Download Craftsman SEARS 917.255561 Owner`s manual
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SEA/R $ OWNER'S MANUAL ® 12o0 HP WC ELECTRIC START 38" MOWER DECK 5 SPESD TRANSAXLE LAWN TRACTOR Caution: Read and follow all Safety Rules and lnstruct=ons Before Operating This Equipment ° Assembly o Operation • Customer Responsibilities oService and Adjustment oRepair Parts , Sears, Roebuck i , i i ii m ,,i , H,_,M and Co., Chicago, I I" I' _U,'_ IL 60684 U.S.A. mlH, SAFETY Practices RULES for Ride-On Safe Operation Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FA_LURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJU RY OR DEATH, I. GENERAL • Read, understand, and follow ail instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine, Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing, Stop machine if anyone enters the area+ Never carry passengers. Do not mow in reverse unfess absolutely necessary Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone, Do not operate the mower without either the entire grass catcher or the guard in place. Stow down before turning Never leave a running machine unattended., Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing, Stop engine before removing grass catcher or unclogging chute . • • = . . • • 1L OPERATION III. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity Never assume that children wilt remain where you last saw them, • Before and when backing, look behind and down for small children, • Never carry children, They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision_ • . IV. SERVICE • Use extra care in handling gasoline and other fuels, They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling, Do not smoke Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater, Never run a machine inside a closed area OPERATION Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death,, All slopes require extra caution, if you cannot back up the slope or if you feel uneasy on it, do not mow it, • DO: • Mow up and down slopes, not across+ Remove obstacles such as rocks, tree limbs, etc.. • • • Watch for holes, ruts, or bumps Uneven terrain could overturn the machine, Taft grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturer's recommendations for wheel weights or counterweights to improve stabifity+ Use extra care with grass catchers or other attachments These can change the stability of the machine, • • Keep aElmovement on the slopes sfowand gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope,, If tires lose traction, disengage the blades and proceed slowly straight down the slope, • • • • Keep nuts and bolts, especially blade attachment bolts, light and keep equipment in good condition,, Never tamper with safety devices, Check their proper operation regularly Keep machine free of grass, leaves, or other debris build-up+ Clean oil or fuel spillage Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting, Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown, Frequently check components and replace with manufacturer's recommended parts, when necessary, Mower biades are sharp and can cut+ Wrap the blade(s) or wear gloves, and use extra caution when servicing them,, Check brake operation frequently. Adjust and service as required. tant safety precautions. It means Look for this symbol point out imporCAUTION!!! BECOMEto ALERT!!! YOUR SAFETY IS INVOLVED. DO NOT: • Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. • Mow only in daylight or good artificial lighL Do not operaie the machine while under the influence of alcohol or drugs.. Watch for traffic when operating near or crossing roadways.+ Usa extra care when loading or unloading the machine into a trailer or truck SLOPE CHILDREN Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible Do not mow near drop-offs, ditches, or embankments, The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in Do not mow on wet grass, Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground° Do not use grass catcher on steep slopes, CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug In order to prevent accidental starting when setting up, transporting, adjusting or making repairs. 2 =RODUCT CONGRATULATIONS on your purchase of a Sears tractor, tt has been designed, engineered and manufactured to give you the best possible dependability and performance, Should you experience any problem you cannot easily remedy, please contact )/our nearest Sears Service Center/DepartmenL We nave competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual The instructions will enable you to assemble and maintain your tractor propefly, Always observe the "SAFETY RLJLES"_ MODEL NUMBER 917255561 SPECIFICATIONS HORSEPOWER: 12.0 GASOLINE CAPACITY: 5 QUARTS UNLEADED REGULAR OIL (3.0 PINTS): SAE 30 (Above 32°F) 5W-30(Below 32°F) SPARK PLUG (GAP_030IN.): CHAMPION RJ-19LM STD361458 VALVE CLEARANCE: INTAKE .005 - °007 IN o EXHAUST 009 _ o011IN GROUND SPEED: FORWARD 1st 2nd 3rd 4th 5th REVERSE: 1.1(_ 2.00 3.00 4.20 500 1.50 TIRE PRESSURE: FRONT: REAR: 14 PSI 10 PSt CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BLADE BOLT TORQUE: 30-35 FT, LBS, SERIAL NUMBER DATE OF PURCHAS E THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE, MAINTENANCE AGREEMENT WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any un mproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark attester meeting applicable local or state taws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws, Federal laws apply on federal lands, A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See the REPAIR PARTS section of this manual) A Sears Maintenance Agreement is available on this tractor. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES * Read and observe the safety rules. o Follow a regular schedule in maintaining, caring for and using your tractor° , Follow the instructions under "Customer Responsibilities" and "Storage" sections of this manual. , iiiinll ,i i n ,11,1,1111 LIMITED TWO YEAR WARRANTY MPH MPH MPH MPH MPH MPH iHll ON ELECTRIC u,iH, i IlllHHHI START RIDING EQj;?MENT For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned uo according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be d,-_e:';',_ in material or workmanship. This Warranty does not cover: , • • o Expendable items which become worn during normal use, such as blades, spark plugs, air cteaners and belts Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. Riding equipment used for commercial or rental purposes LIMITED 90 DAY WARRANTY ON BATTERY For 90 days from date of purchase, if any battery inciuded with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state SEARS, ROEBUCK AND CQ, D/731CR-W, SEARS TOWER, CHICAGO, ILLINOIS 60684 IH 3 N,, TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ....................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 14-17 WARRANTY ................................................................... 3 TABLE OF CONTENTS ................................................. 4 INDEX ............................................................................. 4 TRACTOR ACCESSORIES ........................................... 5 ASSEMBLY ................................................................ 7"9 OPERATION ........................................................... 10-t3 MAINTENANCE SCH EDULE ...................................... 14 SERVICE AND ADJUSTMENTS ............................ 18-23 STORAGE .................................................................... 24 TROUBLESHOOTING ............................................ 25-26 REPAIR PARTS - TRACTOR ................................. 28.43 REPAIR PARTS - ENGINE ..................................... 44-48 PARTS ORDERING/SERVICE ................... BACK _GE INDEX A Accessories ........................................................ 5 Adjustments: Brake ............................................. 20 Carburetor ....................................... 23 Mower Front-To-Back ............................19 Side-To-Side ................................19 Throttle Control Cabie ....................... 23 Air Filter, Engine .................................. 17 Air Screen, Engine 17 Assembly .......................................................... 7-9 B ................ .................. Battery: Charging .................................................. 8 Cleaning .............................................. 16 Installation ............................................9 Levels .............................................8,16 Preparation ..........................................8 Starting with Weak Battery ........... 21 Storage ................................................. 24 Terminals ........................................ 16 Belt: Motion Drive Removal/Replacement ........... 20 Mower Blade Drive RemovaVReplacement ............... 20 Blade: Sharpening ........................................... 15 Replacement ......................................15 Brake Adjustment ................................... 20 C Carburetor Adjustment ...........................24 Controls, Tractor ......................................10 Customer Responsibilities ................. 14-17 Engine: Air Filter ..................................... 17 Air Filter Foam Pre-Oleaner .... 17 Air Screen, Engine .................... 17 Battery ......................................... 16 Cooling Fins, Engine ...................I7 Engine Oil .................................... t6 Fuel Filter .................................... 17 Spark Plugs 17 Tractor: Blade ...............................................15 Lubrication Chart ..................... 14 Maintenance Schedule ............ 14 Tire Care ..............................8,15,21 E Electrical: interlocks and Relays .....................22 Schematic ...................................... 27 Wiring Diagram ..................................... 28 Engine: Air Filter ............................................ t 7 Air Filter Foam Pre-Oleaner ..........17 Air Screen ............................................... 17 Cooling Fins, Engine ........................... 17 Oil Change ........................................!6 Oil Level ............................................. 12,16 Oil Type ................................................. 16 Preparation ........................................12 Repair Parts .......................................... 44-48 Starting .................................................. 13 Storage ................................................ 24 F Filter: Air Filter Air Filter Foam Pre-Cleaner ...........17 Fuel ......................................................... 17 Fuel: Type ...................................................12 Storage .................................................... 24 Fuse .............................................................. 22 ............................................... 7 H Headlights ............................................... 22 Hood Removal/Installation .................... 22 L Leveling Mower Deck .............................19 Lubrication: Chart 14 ........................................... ........ M Maintenance Mower: Schedule .......................... 14 Adjustment, Front-to-Back .............19 Adjustment, Side-to-Side ............ ! 9 Blade Sharpening .............. :.......... 15 Blade Replacement ........................15 Cutting Height 11 Installation ...................................... 18 ............. ...................... Operation ......................................... 12 Removal ........................................... 18 ................................... Cutting Height, Mower .......................... ll 1 Mowing Tips ........................................... t 3 Muffler ...................................................... t 7 Spark Arrester ................................. 3,38 O Oil: Cold Weather Conditions ..... 12,16 Engine ........................................... 16 Storage ........................................... 24 4 Operation ................................................ 10-13 Operating Mower 12 Options: Accessories ........................................... 5 ..................................... Spark Arrestel: ..............................3,38 P Parking Brake ......................................... 10-t 1 Parts Bag ................................................. 6 Parts, ReplacemenlJRepair ............ 28-43 Product Specifications ................................... 3 R Repair Parts ........................................28-43 S Safety Rules ..................................................... 2 Seat Service and Adjustments ................ 18-23 Carburetor .................................... _.......23 Fuse ...................................................... 22 Hood Removal/Installation .......... 22 Motion Drive Belt Removal/Replacement ............... 20 Mower Blade Drive Belt .................... ........................................... 8 Removal/Replacement ........... 20 Mower Adjustment Front- to-Back ......................... 19 Side-to-Side .............................. 19 Mower Installation .......................... 18 Mower Removal .............................. 18 Tire C_ire ...................................8,15,21 Slope Guide Sheet ..................................51 Spark Plugs ............................................ 17 Specifications .......... :.................................. 3 Starting the Engine .......................... 12-13 Steering Wheel ......................................... 7,21 Stopping the Tractor ................................... 11 Storage ................................................... 24 T Throttle Control Cable Adjustment .......................................... 23 Tires ............................................................... 8,15,21 Trouble Shooting Chart .....................25-26 Transaxle: Repair Parts ............................. 42-43 W Warranty .................................................... 3 Wiring Diagram ...................................... 28 Wiring Schematic ................................... 27 ACCE$$ORUSS AND ATTACH i ........ , ,, ,i,,,i,,,i ENT$ i ii ii1,1, ,,, i Those accessories and attachments were available when the tractor was purchased. They are also available at most Soars retail outlets, catalog and service centers. Most Sears stores can order these ffems for you when you provide the model number of your tractor. ENGINE SPARK PLUG MAINTENANCE MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you° This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor. Most of these attachments attaching and detaching° do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags° LAWN SWEEPERS let you collect grass clippings and leaves. LAWN VACS for powerful collection of heavy grass clippings and leaves° Wand attachment to pick up debris in hard-to-reach places° CARTS make hauling easy_ Variety of sizes avaifable. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tightdrum hoIdsupto390Ibs_ofwefght. Rounded edges prevent harm to turf° Adjustable scraper automatical{y cleans drum° SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy_ Broadcast spreaders are a_so useful for granular cre.icers and sand, CORING AERATOR takes sma{l plugs out of soil to allow moisture and nutrients to reach grass roots_ 36-inch swath. 24 hardened steel coring ttps_ t50 Ib, capacity weight tray. AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close Intervals to let moisture soak in Steel weight tray for increased penetration_ MULCH RAKE/DETHATCHER loosens soii and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Usefultopreparebareareasfarseeding AvaiIablefor front or rear mounting SPRAYERS use 12-volt DC electric motor that connects to the tractor battery er other 12-voft source. Includes booms for automatic spraying when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides, and Iiquid fertilizers. SNOW BLADE for snow removal only. 14-Inch high, 42_Inch wide blade clears 38-1nch path when angled left or right. Raises, towers with side leven Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains, wheel weights, er rear drawbar weight,) SNOWTHROWER has 40-Inch swath. Drum-type auger handtes powdery and wet!heavy snow_ Mounts easily with simple pin arrangemenL Discharge chute adjusts from tractor seat, 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar weighL) TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction. WHEEL WEIGHTS for rear wheeIs provide needed traction for snow removat or dozing heavy materials. In pairs° (30 lbs. each.) TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry_ Remove vinyl and windshields for use as sun protector in summer. (Catalog only,) Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. (Catalog only.) TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water-repellent, extremely breathable, light weight, soft, non-abrasive, pliable in all temperatures, durable, stain/tear/puncture resistant, will not shrink or stretch.) (Catalog onty.) TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate, and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard, or garden tractor. Slmply hook up to the tractor drawbar and go! .................... . .............. ,_,,,., ....... , ,. ,, ,, ,, ,..- ; ...... , ,,,,,,_ ,,,,_ CONTENTS OF HARDWARE PACK Parts Bag contents ......... ,,i,,,, i shown full size ,,, 1,1,,,,,i........... Parts pa ked . ,,, ,,,, eparately in carton ,........... O Seat Sheet © Battery acid 112 Steering Wheel Battery Steering Boot t i (1) Shoulder Bolt 5/16-18 @ (1) Washer Owner's (!) Hex Bolt 1/2-13 x 1 , ,, Manual ,,, , Parts bag contents not shown full size ' (t) Lock Washer .... _[_ Steering Wheel Adapter 1/2 17/32 x '1-3/16x I2 Gauge @ (2) Hex Boits 1/4-20 x 3/4 !_l Wheel Steering Insert _(2) Keys Steering Bushing '_ (2) Hex Nuts 114-20 G (2) Lock Washers (2) Washers Parts Bag ,.............. ........ .j' E € I I 1/4 15 ° Slope Sheet 9/32 x 5/8 x 16 Gauge 6 Battery Caps and Instructions i . ii,.i, i u ,,, i i n lUll,i, ASSEM L I IIU i I !1 .... i1,, I , IIII III IIIII nl,,ll LY , IIIII Your new tractor has been assembled at the factory with except on of those parts left unassembled for shippfng purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure their proper tightness. TOOLS REQUIRED INSERT FOR ASSEMBLY A socket wrench set will make assembly easier+ Standard wrench sizes are listed, (l) "X._ 3/4" wrench 5/16" wrench (1) 1/2" wrench Tire pressure gauge Screwdriver (l) Utility knife (2) 7/16" wrenches 9/t6" wrench _2-114" STEERING WHEEL ADAPTER,,_,_ TO REMOVE TRACTOR FROM CARTON • DtA. WASHER jSTEERING When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). UNPACK 3t8- 24 HEX LOCKNUT _ STEERING BUSHING CARTON Remove all accessible loose parts and parts cartons from carton (See page 6)° • Cut along lines on carton, from top to bottom, all four corners of carton and lay panels flaL • Check for any additional remove. STEERING _i BOOT i TAB STEERING (ASSEMBLY POSITION) loose parts or cartons and ":'? BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL (See Fig, 1) + Slide the steering bushing over the steering shaft, ° Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securely, , Position steering boot over steering shall • Place tabs of steering boot over slots in dash and push down to secure° • Slide steering wheel adapter onto upper steering shaft, • Position front wheels of the tractor so they are pointing straight forward. • Position steering wheel so cross bars are horizontal (]eft to right) and slide onto adapter. • Assemble large flat washer and 3/8-24 hextocknut and tighten securely, • Snap insert into center of steering wheel. FIG. 1 • Remove protective plastic from tractor hood and grill,, IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES tN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. (See Ftg. 6) • Raise attachment lift lever to its highest position. • Release parking brake by depressing pedal. • • Place gearshift lever in "NEUTRAL" position. Roll tractor backwards off skid. , Remove banding holding discharge guard up against tractor. clutch/brake 7 WHEEL ASSE BLY HOW TO SET UP YOUR TRACTOR INSTALL PREPARE Adjust seat before tightening adjustment bolt. ° Remove cardboard packing on seat pan. BATTERY i llll i,. (See Fig. 2) , i ,, i ,m i ,t=_,,,, CAUTION: Wear eye and face shield, SEAT (See Fig. 3) Place seat on pan and assemble shoulder bolt. Wash hands or clothing Immediately if accldentallyln contact with battery actd. Do not smoke. Fumes from charged battery acld are explosive. Read the Instructions Included with the battery vent caps. Alwayswear gloves, clothing and goggles to protect your hands, skin and eyes. . Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten. • Tighten shoulder bolt securely. , Lower seat into operating position and sit on seat. . SIide seat until a comfortable position is reached which aIIows you to press clutch/brake pedal all the way down (See Fig. 6). • Get off seat without moving its adjusted position. , Raise seat and tighten adjustment bolt securely. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger wili extend its life. " See instructions packed with vent caps in parts bag. , Fill battery with acid. Fill each cell until it reaches the bottom of the vent we{Is. Do not overfill. • Ailow battery to stand and settle for at least thirty minutes. After standing, check the _evel of acid. If below the vent wells, add more acid until the correct level is reached. SEAT PAN SHOULDER BOLT While battery is standing (after adding acid) and later, while battery isbeing charged, continue with assembly of tractor. IMPORTANT: TO MAXiMiZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE FAILURE TO CHARGE BATTERY CAN RESULT {N A SHORTENED BATTERY LiFE • oFLAT WASHER ADJUSTMENT BOLT Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger. Observe all safety precautions required for battery charging. . FIG, 3 CHECK Check the acid level after the battery is charged, If the acid has fallen below the correct level, add distilled or iron free water. . Check battery case for leakage to make sure that no damage has occurred in handling. • Dispose of excess battery acid, Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic paddle white adding baking soda until the addition of more soda causes no more foaming, o Follow instructions on how to install battery. CUTAWAYVIEW j j _ t _ . r_ _ r.,'J F1Go2 r_/f_t PRESSURE Reduce tire pressure PSI shown in "PRODUCT SPECIFICATION on page 3 of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK BELTS VENTCAP w. W LL BATTERY r-_ _ _ TIRE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. Install the vent caps to cover the vent weIIs. Wash the top of the battery with water to remove any acid, then wipe dry, • " LOCK WASHER FOR PROPER POSITION OF ALL See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM CELLAClD 8 After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual ASSEMBLY iNSTALL BA3"TEF Y (See Figs. 4 & 5) CAUTION: Do not short battery termi- metal bracelets, wristwatch bands, nals. Before installing battery, remove rings, etc, Positive terminal must be connected first to prevent sparking from accidental grounding. o Lift seat to raised position. • Open battery box dOOrr ° Lower battery into battery box with battery terminals toward front of tractor_ = Be sure battery drain tube is attached to battery box.. • First connect RED battery cable to positive (+) battery terminal with hex bott, flat washer, lock washer and hex nut as shown. Tighten securely o Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely. • Close battery box door_ VENTCAPS Open battery box door for: = Inspection for secure connections (to tighten hard- ware). o Inspection for corrosion. • Testing battery. o Jumping (if required). o Periodic charging° BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BES T PERFORMANCE AND SA TISFA C TION FROM THIS QUALITY PRODUCT. BATTERY BOX DOOR PLEASE REVIEW THE FOLL 0 WING CHECKLIST: v" All assembly instructions have been completed. v" No remaining loose parts in carton_ POSITIVE (RED) CABLE NEGATIVE ¢" Battery is properly prepared and charged_ 1 hour at 6 amps)_ (Minimum v" Seat is adjusted comfortably and tightened securely v" All tires are properly inflated. (For shipping purposes, the tires were over-inflated at the factory). v" CABLE Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results.. (Tires must be properly inflated for leveting). v" Check mower and drive belts. Be surethey are routed properly around pulleys and inside all belt keepers. •/ LOCK WASHER HEX BOLT WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS: #" POSITIVE (+) TERMINAL NEGATIVE FIG. 4 TERMINAL Check wiring.. See that all connections are still secure and wires are properly clamped. Engine oil is at proper level, V" Fuel tank is filled with fresh, clean, regular unleaded gasoline. J" Become familiar with all controls - their' location and function° Operate them before you start the engine.. _" Be sure brake system is in safe operating condition. i OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments, this manual for future reference, ATTACHMENT CLUTCH LEVER IGNITION SWtTCH Save LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER LIGHT SWITCH -.\ THROTTLE/CHOKE CONTROL CLUTCH/BRAKE MOWER DECK HEIGHT ADJUSTMENT POSITIONS [ t PARKING GEARSHIFT LEVER FIG. 6 Sears tractors conform to the safety standards of the American National Standards Institute° LIGHT SWITCH: THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. IGNITION SWITCH: Used for starting and stopping the engine_ GEARSHIFT LEVER: Selects the speed and direction of tractor. Turns the headlights on and off. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor_ ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor_ LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. 10 ................... ............................... ,................ ' v,, i ...... _r OPERATION The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend wide vision safety mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog stores° HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 7) o Depress clutch/brake pedal into full "BRAKE" position and hold_ = Place parking brake lever in "ENGAG ED"position and release pressure from clutclVbrakepedal. Pedalshould remain in "BRAKE" position, Make sure parking brake will hold tractor secure. IGNITION KEY _ NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas° , ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION "DISENGAGED" \ PARKING BRAKE "DISENGAGED" POSITION MOWER BLADES Move attachment clutch lever to "DISENGAGED" position, Depress clutch/brake pedal into full "BRAKE" position. lever to "NEUTRAL" position_ NOTE: Failure to move throttle control to "SLOW" position and allowing engine to idle before stopping may cause engine to "backfire", Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. o Never use choke to stop engine. (See • Start tractor with clutch/brake pedal depressed gearshift lever in "NEUTRAL" position° ° Move gearshift lever to desired and position, MOWER CU'I-[ING HEIGHT (See lift lever determines the • Grasp lift lever, ° Press plunger with thumb and move lever to desired position., ° The average lawn should be cut to approximately 2-1/2 inches during the cool season and over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth_ ° For best cutting performance, grass over 6 inches in height should be mowed twice, Make the first cut relatively high; the second to desired height. Move throttle control to "SLOW" position. o AND BACKWARD The cutting height range is approximately 1-112 to 4'L The heights are measured from the ground to tne b_ade tip with the engine not running° These heights are approximate and may vary depending upon sob conditions, height of grass and types of grass being mowed. GROUND DRIVE - o Full throttle offers the best bagging and mower performance. The position of the attachment cutting height, STOPPDNG (See Fig. 7) o Move gearshift ENGINE - o TO ADJUST Fig.6) FIG. 7 o Operating engine at less than full throttle reduces the battery charging rate. o Slowly release clutch/brake pedal to start movemenL IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. POSITION . (See Fig. 7) The direction and speed of movement is controlled by the gearshift lever GEARSHIFT LEVER POSITION CONTROL o TO MOVE FORWARD Fig. 6) PARKING BRAKE "ENGAGED" / _........ Always operate engine at full throttle. "BRAKE" CLUTCH/BRAKE PEDAL "DRIVE" grass catcher, etc. TO USE THROTTLE POSITION THRO'rrL_ CHOKE CONTROL" LEVER pletely, as described above, before leavCAUTION: Always position; stop tractor coming the operator's to empty (_ 11 OPERATUON TO OPERATE MOWER (See Fig. 8) ° Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ° • Select desired height of cut. • Engage mower by slowly moving attachment cTutch lever to ' ENGAGED position. TO STOP MOWER - Move attachment clutch lever to "DISENGAGED" position. • . Make all turns slowly. TO TRANSPORT LEVER "ENGAGED" POSITION Move gearshift lever to 1st gear and be sure you have afiowed room for tractor to roil slightly as you restart movement, To restart movement, slowly release parking brake and clutch/brake pedal. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place° ATTACHMENT CLUTCH "DISENGAGED"POSITION If stepping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. . Raise attachment lift control to highest position. ° When pushing or towing your tractor, be sure gearshift lever is in "NEUTRAL" position. . Do not push or tow tractor at more than five (5) MPH, BEFORE ATTACHMENT LIFT LEVER HIGH POSITION CHECK STARTING ENGINE THE ENGINE OIL LEVEL (See Fig. 13) The engine in your tractor has been shipped from the factory already filled with summer weight oil,, LOW POSITION • Check engine oil with tractor on level ground, - Remove oil fill dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and read oil level, If necessary, add oil until "FULL" mark on dipstick is reached, Do not overfill. ° For cold weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). ° To change engine oil, see the Customer Responsibilities section in this manual ADD GASOLINE ° Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasolinewill increase carbon and lead oxide deposits and reduce valve life). IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. g.H_ RUNNER DISCHARGE WARNING: Experience indicates that alcohol blended fuels (catled gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer, Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season_ See Storage instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occurA GUARD FIG. 8 TO OPERATE i ON HILLS , ,i,, ,,i............... hills with elopes greater than !5 ° and CAUTION: Do not drive up or down do not drive across any' slope. II I ° Choose the slowest speed before starting up or down hills. . Avoid stopping or changing speed on hills. • if slowing is necessary, move throttle control lever to slower position i_ filler neck. Do not overfill. Wipe off any spilled oil or fuel Do not store, spill or ,gas i iirl use AUTION: gasoline Fill near to an bottom open of flame. tank = 12 ........ i m,i .......................................... i i iiii i, ...................... ,I"JlJJlllLL I I,II,IllL OPERATIO TO START ENGINE (See Fig. 7) When starting engine for the first time or if engine has run out of fuel, it wilt take extra cranking time to move fuel from the tank to the engine_ • • Depress the clutch/brake pedal and set the parking brake° Place gearshift lever in "NEUTRAL" position° . Move attachment clutch to "DISENGAGED" • Move throttle control lever to "CHOKE" position for cold engine start. For warm engine start, move throttle control to "FAST" position, • • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor, This will result in a more even distribulion of clippings and more uniform cutting. . When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig° 9). • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet, plug mower and leave undesirable grass to dry before mowing_ • Always operate engine at full throttle when mewing to assure better mowing performance and proper discharge ef material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that wilt suit the terrain and give best performance of the attachment being used. position, • Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute, If engine does not start after several attempts, move throttle control to "FAST" position, wait a few minutes and try again, When engine starts, move throttle control to desired • position, Allow engine to warm up for a few minutes before engaging drive or attachment clutch. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 ° F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR' in the Service and Adjustments section of this manual, MOWING TiPS ° Tire chains cannot be used when the mower housIng is attached to tractor, • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual, . Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside the runner (See Fig, 8). The left hand side of mower should be used for trimming, • i., FIG, 9 13 .... Wet grass will clumps,. Allow CUSTOMSR , LtT ES RESPONS i MAINTENANCE .... = i , = n ............. SCHEDULE FiLL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Brake Operation Check Tire Pressure 6_ T Check for Loose Fasteners 64# R Sharpen/Replace Mower Blades T Check Battery Level/Recharge 0 a Clean Battery and Terminals CheckTransmisston Cooling ; J ; _ . = .... Lubrication Chart Adjust BIade Belt(s) Tension J ............. ' Adjust Motion Ddve Belt(s) Tension Check Engine _Oil Level Change Engine Oil E G Clean Air Filter CleanAir Screen .............. inspectMuffler/Spark Arrestor I Replace Oit Filter (If equipped) N e" v'2 e" Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 1 - Change more often when operating under e heavy load or in high ambient temperatures 2 - Service more often when operating In dirty or dusty conditions GENERAL 3 - If equipped with oil filter, change oil every 50 hours 4 - Replace blades more often when mewing In sandy soil S - tf equipped with adjustable system LUBRICATION RECOMMENDATIONS CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual, Some adjustments will need to be made periodically to property maintain your tractor. ® All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH CLUTCH P=VOT(S) USE • Check engine oil levelo • Check brake operation° • • Check tire pressure, Check for loose fasteners. (_ SAE 30 OR 10W30 MOTOR OIL APt - SG (_) GENERAL ® PURPOSE GREASE REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW14 DERED GRAPHITE TYPE LUBRICANT SPARINGLY L / "11 nl I ' "1"""_ .............. CUSTOMER am, i.!ll i .I.IlU,I RESPON ........................................ .lUI,--'_ ......... I ' I IBILmTUES i in TRACTOR Always observe safety rules when performing any maintenance. BLA.DE _.______ "_ MANDREL _ . ASSEMBLY BRAKE OPERATION If tractor requires more than six (6)feet stopping distance at high speed in highest gear, than brake must be adjusted. (See "TO ADJUST BRAKE" in Service and Adjustments section of this manua0_ _..._ FLATWASHER TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS' on page 3 of this manual). • Keep tires free of gasoline, oit, or insect control chemicals which can harm rubber° • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. _; -_'._ EDGEUP I _ HEX BOLT (GRADE 8)* --"-"_;_ *A GRADE 8HEATTREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD° FIGo t0 BLADE CARE For best results mower blades must be kept sharp. The blades can be sharpened with a _e or on agrinding wheel. We suggest they be sharpened or replacedafter every 25 hours of mowing. Check blades more often if mowing in sandy conditions. TO SHARPEN • Do not attempt to sharpen blades while they are on the mower, . The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • Replace bent or damaged blades_ - To check blade balance, you wilt need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). , SJide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground, If blade is balanced, it should remain in a horizontal position, if either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Remove hex bolt, Iockwasher and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. (See Fig. 11) Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine_ BLADE REMOVAL (See Fig. 10) • Raise mower to highest position to allow access to blades. • BLADE NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. CENTER HOLE • Tighten bolt securely (30-35 Ft. Lbs. torque), IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. 5/8" BOLT BLADE OR PiN J FIG. 11 15 ¢USTO BATTERY ER ESPONS BILITUE$ ENGINE (See Fig. 12) Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend it's life. • Acid solution level in each battery cell should be even with bottoms of vent wells. Add only distilled or iron free water if necessary. Do not overfill. • • Keep battery and terminals clean. Keep battery bolts tight. LUBRICATION Only use high quality detergent o!1 rated with API service classification SG. Select the oil s SAE viscosity grade according to your expected operating temperature. • Keep vent caps tight and small vent holes in caps open. , Recharge at 6 amperes for 1 hour° TO CLEAN BATTERY AND TERMINALS - ,_o' "o .=c, I o' SAE , _o' VISCOSITY _. 40.G_DES_0' , _, -_'o" ._a" _" 1'o' 20" I _'.. ,,o_ TEMPERATURE RAJ_GE A,NTICIPATEID BEFORE Nt_._'TOIL CHANGE Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Remove terminal guard. • Disconnect BLACK battery cable first then RED battory cable and remove battery from tractor_ • Wash battery with solution of four tablespoons of baking sodato one gatlon of watero Be careful notto get the soda solution into the cel]s. NOTE: Although multi-viscosity oils (5W30, 10W30, etc. improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used aboe 32°C. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. • , Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use. Tighten oil fill cap/dipstick securely each time you check the oil level. " • Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year. Rinse the battery with plain water and dry° C1eanterminals and battery cable ends with wire brush until bright. Coat terminals with grease or petroleum jelly. Reinstall battery (See "iNSTALL BATTERY" in the Assembly section of this manual). CUT AWAY VIEW TO CHANGE ENGINE OIL (See Fig. 13) Determine temperature range expected before oil change. All oil must meet API service classification SG. CAP • Be sure tractor is on level surface. • • Oit will drain more freely when warm° Catch oil in a suitable container. • Remove oil fill dipstick. Be carefut not to allow dirt to enter the engine when changing oil. CELL ACID • Remove drain plug LEVEL • After oil has drained completely, and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. • Use gauge on oit fill dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading° Keep oil at "FULL" line on dipstick. WELL FIG. 12 V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary° The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE replace oil drain plug COOLING Keep transaxte free from build-up of dirt and chaff which can restrict cooling_ OIL FILL / / OIL DRAIN PLUG FIG. 13 16 AIR FILTER FOAM PRE-CLEANER (See Fig. 14) BLOWER HOUSING Your engine will not run properly and may be damaged by using a dirty air filter° Clean the foam pro-cleaner element after every 25 hours of operation, more often if used in very dusty, dirty conditions, • Remove knob and cover, , Remove cartridge nut and replace cartridge. • Reassemble and tighten securely. SCREWS SCREWS AIR SCREEN / NOTE= Do not attempt to clean or oil the paper cartridge. Replace paper cartridge once a year or after every 100 hours of operation, more often if used in very dusty, dirty conditions_ • Wash foam pre-cleaner in liquid detergent and water. • Wrap foam pre-cleaner in cloth and squeeze dry. ° Lightly coat foam pro-cleaner with clean engine oil. Squeeze in towel to remove excess oil. Do not saturate. , • STARTER HOUSING OIL FILL DIPSTICK ENGINE COOLING FINS SPARK PLUG FIG. 15 Install foam pre-cleaner over paper cartridge° Reassemble cover and secure with knobs, MUFFLER inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage, COVER KNOB SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever comes first. Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS on page 3 of this manual. IN-LINE FUEL FILTER (See Fig. 16) The fuel filter should be replaced once each season. If fuet filter becomes clogged, obstructing fuel flow to carburetor, reptacement is required. FIG. 14 AIR SCREEN (See Fig. 15) The englne air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. • With engine coot, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line. . Be sure there are no fuel line leaks and clamps are properly positioned. • immediately wipe up any spilled gasoline. CLAMP ENGINE COOLING FINS (See Fig. 15) Remove any dust, dirt or oil from engine cooling fins to prevent engrne damage from overheating. FIGo t6 CLEANING • Remove oil fill dipstick and cover opening to prevent entry of dirt * • Remove screws from blower housing and lift housing off engine. Clean engine, battery, seat, finish, etc. of all foreign matter. • • Remove the screws securing the starter housing and lift housing off engine, Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax° • Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. • To reassemble, reverse above procedure. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air fi{ter and carburetor are covered to keep water out. Water in engine can result in a shortened engine fife,. 17 SERVNCE AN ADJUSTMSNTS .._==H..u= ...11.. N==u,i i.u.,. CAUTION: ° BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking lever in "NEUTRAL" brake. . Place gearshift . Place attachment clutch in "DISENGAGED" Turn ignition key "OFF" and remove key. a Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. o position. position. TRACTOR TO REMOVE SEE NOTE ABOVE MOWER CORRECT )_TRUNNION (See Fig. 17) TRUNNION Mower wilt be easier to remove from the right side of tractor, • • Place attachment clutch in "DISENGAGED" position. Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer spring, • Disconnect suspension arms from rear deck brackets by removing retainer springs_ , Disconnect front links from deck by removing retainer springs_ • i., u= = POSITION "_--PARALLEL CLUTCH ROD RETAINER SPRING Raise lift lever to raise suspension arms. Slide mower out from under tractor, IMPORTANT; iF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, TIdE R.H, AND Loll, SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR. RETAINER SPRINGS TO INSTALL MOWER (See Fig. 17) • Raise attachment lift lever to its highest position° • Slide mower under tractor with discharge guard to right side of tractor. • Lower lift lever to its lowest position. . Install mower in reverse order of removal instructions. RETAINER SPRINGS NOTE: The mower clutch rod has a trunnion that has been preset at the factory for optimum mower performance. DO NOT MOVE THE TRUNNION ON THE CLUTCH ROD. If for any reason the trunnion has been moved on the clutch rod, it must be reset to correct position (parallel with clutch rod) and measure 10-11/32" (Check dimension on edge of flat work surface as shown) ENGINE PULLEY Be sure to tighten trunnion nut securely against trunnion after making any adjustments. FIG. 17 18 SERVICE AN TO LEVEL MOWER ADJUSTMENTS HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs_ 20 and 2'1) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/4" to 3/4" lower than the rear when the mower is in its highest position. Adjust the mower' while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3). If tires are over or under inflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)You will need two (2) standard 2 x 4 short pieces of wood to make the following adjustment. Similar blocks measuring 1-1/2" thick may also be used_ o Raise mower with attachment lift control to allow two (2) 1-1/2" thick blocks to be placed under rear edge of mower directly behind mandrels.. Check adjustment on right side of tractor. Measure distance"D directly in front and behind the mandrel at bottom edge of mower housing as shown. Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8 ", Lower mower deck to its lowest height of cut posit!on (See 'q'O ADJUST MOWER CUTTING HEIGHT' in Operation section of this manual)_ On both sides of tractor, loosen, but do not remove, the fasteners securing the adjustable pivot brackets to frame. Both brackets must be loose enough to move freely. O If links are not equal in length, adjust one link to same length as other link1 o To tower front of mower loosen nut "E" on both front links an equal number of turns.. When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nuts "F" against trunnion on both front links. , Pull down firmly on suspe_'sion arm to remove any slack in pivot bracket and h_ld while tightening rear fastener first to secure. Tighte, remaining fastener° 0 = • Repeat procedure on other side of tractor. Raise mower with attachment lift control and remove blocks from under mower° - PLACE TWO (2) 1_1/2" THICK BLOCKS UNDER REAR EDGE OF DECK (Use wood2 x 4'sor equivalent) • To raisefrontof mower, loosen nut "F"from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns° When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nut "F" against trunnion on both front links. Recheck side-to_side adjustment. MANDREL FIG. 20 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH MOWERMUSTBE|N LOWESTHEIGHTOFCUTPOS_N FIG. 18 ADJUSTABLEPIVOT BRACKET FASTENERS SUSPENSION ARM, NUT"E" PULLDOWN AND _GHTEN REAR FASTENER FIRST FIG. 19 FRONTUNKS 19 TRUNNION FIG. 21 SERVHCE AND ADJUSTMENTS TO REPLACE (See Fig. 22) MOWER BLADE DRIVE BELT WITH PARKING BRAKE "ENGAGED" The mower blade drive belt may be replaced without tools Park the tractor on level surface_ Engage parking brake. For assistance, there is a belt installation guide decal on the mower housing. BELT REMOVAL. Place attachment clutch in "DISENGAGED" . Move attachment lift lever forward to lower mower to its lowest position, • Roll belt off engine puIiey. ° Disconnect R_H_suspension arm from rear deck bracket by removing retainer spring. ° Work belt off both mandrel pulleys and idler pulleys. NUT 'A" position_ JAM NUT OPERATING • Pull belt away from mower° BELT INSTALLATION - ARM • Install new belt in reverse order of removal, ° Make sure belt is in all pulley grooves and inside all belt guides° MANDREL RoHoSUSPENSION ARM ENGINE FIG. 23 TO REPLACE MOTION DRIVE BELT (See PULLEY Fig. 24) PULLEY Park the tractor on level area. Engage parking brake_ For assistance, there is a belt installation guide decal on bottom side of ieff footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual). . Remove belt from stationary idler and clutching idter. • Remove beit from engine pulley, • Roll belt over top of transaxle pulley, • Install new belt by reversing above procedure. PULLEYS RETAINER SPRING IMPORTANT: REPLACE IN THES MANUAL, ONLY MANDREL PULLEY WITH BELT LISTED CHASSIS FIG. 22 TO ADJUST BRAKE (See Fig. 23) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. ° Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", disengage parking brake, loosen jam nut and turn nut "A" until distance becomes 1-1/2. Retighten jam nut against nut A, • Engage parking brake and recheck distance_ • Road test tractor for proper stopping distance as stated above_ Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary, Contact your nearest authorized service center, CLUTCHIN( PULLEY STATIONARY IDLER ENGINE PULLEY FIG. 24 2O • i SERVICE AND ADJUSTMENTS L I,nm, TO ADJUST , ,=l STEERING U WHEEL lU ,1' I I,r,,ll_ ,, ,, ALIGNMENT ....................... if steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ,_ ingwheelandreassembteperinstructionsintheAssembly WHEEL FOR REPAIRS Block up ax{e secure{y, • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose) • Repair tire and reassemble • On rear wheels on{y: align grooves in rear wheel hub and axle Insert square key, Replace washers and snap retaining ring securely in axle groove, • • tf your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, foliow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM, THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. (See • BATTERY ateexp|oslvegases, Keep sparks, flame and smoking materials away from batteries. wear batteries eye protection CAUTION;Always Lead-acid generwhen around batteries, I TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toeqn or camber, contact your nearest authorized service center, TO REMOVE Fig. 25) I ,I WITH A WEAK I ...................................... section of this manual FRONT WHEEL ......................,,U TO START ENGINE (See Fig. 26) TO ATTACH " JUMPER CABLES - Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. Connect the other end of the BLACK cable to a good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - Replace axle cover BLACK cable first from chassis and fully charged battery RED cable last from both batteries NEGATIVE TERMINAL POSITIVE TERMINAL WASHERS RETAINING RING I AXLE COVER '_ SQUARE KEY (REARWHEELONLY) FIG. 25 CHARGED BATTERY POSITIVE TERMINAL NEGATIVE TERMINAL FIG. 26 21 SERVICE AND ADJUSTMENTS TO REPLACE FUSE (See TO REMOVE Fig. 27) ..................... llUln u illll, HOOD AND GRILL ii (See Fig. 28) i | Replace with 30 amp automotive-type plug-in fuse, The fuse holder is iocated in the engine compartment, directly in front of the dash_ I I I FUSE HOLDER G' _ _ CAUTION: Muffler Is hot. Be careful when removing retainer springs from ,oo pivo, brackets i, • Raise hood. . Unsnap headlight wire connector. • Remove retainer springs from hood pivot brackets. • Stand in front of tractor. Grasp hood at sides, tilt forward and lift off of tractor • To reinstall, slide hood pivot brackets into slots in frame. Repiace retainer springs. ° Reconnect headlight wire connector and c_ose hood_ HEADLIGHT WiRE CONNECTOR HOOD FIG. 27 TO REPLACE HEADLIGHT BULB • Raise hood,' • Pull bulb holder out of the hole in the backside of the grill. . Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood. • INTERLOCKS AND RELAYS REMOVE R ETAIN ER SPRINGS Loose or damaged wiring may cause your tractor to run poorly, stop running or prevent it from starting • Check wiring Seethe e{ectrica] wiring diagram inthe Repair Parts section of this manual FIG, 28 22 ! ulll SERVICE AN illlllll ADJUSTMENTS FINAL SETTING - ENGINE TO ADJUST THROTTLE (See Fig. 29) CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary, Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With ,engine,not, running_, move throttle control lever from SLOW to CHOKE position. Slowly movelever from "CHOKE" to "FAST" position. • Checkthat holes"A" in governor control lever and hole in governor plate line-up if holes "A" are not aligned, loosen clamp screw and move throttle cable until ho_es are aligned. Tighten clamp screw securely. • Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in "NEUTRAL" position. • Move throttle control lever to "SLOW" position. With finger, rotate and hold throttle lever against idle speed screw, Turn idle speed screw to attain 1750 RPM. • While still holding throttle lever against idle speed screw, turn idle mixture valve In (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION • GOVERNOR CONTROLLEVER GOVERNOR CONTROL PLATE TEST - Move throttle control lever from "SLOW" to "FAST" position, if engine hesitates or dies, turn idle mixture valveout (counterclockwise) 1/Sturn, Repeattest and continue to adjust, if necessary, until engine accelerates smoothly High speed stop is factory adjusted. damage may result Do not adjust - IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINEABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE.GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEARESTAUTHORIZED SERVICE CENTER, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS, HOLES"A" CLAMP SCREW THROTTLE CABLE FIG. 29 TO ADJUST CARBURETOR THROTTLE LEVER IDLE SPEED SCREW (See Fig. 30) The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjust* ment may be required to compensate for differences in fuel, temperature, altitude or load. ff the carburetor does need adjustment, proceed as follows: In general, turning idle mixture vafve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel!air mixture. IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT. PRELIMINARY SETTING - • Air cteaner assembly must be assembled tothe carburetor when making carburetor adjustments. • Be sure the throttle control cable is adjusted properly (see above). • With engine off turn idle mixture valve in (clockwise) closing it finger tight and then turn out (counterclockwise) 1 fullturn. IDLE MIXTURE VALVE FIG, 30 23 STORAGE i I ,, , .... Remove mower from tractor for winter storage_ When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc_ Store in a clean, dry area. Lubricate as shown in the Customer Responsibilities section of this manual° • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving partsfordamage, breakage and wear. Replace if necessary. • ,i ................. iiiii i • Start the engine and let it run until the fuel lines and carburetor are empty. . Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. • Clean entiretractor (See "CLEAN1NG" in the Customer Responsibilities section of this manual). , ,i FUEL SYSTEM TRACTOR Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual) i I ,,i,1,,, IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. • Drain the fuel tank. gasoline In the tank inside a building where fumesNever may store reachthe an tractor open flame CAUTION: with or spark. Allow the engine to cool before storing In any enclosure. • ii ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ° iiiii NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer, ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY CYLINDERS • Fully charge the battery for storage_ • Remove spark pfug(s). • After a period of time in storage, battery may require recharging. • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). • Turn ignitionkey to"START" to distribute oilo . Replace with new spark plug(s). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. OTHER • • Be sure battery drain tube is securely attached. position for a few seconds • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ° If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 24 TROUBLESHOOTmNG POmNTS CAUSE PROBLEM Will not start 1 Out of fuel. 2 3. 4, 5, 6. 7. Engine not"CHOKED" Engine ftooded. Bad spark plug_ Dirty air filter, Dirty fuel fitter. Water in fuel 8. 9. 10. CORRECTION properly. l ll,i Fill fuel tank. See =TO START ENGINE" in Operation section, Wait several minutes before attempting to start, 4. 5, 6. 7. Replace spark plug. Cteantreplace airfilter, Replace fue! tilter Drain fuel tank and carburetor, refill tank w_th fresh gasoline and replace fuel filter. Check all wiring, Contact Sears Service Center/Department Contact Sears Service CentedDepartmenL 8. 9. 10, Loose or damaged wi_ng,, Carburetor out of adjustment_ Engine valves out of adjustment. i .... 1. 2. 3_ i,i r,,ll ,,,i 1. 2 3 4, 5 6. 7. 8 Dirty air filter. Bad spark plug. Weak or dead battery Dirty fuelfilter,, Stale or dirty fuel. Loose or damaged widngo Carburetor out of adjustment. Engine valves out of adjustment. I. 2. 3. 4. 5. 6. 7. 