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Installation and Operation Instructions SEQUENCING MODULATING CONTROLS for Hydronic Heating Systems SYSTEM OUTPUT RATINGS: 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS A INPUT RATINGS: B 115VAC 60Hz , 30VA MAX USE COPPER WIRE, CLASS 1 WIRE ONLY. ---- C ---- D ENCLOSED ENERGY MANAGEMENT EQUIPMENT CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing. 99RA PROGRAM PWR SYS A B C D L N 1 2 3 4 5 6 7 8 9 10 11 12 A DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS RUN B C D CUR / VLT CUR / VLT CUR / VLT CUR / VLT GND mA VLT GND mA VLT GND mA VLT GND mA VLT - + + - + + - + + - + + 13 14 15 16 17 18 19 20 21 22 23 24 OUTDOOR TEMP T O SYSTEM TEMP T O PROVE SHUTDOWN /TSTAT /DHW /SETBACK O O EXTENSION MODULE RS-485 25 26 27 28 29 30 31 32 This manual attempted to be complete and accurate at the time of publication. Additional upgrades and new features may change TempTracker mod+ functions. Upgrades to this manual may occur at any time. Contact the factory for further details. WARNING The TempTracker mod+ is strictly an operating control. It CANNOT be used as a limit control. All boilers must have all safety and limit controls required by code. It is the responsibility of the installer to verify that all the safety and limits are working properly before the TempTracker mod+ is installed. This control must be installed by a licensed electrician. Cat.# 5000.67 08/31/09 P/N 241297 REV.2 2 Raypak, Inc. Contents TempTracker mod+ Layout . . . . . . 3 TempTracker mod+ Overview . . . . . 4 Reset Ratio/Outdoor Reset . . . . . . . . . . 5 Make Sure You Have the Right Control . . . Initial Setup . . . . . . . . . . . . . . . . Selecting the System Features . . . . . . . Installation . . . . . . . . . . . . . . . . Mounting the Enclosure . . . . . . . . . . . Install the Sensors . . . . . . . . . . . . . . 6 6 6 7 7 8 Heating/Storage Tank System Sensor (HSS) Installation . . . . . . . . . . . . . . . . . . . 8 Outdoor Sensor Installation . . . . . . . . . . 8 Wiring . . . . . . . . . . . . . . . . . . . . 9 Wiring the Power (Terminals 1, 2) . . . . . . . 9 Wiring the Sensors . . . . . . . . . . . . . . 9 Wiring the Shutdown, Tstat, or Setback (Terminals 31, 32) . . . . . . . . . . . . . . . . . . . . . 9 Wiring the System Prove (Terminals 29, 30) 10 Wiring for Domestic Hot Water Priority (Terminals 29, 30) . . . . . . . . . . . . . . . . . . . . 10 Wiring the System Output (Terminals 3, 4) . . 10 Wiring the Boilers . . . . . . . . . . . . . . 10 Wiring to Modulating Motors . . . . . . . . . 11 Connecting to the TempTracker mod+ Extension Panels . . . . . . . . . . . . . . . . . . . . 11 Menu Sequence . . . . . . . . . . . . . 12 Startup Settings . . . . . . . . . . . . . . 14 Program Change Settings . . . . . . . . . . Startup Sequence . . . . . . . . . . . . . . Sensor Type . . . . . . . . . . . . . . . . . EMS Input Mode . . . . . . . . . . . . . . . (Available In Set point Only) . . . . . . . . . Selecting the Output Type . . . . . . . . . . Modulating Mode . . . . . . . . . . . . . . . Prove/Domestic Hot Water (DHW) . . . . . . Domestic Hot Water Set Point . . . . . . . . Shutdown/Tstat/Setback Mode . . . . . . . . 14 14 14 14 14 14 14 15 15 15 Boost Mode . . . . . . . . . . . . . . . . . 15 (Not Available with Setback) . . . . . . . . . 15 Sensor Fault . . . . . . . . . . . . . . . . . 16 Setting the Control to Factory Defaults . . 16 Program Change Settings . . . . . . . . . . Season . . . . . . . . . . . . . . . . . . . . Set Point . . . . . . . . . . . . . . . . . . . Reset Ratio . . . . . . . . . . . . . . . . . . Outdoor Cutoff Temperature . . . . . . . . . Offset . . . . . . . . . . . . . . . . . . . . . Minimum Water Temp . . . . . . . . . . . . Maximum Water Temp . . . . . . . . . . . . 