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Download DS-1200 G3 Service Manual 4b.1 - Shuttle Assy A2-1096-A
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DS-1200 G3 Service Manual Page 4b-1 Issue 1 Sept 2013 43 43 53,58 35 A 54,58 23 15 S1 60,61 18 32 A 42 60,61 4. SEE SEC. 4b.2 64 57,58 8 29 C 62 17 27 24 26 1 B 55 10 13 B 26 27 S3 B B 55 57,58 2 28 B 57,58 22 57,58 S7 30 31 S4 54 71 70 70 71 56 S5 67 66 54,58 13 23 21 65 42 39 64 C A 59 6,51 54,58 44,69,70 19 54 A A 54,58 30 68 35 7 17 62 29 45 32 41 68 33 52 34 5 *Sensor/PCB part no. shown loom is a separate item. B 63 S6 38 4b.1 - Shuttle Assy A2-1096-A Item S1 S2 S3 S4 S5 S6 S7 SENSORS Description Part No. I Track Adv TX 182-443 Shuttle Clock Flag 180-746* Shuttle TX 182-440 Shuttle Index RX 182-439 Shuttle Index TX 182-440 I Track Top TX 182-440 I Track Bottom TX 182-440 Ref. 5.35 5.35 5.35 5.35 5.35 5.35 5.35 Page 4b-1 1200 G3 Service Manual Page 4b-2 Issue 1 Sept 2013 4b.1 - Shuttle Assy A2-1096-A Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 MTR. STEP 3 STK S/S WIRED PCB ASSY A5 STEPPER PCB ASSY DISC SENSOR IDLER SHAFT ASSY (TIF) DOCUMENT SPRIING HUB & DISC ASSY SHUTTLE SHUTTLE BRACKET HS SENSOR BRACKET SKI BRACKET RH SKI BRACKET LH SHUTTLE GUIDE LH SENSOR COVER SHUTTLE SHUTTLE SPACER SPACER M4 x 10 SHUTTLE COVER SHORT FORM GUIDE KICKER SPIGOT DOG WASHER LOCK KNOB PIVOT MOUNTING POST SENSOR BAR TOP A KICKER SPACER PIVOT BLOCK B SHAFT DRIVE SHUTTLE EJECT ROLLER SPRING DISC 15mm SPACER M4 x 25 HEX BEARING FLANGED 12x21x5 WASHER PL WAVED 0.86”DIA PULLEY STS 30T S2M PULLEY T5 22T (DRIVE) PULLEY STS 30T S2M BELT STS 90T 100-S2M-180 2 PAWL BELT T5 132T PAIR BEARING LOCATOR BEARING LOCK SHUTTLE TAPE LOCK SPACER (65.6) Part No. 181-0820 180-675 180-746 A2656A B0201A B4428A B9155P B7204P B7213P B7214P B9339P B9340P C4506A E0333A R2911P B8432P C2811A C2865A C2867A C2941A C3406A C4255A C4258A C6310E C9760A D0001A E0006A E0389A E1087A E4051A F1294P F1295A F1298E F5078A F5161A P2176A P2177A G6178A C4497A Qty. 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 2 1 1 2 1 1 2 16 4 3 2 1 2 1 1 1 1 1 1 1 Item Description Part No. Qty. 40 41 42 43 44 45 R2912P B2-2451-P* R2914P B0-0219-A 181-1580 G6-0263-A* 1 1 2 4 1 1 OVERGUIDE 1 HS OVERGUIDE 2 HS SHUTTLE CHASSIS HS PAWL PLATE (2) WIRED 5V FAN RH SHUTTLE GUIDE TAPE *For spares order A3-0474-A Fixings 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 