ,
H
'7
c $ttach the harness assemEl\
'eep 5iser: 3DVV+DUQHVV$VVHPEO\RYHUGHHS
ULVHUDQGSRVLWLRQ7RS6WUDSDERYHORZHUULE
ShalloZ 5iser: )RUVKDOORZULVHUSRVLWLRQ
7RS6WUDSEHORZWRSULE
Pull Top Strap tiJht Zith cam EucNle
Position 4 'rop Straps in line Zith Ease
corners
/oop Harness 5inJs over corners
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
c $ttach the harness assemEl\ continued
Ensure riser sits sTuarel\ on the Ease usinJ
a spirit level
Pull strap in tension and then Jentl\ ratchet
until ZeEEinJ has Zound itself and is locNed
in place )rom this point add tZo full
ratchets
5epeat for opposite corner and tZo
remaininJ corners
d &onnect ZeldinJ lead to terminals
IMP25T$1T:
/
Ensure ZeldinJ leads are supported
Handle Zeld terminals Zith care
e %eJin Zeld
'o 12T Zeld chamEer more than once
Weld Time
6 Minutes
Cooling Time
20 Minutes
$fter coolinJ time, to release ZeEEinJ
pull and hold release taE on top assemEl\
to override ratchetinJ function
IMP25T$1T:
()or EW8 ElacN units 21/<)
Stop Zeld manuall\ after minutes
Trim EacN ZeldinJ lead shroud E\ 2mm for riser
Zith shrouded Zeld pins E)1 oranJe units Zill stop
automaticall\ after minutes
+eiJht adMustment to suit Ànal Jrade level
7
Select the trim marN closest to the desired
heiJht
HiJhliJht Trim marN on riser Zith a marNer
pen Trim riser usinJ hiJhliJhted trim marN
as a Juide and ensure cut edJe is sTuare and
flat 5emove an\ Eurrs usinJ hand scraper
0DLQWDLQPP
XSVWDQGWRHQVXUH
ZDWHUWLJKWOLG
ORFDWLRQLVFRUUHFW
Maintain 30mm
upstand to ensure
water tight lid
location is correct.
Trim usinJ handsaZ or MiJ saZ 21/<
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
8
$ttach JasNet to channel in underside of lid
Position ends of JasNet toJether first and
ZorN the JasNet around the channel
9
Place lid on riser and attach latches as shoZn
D
$fter ZeldinJ riser to tanN sump Ease,
vacuum test to prove tiJhtness of the
complete sump
5ecommended 'epth SettinJ: 1ft Ma[
(See note on TiJhtness TestinJ in section 11)
1 Ensure pluJs are replaced in Test Ports after
testinJ to maintain liTuid tiJht s\stem
DETAIL D
)inal backÀllinJ
11 Prior to EacNfillinJ the sump lid must Ee in position to prevent
an\ deflection of the riser
$cceptaEle EacNfill materials are:
‡ Wellrounded pea Jravel si]e 3mm (18µ) to 2mm (34µ)
‡ &rushed rocN si]e 3mm (18µ) to 1mm (58µ)
‡ &lean Zashed sand
IMP25T$1T:
%acNfill material should Ee free from ice or an\ orJanic silt or
peat
Particular care should Ee taNen to ensure enouJh EacNfill is laid
doZn around the underside of the chamEer Zhere it overhanJs
the tanN access shaft flanJe
1o mechanical compactors should Ee used such as viEratinJ plates, compactors or road rollers
TiJhtness testinJ
The chamEer can Ee tested for tiJhtness usinJ the UPP S\stem InteJrit\ TestinJ Unit detailed
in the toolinJ section of the UPP Installation Manual
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
5.3 INSTALLING A UPP POLYETHYLENE DISPENSER SUMP
Mount dispenser sump
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dispenser model
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or - LQFK SHU IRRW WR WKH 8QGHUJURXQG 6WRUDJH7DQN 867 RU QH[W
GLVSHQVHUVXPS
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Mount stabilizer bars
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AdMust shear valve position
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Assemble riser
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FRQQHFWRULQWRWKHERWWRPRIWKHHPHUJHQF\VKXWRIIYDOYH
(lectrical conduit
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URXWHWKHFRQGXLWH[WHUQDOWRWKHVXPSEXWZLWKLQWKHIUDPH(QVXUHKROHVDUH
FRUUHFWZD\DURXQG
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have pre-drilled frame holes
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5
&oncrete and backÀll
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Inspection/Maintenance
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SURGXFWV
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WKHFDXVHRIWKHSUREOHPUHFWLÀHG
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7iJhtness testinJ
The chamEer can Ee tested for tiJhtness usinJ the UPP S\stem
InteJrit\ TestinJ Unit detailed in the toolinJ section of the UPP
Installation Manual
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
5.4 INSTALLING A UPP STABILISER BAR
(FOR USE IN DS3017 / DS4417 / DS2111 / DS4111 SUMPS)
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‡ +ROGVWDELOLVHUEDULQSRVLWLRQDQGFKHFNWKHQXPEHU
RIVSDFHUSODWHVUHTXLUHGRQHDFKVLGH
‡3ODFHFLUFXODUFKDQQHOQXWVLQDSSUR[LPDWHO\WKHFRUUHFW
ORFDWLRQRQHDFKVLGHRIWKHVXPS
‡ $VVHPEOHRQHVLGHRIWKHVWDELOLVHUEDU3DVVEROWV
WKURXJKKROHVLQVWDELOLVHUEDUDQGWKURXJKVSDFHU
SODWHVLIUHTXLUHG
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‡ ,QWURGXFHWKHDVVHPEOHGHQGRIWKHVWDELOLVHUWRWKHQXW
FKDQQHORQWKHVXPS/LQHXSQXWVWREROWVDQGLQVHUW
+DQGWLJKWHQEROWV
‡ ,QVHUWVSDFHUSODWHVRQRSSRVLWHVLGHLIUHTXLUHG
,QVHUWEROWVWKURXJKVWDELOLVHUEDUDQGSODWHVDQG
LQWRWKHFKDQQHOQXW+DQGWLJKWHQEROWV
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‡ $WWDFKDQGFRPSOHWHDOOLQWHUQDOVXPSSLSHZRUN
LQFOXGLQJVKHDUYDOYHDVVHPEO\
‡ 7LJKWHQEROWVIXOO\RQFHVKHDUYDOYHVDUHFRUUHFWO\
ORFDWHG
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
5.5 INSTALLING A UPP MECHANICAL ENTRY SEAL
Entr\ Seal Hole SaZ
compatiEilit\ chart
HolesaZ
Ø mm
&ompatiEle
Seal(s)
8
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6HDOV
6%&
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PS6
1.