17 17 17 17 18 18 18 18 Gain . . . . . . . . . . . . . . . . . . . . . Lead Boiler Rotation . . . . . . . . . . . . . Purge Delay . . . . . . . . . . . . . . . . . Lag Delay . . . . . . . . . . . . . . . . . . Standby Time . . . . . . . . . . . . . . . . . System Run-On . . . . . . . . . . . . . . . Setback . . . . . . . . . . . . . . . . . . . . Last Stage Hold . . . . . . . . . . . . . . . Day/Night Schedules . . . . . . . . . . . . . Set Time . . . . . . . . . . . . . . . . . . . 19 19 19 20 20 20 20 21 21 22 System & Outdoor Sensor Trim . . . . . . . Soft-Off Delay . . . . . . . . . . . . . . . . Output Trim . . . . . . . . . . . . . . . . . . Configuration . . . . . . . . . . . . . . . . . Display . . . . . . . . . . . . . . . . . . . . 23 23 23 24 24 System Settings . . . . . . . . . . . . . . 19 History . . . . . . . . . . . . . . . . . . . 22 Maintenance . . . . . . . . . . . . . . . . 23 Boiler Stage Settings . . . . . . . . . . . 25 Mode . . . . . . . . . . . . . . . . . . . . . 25 Troubleshooting . . . . . . . . . . . 26 Specifications . . . . . . . . . . . . . . 32 TempTracker mod+ Specifications . . . . . 32 TempTracker mod+ Extension Specifications32 TempTracker mod+ & TempTracker mod+ Extension Installation Manual TempTracker mod+ Layout Program Switch to restrict access to function changes. This switch is covered with Wiring Enclosure. The digital display shows the system status, set point, lead stage <in brackets>, and status of each stage. To view and adjust settings, press the appropriate buttons. Buttons function is presented on Bottom Row of display. LED indicates the associated relay status. SYSTEM OUTPUT RATINGS: 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS A INPUT RATINGS: 115VAC 60Hz , 30VA MAX B USE COPPER WIRE, CLASS 1 WIRE ONLY. C ---- ---- D ENCLOSED ENERGY MANAGEMENT EQUIPMENT CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing. 99RA PROGRAM PWR SYS A B C A D 120VAC Power B GND 3 4 5 6 7 8 9 10 11 12 - mA + VLT + GND - mA + VLT + GND - mA D + VLT + GND - mA + VLT + 13 14 15 16 17 18 19 20 21 22 23 24 Four N.O. Boiler startup relay outputs. Each is wired in series with each boiler's limit circuit. System Output controls pumps, valves, or other system components. C CUR / VLT CUR / VLT CUR / VLT CUR / VLT L N 1 2 DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS RUN OUTDOOR TEMP T O SYSTEM TEMP T O PROVE SHUTDOWN /TSTAT /DHW /SETBACK O O EXTENSION MODULE RS-485 25 26 27 28 29 30 31 32 When connecting Outdoor and System Sensors, no Polarity is observed. Prove terminals must be connected for TempTracker mod+ to operate boilers. Four modulation outputs can be 4-20mA, 0-5V, 0-10V, 1-5V, or 2-10V. Go to Startup Menu to determine the type of output for each stage. Connect Extension panels to add additional stages using a 6 pin phone line only (cable provided with TempTracker mod+ Extension). 3 4 Raypak, Inc. TempTracker mod+ Overview Sequences up to 4 Fully Modulating Stages. The TempTracker mod+ is the perfect control whenever multiple fully modulating stages are required for hydronic heating applications. The TempTracker mod+ controls the on/off and the modulation of each stage to maintain precise system set point control. PID Type Logic The TempTracker mod+’s control algorithms allow it to look at the rate of change in the system. If the system temperature is changing quickly, the TempTracker mod+ will react quickly to adjust the modulating stages’ output. If the system temperature changes slowly, the TempTracker mod+ will make slow and gradual output adjustments. Therefore, the TempTracker mod+ adapts to specific system requirements and minimizes fluctuations around the set point. Controls 4-20mA modulating motors or 0-5 V, 0-10 V, 1-5V, 2-10V Modulating Motors The TempTracker mod+ is designed to accurately control the output from 25% to 100% of modulation for each of these different types of motors. One TempTracker mod+ can even control a variety of the above different motors. Only One Sensor When Set Point sensor type is selected, the TempTracker mod+ requires only one sensor located in the common output header of all stages. However, when