Download Mini-MOD and Mini-Extension Installation Manual - Heat

R
Installation and Operation Instructions
Mini-MIG Multiple Input Gateway
with Temperature, Switch, and Pulse/counter inputs
for Platinum and Gold Controls
The digital display shows each output reading
View Button scrolls through
all inputs status
LEDs indicate the power
and communication status
Overview
Mini-MIG
Multiple Input Gateway
Power
Comm
T1
125
INPUT RATINGS:
115VAC 60Hz, 12VA MAX
T2
72
T3
73
RESET
VIEW
T4
75
Use Copper Conductors Only.
C
US
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
CAUTION: Risk of Electric Shock.
LISTED
99RA
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
PWR
Network
L N
N1
Input 1
Input 2
1 2
3 4
7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22
120VAC Power
Input 3
Input 4
Input 5 Input 6
Connect to Platinum or Gold
control Network terminals
Input 7
Input 8
Pulse
Input 9 Input 10 Input 11 Input 12 Input 13 Input 14 Input 15 Input 16
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
The Mini-MIG is used with any Heat-Timer
Remote Communication network or Internet
control. The Mini-MIG simplifies the wiring
and reduces the cost of individual Network
sensors. The network can terminate in
any of the following controls which have
been equipped with the Internet or Remote
Communications packages: MPC, MPCQ,
HWR, HWRQ, SRC, or Multi-MOD.
The MIG can accept Temperature, Switch,
and pulse/counter (with Internet ready
Platinum controls only) inputs. Any of the
sensors types listed on the next page can be
connected to the Mini-MIG. However, The
pulse counters can only be utilized when
connected to an Internet ready Platinum
control.
Wire to each Input
Temp, Switch or counter
WARNING
All Heat-Timer controls are strictly operating controls. They CANNOT be used as limit controls. All boilers
must have all safety and limit controls required by code. It is the responsibility of the installer to verify that all
the safety and limits are working properly before the Mini-Mod is installed.
2
Heat-Timer Corp.
Possible Sensor Types to connect to Mini-MIG
Part#
Type
904001-00
Space
Room Space Sensor in plastic enclosure to be wall mounted
Name
STARTUP
904220-00
Temperature
Outdoor, Strap-On, or Immersion Sensor (3-in-1 Sensor)
904250-00
Temperature
Brass Tube Sensor ⅜” diameter with concave surface.
904022-00
Temperature
UV, Corrosion, and Moisture Resistant Sensor
904112-00
Temperature
Stainless Steel Sensor with Tapered Tip ¼" x 6"
904021-00
Temperature
Stainless Steel Sensor with Round tip ¼" x 6"
904060-01
Switch
Float (Sump Pit) Assembly with 1" Clamp- provides Dry Contact closure
904060-00
Switch
Float (Sump Pit) Assembly with 1 ½" - provides Dry Contact closure
Size
1"
1 ½"
904060-02
Switch
Float (Sump Pit) Assembly with 2" - provides Dry Contact closure
380001-00
Count (Input #16)
Water Meter Counter ½" NPT 150 PSI, 200˚F
Y
½"
2"
380002-00
Count (Input #16)
Water Meter Counter ¾" NPT 150 PSI, 200˚F
Y
¾"
380003-00
Count (Input #16)
Water Meter Counter 1" NPT 150 PSI, 200˚F
Y
1"
380004-00
Count (Input #16)
Water Meter Counter 1 ¼" NPT 150 PSI, 200˚F
Y
1 ¼"
380005-00
Count (Input #16)
Water Meter Counter 1 ½" NPT 150 PSI, 200˚F
Y
1 ½"
380006-00
Count (Input #16)
Water Meter Counter 2" NPT 150 PSI, 194˚F
Y
2"
380010-00
Count (Input #16)
Water Meter Counter ½" NPT 232 PSI, 248˚F
Y
½"
380011-00
Count (Input #16)
Water Meter Counter ¾" NPT 232 PSI, 248˚F
Y
¾"
380012-00
Count (Input #16)
Water Meter Counter 1" NPT 232 PSI, 248˚F
Y
1"
380013-00
Count (Input #16)
Water Meter Counter 1 ½" NPT 232 PSI, 248˚F
Y
1 ½"
380020-00
Count (Input #16)
Water Meter Counter 2" NPT 232 PSI, 248˚F
Y
2"
380021-00
Count (Input #16)
Water Meter Counter 3" NPT 232 PSI, 248˚F
Y
3"
380022-00
Count (Input #16)
Water Meter Counter 4" NPT 232 PSI, 248˚F
Y
4"
380023-00
Count (Input #16)
Water Meter Counter 6" NPT 232 PSI, 248˚F
Y
6"
380024-00
Count (Input #16)
Water Meter Counter 8" NPT 232 PSI, 248˚F
Y
8"
Installation
The Mini-MIG consists of three primary enclosure components.
