Download PCG-505F/505FX

PCG-505F/505FX
PCG-505F/505FX (U/C)
PCG-505F/505FX (U/C)
SERVICE MANUAL
US Model
Canadian Model
Ver 4-2002D
Revision History
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9-974-491-14
98X11XXX-1
Sony Corporation
XXXXXXX
9-974-491-14
—34 —
English
98X11XXX-1
Printed in XXX
© 1998. X
XXXXXXXX
Notebook Computer
9-974-491-14
Information in this document is subject to change without
notice.
Sony and VAIO are trademarks of Sony. Intel logo and Intel
Inside logo are registered trademarks of Intel Corporation.
Pentium MMX is a trademarks of Intel Corporation. Microsoft,
MS-DOS, Windows, the Windows 95 and Windows 98 logo are
trademarks of Microsoft Corporation.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the manufacturer’s instructions.
CAUTION: The battery pack used in this device may present a
fire or chemical burn hazard if mistreated. Do not disassemble,
heat above 100˚C (212˚F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
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All other trademarks are trademarks or registered trademarks of
their respective owners. Oter trademarks and trade names may
be used in this document to refer to the entitles claiming the
marks and names or their produces. Sony Corporation disclaims
any proprietary interest in trademarks and trade names other than
its own.
Caution Markings for Lithium/Ion Battery - The following or
similar texts shall be provided on battery pack of equipment or
in both the operating and the service instructions.
Service and Inspection Precautions
1. Obey precautionary markings and
instructions
4. Inspect after completing service
Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these
precautions, as well as all precautions listed in the operating
manual and other associated documents.
After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition.
Also check the area around the repair location to ensure that
repair work has caused no damage, and confirm safety.
2. Use designated parts only
5. When replacing chip components...
The set’s components possess important safety characteristics,
such as noncombustibility and the ability to tolerate large
voltages. Be sure that replacement parts possess the same safety
characteristics as the originals. Also remember that the ( mark,
which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra
sure to use only the designated components.
Never reuse components. Also remember that the negative side
of tantalum capacitors is easily damaged by heat.
3. Always follow the original design
when mounting parts and routing wires
6. When handling flexible print boards...
• The temperature of the soldering-iron tip should be about 270C.
• Do not apply the tip more than three times to the same pattern.
• Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged
by vibration. Always handle with care.
The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring
has been routed and clamped so as to keep it away from hot or
high-voltage parts. When mounting parts or routing wires. therefore, be sure to duplicate the original layout.
PCG-505F/505FX (U/C)
—2—
TABLE OF CONTENTS
CHAPTER 1. REMOVAL
1-1.
Flowchart ................................................................................................... 1-1
1-2.
Electric Parts Arrangement Diagram ......................................................... 1-1
1-3.
Removal ..................................................................................................... 1-2
1.
Palm rest housing assembly ....................................................................... 1-2
2.
Keyboard unit, touch pad, SWX-19 board ................................................. 1-2
3.
HDD ........................................................................................................... 1-3
4.
SWX-20 board, IRC-4 board, CNX-44 board, CNX-45 board and
CNX-25 board ............................................................................................ 1-3
5.
MBX-13 board, speaker unit, and nickel-hydrogen battery ...................... 1-4
6.
PC card connector, heat pipe, and heat sink .............................................. 1-4
7.
Display assembly ....................................................................................... 1-5
8.
Housing bezel assembly, LCD unit, and inverter ...................................... 1-5
(to 1-5)
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CHAPTER 2. SELF-DIAGNOSTICS
2-1.
Note ............................................................................................................ 2-1
2-2.
Necessary Tools ......................................................................................... 2-1
2-3.
Start-up of the Self-Diagnostics Program .................................................. 2-1
2-4.
Diagnostics on the Setup Screen ................................................................ 2-1
2-5.
Diagnostics Using the Self-Diagnostics Program ...................................... 2-2
2-6.
Test Items ................................................................................................... 2-3
2-7.
Tests that are not Supported ....................................................................... 2-5
(to 2-5)
CHAPTER 3.
BLOCK DIAGRAM ............................................................ 3-1
(to 3-2)
CHAPTER 4.