PLASTIC RIVETS M3 x 6mm GRUB SCREW M3 x 16mm CIRPIN M4x 6mm CAP HD SCREW M4 x 8mm CAP HD SCREW M4 x 12mm POZI PAN HD SCREW M4 x 14mm CAP HD SCREW M4 FULL NUT M4 WASHER M5 x 8mm CAP HD SCREW M5 x 10mm CAP HD SCREW M5 WASHER M8 x 20mm CAP HD SCREW M4 x 8mm POZI PAN HD SCREW T/T RIBBON CLAMP M6 x 8 GRUB SCREW M4x 8 GRUB SCREW 3/8” WASHER GEAR WASHER M3 x 10mm CAP HD SCREW M3 WASHER M3 FULL NUT 169-145 E2521A E5052A E0333A E2509A E2581A E2531A E3502A E4011A E2751A E2516A E4012A E2582A E2701A G6146A E2648A E2520A E4014A P2494A E2500A E4009A E3500A A/R A/R A/R 2 A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R 2 A/R A/R A/R 2 A/R A/R A/R NOTE: Retro Kit - C9001A Replacement - A0452A comprises the following ITEMS 6, 25, 39 Page 4b-2 DS-1200 G3 Service Manual Page 4b-3 Issue 1 Sept 2013 5 3 6 27 1 26 27 6 27 7 8 27 2 5 27 27 4 3 6 27 1 26 5 27 GUIDE TAPE ASSY (TIF) A2684A 3 6 27 7 18 19 20 28 17 15 27 25 26 27 6 27 5 16 2 8 3 27 6 27 27 4b.2 - (TIF) Idler Shaft Assy A2656A Page 4b-3 1200 G3 Service Manual Page 4b-4 Issue 1 Sept 2013 4b.2 - (TIF) Idler Shaft Assy A2656A Item Description Part No. Qty. Item Description 1 2 3 4 5 6 7 8 TIF GUIDE TAPE ASSY TENSIONER TRACK IF PRESSURE ROLLER SHAFT IDLER BEARING BALL 12mm WASHER PL WAVED 13mm DIA PIN DOWEL 3 DIA x 18LG PULLEY ASSEMBLY A2684A B8445P C2704E C9000A E1054A E4052A E5098A F0-0065-A 3 2 4 1 4 6 2 2 25 26 27 28 15 16 17 18 19 20 TIF GUIDE TAPE ASSY COLLATE GUIDE TAPE TIF GUIDE TAPE HOLDER DISC HUB SCREW M4 SKT CAP HDX16 SCREW M8 SOCKET SETx8 SPRING VANE A2684A B0126A B8469A C2923P E2524A E2766A G1172A x1 1 1 1 1 1 1 Part No. Fixings M4 x 6mm BUTTON HD SCREW E2649A M4 x 8mm GRUB SCREW E2520A 12mm CIRCLIP E5019A 15mm CIRCLIP E5002A Qty. A/R A/R A/R A/R Page 4b-4 DS-1200 G3 Service Manual SENSORS Item Description Part No. S1 Shuttle RX 182-439 S2 Trackguide Clocks 180-692* Page 4b-5 1 (A2-1110-A SHORT ON LONG KIT) IN 2 POSITIONS, ONLY USED WITH FEEDER Ref. 5.35 5.35 *Sensor/PCB part no. shown - loom is a separate item. 43 5 59 46,47 15 49 16 47 40 59 22 5 12 25 27 G H 50 28 F 20 THESE PARTS ONLY USED ON STATION 1 12 58 50 26 9 48 5 56 40 21 44 55 Issue 1 Sept 2013 42 17 25 12 S1 17 26 A A 2 GUIDE ARM ASSY. A2-1421-A A NOTE: ITEM 7A - TOP BED HS (ODD) IS DIFFERENT FOR SHUTTLE BED ASSY - A2-1427-A SEE ITEMS LIST R A 6 11 11 B 10 8 B 44,47 35 46,47 4 3 SEE SEC. 4b.3a 11 41,47 36 S2 44,47 4b.3 - Shuttle Bed Assy A2-1092-A (STD) & A2-1427-A (ODD) 44,47 Page 4b-5 DS-1200 G3 Service Manual Page 4b-6 Issue 1 Sept 2013 4b.3 - Shuttle Bed Assy A2-1092-A (STD) & A2-1427-A (ODD) Item Part No. Description Qty. A2-1110 - A SHORT ON LONG KIT 1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 17 SHORT ON LONG KIT GUIDE ARM ASSY BACKSTOP MOTOR ASSY TRACK GUIDE INPUT KIT RUNNER SIDE GUIDE HS TOP BED HS TOP BED HS (ODD) BED HS SHUTTLE BRACKET LH KNOB POST BED POST BED RUNNER KNOB (GREEN) 1 2 1 1 3 1 1 1 1 1 1 3 3 1 55 56 57 58 59 INSERT SIDE GUIDE SPIGOT SHORT ON LONG GAUGE 1 1 2 A2-1110-A A2-1421-A A2-1113-A A2-1122-A B9149A B9152A B9153A* B2-2202-A* B9154A B3-1491-A C3632A C3633A C6384A E0417A N/R B3-1138-A C2942A G3-0498-A A2-1421-A 20 21 22 23 24 25 26 27 28 GUIDE ARM ASSY B3-1488-A B3-1489-A B3-1490-A C2404A D1030A E0485A E0486A G1216A G1032C GUIDE ARM GUIDE ARM SUPPORT GUIDE ARM BRACKET LOCK SCREW M4 LOCK LEVER (GREEN) INSULATION SLEEVE SPACER 6mm x 15mm SPRING FINGER 0.56mm DIA COMP. SPRING 1 1 1 1 1 2 2 1 1 B3-1150-A B3-1151-A C2-1079-A C6-0426-A E2502A A2-1122-A 35 36 SH ON LONG GUIDE LH SH ON LONG GUIDE RH SLIDE BUSH SH ON LONG BLOCK SCREW M3 CSK SKT HDx8 2 2 4 2 8 TRACK GUIDE INPUT KIT B2-1319-A B0-0210-A GUIDE SPRING PLATE SHUTTLE INPUT SPRING 1 1 SCREW M3 CSK SKT HD x 8 SCREW M4 POZI PAN HD x 6 SCREW M4 POZI CSK HD x 6 SCREW M4 POZI PAN HD x 6 SCREW M4 SKT CAP HD x 8 SCREW M6 SOCKET SET x 16 NUT M4 NYLOC DIN 985 BZP WASHER M4 FORM A BZP NUT M4 FULL WASHER WAVED 8.89ID, 12.5OD, 18THK SCREW M3 PAN HD x 6 A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R FIXINGS 40 41 42 43 44 45 46 47 48 49 50 E2502A E2538A E2563A E2708A E2509A E2530A E3505A E4011A E3502A E4033A E2651A * ITEM 7 - TOP BED HS - B9153A IS USED ON ASSY A2-1092-A ONLY ITEM 7A - TOP BED HS (ODD) - B2-2202-A IS USED ON ASSY A2-1427-A ONLY Page 4b-6 DS-1200 G3 Service Manual Page 4b-7 24,25 Issue 1 Sept 2013 12 16 1 16 4 21 14 7 22,25 26 27 10 6 2 SEE SEC. 4a.14 3 13 15 5 13 8,11 23,25 9 4b.3a - Backstop Motor Assy A2-1113-A Page 4b-7 DS-1200 G3 Service Manual Page 4b-8 Issue 1 Sept 2013 4b.3a - Backstop Motor Assy A2-1113-A Item Part No. Description Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PCB SPLITTER 3SENS 4SOL GEARBOX ASSY (CAST) CLAMP PLATE BACKSTOP MOUNTING ADAPTOR GEAR BOX IDLE POST BEARING BUSH SLIDER BOBBIN* SHAFT DRIVE SHAFT SLIDE SLIDER* SPACER M4 x 10 