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PCG-R505JE/R505JEK/R505JEP/R505JL/ R505JLK/R505JLP/R505JS/R505JSK/R505JSP SERVICE MANUAL For American Area US Model Canadian Model Ver. 1-2001J Revision History is appended to the end of this manual. Update Lineup: PCG-R505JE PCG-R505JEK PCG-R505JEP PCG-R505JL PCG-R505JL/C PCG-R505JLK PCG-R505JLP PCG-R505JS PCG-R505JSK PCG-R505JSP l a i t S400 n e d i f n o C Notebook Computer 9-872-269-01 Information in this document is subject to change without notice. Sony and VAIO are trademarks of Sony. Microsoft, MS-DOS, Windows, the Windows 95, Windows 98, Windows 2000, Windows ME and Windows XP logo are trademarks of Microsoft Corporation. All other trademarks are trademarks or registered trademarks of their respective owners. Other trademarks and trade names may be Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions. CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions. used in this document to refer to the entitles claiming the marks and names or their produces. Sony Corporation disclaims any proprietary CAUTION: The battery pack used in this device may present a fire interest in trademarks and trade names other than its own. or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children. CAUTION: Changing the back up battery. • Overcharging, short circuiting, reverse charging, multilation or incineration of the cells must bi avoided to prevent one or more of the following occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature. • If a cell has leaked or vented, it should be replaced immediately while avoiding to touch it without any protection. Service and Inspection Precautions 1. Obey precautionary markings and instructions Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents. 2. Use designated parts only The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components. After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety. 5. When replacing chip components... Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat. 6. When handling flexible print boards... • The temperature of the soldering-iron tip should be about 270C. • Do not apply the tip more than three times to the same pattern. • Handle patterns with care; never apply force. 3. Always follow the original design when mounting parts and routing wires The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout. 4. Inspect after completing service Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) –2– Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care. TABLE OF CONTENTS Section Title Page CHAPTER 1. REMOVAL 1-1. 1-2. 1-3. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Flowchart ......................................................................... 1-1 Main Electrical Parts Location Diagram ......................... 1-2 Removal ........................................................................... 1-2 Key Board Unit ................................................................ 1-2 Palm Rest Section ............................................................ 