FRAME HARNESS DIAGRAM ......................................... 4-1
(to 4-2)
CHAPTER 5. EXPLODED VIEW AND PARTS LIST
5-1.
Main Unit ................................................................................................... 5-1
5-2.
Display Unit ............................................................................................... 5-3
5-3.
FDD Assembly ........................................................................................... 5-5
(to 5-6)
History of the changes is shown as the
“Revision History” at the end of this data.
—3—
PCG-505F/505FX (U/C)
CHAPTER 1.
REMOVAL
1-1. Flowchart
POWER
OFF
PALM REST
HOUSING
SWX-20
BOARD
IRC-4
BOARD
CNX-44
BOARD
CNX-45
BOARD
CNX-25
BOARD
MBX-13
BOARD
PC CARD
CONNECTOR
P2-2
P2-3
P2-3
P2-3
P2-3
P2-3
P2-4
P2-4
KEYBOARD
UNIT
TOUCH
PAD
SWX-19
BOARD
SPEAKER
UNIT
HEAT
SINK
P2-2
P2-2
P2-2
P2-4
P2-4
HDD
NICKELHYDROGEN
BATTERY
HEAT
PIPE
P2-3
P2-4
P2-4
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DISPLAY
ASSY
HOUSING
BEZEL
ASSY
P2-5
P2-5
LCD
UNIT
P2-5
INVERTER
P2-5
• Page x-x indicates the page for the topic.
• Note that HDDs (Hard Disc Drives) are easily damaged by shock of impact.
1-2. Electric Parts Arrangement Diagram
LCD Unit
Microphone Unit
CNX-25 Board
Inverter
Keyboard Unit
CNX-44 Board
MBX-13 Board
CNX-45 Board
HDD
IRC-4 Board
Nickel-hydrogen Battery
SWX-19 Board
Touch Pad
Speaker Unit
SWX-20 Board
PC Card Connector
• Note that HDDs (Hard Disc Drives) are easily damaged by shock of impact.
1-1
PCG-505F/505FX (U/C)
1-3. Removal
1. Palm rest housing assembly
Palm Rest Housing ASSY
6
5
2
4
5
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1 Cover
L
R
4 +B 2.6×6
4 +B 2×6
4 +B 2.6×6
2. Keyboard unit, touch pad, SWX-19 board
3
Claw
Escutcheon
Claw
4
Touch Pad
Button (R)
Palm rest Housing
Button (L)
6
7
5
SWX-19 Board
Keyboard Unit
2
1 +B 2×3.5
PCG-505F/505FX (U/C)
1-2
3. HDD
1 +B 2.6×4
5 Bracket
4 +P 3×4
8 HDD
6 Cover Tape
2
3
HDD Cable
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7 +P 3×4
8 Bracket
4. SWX-20 board, IRC-4 board, CNX-44 board, CNX-45 board and CNX-25 board
7
CNX-25 Board
7
5 Escutcheon
8
3 +B 2×3
TAPE (WJ),
INSULATING
Insulating Sheet
IRC-4 Board
CNX-44 Board
Wire
Holder
4
CNX-45 Board
6
SWX-20 Board
2
1
1
Escutcheon
1-3
PCG-505F/505FX (U/C)
5. MBX-13 board, speaker unit, and nickel-hydrogen battery
1 +B 2×3
4
MBX-13 Board
1 +B 2×3
2 +B 2.6×4
2 +B 2.6×6
3
Nickel-hydrogen Battery
5
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6
Fasten these screws
when connecting a display unit.
2 +B 2.6×6
2 +B 2.6×4
Speaker Unit
MBX-13 Board
6. PC card connector, heat pipe, and heat sink
6 Heat Sink
Thermal Sheet F
CUSHION (HDD) (T1)
PC Card Connector
2
3
Dummy Card
CUSHION (SP)
CHOMERICS
FORM
1 +B 2×6
Insulating Sheet
5 Heat Pipe L
4 +B 2×3
PCG-505F/505FX (U/C)
1-4
7. Display assembly
These screws have been removed if
the MBX-13 board was removed.