Reset is selected, an additional Outdoor Sensor is required for Outdoor Reset Ratio input. Digital Display of all System Settings The TempTracker mod+’s alphanumeric digital display names each system parameter in simple English and shows its precise value. The easy to follow menu system allows users to quickly make changes to any system setting without having to learn any specialized codes or keyboard commands. Automatic Rotation among Stages Rotating the first stage to be activated on a call for output promotes even wear on each stage. The TempTracker mod+ has three modes of rotation: Manual, Last On, or Time. The Time rotates the lead stage every selected time period from every hour to every 60 days. Outdoor Reset The TempTracker mod+ has a hydronic outdoor temperature reset function. This allows the TempTracker mod+ to change the set point based on outdoor temperature. Furthermore, additional settings have been added to fine tune this operation, like Offset, Minimum, and Maximum Water Temperature and night setback schedule. Standby Boilers Each of the TempTracker mod+ stages can be configured as a Standby boiler with an adjustable Standby delay. A boiler can be used as a backup during extended large demand periods. System Output In Set Point or Outdoor Reset modes, the System Output will activate whenever the outdoor temperature is below the Outdoor Cutoff setting. A System Prove input checks the status of components activated by the System output before stages can be activated. Parallel Modulation The TempTracker mod+ uses parallel modulation that can modulate several boilers together as a one large boiler. This mode is useful for boilers with lower water content, which are usually more efficient at lower firing points. Add up to 16 Boiler Stage (Optional) As a stand-alone, the TempTracker mod+ is designed to control four modulating boilers. However, it has the capability of expanding its control to two extension panels each with six boiler stages. Thus, the TempTracker mod+ can control a total of up to 16 boiler stages. TempTracker mod+ & TempTracker mod+ Extension Installation Manual 5 Understanding Operation Concept In Outdoor Reset, the TempTracker mod+ controls a hot water heating system to provide a building with comfortable and even heat levels. The TempTracker mod+ varies the temperature of the circulating heating water in response to changes in the outdoor temperature. The heating water temperature is controlled through the modulation of stages. The TempTracker mod+ also controls the system circulating pump with an adjustable Outdoor Cutoff. When the outdoor temperature is above Outdoor Cutoff, the pump is off and no heating water is circulated through the system. When the outdoor temperature drops below the Outdoor Cutoff, the system pump relay is activated and the heating water circulates through the system. The temperature of the heating water is controlled by the Reset Ratio, Water Offset, and changes with Outdoor temperature. 1:4 1:3 1:2 1:1.5 220 1:1.25 210 Water Temperature (in °F) The TempTracker mod+ has multiple operating modes that satisfy most hydronic systems. It can change the System Set Point based on outdoor temperature (Outdoor Reset) or it can modulate its stages to achieve an adjustable fixed Set Point. 200 1:1 190 180 1.25:1 170 1.5:1 160 150 2:1 140 3:1 4:1 130 120 110 100 70 60 50 40 30 20 10 0 -10 -20 Outdoor Temperature (in °F) Reset Ratio is Presented as Outdoor Temp. : Water Temp. Ratio Water Temperature Each building has different heat loss characteristics. A very well insulated building will not lose much heat to the outside air, and may need a Reset Ratio of 2.00 (OD):1.00 (SYS) (Outdoor:Water). This means the outdoor temperature would have to drop 2 degrees to increase the water temperature 1 degree. On the other hand, a poorly insulated building with insufficient radiation may need a Reset Ratio of 1.00 (OD):2.00 (SYS). This means that for each degree the outdoor temperature dropped the water temperature will increase 2 degrees. The TempTracker mod+ has a full range of Reset Ratios to match any buildings heat loss characteristics. 