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penetration
2.
6HOHFWWKHFRUUHFWVL]HKROHVDZIRUWKHVHOHFWHGSHQHWUDWLRQVHDO
DQGÀWWRPDQGULOO
,HPPKROHVDZIRU36VHDODQGPPKROHVDZIRU
PS6 seal
3.
5HPRYHWKHEROWVQXWVZDVKHUVDQG-XELOHH&OLSV+RVH&ODPSV
IURPWKHVHDODQGVWRUHLQDVDIHSODFH
4.
5HPRYHWKH%DFNLQJ5LQJIURPWKHVHDO
5.
&HQWUHWKH5LQJRYHUWKHFXWKROH8VHWKHKROHVLQWKH5LQJDVD
WHPSODWHIRUWKHSRVLWLRQVRIWKHVHDOEROWKROHVDQGGULOO
6.
7ULPWKHUXEEHUVHDOERRWIRUWKHLQVWDOODWLRQRIHLWKHUPP
RUPPGRXEOHZDOOSLSHXVLQJDVKDUSNQLIH
7.
5HÀWWKH%DFNLQJ5LQJRYHUWKHVHDOUXEEHUERRW
8.
3RVLWLRQWKHVHDOUXEEHUERRWDQGULQJRQWKHLQVLGHZDOORIWKH
FKDPEHUVXPSOLQLQJXSWKHEROWKROHV
9.
3DVVWKHEROWWKURXJKWKHFKDPEHUVXPSZDOOIURPWKHRXWVLGH
DQGDWWDFKQXWDQGZDVKHUVHFXULQJWKHVHDOLQWRSRVLWLRQ
10.
7LJKWHQXSDOOWKHEROWVLQWXUQDQGFRPSOHWHRQHÀQDOWLJKWHQLQJFKHFN
11.
6HOHFWWKHFRUUHFWVL]H-XELOHH&OLS+RVH&ODPSDQGÀWWRWKH
VHDOEHIRUHSDVVLQJSLSHWKURXJK
7KHPPSLSHXVHVVXSSOLHG-XELOHH&ODPS+RVH&ODPSDQG PPGRXEOHZDOOSLSHUHTXLUHVDQDGGLWLRQDO-XELOHH&ODPS+RVH
&ODPSWKDWQHHGVWREHRUGHUHGVHSDUDWHO\
&ode
+6&6
+6
(,)
)or installation on Áat sump surfaces
+6
+6
+6
+6&6
+63
+63
Note: :KHQ GULOOLQJ *53
)53 VXPSV VDIHW\ HTXLSPHQW
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FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
5.6 INSTALLING A UPP ELECTROFUSION ENTRY SEAL (305/308 SERIES)
‡ &ut hole in sump Zall
‡ Use 14mm (5ô") hole saZ for 35 ÀttinJ
‡ &lean fusion area on sump Zith $cetone
‡ 5emoves oils, ÀnJerprints and moisture
‡ &lean fusion area on seal Zith $cetone
6
‡ &lamp seal to sump
‡ &ross the clamp Ears for Eest results
7
‡ Test tiJhtness aJainst sump Zall all around
the seal usinJ a piece of card
‡ Ensures surfaces are in close contact
‡ 5ealiJn seal Zith sump until all Japs are
removed
‡ &onnect Zelder and Zeld (usinJ red (oranJe)
leads) marN time of Zeld (eJ 11am)
‡ Scrape around fusion area
‡ Use scraper provided in UPP tool Nit
‡ $lloZ Moint to cool to amEient
temperature: appro[imatel\ 2 minutes
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
5.7 UPP ELECTROFUSION SEAL APPLICATIONS
2QFHWKHIXVLRQVHDOKDVEHHQVXFFHVVIXOO\ZHOGHGRQWRWKHVXPSLWPXVWEHOHIWWRFRROVWUHVVIUHHIRUPLQXWHV
'HSHQGLQJRQWKHVSHFLÀFDWLRQRIWKHVLWHWKHUHDUHWKUHHRSWLRQVWRWDNHIURPWKLVSRLQWRQZDUGV
‡ 57a )usion Zeld a pol\eth\lene Eoot
‡ 314E $ttach a Áe[iEle entr\ Eoot
‡ 314c )usion Zeld a UPP pol\eth\lene duct pipe line
5.7.a FUSION WELDING A POLYETHYLENE BOOT
Scrape the fusion seal spiJot usinJ UPP hand
scraper cloth
Scrape the 125mm (5") end of the Eoot usinJ
UPP hand scraper
6&
ZHOGLQJ
FRXSOHU
&lean the scraped spiJot, the end of the Eoot and
the inside of a 2125(S&) ZeldinJ coupler Zith
cleaninJ solvent ($cetone recommended)
$ttach the Eoot to the spiJot of the entr\ seal
usinJ the ZeldinJ coupler Ensure there are no
e[ternal stresses actinJ on the assemEl\
Weld the coupler usinJ the Jreen secondar\
containment ZeldinJ leads /eave to cool for 2
minutes
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
5.8 ATTACHING A FLEXIBLE ENTRY BOOT
Trim the Áe[iEle Eoot to the desired pipe
