Download Craftsman 113.22560 Specifications
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Serial Number ........................... Model and serial number may be found on the right side of the base. You should record both model and serial number in a safe place for future use. I INCH CAUTION: SANDER Read GENERAL and ADDITIONAL SAFETY . assembly INSTRUCTaONS ® operating carefu|ly Sold by SEARS, Part No, 68038 ® repair ROEBUCK AND CO., GRINDER parts Chicago, I L. 60684 U.S.A. ...... • -, : i••¸¸¸•¸ _LL_', FULLONE .... •, •;•, _ .... • • •• .... , •,•,• • YEAR WARRANTY "•,;........ L• ,- q•,i ¸ - i ON CRAFTSMAN •, • • •• 1 INCH SANDER/GRINDER to a defect in state. SEARS. ROEBUCK AND CO., Sears Tower. 8S0 41-3. Chicago, IL 60684 i general safety 1. KNOW YOUR Read the for power POWER TOOL :owner's appticati0n arid potential hazards 2. GROUND instructions manual carefully. limitations as welL;as peculiar to this t0ot. Learn the protectors operation. its and in 4. REMOVE ADJUSTING AND WRENCHES proper adjustment Keep proper and extended periods of at all t_mes, TOOLS WITH CARE 16. DISCONNECT 17 • AVOID changing ACCIDENTAL Make sure switch in. Floor Consult Don't use power,:tO0]s in damp Or wet locations or expose: them to ,rain, Keep:worE area well lighted, Provide adequate surrounding work space, the safest and owner's accessories such as STARTING is in "OFF" 18. USE RECOMMENDED ENVIRONMENT for best and for lubricating TOOLS before servicing; when blades, bits, cutters, etc, AREA CLEAN DANGEROUS and batance Keep tools sharp and clean performance, Follow instructions changing accessories. :KEYS Cluttered areas: and benches invite accidents. must not be slippery due to wax or sawdust. 6, AVOID footing 15. MAINTAIN Form habit of checking to see thal keys and adjusting Wrenches are removed from toot before turning it on. 5, KEEP WORK during 14. DON'T OVERREACH IN PLACE order; (plugs or muffs) Use clamps or a vise to hold work when practical. It's safer than using your hand, frees both hands to operate tool. This tool iS equ pped w th an approved 3-c0nductor cord and a :3-prong, ground ng type-plug to fit the proper grounding type [eceptacle. ]:he green conductor in the cord is the gr0Undilr_g wire Never com_ect the green wire to alive terminal. i_ working alignment, tools 1_3.SECURE WORK specific ALL TOOLS 3, KEEP GUARDS ,, ,, position before plugging ACCESSORIES manual for accessories. Follow the instructions the accessories. The use of _mproper cause hazards. recommended that accompany accessories may 7. KEEP CHILDREN:AWAY Al visitors area. should be kept 8. MAKE WORKSHOP with padlocks, starter keys. a Safe distance from 19. NEVER STAND Work KID-PROOF master switches, or by removing 10. USE RIGHT Don't force tool designed for, 20. CHECK DAMAGED and safer at the rate for which Before to do a job it was not 11. WEAR PROPER APPAREL GOGGLES PARTS use of the tool a guard or other Check for alignment of moving parts, breakage parts, conditions Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts, Nonstip footwear is recommended. Wear protective hair covering to contain long hair. RoJI long sleeves above the elbow. :12, USE SAFETY further part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function, TOOL or attachment or if the Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them, 9. DON'T FORCE TOOL It wilJ do the job better tt was des=gned ON TOOL Serious injury could occur if the tool is tipped cutting tool is accidentally contacted. other part that or replaced. 21. DIRECTION Feed work (Head Protection) Wear Safety goggles (must comply all times. "Everyday eyeglasses that into of may .affect is damaged parts, binding mounting, its Turn power off, complete stop. 2 other A guard be proper{y a blade or cutter 22. NEVER LEAVE UNATTENDED i resistant lensesi they are NOT safety glasses," Also, use face or dust mask if cutting operation is dusty, and ear any or repaired OF FEED of rotation of the blade or cutter with ANS Z87,!) at only have impact operation. should of moving and against the direction only. TOOL RUNNING Don't leave toot until it comes to a WARNING:FOR YOUR ATTEMPT TO OPERATE UNTIL IT IS COMPLETELY OWN SAFETY, DO NOT YOUR SANDER/GRINDER ASSEMBLED ACCORDING TO THE INSTRUCTIONS, UNDERSTAND THE FOLLOWING PAGE 3.) AND THAT YOU (SEE CONTENTS... 