2 Cover
Display ASSY
3
1 +B 2×3
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3
2 Cover
8. Housing bezel assembly, LCD unit, and inverter
2 +B 2.6×5
1 Screw Cover
1 Screw Cover
2 +B M2.6×6
2 +B 2.6×5
4
2 +B 2.6×5
Housing Bezel ASSY
5 +B M2.5×5
9
LCD Unit
5 +B M2.5×5
Inverter
7
A
0
8
6 +B 2.6×5
3 Color
BUSHING
1-5
(END)
PCG-505G/505GX (US)
CHAPTER 2.
SELF-DIAGNOSTICS
2-1. Note
This chapter describes the items to be checked and the self-tests to be performed using the main unit, floppy-disk drive, and CD-ROM
drive, Port Replicator.
2-2. Necessary Tools
• PCG-505F/FX main unit
• Floppy-disk drive
• CD-ROM drive
• Battery
• AC adaptor
• CD-ROM for self-Diagnostics
• Floppy disk for self-diagnostics (with DOS installed)
• Port Replicator
• Other tools required for the tests
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2-3. Start-up of the Self-Diagnostics Program
Connect a floppy-disk drive, CD-ROM drive, battery and AC adaptor, Port Replicator to the PCG-505F/FX (hereinafter referred to as the
main unit).
Insert a floppy disk for self-diagnostics in the floppy-disk drive and a CD-ROM for self-diagnostics in the CD-ROM drive.
2-4. Diagnostics on the Setup Screen
Turn the power of the main unit on, and press F2 with the SONY logo displayed.
The Setup screen appears. Check the BIOS Version, memory capacity, CPU clock, hard-disk capacity, etc.
PhoenixBIOS NoteBIOS 4.0 Setup — Copyright. . .
Main Advanced Security Power
Boot
Exit
The currently selected tag appears in blue with a white background.
• BIOS version
Tag [MAIN]
Item [BIOS Version] should show the correct BIOS.
• Serial number
Tag [MAIN]
Item [Serial Number] should be a correct number
• Memory capacity
Tag [MAIN]
Item [Total Memory] should show sufficient memory (at least 32MB without expansion).
• Video memory
Tag [MAIN]
Item [Video Memory] should show 1MB.
• Hard disk
Tag [Advanced]
Press Enter for Item [Primary IDE Adapter (Master)]
Press Enter for Item [Autotype Fixed Disk] will display
the hard-disk information under the following items.
Check whether or not they are correct.
The remaining items are confirmed that they match the default values.
To set to default:
Tag [Exit]
Press Enter for Item [Get Default Values]
Tag [Exit]
Press Enter for Item [Exit (Save Changes)] restarts the unit.
2-1
PCG-505F/505FX (U/C)
2-5. Diagnostics Using the Self-Diagnostics Program
Insert a floppy disk for self-diagnostics in the floppy-disk drive, and a CD-ROM for a self-diagnostics in the CD-ROM drive.
When the power of the main unit is turned on, the system starts up from the CD-ROM, and the following screen appears.
Diagnostics for Service
PCG-505G
Version 1.0.
(C)1997 Sony Corporation All rights reserved.
Press any key to continue...
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Press any key, and the Start menu will appear.
********** START MENU **********
1:Diagnostics for PCG-505G (Self-Diagnostics)
2:Diagnostics for PCGA-PR5 (Self-Diagnostics)
3:PASSWORD BYPASS
(Password Bypass)
4:QUIT MAIN MENU
(Quit)
Move the cursor to the desired item, and press Enter.
• Diagnostics for PCG-505G
When Diagnostics 2 or 3 is selected from the Start menu, the screen shown below will appear.
********** Diagnostics for PCG-505G **********
1:Machine Configuration
2:Audio test Group...
3:Battery test...
:
:
Once you select an item, the self-diagnostics for that item will be performed.
Pressing keys and/or listening to sounds may be required. Follow the instructions on the screen.
* For details on each item, see “2-6 Test items.”
(Some modifications may be made.)
When the test ends normally:
************
PASS appears.
************
When the test ends abnormally:
***********
FAIL appears.
***********
PCG-505F/505FX (U/C)
2-2
• PASSWORD BYPASS
If the BIOS is locked with a password and you don’t know the password, use this function.
