Download Craftsman EZ3 917.271011 Owner`s manual
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Owner's Manual CRAFTSHAN 15.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAX_L LAWN TRACTGd Mod._el_No,__. 917.271011 • • • t Safety Assembly Operation Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. Sears, Roebuck For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat and Co., Hoffman Estates, IL 60179 aintenance ......................................... 18 Service and Adjustments ...................... 22 Storage ................................................. 28 Troubleshooting .................................... 29 Repair Parts ......................................... 34 Parts Ordering ....................... Back Cover LIMITED TWO YEAR WARRAN_._CRAFTSMAN RIDING EQUIPMENT -For-two'_)-_ ,urn me aa-_uofjsu[chase, _fth=s Craftsman Riding Equipment _s maintained, lubricated and tuq_e_du, p a_l_dl_li_j_fo--=f_'n the instructions in the owner's manual, _"_'_Will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: Exper_da-bl_ iterfis which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. • Tire replacement or repair caused by punctures f_'om outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 GENERAL OPERATION • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before tuming. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ,_- _re th_ area is clear of other people before mowing. Stop machine if anyone enters the area. 2 • Turnoff blades when not mowing. • Stop engine before removing grass catcher or uncloggingchute. - Mow only in daylight or good artificial light. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. CHILDREN • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to tl_e machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and tum machine off if children enter the area. SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as recks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care With grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. _Avoidstarting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Before and when backing, look behind and clown for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly tum over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do ,,mj_ow.en wet grass. Reduced traction could cause sliding. 3 manufacturer's recommended pads, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replacewith • Be suretheareais clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and tum machine off if children enter the area. • Before and when backing, look behind and down for sr_all children. • Mow up and down slopes (15 ° Max), not across. • Rem_>ve obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • Do not turn on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. ,ALook for this symbol to point out important safety precautions. It means CAUTION!!! BECOME AWARE!!! YOUR SAFETY ISINVOLVED. _ _WARNING: The engine exhaust from this product contains chemicals known to the State of Califomia to cause cancer, birth defects, or._ther reproductive harm. _CAUTION: In order toprevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. 4 PRODUCT SPECIFICATIONS GASOLINE CAPAP__TY AND TYi_E: - 1.25 GALLONS UNLEADED REGULAR OILTYPE (API-SF/SG/SH): SAE 10W-30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: 4.OPINTS W/O FILTER: 3.5 PINTS SPARK PLUG: GAP: .040") Champion RC12YC GROUND SPEED MPH): ............ FORWARD: I sT Should,you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MAINTENANCE 2.3 3.5 5 TM 4.5 6 TM 6.0 REVERSE: 1.7 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: 30 MIN. CCA:240 CASE SIZE: UIR BLADE BOLT TORQUE: 27-35 FT. LBS. ;' A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER 1.1 1.4 2 ND 3 RD 4 TM AGREEMENT RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "MaintenanceS"and "Storage" sections of this owner's manual. _WARNING" This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of Califomia the above is required by law (Section 4442 of the Califomia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). CONGRATULATIONs on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. 5 Parts Bag contents shown full size (1) Hex Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher 3/8 (1) Large Flat Washer (1) Locknut 5/16-18 (1) Knob (1) Shoulder Bolt 5/16-18 (1) Washer 17132 x 1-3/16 x 12 Gauge (2) Washers 3/16 x 3/4 x 16 Gauge (2) Weld Nuts #10 (2) Screws #10 x 5/8 6 _ (2) Lock #10 Washers Partspacked separately in carton Steering Boot Seat Video Cassette Mulcher Plate .. _----.-..-w , Steedng Wheel I Manual Parts Bag Parts Bag contents not shown full size (2) Shoulder Bolts (2) Washers 3/8 • x 7/8 x 14 Gauge (2) Gauge E Steedng Extension Shaft === Insert c m C Slope Sheet (_ i '_1 I I (2) Latch Hook Assemblies i Steedng Wheel (2) Keys Adapter 7 Your new tractor has been assembled at the factory with exception of .those parts left una_Seml:ded for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY •A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) 3/4" Socket w/ inside boot and onto adapter. • Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. drive rachet (2) 1/2" wrench (1) Phillips Screwdriver (1) Utility knife (1)Pliers (1) Tire pressure gauge When right or/efl_ h_.andis mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE CARTON TRACTOR Insert _'-_ ROLUNG TRACTOR J 3/8 Hex Bolt Lockwasher Large Rat FROM UNPACK CARTON • Remove all accessible loose parts and parts boxes from shipping carton (See page 6). • Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat. • Check for any additional loose parts or boxes and remove. BEFORE _3/8 Stee_St__il r Wheel Extension Shaft Adapter _ , 5/16 Hex 5/16 L_lmut@/I_tt OFF SKID Lower Steering_ Shaft ,' _ ATTACH STEERING WHEEL ,,i="_'P'-", ", , ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. Align moun_ing holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs. torque. • Place tabs of steering boot over tab slots in dash and push down to secure. -..o TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in neutral (N)position. • Roll tractor forward off skid. • Remove banding holding discharge guard up against tractor. INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Slide steering wheel adapter onto steering shaft extension. • P_ steering wheel so cross bars are horizontal (left to right) and slide 8 HOW TO SET UP YOUR TRACTOR CHECK BATTERY • Lift seat pan to raised position and open battety box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in •MAINTENANCE section of this manual for charging instructions). Seat Pan Battery Box Door INSTALL SEAT Adjust seat before tightening adjustment knob. • Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat w_lout moving its adjusted position. • Raise s_,_ and tighten adjustment knob secu _,,,-)/. : Terminal Seat rminal Seat Pan Shoulder Bolt _._.. Rat Washer Adjustment Knob 9 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" on page 5 of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the SerVi_e a-ndAdjustments sectoin of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you leam how to operate your tractor, check to see that the brake is properly adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual. INSTALL MULCHER PLATE • Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top _-Nithhook pointing down. • Tighten hardware securely. • Raise and hold deflector shield in upright position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch intOhole on front of mower deck. • Hook rear latch into hole on back of mower deck. Hook Points Down Weld Nut From The Top Weld Lock Washer Latch Latch Hook Weld Nut Lock W_sher Washer Washer Mulcher Plate Deflector Shield "_ Screw Latch Hooks ,ACAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. 10 ASSEMBLE GAUGE WHEELS TO MOWER DECK The gauge wheels are designed to keep the mower-deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. • Assemble gauge wheels with tractor on a flat level surface. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/816 Iockn_utand tighten securely. • Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel Mounting_racket 3/8-16 Locknut Bolt 3/8-16 Washer e Wheel v' CHECKLIST Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated.