Download American Dish Service 5-CD LF/RF User's Manual

EFFECTIVE: MAY 2008
American Dish Service
ADS LOW TEMPERATURE DISHWASHER
MODEL: 5-CD LF/RF
PARTS MANUAL
900 Blake Street
Edwardsville, Kansas 66111
(913)422-3700
C 5/08
029-0090/030-0090
Model: 5-CD LF/RF
DISHMACHINE
American Dish Service
2
029-0090/030-0090
Model: 5-CD LF/RF
Ref.
No.
1
2
3
4
5
6
7
8
Part No.
061-2100
061-2200
064-2800
066-1700
066-1800
063-2200
063-2300
051-9001
065-2100
062-1800
062-1900
067-1400
067-1500
No.
Req.
1
1
1
1
1
1
2
1
American Dish Service
Description
Cabinet Assembly, 5-CD LF
Cabinet Assembly, 5-CD RF
Control System Assembly, 5-CD LF/RF
Drain System Assembly, 5-CD LF
Drain System Assembly, 5-CD RF
Recirculating Pump Assembly, 5-CD LF
Recirculating Pump Assembly, 5-CD RF
Scrap Trap Weldment, 5-CD LF/RF
Fresh Water Plumbing Assembly, 5-CD LF/RF
Spray System Assembly, 5-CD LF
Spray System Assembly, 5-CD RF
Door Actuator Assembly, 5-CD LF
Door Actuator Assembly, 5-CD RF
3
061-2100/061-2200
CABINET ASSEMBLY LF/RF
5-CD
American Dish Service
4
061-2100/061-2200
Cabinet Assembly LF/RF
5-CD
Ref.
No.
1
2
3
4
4A
5
6
7
8
9
9A
10
11
12
13
14
15
16
17
N/S
N/S
Part No.
085-6415
085-6416
085-6417
085-6418
087-6116
085-6419
085-6420
083-6108
087-6124
087-6114
087-6118
085-6421
085-6422
098-2507
098-2404
098-1423
099-1003
089-9055
089-9100
086-6419
089-9056
086-6685
087-6389
No.
Req.
1
1
1
1
4
1
2
1
1
40
40
40
4
1
1
1
1
1
1
American Dish Service
Description
Frame, LF
Frame, RF
Pan, LF
Pan, RF
Door
Hood, LF
Hood, RF
Doorstrip, Clear
Door, Front
Door Guide
Door Guide, Front Corner
Tray Track Assembly, LF
Tray Track Assembly, RF
Locknut, ¼-20, SS
Washer, ¼”, SS
Bolt, ¼-20 x ½”, HH, SS
Bullet Foot
Scrap Trap
Scrap Trap Lid
Chemical Bracket, Top Mount
Scrap Trap Tray
Bracket, 5CD Tray Track Support
Front Guide, 5CD Tray Track
5
062-1800/062-1900
Spray System Assembly LF/RF
5-CD
American Dish Service
6
062-1800/062-1900
Spray System Assembly LF/RF
5-CD
Ref.
No.
1
1A
2
2A
3
4
5
6
7
7A
8
9
10
11
11A
11B
11C
12
13
14
15
16
Part No.
085-6628
085-6626
098-1583
099-1028
098-1426
098-2507
081-6214
081-6210
087-6233
087-6234
081-6501
098-1426
084-6211
085-6633
085-6632
085-6631
085-6630
093-1040
089-6201
098-2404
093-1041
098-1445
No.
Req.
2
Opt.
12
Opt.
8
16
4
4
1
1
4
8
8
1
1
Opt.
Opt.