diameter
Slide the pipe throuJh the seal and the openinJ
in the Eoot and cut to the desired lenJth
Slide the Eoot over the seal lip and tiJhten on
Zith a MuEilee clip
TiJhten the Eoot on to the pipe usinJ another
MuEilee clip
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
5.9 FUSION WELDING UPP POLYETHYLENE DUCT PIPE
7KHGXFWSLSHLVPPDQGVRPXVWEHDWWDFKHGWRPPHQWU\VHDOVSLJRWXVLQJDQHOHFWURIXVLRQUHGXFHU2QFH
ZHOGHGWKHGXFWSURYLGHVDMRLQWIUHHOLQNEHWZHHQWZRXQGHUJURXQGVHUYLFHDUHDVDQGDFWVDVDFRQGXLWIRUIRUHFRXUWIXHO
OLQHV7KLVPHDQVWKDWWKHSLSHVDUHQRWGLUHFWEXULHGDQGFDQEHUHSODFHGWKURXJKWKHGXFWVZLWKRXWWKHQHHGIRUH[FDYDWLRQ
6HH3LSH5HÀW7KURXJK'XFWVVHFWLRQRI833,QVWDOODWLRQ0DQXDO
Uncoil the 'uct pipe into appro[imate Ànal
position
Use a hacN saZ to cut the pipe, ensurinJ the end
is as sTuare as possiEle
Scrape o[idised surface of the 125mm (5") end
of the reducer usinJ UPP hand scraper
Wipe Zith lint free cloth soaNed in cleaninJ
solvent
Scrape surface of the 3551 spiJot usinJ hand
scraper
Wipe clean Zith cleaninJ solvent
&lean the inside of the 2125(S&) usinJ
cleaninJ solvent and attach the reducer to the
seal spiJot usinJ the 2125(S&)
6&
ZHOGLQJ
FRXSOHU
6
Weld this assemEl\ usinJ secondar\ ZeldinJ lead
(*reen)
$lloZ to cool for at least 2 minutes
)ull\ aErade surface of the part of the duct that
is to Ee Zelded usinJ emer\ cloth
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
7
‡ The edJes of the corruJations must also Ee
aEraded usinJ emer\ cloth
‡ Scrape the 11mm (4") end of the
reducer usinJ UPP hand scraper
‡ &lean the 11mm (4") end of the reducer
usinJ a cleaninJ solvent (acetone)
‡ Wipe inner surface of the 11mm (4")
coupler Zith a cleaninJ solvent
‡ Wipe doZn the scraped duct pipe usinJ a
cleaninJ solvent (acetone)
‡ $ttach the duct pipe to the reducer usinJ
the 11mm (4") coupler
‡ Ensure there are no e[ternal stresses
actinJ upon the assemEl\
‡ Weld Zith the primar\ (oranJe) ZeldinJ lead
‡ $lloZ to cool for at least 2 minutes
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
5.10 INSTALLING A UPP ELECTROFUSION SEAL (302-040)
‡ &ut hole in sump Zall
‡ Use 51mm (2") hole saZ, HS&S2, for
324 seal
‡ Scrape around fusion area usinJ UPP
handheld scraper
‡ &lean fusion area on sump Zith acetone
‡ &lean fusion face of seal Zith acetone
6
‡ &lamp seal to sump usinJ ¶32 &/$MP· tool
‡ &ross the clamp Ears for Eest results
‡ &onnect Zelder and Zeld (usinJ red
(oranJe) leads) marN time of Zeld (eJ
11am)
‡ $lloZ 5 minutes coolinJ Eefore removinJ
clamp
‡ $lloZ Moint to cool to amEient temperature:
appro[imatel\ 2 minutes Eefore puttinJ an\
stress on the ÀttinJ
\F
GDU
RQ
7
6HF
Prim
ar y
RQ
WD
LQP
pip
e
HQ
WS
LSH
‡If usinJ Must primar\ 32mm pipe Jo to 9
‡If usinJ secondar\ containment 432mm
pipe Jo to 17
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
InstallinJ a seal with primary mm pipe
6FUDSHIRUPP
from marking
Mark pipe
‡ Slide primar\ pipe throuJh 324 seal to
Ànal position
‡ MarN pipe inside the sump aJainst the seal
spiJot
‡ 5emove pipe from seal
‡ Scrape from closest marNed area to the
