Download Page No. 1 1000/1200 Service Manual 4g.1

1000/1200 Service Manual
OTHER ASSEMBLIES
NOT SHOWN ON THIS DRAWING:
Item
Description
A2-1012-A - LONG CONVEYOR ASSEMBLY - SECTION 4g.2
A2-1039-A - SEPARATOR (FB) ASSEMBLY - SECTION 4g.8
A2-1040-A - CHASSIS ASSEMBLY - SECTION 4g.9
A2-1041-A - TOP COVER ASSEMBLY -
SECTION 4d.12
A7111A - OUTPUT PRESSURE ASSEMBLY - SECTION 4g.10
A7113A - TURNOVER ASSEMBLY - SECTION 4g.11
A7114A - TURNOVER DRIVE ASSEMBLY -
SECTION 4g.12
A2-1044-A FEEDER CONV. LONG FB ASSY - SECTION 4d.12
& SECTION4g-2
89
64
24
42
4 MarNo.
2012
IssuePage
1
Page 4g-1
Part No.
85
Qty.
Item Description
Part No.
Qty.
67
38
20
90
100
67
100
5
1
88
81
96
32
92
49
A*
26
52
59
86
95
100
66
22
28
35
37
43
88,96
47
73
34
62
35
100
57
D*
33
43
36
84,95
36
J*
100
41
40
40
101
40
36
40
M*
N*
F*
100
50
B*
G*
L*
SENSORS
Part No.
182-440
Ref.
5.48
K*
HYBRID PCB 180-812 (NOT SHOWN)
FITTED TO RH SIDE - SEE PAGE 2
FOR ITEMS LIST.
46
45
51
31
58
45
56
101
44
56
44
35
84
44
55
3
44
40
21
35
54
C*
40
E*
87,96
29
4
H*
Item Description
S1
Exit TX 68
100
35
47
60
30
53
40
40
72
63
35
86
52
34
19
20
4
64
89
90
75
NOTE 1: STARRED LETTERS AGAINST PULLEYS
INDICATE BELT ROUTE, SEE INSET
DIAGRAM FOR BELT IDENTIFICATION
NOTE 2: ITEM 76, COVER PIVOT FITTED ON
TOP COVER ASSY - A2-1041-A
ITEM 53, GUIDE SPIGOT FITTED ON
SIDE COVERS - B3-1069-W & B3-1070-W
SEE MANUAL SECTION 4d-12
FLAT MAT'L. FEEDER SIDE COVERS
4g.1 - Flatbed Feeder Main Assembly A4-0734-A
Page 4g-1
1000/1200 Service Manual
Page 4g-2
Item Description
Part No.
Qty.
Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
181-049
180-812
181-128
181-132
181-133
A2643A
A2-1002-A
A7401A
A7108A
A7109A
A7110A
A7112A
A7403A
A7404A
A7246A
A7405A
A7402A
E0353A
C2824A
C2-1211-A
C2876A
C2891A
C2927A
C2979A
C3565A
C3566A
C3589A
E0376A
C4287A
C4371A
C4372A
C9124A
C9448A
C9450A
D1040A
E0367A
E0443A
E1054A
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
1
2
1
2
1
3
4
2
4
2
1
1
1
2
8
4
1
2
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
MOTOR W/D 179-093 HYBRID
PCB MODULE HYBRID MK.2
CLUTCH W/D 179-155 2WXH
CLUTCH W/D 179-154 2WXH
BRAKE W/D 179-107 2WXH
DRIVE PICKUP/CLUTCH ASSY
FEEDER PICK-UP ASSEMBLY
IDLER BEARING ASSY
C B SHAFT 1 ASSY
C B SHAFT 2 ASSY
OUTPUT DRIVEN ASSY
FEED DRIVEN SHAFT ASSY
F1 DRIVE SHAFT ASSY
DRIVE SHAFT 2 ASSY
TURNOVER DRIVE SHAFT ASSY
MAIN DRIVE SHAFT ASSY
BELT TENSIONER ASSY
BUSHING 26.6mm I/D
CLUTCH SPACER
C/B DOG
DRIVE PIN 04
STOP POST
IDLER ‘T’ BOLT
BRAKE HUB
IDLER POST SHORT
BRAKE SPACER
SPACER 39mm
BUSHING SHORTY (19 I/D)
DRIVE PLATE POST
GEAR IDLER
PULLY IDLER
CONVEYOR SUPPORT SHAFT
SENSOR BAR
PRESSURE PIVOT SHAFT
BEARING HOUSING ‘T’ 8mm MIN
WASHER WAVED 23mm I/D
SPACER 8.2 x 12 x 5mm
BEARING BALL 12mm
IssuePage
4 MarNo.
2012
2
Part No.