2
2
8
4
8
American Dish Service
Description
Upper Spray Base, SS, Thumbscrew Type
Upper Spray Base, SS, Bayonet Type
Thumb Screws 5/16-18 x 5/8” SS
Bayonet Fitting
Bolt, ¼-20 x ¾” HH SS
Locknut, ¼-20 SS
Spray Arm Assembly
Spray Arm Bearing Assembly, Cleanable
Upper Arm Supply Tube (Manifold)
Upper Arm Supply Tube (Manifold) LF, LH
Clamp Assembly, Inside Manifold (Incl. Bolts & Nuts)
Bolt, ¼-20 x ¾” HH SS
Spray Arm End Plug, SS
Lower Spray Base, SS, Thumbscrew Type, RH
Lower Spray Base, SS, Thumbscrew Type, LH
Lower Spray Base, SS, Bayonet Type, RH
Lower Spray Base, SS, Bayonet Type, LH
Kit, Discharge Tube
Gasket, Spray Base
Washer, ¼”, SS
Plastic Sleeve, Inside Manifold Tube
Bolt, ¼-20 x 1” HH SS
7
063-2200/063-2300
Recirculating Pump Assembly LF/RF
5-CD
American Dish Service
8
063-2200/063-2300
Recirculating Pump Assembly
LF/RF 5-CD
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
N/S
12
13
14
15
16
16A
17
18
19
20
21
Rep.
Part No.
091-1001
082-6301
092-2001
082-6305
089-6303
082-6302
085-6325
092-1144
092-1002
092-1145
098-1507
098-1510
098-2503
098-1607
085-6321
093-1039
085-6326
085-6327
098-1426
085-6408
098-2404
098-1434
098-2507
088-1012
No.
Req.
1
1
1
1
1
1
1
1
1
1
2
2
4
4
1
2
1
2
1
6
1
3
0
American Dish Service
Description
Motor
Rear Housing
Seal Assembly
Impeller, 7-vane
Gasket, Pump
Front Housing (Pump Cover)
Discharge Pipe ‘T’ Weldment
Pipe Plug, 3/8”, SS
Petcock 1/8”
Pipe Plug, 1/8”, SS
Bolt, HH, SS, 5/16-18 x 7/8
Bolt, 5/16-18 x 1 ¼”, HH, SS
Washer, Copper 5/16
Bolt, 3/8-16 x 7/8” HH SS
Pump Pipe, Suction
Kit, Suction Tube
Suction Tube, LF
Suction Tube, RF
Bolt, ¼-20 x ¾”, HH, SS
Motor Plate
Washer, ¼”, SS
Bolt, ¼-20 x 2”, HH, SS
Locknut, ¼-20, SS
Pump assembly Through Impeller
(Needs Gasket 089-6303)
9
063-0800
Control System Assembly
5-CD
American Dish Service
10
063-0800
Control System Assembly
5-CD
Ref.
No.
1
2
3
4
5
6
7
8
9
9
9
10
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
081-6421
086-6678
086-6676
086-6317
098-1204
098-2201
098-2404
064-0010
083-6404
083-6405
083-6406
083-6408
083-6409
083-6410
083-6407
089-9223
089-9226
089-9237
091-3001
091-3002
091-3083
091-3008
091-3009
091-3049
091-3051
091-4019
091-5028
091-7006
No.
Req.
1
4
1
1
13
9
1
3
1
1
1
1
1
1
3
3
1
1
1
1
1
2
3
1
1
1
1
1
American Dish Service
Description
Control Box Weldment
Control Box Hinge
Safety Latch
Shelf Handle
Screw, 8-32 x ½” RH, Slotted
Locknut, 8-32, Hex
Washer, ¼”, SS
Chemical Pump Assembly, External
Chemical Discharge Tube, Red 5’
Chemical Discharge Tube, Green 5’
Chemical Discharge Tube, Blue 5’
Chemical Suction Tube, Red 8’
Chemical Suction Tube, Green 8’
Chemical Suction Tube, Blue 8’
Tube Stiffener
Decal, Prime
Decal, Timer Cam
Decal, Start-Fill
Switch, Black Fill
Switch, Red Start
Contactor
Master Switch
Prime Switch
Counter, Electric
Timer, 90 Sec. 7 Cam
Plastic Plug
Wiring Harness
Red Light, Indicator
11
063-0800
Control System Assembly
5-CD
American Dish Service
12
063-0800
Control System Assembly
5-CD
Ref.