pipe end for 3mm (12") toZards the
end of the pipe
&OHDQUHGXFHU
6FUDSH
‡ Scrape the spiJot of the seal inside the sump
Slide
‡ Slide pipe throuJh 324 seal
‡ Ensure 49432 reducer is slid onto the
primar\ pipe as it passes into sump (larJe end
Àrst
‡ Slide 49432 reducer onto spiJot of
the 324 seal
‡ &omplete the termination of the primar\
pipe to the tanN top, dispenser, vent stacN or
Àll point
Clean
‡ &lean from end of pipe to 1mm (4")
past the scraped ]one Zith acetone
‡ &lean inside of the seal Zith acetone
‡ &lean inside of 49 series reducer Zith
acetone
Slide
PP
‡ Weld 49432 to seal spiJot and
primar\ pipe usinJ Jreen ZeldinJ caEle
‡ $lloZ 2 minutes for the Zeld to cool
Eefore puttinJ an\ stress on the assemEl\
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
InstallinJ a seal with secondary &ontainment /mm
&XW6&SLSH
&XWSULPDU\
pipe
6FUDSH]RQH$
PP
PP
6FUDSH
‡ &ut Secondar\ pipe at outer seal spiJot
‡ Slide primar\ pipe throuJh the seal and cut at
Ànal termination position
PP6FUDSH
PP
‡ Scrape inner and outer seal spiJots as
shoZn
‡ Scrape areas of pipes as shoZn
Clean
Clean
Clean
Zone A
PP
‡ &lean from end of primar\ pipe to 1mm
past the scraped ]one Zith acetone
‡ &lean scraped end of Secondar\ &ontainment
pipe Zith acetone
Clean
Clean
‡ &lean Eoth spiJots of the seal Zith acetone
‡ &lean inner Eore of 24(S&) Zith acetone
‡ &lean inner Eore of 49432 Zith acetone
Slide
‡ Slide 24(S&) onto outer seal spiJot
‡ Slide Secondar\ pipe into other side of
24(S&)
‡ Weld usinJ Jreen ZeldinJ leads alloZ 2
minutes coolinJ time after ZeldinJ
‡ Slide 49432 reducer, larJe end Àrst)
over primar\ pipe and onto the spiJot of the
324 seal
‡ &omplete the termination of the primar\
pipe to the tanN top, dispenser, vent stacN or
Àll point
‡ Weld 49432 to seal spiJot and primar\
pipe usinJ Jreen ZeldinJ caEle
‡ $lloZ 2 minutes for the Zeld to cool Eefore
puttinJ an\ stress on the assemEl\
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
5.11 INSTALLING A UPP ELECTROFUSION SEAL
(303 SERIES WITH INTEGRATED COUPLER)
7KH(,)6HDOFDQDFFRPPRGDWHHLWKHUPP3ULPDU\RUPP6HFRQGDU\&RQWDLQPHQW
SLSH,QWKLVLQVWDOODWLRQJXLGHWKHSULPDU\SLSHLVEHLQJXVHG:KHQXVLQJ6HFRQGDU\&RQWDLQPHQW
HQVXUH WKHUH LV VXIÀFLHQW VSDFH LQVLGH WKH VXPSFKDPEHU WR DFFRPPRGDWH \RXU 6HFRQGDU\
&RQWDLQPHQWWHUPLQDWLRQÀWWLQJV
‡ Ensure the metal tanN top ÀttinJs are
perpendicular to the chamEer Zall
‡ )it UPP Termination ÀttinJ to tanN ÀttinJs
‡ )ind the centre of the pipe (stuE) and e[tend
this line to the chamEer Zall and marN
‡ UsinJ 12mm (4") (UPP HolesaZ HS3) place
mandrel on marN from outside of chamEer
and drill hole
6FUDSH
here
then
FOHDQ
ZLWK
DFHWRQH
‡ Scrape the area of the chamEer around the
drilled hole usinJ a handscraper (UPP S&5
H$5)
‡ &lean Zith acetone
Clean
this entire
VXUIDFHZLWK
DFHWRQH
6
‡ &lean the seal·s fusion rinJ area usinJ acetone
‡ &lamp the seal to the chamEer Zall usinJ the
33 clamp
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
Mark pipe either
side of entry seal
7