To use this function, another machine is necessary.
PASSWORD BYPASS is selected from the Start menu, the following screen appears.
Password Bypass Program 1.0
(C)1997 Sony Corporation All rights reserved.
Input last 7 digits of Serial number
(If serial xxxxxxxx-ooooooo,input serial number
Input serial
number
ooooooo)
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Enter the last seven digits of the serial number and a temporary password will appear.
Bypassed pass word
zzzzzzz
• QUIT MAIN MENU
Self-Diagnostics ends.
2-6. Test Items
• Machine Configuration
Select which PCG-505-series main unit you are using.
As some test items operate based on this configuration, this should be the first selection made.
• Audio test Group . . .
For audio testing.
No details are defined. You listens to the sound and evaluates the results.
• Battery test . . .
Test for charging and discharging of the battery.
If the battery is almost fully discharged or overcharged, an error may occur.
• Check System BIOS Revision . . .
The BIOS version will appear.
This test always ends in normal status. It’s up to you to evaluate the results.
• FDD test . . .
Test to find defects in a floppy disk drive.
Be sure to insert a floppy disk without a write-protect tab for self-Diagnostics.
If some defect is detected, the data may be lost. The data should always be backed up.
• HDD test . . .
Test for the hard-disk drive.
The recognition test is done in the start-up process with the BIOS.
2-3
PCG-505F/505FX (U/C)
• Keyboard test . . .
Test for keyboard operation.
A keyboard appears on a screen. Press the keys one by one. Pressing a function key alone will not be recognized.
key.
Press the desired function key with the
If a disabled key is found, press the ESC key twice to end the test.
• IrDA test Group . . .
Communication test for IrDA.
The PCG-505G for communication is required.
• LED test . . .
LEDs for the hard-disk drive, NumLock, CapsLock. ScrlLock, Information and Battery will light one after another, in that order.
After checking all the LEDs, press the y key.
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• Memory test Group . . .
Tests for memory.
The time required for testing depends on the memory capacity.
• Modem AT Command test . . .
Test for the modem.
This checks for generation of an AT command.
No actual call is required.
• System test . . .
Tests for items on the mother board.
DMA, IRQ, the CPU, etc. are checked.
• Touch Pad test . . .
Test for a touch pad.
Follow the instructions on the screen. The test proceeds from left-clicking, right-clicking, touching four corners with a pen and,
pushing the center with a finger, in that order.
To stop the test, press the ESC key.
• USB test . . .
Test for an USG port.
USB tools are required.
• Video test . . .
Test for an LCD display.
In the first half, checking that the screen is displayed within a frame and that the palette is normal is performed for your evaluation.
The second half is performed as self-diagnostics.
• Programmable power key test . . .
Test for a programmable power key.
Press it once.
• IEEE 1394 Interface test . . .
Communication test of the IEEE 1394.
A PCG-505-series unit on which Windows will run is required.
PCG-505F/505FX (U/C)
2-4
• Parallel loopback test . . .
Test for a parallel port.
Connect a loopback tool to the parallel port of the port Replicator, and perform the test.
• PS/2 mouse test . . .
Test for an external mouse.
Connect a mouse to the mouse connector of the port Replicator.
• Serial loopback test . . .
Test for a serial port.
Connect a loopback tool to the port Replicator and perform the test.
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• Modem loopback test . . .
Perform data transmission and reception between modems.
Tool modems are required.
2-7. Tests that are not Supported
• PCMCIA test
The 16-bit PC-CARD test is replaced with the CD-ROM test.
Testing a CardBUS, ZV, etc. is not available, because such tests required special hardware.
2-5
(END)
PCG-505F/505FX (U/C)
CHAPTER 3.