1-3 SWX-72 Board, Encoder (Rotaly), Touch Pad ................ 1-3 IFX-141 Board ................................................................. 1-4 Battery .............................................................................. 1-4 HDD ................................................................................. 1-5 Cover (Bottom LF/LR/R) ................................................ 1-5 Frame Housing ................................................................. 1-6 SWX-76 Board, Speaker (L/R) ........................................ 1-6 CNX-119 Board ............................................................... 1-7 Modem Card .................................................................... 1-7 CNX-121 Board ............................................................... 1-8 DC Fan ............................................................................. 1-8 MBX-48 Board ................................................................ 1-9 Heatsink (CPU) ................................................................ 1-9 CNX-120 Board, LCD Section, CNX-131 Board ......... 1-10 Bezel .............................................................................. 1-11 LCD Unit ....................................................................... 1-11 LEX-29 Board, Inverter Unit ......................................... 1-12 (to 1-12) CHAPTER 2. SELF DIAGNOSTICS .......................... 2-1 Please confirm “Self Diagnostics” method which will be informed you with distribution of “Self Diagnostics” software. CHAPTER 3. BLOCK DIAGRAM ............................... 3-1 (to 3-2) CHAPTER 4. FRAME HARNESS DIAGRAM ........ 4-1 (to 4-2) CHAPTER 5. EXPLODED VIEWS AND PARTS LIST 5-1. Main Section .................................................................... 5-2 5-2. LCD Section .................................................................... 5-5 5-3. Accessories ...................................................................... 5-7 (to 5-7) • Abbreviations UC : US model / Canadian model Confidential –3– PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) CHAPTER 1. REMOVAL 1-1. Flowchart POWER OFF KEY BOARD UNIT P 1-2 COVER (BOTTOM LF/ LR/R) P 1-5 FRAME HOUSING SPEAKER (L/R) P 1-6 P 1-6 SWX-76 BOARD P 1-6 SWX-72 BOARD ENCODER (ROTARY) CNX-119 BOARD P 1-3 P 1-3 P 1-7 TOUCH PAD MODEM CARD P 1-3 P 1-7 BATTERY CNX-121 BOARD DC FAN MBX-48 BOARD HEATSINK (CPU) P 1-4 P 1-8 P 1-8 P 1-9 P 1-9 CNX-120 BOARD LCD SECTION CNX-131 BOARD P 1-10 P 1-10 P 1-10 PALM REST SECTION IFX-141 BOARD P 1-3 P 1-4 HDD P 1-5 BEZEL LCD UNIT P 1-11 P 1-11 LEX-29 BOARD P 1-12 INVERTER UNIT P 1-12 • P XX means pages that appears in this manual. • Remember that hard disk drives are easily damaged by vibration. Always handle with care. Confidential 1-1 PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 1-2. Main Electrical Parts Location Diagram CNX-131 Board LEX-29 Board Speaker (L) LCD Unit Inverter Unit CNX-121 Board DC Fan Modem Card MBX-45 Board IFX-141 Board SWX-76 Board Speaker (R) Battery Encoder (Rotary) CNX-119 Board SWX-72 Board