8. Clean/replace air filter. Replace spark plug. Rechargeor replace battery. Replace fuel filter. Drain fuel tankand rel]ll with lresh gasoline. Check all wlringo Contact Sears Serv}ce CentedDepartmenL Contact Sears Service CentedDepartment. Engine will not turn over 1. 2. 3. 4, 5, 6 7 8. 9. Clutch/brake pedalnot depressed Attachment clutchis engaged. Weakordead battery. Blown fuse. Corroded battery terminals. Looseor damaged wiring° Faultyignitionswitch. Faultysolenoidor starter. Faulty operator presence switch(as). 1. 2. 3, 4. 5. 6. 7. 8 9, Depress clutchlbrake pedal Disengage attachment clutch. Recharge or replace battery,. Replace fuseClean battery terrains[so Check all wiring, Check/replace ignil_onswitch. Check/topless solenoid or starter Contact Sears Service CentadDepartment. Engine clicks but will not start 1 2. 3. 4. Weak or dead battery, Corroded battery terminals. Loose or damaged wiring_ Faulty solenoid or starter. 1. 2o .3. 4. Recharge or replace ba[tery. Clean battery terminals. Check all wiring. Check/replase solenoid orstarter. Loss of power 12. 3. 4 5 6 7 8o 9- Cuing too much grass/too fast. Throttle in "CHOKE" position, Build-up of grass, leaves and trash under mower, Dirty air filter. Low oi! _eveild!rty oil Faulty spark plug, Dirty fuel filter. Stale ordirty fuel Water in fueL. 1 2 3. 4. 5. 6. 7. 8, 9. 10, 11. 12, 13, 14, Set in "Higher Cut" position/reduce speed., Adjust threttTe contmI. Clean underside of mower housing. Clean/replace air filter. Check oil levellchange oil Clean and regap orchangs spark plug. Replace fuel 51tar. Drain fuel tank and refill with fresh gasoline, Drain fuel tank and carburetor, refill tank with frs_h gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air soreenifins. Clean/replace muffler. Check al! wiring Contact Sears Service Center/Department. 15. Contact Sears Service Center/Department, Hard to start i , ,i i,l,,irl, 10. 11. 12 1314. 15. Spark plug wire loose, Dirty engine air screeninns. Dirty/c_ogged muffler. Loose or damaged wiring. Carburetor out of adjustmenL Engine valves out of adjustment ILL_ Excessive vibration t2. 3 Worn, bent orloose blade. Bent blade mandrel. Loose/damaged part(s). 25 1. 2. Replace blade. Tighten blade bolt. Replace blade mandrel. 3 Tighfen loose part(s). Replace damaged parts. .ll.".....n..u .......... . i_ I_ u ..... TROUBLESHOOTBNG ,,p.l,.i PROBLEM .........i. i.......i........ CAUSE n . POINTS i.. '' i CORRECTION i............... Engine conUnues to run when operator leaves seat with attachment clutch lurnl.u....i.n Faulty operator-safety i,,,,,,ll,,,i,,, i,,,n, ,, presence control system. 1. Check wiring, switches and connections. I1not corrected, contact Sears Service Center/Department. engaged Poorcut-uneven Mower bladeswlll not rotate Poor grass discharge Headlight(s) not worldng (if so equipped) ,n,,,,ull=,,,,,,, i Battery willnot charge Engine "backfires" when turning engine "OFF" , 1. 2. Worn, bent orloose blade, Mower deck not level. 1. 2. Replace blade. Tighten blade boil Level mower deck, 3, 4. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 3. 4 5, Clean underside of mower housing° Replace blade mandrel. Clean around mandrels to open vent hotes_ 1, Remove obstruction_ 2. 3 4. Replace mower drive belt. Replace idler pulley. Replace blade mandrel, 1. Obstruction 2. 3, 4, Wain/damaged mowerdnve Frozen idler pulley Frozen blade mandrel in clutch mechanism. t 2o 3. 4, Engine speed too slow Travel speed too fast Wet grass Mower deck not level 5, 6 7 8,. Low/uneven tire air pressure Worn, bent or loose blade Buttdup of grass, leaves and trash under mower. Mower dr;ve belt worn, 9 10 t 1. Blades improperly instafled, improper blades used Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. belt, 1 2. & 4 5 6 7 8. 9. 10. 11, Race threlt[e control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck, Check tires for proper air pressure. Rep]acetsharpen blade, Tighten blade bolt. Clean underside of mower housing. Replace mower drive bell Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. 1. Switch is "OFF". 1 "rum switch "ON", 2. & 4. 5, Bulb(s) bumedout. Faulty light SwitCh,r Loose or damaged wiring Blown fuse. 2. 3 4. 5. Replace bulb(s), Checldrepiace light switch, Check wiring and connections. Replace fuse. 1 2, Bad battery ceil(s) Poor cable connections 1, 2. Replace battery. Check/clean all connection& 3. 4. Faulty regulator (if so equipped). Faulty alternator 3 4, Replace regulator, Replace alternator, , Engine throttle control not set at "SLOW' posilion for 30 seconds before stopping engine, 26 Move throttle control to 'SLOW' positionand allow toidle for30 seconds belore stepping engine_ 12 HP 38" TRACTOR = - MODEL NUMBER 9! 7.255561 SCHEMATIC 01110 111° RED BATTERY ..... RED , .Eo FUSE 30 AMP. ©I I a | STARTER WHITE SOLENOID IGNITION SWITCH I ...... l I {,_,_i I...... ] (PEDAL UP) CLUTC_BRAKE BLACK 'I I I I I l { 1 t f I II , BLACK (_ IGNITION UNIT | I I _ BLACK SEAT SWITCH (NOT OCCUPIED) _____ _' ] ATT'MENT CLUTCH (CLUTCH OFF) BLACK I ......... ___ SPARK PLUG RED ALTERNATOR 3@AMPS3600 RPMDC _ (BATTERY IGNITION SWITCH POSITION CIRCUIT OFF ON START M+G B+ L B+S NON-REMOVABLE CONNECTIONS IN UN_ NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHT-. NESS OF THE LIGHTS WILL CHANGE WiTH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. _ REMOVABLE CONNECTIONS 27 20 VOLTS AC (M_N,) "_ SAMPS ALTERNATOR 1_ VOLTS WIRING INSULATED AC 0 3600 RPM., CLIPS NOTE: If wiring insulated clips were removed for servicing of unit, they should be replaced to properly secure your wiring. i REPAIR PARTS 12 HP 38" TRACTOR = - MODEL NUMBER 917.255561 ELECTRICAL A @ B 12 C 13 32 33 18 @14 28 I I t I t ! 31 8 34 \ \ \ \ / \ \ / \ \- 22 I / 6 I [ 28 19 REPAIR PARTS 12 HP 38" TRACTOR - - MODEL NUMBER 917.255561 ELECTRICAL KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 t21265X STD365402 124211X 132017 4207J 132202 4799J 129965 109596X 109081X STD551125 73350400 74780408 14 15 16 17 '18 STD551225 STD541425 131563 109553X STD601005 19 20 104445X STD601005 2t 22 23 24 25 26 27 28 29 30 31 32 33 34 35 121305X 121264X 74760412 STD551025 STD551125 STD541025 t09310X 108824X 109238X 123620X 110712X 127441X 7662J 108236X STD601005 36 37 130890 STD601005 DESCRIPTION Battery Switch, Ignition Nut, Ignition Harness, Ignition Cabte, Ground Cable, Battery Cable, Battery Box, Battery Clamp. Hose Solenoid Washer, Lock 1/4 Nut, Hex, Jam 1/4-20 UNC Bott, Hex Head, Fin. l/4-20 UNC x 1/2 Grade 5 Washer, Lock, External Tooth 1/4 Nut, Hex, Keps 1/4-20 UNC Cover, Terminal Switch, Interlock, Clutch Screw, Hex Head, Self-Tapplng #10-24 UNC x 1/2 Switch, Interlock, Clutch Screw, Hex Head, Self-Tapping #10-24UNC x 1/2 Switch, Plunger Cap, Battery Bolt, Hex Head 1/4-20 UNC x 3/4 Washer 9/32 x 5/8 x 16 Gauge Washer, Lock, Heavy Helical Spring 1/4 Nut, Hex, Fin. 1/4-20 UNC Key, Ignition Fuse, 30 Amp Tube, Plastic Cover, Key Switch Switch, Light Harness, Light Socket Bulb, Light Bracket, Clutch Switch Screw, Hex Head, Self-Tapping #I0-24UNC x 1/2 Bracket Switch interlock Screw, Hex Head, Self-Tapping #10-24UNC x t/2 NOTE: All component dimensions given in U.S inches 1 inch = 25.4 mm 29 REPAURPARTS 12 HP 38" TRACTOR CHASSIS - - MODEL NUMBER 917.255581 AND ENCLOSURES A 9 lo _'._ 6 13 \ 30 31 34 A 2 30 REPAIR PARTS 12 HP 38" TRACTOR CHASSIS -= MODEL NUMBER 917.255561 AND ENCLOSURES KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 135034 127866 17490612 STD523707 STD541437 124465X014 17490608 2751R 123042X012 5479J '122795X t21794X 124031X012 17490608 74180512 t6 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 50 STD541431 131445X417 126938X STD512505 STD551125 122933X 124479X 4921H STD523707 19131312 STD541437 17490608 123915X 124029X 109872X417 109873X 17490612 105476X417 '105475X417 STD533707 STD541437 '134618 134617" 72140606 STD541437 DESCRIPTION Chassis Assembly Drawbar Screw, Thd., Rol!. 3t8-16 x 3/4 Bolt, Hex, Fin. 3/8-16 UNC x 3/4 Nut, Crownlock 3/8-'16 UNC Saddle Screw, Thd. Roll 3/8-16 x 1/2 Clip, Fuel Line Dashboard Plug, Button Panel, Dash, LH Cover, Access Panel, Dash, RH Screw, Thdo, Roll. 3/8-16 x 1/2 Screw, Machine, Truss Head 5/16-18 UNC x 3/4 Nut, Hex, Keps 5/'16-18 UNC Hood Assembly Bumper, Hood Bolt, Hex, Fin. 1/4-20 UNC x 1/2 Washer, Lock, Heavy Helical Spring 1/4 R_et, Ratchet, Nylon Washer, Nylon Retainer, Spring Bolt, Hex, Fin. 3/8-16 UNC x 3/4 Washer 13/32 x t3/16 x 12 Gauge Nut, Crownlock 3/8-16 UNC Screw, Thd. Roll. 3/8-16 x 1/2 Grill Lens, Headlight Bar, Clear Fender Bracket, Fender Screw, Thd., Roll 318-16 x 3/4 Footrest, Perforated, LH Footrest, Perforated, RH Bolt, Carriage 3/8-16 x 3/4 Nut, Crownlock 3/8-16 UNC Bracket Assembly, Pivot, Mower, Rear, LH Bracket Assembly, Pivot, Mower, Rear, RH Bolt, Carriage 3/8-16 x 3/4 Locknut, Hex, with Washer Insert 3/8-16 UNC NOTE: All component dimensions given in U,S. inches ! inch = 25_4 mm 31 REPAUR PARTS 12 HP 38" TRACTOR = = MODEL DRIVE 57 NUMBER 917.255561 D _ _:::_ . 41 42 38 39 _ 13 70 _63 42 62 _.,...64 55 50 45 44 34 9 49 10 35 J 2 77 28 7 |1 48 45 < 29 23 53 :7 36 77 25 22 24 78 1 75 76 75 74 75 A B C D E 71 (_ 72 F 18 _ 61 19 _)60_ 32 I G 67 68 @ 33 REPAIR PARTS 12 HP 38" TRACTOR - - MODEL NUMBER 917.255561 DRIVE KEY PART NO. NO. 1 120897X 2 3 4 5 6 110422X 123666X 12000028 121520X 17490512 7 8 9 10 1'1 12 13 106919X 124461X 19151216 STD561210 105701X 19091210 7'1040412 14 STD551125 15 16 17 18 19 20 STD523727 STD541437 121520X STD523707 STD541437 17490512 21 22 23 106933X 131867 STD541437 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 STD541237 106888X STD551037 STD561210 128904 124236X 109167X 127275X STD523707 STD541437 122424X 120183X STD551062 STD571810 123674X KEY PART NO. NO. DESCRIPTION Transaxle, Dana, 5 Speed, Model Number 4360-06 Spring, Brake Return, Transaxle Pulley, Transaxle R}ng, Retainer Strap, Torque Screw, Hex Head, Thd. Roll. 5/16-18 x 3/4 Plate, Shift Rod, Shifter Washer !5/32 x 3/4 x 16 Gauge Pin, Cotter 1/8 x I Washer, Shift Plate Washer 9/32 x 3/4 x 10 Gauge Bolt, Hex Head, Fin. 1/4-28 UNFx 3/4 Grade 8 Washer, Lock, Heavy Helical Spring 1/4 Bolt, Hex, Fin° 3/8-16 UNC x 2-3/4 Nut, Crownlock 3/8-16 UNC Strap, Torque Bolt, Hex, Fin. 3/8-16 UNC x 3/4 Nut, Crownlock 3/8-16 UNC Screw, Hex Head, Thd. Rollo 5/16-18 x 3/4 Knob, Round Rod, Brake Lccknut, Hex, with Washer Insert 3/8-16 UNC Nut, Hex, Jam 3/8-I6 UNC Spring, Brake Rod Washer 13/32 x 13/16 x 16 Gauge Pin, Cotter 1/8 x 3/4 Rod, Parking Brake Cap, Parking Brake, Red Bracket, Transmission Keeper, Belt, LH Bolt, Hex, Fin.. 3/8-16 UNC x 3/4 Nut, Crownlock 3/8-16 UNC Shaft Assembly, Foot Pedal Bearing, Nylon Washer 21/32 x 1 x 16 Gauge Pin, Roll 3/16 x 1 Pulley, Idler, Flat 39 40 4'1 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 STD523727 4470J 109070X 19131312 STD541437 105706X 110812X 12000039 127783 123789X 123205X STD523715 STD541437 STD55!037 105710X STD561210 105709X STD561210 125907X t27274X 136715 1913'1312 1749O612 62 63 64 65 8883R 134825 7'1170764 STD551143 66 67 68 69 70 71 72 73 74 75 76 77 78 129921 STD523710 19t31312 STD541437 134683 STD523710 19132012 STD541437 109502X 121749X STD581075 123583X 121748X DESCRIPT;ON