No.
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
OPT.
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
Part No.
092-1008
092-1029
092-1030
098-1606
091-3060
091-4016
091-4004
091-5156
091-4141
091-3059
086-6419
098-1414
091-4015
093-1043
087-6434
096-1002
089-9204
089-9277
091-3003
089-0001
089-0050
098-9011
089-9202
089-9210
089-9227
089-9257
091-4142
091-4017
091-5213
091-5220
091-5223
091-5224
091-5226
No.
Req.
1
1
1
3
1
1
1
1
5
1
1
2
3
3
1
1
1
1
1
1
1
6
1
1
1
1
3
1
2
6
1
1
8
American Dish Service
Description
½” Close Nipple
½” x 3/8” Reducer, Brass
Fitting, 3/8” Comp x ½” FPT 90°
Tube Clamp
Toggle Switch
Junction Box
Cover, Junction Box
Conduit, ½”, 240”
Conduit, Fitting ½” ST
Relay, Auto Start
Chemical Discharge Bracket, 5-CD
Screw, ¼-20 x ½”, TH, SS
Grommet, Chemical Feeder Assembly
Hose Barb 3/16”
Control Box Cover
Control Box Lock and Key
Outside Sump Cleaning Instruction
NSF Sticker
Relay, Instant Start
Nameplate
NSF UL Plate
Pop Rivets
Wiring Diagram
Decal, Connect to Power Supply
Adjust Cam Decal
Decal, Deliming, Caution
Conduit, Elbow, ½” 90°
Grommet, Large
Red Butt Connector
Cable Tie, Medium
Molex Housing, Male
Male Molex Pin
Tabs, Master Switch
13
063-0800
Control System Assembly
5-CD
American Dish Service
14
063-0800
Control System Assembly
5-CD
Ref.
No.
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
Part No.
091-5247
091-6157
098-1102
098-1104
098-1205
098-1211
098-1418
098-1420
098-2001
098-2101
098-2202
098-2507
098-9020
292-1006
098-2507
091-3011
091-4002
091-9103
091-5156
No.
Req.
1
8
4
4
8
4
1
1
4
4
8
1
1
2
5
1
1
1
1
American Dish Service
Description
Spade Connector, Female
Flag Connector and Cover
Screw, 6-32 x ¼”, RH, SS
Screw, 6-32 x ½”, RH, SS
Screw, 8-32 x 5/8”, RH, SS
Screw, 4-40 x ¼”, RH, SS
Bolt, ¼-20 x 1”, TH, SS
Screw, ¼-20 x 1 ¼”, TH
Locknut, 4-40
Nut, 6-32, SS, Hex
Nut, 8-32, SS, Hex
Locknut, ¼-20
Plastic Plug, 7/8”
Locknut, ½” FPT, Brass
Locknut, ¼”
Sock, Relay
Grommet
Relay Cap
Conduit, ½”, 240”
15
064-0010
Chemical Pump Assembly
5-CD
American Dish Service
16
064-0010
Chemical Pump Assembly
5-CD
Ref.
No.
1
2
3
3A
3B
3C
3D
4
5
6
7
8
9
10
11
12
13
14
Part No.
091-1002
083-6703
067-6702
083-6704
083-6705
083-6706
098-1322
087-6700
083-6707
098-1606
091-5222
091-5221
098-1305
098-1204
098-1321
091-5224
091-5223
092-1146
No.
Req.