BLOCK DIAGRAM
CPU
P55C
L2 CACHE
Mcahce
32Kx64
Inverter
SONY
CONFIDENTIAL
TAG
LCD
SVGA 800x600
TFT
BLOCK DIAGRAM
8Kx8
DATA CTRL
LCD CONN
HOST_ADDR[31:3]
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HOST_DATA[63:0]
HOST_CTRL
LVDS DRIVER
ATF
ATF_INT
LM75
MTXC (430TX)
SYSTEM CONTROLLER
HOST-PCI BRIGE
MEMORY CONTROLLER
VIDEO CONTROLLER
MEMORY BUS
NM2097
HOST
IEEE1394
IEEE1394
IEEE1394
Link Chip
PHY Chip
CONN
ZV VIDEO
PCI_AD[31:0]
PCI_CTRL
PCI_AD[31:0]
PCI_CTRL
PCI_CLKs
PCI_CLKs
ATF_INT
PIIX4
PORT 0
PCI-ISA BRIDGE
IDE
USB
RTC
Primary IDE
CLOCK
33M
GENERATOR
MK1491-02
48M
48M
32MBytes
(64Mb x 4)
HDD CONN
14M
OSC
PC CARD
SLOT A
PCIC
RL5C465A
FDD connector(26pin)
USB
CONN
ZV
BUFFER
Expansion Memory
CONN
66M
HDD
Extend IO_SA[19:0]
EIO_SA[19:0]
EIO_SD[15:0]
EIO_CTRL
EIO_CTRL
FD
14M
ZV AUDIO
AUDIO
FLASH
256Kx8
Daughter
Board
512Kx8
Back Up
Battery
MIC CONN
MODEM
SPKR CONN
KEYBOARD
MIC
SPKR
KB CONN
FLASH
FROM
CONN
ES1878
ULTRA I/O
PS/2
FDC37N958FR
SUPER I/O
KBC
ROM INTEFACE
LPT1
COM1
LT1237
COM2
Q-SW
POWER CONTROL
RJ11
3-1
LINE
IN
PHONE
OUT
ACCESS BUS
IrDA
FDD
Drive
TOUCH
PAD
Port Replicator(68pin)
POWER
SUPPLY
&
CHARGER
TP
CONN
PRIMARY
BATTERY
BAT CONN
DC-IN
CONN
EIO_SD[15:0]
VGA DB-15
COM1 DB-9
PS/2 MD-6
LPT1
DB-25
SONY CONFIDENTIAL
3-2
(END)
PCG-505F/505FX (U/C)
CHAPTER 4.
FRAME HARNESS DIAGRAM
BATTERY PACK
Rear
1
Side
6
CN901
Side
IRC-4
BOARD
CN452
1
KEYBOARD
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WINDOW
LED
8
MIC
MODULER
JACK
6
CN731
1
1
CN401
31
1
2
CN402
18
32
2
1
17
CN1
1
2
CN751
INVERTER
CNX-25
BOARD
I/O
CABLE
DISPLAY ASSY
CN501
1
CN454
PORT
REPLICATER
CONNECTOR
CN2
1
2
6
1
LCD
CN801
1
2
MBX-13 BOARD
SIDE A
STEREO
SPEAKER
TERMINAL (R)
NiMH
BATTERY
14
CN353
FDD
FDD
DRIVE
CN2
1
2
CN962
DC IN
FCC
CN972
i-LINK
29
CN1
2
26
CN970
LINE IN
30
1
25
CN651
CN902
1
26
STEREO
SPEAKER
TERMINAL (L)
SWX-20
BOARD
4
CN971
28
CN967
1
CN969
MIC IN
CN968
HEADPHONE
1
CN451
CN453
1
FFC
8
23
45
CNX-30 BOARD
CN251
1
CNX-45
BOARD
FDD ASSY
8
FPC
FROM board connector (direct connection)
Harness (connector at both end)
CN352
7
HDD
DRIVE
FFC
8
SW971
PROGRAMMABLE
POWER KEY
SWITCH
SW972
POWER
SWITCH
CN601
168
68
134
34
1
2
CN752
PALM
REST
SWX-19
BOARD
BUTTON (R)
BUTTON (L)
CN961
1
P
CNX-44
BOARD
1
Touch
PAD
PC
CARD
CONNECTOR
2
135
101
PC
CARD
35
1
SPEAKER
Harness (soldered at one end)
4-1
4-2
(END)
PCG-505F/505FX (U/C)
Main Unit
CHAPTER 5.
EXPLODED
Note:
Ref.No.
The components identified by mark
• Parts marked by * are not normally in stock.