8, Do Not Grind or Polish Magnesium... catch on fire. 9. Note and follow Safety Instructions because it could that appear on the belt guard. _FTSMRN 1. General safety Instructions 2. Getting 3. Basic Sander/Grinder 4. Maintenance 5. Power Source Outlet. while in use to protect to Know Your for Power Tools Sander/Grinder Operations (Page 2) NOTORIZED SANDER-GRINDER (Page 5) (Page 6) (Page 8) This tool should be grounded the operator from electric shock, See "Motor Specifications section further on in this and E lectrical manual, Maintain control 10. THINK SAFETY: Safety is a combination of operator common sense and alertness at all times when the Sander/Grinder is being used, Requirements" 6. Support Workpiece. a|l times, of workpiece at 7. Do Not Wet Grind or Polish. Never use a steady stream of water on the workpiece. Only quench the workpiece in water to cool it, WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SANDER!GRINDER) TO BECOME cOr_MONPLACE, ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY. WEAR YOUR The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with ANSI Z87,1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail or catalog stores. CONTENTS Page General Rules for Power TooUs ................... Additional Safety Instructions for Sander Grinder Motor Specifications and Electrical Requirements Assembly .................................... Installing Abrasive Belt ...................... Tracking Abrasive Belt ...................... Getting to Know Your Sander/Grinder ............. Basic Sander/Grinder Operation .................. Sanding Wood or Plastics ..................... Grinding Metal ............................. Inside Work ............................... Sharpening ................................ Polishing ................................. Maintenance ................................. Lubrication .................................. Recommended Accessories ...................... Trouble Shooting .............................. Repair Parts ................................. 2 .... .... 3 4 5 5 5 6 6 6 TOOLS NEEDED 9/t6 INCH WRENCH 7 7 8 8 8 8 9 9 10 COMBINATION SQUARE PECmFICATIO NS LI:REQUi R EM ENTS The:AC m0tor is a Split Phase nomreversible type, with the following specifications -_ = Horsepower ................................. Voltage ;. ............... "................... Ampe:res .. ....... ;, :... :, ._:_:.:..i:do :.,.,.. Hertz ;. ....................................... Phase. ........................ 1/3 115 ...... 6 60 Single WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK; PARTICULARLY WHEN USED IN DAMP LOCATIONS,/ IN PROXIMITY TO PLUMBING, OR OUT OF DOORS. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE ABRASIVE BELT OR DISC. This Rotation (viewed from: Pulleyend); ;:_:;; ;. ;:; clockwise Abrasive BeltSpeed: (FeeltPer Min:,)ApproXl / :: .;: . .3000 Althodghlthe-motO_:i isdeSigr_ed for o_rat!on on the voltage and frequency Specified on m:bt0r nameplate, normal loads wilt be handled safely on voltages not mere than 10% abo$e or below 'the nameplate vottage. Heavy loads; howeVer, require that v01tage at;m0t0r terminals be not lessthan the Voltage specified on nameplate: Sander/Grinder protect the operator If power it replaced must from cord is worn begroundedlWhile electrical :in in any way, have immediately, if your Sander/Grinder is for use on less than: 150 volts has a plug that looks like below_ 3-PRONG This plug requires outlet as shown. If the outlet Sander/Grinder REMOVE OR a mating you is of ALTER It is recommended that replace