-(For_shipping purposes, the tires were ovddnflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are' routed properly around pulleys and inside all belt keepers. ,/' Check wiring. See that all connections are _till Secure and wires are properly clam_ed. While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. •f Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. 4" Be sure brake system is in safe operating condition. 11 These-symbolsmay appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD ENGINE ON ENGINE OFF OIL PRESSURE FAST SLOW A LIGHTS ON, OVER TEMP LIGHT _r J FUEL CHOKE MOWER HEIGHT r "k R N ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL PARKING BRAKE LOCKED H L HIGH LOW KEEP AREA CLEAR IGNITION ATTACHMENT CLUTCH DISENGAGED UNLOCKED MOWER LIFT PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) HYDROSTATIC FREE WHEEL (Hydro Models only) DANGER, KEEP HANDS AND FEET AWAY 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES, BEFORE OPERATING YOUR TRACTOR : Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch Lever Ignition Switch Light Switch Position Ammeter Throttle/Choke Lift Lever Control _ Clutch/Brake Control Plunger Attachment Lever © 0 -::___ -- Adjustment ,Parking Brake Indicator Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. .-ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER: Selects the speed and direction of the tractor. ATTACHMENT UFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position. 13 The operation of any tractor can result in foreign objectsthrown into the eyes, which can result in severe eye damage. Alwayswear safetyglasses or eye shields while operatingyour tractor or performing any adjustments or - repairs. We recommenda wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR remove key. Always remove key when leaving b'actorto prevent unauthorized use. Yourtractoris equippedwith anoperatorpres• Never use choke to stop engine. encesensingswitch.Whenengineis running, IMPORTANT: Leaving the ignitionswitch in anyattemptby the operatorto leavethe seat any positionother than =OFF" wili'cause the withoutfirst setting the parking brake willshut battery to be discharged, (dead). off the engine. TO SET PARKING BRAKE • Depress dutcWbrake pedal intofull "BRAKE" andhokL • Place parking brake lever in =EN-GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" p0_0n. Make sure parking brake will hold tractor secure. Attachment Clutch Lever "Engaged" Position Throttle/Choke Control "Disengaged" Position Pedal "Ddve" Position Parking Brake led" Position =Disengaged" Position Gear Shift Lever STOPPING NOTE: Under certain conditionswhen tractor is standing idlewith the engine running, hot engine exhaust gases may cause "browning" of grass: To eliminatethis possibility,always stop engine when stopping tractor on grass areas. ,A CAUTION: Always stop tractor completely, as described above, before leaving the operator'sposition;to empty grass catcher, etc. THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The directionand speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position • Move gearshiftlever to desired position • Slowly release clutch/brake pedal to start movement. IMPORTANT: Bringtractor to a complete stop before shiftingor changing gears. Failure to do so will shorten the useful life of your MOWER BLADES,, • To stoprnowerblades,move attachrnent dutch leverto "DISENGAGED"position. ..,. TO ADJUST MOWER CUTTING HBGHT The position of the attachment r=ftlever determines the cutting height. • Grasp I'dtlever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 11/2to 4". The heightsare measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soilconditions, height of grass and types of grass being mowed. • The average lawn should be cut to approxi- GROUND DRIVE • To stop ground drive, depress clutch/brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slowposition andallowing enginetoidle before stopping may cause engine to -back- tim" • Turn ignitionkey to =OFF" positionand 14 TO TRANSPORT mately 2-1/2 inches duringthe cool season and to over 3 inches during hot months. For healthier and better lookinglawns, mow oftenand after moderate growth. • For best cuttingperformance, grass over 6 inches in heightshould be mowed twice. Make the firstcut relativelyhigh; the second to desired heighL TO OPERATE MOWER • Raise attachment liftto highest positionwith attachment liftcontrol. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow kactor at more than five (5) MPH. NOTE: To protect hood from damage when transportingyour tractor on a tnx_ or a trailer, be sure hood is closed and securedto tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER A'I'rACHMENTS Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attachment clutch controL • TO STOP MOWER BLADES - dksengage ,_attachmentdutch<x)ntrol. CAUTION: Do not operate the mower withouteither the entire grass catcher, on mowers so equipped, or the discharge guard in place. AttachmentClutch Lever =Engaged_'_ Tow only the altachmenls that are recommended byandcom wnh spec ca Jom Of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "l]rescan lose ' traction with the ground and cause you to lose control ot your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL AttachmentLift Lever High Position • The engine in your kactor hasbeen shipped, from the factory,already filledwith P'osition_ i/ summer weight oil. • Check engine oil with tractor on level -Disengaged-__'_/Low ground. • Unthread and remove oil fillcap/dips_k; wipe oil off. Reinsert the d'_'tick intothe tube and restoli fill cap on the tube. Donot thread the cap onto the tube. Remove and read oil level, ifnecessary, add oDuntil iu_arhdarg e =FULL" mark on dipstickis reached. Do not overfill. • For cold weather operation you should change oilfor easier starling (See =OIL VISTO OPERATE ON HILLS COSITY CHART" in the Customer ACAUTION: Do not drive up or down hills ResponsbTdies section of this manual). s!opes greater than 15.°.. and do not drive • To change engine oil, see the Customer across any slope. ResponsbTdies section in this manual. • Choose the slowest speed before starling ADD GASOUNE up or down hills. • RII fuel tank. Use fresh, clean, regular • Avoid stopping or changing speed on hills. unleaded gasoline with a minimum of 87 • Ifslowing is necessary, move throttleconoctane. (Use of leaded gasoline will trollever to slower position. increase carbon and lead oxide deposits • Ifstopping is absolutely necessary, push and reduce valve life). Do not mix oil with clutch/brake pedal quicklyto brake position gasoline. Purchase fuel in quantitiesthat and engage parking brake. can be used within 30 days to assure fuel • Move gearshift lever to 1st gear. Be sure freshness. you have allowed room for tractor to roll slightlyas you restart movement. IMPORTANT: When operating in ternpera- Pos,,on • To.re_i_!_rnQv_nent, slowlyreleasepad(ing'brakeandclutch/brakepedal. • Make all turnsslowly. -tures below 32°F(0°C), use fresh, dean winter grade gasoline to help insure good cold weather starting. 15 _WAIFINING: Experience indicates that alcohol blended fuels (called gasohol or using ethanolor methanol) can attract moisture whichleads to separation and formation of acids during storage. Acidicgas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run un_l the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine or carburetorcleaner products in the fuel tank or permanent damage ,cOCCU . UTION: Fillto bottom of gas tank flier neck. Do not overfill.W'q_eoff any spilled oil or fuel. Do not store, Sl:Nllor use gasoline near an open-flan_e_......... TO START ENGINE When starlingthe engine for the fu_ time or if the engi_ I_ rtm out of fund,it _g take extra crarddngtime to rr_ fuel lr_ the tard(to theengine. • sit on seatin operafi_positi_, (_.