• Any part that has no part number is not available.
LID (MEMORY)
BOTTOM (1020) ASSY (S), HOUSING
FOOT
KNOB (BR)
SPRING (B), COMPRESSION COIL
6
7
8
9
10
4-636-934-01
4-635-918-03
1-505-734-11
4-635-917-02
X-4621-667-1
11
12
13
14
15
16
17
18
19
* 20
or dotted line with
are critical for safety.
mark
Replace only with part number specified.
B3
37
H
D
F
32
26
2
[ADD]
C
81
55
38
40
24
25
26
SPACER (SPRING)
KNOB (BL)
SPEAKER UNIT
KONB (POWER)
ESCUTCHEON (BUTTON) ASSY
27
28
29
30
31
A-8054-720-A
4-635-923-01
1-542-331-11
4-638-232-01
1-783-098-11
CNX-45, 1020, ASSY (S)
HOLDER (MICROPHONE)
MICROPHONE UNIT
INSULATING SHEET (PIPE L)
CABLE, FLEXIBLE FLAT (24 CORE)
A-8054-718-A
4-635-920-01
1-528-908-11
4-635-927-01
4-635-926-01
SWX-20, 1020, ASSY (S)
WINDOW
BATTERY, NICKEL HYDROGEN
COVER (RL)
COVER (LR)
32
33
34
* 35
36
4-635-922-01
4-635-949-01
4-636-344-01
4-636-329-01
1-783-815-11
HOLDER (SW)
PLATE (SW)
CUSHION (KB)
HEAT SINK (VIA)
FFC (8 CORE)
X-4621-613-1
X-4621-614-1
4-635-908-01
A-8054-719-A
4-635-950-02
LID (FDD) ASSY
LID (REPLICATOR) ASSY
ESCUTCHEON (JACK)
CNX-44, 1020, ASSY (S)
INSULATING SHEET (BOTTOM)
37
38
39
40
41
54
41
39
30
B4
36
28
60
53
22
67
G
21
B8
20
50
B2
19
[ADD]
83
K
16
18
71
15
G
17
B2
13
14
A
48
47
B2
52
65
H
B3
E
I
57
63
62
68
12
46
11
B
B1
10
68
A
3
A-8045-021-A
A-8045-022-A
1-783-161-11
4-635-955-11
1-779-808-11
4-627-811-21
CHOMERICS FOAM
PIPE (L), HEAT
FPC (CUX-25)
TAPE (WJ), INSULATING
INSULATING SHEET (WJ)
(505F)...MBX-13, 1020U, 233 ASSY (S)
(505FX)...MBX-13, 1020U, 266 ASSY (S)
FPC (IRC-4)
INSULATING SHEET (PCMCIA)
CONNECTOR, PC CARD
CARD, DUMMY
B5
73
64
5
3
KEY BOARD (U) ASSY (S)
LENS (F)
FPC (SWX-19)
BUT TON (R)
BUT TON (L)
52
53
54
55
57
4-635-915-01
A-8044-589-A
1-759-461-11
4-635-910-05
4-636-932-01
LENS (R)
REST (1020) ASSY(S), PARM
PAD, TOUCH
ESCUTCHEON (PAD)
HOLDER (WIRE)
58
59
60
61
62
4-637-148-02
4-637-074-01
4-637-454-21
4-637-411-01
4-636-551-01
INSULATED PLATE (IRDA)
SPACER (SP)
LABEL ID
TAPE (BLIND)
CUSH ION (HDD) (T0.5)
63
64
65
67
4-626-552-01
4-636-553-01
3-839-640-00
4-637-139-01
CUSHION (HDD) (T1)
CUSHION (HDD) (T2)
CUSHION
GASKET (4X2)
68
70
71
72
73
4-637-147-01
4-638-221-01
4-638-234-01
1-670-718-11
4-637-075-01
SPACER (DIA.5.7)
PLATE, CONDUCTOR
GASKET (CONNECTOR)
FPC (CNX-48)
TAPE (KEY BOARD)
81
1-695-514-21
B1
B2
B3
B4
B5
7-621-770-67
7-621-772-08
7-621-772-18
7-621-772-38
7-621-773-86
+B
+B
+B
+B
+B
B6
B7
B8
7-621-775-20
7-682-145-01
7-621-259-45
+B 2.6X5
+P 3X4
+P 2.6X6
82
C
43
61
42
B7
B
44
B2
5-1
A-8054-714-A
4-635-914-02
1-783-590-11
4-635-913-03
4-635-912-04
F
[ADD]
8
59
4
1
47
48
49
50
51
83
2
D
9
2
BRACKET (HDDF)
4 .3" HDD ASSY (S)
FPC (HDD CABLE)
BRACKET (HDDR)
INSULATING SHEET (KEY BOARD)
45
B7
63
6
B1
4-635-930-01
A-8054-876-A
1-782-617-11
4-635-931-01
4-635-951-01
JACK (SMALL TYPE)
1P (HEADPHONE)
1-695-514-11 JACK (SMALL TYPE)
1P (MICROPHONE)
1-695-619-11 JACK, DC
E
B4
7
43
44
* 45
46
51
B5
49
2
Description
4-632-530-01
4-683-229-01
1-783-159-11
4-636-345-01
4-635-952-01
* 42
82
24
I
Part No.