the TWO prong THREE prong outlet. use:to shoCk. or cut, or damaged is equipped with a 3-conductor 3-conductor it cord grounded type are planning to use for this the two prong type DO NOT THE GROUNDING PRONG iN ANY MANNER. Use an adapter as shown connect the grounding lug to a known ground. CONN ECTING TO: POWER SOURCE O UTLET This SandertGrinder and grounding type plug which has a grounding prong, approved by Underwriters _ Laboratories and the Canadian Standards Association. The ground conductor has a green lug and is attached tO the tool housing at one end and to the ground prong in the attachment plug at the other end. and you have a qualified outlet with a properly always electrician grounded An adapter as shown below is available for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. GROUNDI NG LUG PLUG 3-p ONG\ sURE T.Js,s I'- :CONNECTED TOA :I: e GI_OUNDING PRONG PROPI]RLY GROUNDED 3-PRONG OUTLET Plug power cord into 110-120V properly outlet protected by a 1S-amp. time delay fuse or circuit breaker. grounded type or Circuit-Saver IF YOU ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED, HAVE IT CHECKED BY A QUALIFIED ELECTRICIAN. ......... " NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. Adapter is not allowed in Canada by the Canadian Electrical Code. The use of any extension power. To keep this over-heating and motor determine the minimum cord will cause some loss of to a minimum and to prevent burn-out, use the table below to wire size (A,W.G.) extension cord, Use only 3 wire extension cords which have 3 prong grounding type plugs and 3-pole receptacles which will accept the plug on the Sander/Grinder. Extension Cord Length WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUG WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. RECEPTACLE Up to 100 Ft......................... 100-200 Ft ........................... 200-400 Ft ............................ Wire Size A.W,G. 16 14 10 ASSEMBLY PUSH DOWN Your Craftsman Sander/Grinder is shipped complete including the motor, The Disc Sanding attachment and Miter Gauge are optional accessories. WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETED. The top purposes pressure REAR IDLER arm is spring loaded and held down for shipping with a piece of cord. Hold down against spring on the arm, remove the cord and ease up on the arm, Apply a coat of automobile Wipe all parts thoroughly PLATEN wax to the table, with a clean, LOCKING SCREWS dry cloth. LOWER I NSTALLI NG ABRASIVE BELT WING NUT Your Sander!Grinder is shipped with the abrasive belt installed. When replacing belts, notice directional arrow _ on inside of belt.., it must point downward on the front section of the belt when installed, 1. Remove both upper and lower the three (3) wing screws which belt guards by removing secure the guards. 2. Push down on arm and position lower wheels and rear idler. 3. Using a 9/16 inch wrench, loosen • swing table upwards and move without touching it. 4. Using an accurate square adjust belt over upper and TABLE LOCKNUT., it as close to the belt table 90 ° to belt,,, TABLE TRACKING BELT BACK GUARD CAUTION: Remove both upper and lower guard, belt may cut into guard prior to final tracking. 1. Turn motor upper "ON". Belt should be running Sanding in center of wheel, 2, If it runs toward the right or left side of the wheel, loosen screw "'A'" using 3/t6" set screw wrench furnished with your Sander/Grinder. 3. Turn screw "B" with Hex wrench sideways, Turn screw right center of wheel. 4. Tighten and notice or left until belt move beitt is running screw "'A', 5. If belt touches edges of table, loosen ADJUSTING SCREWS and reposition table, 6. Belt should be even ,with edges of platen loosen screws holding platen and adjust it, 7. Replace in "Upper" and "Lower" Guards, TABLE if it is not, SCREW "A" LOCKNUT UPPER WHEEL UB SANDER/GRINDER UPPER :::.: TRACKING ARM i : : "'-^o,_W 0,o, 0c,o,,o00,o,,,0 a0<o< 0 o,o TABLE LOCK NUT locks:table in place. Use a square or : TRACKING SCREWS are adjusted to track _ T _: _""_ :_ _!