=_xe_ dutchrbrake pedal and set paddng brake. • Place gear shiftlever in neutral (N) position. • Move attachment dutch to =DISENGAGED" position. • Move throttle controlto choke position. NOTE: Before starling, read the warm and cold starlingprocedures below. • Insert key into ignilJonand rum key dock-: wise to =START" positionand release key as soon as engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle controlto fast position,wait a few minutes and try again. If engine stilldoes not start, move _ the ilirottle control_=to the choke posi- • When engine starts,allow engine to run with the throttle control in the choke position untilthe engine runs roughly,then move throttlecontrolto fast position.This may require an engine wanTeup period from several seconds to several minutes, depending on the temperature. • The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude(above 3000 feet) or in cold temperatures (below 32 F) the'carburetorfuel mixture may need to be adjusted for best engine performance. See ='1"O ADJUST CARBURETOR" in the Service and Adjustments sectionof this manual. MOWING TIPS • "Srechains cannot be used when the mower housing is attached to tractor. • Mower should be propedy leveled for best mowing performance. See =TO LEVEL MOWER HOUSING" in the Service and AcrjustmentssedJon of this manuaL • The left hand side of mower should be usedfor • Ddve so that cr_0ings are dscharged onto the area that has been cut. Have the cut area to the rightof the bactor.This will resultin a more even distribul_ of clippings and more uniformcuffing. • When mowing large areas, start by turning to theright so that cr_opingswigdischarge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the oppesite direction making left hand turns untilfinished. • If grass is extremely tall, itshould be mowed twice to reduce load and possible fire hazard from dried clippings.Make first cut relativelyhigh;the second to the de,redhe t. • Do not mow grass when it is weL Wet grass willplug mower and leave undesirable dumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutt_ performance as well as the quality of cut desired. • when operating attachments, select a ground speed that willsuit the terrain and give best performance of the attachment being used. tion and retry. : WARM WEATHER STARTING (50° F AND ABOVE) • When engine starts, move the throttle controlto the fast position. • The attachments and ground drive can now be used. Ifthe engine does not accept the load, restartthe engine and allow itto warm up for one minute using the choke as descnloedabove. o COLD WEATHER STARTING (50o F AND BEL_ .... "="" 16 MULCHING MOWING TIPS IMPORTANT: Fix best perlonTmnce,keep mower housing free of built-upgrass and trash. Clean @er each use. • The speclalmulching blade will recutthe grass clippings many times and reduce them in size so that as they fall onto the across or perpendicular to the firstcut path. • ChangeyourcutUngpattemfromweekto week. Mow north to southone week then changeto east to westthe next week. This will help prevent mattingand graining of the lawn. lawntheywindisperseintothegrassand not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrientsfor the lawn.Always mulch with your highest engine (blade) speed as this will provide the best recu_ng action of the blades. • Avoid cuttingyour lawn whenit is weL Wet grass tends to form dumps and interferes with the mulchingaction. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct ... sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width ofcutoneachpassandmowslowly. • Pertain types of grass and grass conditions may require that ah area be mulched a second time to completely hide the clip pings.Whendoinga secondcut,mow 17 , CUSTOMER RESPONSIBILITIES AS YOU COMPLETE REGULAR SERVICE ICE DATES! i Check Brake Operation V' Check Tire Pressure tl/ V' Check Operator Presence Interlock Systems and I_ R Check for Loose Fasteners AC Sharpen/Replace T Lubrication Chart I_ 0 Check Battery Level 1_6 CkDan Battery and Terminals tk/ Check Transaxle Cooling Ik/ R V' V'7 Mower Blades lk f ; , V'4 I/r I1_ Adjust Blade BaR(s) Tension Ik/s Adjust Motion Drive Belt(s) Tension _s i Chec_Er_ Change o,r_eve_ t/ V' Engine Oil _,3 E Clean Air Filter V'= N G Clean Air Screen VP= Replace Oil Filter (If equipped) l_t,2 E Clean Engine Cooling Fins re2 Replace Spark Plug V' Replace Air Filter Paper Cartridge V'z Inspect MuffledSpark Replace Arrester V e Fuel Filter I_ If 1 - Change more often when operating under • heavy load or in hlgh ambierff temperatures. 5 - If equipped with adjustable system. 2 - Service 6 - Not required more often when operating in dbly or dusty conditiorm. 3 - ff equipped with oil _ter, change oil evwy 4 - Replaco Idade= more often w'mm mowing GENERAL 50 hours. In ,,andy =oil. BEFORE EACH USE Check engine oil level. Check brake operation. Check tire pressure. Ch___v..k operator presence and intedock -'sys_{_'rms' f_rprope r operation. • Check for loose fasteners. if equipped with mainten-nce-lroe 7 - Tighten kont axle pivot bolt to 35 ft.-Ibe, Do not ovo_ghten. battery. n_udmum. LUBRICATION CHART RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negliger_ce. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. • • • • t @ I ! 0 Attachmenl_ ; Clutch _i ,I Pivot(s) I ; ....... I I T-" I I .0 @ Gear Shift Pivots O SAE 30 or 10w30 Motor OIL O General PurposeGrease O Refer to Maintenance "Engine" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubdcant sparingly. 18 TRACTOR Always observe safety rules when performing any maintenance. BRAK-EOPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See washer in exact order as shown, • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated, Trailing Mandrel Edge Up Center Hole • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE:To _aPtiri_-punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE Star _"" TO SI'_ARPEN BLADE NOTE: We do not recommendsharpening blade but if you do, be surethe blade is balanced. Care shouldbe taken to keep the blade balanced. An unbalancedbladewill cause excessive vibrationand eventual damage to mower and engine. • The bladecan be sharpenedwith a file or on a grindingwheel. Do notattempt to sharpen while on the mower. • To check bladebalance, you willneed a 5/8" diameter steel bolt, pin, or a cone balancer. (When usinga cone balancer,followthe instructionssuppliedwith balancer.) • Slide blade on to an unthreadedportionof the steel boltor pin and holdthe boltor pin parallelwith the ground. If blade is balanced, it should remain in a horizontalposition. If either end of the blade moves downward, sharpen the heavy end untilthe blade is balanced. NOTE: Do notuse a nail for balancing blade, the lobes of the center hole may appear to be centered, but are not. SYSTEM BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. Center Hole Blade REMOVAL • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center-hollff'lR'bladewnust align with star on mandrel asseml_ly. • Reassemble hex bolt, lock washer and fiat Hex Bolt.(Grade 8)* *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. Be sure that operator presence and interlock systems are working properly. If your tractor does not function as described below, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the _seat without first setting the parking brake should sl_ut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE Assembly Blade "3"O ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES 5/8" Bolt or Pin BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. 19 • • • • Keep battery and terminals clean. Keep battery bolts tight. Keep small vent holes open. Rechargeat 6-10 amperes for I hour. TO CLEAN BATIERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Open battery box door. ' DisconnectBLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See "REPLACING BAT'I__ER_Y_" in the_SERVICE AND ADJUSTMENTS section of this manual) V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity seeS"PROD UCT SPECIFICATIONS" on page 5 of this manual. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap Cover Knob Air Clepner Cover Wing Nut Foam Pre-Cleaner Rubber Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or S_H. Select the oil's SAE viscosity grade Air Cleaner Base Air Cleaner Oil Fill Paper Cartridge Cap/ Dipstick SAE YISCOSITY GRADES 4 _ o" TEMPERATURE _ m" 32" 40" _'r_ATED eO" 8o" 1oo" _FORE NEXTOI. CH/U_<3E "" according to your expel'ted operating temperature. Change the oil after eve_ 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil •level. TO CHANGE ENGINE OIL D_ete_ teg_erature range expected before' oil change. All oil must meet API service classification SF, SG, or SH. • Be sure tractor is on level surface. Oil Drain Plug onto the tube securely when finished. CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubbom dried gum fibers. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. 20 Service air cleaner more often under dusty conditions. SPARK O Remove knob and Cover. • Remove wing nut and air cleaner from base_ Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS" on page 5 of this man ual. TO SERVICE PRE-CLEANER • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • ' Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge: ........ • Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble aircleaner, wing nut, cover and tighten knob securely. CLEAN AIR INTAKE/COOUNG AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other extemal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. MUFFLER PLUGS IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter become_s: ,: clogged, obstructing fuel flow to carbUretor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediatly wipe up any spilled gasoline. t CLEANING Clamp Clamp Fuel Filter • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered-to keep water out. Water in engine can result in a shortened engine life. .... Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. 21 _LCAU-TION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. • Place attachment clutch in "DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer spring. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from under tractor. _ IMPORTANT: If an attachment other than the mower deck is to be mounted on the tracto_remove the front links. TO INSTALL MOWER • Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. Clutch Lever Retainer Spring Clutch Engine Pulley Suspension Arms Front Unk Retainer Springs (Both •Sides) Retainer Spring Suspension Arm Anti-Swaybar RetainerSprings (BothSides) 22 TO LEVEL MOWER HOUSING • Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut =E" on both front links an equal number of turns. Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS"). If tires are over or undednflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT o Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full tum of adjustment nut will change mower height about 1/8". • Recheck measurements • When distance =D" is 1/8" to 1/2" 19wer at front than rear, tighten nuts'"P : against trunnion on both front links. • To raise front of mower, loosen nut =P from trunnion on both front links. Tighten nut =E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut =P against trunnion on both front links. • Recheck side-to-side adjustment. Mandrel after adjusting. Bottom Bottom "D" Both Front Links Should be Equal in Length Suspension Arm Nut Nut "E, Trunnion Lift Link Adjustment Nut -FRONT, TO-BACK ADJUSTM ENT Front Unks IMPORTANT: Deck-must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. TO REPLACE BELT MOWER BLADE DRIVE The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behirld4ti_mal_drel at bottom edge of mower housing as shown. BELT REMOVAL• Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. 23 BELTINSTALLATION• Install new belt in reverse order of removal. • Makesure belt is in all pulley grooves and inside all belt guides. Install mower in reverse order of removal instructions. Idler Pulley Idler Pulley Mandrel Pulley Mandrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. Depress clutch/brake pedal and engage parking brake. Measure distance between brake oper- Remove belt from stationary idler and clutching idler. Pull belt slack toward rear of tractor. Rembve belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remo_e downwards from around engine • pulley. Install new belt by reversing above procedure. ating arm and nut =A" on brake rod. If distance is other than 1-1/2", loosen jam nut and tum nut "A" until distance Engine_ Pulley I_ Clutching'_'l_ becomeSagainst nutl"l/2"'=A". Retightenjam nut II II II _, t II II i Idler Road test tractor for proper stopping StaUonary_ II I I necessary. stopping distance is still distance as If stated above. Readjust if greater than six (6) feet in highest gear, f0rther maintenance is necessary. Idler II ]_ Transaxle, II II I! I_A__ !! vice centeddepartment. With ParkingBrake Contact your nearest authorized =Engaged=ear- Pulley __ Nut ."A" --TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. Jam Nut Operating Arm TO REPLACE MOTION DRIVE BELT FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center. Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Re--mower (See "TO REMOVE MOWER" in this section of this manual.) 24 TO REMOVE WHEEL FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealantalso prevents tire dry rot and cor.rosion. .... away from fuel tank and battery. TO REMOVE ORDER - • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. Positive Terminal /_ Negative Terminal Cables Charged Washers_ Retaining.Ring CABLES, REVERSE Positive fAr__ Termina Negative Terminal REPLACING BATTERY Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. SquareKey (RearWheel Only) TO START ENGINE WITH A WEAK BATTERY A, CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when ar6und batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: --IMPORTANT: Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. • Uft seat pan to raised position and open battery box door. • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • First connect RED battery cable tO positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. • Close battery box door. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • ----_'_ the_ther end of the BLACK cable to good CHASSIS GROUND, Seat Pan Battery Box Door 25 Keps Nut Positive (Red) Cable Hex Bolt (Black) Cable TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. TO REMOVE HOOD AND GRILL ASSEMBLY ............... • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedures. Headlight Wire Connector TO ADJUST CABLE THROTTLE CONTROL The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. • Check to see if hole in throttle lever:and hole in speed control bracket are aligned. • If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes. • • Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit. TO ADJUST CARBURETOR The ca_'ouretor has been preset at the factory and Adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the. engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if needle is tumed in too tight. Cable Clamp Screw INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. -o- Check widng. See electrical wiring diagram in the Repair Parts section of this manual. :TO REPLACE Speed Control Bracket Throttle Lever Idle Speed FUSE Adjusting Replace with 30 amp automotive-type plugin fuse. The fuse holder is located behind the dash. Screw ENGINE Idle Fuel Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or indi vidual,_,,_l_rra_ repairs must be per formedby an authorized engine manufac turer's service outleL Adjusting Needle NOTE: The carburetor emission. It is equipped adjusting needle with a allows some adjustment 26 on this engine is low with an idle fuel limiter cap; which within the limits al- lowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. _ ..... • Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above). • Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. • Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. • Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine I_=gins-todie and then turn out (counterclockwise) until engine runs rough. Tum needle to a point midway between those two positions. • Recheck idle speed. Readjust if necessaw. ACCELERATION TEST • Move throttle control lever from slow to fast position. If engine hesitates or dies, tum idle fuel adjusting needle out (counterclockwise) 118 tum. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. _ + IMPORTANT: Never tamper with the engine govemor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If youthink the engine-governed high speed needs adjusting, contact your nearest AU_I'HORIZED service center/department, which has proper equipment and experience to make any necessary adjustments. 27 ImmedLa_tely.prepare your tractor for storage atthe end of the season or if the tractor will not be used for 30 days or more. ,_CAUTION: blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable altemative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage containe_r.Always follow the mix ratio found od stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). ............... • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To__t corrosion and power I__ periods of storage, batt_-_uld be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMI-.- NALS"in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYUNDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Tum ignition key to =START position for a few seconds to distribute oil. • Replace with new spark plug(s), OTHER • Do not store gasoline from one season to another. .... • Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits froi'n forming in essential fuel sysIeB parts such as carburetor, fuel filter, fue_se, or tank during storage. Also, experience indicates that alcohol 28 TROUBLESHOOTING CHART PROBLEM Will not-start-- CORRECTION CAUSE • Out of fuel. • Engine not =CHOKED" properly. • Engine flooded. • • • • Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustmerit. Hard to start • Dirty air filter. • Bad spark plug. • Weak or dead battery. • Dirty fuel filter. • Stale or dirty fuel. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. Engine will not tum over • Clutch/brake pedal not depressed. • Attachment clutch is engaged. • Weak or dead battery. • Blown fuse. • Corroded battery terminals. • Loose or damaged widng. • Faulty ignition switch. • Faulty solenoid or starter. • Fill fuel tank. • See =TO START ENGINE" in Operation section. • Wait several minutes before attempting to start. • Replace spark plug. • Clean/replace air filter. • Replace fuel filter. _ • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Check all wiring. • See =To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized service center. • _* _• • Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. • Check all wiring. • See =To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized service center. • Depress clutch/brake pedal. • Faulty operator presence s_tch(es). Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace igni_on switch. Check/replace solenoid or starter, • Contactan authorized service center. Engine dicks but will not start • W_ak or dead battery. • Corroded battery terminals. • Loose or damaged wiring. • Faulty solenoid or starter. • • • • Loss of power • Cutting too much grass/too fast. • Throttle in "CHOKE" position. • Build-up of grass, leaves and trash under mower. • Dirty air filter. • Low oil level/dirty oil. • Set in =Higher Cut" position/reduce speed. • Adjust throttle control. • Clean underside of mower housing. • Clean/replace air filter. • Check oil level/change oil. 29 • • • • • • • Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. TROUBLESHOOTING PROBLEM Loss-ofpower(cont'd) CHART CAUSE CORRECTION • Faulty spark plug. • Clean and regap or change spark plug. • Replace fuel filter. • Drain fuel tank and refill with • Dirty fuel filter. • Stale or dirty fuel. • Water in fuel. Spark plug wire loose. • • • • Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. • Engine valves out of adjustment. Excessive vibration • Worn, bent or loose blade. • Bent blade mandrel. • Loose/damaged part(s). Engine continues to run when operator leaves seat with at tachment clutch engaged • Faulty operator-safety presence control system. Poor cut - uneven •Wom, bent or loose blade. • Mower deck not level. • Buildup of grass, leaves, and trash under mower. • Bent blade mandrel. , Clogged mower deck vent holes from buildup of grass, leaves, and trash •around mandrels. Mower blades will not rotate Poor grass discharge fresh gasoline. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Connect and tighten spark plug wire. • Clean engine air screen/fins. • Clean/replace muffler. • Check all widng. • See =ToAdjust Carburetor" in Service and Adjustments t section. • Contact an authorized service center. • Replace blade. Tighten blade bolt. • Replace blade mandrel. • Tighten loose part(s). Replace damaged parts. Check widng, switches and connections. If not corrected, contact an authorized service center/ department. • Replace blade. Tighten blade boll • Level mower deck. • Clean underside of mower housing. • Replace blade mandrel. • Clean around mandrels to•open vent holes. ,,:Obstruction in dutch mechanism. • Renege • -Worn/damaged mower ddve belt. • Frozen idler pulley. • Frozen blade mandrel. • Replace mower drive belt. • Engine speed too slow. • • Replace idler pulley. • Replace blade mandrel. • Travel speed too fast. • Wet grass. • • • Mower deck not level. • Low/uneven tire air pressure. • • Wom, bent or loose blade. • 3O obstruction. Place throttle control in "FAS'P' position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. "i3ghten blade bolt. TROUBLESHOOTING PROBLEM Poor grass discharge (cont'd) CHART CAUSE CORRECTION • • Buildup of grass, leaves and trash under mower. • Mower drive belt wom. • Blades improperly installed. • Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) • • • • • Battery will not charge • Bad battery cell(s). • Poor cable connections. • Faulty regulator (if so equipped). • Faulty altemator. Engine "backfires" when turning engine "OFF" Switch is "OFF'. Bulb(s) bumed out. Faulty light switch. Loose or damaged wiring. Blown fuse. Engine throttle control not set at =SLOW" position for 30 seconds before stopping engine. 31 Clean underside of mower housing. • Replace mower drive belt. • Reinstall blades sharp edge down. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. -Tum switch =ON'. • Replace bulb(s). ° Check/replace light switch. _- Check wiring and connections. • Replace fuse. • Replace battery. ,, Check/clean all connections. • Replace regulator. • Replace altemator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 32 TRACTOR - - MODEL NUMBER 917.271011 SCHEMATIC ( BATTERY SOLENOID RED I FUSE 30 AMP. i CLUTCH (OPTIONAL) I STARTER -* 1 BRAKE .... I I "G ! I I ATT'MENT CLUTCH (CLUTCH OFF) SWITCH __1 FUELSHUT-OFF t y;_lo_ IGNITI_= , I ( SOLENOID SEAT SWITCH (NOTOCCUPIED) PRESENCE RELAY #1 STATOR BRAKE IGNmON SWITCH POSITION OFF RUN/LIGHT CIRCUIT "MAKE" G+ M÷ L B+L NONE A+Y RUN B+ L NONE START B+ L +S NONE NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BAI-I_RY, BUT HAVETHEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLETHE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. BRO_ I"a:I HEADLIGHTS F, RELAY O A W NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS WIRING INSULATED CUPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACEDTO PROPERLY SECURE YOUR WIRING. 