‡ &onnect Zelder and Zeld (usinJ red (oranJe)
leads)
‡ MarN Ànish time of Zeld (eJ 11am)
‡ $lloZ 2 minutes coolinJ Eefore removinJ
clamp
‡ Insert clean UPP pipe throuJh seal and
marN either side of the pipe Zhere it passes
throuJh the seal '2 12T WE/' PIPE
‡ 5emove pipe and scrape the area of the pipe
Zhich Zill Ee Zelded to the entr\ ÀttinJ
(EetZeen the tZo marNs)
‡ &lean entire lenJth of pipe to Ee passed
throuJh ÀttinJ usinJ acetone
‡ &lean inside of entr\ ÀttinJ Zith acetone
‡ &omplete all internal Primar\ Secondar\ (if
applicaEle) assemElies
‡ Ensure there is no stress on the Moints durinJ
or for 2 minutes after ZeldinJ If necessar\
disconnect the termination ÀttinJ to assure this
‡ 'o not Àt termination to matchinJ steelZorN
of s\stem prior to ZeldinJ
‡ Ensure pipe and assemEl\ are full\ supported
Zith no stress Eoth inside and outside sump
durinJ ZeldinJ process
‡ $ttach Jreen ZeldinJ leads to the
inteJrated coupler on the seal and Zeld,
marN Ànish time of the Zeld
‡ $lloZ 2 minutes for coolinJ Eefore an\
stress is placed upon the pipe or entr\
ÀttinJ
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
5.12 INSTALLING UPP FRP ENTRY FITTING
FLAT FACED SUMPS ONLY
Important Information
,OOXVWUDWLRQVVKRZVRPHZKLWHÀWWLQJV
DQGVRPHEODFN
Installation method is the same for all
‡
‡
‡
‡
‡
Only install one seal at a time
832/60&LVWKHRQO\833DSSURYHGERQGLQJSDVWH832/&RGH83
5HIHUWRLQVWUXFWLRQVDWWKHEDFNRIWKLVLQVWDOODWLRQJXLGHIRUFRUUHFWXVHRIERQGLQJSDVWH
2QO\PL[HQRXJKERQGLQJSDVWHIRURQHHQWU\ÀWWLQJDWDWLPH
,IZRUNLQJLQDFOLPDWHKRWWHUWKDQƒ)ƒ&VWRUHERWKUHVLQDQGKDUGHQHUDFWLYDWRULQFROGZDWHUIRU
DSSUR[LPDWHO\PLQVEHIRUHXVH
‡ .HHSERQGLQJSDVWHRXWRIGLUHFWVXQOLJKW
‡ 2QFHWKHKDUGHQHUKDVEHHQDGGHGWKHERQGLQJSDVWHLVRQO\ZRUNDEOHIRUPLQXWHV$IWHUWKLVLWEHFRPHV
XQZRUNDEOHDQGORVHVLW·VERQGLQJSURSHUWLHV
‡ :KHQXVLQJ%RQGPDVWHU(DOZD\VHQVXUHWKDWVTXLUWVRIPL[HGFRPSRXQGDUHVTXLUWHGIURPWKHPL[LQJQR]]OH
SULRUWRSXWWLQJDQ\FRPSRXQGRQÀWWLQJV7KLVZLOOHQVXUHWKDWFRPSRXQGLVIXOO\PL[HGEHIRUHEHLQJDGGHGWRWKH
ÀWWLQJV
%asic .it 1eeded
‡ )53HQWU\ÀWWLQJ
‡ [)53FDSVRUGHUVHSDUDWHO\127(LQWHUQDODQGH[WHUQDOFDSVGLIIHULQVL]HH[WHUQDO
FDSVDUHPDUNHGZLWKDQ¶;·
‡ 1LWULOH*ORYHVQRWLQFOXGHG
‡ &OHDQLQJVROYHQW7ULFKORURHWK\OHQHRU$FHWRQHQRWLQFOXGHG
‡ %RQGPDVWHU(WZRSDUWVVHDODQWKDUGHQHU
‡ $SSOLFDWRU*XQ
‡ &RPSRVLWHERQGLQJSDVWH832/EUDQGRQO\832/&RGH83XVLQJRWKHUSDVWH
LQYDOLGDWHVZDUUDQW\
‡ )LWWLQJZUHQFK)(%722/RU)(%722/VKRZQULJKW
‡ *ULWDEUDVLYHSDSHU(PHU\FORWK
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Installation 2vervieZ
,QWHUQDOFDS
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6XPSZDOOH[WHUQDOIDFH
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
PreInstallation &hecN
%HIRUHFRPPHQFLQJRQWKHLQVWDOODWLRQRIWKH833)53HQWU\ÀWWLQJVPDNHVXUHWKDWWKHVXPSWREH
ZRUNHGRQKDVEHHQIXOO\YDFXXPWHVWHG,IDOHDNLVGHWHFWHGWKHVXPSPXVWEHUHSODFHGRUÀ[HGSULRUWR
HQWU\ÀWWLQJLQVWDOODWLRQ
Installation Method
'ULOOKROHXVLQJKROHVDZ
‡PPIRU)(%'&RGH+6
‡ôPPIRU)(%'&RGH+6
&KHFNÀWWLQJZLOOSDVVWKURXJKWKHVXPSZDOOEHIRUH
FRQWLQXLQJ
‡8VLQJ*5,7HPHU\RUDUHG6FRWFKEULWHDEUDVLYH
SDGDEUDGHERWKIDFHVRIPRYDEOHDQGÀ[HGÁDQJHV