PULLEY MXL 15x6mm GEAR 40Tx8mm 1.0M BELT 140MXL 6.4 SLIDER POST 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 180-691 A2-1014-A B7293P B8164P C2518A C2519A C2520A C3443A C4244A C9027A D1053A E0333A F1230A F4150A F5047A P2432A *FOR SPARES ORDER D1-0086-A 21 22 23 24 25 26 27 Fixings E2512A M4 x 6mm CAP HD SCREW A/R E2507A M4 x 10mm CAP HD SCREW A/R E2575A M4 x 12mm CAP HD SCREW A/R E2712A M4 x 35mm CAP HD SCREW A/R E4011A M4 WASHER A/R E5055A 3.5mm ‘E’ CLIP A/R E5073A 9.5mm ‘E’ CLIP A/R Page 4b-8 DS-1200 G3 Service Manual Page 4b-9 Issue 1 Sept 2013 2. SEE SEC. 4b.6 3. SEE SEC. 4b.7 3. SEE SEC. 4b.7 1. SEE SEC. 4b.5 4b.4 - Feed Interface Assembly A2599A Page 4b-9 DS-1200 G3 Service Manual Page 4b-10 Issue 1 Sept 2013 4b.4 - Feed Interface Assembly A2599A Item Description Part No. Qty. Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 A2611A A2612A A2613A B8101P B8102P C2769A C2911A C2927A C4282A C6314P C9013A E0333A E0346A E0349A E1054A E1061A F1303A F5084A G1001C G1054A B8667P B8668P 1 1 2 1 1 3 1 1 1 2 4 2 2 2 4 2 2 1 2 2 1 1 LOWER CONVEYOR ASSEMBLY UPPER CONVEYOR ASSEMBLY IDLER ASSEMBLY CHASSIS LH CHASSIS RH 12mm BRG HSG UNTAPPED 12mm BRG HSG CSK UNTAPPED IDLER ‘T’ BOLT IDLER BEARING POST LOCATION BLOCK STRETCHER BAR SPACER M4 x 10 BEARING P/LOAD SPRING 28x2.79Hx0.41 SPACER M4 x 15 BEARING BALL 12mm BEARING BALL 8x16x5mm PULLEY 34T S2M BELT TIMING DS2M 448X10W (D/S) SPRING BRUSH SPRING HOLDER ALIGNMENT PLATE LH ALIGNMENT PLATE RH 30 31 32 33 34 35 36 37 38 39 40 41 Fixings M4 x 6mm CAP HD. SCREW M4 x 10mm CAP HD. SCREW M4 x 8mm CAP HD. SCREW M4 x 12mm CAP HD. SCREW M4 x 12mm CSK HD. SCREW M4 x 20mm CAP HD. SCREW M4 WASHER M4 FULL NUT M4 NYLOC DOWEL PIN 3 x 16mm ‘E’ CLIP 9.5mm CIRCLIP 12mm Part No. Qty. E2512A E2507A E2509A E2575A E2564A E2510A E4011A E3502A E3505A E5086A E5073A E5019A A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R Page 4b-10 DS-1200 G3 Service Manual Page 4b-11 4b.5 - Lower Conveyor Assembly A2611A Issue 1 Sept 2013 Page 4b-11 1200 G3 Service Manual Page 4b-12 Issue 1 Sect 2013 4b.5 - Lower Conveyor Assembly A2611A Item Description Part No. Qty. Item Description 1 2 3 4 5 6 7 LOWER CONVEYOR BED LOWER CONVEYOR CHASSIS TENSION BKT SLIDE WASHER BEARING FLANGED 12x21x5 WASHER PL WAVED 0.86”DIA BELT LOWER CONVEYOR SPRING CONVEYOR B8103A B8104P C2776A E1087A E4051A G5049A G1162A 1 1 8 2 2 4 4 15 16 17 18 19 20 Tensioner