•
he Enclosure Display Module: contains the display, buttons, LEDs and electric wiring terminals. Wiring terminals are of the
T
plug-in type to ease installation and removal. The Display Module mounts to the
Enclosure Display Module
base using two screws. NOTE: Never unscrew the PCB board from the Enclosure
Display Module. If there was a problem with the control, the complete Enclosure
Display Module must be return to factory for inspection and repair.
•
he Enclosure Base: contains the holes to mount and hold the control against the
T
wall or any flat surface. All other enclosure components mount on the base. The
bottom section of the Enclosure Base contains the wiring chamber with knockouts
on the bottom to ease the installation.
•
he Enclosure Wiring Cover: covers the wires from the external environment.
T
It has two screws to hold it to the base and a hole to secure a lock on the wiring
enclosure. A plastic web that separates the wiring chamber into high and low volt
sections has been provided.
Enclosure Wiring Cover
Hole for optional lock
(not supplied)
Enclosure Base
Bottom knockouts
Mini-MIG Installation Manual
Mounting the Enclosure
3
Mounting Base
•Select a location near the equipment to be controlled.
•The surface should be flat, and be sufficiently wide and strong to hold the
control.
•Keep the control away from extreme heat, cold, or humidity. Ambient
operating temperature is from 20 to 130°F.
•Remove the Enclosure Wiring Cover from the control enclosure by removing
the two bottom screws.
•Remove the Enclosure Display Module by removing the middle screws.
•Screw the Enclosure Base to the surface through the upper and lower
mounting holes on the back of the enclosure.
•Replace the Enclosure Display Module and replace the middle screws.
•Do not replace the enclosure wiring cover until all wiring is done.
Dip Switch Setting
O 1 2
N
The Mini-MIG can accept inputs from temperature sensors, Dry Contact closure, Display Mounting Screws Wiring Cover Mounting Screws
and a pulse/count sensor (input 16 only when activated with an Internet
ready control).
Input#16
Set as Temp/Switch Active
•However, to activate input #16 to work as a pulse/count sensor, Dip
Switch 1 must be set to OFF and Dip Switch 2 must be set to ON.
In addition, the Startup menu option CNTR must be set to "Y". See
Startup Settings on page 4.
Input#16
Set as Pulse/Count Active
•To activate input #16 to work as a temperature/switch sensor, Dip
Mini-MIG
Switch 1 must be set to ON and Dip Switch 2 must be set to OFF.
Wiring
Comm
Multiple Input Gateway
O 1 2
N
O 1 2
N
Power
T1
125
INPUT RATINGS:
115VAC 60Hz, 12VA MAX
T2
72
T3
73
T4
75
Use Copper Conductors Only.
Wiring the Power (Terminals 1 and 2)
•Bring the 120VAC 60Hz power wires through the
leftUS
C
VIEW
RESET
WARNING
bottom Knockout of the enclosure.
CAUTION:
Risk of Electric
Shock.enter the enclosure through a different
1 voltages
must
•Class 1 voltages must enter the enclosure throughLISTED
a Class
99RA
opening
from
any
Class
2 voltage wiring. Heat-Timer recommends
different opening from any Class 2 voltage wiring.
installing a surge suppressor on the power source to the Mini-MIG.
•Connect the hot line to terminal marked L 1.
DO NOT APPLY ANY VOLTAGE
•Connect the neutral line to the terminal marked N 2.
TO INPUT TERMINALS
PWR
Network
•Heat-Timer recommends installing a surge
suppressor
on the power source to the MiniPulse
Input 9 Input 10 Input 11 Input 12 Input 13 Input 14 Input 15 Input 16
Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input 8
L N
N1
MOD.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
1 2
3 4
7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
Wiring temperature Sensors
A1
DO NOT APPLY ANY VOLTAGE
TO SENSOR TERMINALS
T
A2
A3
Switch Sensor
SYSTEM
TEMP
Temp Sensor
Line
MPC
Platinum
Wiring Switch Sensors
Neutral
•Only use Heat-Timer Gold sensors.
120VAC up to 500' using a shielded 2-conductor cable (Belden
•The sensor wires can be extended
Power Source
#8760 or equivalent). DO NOT ground the shield at the sensor but do connect at the MiniMIG using one of the terminals marked with an “O”.
•Do not run sensor wires in conduit with line voltage wiring.
•Temperature sensors haveINPUTS
no polarity.
Pulse Counter
SHUTDOWN
•The Switch sensor signal must be a Dry Contact only. No voltage can be placed across the Switch sensor input terminals
•Do not run sensor wires
in conduit withPROVE
line voltage wiring.
ADJUST
ALL SENSORS MUST BE
GOLD SERIES SENSORS
A4
A5
A6
A7
MON
12/28/04
10:43Am
NETWORK
Wiring
Pulse/Count
Sensors (Input#16 Terminals 37,38) Only)
Cycle On
PRESS TO
A8
A9
Cut=
OD=
AUX
0
SELECT
Day pulse/count sensor
•The
signal must be INPUT
a Dry
Contact only. No voltage can be placed across the Switch sensor input terminals
oF
oF
31•
SYS=
148
OUT
Do not run sensor wires in conduit withTEMP
line voltage wiring.