1
1
1
1
2
2
1
1
1
2
0
0
2
3
1
2
2
2
American Dish Service
Description
Gear Motor
Pump Housing, 3D
Rotor Assembly, 3D
Rotor, 3D, Chem. Pump
Roller, 3D, Chem. Pump
Pin, 3D, Chem. Pump
Set Screw, 10-32 x ¼”
Squeeze Tube
Cover, 3D, Chem. Pump
Tube Clip, Chem. Pump Squeeze Tubes
Molex Female Pin
Molex Cover, Female Housing
Screw, RH, 10-32 x 1 ½”
Screw, RH, SS, 8-32 x ½”
Screw, RH, SS, 10-32 x 1 ¾”
Molex Male Pin
Cover, Housing, Male Molex
Hose Barb, ¼” x 3/16”
(Connects Squeeze Tube to ¼” Chem. Tubing)
17
065-0100
Fresh Water Plumbing Assembly
5-CD
American Dish Service
4
8
7
6
3
2
5
1
11
13
14
12
9
10
18
065-0100
Fresh Water Plumbing Assembly
American Dish Service
5-CD
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
N/S
N/S
Rep
Rep
Rep
Part No.
385-6121
092-3119
092-1147
089-7001
092-1074
092-9006
092-5055
092-1073
389-6603
098-1426
098-9027
086-6647
098-2507
098-2404
092-9008
385-6124
092-5020
092-5026
092-5017
No.
Req.
1
1
1
1
2
1
1
2
1
4
1
1
6
8
Rep.
1
0
0
0
Description
Air Gap Weldment, 5-AG-S
Fresh Water Supply Tube, 5-AG-S
Fitting, ¾” MPT x 5/8” Comp. 90 Deg. Elbow
Solenoid Valve, ¾”
Fitting, ¾” Street Elbow, 90°
Y-Line Strainer, ¾”
Shut-Off Valve, ¾”
Nipple, ¾” Close
Gasket, Air Gap
Bolt, ¼-20 x ¾”, HH, SS
U-Bolt, ¼-20, SS
Bracket, Plumbing, 5-AG-S
Locknut, ¼-20, SS
Washer, ¼”, SS
Screen (Replacement), ¾”
Air Gap Flanged Outlet Elbow Weldment, 5-AG-S
Solenoid Valve Repair Kit (Replacement), ¾
Solenoid Valve Body (Replacement), ¾
Solenoid Valve Coil (Replacement)
19
066-1700/066-1800
Drain System Assembly LF/RF
5-CD
American Dish Service
20
066-1700/066-1800
Drain System Assembly LF/RF
5-CD
Ref.
No.
1
2
2A
3
4
4A
5
6
7
8
9
10
11
12
13
14
15
16
17
17A
18
19
20
21
22
23
24
Rep
Rep
25
26
27
28
29
Part No.
092-1030
086-6734
086-6735
085-6620
085-6622
085-6634
098-2404
098-1423
098-2507
091-4005
098-1413
091-2001
098-2201
098-1205
086-6607
098-3001
086-6605
086-6606
085-6617
085-6635
089-6610
098-2201
098-1205
084-6622
098-2301
098-1311
081-6601
084-6608
083-6601
085-6602
089-6601
098-1423
085-6204
299-1005
No.
Req.
2
1
1
1
10
4
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
0
0
1
1
6
1
1
American Dish Service
Description
Conduit Fitting, ¼”, 90 Deg.
Conduit, 3/8” O.D., LF
Conduit, 3/8” O.D., RF
Solenoid Base, Outside Sump
Solenoid Base Plate
Solenoid Base Weldment, RF
Washer, ¼”, SS
Bolt, HH, SS, ¼-20 x ½”
Locknut, SS, ¼-20
Grommet, Plastic, ½”
Bolt, ¼-20 x 3/8”, TH, SS
Solenoid
Locknut, 8-32, SS
Screw, RH, SS, 8-32 x 5/8”
1-1/16 Slotted Washer (Large)
Spring, Drain Solenoid, Outside Sump
Link, Drain Solenoid, Outside Sump
1-5/16 Slotted Washer (Small)
Solenoid Cover, LF
Solenoid Cover, RF
Chain, Drain, Make From 098-9001
Locknut, 8-32, SS
Screw, RH, SS, 8-32 x 5/8
Chain Cover, Make From 093-1012
Locknut, SS, 10-32
Screw, RH, SS, 10-32 x 1 3/8
Drain Plug Assembly, 1 ½”, Outside Sump
Drain Tube (Replacement Part)
Drain Ball (Replacement Part), 1 ½”
Sump Screen
Sump Gasket
Bolt, HH, SS, ¼-20 x ½
Sump Assembly With Tail Piece
Temperature Gauge
21
066-1700/066-1800
Drain System Assembly LF/RF
5-CD
American Dish Service
22
066-1700/066-1800
Drain System Assembly LF/RF
5-CD
Ref.