HDD Touch Pad 1-3. Removal 1. Key Board Unit Key Board Unit 2 Claw 4 Harness 3 2 Claw 2 Claw Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 1 M2X6 1-2 2. Palm Rest Section Palm Rest Section 3 Flexible Flat Cable (10 core) 2 1 M2X6 1 M2X6 3. SWX-72 Board, Encoder (Rotaly), Touch Pad 7 Claw 7 Claw 8 Escutcheon (TP) 9 2 Flexible Flat Cable (12 core) 7 Claw 7 Claw Touch Pad 6 4 Encoder (Rotary) 5 M1.4X3.5 1 Flexible Flat Cable (10 core) 3 M2X4 SWX-72 Board 1-3 Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 4. IFX-141 Board 4 M2X4 IFX-141 Board 1 Flexible Flat Cable (12 core) 3 Cover (Bottom LF) 5 2 Claw 5. Battery 1 Harness Nickel Hydrogen Battery 2 Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 1-4 6. HDD 4 M3X4 1 FPC (HDD) 5 Bracket (HDD R) 2 M2X4 7 Bracket (HDD F) 6 M3X4 3 HDD 30 GB (PCG-R505JS, R505JSK, R505JSP) HDD 20 GB (PCG-R505JE, R505JEK, R505JEP) HDD 15 GB (PCG-R505JL, R505JL/C, R505JLK, R505JLP) 7. Cover (Bottom LF/LR/R) Cover (Bottom LR) 3 Claw 3 Claw Cover (Bottom LF) 4 Cover (Bottom R) Assy 2 1 Claw 6 5 Claw Confidential 1-5 PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 8. Frame Housing 1 Harness 3 Undo four claws and remove the cover (BP). 2 Flexible Flat Cable (8 core) 4 M2X6 Frame Housing 3 Undo four claws and remove the cover (BP). 5 9. SWX-76 Board, Speaker (L/R) 9 5 Button (Power) Speaker (L) SWX-76 Board 3 7 8 Speaker Bracket 2 Tapping 2X4 1 Flexible Flat Cable (8 core) Speaker (R) 6 Speaker Bracket 4 Harness Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 1-6 10. CNX-119 Board 3 Flexible Flat Cable (NI Shield) 20P 1 M2X4 CNX-119 Board 2 11. Modem Card 1 M2X2.5 2 Connector 1 M2X2.5 Modem Card 4 Harness (2P) 3 Confidential 1-7 PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 12. CNX-121 Board 1 M2X4 2 Shield CNX1 4 Flexible Flat Cable (10 core) CNX-121 Board 3 13. DC Fan 2 M2X6 DC Fan (With Heatsink) 1 Harness 3 2 M2X6 Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 1-8 14. MBX-48 Board 2 Harness (Power 3P) 5 M2X4 1 Harness (LCD) 5 M2X4 5 M2X4 6 Shield MBX1 8 Spacer (MBX) 0 RJ-45 (For Internal) Harness 3 Harness 7 M2X3.5 4 Flexible Flat Cable (NI Shield) 20P 9 5 M2X4 qa Lid (VGA) Assy MBX-48 Board 15. Heatsink (CPU) 1 P2X3 Heatsink (CPU) * The heatsink (CPU) must be installed with the thermal sheet (CPU) in soft state to protect the CPU from the stress. For this purpose, with the thermal sheet (CPU) pasted, warm the heatsink (CPU) to about 70 °C, and when the thermal sheet (CPU) has become soft, install the heatsink (CPU) on the main board. 2 3 Bracket (CPU) Confidential 1-9 PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 16. CNX-120 Board, LCD Section, CNX-131 Board LCD Section 3 Harness (2P) 1 M2X5 6 M2X5 CNX-120 Board 7 M2X4 CNX-131 Board 2 0 Harness (Power 3P) qa 9 qd Cover (BBL) 5 M2X5 qs Cover (BBR) 4 Harness (LCD) 8 M2X4 Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 1-10 17. Bezel 4 M2X5 5 Claw 3 Hole Blind (Side) 6 5 Claw 5 Claw 3 Hole Blind (Side) 4 M2X5 2 Cover (DL) 5 Claw 5 Claw Housing (Bezel) Assy 1 Cover (DR) 18. LCD Unit 3 Harness (LCD) 7 Bracket (LCD-L) 6 M2X3 2 4 M2X3 LCD Unit 5 Bracket (LCD-R) 1 Harness 1-11 Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 19. LEX-29 Board, Inverter Unit 3 Harness 5 Harness 1 M2X3 2 4 LEX-29 Board Inverter Unit 6 Harness Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 1-12 (END) CHAPTER 2. SELF DIAGNOSTICS < ATTENTION > Please confirm “Self Diagnostics” method which will be informed you with distribution of “Self Diagnostics” software. Confidential 2-1 (END) PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) CHAPTER 3. BLOCK DIAGRAM Coppermine Copper Processor Core mine with 256/ Processor Core with 256/ 128KB L2 Cache 128KB L2 Cache CLKGEN IMI C9835 µ BGA2 BGA2 CPU Local Bus SMBUS Refer to Clock Generator Block Diagram 100MHz Memory Bus Docking Station 12 XGA LCD & INVERTER SONY LCD CONN DC-IN CONN DC in USB CONN SO-DIMM On Board Memory Display Display Cash Cash Graphics & Memory Graphics & Memory CONTROLLER CONTROLLER HUB GMCHUB H2-m GMCH2-m Bus #0 Dev #0, 1,2 USB0 VCH VCH Cable ROW#2 ,3 VGA DB-15 ROW#0 ,1 RJ11 VGA DB-15 DVO(3.3V) RJ11 USB3 Internal HDD Memory USB2 Memory Stick Stick Module Module Cable( Primary IDE) IO Control Hub IOICH2-m Control Hub ICH2-m Et her Ether PHY PHY LAN-A1 EEPROM EEPROM For LAN Bus #0 Dev #8,31 EEPROM EEPROM For i.LINK PCI-1394 PCI-1394 TI TI TSB43LV22 TSB43LV22 LAN CARDBUS CARDBUS RICOH RICOH RC5C475II RC5C475II i.LINK0 i.LINK1 Bus #1 Dev #8 LPC CardBus/16b itCard PC Card Connector 1 Slot Bus #1 Dev # 12 Port Connector 100+4pin PCI BUS(3 .3V) i.LINK0 MS CONN FDD x1 FDD i.LINK RJ45 USB1 Seri al Serialx1 Paral lele Printerx1 USB1 USB CONN AC LINK SMB2 EEPROM EEPROM For Password Super I/O Super I/O SMsC SMsC LPC47N227 FWH FWH (Flash BIO S ROM) (Flash BIOS ROM) BATTERY BAT CONN DC-IN CONN LAN-A1 POWER SUPPLY & CHARGE R MDC (ModemMDC Daughter (Modem Card)Daughter ModCard) ule Module MIC DC in LAN Speaker LAN-A0 LPC47N227 LID Seri al Headphone RJ45 Audio Audio AD1881A AD1881A H8S/2149 H8S/2149 KBC/EC KBC/EC SPIC SPIC I/O Expander I/OBUS Expander & SM MUX & SM BUS MUX ATF FAN BATTERY USB3 USB(A) CONN x1 USB1 USB(B) CONN x1 Parallele i.LINK i.LINK PHY & PHY & ATAPI ATAPI Bridge Bridge i.LINK1 JOG JOG Contro ller Contro ller SWX- 72 Bo ard FDD i.LINK AMP Membr ane RJ11 PHONE OUT MIC IN Speaker L&R JOG CD-ROM/ RW/DVD is can not connect on main unit when connected dockin g stataion TouchP ad KeyBoard 1/1 Confidential 3-1 3-2 (END) PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) CHAPTER 4. FRAME HARNESS DIAGRAM 8 LCD CN4901 1 LEX-29 BOARD SIDE A 1 A FROM board connector (direct connection) Y Harness (connector at both end) Harness (soldered at one end) INVERTER UNIT CN502 HARNESS (LCD) Side L CN701 1 CNX-131 BOARD SIDE A 2 59 60 61 62 31 LITHIUM ION BATTERY PACK CN4401 DC IN DOCKING STATION PCGA-DSD5/DSM5 1 143 EXTENSION MEMORY MODULE PCGA-MM64N/MM128N /MM256N 144 CN2702 Rear CN4402 3 1 8 CN2004 CN4801 7 8 FCC (8P) 1 1 1 HARNESS (POWER 3P) 2 99 2 100 SWX-76 BOARD SIDE B S4801 POWER CN4802 2 1 DC FAN (WITH HEATSINK) 8 CN4302 USB M RJ-45 HARNESS (FOR INTERNAL) CN2801 1 CNX-120 BOARD SIDE B 3 