Qty.
N/R
BEARING FL 8 x 22 x 7mm
E1078A
8
BEARING FL 12 x 21x 5mm
E1087A
2
BEARING FL 6 x 13 x 5mm
E1108A
2
WASHER PL WAVED 0.86” I/D
E4051A
2
PIN DOWEL 3 DIA x 14mm
E5071A
4
PIN DOWEL 3 DIA x 8mm
E5074A
2
PIN DOWEL 3 DIA x 16mm
E5086A
1
PIN DOWEL 3 DIA x 18mm
E5098A
2
WASHER WAVED 8.89 I/D 12.5 O/D
E4033A
1
PULLEY LOCKING 12T XL
F1293P
1
PULLEY ASSEMBLY
F0-0064-A
3
PULLEY 20T XL x 8 BORE
F1366A
1
PULLEY 16T XL x 8 BORE
F1367A
2
GUIDE SPIGOT
P2001A
2
GEAR 40T x 8
F4150A
1
GEAR 48T x 8
F4151A
1
GEAR 25T x 8
F4152A
2
GEAR 35T x 8 MODIFIED
F4220A 1
GEAR 48T x 8 MODIFIED
F4221A
1
BELT 100 XL 037
F5014A
1
BELT 230 XL 037
F5015A
1
N/R
SPRING LIGHT PRESSURE
G1111A
2
SPRING INTER PRESSURE
G1116A
2
UPPER CONVEYOR SPRING
G1178A
4
TURNOVER SPRING
G1201A
2
‘T’ BEARING 8mm
G4005A
2
BEARING HSG. 12mm MOD
G4051A 2
WASHER SPRING
G6001A
1
SPACER – GAS STRUT POST
P2258A
2
GAS STRUT POST
P2259A
2
BRAKE SPACER 2
P2261A
4
SPACER 10mm
P2310A
4
CHASSIS SUB-PLATE
R2249P
1
BEARING PLATE
R2250P
1
FEED BEARING PLATE
R2252A
1
COVER PIVOT
C2-1000-A
2
Page 4g-2
1000/1200 Service Manual
Item Description
Page 4g-3
Part No.
Qty.
80
M3 X 20 PAN HD SCREW
E2515A 81
M3 X 40 CAP HD SCREW
E2781A
82
M4 X 8 CAP HD SCREW
E2509A
83
M4 X 8 POZI PAN HD No.2 FL. PLATED E2720A
84
M4 X 10 CAP HD SCREW
E2507A
85
M4 X 12 CSK SKT. HD.
E2564A
86
M4 X 20 CAP HD.
E2513A
87
M5 X 10 CAP HD.LOW PROF. SCREW
E2542A
88
M5 X 12 CAP HD.
E2508A
89
M3 X 10 CAP HD SCREW
E2500A
90
M2.5 X 6 CAP HD SCREW
E2-0863-A
92
M5 NUT
E3501A
95
M4 WASHER
E4011A
96
M5 WASHER
E4012A
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
100
101
A/R
A/R
8mm ‘E’ CLIP
12mm CIRCLIP
E5054A
E5019A
Item Description
Issue Page
3 May
No.2011
3
Part No.
Qty.
A/R
A/R
A/R
Page 4g-3
1000/1200 Service Manual
Page 4g-4
Note: Long Conveyor Assy. A2-1012-A is used on the
following assemblies (comprising A2-1012-A + stand
components.
•A2-1010-A Long Insert Feeder Conveyor Assy.
•A2-1011-A Long Envelope Feeder Conveyor Assy.
•A2-1044-A Feeder Conveyor Long Flatbed Assy.
For stands, see sections 4d.11 & 4d.12.