Bracket Sub Assembly A2614A B6995P C2778A C3378A E1054A E4052A G6001A 4 1 1 1 1 1 1 25 26 27 28 29 30 31 drive Roller Shaft Sub Assembly A2615A C2777A C9015A E5098A F1349A F5000A G4-0147-A E5-0130-A 1 4 1 5 1 1 1 1 ENV CONV TENSION BRACKET ENV. CONV. IDLER ROLLER SHAFT IDLER ROLLER BEARING BALL 12mm WASHER PL WAVED 13mm DIA WASHER SPRING ENV CONV DRIVE ROLLER SHAFT BELT DRIVE PIN DOWEL 3 DIA x 18LG PULLEY XL 16x12mm BORE BELT 90XL 037 LOCK CAM DOWEL PIN 4 DIA x 18LG 35 36 37 38 39 40 Fixings M4 x 8mm CSK HD SCREW M4 x 10mm CSK HD SCREW M4 FULL NUT M4 NYLOC CIRCLIP 12mm E CLIP 12mm Part No. Qty. E2668A E2537A E3502A E2505A E5019A E5092A A/R A/R A/R A/R A/R A/R Page 4b-12 DS-1200 G3 Service Manual Page 4b-13 Issue 1 Sept 2013 4b.6 - Upper Conveyor Assembly A2612A Page 4b-13 1200 G3 Service Manual Page 4b-14 Issue 1 Sept 2013 4b.6 - Upper Conveyor Assembly A2612A Item Description Part No. Qty. Item Description 1 2 3 4 5 6 7 UPPER CONVEYOR BED UPPER CONVEYOR CHASSIS BEARING FLANGED 12x21x5 WASHER PL WAVED 0.86”DIA BELT UPPER CONVEYOR SPRING FOLD ROLLER T.BEARING 8mm B8105A B8106P E1087A E4051A G5048A G1026A G4005A 1 1 2 2 4 2 1 Idler Roller Shaft Sub Assembly A2616A C2778A C9014A E1054A E4052A G4005A G6001A 1 4 1 4 4 1 4 Driven Shaft Assembly A2637A 1 12 13 14 15 16 17 23 24 25 26 27 ENV. CONV. IDLER ROLLER SHAFT BELT IDLER BEARING BALL 12mm WASHER PL WAVED 13mm DIA T.BEARING 8mm WASHER SPRING ENV CONV DRIVE ROLLER SHAFT BELT DRIVE PIN DOWEL 3 DIA x 16(m6) LOCK CAM PIN DOWEL 4 DIA x 18LG C2777A C9015A E5086A G4-0147A E5-0130-A 30 31 32 33 34 Fixing M4 x 8mm CSK HD SCREW CIRCLIP 12mm E CLIP 12mm CIRCLIP GROOVELESS 12mm E CLIP 9.5mm Part No. Qty. E2668A E5019A E5092A E5020A E5073A A/R A/R A/R A/R A/R 4 1 4 1 1 Page 4b-14 DS-1200 G3 Service Manual Page 4b-15 Issue 1 Sept 2013 4b.7 - Idler Assembly A2613A Page 4b-15 1200 G3 Service Manual Page 4b-16 Issue 1 Sept 2013 4b.7 - Idler Assembly A2613A Item Description Part No. Qty. 1 2 3 4 5 C2816A 1 E4033A F0-0061-A E4-0079-A 1 1 1 E5054A A/R 7 IDLER POST N/R WASHER WAVED 8mm PULLEY ASSEMBLY WASHER 12.3 x 8.5 x 0.18 Fixings E CLIP 8mm Item Description Part No. Qty. Page 4b-16 DS-1200 G3 Service Manual Page 4b-17 12 42 43 26 32 28 22 33 2. SEE SEC. 4b.9 40,42 27 S1 31 17 Issue 1 Sept 2013 23 40,42 29 35,38 25 18 40,42 5 35 35 18 40,42 10 20 S3 18 14 8 16 40,42 35,38 16 13 14 19 15 6 3. SEE SEC. 4b.10 14 22 27 23 32 *Sensor/PCB part no. shown - loom is a separate item (182-450). 