1:4 130 1:1 A heating curve that relies not only on Outdoor temperature but also on type of radiation Warmer will improve heat comfort. The following are suggested initial settings for different 120 types of radiation based on average building insulation and heat loss. The contractor Colder 110 can fine tune these adjustments based on the specific building need. 4:1 Type of Radiation in Building 100 Reset Ratio 70 60 50 40 Offset Outdoor Temperature Radiators (Steel & Cast Iron) 1.00 (OD) : 1.00 (SYS) 0˚F Baseboard (Finned copper tube& Cast Iron) 1.00 (OD) : 1.00 (SYS) 0˚F Radiant (High Mass/Concrete) 4.00 (OD) : 1.00 (SYS) -10˚F Radiant (Low Mass/Joists) 2.00 (OD) : 1.00 (SYS) -10˚F Fan Coils & Air Handlers 1.00 (OD) : 1.00 (SYS) 20˚F With a -20° Offset, the Reset curves begin at 80° Water Temperature. 1:4 130 1:1 120 110 100 Water Tem perature The starting point for most systems is the 1.00 (OD):1.00 (SYS) (Outdoor Air Temperature : Heating Water Temperature) ratio. This means that for every degree the outdoor temperature drops, the temperature of the heating water will increase one degree. The starting point of the curves is adjustable, but comes factory selected at 70°F Outdoor Temp. and 100°F Water Temp. For example with a 1.00 (OD):1.00 (SYS) ratio, if the outdoor temperature is 40°F, this means the temperature has fallen 30° from the starting point of 70°F. Therefore, the heating water temperature will increase 30° to 130°F. With a 0° Offset, the Reset curves begin at 100° Water Temperature. 4:1 70 60 50 40 Outdoor Temperature 1:4 110 1:1 100 90 -20 Offset 4:1 80 70 60 50 40 Outdoor Temperature With a +20° Offset, the Reset curves begin at 120° Water Temperature. Water Tem perature When a building is being heated, heat escapes through the walls, doors, and windows to the colder outside air. The colder the outside temperature, the more heat escapes. If you can input heat into the building at the same rate that it is lost out of the building, then the building temperatures will remain constant. The Reset Ratio is an adjustment that lets you achieve this equilibrium between heat input and heat loss. Water Temperature Reset Ratio Curves Reset Ratio/Outdoor Reset 150 1:4 1:1 140 130 4:1 120 90 +20 Offset 100 70 60 50 40 Outdoor Temperature WARNING When controlling a non condensing boiler directly without the use of a mixing valve, minimum boiler water temperature must be set to boiler manufacturer specifications. In that case, system temperature must not go below such temperature. 6 Raypak, Inc. Make Sure You Have the Right Control If you need the TempTracker mod+ to do additional tasks that either are not listed or do not know how to configure them, contact your local Raypak representative. Initial Setup Setting an Initial Program will ease the configuration of the TempTracker mod+ and will give the opportunity to utilize many of the energy saving features and give more comfortable heat when needed. The program should consist of the following: •Selecting the features that your system can utilize, •Installation: Install the Control, switches and sensors, •Setting the System Startup, •Setting the System Settings, •Setting the Stages •Adjusting Reset Ratio and Water Offset (In Reset Mode Only) Selecting the System Features The TempTracker mod+ has been designed with Hydronic building heating as the primary purpose. With this in mind, many of the TempTracker mod+ features can be utilized to ease, enhance and improve your system performance. Some of these features are listed in this section. Outdoor Reset or Set Point •The TempTracker mod+ can control the System Temperature either by adjusting the calculated temperature according to the Outdoor Temperature (Outdoor Reset) or by maintaining an adjustable Set Point. The earlier relies on an Outdoor Sensor (supplied with the control) and achieves better fuel savings in addition to better comfort. Number of Stages •The TempTracker mod+ can be configured to control up to 4 modulating boilers. It can control up to 16 boiler stages using a maximum of two TempTracker mod+ Extension Panels Modulation Mode •The TempTracker mod+ stages boilers using parallel modulation. Parallel modulation can modulate several boilers together as a one large boiler. This is useful for boilers which are more efficient at lower firing points. Modulating Signal •The TempTracker mod+ is designed to accurately control the output from 25% to 100% of modulation for each of these different types of equipment. One TempTracker mod+ can even control a variety of the above different modulation equipment. Automatic Rotation among Boilers •Rotating the first burner to be activated on a call for output promotes even wear on all burners. The TempTracker mod+ has three modes of rotation: Manual, Last-ON, or Time automatically rotating every selected time period from every hour to every 60 days. Standby Boiler •Any boiler can be configured as a Standby boiler. It withholds a specific boiler from being included in the Lead Rotation. However, the Standby boiler will be fired only as a backup when all other stages combined cannot satisfy the demand and after an adjustable delay period. Setback or Day/Night Scheduling Two Setback modes are available for the TempTracker mod+: •The Day/Night Scheduling provides an adjustable time-based schedule for the Setback. •The Setback mode uses an external signal to switch the operation of the TempTracker mod+ in and out of setback mode. TempTracker mod+ & TempTracker mod+ Extension Installation Manual 7 System Run-On •This feature lets the TempTracker mod+ run the SYS relay for a longer period after the boilers have been turned off. When this relay is used to control a pump, it helps in dissipating the excess heat from the boilers combustion chamber. Installation Each of the TempTracker mod+ or TempTracker mod+ Extension consists of three primary enclosure components. • The Enclosure Display Module: contains the display, buttons, LEDs and electric wiring terminals. It has two screws to hold it to the base. A program configuration switch, used to adjust TempTracker mod+ settings, is placed above the terminals. This switch is enclosed with the enclosure wiring cover for security. Wiring terminals are of the plug-in type to ease installation and removal. • The Enclosure Base: contains the holes to mount and hold the control against the wall or any flat surface. All other enclosure components mount on the base. The bottom section of the Enclosure Base contains the wiring chamber with knockouts on the bottom to easy installation. • The Enclosure Wiring Cover: seals the wires from the external environment. It has two screws to hold it the base and a hole to secure a lock on the wiring enclosure. A plastic web that separates the wiring chamber into high and low volt sections has been provided. Mounting the Enclosure Enclosure Display Module •Select a location near the equipment to be controlled. •The surface should be flat, and be sufficiently wide and strong to hold the TempTracker mod+ or the TempTracker mod+ Extension. •Keep the control away from extreme heat, cold, or humidity. Ambient control operating temperature is from 20 to 120°F. •Remove the Enclosure Wiring Cover from the control enclosure by removing the two bottom screws. •Remove the Enclosure Display Module by removing the middle screws. •Screw the Enclosure Base to the surface through the upper and lower mounting holes on the back of the enclosure. •Replace the Enclosure Display Module and replace the middle screws. •Do not replace the enclosure wiring cover until all wiring is done. Enclosure Wiring Cover Enclosure Base Hole for optional lock (not supplied) Mounting Holes Display Mounting Screws Wiring Cover Mounting Screws 8 Raypak, Inc. Install the Sensors