M4 x 8 CSK HD
SCREW - E2535A
CONVEYOR BELT
G5075A
ROLLER ENVELOPE FEED
C8098A (TYPICAL)
IN-FILL TAPE 2
G6-0237-A
9.5mm 'E' CLIP
E5073A (TYPICAL)
IN-FILL PLATE 2
B2-1660-A
CONVEYOR BELT
G5075A
BACK REST ROLLER SHAFT
C5-1002-A
BACK REST
B2-1022-P
IN-FILL PLATE 1
B2-1659-A
M4 x 10 CSK HD
SCREW - E2537A
M4 x 10 CSK HD SCREW
E2537A
CONVEYOR CHASSIS
LONG ASSEMBLY
B1-0916-P
BEARING HOUSING
'T' 8mm MIN.(TYPICAL)
E1040A
SIDE GUIDE LONG RH
B2-1030-A
DRIVE COVER
B3-1073-A
CONVEYOR ROLLER ASSEMBLY
A2638A
9.5mm 'E' CLIP
E5073A (TYPICAL)
CONVEYOR DRIVE ROLLER ASSY
A2-1008-A
HAND WHEEL
C2-1002-V
BEARING
E1102A
M4x8 CAP HD.
SCREW - E2509A
M4 WASHER E4011A
PIN DOWEL 3 DIA x 16
E5086A
M4x20 C'SK HD SCREW
E2624A
M4 WASHER
E4011A (TYPICAL)
STRETCHER
C9440A
BEARING HSG.'T'
8mm Min. D1040A (Typ)
M4 LOCK CAP
P2520A
CONVEYOR DRIVE
SHAFT
C5-1001-A
M4x8 CAP HD. SCREW - E2509A
M4 WASHER - E4011A
CONVEYOR ROLLER 41 DIA
C3-0672-A (TYPICAL)
M4x12 POZI PAN HD
T/T SCREW
E2730A
ROLLER TRANSPORT
D0044A (TYPICAL)
M4x8 CAP HD. SCREW - E2509A
M4 WASHER - E4011A
BEARING
E1102A
M4x8 CAP HD. SCREW - E2509A
M4 WASHER - E4011A
9.5mm 'E' CLIP
E5073A (TYPICAL)
TENSION ROLLER
C4284A
9.5mm 'E' CLIP
E5073A (TYPICAL)
PIN DOWEL 3 DIA x 16
E5086A
M5x12 CAP HD. SCREW - E2508A
M5 WASHER - E4012A
SHAFT IDLER
C9082A
SPRING PRESSURE BLACK
G1224A
SIDE GUIDE ADJUSTER ASSY
A2-1007-A
STRETCHER
C9440A
SLIDER
C7336A
TENSION ROLLER
C4284A
PIN DOWEL 3 DIA x 18
E5098A (TYPICAL)
M4x12 POZI PAN HD.T/T SCREW - E2730A
18XL PULLEY x 8mm
F1405A
BELT 408XL 037
F5021A
CONVEYOR BELT
G5075A
SHAFT TENSIONER - C4283A
TENSIONER ROLLER - C4284A
(TYPICAL)
TENSION BKT RH
B2-1019-A
BRIDGE CLAMP
G4092A (TYPICAL)
M4 x 8 CSK HD
SCREW - E2535A
SPRING PRESSURE BLACK
G1224A
WIDE GUIDE BUSH RH
P2530A
IN-FILL TAPE 2
G6-0237-A
MOTOR BRACKET
B2-1570-A
DRIVE PLATE POST
C4287A x 2
TENSIONER BRIDGE
B2-1018-A
M4x8 CAP HD. SCREW - E2509A
M4 WASHER - E4011A
(TYPICAL)
TENSION BKT. L.H
B2-1020-A
WIDE GUIDE BUSH LH
P2531A
WIDE GUIDE BUSH LH
P2531A
SIDE GUIDE EXTRUSION
C4285A (TYPICAL)
4g.2 - Long Conveyor Assembly
A2-1012-A
SIDE GUIDE LONG L.H
B2-1029-A
SPRING DISC 17mm
E0013A (TYPICAL)
SHAFT GUIDE ADJUSTER
C5-1000-A
SIDE GUIDE ADJUSTER ASSY
A2-1007-A
IN-FILL PLATE 2
B2-1660-A
IN-FILL PLATE 1
B2-1659-A
ANTI ROTATION PLATE
R6241A (TYPICAL)
BEARING HSG.'T' 8mm MIN
D1040A (TYPICAL)
PULLEY XL 12 x 8
F1-0445-A
IN-FILL TAPE 1
G6-0236-A
STRETCHER
C9440A
SPRING PRESSURE BLACK