SPEAKER L ch CN1602 29 30 J1 30 29 MODEM CARD CN4301 CN1711 1 CN102 1 2 2 10 1 CN3071 FCC (10P) 2 1 2 1 KEY BOARD 1 CN5002 CN1902 PC CARD 35 1 CN1202 1 CN702 EXT. DISPLAY 1 CN1301 i.LINK 49 50 FPC (HDD) NICKEL HYDROGEN BATTERY CN2802 1 CN3051 2 1 12 1 CN2003 1 2 CN2201 10 HDD PCG-R505JL, R505JL/C, R505JLK, R505JLP : 15GB PCG-R505JE, R505JEK, R505JEP: 20GB PCG-R505JS, R505JSK, R505JSP: 30GB CN4001 20 1 FCC (10P) CN4701 IFX-141 BOARD SIDE A CNX-119 BOARD SIDE B FLEXIBLE FLAT CABLE (NI SHIELD) 20P FCC (12P) MEMORY STICK 2 HARNESS (2 PIN) CN1710 20 CN4502 1 CN5001 MODULAR JACK PC CARD CONNECTOR MBX-48 BOARD SIDE A 24 CON2 NETWORK 68 34 1 Side R SPEAKER R ch CN1502 1 8 CNX-121 BOARD SIDE B 10 CN1401 1 1 CN4002 MIC/LINE INPUT CN4003 HEAD POHNE CN4004 USB 10 FLEXIBLE FLAT CABLE (12 CORE) CN4702 CN4501 12 1 12 SWX-72 BOARD SIDE A 10 S4703 1 LEFT BUTTON TOUCH PAD S4701 ENCODER (ROTALY) S4702 CENTER BUTTON S4704 RIGHT BUTTON Confidential 4-1 4-2 (END) PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) CHAPTER 5. EXPLODED VIEWS AND PARTS LIST NOTE: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. • The mechanical parts with no reference number in the exploded views are not supplied. • Items marked “ * ” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • When the same reference numbers are written down in the list, please use the one listed in the first place as the main part. Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. Confidential 5-1 PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 5-1. Main Section Ref.No. 1 2 3 4 5 Part No. A-8066-926-A 1-757-785-11 1-476-060-32 4-652-922-03 4-652-940-02 Description COMPLETE PWB SWX-72 FLEXIBLE FLAT CABLE (10 CORE) ENCODER (ROTARY) BRACKET (JOG) DETECTOR, LATCH Ref.No. 48 49 50 51 52 Part No. X-4623-610-1 A-8066-941-A 1-757-786-11 4-641-449-01 X-4624-332-1 Description HOUSING (BOTTOM) ASSY COMPLETE PWB CNX-119 FLEXIBLE FLAT CABLE (NI SHIELD) 20P FOOT (F) COVER (BOTTOM R) ASSY 6 7 8 9 10 4-652-921-04 4-652-920-04 4-652-935-02 4-652-907-03 4-652-944-01 BUTTON (PAD) R BUTTON (PAD) L LENS (PALM REST) HOUSING (PALM REST) COVER, LENS 53 54 55 56 57 4-652-918-01 X-4624-331-1 4-654-610-03 1-756-038-21 1-961-147-11 LID (ETHER) LID (VGA) ASSY COVER AIR DUCT BATTERY, NICKEL HYDROGEN HARNESS (POWER 3PIN) 11 12 13 14 15 4-659-257-01 X-4624-418-1 4-652-923-03 4-653-410-01 1-772-529-61 COVER (BOTTOM LF) COVER (BOTTOM LR) ASSY ESCUTCHEON (PAD) INSULATOR (PAD) PAD, TOUCH 58 59 60 61 62 A-8066-938-A 1-757-784-11 4-653-716-01 1-757-792-11 A-8066-942-A COMPLETE PWB IFX-141 FLEXIBLE FLAT CABLE (12 CORE) SPRING (BT), COMPRESSION COIL FLEXIBLE FLAT CABLE (10 CORE) COMPLETE PWB CNX-121 16 17 18 19 20 1-790-729-11 4-653-370-01 1-757-787-12 1-544-847-11 4-653-371-01 CABLE, FLEXIBLE FLAT (12 CORE) BRACKET, SPEAKER FLEXIBLE FLAT CABLE (8 CORE) SPEAKER (16MM, WITH HARNESS) R CUSHION, SPEAKER 63 64 65 66 67 A-8066-933-A 4-653-432-01 4-654-326-01 4-654-384-01 4-654-450-02 COMPLETE PWB CNX-131 CLAMP SHEET (CPU), THERMAL GND GASKET 5X15X1 SHEET (COVER LR) 21 22 23 24 25 A-8066-928-A 4-653-372-01 4-652-919-01 