K
31
27 29
25
58
B3
34
* 21
* 22
就爱技术网 http://www.92jishu.cn
35
34
Ref.No.
4-636-330-01
A-8044-588-A
4-635-946-01
4-635-919-03
4-635-956-01
70
33
Description
1
2
3
4
5
5-1.
72
Part No.
5-2
2.6X6
2X3
2X4
2X6
2.6X4
PCG-505F/505FX (U/C)
5-2. Display Unit
127
131
127
127
126
131
131
125
B3
Part No.
Description
* 101
102
103
104
105
4-635-947-01
X-4621-652-1
4-635-929-01
4-636-332-01
4-635-944-01
COLOR
HOUSING (DISPLAY) ASSY
COVER (RR)
HOLDER (RIGHT), PC BOARD
INSULATOR (1VT)
106
107
108
109
* 110
1-475-400-11
4-636-339-01
4-636-335-01
4-636-334-01
4-636-338-01
INVERTER (LCD)
BLIND (SNAP RETAINTER), HOLE
SNAP RETAINER
CLAMP
PLATE, HEAT TRANSFER
111
112
113
115
116
X-4621-545-1
4-635-928-01
4-636-333-01
4-635-937-01
4-635-938-01
TILT UNIT ASSY
COVER (LL)
HOLDER (LEFT), PC BOARD
HOLDER (PEN)
LOCK (PEN)
117
118
119
120
121
4-635-934-01
4-635-932-01
4-635-935-01
2-300-616-01
4-636-558-01
LEVER (LATCH)
KNOB (LATCH)
HOLDER (LATCH)
SPRINNG, COMPRESSION
INSULATOR (LCD)
122
123
124
125
126
1-958-912-11
A-8054-418-A
4-636-559-01
4-636-331-01
X-4621-669-1
HARNESS (LCD SPEAKER)
10.4" LCD ASSY (S)
SCREW (+B M2.5X4)
CLAW, JOINT
HOUSING (BEZEL) ASSY
127
128
129
130
131
4-635-939-01
4-636-945-01
4-637-460-01
4-637-232-01
4-636-560-01
COVER (SCREW)
CLAN (B), JOINT
SPACER
TUBE
SCREW (+B M2.6X5.5)
B2
B9
7-621-772-18
7-621-772-08
+B 2X4
+B 2X3
就爱技术网 http://www.92jishu.cn
124
128
Ref.No.
123
124
122
PEN
(ACCESSORIES)
121
115
116
117
108
113
129
B3
118
107
120
112
B2
119
111
110
108
B2
106
B2
B9
109
102
107
105
103
130
101
PCG-505F/505FX (U/C)
5-3
104
5-4
5-3. FDD Assembly
Ref.No.
Part No.