G1224A (TYPICAL)
BUSH SNAP
E0305A
Page No. 4
BACK GUIDE ASSY
A2-1009-A
PIN DOWEL 3 DIA x 14
M4x8 CAP HD SCREW E5071A
E2509A
RETAINING SPRING
G1166A (TYPICAL)
IN-FILL TAPE 1
G6-0236-A
9.5mm 'E' CLIP
E5073A (TYPICAL)
Issue 3 Feb 2009
67
PIN DOWEL 3 DIA x 16
E5086A
64
M4 x 10 CSK HD SCREW
E2537A (TYPICAL)
BELT 408XL 037
F5021A
18XL PULLEY x 8mm
F1405A
Page 4g-4
1000/1200 Service Manual
Page 4g-5
Issue 3 Feb 2013
Page No. 5
FEED WHEEL CORE
C2937A
ROLLER CLUTCH 8x12x12mm
E1030A
ROLLER CLUTCH 8x12x12mm
E1030A
OVERGUIDE (AOD)
B3-1085-A
BEARING FLANGED
E1102A
9.5mm 'E' CLIP
E5073A (TYPICAL)
ROLLER CLUTCH 8x12x12mm
E1030A
SILICONE FEED TYRE
D0046A
FEED WHEEL CORE
C2937A
BEARING FLANGED
E1102A
FEED WHEEL CORE & TYRE
C2937A/D0046A
9.5mm 'E' CLIP
E5073A
ROLLER CLUTCH 8x12x12mm
E1030A
FEED WHEEL CORE & TYRE
C2937A/D0046A
ENVELOPE FEED BEARING
C2653A
BEARING NYLON
C2655A
SPRING RELEASE
G1139A
BEARING NYLON
C2655A
SHAFT INFEED
C9621A
FEED WHEEL CORE
C2937A
FEED WHEEL CORE & TYRE
C2937A/D0046A
FEED WHEEL CORE & TYRE
C2937A/D0046A
FEED WHEEL CORE & TYRE
C2937A/D0046A
ROLLER CLUTCH 8x12x12mm
E1030A
GROOVED PIN 058 2.5 x 14
E5078A
4g.3 - Feeder Pick-up Assembly - A2-1002-A
Page 4g-5
1000/1200 Service Manual
Page 4g-6
Issue 2 Dec 2007
Page No. 6
CB SHAFT 2 ASSEMBLY
A7109A
FEED DRIVEN SHAFT ASSEMBLY
A7112A
4g.4 - Flatbed Feeder Sub-Assemblies 1
Page 4g-6
1000/1200 Service Manual
Page 4g-7
Issue 2 Dec 2007
Page No. 7
MAIN DRIVE SHAFT ASSEMBLY
A7405A
DRIVE SHAFT 2 ASSEMBLY
A7404A
4g.5 - Flatbed Feeder Sub-Assemblies 2
Page 4g-7
1000/1200 Service Manual
PLASTIC ROLLER TYRE ASSY
A2799A
Page 4g-8
Issue 2 Dec 2007
Page No. 8
OUTPUT DRIVEN ASSEMBLY
A7110A
CB SHAFT 1 ASSEMBLY
A7108A
TURNOVER DRIVE SHAFT ASSEMBLY
A7246A
4g.6 - Flatbed Feeder Sub-Assemblies 3
Page 4g-8
1000/1200 Service Manual
Page 4g-9
Issue 2 Dec 2007
Page No. 9
DRIVE PICKUP/CLUTCH ASSEMBLY
A2643A
FI DRIVE SHAFT ASSEMBLY
A7403A
BELT TENSIONER ASSEMBLY
A7402A
IDLER BEARING ASSY
A7401A
4g.7 - Flatbed Feeder Sub-Assemblies 4
Page 4g-9
1000/1200 Service Manual
Page 4g-10
Issue 3 Jan 2011
Page No. 10
M4 x 8mm POZI PAN HD SCREW
E2624A
M4 WASHER
E4011A
6mm 'E' CLIP
E5079A
SEPARATOR ROLLER
C8171A
MASK SHIELD
B7280A
SEPARATOR MASK
B0-0242-A
PCB ASSY DISC SENSOR
180-689
MASK ADJUSTOR
BLOCK
C6298A
M4 x 10mm GRUB SCREW
E2674A
A
ROLLER CLUTCH 6x10x12mm
E1068A
CLUTCH HOLDER
C2887A
MASK SHIELD
B7280A
RIVET 3.5mm
169-145
WASHER
G6150A
M4x10mm CAP HD SCREW