No.
30
31
32
33
34
35
36
37
38
39
N/S
40
N/S
Part No.
089-6602
086-6601
085-6199
098-1508
092-1029
091-4144
085-6160
098-9028
098-2404
098-2507
086-6615
092-1091
092-1124
No.
Req.
2
1
1
6
1
1
1
1
1
1
1
1
1
American Dish Service
Description
Drain Elbow Gasket
Drain Seat, 1 ½”
Drain Elbow Weldment
Bolt, 5/16-18 x 5/8”, HH, SS
Reducer Bushing, ½” x 3/8”
Conduit Locknut
Drain Screen Secondary (To Protect The Pump)
Washer, Rubber Reinforced
Washer, ¼”, SS
Locknut, ¼-20, SS
Water Fin, Outside Sump
Fitting, 3/8” Comp x 3/8” MPT
Locknut, 3/8” MPT
23
067-1400/067-1500
Door Actuator Assembly LF/RF
5-CD
American Dish Service
24
067-1400/067-1500
Door Actuator Assembly LF/RF
5-CD
Ref.
No.
1
2
3
4
5
N/S
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
N/S
N/S
30
31
Part No.
085-6701
098-4002
098-1510
098-2502
385-6119
085-6184
098-1423
098-2404
098-2507
085-6706
098-1434
098-2404
084-6703
086-6701
098-1432
084-6702
086-6728
098-2405
098-3003
086-6731
098-1581
098-2502
092-1086
086-6729
084-6241
086-6732
098-2708
084-6242
098-2501
098-1517
086-6733
098-2511
098-2705
098-1445
No.
Req.
2
2
2
2
1
2
4
4
4
1
2
6
4
2
2
2
1
4
2
2
2
2
2
1
1
2
2
1
2
2
1
1
4
2
American Dish Service
Description
Spring Extension
Bushing, Bronze
Bolt, 5/16 x 1 ¼”, HH, SS
Nut, 5/16-18, HH, SS
Arm Support Bracket, LH
Arm Support Bracket, RH
Bolt, ¼-20 x ½”, HH, SS
Washer, ¼”, SS
Locknut, ¼-20, SS
Door Operating Arm (Lever Arm)
Bolt, ¼-20 x 2”, HH, SS
Washer, ¼”, SS
Bushing (Dowel 3/8”)
Door Stop
Bolt, ¼-20 x 1 ¾”, HH, SS
Spacer, Door
Door Link, Long
Cap Locknut, ¼-20, SS
Door Spring, 8 ½” Long
Spring Extension, Secondary
Eye Bolt, 5/16-18 x 6”
Nut, 5/16-18, HH, SS
Lever Arm End Cap, 1”
Door Link, Bent
Door Slide Rod
Bracket, Door Slide Rod
Locknut, 3/8-16 Nylon, SS
Door Slide
Locknut, 5/16-18, SS
Bolt, 5/16-18 x ¾” Lg. TH, SS
Door Stop (Front Door), 5-CD
Washer, 5/16” I.D. 1” O.D., SS
Washer, 7/16” I.D. x 1” O.D., SS
Bolt, ¼-20 x 1”, HH, SS
25
American Dish Service
Manufacturer of low and high temperature
Commercial Dishwashers and Glasswashers
900 Blake Street
Edwardsville, Kansas 66111
Ph:(913) 422-3700
Fax:(913) 422-6630