Download Operating instructions/component parts

211 259 44/110414
Table of contents
1
General........................................................................................................................................................................ 7
1.1
KBK modular system ................................................................................................................................................... 7
1.2
KBK documents........................................................................................................................................................... 7
1.3
Symbols/signal words.................................................................................................................................................. 7
1.4
Information on the operating instructions .................................................................................................................... 8
1.5
Liability and warranty................................................................................................................................................... 9
1.6
Copyright ..................................................................................................................................................................... 9
1.7
Use of spare parts ....................................................................................................................................................... 9
1.8
Definition of personnel................................................................................................................................................. 9
1.9
Test and inspection booklet....................................................................................................................................... 10
1.10
After-sales service ..................................................................................................................................................... 10
2
Safety ........................................................................................................................................................................ 11
2.1
General information on safety ................................................................................................................................... 11
2.2
Safety signs on the installation.................................................................................................................................. 11
2.3
Intended use.............................................................................................................................................................. 11
2.4
Hazards that can be caused by the installation......................................................................................................... 12
2.5
Responsibility of the owner ....................................................................................................................................... 13
2.6
Operating personnel requirements............................................................................................................................ 14
2.7
Personal protection equipment.................................................................................................................................. 14
2.8
Emergency-stop device ............................................................................................................................................. 15
2.9
Regular inspections................................................................................................................................................... 15
3
Technical data ........................................................................................................................................................... 16
3.1
KBK runways/crane girders....................................................................................................................................... 16
3.2
Hoist unit ................................................................................................................................................................... 16
3.3
Control system .......................................................................................................................................................... 16
3.4
Noise emission/sound pressure level ........................................................................................................................ 16
3.5
Transport, packing, scope of delivery, storage.......................................................................................................... 16
3.6
Operating conditions ................................................................................................................................................. 17
4
Technical description................................................................................................................................................. 18
4.1
General information on the technical description ...................................................................................................... 18
4.2
KBK suspension monorail/suspension crane components ....................................................................................... 20
5
Assembly ................................................................................................................................................................... 22
5.1
General assembly information................................................................................................................................... 22
5.2
Safety instructions for assembly................................................................................................................................ 22
5.3
Tightening torques..................................................................................................................................................... 24
5.4
Assembly checklist .................................................................................................................................................... 24
5.5
Component designations........................................................................................................................................... 26
5.6
Pin retaining devices ................................................................................................................................................. 28
5.7
Assembling a runway ................................................................................................................................................ 28
5.7.1
5.7.2
5.7.2.1
5.7.2.2
5.7.2.3
5.7.2.4
5.7.2.5
5.7.2.6
Notes ......................................................................................................................................................................... 28
Vertical suspension ................................................................................................................................................... 29
General information on the vertical suspension ........................................................................................................ 29
Fastening upper suspension bracket (25) with clamps (26) to I-beam flange........................................................... 29
Shortening the suspension rod.................................................................................................................................. 30
Extension of threaded rods ....................................................................................................................................... 30
U-bolts cast into solid ceilings ................................................................................................................................... 30
Suspension from ceiling section rails ........................................................................................................................ 31
3