11 40,42 31 LOCATION OF NAME IDENTITY LABEL 4 31 24 35,38 25 9 29 21 29 11 39 40,42 36 31 40,42 31 38 14 5 30 S2 S4 15 40,42 25 1 40,42 4 7 35 35,38 25 37,38 S5 THIS NUMBER SUPERSEDES ASSY. No. A2597A 4b.8 - Track Cassette Assy A2-1091-A Item S1 S2 S3 S4 S5 SENSORS Description Part No. Insert Track Clock Flag 180-689* I Track Index TX 182-437 I Track Adv RX 182-442 I Track Bottom RX 182-445 I Track Index RX 182-444 Ref. 5.35 5.35 5.35 5.35 5.35 Page 4b-17 1200 G3 Service Manual Page 4b-18 Issue 1 Sept 2013 4b.8 - Track Cassette Assy A2-1091-A Item Description Part No. Qty. Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 180-675 A2657A A2-1097-A B7292A B8049R B8246P B8247P B8251P B8252P B8433P B8444R C2865A C2866A C2868A C3405A C3407A C4227A C4259A C6316A C6324A E0018A E1087A E4051A E5097A F0047A F1298E F1299A F5078A F5-0167-A E0349A B0-0220-A P2494A C2-1231-A 1 1 1 1 2 1 1 1 1 1 2 1 1 4 2 2 1 4 1 1 1 2 2 1 4 1 2 1 2 4 6 2 1 35 36 37 38 39 40 41 42 43 PCB ASSY A5 STEPPER MOTOR BRACKET ASSEMBLY SOLENOID STOP ASSEMBLY PAPER BED PULLEY PLATE CENTRE PLATE RH CENTRE PLATE LH PAPER GUIDE RH PAPER GUIDE LH PCB BRACKET TENSIONER CASSETTE DOG WASHER C’SK SPACER SPACER COLLAR ALIGNMENT SPACER PISTOL POST SHAFT DRIVE MOTOR SPACER SENSOR MOUNT PISTOL FRONT SENSOR MOUNT FEET RUBBER (SCREW ON) BEARING FLANGED 12x21x5 WASHER PL WAVED 0.86”DIA PIN DOWEL 3 DIA x 20 LONG PULLEY ASSEMBLY PULLEY STS 30T S2M PULLEY T5 34T DRIVE BELT STS 90T 100-S2M-180 TRACK PAWL BELT SPACER M4 x 15mm PAWL PLATE (3) GEAR WASHER LOCK SPACER Part No. Qty. Fixings M4 x 8mm CAP HD SCREW M4 X 12mm CAP HD SCREW M4 FULL NUT M4 WASHER M5 x 10mm CSK SKT HD SCREW M5 x 12mm CAP HD SCREW M5 x 12mm BUTTON HD SCREW M5 WASHER M5 x 12mm HEX SET BZP SCREW E2509A E2575A E3502A E4011A E2565A E2508A E2532A E4012A E2-0867-A A/R A/R A/R A/R A/R A/R A/R A/R A/R Page 4b-18 DS-1200 G3 Service Manual Page 4b-19 Issue 1 Sept 2013 4 10 6 2 11 1 5 11 3 6 6 11 5 11 10 6 4b.8a - Itrack Belt Guide Assembly - A2-1093-A Page 4b-19 1200 G3 Service Manual Page 4b-20 Issue 1 Sept 2013 4b.8a - Itrack Belt Guide Assembly - A2-1093-A Item Description Part No. Qty. 1 2 3 4 5 6 B2-1307-A B2-1308-A B2-1309-A B2-1310-A C2-1076-A C2-1077-A 1 1 1 1 2 4 E2625A E2506A A/R A/R 10 11 TRACK GUIDE CENTRE LEFT TRACK GUIDE CENTRE RIGHT TRACK GUIDE LEFT TRACK GUIDE RIGHT SPACER 15mm