Bolt, Hex, Fin.. 3/8-16 UNC x 2-3/4 Spacer, Split Keeper, Belt Retainer Washer 13/32 x 13/16 x '12 Gauge NUt, Crownlock 3/8-16 UNC Bearing, Nylon Washer, Hardened Ring, Klip Pulley, Idler, V-Groove Bellcrank Assembly Retainer, Belt Bolt, Hex Head 3/8-16 UNC x 1-1/2 Nut, Crownlock 3/8-16 UNC Washer 13/32 x 13/16 x 16 Gauge Link, Clutch Pin, Cotter 1/8 x 3/4 Spring, Return, Clutch Pin, Cotter 1/8 x 3/4 V-Belt, Ground Drive Keeper, Belt, RH Retainer, Belt, Chassis, LH Washer 13/32 x 13/16 x 12 Gauge Screw, Hex Head, Thd. Roll. 3/8_16 x 3/4 Cover, Pedal Pulley,. Engine Bolt, Hex 7/16-20 x 4 Grade 8 Washer, Lock, Heavy Helical Spring 7/16 Keeper, Belt, Engine, LH Bolt, Hex, Fin. 3/8-16 UNC x 1 Washer 13/32 x t3/16x 12 Gauge Nut, Crownlock 3/8-16 UNC Guide, Mower Drive Belt, RH Bolt, Hex, Fin. 3/8-'16 UNCx 1 Washer 13/32 x 1-1t4 x 12 Gauge Nut, Crownlock 3/8-16 UNC Spacer, Split Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square 2.0 x .1845/.1P'35 Washer 25/32 x 1-5/8 x 16 Gauge NOTE: All component dimensions given in UoS_inches 1 inch = 25A mm 33 REPAIR PARTS 12 HP 38" TRACTOR STEERING - - MODEL NUMBER 917,255561 ASSEMBLY KEY PART NOo NO, t 2 3 4 5 6 7 8 9 !0 !1 12 13 14 15 133741 131450 135227 135228 6266H 121748X 19272016 12000029 3366R 130468 STD551137 73610600 110438X 74011056 73601000 16 t7 18 19 20 21 22 132624 132614 57079 124035X 126684X STD551125 71070410 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 127501 109816X t24036X 12000029 124034X 6266H 17490612 STD551t37 73610600 130465 126847X 19131416 STD561210 132196 STD611005 133742 19133808 STD541537 104820X 124417X 121749X 121748X 12000029 121232X NOTE: DESCRIPTION Steering Wheel Axle Assembly, Front Spindle Assembly, LH Spindle Assembly, RH Bearing, Thrust Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-t/4 x 16 Gauge Ring, Klip Bearing, Steering Column Link, Drag Washer, Lock, Heavy Helidal Spring 3/8 Nut, Hex, Fin. 3/8-24 UNF Spacer, Bearing, Front Axle Bolt, Hex Head 5/8-11 UNC x 3-1/2 Locknut, Hex, Jam, with Washer Insert 5/8-11 UNC Pin, Axle 5/8 x t.55/1.54 Shaft Assembly, Steering Washer, Thrust .515 x ,750 x .033 Support, Shaft Washer, Shim 1/4 x 5/8 x .062 Washer, Lock, Heavy Helical Spring 1/4 Screw, Hex Socket Head I/4-20 x 5/8 Shaft Assembly, Pittman Nyliner, Snap-in Bracket, Steering Ring, Klip Gear, Sector Bearing, Thrust Screw, Thd, Roflo 3/8-16 x 3/4 Washer, Lock, Heavy Helical Spring 3/8 Nut, Hex, Fin. 3/8-24 UNF Rod, Tie Bushing, Tie Rod Washer t3/32 x7/8 x 16 Gauge Pin, Cotter 1/8 x 3/4 Bushing, Steering Screw, Self-Tapping #10-16 x 1/2 Insert, Steering Wheel Washer 13/32 x 2-3/8 x 8 Gauge Nut, Centerlock 3/8-24 UNF Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Cap, Spindle All component dimensions 1 inch = 25.4 mm 35 given in UoSr inches REPAIR PARTS 12 HP 38" TRACTOR - = MODEL NUMBER 917,255561 SEAT ASSEMBLY °L 10 11 /-.,. !.... %, _,- '1 w_ •,,. / -,,,., I / J f_ 15 12 A B { 19 13 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 1! 12 13 14 15 Seat Bracket, Pivot, Seat Boit, Hex, Fin. 3t8-16 UNC x 3/4 Washer 13/32 x 3/4 x 10 Gauge Clip, Fuel Line Nut, Crownlock 3/8-16 UNC Spring, Seat Screw, Thd, Roll. 3/8-16 x t Washer 13/32 x 1 x 14 Gauge Pan, Seat Strip, Foam Bracket, Switch Mounting Bushing, Snap Bolt, Carriage 114-20 x '1-3/8 Spacer, Split 12/436 126656X STD523707 19131210 2751R STD541437 124181X 17490616 19131614 131451 121251X 121246X 121248X 72050411 121249X C D @2=®4 KEY PART NO, NO. 16 17 18 121250X 123976X STD511005 19 2O 21 22 23 24 25 26 73951000 4171R 105529X STD541431 74780814 19171912 127018X STD551150 E _17 DESCRIPTION Spring ocknut I/4 Grade 5 Screw, Slotted Pan Head #10-32 x 1/2 Nut, Hex, Keps #10-32 UNF Clip, Insulated Bolt, Shoulder 5/16-18 UNC Nut, Crowntock 5/16-I8 Bolt, Hex, Fin. 1/2-13 x 7/8 Grade 5 Washer 17/32 x 1-3/t6 x !2 Gauge Bolt, Shoulder 5/16-18 x ,62 Washer, Lock, Heavy Helical Spring 1/2 NOTE: All component dimensions given in US. inches 1 inch = 254 mm 36 REPAIR PARTS 12 HP 38" TRACTOR - = MODEL NUMBER 917.255561 DECALS 9 18 6 204 7 8 8 7 3 10 \ 5 19 13 16 13 12 14 KEY PART NO. NO, DESCRIPTION 1 2 3 4 5 6 7 8 9 10 tl Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, 108456X 126685X 124490X 124489X 132674 133644 136329 108631X t25880X 133796 4900J WHEELS 11 17 KEY PART NO. NO. Operating Instruction 12 HP IC, B&S, Engine Craftsman, Hood, RH Craftsman, Hood, LH LT4000, Craftsman, Grill Maintenance 12 HP IC, Side Panel It Craftsman, Fender Caution Clutch/Brake 12 t3 14 15 16 17 18 109199X 105809X 130929 121343X 3713J 133179 132267 19 20 -- 131265 133718 135984 DESCRIPTION Decal, V-Belt Drive Schematic Decal, 5 Speed, 38", Chassis Decal, Mower Drive Schematic Decal Danger Deca, Rotating Blades Decal, Mower QC System Decal, Craftsman, USA, Steering Wheel Insert Decat, Lightbox Decal, 3 in One, Mower Deck Manual, Owner's & TIRES KEY PART NO. NO. 1 2 3 4 lO 59t 92 65139 124'157X 59904 5 6 7 8 9 10 106732X361 278H 9040H 106108X361 t23969X 7152J 11 104757X DESCRIPTION Cap, Valve Stem, Valve Tire, Front Tube, Tire, Front (Optional, Service Item Only) Rim Assembly, Front Fitting, Grease Bearing, Flange Rim Assembly, Rear Tire, Rear Tube, Tire, Rear (Optional, Service item Only) Cover, Axle NOTE: All component dimensions given in U.S inches 1 inch = 25,4 mm "_ 37 REPAIR PARTS 12 HP 38" TRACTOR .. - MODEL NUMBER 917.255561 27 3O 36 F 32 j_ 29 / 23 ,.=,,, ,,,,,,,,,.,,i ]1 ......... OPTIONAL EQUIPMENT Spark Arrester I =,,i ,,, ,,,= B C D E F G H I J 22 _26_17_35 _ 24 _12_17_ 6 18 @8 21 _7 20 19 _1o 38 REPAIR PARTS 12 HP 38" TRACTOR - - MODEL NUMBER 917.255561 ENGINE KEY PART NO. NO. t 2 132759 17720410 3 131951 4 5 6 1256t0X 101326L 17030808 7 8 9 I0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 STD551025 STD551125 STD522510 73220500 STD551131 71070510 125593X 13280324 13200300 STD551237 17490620 105736X 105839X 105838X STD551025 123650X 128953 STD601005 25 26 124027X 17030808 27 29 30 31 32 33 34 35 105037X 121851X 127057X 109202X 123549X 123487X t24028X 17490412 36 37 38 19091416 I01335K --- NOTE: DESCRIPTION Control, Throttle Screw, Hex Head, Thread Cutting t/4-20 x 5/8 Engine, Briggs and Stratton, 12HP IC, Model Number 283707, Type Number 0217-01 Muffler, Exhaust Deflector, Mt_ler Screw, Hex Head, Spiderlock #8 x 1/2 AB Washer 9/32 x 5/8 x 16 Gauge Washer, Lock, Heavy Helical Spring I/4 Bolt, Hex Head, Fin. 1/4-20 UNC x 1 Nut, Hex, Fin. 5/16-18 UNC Washer, Lock, Heavy Helical Spring 5/t6 Screw, Hex Cap Head 5/16-18 x 5/8 Gasket Nipple, Pipe 3/8 NPT x 3 Elbow, Standard 90 ° 3/8-18 NPT Washer, Lock, External Tooth 3/8 Screw, Thd., Roll. 3/8d6 x 1-1/4 Shield, Heat Receptacle, 1/4 Turn Rstainer, 1/4 Turn Washer 9/32 x 5/8 x 16 Gauge Stud, 1/4 Turn Shield, Heat Screw, Hex Head, Self-Tapping #10-24 UNC x 1/2 Shield, Heat, Hood Screw, Hex Head, Spiderlock #8 x t/2 A B Strip, Foam Arrestor, Spark Strap, Hood Tank, Fuel Cap Assembly, Fuel Tank, Vented Clamp, Hose Bushing, Snap, Nylon, Fuet Line Screw, Hex Washer Head, Thdo, Roll. 1/4-20 x 3/4 Washer 9/32 x 7/8 x 16 Gauge Line, Fuel Plug, Oil Drain (Order From Engine Manufacturer) All component dimensions given in U.& inches 1 inch = 25,4 mm 39 REPAIR PARTS 12 HP 38" TRACTOR - - MODEL NUMBER 917.255561 38" MOWER 52 .72 75 76 45 47 45 46 44 53 ,55 65 L 63 16 40 REPAnR PARTS 12 HP 38" TRACTOR - - MODEL NUMBER 917.255561 38" MOWER KEY PART NO. NO. 1 2 3 4 5 6 7 B 129365 STD541431 STD533107 7631J It0485X 128774 129895 '133172 9 10 11 127842 129962 STD551137 12 13 '14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 38 39 40 41 42 43 44 850857 128961 106736)( t06735X 105896X 110452X 106734X 19111016 105304X 128772 19111216 78158 STD624008 74600636 19131612 127218 73350800 130171 73800800 135388 135563 130833 134619 133840 129963 129206 73050900 131494 122052X '19131612 KEY PART NO. NO. DESCRIPTION Mower Housing Assembly Nut, Crownlock 5/16-18 Bolt, Carriage 5/16-18 x 3/4 Runner, LH Ball Bearing, Mandrel Mandrel Housing, Vented Ball Bearing Shaft and Bearing Assembly (includes Key Number 7) Blade, Mower, High Performance Washer, Hardened Washer, Lock, Heavy Helical Spring 3/8 Bolt, Hex 3/8-24 x 1-1/4 Grade 8 Stripper, Mower, Vented Shield, Deflector Rod, Hinge Bracket, Mower Deflector Nut, Push ring, Deflector sher 11/32 x 3/4 x 16 Gauge Cap, Sleeve Runner, RH Washer 11132 x 3/4 x 16 Gauge Bolt, Mandrel Retainer, Spring Bolt, Hex Head 3/8-16 x 2-1/4 Washer t3/32 x I x 12 Gauge Link, Front Nut, Hex, Jam 1/2-13 Trunnion Nut, Crownlock 1/2-13 Lift, Link, RH Pin, Spring 5/16-3/4 Arm, Suspension, Rear Link, Lift, LH Idler Arm Assembly Washer, Spacer Pulley, Mandrel, Single Nut, Flangetock 9/16 Pulley, Idler, Flat Spacer, Retainer 1-3/4 Washer 13/32 x I x 12 Gauge 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 -- STD541437 131290 133502 133503 120183X 122507X 105767X 125631X 122365X t22364X t22512X 122514X STD581062 19211621 131288 131289 STD560907 133551 133504 STD5337t7 134666 73350600 133205 STD624003 127498 128759 133573 106932X 121748)( 12000029 128903 127845 127847 131870 130840 17490512 131455 130794 DESCRIPTION Nut, Crownlock 3/8-16 Belt Spacer, Retainer Stiffener, Idler Arm Bearing Nylon Lift Shaft Assemb y Pin, Groove Grip, Handle Button, Plunger Plunger, Lever Spring Rod, Lever E-Ring Washer 2"1/32 x 7/8 x 16 Gauge Rod, Brake, RH Rod, Brake, LH Pin, Cotter 3/32 x 3t4 Rod, Pivot Rod, Clutch, Secondary Bolt, Carriage 3/8-16 x 1-3/4 Rod, Clutch, Primary Nut, Hex, Jam 3/8-16 Trunnion 3/8-16 Retainer, Spring Bushing Spring Arm, Clutch, Primary Knob Washer 25132 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder Keeper, Spring Arm, Clutch, Secondary Spring, Return " Brake Assembly Screw, Hex Head, Thd., Roll,. 5/'16-18 x 3/4 Mower Deck, Complete Mandrel Assembiy (Includes Key Numbers 5-8, !0-12, 39 and 41) NOTE: All component dimensions 1 inch = 25_4 mm 41 given in UoS. inches REPAIR PARTS 12 HP 38" TRACTOR DANA TRANSAXLE .