E2507A
B
M5 x 10mm CSK SKT HD SCREW
E2526A
M4 x 8mm POSI PAN HD T/T SCREW
E2701A
F
A
B
LOCATION SPIGOT
C2809A
SEPARATOR SIDE PLATE
B2-1009-A
LOCATION SPIGOT
C2809A
SENSOR DISC ASSEMBLY
B4321A
BRIDGE CLAMP
G4092A
SEPARATOR
SPACER 1
R2471A
B
CLUTCH HOLDER
C2887A
ROLLER CLUTCH 6x10x12mm
E1068A
ADJUSTER BAR
C3419A
SENSOR BRACKET
B8451A
A
6mm 'E' CLIP
E5079A
SEP SIDE PLT
INNER LH
B2-1010-A
SEPARATOR ROLLER
C8171A
RIVET 3.5mm
169-145
SEPARATOR SPACER 2
R2472A
M4 x 10mm GRUB SCREW
E2674A
PCB ASSY DISC
SENSOR
180-689
C
F
MOTOR WIRED 24VDC 217RPM
181-064
D
SEPARATOR BASE
B2-1008-A
E
MOTOR WIRED 24VDC 217RPM
181-064
*Sensor/PCB part no. shownloom is a separate item .
WASHER - G6150A
DRIVE
ECCENTRIC
C2755A
M4 FULL NUT
E3502A
SENSORS
Item Description
Part No.
S1
Separator Shield
180-689*
S2
Separator Gap
180-689*
MOTOR MOUNT SPACER
C2-1001-A
MAIN PIVOT BAR
MOTOR WIRED 24VDC 217RPM
C4268A
181-064
ACTUATOR PLATE ASSY
B4296A
ROLLER CLUTCH 6x10x12mm
E1068A
9.5mm 'E' CLIP
B
E5073A
M5x10mm CSK SKT HD SCREW
E2526A
SEP SIDE PLT INNER RH
B2-1011-A
INNER TIE BAR
C3420A
A
SPRING BACK LASH
G1173A
9.5mm 'E' CLIP
E5073A
SENSOR DISC
MASK ASSY
B4322A
SEPARATOR SHAFT
C4269A
C
D
E
M4 WASHER
E4011A
Ref.
5.48
5.48
M4 x 12mm CAP HD.
E2575A
M5 x 12mm CAP HD SCREW
E2508A
SEPARATOR MTR MOUNT PLT
B7338A
BRIDGE CLAMP
G4092A
M5 WASHER
E4012A
M5 x 12mm CAP HD SCREW
E2508A
M4 WASHER
E4011A
M4 x 10mm CAP HD SCREW
E2507A
M5 x 10mm CSK SKT HD SCREW
E2526A
M4 x 8mm POSI PAN HD SCREW
E2624A
M4 x 8mm POSI PAN HD T/T SCREW
E2701A
SEPARATOR SIDE PLATE
B2-1009-A
4g.8 - Separator (F B) Assembly A2-1039-A
Page 4g-10
1000/1200 Service Manual
Page 4g-11
Issue 6 Jun 2013
Page No. 11
S1
TYPICAL IN ALL POSNS.
Item
S1
S2
S3
S4
S5
S6
S7
S8
SENSORS
Description
Part No.
Overguide Flag
180-776*
Deskew TX
182-443
Double Doc TX
182-443
Double Doc RX
182-445
Hold Point RX
182-444
Deskew RX
182-444
Hold Point TX
182-443
Exit RX 182-445
Ref.
5.48
5.48
5.48
5.48
5.48
5.48
5.48
5.48
*Sensor/PCB part no. shown - Loom
is a separate item 182-643.
4g.9 - Chassis Assembly A2-1040-A
Page
Page 4g-11
4g-11
1000/1200 Service Manual
Page 4g-12
Issue 2 Dec 2007
Page No. 12
4g.10 - Output PressureAssembly A7111A
Page 4g-12
1000/1200 Service Manual
Page 4g-13
Issue 2 Dec 2007
Page No. 13
4g.11 - Turnover Assembly A7113A
Page 4g-13
1000/1200 Service Manual
Page 4g-14
4g.12 - Turnover Drive Assembly A7114A
Issue 3 Mar 2012
Page No. 14
Page 4g-14