33 TRACTOR - - MODEL NUMBER 917.271011 ELECTRICAL t 34 TRACTOR -- MODEL NUMBER 917.271011 ELECTRICAL KEY NO. PART NO. 1 163465 2 74760412 8 156417 16 161343 19 STD551125 2O 7335O40O 21 147430 22 4152J 24 4799J 25 146147 26 _108824X 27 73510400 28 4207J 29 160784 30 140301 31 124211X 32 141226 33 109310X 40 161352 41 71110408 42 131563 43 145673 44 73640400 45 121433X 52 141940 70 142621 81 109748X DESCRIPTION Battery,12 Volt 28 Amp Bolt, Hex 1/4-20 x 3/4 Case, Battery Mech Hinge Switch, Interlock N. OPNJN.OPN Washer, Lock 114 Nut, Hex, Jam 114-20 UNC Harness, Light Socket (w/4152J) UghtBuro Cable, Battery, 6 Gauge, Red, 11"= Cable, Battery, 6 Gauge, Red, W16 Wire Fuse, 30 Amp Nut Keps Hex 114-20 UNC Cable, Ground, 6 Gauge, Bla_k, 12" Switch, Plunger Normal OP Olive Switch, Ignition 4 Position Nut, Ignition Cover, Ignition Switch Key, Molded, Craftsman Harness, Ignition Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal Solenoid Nut, Keps BIk Hex 1/4-20 UNC Ammeter, Rectangular 15 Amp Protection Wire Loop (Hour Meter) Harness, Engine Kohl Cmd-L 15AR RelayAsm. NOTE: Allcomponentdimensionsgivenin U.S. inches 1 inch=25.4 mm 35 TRACTOR - - MODEL NUMBER 917.271011 CHASSIS AND ENCLOSURES 28 12 58 53 31 57 14 37 54 6O 74 3 / 3 36 14 TRACTOR - - MODEL NUMBER CHASSIS AND ENCLOSURES KEY PART NO. NO. 1 160392 2 140356 3 17490612 4 19131216 5 155272 9 161917X013 10 STD533710 11 155927 12 145660 13 155934X010 14 17490608 17 144983X558 18 126938X 25 19131312 26 STD541437 28 145198X558 29 155217 30 151287X558 31 139976 37 17490508 38 139886 39 139887 51 73800400 52 19091416 53 145201 54 161464 55 145202 57 STD552507 58 150127 60 STD533707 64 154798 74 STD541437 140 158418 142 156095 143 154966 144 154207 145 156524 -- :'54793 917.271011 DESCRIPTION ChassisAssembly Drawbar Screw, Thd., Roll. 3/8-16 x 3/4 Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 3/4 Panel, Dash, LH Clip "13nnermanGnlle P/L Panel, Dash, RH Screw, Thd., Roll. 3/8-16 x 1/2 Hood Assembly Bumber Hood Washer 13/32 x 13/1't_x 12 Gauge Locknut Grille w/Clips MS-558 Lens, Grille Fender/Footrest Pnt STLT N Hold 558 Bracket, Fender/Support ScrewThdrol 5/16-18 x 1/2 Pivot Bracket Assembly, LH, Pivot Bracket Assembly, RH, Nut Lock w/Insert 114- 20 UNC Washer, 9/32 x 7/8 x 16 Gauge Bracket, Grille Pickotf LH Screw, Hex Wshd #8-18 x 7/8 Bracket, Grille Pickoff RH Bolt, FinHex 114-20 UNC x .75 Duct, Air Engine PL/LT Bolt, Rdhd Sqnk 3/8-16 UNC x 3/4 Dash, Lower STLT Nut, Crownlock 3/8-16 UNC Bracket, Suspension Front Plate, Reinforcement STLT Backrest. SwayoarChassis Bracket, Footrest STLT Rod Pivot Chassis/Hood Plug, Button NOTE: All component dimensions given in U.S. inches 1 in_ = 25.4 mm 37 TRACTOR -- MODEL NUMBER 917.271011 GROUND DRIVE 72 70 116 51 5 48 150 27 151 .51 52 6 62 35 37 36 34 53 i 26 38 27 TRACTOR-- MODEL NUMBER 917.271011 GROUND DRIVE KEY NO. 1 PART NO. --- DESCRIPTION KEY NO. PART NO. Transaxle(See Breakdown) Dana, Model Number4360-122 Spring, Return, Brake Pulley, Transaxle Ring, Retainer Strap, Torque Screw, Thd., Roll. 5/16-18 x 3/4 Rod Shifter Fender STLT Pin, Cotter Washer, Shift Plate Bolt 1/4-28 UNF W/Patch Grade 8 52 53 55 56 57 58 59 61 62 63 64 STD541431 105710X 105709X STD523712 160855 127274X 140312 17490612 8883R 140186 71170764 STD551143 154778 2 3 4 5 6 8 10 11 13 146682 123666X 12000028 121520X 17490512 154792 STD561210 105701X 74550412 14 15 STD551125 74490544 Washer Bolt, Hex Flghd 5/16-18 Grade 65 66 18 STD523710 70 , 134683 72 t 19132012 19 STD541437 Bolt Fin Hex 3/8-16 UNC x 1. Gr5 Nut 21 22 24 106933X 130804 STD541237 Knob Rod, Brake Nut 74 75 109502X 121749X 25 26 27 28 29 30 31 32 34 35 36 37 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 " 155071 120183X STD551062 STD571810 Spring, Brake Rod Washer Pin Rod, Parking Brake Cap, Parking Brake, Red Bracket, Transaxle Keeper, Belt, LH. Bolt Shaft Assembly, Foot Pedal Bearing, Nylon Washer Roll Pin 76 77 78 STD681075 123583X 121748X 80 81 82 83 160783 161077 123782X 19171216 84 85 86 145643 150360 157480 38 39 40 41 42 123674X STD523727 4470J 154777 19131312 Pulley, Idler, Rat Bolt Spacer, Split .395 x .59 Keeper, Bell Idler Fool-Proof Washer 13/32 x13/16 x12 Gauge Pulley, Idler, V-Groove, Plastic BellcrankClutchGmdDrvSU Retainer, Belt Bolt -_ Nut CrOwn Lock 3/8-16 UNC 87 88 89 90 19212016 12000008 158391 124346X 47 127783 48_ :154407 49 123205X 50 STD523715 51 STD541437 112 116 148 149 150 151 19091210 72110610 159103 :-122052X 150935 19133210 DESCRIPTION Nut CrownLock5/16-18UNC Unk, Clutch Spdng,ClutchReturn BoltFinHex 3/8_16x 1-1/4 V-Belt,GroundDrive' Keeper,Belt, R.H. Keeper,Belt, CenterSpan Screw,Thd.,Roll. 3/8-16 x 3/4 Cover, Pedal Pulley,Engine BolL Hex Head,Fin. 7/16-20 x 4 Grade5 Washer Keeper,Belt, Engine,FoolProof Guide,MowerDriveBelt,R.H. Washer 13/32 x 1-1/4 x 12 Gauge Spacer,Split Washer 25/32 x 1-1/4x 16 Gauge E-Ring Key, Square 2.0 x .1845/.1865 Washer 25/32 x 1-5/8x 16 Gauge Arm, Shift ShaftAssembly Spring,Torsion Washer 17/32 x 3/4 x 16 Gauge Tie Rod Nut, Nylod( Bushing,Pivot Washer E-Ring Console,Shift,STLT Nut,serf-Threading,WasherHd 114 Washer 9/32 x 3/4 x 10 Gauge BoltRdhdSqneck3/8-16 x 1.25 Spacer SpacerRetainerPM Mower BushingNylonCollered Washer13/32 x 2 x 10 Ga. NOTE: Allcomponentdimensionsgivenin U.S. inches 1 inch= 25.4 mm 39 TRACTOR - - MODEL NUMBER 917.271011 STEERING ASSEMBLY . ,- ..... _..... ",:_, l _41 I • 40 TRACTOR - - MODEL NUMBER 917.271011 STEERING ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 13 •15 17 18 19 20 22 23 25 26 27 28 29 30 32 36 37 38 39 40 - 41 42 43 44 46 PART NO. 139768 154427 156483 157473 6266H 121748X 19272016 12000029 3366R 156438 STD551137 154779 73901000 156546 57079 124035X 126684X 71200410 127501 154406 126847X 136874 19131416 17490612 STD561210 130465 155099 152927 139769 19133808 STD541537 100711L 145054 121749X 153720 121232X 47 6855M 51 54 62 63 65 66 67 68 STD541431 74780520 156594 STD523710 154780 154404 74781044 154429 DESCRIPTION Wheel, Steering Axle, Asm Front Spindle, Asm Lh Spindle, Asm Rh Bearing, Race Thrust Harden Washer, 25/32 x I 5/8 x 16ga Washer, 27/32 x I 1/4 x 16 Ga Ring, Klip #t5304-75 Bearing. Col Sb'g BIk Draglink. Extended Stamped Washer. Lock Hvy Hlcl Spr3/8 Bearing, Axle STLT/GT Locknut, Flange 5/8-11 UNC Shaft. Asm Strg Private Label Washer. Thrust 515 x750x 033 Support,Shaft t Washer.Shim 1/4 x 5/8 x 062 Screw.Hex Socket Hd 1/4-20 x 5/8 Shaft. Asm Pittman Bracket, Steering Bushing, Red "13eBIk Lt Gear, Sector Washer, 13/32 x 7/8 x 16ga Screw, Thdrol 3/8-16x3/4 Ty-tt Pin, Cotter 1/8 x 3/4 Cad Rod, "ReWire Form 19 75 Mech Bushing, Strg 5/8 Id Dash Screw, "n"#10-32 x 5 x 3/8 Range Insert, Steering Wheel Washer, 13/32 x 2-3/8 x8 Gauge Gripco Nut Adaptor, Wheel Strg Boot Shaft Steering Washer, 25/32 x 1-1/4 x 16 Gauge Extension, Steering Non-Adjust Cap, Spindle Fr Top BIk F_ng, Grease Nut Lock Hex w/Ins 5/16 -18 UNC Bolt Fin Hex 5/16 - 18 UNC x I -1].4 K'd,Steering Assembly Bolt, Fin Hex 3/8-16 UNC x I Gr. 5 Spacer, Axle Bearing, Arm Pittman Bolt, Fin Hex 5/8-11 UNC x 2-3/4 Axle, Brace NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41 TRACTOR - - MODEL NUMBER 917.271011 ENGINE 14 i 38 ss 33 S S_ '_'-- "" -" _x S-_ s_ S "';'_','I _" ' P_ _ -:,_'_..._ 29 \ OPTIONAL 23 / EQUIPMENT Spark Arrester 42 I II I°'l "J illt l )jl,.<,., TRACTOR- - MODEL NUMBER 917.271011 ENGINE KEY NO. 1 2 3 4 14 15 16 23 29 31 32 33 35 37 8 40 44 46 62 77 79 80 81 PART NO. 162156 17720410 137350 13280328 13200300 STD551231 159880 137180 109202X 156990 123487X 17490512 137040 ....... 124028X 17490412 19091416 STD551131 19101216 M740108025 74760508 128861 DESCRIPTION Control,Throt/ Ch Screw,Hex ThdCut 1/4-20x5/8T Engine(See Breakdown)KohlerModel No. CV15S-41567 Muffler Nipple,Pipe 3/8 NPT x 3-1/2 Elbow,Std90 Degree3/8-18 Npt Washer Shield,BRN/DBRG_uard Arrestor,Spark ' Tank,Fuel Cap Assembly,FuelTank,Vented Clamp,Hose BIk Screw,Thdrol5/16-18 x 3/4 TYT Une Fuel PlugOil Drain (OrderFromEngineManufacturer) Bushing,Snap,Fuel Line Screw, Hex Washer Head, Thd. Roll.1/4-20 x 3/4 Washer,9/32 x 718x 16 Gauge Washer,Lock Washer5/16 x 3/4 x 16 Gauge Boll Hex Bolt,Hex Hd 5/16-18 UNC x 1/2 Nut,Range 114-20StarterNut NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 TRACTOR - - MODEL NUMBER 917.271011 SEAT ASSEMBLY \ 8 S I i I ; i • I 21 i I ! ! I i i 5 KEY _PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 140123 140551 STD523710 19131610 145006 STD541437 124181X 17490616 19131614 155925 120068X 121246X KEY NO. DESCRIPTION Seat _. Bracket, Pivot, Seat Bolt Washer 13/32 x I x 10 Gauge Clip, Push-In Hinged Nut Spdng, Seat Screw, Thd., Roll. 3/8-16 x 1 Washer 13/32 x 1 x 14 Gauge Pan, Seat Emboss QCK Conn. Knob Seat 1/2-13 UNC BIk PART NO. 13 14 15 16 17 21 22 24 121248X 72050412 134300 121250X 123976X 153236 STD541431 19171912 25 127018X DESCRIPTION Bushing, Snap Bolt, Cordage 114-20 x 1-1/2 Spacer, Split .28 x .88 Spring Locknut, Range 1/4 Grade 5 Bolt, Shoulder 5/16-18 UNC Nut Washer 17/32 x1-3/16 x12 Gauge Bolt, Shoulder 5/16-18 x .62 NOTE: All component dimensions given in U.S. inchesl inch = 25.4 mm Bracket, Switch Mounting 44 TRACTOR-- MODEL NUMBER 917.271011 DECALS 13 6 2O 9 8 21 12 5 14 KEY NO. PART NO. 1 3 4 5 156368 163200 163202 163261 6 8 9 10 12 133644 163203 163204 156439 146046 WHEELS KEY NO. DESCRIPTION Decal, Decal, Decal, Decal, OHV Decal, Decal, Decal, Decal, Decal, Oper. Instr. Hood, R.H. Hood, LH. Dash Pnl Kohler 15.5 Customer Maintenance Deck Mower EZ3 Fender, Craftsman Fender Danger V-Belt Drive Schematic 4;10 DESCRIPTION 13 163207 14 20 21 ------ 160396 149516 138047 138311 154515 154516 163727 163728 Decal, Fend Sd Wht Rad/6sp 42 Decal, V-BeltSchematic Decal BatteryDngr/PsnEng Decal, BatteryDiehard Sears Decal,Uft Handle Pad FootrestLH STLT Pad FootrestRH STLT Owner'sManual,English Owner'sManual,Spanish PART NO. DESCRIPTION KEY NO. & TIRES PART NO. 1 2 3 4 59192 65139 106222X 59904 5 6 106732X427 278H Valve Cap, Tire .... Stem, Valve Tim, Front Tube, Front Tire (Not Provided, Service Item Only) •7 9040H 8 9 10 106108X427 122082X 7152J 11 -- 104757X 144334 Rim, Front RtlJng, Grease (Front Wheel Only) Bearing, Range (Front Wheel Only) Rim, Rear "[ire, Rear Tube, RearTire (Not Provided, Service Item Only) Cap, AxJe Sealant,'nre 10 oz. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 TRACTOR - - MODEL NUMBER 917.271011 LIFT ASSEMBLY 7 3 2\ 13 4 6 6 11 12 13 19 13 20 2O i 32 13-------_ 15 31 _ 19 32 46 TRACTOR - - MODEL NUMBER 917.271011 LIFT ASSEMBLY KEY NO. PART NO. 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 . 139866 13 STD624008 15 127218 16 73350800 17 130171 18 73680800 19 139868 20 163552 31 140302 32 73540600 DESCRIPTION Wire Asm Inner/Sprg w/Plunger LT ShaftAsm. _.ift Pin Groove ! E Ring #5133-62 Washer 21/32 x I x 21 Ga. Bearing Nylon Grip Handle Fluted Button Plunger Red Link Lift Lh Rxed Length Link Lift Rh Fixed Length Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Crownlock 1/2-13 Unc Arm, Suspension Rear Retainer Spring Beadng, Pivot, Lift Spherical Nut, Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 47 TRACTOR - - MODEL NUMBER 917.271011 MOWER DECK 68 71 4 36 27 29 18 \ ,117 116 48 TRACTOR -- MODEL NUMBER 917.271011 MOWER DECK KEY NO. PART NO. 1 2 3 144393 STD533107 138017 4 5 6 8 138440 STD624008 130832 850857 9 10 11 12 13 STD551137 140296 134149 129895 137545 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 128774 110485X 140329 72110610 STD533106 132827 159770 STD541431 134753 131267 105304X 123713X 110452X 130968 19111016 29 30 31 32 33 34 35 36 37 131491 157722 129963 153535 137266 STD533717 133835 131494 STD551037 40 41 43 STD541437 133551 140083 44 45 46 46 49 50 51 52 53 54 55 KEY NO. DESCRIPTION Mower Housing Bolt Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandrel, Vented (Includes Key Number PART NO. DESCRIPTION 56 58 59 67 68 71 72 73 74 122052X 140086 141043 162113 144200 142427 131870 127847 121748X 75 76 12000029 128903 77 78 127845 160570 Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 3/8-16 x 1-1/4 Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32xS/8x16 Gauge Rod, Hinge Screw Thdrol Washer Head Washer, Spacer Pulley, Mandrel Nut, Toplock, Ranged Bolt Fastner, Christmas Tree Pulley, Idler, Rat Washer 13/32 x 13/16 x 16 Gauge Nut Crownlock 3/8-16 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs 79 80 81 82 83 84 85 92 101 102 103 104 105 106 111 112 113 114 115 116 117 118 119 121 128 129 130 127498 Keeper, Spring LeverAsm. Clutch Pri PIm STLT Bushing, Large, Brass 75401. 1237 142028 120958X 156084 72140618 STD541437 136420 71161010 19061216 STD551110 160793 2029J 155197 155198 17490512 Spring, Mower Clutch Nut, HexJam 3/8-16 Unc Trunnion, Adj. Washer Sintered Keeper Belt Idter Bolt Carriage 3/8-16 x 2-1/4 Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel LH. Bracket, Gauge, Wheel R.H. Screw Thdrol 5/16-18 x 3/4 STD541431 72110504 137644 133957 73930600 STD551037 143723 153390 19131312 STD523710 131 STD533710 140088 STD624003 Guard, Mandrel, L.H. Retainer 132 19132203 137729 133944 155066 131340 STD541410 139888 131845 133943 155046 Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler 141 -- 6266H 130794 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt .... Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, RDHD SQNK 3/8-16 UNC xl Spacer, Washer 13/32 I.D. x 13/80.D. x 1/4 Washer Thrust .75 x 1.230 -- 145411 _6.)- Spacer, Retainer Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt J t," Rod, Clutch, Primary, vath Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 49 TRACTOR-- MODEL NUMBER 917.271011 DANA TRANSAXLE - - MODEL NUMBER 4360-122 20 21 22 24 25 31 27 32 33 36 53 42 43* 54 44 48 12 47 48 9 67 70 5O TRACTOR - - MODEL NUMBER 917.271011 DANA TRANSAXLE - - MODEL NUMBER 4360-122 KEY PART NO. NO. DESCRIPTION 160955 2274J 134400 105904X 16O94O Housing, Upper Screw, Tapping, 1/4-20 X .734 Bell, Detent Spring, Detent Screw, Tapping, No. 10-24 X .482 Assy, Kit, Shifter _V-Ring Puck, Fdction Bearing, Flange Ring, Retaining 1 2 3 4 5 6 134788 7 . 1087_27;__ 8 120951X 9 148266 10 2225J 11 134793 12 143697 13 120415X 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 3334 35 142674 161563 161564 105909X 105910X 148269 160943 138246 138238 148268 143673 2244J 105916X 120470X 110070X 142677 142681 124644X 108980X 120406X 134796 105925X 36 2228J KEY PART NO. NO. DESCRIPTION 37 2231J Washer, Plain, .632 X 1.00 X .031 38 39 40 41 42 43 44 45 46 i 160944 124639X 120472X 105928X 161565 134394 120473X 160942 142678 Assy, Kit, Shim, .625 Shaft Gear, Spur, 15T Washer, Plain, .632 X 1.38 X .046 Key, Woodruff, No. 9 Assy, Kit, Input Shaft Pinion, Bevel, 12T Ring, Retaining Chain, 24 Pitches Seal, Oil Gear, Spur, 12T Collar, Clutch Assy, Kit, Clutch Keys Beating, Flange Shaft, Intermediate Key, Woodruff, No. 61 Ring, Retaining Sprocket, 18T Spacer, 1.131 X 1A5 X A94 Gear, Spur, 37T Gear, Spur, 35T Gear, Spur, 30T Gear, Spur, 25T Gear,Spur, 22T Gear, Spur, 19T Wastier, Plain, .640 X 1.37 X .061 47 48 49 50 51 124641X 106589X 120408X 105937X 2226J 52 53 134401 2264J 54 55 56 57 56 59 60 61 62 63 64 65 66 67 68 69 160946 160947 160948 110071X 120952X 160949 160950 160951 120961X 7294J 108989X 160952 120954X 160953 138244 .... 108996X Assy, Gear, Comb., 12T & 30T Shaft, Idler Spacer, .633 X .87 X .755 Sprocket, 9T Gear, Bevel, 36-T Assy, Kit, Shim, .750 Shaft Shaft, Drive Cover, Detent Gear, Spur, 12T Gear, Spur, 20T Gear, Spur, 25T Gear, Spur, 28T Gear, Spur, 31T Washer, Plain, .632 X 1.00 X .06O Washer, Neoprene Washer, Plain, .758 X 1.25 X .031 Axle, LH Gear, Miter, 12T, Splined Ring, Retaining Gear, Spur, 32T Shaft, Cross Gear, Miter, 12T, Idler Axle, RH Housing, Lower Puck, Friction Disc, Brake Spacer, Brake Puck Jaw, Brake 70 160954 Washer, Plain, .632 X 1.00 X .046 71 72 73810500 120416X Pin,Dowel Screw, Tapping, 5/16-18 X 2.35 Lever,Actuating Washer, Plain, .321 X 1.00 X .055 Bracket, Anti-Rotation Nut, Lock, 5/16-24 Grease NOTE: Allcomponentdimensionsgivenin U.S. inches 1 inch= 25.4 mm 51 TRACTOR - - MODEL NUMBER 917.271011 KOHLER ENGINE- MODEL NUMBER CV15S, TYPE NUMBER PS-41567 AIR INTAKE J BLOWER HOUSING AND BAFFLES I _4 _2 t ° @-, 7 15 8 _ _5 6 14 -1 o 8rag _ ENGINE CONTROLS J ._r---_, llLI,orl |d(_l'" °_- 1=%'_-LI P' .61-, EXHAUST] /" _IS / 6 52 /i ° TRACTOR KOHLER - - MODEL NUMBER ENGINE - MODEL NUMBER AIR INTAKE KEY NO. PART NO. 2 25-341-02 Kit, Air Cleaner (Incl. Key Numbers 2 thru 12) Knob, Air Cleaner Cover 3 4 5 6 7 8 9 12-096-24 12-083-08 12-100-01 X-25-63 12-083-05 12-313-04 12-094-12 Cover, Air Cleaner Precleaner Element Wing Nut Washer, Plain 1/4 Element, Air Cleaner (Incl. #7) Grommet Base, AirCleaner 10 11 12-072.05 12-086-01 NOT ILLUSTRATED - 12-113-53 KEY NO. DESCRIPTION 12-743-05 12-04T-02-- (Incl. Key Numbers 9 and 10) Stud, Mntg Plate M6 x 1.0 x 66 Screw, #10 Hi-Lo Thread Forming (2) =Gasket' Air Cleaner Decal, Air Cleaner CRANKSHAFT KEY NO. CV15S, TYPE NUMBER PS-41567 ENGINE CONTROLS 1 12 917.271011 PART NO. DESCRIPTION 1 12-014-37 Crankshaft 2 12-139-01 Plug, Cup PART NO. DESCRIPTION 1 2 3 12-079-07 12-237-01 M-0664020 Linkage, Choke Clamp, Cable Screw, Locked Socket 4 M-0545016 5 12-536-09 6 M-0443020 7 SM-0443025 M6 x 1.0 x 20 (2)_ Screw, Hex Flange M5 x .8 x 16 Control, Speed Assembly (Includes Key Numbers 6 through 9) Screw, Pan Head M4 x 0.7 x 20 Screw, Pan Head 8 9 10 _ 12-089-11 12-089-23 ..12-089-24 M4 x 0.7 x 25 Spring, Choke Adjust (2) Spring, Choke Return Spring, Governor 11 12 1_1-0641060 SM-0642025 13 12-090-05 Nut, Hex Range M6 x 1.0 Screw, Hex Flange M6 x 1.0 