BACK
•Make sure that Dip Switch
1 is OFF andAUXDip Swith 2 is ON.
TEMP 0
•Startup CNTR must be set to "Y".
55oF
A10
A11
T
A12
A13
T
A14
A15
HELP
PREV.
DAY
A17
(DEL)
A18
OUTPUT
SYS
AUX
CLOCK
OPTION
1
OPTION
2
T
AUX
TEMP 1
T
AUX
TEMP 2
A16
NEXT
OPTION
3
MANAGEMENT
EQUIPMENT
CAUTION
LISTED
99RA
Heat-Timer Corp.
To utilize the Mini-MIG, it must be connected to a communication ready Platinum or Gold control
through the Network terminals. This will provide the control with access to the Mini-MIG sensor data.
•The Mini-MIG has two sets of network terminals. Either set can be connected to the Platinum/Gold
control Network terminals.
•The second set of Mini-MIG Network terminals can be used to connect to other network sensors.
•Each sensor must be configured using the Cremote
communication
of the specific control (either
O R P O
R A T I O N
MPC
through Visual Gold or the Internet). When configuring each sensor, the proper
sensor type must be
selected.
Platinum
120VAC
Power Source
PWR
Network
L N
N1
Input 1
In
1 2
3 4
7 8
9
Line
Connecting to the Platinum or Gold
Controls
Neutral
4
R
INPUTS
DO NOT APPLY ANY VOLTAGE
TO SENSOR TERMINALS
ALL SENSORS MUST BE
GOLD SERIES SENSORS
Startup Settings
SELECT
enters menus or accepts changes
ADJUST
selects menu items or changes settings
MON
12/28/04
Cycle
T
A2
A3
SHUTDOWN
A5
PROVE
A7
10:43Am
SYSTEM
TEMP
A4
A6
ADJUST
MENU FUNCTIONS
A1
NETWORK
A8
On
A9
PRESS TO
AUX
INPUT 0
oF
SELECT
Day to function
•Selecting "N" from the Startup menu using the "View Button" will Cut=
allow55the
MIG
HEAT-TIMER OUT CORP.
OD= 31oF
SYS= 148oF
with a Platinum or a Gold control using Visual Gold Software. No counter will be available
TEMP
V.102 >[y]CNTR
BACK
in this setting.
AUX
TEMP 0
•Selecting "Y" from the Startup menu using the "View
AUTOButton" will allow the MIG to function
U
LThis
C
US
AUX
with a Platinum control using the Internet.
will allow the user to configure Input 16 as a pulse counter or a temperature
or
TEMP 1
HELP
NEXT
PREV.
DAY
BYPASS
switch. See Dip Switch Settings on page 3.
AUX
BACK
returns to previous menu
DAY
PREV./NEXT
A10
selects next day
A11
steps through output status
A12
A13
T
T
A14
A15
R
A17
(DEL)
LISTED
99RA
Buttons
T
A16
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
A18
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY
15A TOTAL
FOR ALL CIRCUITS
OUTPUT
AUX
CLOCK
SYS
OPTION
1
T
TEMP 2
OPTION
3
OPTION
2
ALERT
The Mini-MIG can control a pulse counter ONLY when
INPUT RATINGS:
115VAC 60Hz
30VA MAX
•The " View" button scrolls the display through all the inputs and their connected to an Internet ready Platinum control. The
Startup option must be set to "Y" in this case.
values.
•The " Reset" button tests the network communication components
and refreshes the display data.
USE COPPER WIRE,
CLASS 1 WIRE ONLY
SAFETY
GROUND
MUST BE
CONNECTED
LINE
Mini-MIG Specifications
3
NEUTRAL
2
4
5
6
B
R
W
MOTORIZED
VALVE
7
8
BURNER
9
10
SYSTEM
11
12
AUX
CLOCK
13
14
OPTION
1
15
16
OPTION
2
17
18
OPTION
3
Voltage Input: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 VAC 60 Hz
Power Consumption: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 VA Max
Operating Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20°F to 130°F
Operating Humidity: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20% to 80%
Display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alphanumeric (2 rows x 16 char. each)
LED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Power, (1) Communication
Inputs: . . . . . . . . . . . . . Total of 16 inputs that can accept Temperature (All), Switch (All), and Count Sensor (input 16)
Buttons: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View (scrolls through inputs), Reset (tests Communication)
Communication: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Network communication ports
Temperature Sensor Ranges: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - minus 35°F to 250°F
Dimensions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11"W x 9" H x 3 ¾" D
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 pounds
MADE IN U.S.A.
R
C O R P O R A T I O N
ROUTE SENSOR AND AUXILIARY WIRES
THROUGH THIS KNOCKOUT ONLY
20 New Dutch Lane, Fairfield, NJ 07004 973-575-4004 • Fax 973-575-4052 • http://www.heat-timer.com
059053-00 Rev.B