1-544-846-11 X-4623-665-6 COMPLETE PWB SWX-76 CUSHION BUTTON PW BUTTON (PW) SPEAKER (16MM, WITH HARNESS) L HOUSING (FRAME) ASSY 68 69 70 71 72 4-654-382-01 4-654-518-02 4-653-506-02 4-654-517-02 4-654-239-01 CUSHION HDD CONNECTOR SHIELD CNX 1 SHEET (MODEM) SHIELD MBX 1 INSULATING SHEET 26 27 28 29 30 4-652-913-02 1-476-671-22 1-763-688-11 1-815-304-11 4-654-327-01 COVER (BP) KEY BOARD UNIT (US) FAN, DC (WITH HEATSINK) CONNECTOR, PC CARD 1 SLOT SHEET (GMCH), THERMAL 73 74 75 76 77 4-657-622-01 FOOT (R2) 8-749-019-00 (R505JL/C, R505JS, R505JSK, R505JSP)...IC HYM71V16M655AT6-P 1-695-514-21 JACK (SMALL TYPE) 1P (HEAD PHONE) 1-793-100-11 CONNECTOR, USB 1-779-745-31 JACK, DC 31 * 32 * 33 34 4-653-411-02 4-652-932-01 4-652-924-01 A-8058-454-A 80 81 82 83 B1 1-793-430-11 4-656-224-01 4-657-779-01 4-657-623-01 4-644-492-31 JACK, SMALL TYPE (MIC) SPACER PC CARD FRAME SPACER (PALM REST) CUSHION (COVER LR) ACE (M2), LOCK (2X4) B2 B3 B5 B6 B7 3-930-461-01 4-644-492-01 4-648-320-01 4-635-966-01 4-645-016-31 SCREW (DIA. 1.4X3.5), PRECISION ACE (M2), LOCK (2X6) TAPPING (M2) (2X4) SCREW (HEX) ACE (M2) (DIA. 4.6), LOCK (2X2.5) B8 B9 B10 B11 B12 3-713-786-51 4-651-989-11 4-635-301-01 4-654-273-01 4-644-492-51 SCREW +P 2X3 SPACER (MBX) SCREW M3X4 ACE (M2), LOCK (2X5) ACE (M2) (DIA. 4.6), LOCK (2X3.5) B14 4-645-016-11 ACE (M2) (DIA. 4.6), LOCK (2X3.5) 34 SHEET (PC CARD), INSULATING HEATSINK BRACKET (VGA) (R505JL, R505JL/C, R505JLK, R505JLP)...MBX-48 (P750) (S) A-8058-453-A (R505JE, R505JEK, R505JEP, R505JS, R505JSK, R505JSP)...MBX-48 (P850-A) (S) * 35 36 37 38 39 4-652-925-01 1-960-827-31 1-761-380-23 4-653-412-01 1-961-140-11 BRACKET (CPU) HARNESS (2 PIN) CARD, MODEM SHEET (BOTTOM), INSULATING HARNESS, RJ-45 (FOR INTERNAL) 40 41 42 43 44 X-4623-577-4 4-652-941-03 A-8058-459-A 4-652-942-03 1-790-750-13 LID (DOG) ASSY COVER (BBL) CNX-120 (COM) (S) COVER (BBR) FPC (HDD) * 45 46 46 46 * 47 4-652-927-01 BRACKET (HDD R) 1-796-206-11 (R505JS, R505JSK, R505JSP)... ASSY HDD 30GB (TO, 15, F) (S) 1-796-272-11 (R505JE, R505JEK, R505JEP)... ASSY HDD 20GB (TO) (S) 1-796-162-21 (R505JL, R505JL/C, R505JLK, R505JLP)...ASSY HDD 15GB (T, 15B) (S) 4-652-926-01 BRACKET (HDD F) * Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 5-2 To paste the thermal sheet (CPU) (65) to the heatsink (CPU), warm the thermal sheet (CPU) adequately until it becomes soft. For further information, refer to the removal (page 1-9). 28 wf B3 66 27 wf B1 wh B3 7 B8 0 H B1 30 71 B11 M 64 26 29 B1 wj 33 31 32 wa 65 25 B1 1 B6 B11 qh 70 2 34 F B1 5 B 74 L J wg 35 qg 9 B12 21 72 qk D 20 18 11 41 57 N 19 E 58 16 C A O qa 17 9 59 56 40 J I 2 G wd qh 54 6 14 qa 39 60 B1 15 10 wg 7 68 B1 0 wh qj 5 wa B1 ws 83 43 ql 4 qk 53 qg B1 73 8 6 5 w; w; 52 * 9 wj L B1 qs 44 4 B1 qd 3 55 B10 qf To paste the thermal sheet (CPU) (65) to the heatsink (CPU), warm the thermal sheet (CPU) adequately until it becomes soft. For further information, refer to the removal (page 1-9). B1 2 K qd 76 A 45 B3 51 B2 B1 B 1 75 50 B1 38 qf E 13 36 G B1 K B5 7 37 77 23 ws 8 B9 8 63 62 22 83 1 76 61 17 B12 H B14 I 4 12 N M P ql 26 24 F 6 