SPACER 20mm Fixings M4 x 10mm BUTTON HD SCREW M4 x 20mm SOCKET SET SCREW Item Description Part No. Qty. Page 4b-20 DS-1200 G3 Service Manual Page 4b-21 Issue 1 Sept 2013 13 13 6 2 1 3 14 1 5 13 4 7 12 4b.9 - Motor Bracket Assy A2657A Page 4b-21 1200 G3 Service Manual Page 4b-22 Issue 1 Sept 2013 4b.9 - Motor Bracket Assy A2657A Item Description Part No. Qty. 1 2 3 4 5 6 7 RIVET 3.5mm PCB ASSY DISC SENSOR MTR. STEP 3 STK S/S WIRED HUB & DISC ASSY 8mm SENSOR BRACKET MOTOR BRACKET PULLEY STS 30T S2M 169-145 180-689 181-0820 B4318A B7204P B8249P F1294P 4 1 1 1 1 1 1 12 13 14 Fixings M4 x 14mm CAP HD SCREW M5 x 12mm CAP HD SCREW M3 x 8mm GRUB SCREW E2531A E2508A E2521A Item Description Part No. Qty. A/R A/R A/R Page 4b-22 DS-1200 G3 Service Manual Page 4b-23 Issue 1 Sept 2013 12 10 17 2 20 7 13 6 11 12 19 * 3 18 8 9 18 8 8 20 4 18 * 18 5 * * * 18 1 * PART OF SOLENOID ITEM 1 4b.10 - Solenoid Stop Assy A2-1097-A Page 4b-23 1200 G3 Service Manual Page 4b-24 Issue 1 Sept 2013 4b.10 - Solenoid Stop A2-1097-A Item Description Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 SOLENOID W/D 179-349 XH STOP ARM SOLENOID PLATE SIDE PLATE LH SIDE PLATE RH SOLENOID TOP STOP PIVOT SPACER STOP SOLENOID POST STOP STOP SPRING FLANGED BEARING F694ZZ STOP ARM LH 181-131 R6277A B8488A B8489A B8490A C2956A C2957A C2958A C2970A C6-0425-A G1176A E1077A B2-1306-A 1 1 1 1 1 1 1 3 1 1 1 2 1 17 18 19 20 Fixings E2571A E2535A E2518A E5081A A/R A/R A/R A/R M3 x 6mm PAN HD M4 x 8mm CSK SKT HD SCREW M4 x 4mm GRUB SCREW 4.5mm ‘E’ CLIP Item Description Part No. Qty. Page 4b-24 DS-1200 G3 Service Manual Page 4b-25 30 Issue 1 Sept 2013 19 30 7. SEE SEC. 4b.8 47 40,41 18 5. SEE SEC. 4b.3 43,45 30 19 ASSEMBLY A2-1427-A 30 29 34. SEE SEC. 4b.8a 47 29 40,41 27 16 14 17 8. SEE SEC. 4b.12 S1 40,41 23 46 28 27 46 18 34. SEE SEC. 4b.8a 16 29 40,41 17 35 28 12 41,42 3 39 28 43,45 A 28 A 8. SEE SEC. 4b.12 40,41 11 44,45 46 38 26 37,48 14 14 23 28 38 ASSEMBLY A2-1092-A 29 7. SEE SEC. 4b.8 46 33 43,45 40,41 11 39 21 10 44,45 33 9 36,37 39 11 21 43,45 21 15 6. SEE SEC. 4b.1 21 44,45 A A 4 43,45 21 24 2 25 32 43,45 24 SENSORS Item Description Part No. S1 I Track Top RX 182-445 43,45 Ref. 5.35 1 32 25 31 2 32 43,45 31 4b.11 - Infeed Structure - A2-1114-A 32 Page 4b-25 1200 G3 Service Manual Page 4b-26 Issue 1 Sept 2013 4b.11a - Infeed Structure - A2-1114-A Item Description Part No. 1 2 2a 