- MODEL - - MODEL NUMBER NUMBER 917.255561 4360-06 2O 21 22 23 t9 24 38 9 t 37 14 44 45 46 47 48 57 49 59 ® iO 51 56 19 55 6O 59 43*52 62 63 64 73 68 71 72 61 74 65 66 42 70 REPAIR PARTS 12 HP 38" TRACTOR DANA TRANSAXLE KEY PART NO, NO. 1 2 120458X 2274J 3 4 5 6 7 8 68003 105904X 105905X t20460X I20461X 120462X 120463X 120464X 120465X 120466X 83818 120467X 9 2286J 10 2267J 11 3413J 2233J 2232J 2231J 2230J 2229J 2228J 2227J 2226J 105906X 12 6725J 13 120415X 14 2257J '15 110077X 16 110078X 17 105909X 18 105910X 19 105911X 20 I08976X 21 105913X 22 120468X 23 2242J 24 120469X 25 2244J 26 105916X 27 120470X 28 110070X 29 108977X 30 120405X 31 108980X 32 120406X 33 108455X 34 105923X 35 105925X 36 2232J 37 108978X 38 110079X 39 40 120471X 120472X - - MODEL NUMBER - MODEL NUMBER 917.255561 4360-06 KEY PART NO, NO. DESCRIPTION Housing, Upper Screw, Tapping, Large 1/4-20 x .734 Ball, Detent Spring, Detent Screw, Set Shifter Assembly O-Ring * Washer, Plain .505 x °942 x .006 * Washer, Plain .505 x .942 x o010 * Washer, Plain .505 x .942 x .015 * Washer, Plain .505 x °942 x ,020 * Washer, Plain .505 x .942 x .026 * Washer, Plain .505 x .942 x .030 * Washer, Plain .505 x .942 x .040 Ring, Retaining Ring, Retaining *Washer, Plain .632x 1_00 x.0t0 * Washer, Plain .632 x 1.00 x .020 * Washer, Plain °632 x 1o00 x °026 * Washer, Plain .632 x 1.00 x .031 * Washer, Ptain .632 x 1o00 x .036 * Washer, Ptain .632 x 1.00 x .041 * Washer, Plain .632 x 1o00 x .046 * Washer, Plain _632 x 1o00 x °050 * Washer, Plain °632 x 1.00 x .060 * Washer, Plain °632 x 1.00 x .082 O-Ring Washer, Plain .632 x 1.38 x .046 Key, Woodruff,//9 Kit, input Shaft Assembly Pinion, Bevel, t4 Teeth Ring, Retaining Chain, 24 Pitches Bearing, Flange Gear, Spur, 14 Teeth Coilar, Clutch Key, Clutch Key, Woodruff, #3 Shaft, Intermediate Key, Woodruff, #61 Ring, Retaining Sprocket, 18 Teeth Spacer Gear, Spur, 37Teeth Gear, Spur, 30 Teeth Gear, Spur, 25 Teeth Gear, Spur, 22 Teeth Gear, Spur, 19 Teeth Spacer t.133 x 1.50 x .375 Washer, Plain ..640 x 1.37 x .061 Washer, Plain .632 x t.00 x .026 Spacer .630 x t.00 x .t69 Assembly, Gear, Combination of 12 Teeth and 35 Teeth Shaft, idler Spacer .635 x .875 x.755 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 I05928X t10084X I08983X 105930X 105931X 105932X 3417J 106097X 2264J 106098X 2265J 106586X 106587X 106588X 2263J 120473X 105933X 124641X 106589X 120408X 105937X 105936X 2226J 2272J 2263J 120474X 110081X 105941X 110071X 120952X 110082X 120475X 120476X 120961X 7294J 108989 120953X 120954X 120955X 68 69 70 71 72 t08992X 108996X 120956X 738I 0500 106596X 73 " 74 75 * ** 120993X 12095tX 120416X Sprocket, 9 Teeth Gear, Bevel, 42 Teeth *Washer Plain .758 x 1.12 x .010 *Washer Plain .758 x 1o12 x .015 *Washer Plain .758 x 1.12 x .020 *Washer Plain .758 x 1.12 x .025 *Washer Plain .758 x 1.25 x .020 * Washer Plain .758 x 1.25 x .025 *Washer Plain .758 x 1.25 x .031 * Washer Plain .758 x 1.25 x _035 * Washer Plain .758 x 1.25 x .040 * Washer Plain .758 x 1 °25 x .045 *Washer Plain .758 x 1o25 x .050 * Washer Plain .758 x 125 x .055 * Washer Plain .758 x 1.25 x .062 Shaft, Drive Gear, Spur, 12 Teeth Gear, Spur, 20 Teeth Gear, Spur, 25 Teeth Gear, Spur, 28 Teeth Gear, Spur, 31 Teeth Spacer .781 x 1.00 x .375 Washer, Plain .632 x 1.00 x .060 Seal, Felt Washer, Plain .758 x 1o25 x .062 Axle, Left Hand Gear, Miter, 15 Teeth Ring, Retaining Gear, Spur, 32 Teeth Shaft, Cross Gear, Miter, 15 Teeth AxIe, Right Hand Housing, Lower Puck, Friction Disc, Brake Spacer Jaw, Brake Pin, Dowel Screw, Tapping, Large 5/16-18 x 2.25 Lever, Actuating Washer, Plain .321 x 1.00 x .055 Bracket, Anti-Rotation Locknut 5/t6-24 Screw, Tapping, Large 5/16-18 x 1.44 Washer, Plain _343 x .81 x .059 Puck, Friction Grease Use in Various Combinations Clearances To Maintain Proper Order Key Number 15 NOTE: 43 DESCRIPTION All component dimensions 1 inch = 25.4 mm given in UrS. inches 663 <__9 3o7 REPAIR PARTS 12 HP 38" TRACTOR BRIGGS & STRATTON ENGINE - MODEL 121 CARBURETOR 131 965 --'- MODEL NUMBER NUMBER 283707, TYPE 917.255561 NUMBER 0217-01 OVERHAUL KIT 141 5-3 130 618 _634 52 164 % 105 535 123 17' 611 © 127 84A 125 !_'78 537 728 4B2 45 REPAIR PARTS 12 HP 38" TRACTOR BRIGGS & STRATTON ENGINE - MODEL - - MODEL NUMBER NUMBER 917.255561 283707, TYPE NUMBER 0217-01 :310 896 803 801 Reference Number '_" --| . i 310 311 M0t0rsnd 309 I Thru Bolt Brush 51Q T _44 J_ DAve |Armature| Assembly/Assembly/ & j Housing t Ddve Ass'v, J Assembly ,Br{ggs _enu_ctur_r Assembly I . Slr_|l_n I Lenalh t2V I _21/32" I 394805 I 94003_ 395538 *includes Brash Sel "'Includes #398003 Clutch Assembly (Ref, No,, 513) #280104 Geaz (Ref No, 783) #4_0467 Retainer and Pin (ReL No. 876) # 94288 Roll Pin (Ref, No, 896) 390837 t 46 8ot DdveEndCap Assembly 894856 ! ....8o2 } EndCapAssy. t Commutator _,.# _5_7 , I' so3 _ Housing t As_mbl_ | REPAIR PARTS 12 HP 38" TRACTOR BRIGGS & STRATTON KEY PART NO. NO, 1 2 490450 399265 3 5 7 8 9 10 11 12 391086 494240 271866 391406 27803 93394 280100 271916 271997 271996 93723 94239 490466 94196 494238 291675 94305 492326 13 15 16 18 20 22 23 24 25 26 27 28 29 222698 394661 394662 394663 394664 391780 392331 391781 391782 391783 260924 299691 391286 490348 490469 31 32 33 34 35 36 37 40 41 42 45 46 51 222299 92909 262246 262247 65906 26828 223752 221596 292260 93630 262248 212897 272465 52 270872 ENGINE - MODEL - - MODEL NUMBER NUMBER 283707, KEY PART NO. NO. DESCRIPTION Cylinder Assembly Bearing, Cylinder (Requires Special Tools For Installation) * Seat, Oil Head, Cylinder * Gasket, Cylinder Head Breather Assembly * Gasket, Valve Cover Screw, Sems Tube, Breather * Gasket, Crankcase Cover 1/64" * Gasket, Crankcase Cover .005" *Gasket, Crankcase Cover .009" Screw, Cylinder Head Plug, Oil Drain Crankshaft Key, Timing Gear Base, Engine * Seat, Oil Screw, Sems, Base Mounting Flywheel and Ring Gear Assembly, Magneto Key, Flywheel Piston Assembly, Standard Piston Assembly .010" Oversize Piston Assembly .020" Oversize Piston Assembly .030" Oversize Ring Set, Piston, Standard Size Ring Set, Piston, Chrome, Standard Ring Set, Piston .010" Oversize Ring Set, Piston .020" Oversize Ring Set, Piston .030" Oversize Lock, Piston Pin Pin Assembly, Piston, Standard Pin Assy,, Piston .005" Oversize Rod Assembly, Connecting Rod Assembly, Connecting, .020" Undersize Crankpin Bore Lock, Connecting Rod Screw Screw, Connecting Rod Valve, Exhaust Valve, Intake Spring, Intake Valve Spring, Exhaust Valve Guard, Flywheel Retainer, Intake Valve Rotocoil, Exhaust Valve Retainer, Exhaust Valve Rotocoit Tappet, Valve Gear, Cam *** Gasket, Carburetor (Carburetor to Elbow) * Gasket, Carburetor (Elbow to Cylinder) 53 75 78 95 98 104 105 106 108 118 121 123 125 127 130 131 133 137 138 141 142 94637 224061 93805 94098 494382 231789 231790 281t69 224540 494383 494384 94616 494502 --224539 494379 494381 281165 281164 494380 494537 494499 147 164 171 187 188 201 209 216 219 231794 213819 281051 393815 93535 262767 260871 262766 490815 222 494887 224 94513 225 231058 227 493935 230 222450 232 262785 240 394358 * ** *** 917.255561 TYPE NUMBER 0217-01 DESCRIPTION Stud, Carburetor Mounting Washer, Spring Screw, Sems ** Screw, Throttle Screw, Idle Speed ** Pin, Float Hinge **Valve Assembly, Inlet Needle Inlet, Valve Seat Valve, Choke **Valve, Needle Carburetor Overhaul Kit Screw, Elbow Mounting Carburetor Assembly ** Plug, Welch (Sold in Kit Only) Valve, Throttle Shaft and Lever, Throttle Float, Carburetor *** Gasket, Float Bowl *** Washer, Float Bowl Screw ** Shaft and Lever, Choke ** Nozzle / Jet, Carburetor High Altitude Kit: 231796 Pilot, Jet, High Altitude 281164 Seal, Bowl Screw ** Pilot, Jet Carburetor, Elbow Nut, Air Cleaner Mounting Line, Fuel Screw, Sems Link, Governor Spring, Governor Link, Choke Oil Slinger, Governor Gear and Bracket Assembly Plate, Governor Control (Choke-A-Matic) Screw, Sems, Air Cleaner Crank, Governor Lever Assembly, Governor Washer, Governor Crank Spring, Governor Link Filter, Fuel Included in Gasket Set (494241) Included in Carburetor Overhaul Kit (494384) Included in both Carburetor Overhaul Kit (494384) and Carburetor Gasket Set (494385) NOTE: All component dimensions given in U°S, inches 1 inch = 25.4 mm 47 REPAnR PARTS 12 HP 38" TRACTOR BRiGGS & STRATTON KEY PART NO, NO, 265 284 284A 304 305 221535 94419 94326 494269 94608 306 224545 307 93949 308 491490 309 _. _ 332 92284 333 492341 334 93381 337 802592 346 93705 356 494328 358 494241 363 19203 383 89838 422 223721 423 94073 445 493909 455 222561 467 493903 468 222562 474 393474 482 93621 523 490327 524 68838 525 280741 535 272403 537 281106 552 231597 562 92613 592 231082 601 93053 611 494451 614 93306 615 93307 618 262803 634 281168 634A 491323 634B 281167 ENGINE - MODEL - - MODEL NUMBER NUMBER 283707, TYPE NUMBER KEY PART NO. NO. DESCRIPTION Clamp, Casing Screw, Clamp Mounting Screw, Air Cleaner Housing, Blower Screw, Sems, Blower Housing Mounting Shield, Cylinder Screw, Sems, Cylinder Shield Mounting Cover, Cylinder Head Motor, Staffing (See Chart on illustrated Pages for Replacement Parts for Starting Motors) Nut, Hex Armature, Magneto Screw, Sems, Armature Mounting Plug, Spark Screw, Hex Head Wire, Ground Gasket Set Puller, Flywheel Wrench, Spark Plug Clamp, Oil Filler Tube Screw, Sems Cartridge, Air Cleaner Cup, Screen Mounting Knob, Air Cleaner Screen, Flush Rotating Stator, Alternator Screw, Sems Cap and Dipstick, Oil Filler Seal, Filler Tube Tube, Oil Filler Element, Air Cleaner *O-Ring, AirCleaner Bushing, Governor Crank Bolt, Governor Lever Nut, Hex #10-24 Clamp, Fuel Pipe Fuel inlet Tube Cotter, Hair Pin Retainer, E-Ring Spring, Choke Return **Seal, ChokeShaft *Seal, Governor Washer, Throttle Shaft 0217-01 DESCRIPTION Elbow, Spark Plug Brace, Air Cleaner Screw, Sems Screw, Hex Head Spacer Gear, Ring (Includes Mounting Parts) Cover, Starter (Includes Mounting Screws) Screw, Sems Clip, Lead Wire Gear, Timing Link, Counterweight Counterweig ht Assembly Pin, Counterweight Screw, Countenweight Seal, Oil Filler Cap Fill Group, Oil Terminal, Ignition Cable Seat, Intake Valve, Standard Seat, Exhaust Valve, Standard Guide, Exhaust Valve Cover, Air Cleaner Body, Air Cleaner Diode and Connector Assembly, Dual Circuit ** Screw, Fuel Bowl Locknut, Air Cleaner Mounting Bowl Assembly, Carburetor Carburetor Gasket Kit Seal, Throttle Shaft Fan, Flywheel Retainer, Fan Eccentric Pin, Eccentric 635 646 657 663 668 726 66538 224546 93496 94620 280848 392134 727 490324 728 729 741 757 758 759 761 842 847 851 869 870 871 872 875 877 94627 281159 262135 212359 399891 298909 93875 270920 490474 221798 261463 213316 261961 281104 494237 393456 955 965 975 977 987 1005 1006 1020 1021 94642 94108 494378 494385 281166 280687 224413 262243 94160 * ** *** included in Gasket Set (494241) included in Carburetor Overhaul Kit (494384) included in both Carburetor Overhaul Kit (494384) and Carburetor Gasket Set (494385) NOTE: 48 917.255561 All component dimensions given in U.S. inches 1 inch = 25.4 mm = i i ==l ==H=====H 'H='I =" H==' SERVICE NOTES = , 49 HH H H' 'HHH=HHH= SERVICE OTES ............................... l l,i, 5O i i i SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING GUIDE SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 01 ! greater never the face, Make turns graduOperate than your 15°), Tractor up across and down the face of slopes (not ally to prevent tipping or !oss of control, Exercise extreme caution when changmg dnrectlon on slopes. __ , iiii i,i, u,,,,_ .. ! n = MRN ° 12.0 HP lC ELECTRIC START 38" MOWER DEC 5 SPEED TRANSAXLE LAWN TRACTO OWNER'S MANUAL MODEL NO. 917.255561 Each tractor has its own model number, number Each engine has its own model The model number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Centers and most Retail Stores, HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS, ALWAYS ING INFORMATION; • PRODUCT-LAWN GIVE THE FOLLOW- TRACTOR • MODEL NUMBER - 917.255561 • ENGINE MODEL NUMBER - 283707, TYPE NUMBER 0217-01 • PART NUMBER • PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has sewice units nationwide staffed with Sears trained technicians._ professional technicians speci:_icalty trained to insure that we meet our pledge tb you, we service what we selL =1 , = = , ............................................. = ==,,===,= ====!=,=,,= ,,,========, ==,, = = i = Sears, Roebuck and Co., Chicago, IL 60684 U.S,A. H= = 135984 Rew2 :::::::::::::::::::::: i,=== 111i 06.09.92 PRINTED IN U.SA.