P 20 B12 B7 B7 B1 D B11 3 C qj 69 42 B3 67 wd 3 82 81 O 49 qs B12 80 B3 48 46 B3 B10 5-3 5-4 47 Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 5-2. LCD Section 111 110 108 B4 109 B13 1 104 B 106 A 105 B4 107 B13 B4 113 104 C 112 C 103 115 B4 1 102 B B13 101 A 116 119 117 Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) 5-5 Part No. X-4623-574-4 4-652-902-01 4-652-933-01 4-652-934-01 4-652-938-01 Description HOUSING (BEZEL) ASSY COVER (DL) BLIND (SIDE), HOLE BLIND (LCD), HOLE CUSHION (LATCH) 106 107 * 108 109 110 4-652-904-03 4-639-623-11 4-652-898-01 A-8058-456-A 4-652-900-02 LATCH SPRING (LATCH), COIL BRACKET (LCDL) LCD (12.1) (H) (S) TILT UNIT (L) 111 112 113 114 * 115 X-4623-573-1 4-652-901-03 1-476-317-12 A-8066-930-A 4-652-899-01 HOUSING (DISPLAY) ASSY TILT UNIT (R) INVERTER UNIT COMPLETE PWB LEX-29 BRACKET (LCDR) 116 117 119 119 119 1-961-063-11 4-652-903-01 4-657-053-01 4-657-053-11 4-657-053-21 HARNESS, LCD COVER (DR) (R505JSP)...LABEL (ID) (U) (R505JSK)...LABEL (ID) (U) (R505JS)...LABEL (ID) (U) 119 119 119 119 119 4-657-053-31 4-657-053-41 4-657-053-51 4-657-053-61 4-657-053-71 (R505JEP)...LABEL (ID) (U) (R505JEK)...LABEL (ID) (U) (R505JE)...LABEL (ID) (U) (R505JLP)...LABEL (ID) (U) (R505JLK)...LABEL (ID) (U) 119 119 B4 B13 4-657-053-81 4-659-345-01 4-643-356-01 4-645-016-01 (R505JL)...LABEL (ID) (U) (R505JL/C)...LABEL (ID) (U) SCREW (M2X5) ACE (M2) (DIA. 4.6), LOCK (2X3) 114 B13 103 Ref.No. 101 102 103 104 105 5-6 5-3. Accessories Ref.No. Part No. 201 Power Cord 0201 203 0204 Description ACCESSORIES *********** 1-757-562-21 CORD, POWER 1-756-152-31 BATTERY PACK, LITHIUM ION (L) 1-476-342-22 ADAPTOR, AC 4-658-992-01 QUICK START, R505 SERIES LOOK AT EXPLODED VIEWS OF THE PART ********************************** 203 Battery Pack 208 208 (R505JL, R505JLK, R505JLP)... PCGA-DSD5 (R505JL/C, R505JS, R505JSK, R505JSP)...PCGA-DSM5 The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. 204 AC Adaptor Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. 208 Docking Station (PCGA-DSD5: R505JL, R505JLK, R505JLP) (PCGA-DSM5: R505JL/C, R505JS, R505JSK, R505JSP) * The main unit is not assigned with a part number. Refer to the PCGA-DSD5/DSM5 Service Manual (9-872-201-11). Confidential 5-7 (END) PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) List of PCG-R505 Series for American Area (As of October, 2001) Model Service Manual Parts No. PCG-R505TE PCG-R505TEK PCG-R505TS PCG-R505TSK 9-872-185-11 PCG-R505DE 9-872-220-11 PCG-R505TL PCG-R505TLK 9-872-242-11 PCG-R505JE PCG-R505JEK PCG-R505JEP PCG-R505JL PCG-R505JLK PCG-R505JLP PCG-R505JS PCG-R505JSK PCG-R505JSP 9-872-269-01 * * : Additional Model American Area : North, Central and South Americas This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation. Sony Corporation 9-872-269-01 – 34 – English 2001J0500-1 © 2001 Sony Corporation Published by Sony EMCS VAIO-GSC [SNT] Revision History Suffix Ver. Date -01 Ver. 1 2001.10.12 Contents QM No. First Edition <Remarks> [Confidential] PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/R505JLP/R505JS/R505JSK/R505JSP (AM)