_ _ 4_"r:..__ ' : :[ belt. f_ _ _ h',_'lft IDLER IPPER \_ ...... [_//\ "._I ,,i /UPPER WHEEL LOWER .-.--TRACKING SCREW /ARRAS UPPERI_L/'_E: _ GUARD VE BELT s_--.-_l (REF.) FOR \ :_ REAR WITH SCREW \ SCREWS 2" ,,_LE_._I Wtl P N_ _._ _" PLATEN / PROVISION LOCKING G --,----,. _ ER WHEEL _ PULLEY BELT GUARD AND _ _ fJ RUBBER FEET BASE . _ __ • BASIC We recommend the SANDERIGRINDER: following your Sander/Grinder so :that minimize personal injury. WARNING: OBSERVE FOR YOUR FOLLOWING THE 1, Make sure Table Lock Nut instructions for operating you get the best results and to OWN SAFETY, ALWAYS SAFETY PRECAUTIONS. is always tight. 2, Remove plug from power source outlet when adjusting table, changing belts, or removing Or adjusting platen. 3, After turning switch ON, always allow the up to full speed before sanding or grinding. belt to come 4. Make sure belt always tracks properly. Push the w0rkpiece or cutting tool gently against the belt... allowing the belt to cut without reducing the belt speed appreciably or stalling the motor. 5. Keep your 6. Replace frayed. hands clear of the belt. belts when SANDING Move the workpiece they become loaded WOOD OR PLASTICS across the belt. (glazed) or OPERATIONS GRINDING Move the workpiece If the workpiece cold ware r. across METAL the belt. becomes too hot to handle, Never push a sharp corner of the workpiece the belt because the belt could tear. quench rapidly it in against INSIDE WORK WARNINIG: FOR YOUR OWN SAFETY, FROM POWER SOURCE OUTLET. 1. Remove 2. Loosen 3. Remove both "Upper" and "Lower" wing nut and position the "Hairpin Clip" which retains 5. and under belt over lower opening wheel PLATEN back as shown. position belt through OF guards. guard Use a pair of long nose pliers. 4. Remove washer and idler, and underneath table; replace clip. Position BELT ON BOTH SIDES REMOVE PLUG the rear idler, them on idler, HAIRPIN / shaft Thread in workpiece. BELT IDLER AND PLATEN & NUT 6. Push down on arm and position and over upper wheel. 7. Make sure upper idler is positioned to run against platen, 8. tt can be repositioning 9. Replace 10. Position 11. Follow adjusted idler arm. "Upper" guard by and tighten same procedure so that loosening and "Lower" back belt around upper idler ,o it causes belt nut "'A" and guards. wing for Sanding nut. or Grinding. 7 "A" ) '! CLIP k¸ /// :._ I SHARPENING 1. Adjust table, to proper angular position for: intended operation. Cock securely. 2_ When _sharpening short: cutting tools such as wood chisels; it wii[ be neceSsaW 1_oclamp a piece of wood to: the table. 3. Sand a notch on the back of the Wood so that the top corner is close to the belt_ N_ON // BACK OF WOOD 4. Move the cutting tool across the belt, pushing on it gently sotbet it does not burn. 5. Frequently quench the cutting tool in water to keep it cool. t ! I I I I I t POL ISHING 1: RemoVe platen it to the rear. and adjust upper I idler as shown or swing 2. Push the workpiece against the belt,., move that the bett does not come off the wheels. 3. If the workpiece is metal, frequently quench to keep it cool and prevent it from biJrning. I !1 qllll , rill it gently so it in water i III IIII LUBRiCATiON MAINTENANCE WARNING: REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SANDER/GR INDER. The upper and lower wheels run on ball bearings which are permanently lubricated; They require no further lubrication. Keep the Sander/Grinder and motor clean. Frequently blow out:duSt and chips. The idlers contain few drops of light bronze machine bearings, oi!. Occasionally apply a RECOMMENDED DISC SANDING ATTACHMENT .............. MITER GAUGE (FOR USE WITH 9-22563) ...... ABRASIVE BE LTS 1" x 42" FINE .................................. MEDIUM ............................... COARSE ............................... ACCESSORIES 9-22563 9-22574 9-26056 9-26055 9-26054 TROUBLE WARNING: REMOVE BEFORE FOR PLUG YOUR FROM TROUBLE OWN POWER i Motor SAFETY, SOURCE ALWAYS OUTLET ,H, ,, i PROBABLE CAUSE l iH Hi i, will not start. Hi 9-22219 9-2918 9-2917 The above recommended accessories are current available at the time this manual was printed. and were SHOOTING Any attempt to repair the motor may create a hazard repair is done by qualified service technician. Repair service is available at your nearest Sears Store. SHOOTING. TROUBLE ill STEEL STAND ............................ POWER TOOL KNOW HOW "HANDBOOKS" TABLE SAW ............................. RADIAL SAW ............................ SUGGESTED unless REMEDY HHJ*_ 1. Low voltage. 1. 2, 2. Open circuit in motor or loose connections. Check power line for proper voltage. Inspect all lead terminations loose or open connection, on motor for ,, ,,,,, Motor will not start, fuses or circuit breakers "blow". 1. Short circuit in line, cord or plug. t. Inspect line, cord or plug for damaged insulation and shorted wires, 2. Short circuit in motor or loose connections, 2. Inspect alf lead terminations on motor for loose or shorted terminals or worn insulation on wires. 3. Incorrect 3. Install breakers Motor fails to develop full power (power output of motor decreases rapidly with decrease in voltage at motor terminals), t. Power fuses or circuit line overloaded lights, appliances motors, overheats. 2. Undersize with 1. Reduce the toad on the power line. wires or circuits 2. Increase wire sizes, or reduce _ength of wiring. 3. General overloading of power company's facilities. 3. Request a voltage the power 1. Motor 1. Reduce overloaded. 1. Short circuit in motor loose connections. or breakers fuses or circuit 4. Motor overloaded. t. Motor overloaded. 2. incorrect breakers. company. ........ load on motor. to provide normal air circulation 1. Inspect terminals in motor for loose or shorted terminals or worn insulation on lead wires. 2. Correct in power check from _ J,,J 2. Clean out motor through motor. 2. Low voltage. 3. Incorrect Frequent opening of fuses or circuit breakers. breakers. too long. 2. Air Circulation through the motor restricted, Motor stalls (resulting in blown fuses or tripped circuit breakers). fuses or circuit and other , Motor correct in powerline. 3. install the low correct line voltage fuses or circuit conditions. breakers, line. 4. Reduce load on motor. I. Reduce fuses or circuit 2. install motor correct load. fuses or circuit breakers. ,,,,,,............. Machine down slows 1. "V'" Belt to loose 1. Adjust belt tension by pushing motor toward back until al_ slack is removed from belt. while operating Abrasive belt runs 2. Applying to much pressure to workpiece 2. Ease up on pressure, 1. Not t, See assembly tracking properly, off top wheel section "Track ing _elt" I ! 9 10 eO x cO r,.O O0 :<CO o "-_ co .'Z_ '_-" X _'-... _ 0 0 LO .4' E ._-.. O2 o O0 .£ E "a E > 6 n_ c- z 0 w r_ UJ Z v t_ m W 0"_ O0 0'_ 0 0 0 n 0 c 0 o .-_ _6 "o Z I 0 6 m ..z n" 00 z k- t- r_ o E rr" -- -J x 0 rr 0 rr" rr 0 n_ x 0 Ze_x co O0 _ .J_ 0 Ii J _N-_ ._ o.-__ _ g. _5 _z II _-_ -o__o >': g g_ 1 UNCH SANDER SERVICE MODEL NO. 113.22560 HOW TO ORDER REPAIR PARTS Now that you have purchased your 1-inch sander grinder, should a need ever exist for repair or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you catl or visit. The model number of your on the side of the base. Part No. 68038 lqnch WHEN ORDERING REPAIR FOLLOWING INFORMATION: sander grinder will be found PARTS, ALWAYS GiVE PART NUMBER PART DESCRIPTION MODEL NUMBER 113.22560 NAME OF ITEM I-fNCH SANDER All parts listed may be and most Sears stores. locally, your order will Repair Parts Distribution Sold by SEARS, GRINDER ROEBUCK AND Form GRINDER ordered from any Sears Service Center If the parts you need are not stocked be electronically transmitted to a Sears Center for handling. CO., Chicago, No, SP4189-3 THE tL. 60684 Printed U.S.A. in U.S.A. 8/7_