RI)53VHDO
‡8VLQJHPHU\DEUDGHLQWHUQDODQGH[WHUQDODUHDVRI
sumpWREHERQGHG
‡ 8QVFUHZPRYDEOHÁDQJHDQGUHPRYHIURPÀWWLQJ
‡ 3UHFOHDQÀWWLQJÁDQJHVZLWKDFHWRQH
‡&OHDQallDEUDGHGDUHDVRIÀWWLQJDQGVXPSDQG
XVLQJFOHDQLQJVROYHQW
6
‡ $GG%RQGPDVWHU(WRWKHJURRYHRIWKHÀ[HGÁDQJH
XVLQJWKHDSSOLFDWRUJXQ
‡ $GG%RQGPDVWHU(WRWKHJURRYHRQPRYDEOHÁDQJH
XVLQJWKHDSSOLFDWRUJXQ
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
7
‡)LWXQLWWRVXPSZDOOÀ[HGÁDQJHRQH[WHUQDOZDOO
DQGWLJKWHQPRYDEOHÁDQJHRQWRWKUHDGE\KDQG
IURPLQVLGHWKHVXPS
‡)LOOSLHUFLQJ·VLQÁDQJHVZLWK%RQGPDVWHU(DQG
FUHDWHÀOOHWULQJRI(DURXQGRXWVLGHRIERWK
ÁDQJHV
‡7LJKWHQIXOO\XVLQJÀWWLQJZUHQFK
‡$OORZWRFXUHDWOHDVWKRXUV
MidInstallation &hecN Point
%HIRUHFRPPHQFLQJstep 9RIWKHLQVWDOODWLRQHQVXUHWKHIROORZLQJLVWUXH
‡ (UHVLQKDVFXUHG
‡ 'RXEOHZDOOVXPSVKDYHEHHQWHVWHGZLWK833YDF7HVWXQLW
‡ $Q\HQWU\OHDNVGHWHFWHGKDYHEHHQUHZRUNHG
‡ $OOHQWU\ÀWWLQJVWHVWHGWLJKW
7KHQH[WSDUWRIWKHLQVWDOODWLRQLVWKHDVVHPEO\RIWKHFRYHUGLVFVXVLQJUPOLERQGLQJSDVWH7KLVFDQEHFDUULHGRXWEHIRUH
FRPPHQFLQJSLSLQJ25DVWKHODVWZRUNRQWKHSLSLQJV\VWHPSURYLGHGWKHGLVFVDUHORRVHÀWWHGEHIRUHSLSLQJ
USI1* UPOL
Precautions Zith UPOL
‡
‡
‡
‡
‡
‡
‡
‡
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,IDPELHQWWHPSHUDWXUHH[FHHGVƒ)WKHQFRROWLQLQFROGZDWHUIRUPLQXWHV
+LJKWHPSHUDWXUHGUDPDWLFDOO\VKRUWHQVZRUNLQJWLPHWROHVVWKDQUHTXLUHGIRULQVWDOODWLRQ
'RQRWXVH832/RQFHLWVWDUWVWRJRRIIPDWHULDOORVHVDGKHVLRQDQGVHDOLQJSURSHUWLHVGLVFDUGDQGXVHQHZPL[
:RUNLQJWLPHLVDSSUR[LPDWHO\PLQXWHVDWƒ)
+DYHHYHU\WKLQJUHDG\WRDVVHPEOHEHIRUHVWDUWLQJ
2QO\SUHSMXVWEHIRUHXVLQJ832/WRDYRLGUHFRQWDPLQDWLRQRUR[LGLVDWLRQ
Wear nitrile gloves
Mi[inJ UPOL
‡
‡
‡
‡
‡
‡
2QO\PL[HQRXJKIRURQHFRYHUGLVFDWDWLPH
0L[5DWLRUHTXLUHGLVSDUWVKDUGHQHUWRSDVWH
$JRRGJXLGHLVDJROIEDOORISDVWHWRDSHDRIKDUGHQHU
2SWLRQDOFRORUHGKDUGHQHUDVVLVWVYLVXDOPL[HIIHFWLYHQHVV
(QVXUHHYHQPL[RIKDUGHQHUDQGSDVWH
2QFHPL[HGZRUNLQJWLPHLVDSSUR[LPDWHO\PLQXWHV
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
‡&OHDQEUDVVÁDQJHVZLWKDFHWRQH
‡$EUDGHEUDVVÁDQJHVZLWKHPHU\FORWK
‡5H&OHDQEUDVVÁDQJHVZLWKDFHWRQH
‡ &OHDQLQWHUQDOIDFHDQGHGJHVRIFDSVZLWKDFHWRQH
‡ $EUDGHÀWWLQJFDSVZLWKHPHU\FORWK
‡ &OHDQZLWKDFHWRQH
‡ 7RWDOO\ÀOOH[WHUQDOFRYHUFDSZLWK832/60&
ERQGLQJSDVWHDVVKRZQ
‡ )LWH[WHUQDOFRYHUFDSRYHUÀWWLQJVSLJRWVDQGSUHVV
ÀUPO\DJDLQVWH[WHUQDOVXPSZDOO
‡ &OHDQDQGVPRRWKH[FHVVUHVLQZLWKWKXPEDURXQG
HGJHRIFDS
‡ 5HSHDWVWHSVIRULQWHUQDOFRYHUFDS
‡ $OORZWKHERQGLQJSDVWHWRFXUHEHIRUH
HOHFWURIXVLRQUHIHUWRPDQXIDFWXUHUVLQVWUXFWLRQV
‡ 2QFHFXUHGWKHHQWU\VHDOFDQEHWLJKWQHVVWHVWHG
DVUHTXLUHG
WeldinJ UPP &oa[ial (douEle Zall) Pipe to the Entr\ )ittinJ
7KH833VHFRQGDU\FRQWDLQPHQWSLSHWHUPLQDWHVRQWKHRXWVLGHRIWKHVXPSZDOOZKHUHLWLVZHOGHGGLUHFWO\WRWKHHQWU\
ÀWWLQJVSLJRWXVLQJDVHFRQGDU\ZHOGLQJFRXSOHU6&6&7KHSULPDU\SLSHSDVVHVWKURXJKWKHÀWWLQJDQGLQWR
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FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
5.13 UPP ACCESS COVER INSTALLATION
The folloZinJ instructions refer speciÀcall\ to the 7[7mm (29
14/16 x 29 14/16") UPP access cover The principles of reinforcinJ
the surroundinJ concrete and Zater runoff anJles are maintained