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 180-808# 1 180-676# 2 180-713# 2 183-240 1 B7217P# 1 A2-1092-A/A2-1427-A*2 A2-1096-A* 2 A2-1091-A* 2 A2-1422-A 2 B1677P 1 B7216P 1 B7218P 3 B7269A* 1 DISTUBUTION PCB CONTROL PCB CPU PCB 4 WAY MAINS IN / OUTLET PCB PLATE SHUTTLE BED ASSEMBLY SHUTTLE ASSEMBLY TRACK CASSETTE ASSEMBLY OVERGUIDE ASSEMBLY BASE STRUCTURE ASSEMBLY MAINS CHANNEL CABLE STRAP CASSETTE GUIDE (EVEN) N/A BOX ‘A’ DATUM PLATE SMALL PYLON LARGE PYLON BOX ‘B’ KICKER SPIGOT N/A MOUNTING BOSS N/A MOUNTING BOSS SHORT TENSION BAR ‘A’ TENSION BAR ‘B’ TRACK SENSOR MOUNT MOUNTING BAR LONG CLAMP BAR TIE BAR SPRING DISC 15mm FOOT M12 x 260mm BOLT (GRADE 8.8) SHUTTLE COLLAR ITRACK BELT GUIDE ASSY TRACK SENSOR MOUNT Qty. R2916P B8051P* B8256P B8257P R2917P C2811A 2 1 2 2 2 4 C2873A 8 C4254A* C5978P C5983P C6356A* C9072A* C9073A* C9126A E0006A E0301A E2748A P2013A* A2-1093-A B3-1486-A* 2 2 2 1 2 10 6 32 4 4 2 2 1 Item Description 36 37 38 39 40 41 42 43 44 45 46 47 48 Fixings M3 x 6mm SLOTTED PAN HD SCREW M3 WASHER M4 x 8mm BUTTON HD SCREW M4 X 10mm POZI PAN HD T/T SCREW M4 x 12mm CAP HD SCREW M4 WASHER M4 FULL NUT M5 X 10mm CAP HD SCREW M5 X 16mm CAP HD SCREW M5 WASHER M8 x 12mm CAP HD SCREW M8 X 20mm CAP HD SCREW M3 FULL NUT Part No. Qty. E2651A E4009A E2544A E2711A E2575A E4011A E3502A E2656A E2606A E4012A E2698A E2582A E3500A A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R NOTE 1: ITEMS MARKED THUS (*) ARE FOR REF. ONLY & ARE NOT PART OF A2-1114-A NOTE 2: ITEMS MARKED THUS (#) ARE PART OF MODULE CONTROL PANEL ASSY - 184-149 Page 4b-26 DS-1200 G3 Service Manual 1 Page 4b-27 15 3 20 17 10 9 10 Issue 1 Sept 2013 17 20 9 4 6 7 Dotted Items show alternative build of same component. 19 2 4 5 8 16 4b.12 - Overguide Assembly A2-1422-A Page 4b-27 1200 G3 Service Manual Page 4b-28 Issue 1 Sept 2013 4b.12 - Overguide Assembly A2-1422-A Item Description Part No. Qty. 1 2 3 4 5 6 7 8 9 10 OVERGUIDE SPRING 1 OVERGUIDE SPRING 2 OVERGUIDE OVERGUIDE COLLAR OVERGUIDE POST OVERGUIDE BLOCK SPRING RETAINER LOCK KNOB SPRING VANE BEARING BALL 6mm B0199A B0200A B8048A C2-1233-A C4504A C6-0448-A C6343A C3666E G1172A E1-0152-A 1 1 1 1 1 1 1 1 1 1 Fixings M3 x 6mm CSK SKT HD SCREW E2560A M4 x 8mm BUTTON HD SCREW E2544A M4 x 12mm CAP HD SCREW E2575A N/R M5 x 15mm GRUB SCREW E2528A 12mm ‘E’ CLIP E5092A 15 16 17 18 19 20 Item Description Part No. Qty. A/R A/R A/R A/R A/R Page 4b-28