Description
201
202
203
204
205
4-636-397-01
3-719-381-31
4-636-391-04
4-636-394-01
A-8054-413-A
FOOT (FDD)
SCREW (M2X3)
CASE (LOWER)
GUIDE, LIGHT
CNX-30 MOUNTED PWB
206
207
* 208
* 209
210
1-783-043-11
3-948-339-01
4-636-395-01
4-636-396-01
A-8054-426-A
CABLE, I/O (26P)
SCREW, TAPPING
PLATE, SHIELD
INSULATING SHEET
3.5" FDD ASSY (S)
211
212
213
214
215
4-636-398-01
1-782-868-11
4-636-390-04
4-636-399-01
4-636-392-01
CUSHION
FFC (FDD)
CASE (UPPER)
RUBBER, RETAINER
ESCUTCHEON (CONNECTOR)
* 216
4-636-393-01
3-719-381-21
BRACKET
SCREW (M2X6)
ACCESSORIES & PACKING MATERIALS
**************************************
3
Ref.No.
Part No.
Description
*
*
A-8054-713-A
1-777-926-31
A-8044-383-A
A-8054-768-A
4-635-936-01
AC ADAPTOR 1020 U ASSY (S)
CORD, CONNECTION
FDD (505) ASSY
PACK (S) ASSY(S), BATTERY
PEN
3-865-464-11
A-8044-650-A
MANUAL (MAIN), INSTRUCTION
PORT REPLICATOR (PR5 ASSY)
[DEL]
就爱技术网 http://www.92jishu.cn
213
A
217
212
211
216
214
210
209
215
217
B1
214
208
204
207
205
A
206
203
201
202
FDD (505) ASSY (ACCESSORIES)
202
5-5
5-6
(END)
PCG-505F/505FX (U/C)
(1/1)
QUICK MEMO
No. FIT- M2001_013K
„ J „ UC „ E
The object of information
… Technical „ Parts … Other information
Date
From
The relation document to the plan of
… T/N „ Service manual … Others … No publication
Tel
…I
: 2001.3.19
: PNC Planning & Control Dept.
[SODP]
: +81 3 5795 6931
[Model/Series]
PCG-505 Series
VAIO Notebook Computer SERVICE MANUAL
[Subject]
ADDITION
就爱技术网 http://www.92jishu.cn
[Contents]
Addition (of part)
Model (Page)
505,
505X/505EX,
505G/GX (505G/GX ADD-1),
505RX/RS/R,
J 505SX/S (505SX/4G),
505V,
505V/ABX,
505V/CBX,
505V/CBP
505F/FX,
505TX/TS,
UC
505TR
505G/GX
Ref.No.
Part No.
Description
80
4-638-224-01
SHEET (F) THERMAL
E 505E, 505G
∗ Please make these changes on the list of repair parts as well until revised version published.
[Applicable Models]
J
UC
E
: PCG-505
PCG-505X/505EX
PCG-505G/GX (505G/GX ADD-1)
PCG-505RX/RS/R
PCG-505SX/S (505SX/4G)
PCG-505V
PCG-505V/ABX
PCG-505V/CBX
PCG-505V/CBP
: PCG-505F/FX
PCG-505TX/TS
PCG-505TR
PCG-505G/GX
: PCG-505E
PCG-505G
(9-974-467-01)
(9-974-473-01)
(9-974-481-01)
(9-974-492-01)
(9-928-301-01)
(9-928-325-01)
(9-928-326-01)
(9-928-348-01)
(9-872-014-01)
(9-974-491-11)
(9-928-301-11)
(9-928-328-01)
(9-974-481-11)
(9-928-301-31)
(9-974-481-31)
< For Japanese staff > Please look at information in Japanese by visiting at our web site.
Revision History
Suffix
Ver.
Date
Ver.1
1999.09.30
Ver.2
2001.03.19
Page 5-1, Page 5-2 (See Remarks.)
M2001_013K
-13
Ver.3
2001.10.05
Page 5-1, Page 5-2
M2001_063K
-14
Ver.4
2002.03.20
Page 5-6
N2002_018K
-11
Contents
QM No.
First
Edition
就爱技术网 http://www.92jishu.cn
< Remarks >
2001.10.05
No suffix number -12 exists in part number of SM.
The changes of
are not reflected in this Service Manual (i.e., not shown in red).
See the QUICK MEMO for these changes.
[Confidential]
PCG-505F/505FX(U/C)