throuJh the entire UPP covers ranJe The larJe 95mm (37µ)
diameter circular cover is sliJhtl\ different as it has tZo sprinJs
inside the sprinJ Eo[, hoZever the principle of separatinJ and
reÀttinJ the cover from the frame is the same
Installation instructions
‡ 6HSDUDWHWKHFRYHUIURPWKHIUDPHVHHLQVWUXFWLRQVEHORZ
‡ &UHDWH D UHLQIRUFHG FRQFUHWH IRXQGDWLRQ IRU WKH IUDPH PDLQWDLQLQJ D FOHDU
RSHQLQJXQGHUWKHIUDPH[PP
:arninJ7RIDFLOLWDWHGUDLQDJHRIVXUIDFHZDWHUWKHIUDPHVKRXOG
EHLQFOLQHGWRZDUGVWKHUHDU(QVXUHWKHUHZLOOEHDžVORSHIRUVXUIDFH
ZDWHUGUDLQDJHIURPOLSRIIUDPHWRIRUHFRXUWVXUIDFHRQFHIUDPHLVÀ[HGLQÀQDO
SRVLWLRQ
‡ :KHUHVSHFLÀHGFRQQHFWD‘PPSODVWLFGUDLQDJHSLSHEHWZHHQRXWOHW
RQIUDPHDQGRLOZDWHUVHSDUDWRURUEDFNÀOOPDWHULDOVXUURXQGLQJWDQNDFFHVV
FKDPEHU2WKHUZLVHHQVXUHERWWRPRI6SULQJ%R[3KRWRLVVHDOHGDJDLQVW
ZDWHUH[LW
‡ 3RXUZDWHULQWRGUDLQDJHFKDQQHOLQIUDPHWRFKHFNWKDWGUDLQDJHRSHUDWHV
FRUUHFWO\
‡ 3RXUFRQFUHWHDURXQGIUDPHDQGFKHFNVXUIDFHZDWHUGUDLQDJHVORSHLVž
‡ 5HÀWWKHFRYHUWRWKHIUDPHRQFHFRQFUHWHLVGU\VHHLQVWUXFWLRQVEHORZ
SeparatinJ the cover from frame two operators reTuired
‡ 8QORFNDQGRSHQWKHFRYHUWREHWZHHQƒDQGƒXVLQJWKHORFNLQJKDQGOH
3&+3KRWRV
‡ /HYHUXSDQGUHPRYH6SULQJ%R[&RYHU3KRWR
‡ &RQWLQXHRSHQLQJFRYHUWRWRWDOO\RSHQSRVLWLRQFLUFDƒ3KRWR
‡ /LIWFRYHUIURPIUDPH3KRWR
:arninJ 7KHFRYHULVKHDY\NJ
5eÀttinJ the cover to frame two operators reTuired
‡ 3ODFHWKHFRYHULQWRWKHIUDPHDWFLUFDƒ
:arninJ,QWKLVSRVLWLRQWKH6SULQJ6KDIWPXVWEHFRUUHFWO\ORFDWHGLQWRWKH
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‡ 5HÀWWKH6SULQJ%R[&RYHU
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
5
Maintenance
‡ Apply grease to spring every year
‡ 7KHUHLVDUXEEHUJDVNHWRQWKHXQGHUVLGHRIWKHFRYHU7RHQVXUHORQJWHUP
ZDWHUWLJKWQHVVWKHGUDLQDJHFKDQQHOLQWKHIUDPHDQGWKHJDVNHWVKRXOGEH
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‡ $SSO\DGKHVLYH6XSHUJOXH*HORUVLPLODUWRFKDQQHORQXQGHUVLGHRIFRYHU
‡ 3XVKQHZJDVNHWLQWRFKDQQHO
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5
5.14 UL PIPE INSTALLATION INSTRUCTIONS
*eneral
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UPP Pipe &odes
Description
9
36
36
36
36
9
36
36
36
36
36
36
36
8/3LSH6LQJOHZDOO9HQW9DSRUSLSH
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UPP )ittinJs &odes
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OPERATING INSTRUCTIONS
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9. TIGHTNESS TESTING
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9.4 SYSTEM INTEGRITY TESTING INSTRUCTIONS
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9.5 PRIMARY (SINGLE WALL) - TIGHTNESS TEST REPORT
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9.6 SECONDARY (DOUBLE WALL) - TIGHTNESS TEST REPORT
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9.7 DUCT CONTAINMENT PIPE - TIGHTNESS TEST REPORT
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FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
9
9.8 UPP DISPENSER SUMP REPORT
TEST OF UPP DISPENSE5 SUMP 5EPO5T
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FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
9
