Download Operating instructions/component parts

5
Assembly
5.1
General assembly information
These instructions enable the owner to install, re-install or replace KBK components and assemblies himself. The
owner must appoint a coordinator who is authorized to issue instructions before assembly work commences.
Despite detailed information, errors cannot be excluded when the installation is assembled by the customer. For
this reason, we recommend that this work be carried out by our trained specialists or by persons authorized by
us.
The wiring of the KBK installation complies in all respects with current DIN VDE and accident prevention regula‐
tions. Unauthorized intervention and modifications eliminate compliance with these regulations.
The item numbers shown in the diagrams correspond to the those given in our "KBK Aluline crane construction
kit" document, see  Tab. 2, Page 7. This document also contains notes and diagrams that may be useful for
assembly of the installation.
A drawing – at least a good sketch – must be available for assembly of each installation. This drawing/approval
drawing (with the owner’s approval stamp or signature) contains a diagram of the crane installation with easily
legible symbols and all structural dimensions. If required, refer to the KBK documents for guidelines on the techni‐
cal design.
The approval drawing is the basis for the test and inspection booklet to be compiled for the crane installation.
Modifications, additions and extensions must be entered in the installation diagram (assembly drawing) and in the
test and inspection booklet.
The operator of the crane installation must supply proof of the load bearing capacity of the superstructure which
the crane installation is suspended from.
5.2
Safety instructions for assembly
DANGER
Incorrect assembly
Danger to life and limb.
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Ensure sufficient working clearance before starting assembly work.
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Secure and fence off the working and danger zone.
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If an elevating work platform is used for assembly, only use appropriate attachments for the lifting of per‐
sons which ensure that work is carried out in a safe and stable position.
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Only suitable, tested and calibrated tools and accessories may be used for assembly or disassembly work.
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Wear protective equipment.
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Be careful when working on open components that have sharp edges. Risk of injury.
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Keep the working area clean and tidy. Store any unneeded machine or installation parts and tools in such a
way that there is no risk of them falling.
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Fit components correctly and as intended. Comply with specified bolt tightening torques. Incorrectly fitted
components may fall and cause severe injuries.
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Structural changes compared to the original configuration can result in a reduced load capacity of the com‐
ponents/installation.
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Welding work may only be carried out by persons who are specially qualified. DIN welding work require‐
ments must be fulfilled. The electrode holder and earth must always be connected to the same assembly
when welding work is carried out as otherwise serious damage may be caused to the installation.
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Only carry out installation work when all requirements regarding the installation location are met (see
 "Technical data", Page 16).
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Customer-specific regulations must be observed.
211 259 44/110414
Incorrect installation may result in severe injury and/or damage to property. Therefore, this work may only be
carried out by authorized, instructed personnel who are familiar with the principle of operation of the installation
in compliance with all safety regulations.