x 25 Lever, Governor 14 15 25-158-11 12-079-01 Bushing, Throttle Unkage Linkage, Throttle 16 25-158-08 Bushing, Unkage Retaining EXHAUST KEY NO. PART NO. DESCRIPTION BLOWER HOUSING AND BAFFLES KEY NO:. PART NO. 1 M-0545010 2 3 4 24-468-10 12-146-07 M-0645020 6 7 9 8 24,096-05 12027-32 12-141-01 12-096-28 10 11 25-15402 M-0545020 12 13 12-063-05 M-0645016 14 15 12-063-08 12-063-01 NOT ILLUSTRATED - - 12-113-64 1 2 3 4 5 6 pESCRIPTION Screw, Hex Flange M5 x0.8 x 10 (8) Washer, Plain 114 Plate, Blower Housing Screw, Hex Flange M6x 1.0x20 Cover, Pinion Housing, Blower Ring, Retainer (2) Cover M-0829033 12-041-03 M-0841080 12-126-11 12-445-06 M-0645025 Stud, M8 x 1.25 x 33 (2) Gasket, Exhaust Manifold Nut, Hex Range M8 x 1.25 (2) Bracket, Muffler Strap, Lilting Screw, Hex Flange M6 x 1.0 x 25 (2) NOT ILLUSTRATED KEY NO. Clip, Mounting (3) Screw, Hex Flange M5 x .8 x 20 (3) Baffle, Intake Side Screw, Hex Flange M6 x 1.0 x 16 (2) Baffle, Cylinder Head Baffle, Cylinder - - - PART NO. DESCRIPTION 12-522-18 12-755-59 ShortBlock Gasket Set RPM Settings: RPM Settings: Low Speed: 1500-2000 High Speed:3200-3400 NOTE: All component dimensions given in U.S. inches I inch = 25.4 mm Decal, Horsepower 53 TRACTOR - - MODEL NUMBER 917.271011 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567 FUEL SYSTEM I 4 / / 7 / CYLINDER HEAD, VALVE AND BREATHER 19 2 I 22 21 2O 18 14 / 15 14 54 I 2s TRACTOR -- MODEL NUMBER 917.271011 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567 FUEL SYSTEM KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 -27 28 29 30 31 32 33 PART NO. 12-853-56 12-041-02 12-053-56 12-041-01 12-089-23 12-079-07 12-265-04 X-426-9 25-353-10 25-050-0247-154-01 12-086-07 12-431-01 12-368-05 12-089-09 12-086-04 12-089-09 12-146-03 25-086-27 12-144-09 12-144-08 12-089-10 12-146-02 12-337-03 12-757-02 12-041-05 12-104-01 12-757-09 12-041-06 M-0641060 X-25-63 X-22-11 M-0629122 ' NOT ILLUSTRATED - 12-041-01 -12-757-03 -12-518-05 - - 41-518-34 - - - 277563 12-454-03 CYLINDER HEAD, VALVE AND BREATHER KEY NO. DESCRIPTION Kit, Carburetor (Incl. #2 thru 6) Gasket, Air Cleaner Carburetor Assembly (For Information Only - Not Available Separately) (Incl. Key Numbers 12 thru 27) Gasket, Carburetor (2) Spring, Choke Return Unkage, Choke Deflector, Heat Clamp, Hose (2) Line, Fuel, 9" ._Filter, Fuel Clip, Cable Screw, Hex Cap 8-32 x 3/8 Sleeve, Insulating Needle, Idle, Fuel Adjust Spring, Idle Fuel Screw, Idle Speed Adjust Spring, Idle Speed Plate, Throttle Screw, Throttle Plate (2) Shaft, Throttle with Lever and Seal Shaft, Choke Spring, Choke Plate, Choke Jet, Main Kit, Float Gasket, Bowl Bowl, Fuel Kit, Solenoid Assembly (Includes Key Number 29) 1 2 3 4 5 7 8 9 10 12-351-01 12-75.5-60 12-411-01 12-041-10 12-017-01 12-017-02 12-016-01 12-016-02 12-146-13 12-468-05 12-112-13 12-086-15 11 12 13 14 15 16 12-089-01 't12-173-01 '12-755-03 X-426-9 12-326-03 M-0645020 17 18 19 20 12-096-07 235011 24-032-05 M-0640034 21 22 23 24-194-01 24-186-03 M-0545010 24 25 26 27 12-018-01 12-402-02 12-318-09 X-75-23 6 Gasket.Bowl RetainerScrew Nut, Hex Flange M6 x 1.0 (2) Washer, Plain 114 Washer, Lock 1/4 Stud, M6x 1.0x 122(2) PART NO. DESCRIPTION Ufter, Valve (2) Wit,Cylinder Head Rod, Push (2) Gasket, Cylinder Head Valve, Intake, Standard Size Valve, Intake, .25" Oversize Valve, E_d_aust,Standard Valve, Exhaust, .25" Oversize Plate, Guide Washer, Plain 13/32 Spacer, Head Bolt Exhaust Port Screw, Hex Range M10x 1.5x81 (5) Spring, Valve (2) Cap, Valve Spring (2) Kit, Retainer (2) Clamp, Hose (2) Hose, Breather Screw, Hex Range M6 x 1.0 x 20 (5) Cover, Valve with Nipple Retainer, Spring Seal, Valve Stem Screw, Hex Range M6 x 1 x 34 (2) Pivot, RockerArm (2) Arm, Rocker (2) Screw, Hex Range M5 x 0.8 x 10 Retainer, Breather Reed Reed,Breather Head, Cylinder Plug, Pipe, Allen Head 1/8 NOTE: All componer_tdimensions given in U.S. inches 1 inch = 25.4 mm Gasket: Carburetor Kit, Cafduretor Repair Lead, Solenoid, Black, 5", 14 Gauge, Uninsulated Push-On Tabs Lead, Ground, Green, 5", 18 Gauge Insulated Grip Barrel Eyelets Connector "fie, Cable 55 TRACTOR KOHLER ENGINE- - - MODEL MODEL NUMBER NUMBER CV15S, TYPE NUMBER IGNrr_DN I E!._ECTRICAL CRANKCASE KEY NO. KEY NO. PART NO. 1 12-086-14 2 3 4 12-468-03 24-162-03 M.0639016 5 6 7 8 9 10 12-112.01 12-157-02 X-42-15 12-025-37 12-155.02 M-0548025 11 M-0545010 12 13 14 15 16 17 12-154-02-12-085-07 12-132-02 X-728-1 12-584-01 M-0545020 DESCRIPTION Screw, Hex Flange MIO x 1.5 x 46 Washer, Rain 3/8 Screen, Grass Screw, Hex Range M6x lx 16(4) Spacer, Fan (4) Fan Key Flywheel Assembly Connector (4 Contact) Screw, Hex Cap M5 x 0.8 x 25 (2) Screw, Hex Range M5 x 0.8 x 10 (2) _Clip, Stator Harness Stator Assembly Spark Plug Clip, Cable Module, Ignition Screw, Hex Range M5 x 0.8 x 20 (2) - 12038.01 2 3 4 5 25-755-13 12-153-03 12-153.02 12-123-04 6 M-0545020 Screw, He)( Range M5x0.8 x20 7 8 9 10 - 12-153-01 25-162-07 12-096-O3 M-0545016 O-Ring, LowerOil RIITube Screen, Oil Pick-up Cover, Oil Pick-up Screen ScreW,Hex Range M5 x 0.8 x 16 11 M-1039025 12 13 14 15 16 17 18 19 20 21 12-126-02 12-089-03 12-462.01 12-208-01 12-050-01 X-75-10 12-393-01 12-032-04 12-096-02 M-0545016 __ -__,5 24 12-199-30 3 4 12-445-02 M.0839025 5 6 7 8 12-380-03 12-755-49 12-089-18 12-422-08 12-422-09 12-422-10 12-422-11 12-422-12 12-422-13 12-422-07 12-144-27 Dowel, Locating (4) Kit, Camshaft (Incl. Key #7 & 8) Spring, Actuating Shim, Camshaft, Blue Shim, Camshaft, Red (A.R.) Shim, Camshaft, Yellow (A.R.) Shim, Camshaft, Green (A.R.) Shim, Camshaft, Grey (A.R.) Shim, Camshaft, Black (A.R.) Shim, Camshaft, White (A.R.) Shaft, Balance |2-874.07 12-874-O8 Piston wiRing Set, Standard Piston w/Ring Set .25" Oversize Piston w/Ring Set .50" Oversize Retainer, Piston Pin (2) Ring Set, Standard Ring Set .25" Oversize Ring Set .50" Oversize Connecting Rod, Standard Connecting Rod .25" Oversize Pin, Governor Regulating Gear, Governor Assembly Washer, Plain, 6mm Shaft, Governor Gear Plug, Cup Kit, Shaft, GovemorCross, with Clip (Includes Key #20 and 24) Shaft, Governor Cross Washer, Plain 1/4 Seal, Governor Cross Shaft Washer, Rain, 6mm Clip, Hitch Pin Seal, Crankshaft Block, Cylinder (Use Short Block) Strap, Lifting Screw, Hex Range M8 x 1.25 x 25 12-874-09 DESCRIPTION I DESCRIPTION 12-032-O3 12-522-18 9 Lead,White,GroundTo Kill (19", 18 Gauge,FullyInsulated Push-onTab and Uninsulated Push-on TabTerminals) OIL PAN / LUBRICATION PART NO. PART NO. Dipstick Assembly (Ind. Key Numbers 2 and 3) Kit, Oil RII Cap (Incl. Key #3) - O-Ring, Dipstick O-Ring, Upper Oil Fill Tube Tube, Oil Fill PS-41567 I 2 10 NOT ILLUSTRATED -12-518-11 KEY NO. 917.271011 11 12 14 15 16 17 18 19 12.018-02 12-108-07 12-108-08 12-108-09 12-067-05 12-067-06 12-380-01 12-04305 M-0631005 12-144-02 52-139-09 12-755-64 20 21 22 23 24 12-144-24 X-25-102 12-032-01 SM-0831015 12-154-05 13 STARTING SYSTEM KEY NO. Screw;-_lex Range M10x 1.5 x25 Bracket, Oil Pump Relief Valve Spring, Oil Pump Relief Valve Piston, Oil Pump Relief Valve Body, Oil Pump Relief Valve Filter, Oil . Plug, Square Head, Solid 3/8 Oil Pump Assembly O-Ring, Oil Pump Cover Cover, Oil Pump ° Screw, Hex Range M5 x0.8 x 16 (3) PART NO. .... DESCRIPTION 1 M-0839070 2 25.098.03 3 4 5 7 8 12-755-54 12-227-06 45-170-03 12o227-11 12-086-25 Screw,Hex Range M8 x 1.25 x 70 (2) StarterAssembly (Incl.Key Numbers3 thru8) Kit,DriveEnd Cap, DriveEnd Armature End Cap, Commutator Screw,Hex Range 114-20x 4-5/8 (2) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm Seal, Oil(P.T.O. End) Screw, Hex Range M8 x 1.25 x 45 (12) Pan, Oil 56 57 58 Z :E Z o 0 It) i / / I /I I 59 For the repair or replacement parts you need delivered directly to your home CalhTam .--7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7274) Para pedir servicio de reparaci6n domicilio - 1-800-676-5811 a For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1-800-488-1222 mm mm nmmmmmm mmmmmm For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pm, Monday-Saturday 1-800-827-6655 When requesting servic_ or ordering parts, always provide the following information: • Product Type - Part Number • Model Number • Part Description SEARS Arnenca's Repair Speciallsts 163727 Rev. 4 7.20.98 RD/TR/SJNB Printed in U.S.A.