9.9 UPP TANK CHAMBER - VACUUM TEST
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9
9.9 UPP TANK CHAMBER - VACUUM TEST
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10. WATER HAMMER EFFECT
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11
11. FUEL FLOW
UPP EXTRA LINED PIPE - FLOW LOSS R ATES
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11
UPP READY RECKONER FOR FLOWS TO 3,000 LITRES PER MINUTE (790 US GAL /MIN)
9HORFLW\RIOLTXLGIXHODQGYDSRXUÁRZLVJLYHQLQPVHFDQGIWPLQ
Velocity of liquid fuel and fuel vapour flow is given in m/sec and ft/min
Nominal Pipe Size
inches
01.32.x
UPP Pipe code
Pressure Rating
Polyethylene Grade
Wall Thickness min.
mm
Internal Diameter nom.
Cross Sectional Area
mm²
mm
in²
Availability
FLOW
V=
m/s
90 l/m =
2 Nozzles, or
1 Regular Diesel
24 US Gal/min
V=
m/s
135 l/m =
3 Nozzles or
1 Hi-Flow Diesel
36 US Gal/min
V=
m/s
200 l/m =
5 Nozzles or
2 Regular Diesel
50 US Gal/min
V=
m/s
400 l/m
V=
m/s
V=
ft/min
V=
ft/min
V=
ft/min
V=
ft/min
V=
ft/min
600 l/m =
Gravity Fill
160 US Gal/min
V=
m/s
1 M³/m =
Pumped Fill
260 US Gal/min
V=
m/s
2 M³/m
V=
m/s
V=
ft/min
530 US Gal/min
3 M³/m
790 US Gal/min
PN10
PE80
3.0
26.0
531
0.82
1 ½”
DN40
01.50.x
PN10
PE80
4.6
40.8
1,308
2.03
2”
DN50
3”
DN80
4”
DN100
4”
DN100
6”
DN150
8”
DN200
01.63.x
01.90.x
01.110.x
01-110FILL
PN2
PE80
6.6
96.8
7,359
11.41
01.160.x
01.200.x
PN10
PE100
11.8
136.4
14,612
22.65
PN10
PE100
14.7
170.6
22859
35.44
Request
PN10
PE80
5.8
51.4
2,075
3.22
PN10
PE80
8.2
73.6
4,255
6.60
PN10
PE80
10
90
6,362
9.86
Stock
Stock Stock
Stock
Stock
Stock
Stock
< - - - - - - - - - - - - - - - - - - - Velocity - - - - - - - - - - - - - - - - - - - - - - - - - - >
45 l/m =
1 Nozzle
12 US Gal/min
105 US Gal/min
1”
DN25
V=
ft/min
V=
ft/min
V=
m/s
V=
ft/min
1.41
0.57
0.36
0.18
282
114
72
36
2.83
1.15
0.72
0.35
566
230
144
70
4.48
1.72
1.08
0.53
0.35
0.30
0.16
836
344
216
106
70
60
32
6.28
2.55
1.60
0.78
0.52
0.45
0.23
0.15
1256
510
320
156
104
90
46
30
5.10
3.22
1.57
1.05
0.90
0.46
0.29
1020
644
314
210
180
92
56
7.66
4.82
2.35
1.57
1.36
0.69
0.44
1532
964
470
314
272
138
88
8.04
3.92
2.62
2.27
1.14
0.73
1608
784
524
454
228
146
7.84
5.24
4.53
2.28
1.46
1568
1048
906
456
292
3.42
2.19
684
438
NOTE
x
x
x
x
Liquid fuel flows upto 1 m/s ~ 200 ft/min are considered best for Suction systems
Liquid fuel flows upto 3 m/s ~ 600 ft/min are acceptable for Pressure (pumped) systems
Airflows upto 10 m/s ~ 2,000 ft/min may be acceptable in Pressure Equalization (tank venting) pipes
Liquid fuel flows over 3.5 m/s ~ 700 ft/min may be prohibited in certain countries and should be selected only by
experienced engineers. Please consult PetroTechnik Ltd
FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
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FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
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FOLLOW INSTALLATION INSTRUCTIONS. NON-COMPLIANCE WILL INVALIDATE WARRANTY AND INSTALLER CERTIFICATION.
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