Immersion Heating System Sensor Immersion Well 3/8" ID 1/2" NPT Common Supply Pipe Heating/Storage Tank System Sensor (HSS) Installation Locating HSS •Put the Heating System sensor approximately 10' feet past the last boiler on the common supply header but before any major takeoffs. •The sensor must be located where it sees the output of all the boiler stages. If a boiler is piped so that the sensor does not see its output, the TempTracker mod+ will not sequence the boilers correctly. •Only use a Standard Brass Tube sensor. •The sensor wires can be extended up to 500' using a shielded 2-conductor cable (Belden #8760 or equivalent). Do not ground the shield at the sensor but at the panel using one of the terminals marked with an “O”. •Do not run sensor wires in conduit with line voltage wiring. •Install a 3/8"ID 1/2"NPT immersion well. •Insert the sensor probe of the supplied sensor into the well. Shield Heating System Sensor Sensor Probe ALERT If the System Sensor can not sense Strap-On Sensor the correct Heating heating System system water temperature to the building, Common Supply Pipe supplied Pipe Insulation the TempTracker mod+ will not provide comfortable heat levels. Be sure the System Sensor is located on a main supply pipe which can not easily be isolated from the system. Outdoor Sensor Installation •Only use the Raypak sensor included with the unit. •Locate the sensor in the shade on the north side of the building. The sensor should never be in direct sunlight. •Be sure the location is away from doors, windows, exhaust fans, vents, or other possible heat sources. •The sensor should be mounted approximately 10' feet above ground level. •Adhere the Outdoor Label provided to the back of the sensor base. •Use the Enclosure Base bottom knockout for the conduit. Use the locknut to hold the conduit and enclosure base together. Screw the cover to the base. •If screws are used to affix the enclosure to the wall, make sure to seal around the sensor and wall except from the bottom. •The sensor wires can be extended up to 500' using shielded 2-conductor cable (#18/2). Do not ground the shield at the sensor but at the control using the terminal marked with an “O”. •Do not run sensor wires in conduit with line voltage wiring. Outdoor Sensor Connect To control Sensor Probe Outdoor Sensor snap-in location Mounting screws location Shield not connected Outdoor drip-hole WARNING Shield Seal around sensor and wall Outdoor Label on back of Sensor Conduit The TempTracker mod+ is an operating control only. All boilers must have all safety and limit controls required by code. It is the responsibility of the installer to verify that all the safety and limits are working properly before the TempTracker mod+ is installed. Alert Immersion Sensor Determining the proper location for the Outdoor Sensor is very important. The TempTracker mod+ will base Well Locknut System Sensor the heat on the outdoor temperature information it receives from this location. If the sensor is in the sun, or covered with ice, its reading will be different from the actual Outdoor temperature (OD). In Well Shield Not connected M PROGRAM DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS RUN A B C D Dmod+ Extension C B A PWRmod+SYS TempTracker & TempTracker Installation Manual CUR / VLT CUR / VLT CUR / VLT CUR / VLT L N Wiring GND - 3 4 5 6 7 8 9 10 11 12 1 2 mA + VLT GND + - mA mA VLT GND - + + + VLT GND - + mA + VLT T + 9 SYSTEM TEMP OUTDOOR TEMP T O PROVE /DHW O SHUTDOW /TSTAT /SETBACK O O 25 26 27 28 29 30 31 32 13 14 15 16 17 18 19 20 21 22 23 24 SYS PWR L N WARNING Neutral 120VAC Shutd Power Source T-Sta Sensor Shiled Outdoor Sensor Line Neutral •Bring the 120VAC 60Hz power wires through the bottom Knockout of the enclosure. •Class 1 voltages must enter the enclosure through a different opening from any Class4-20mA 2 voltage wiring. Voltage V+ Boiler - Burner + GND Burner •Connect the hot line to terminal marked L. 120VAC Motor Motor Power Source Boiler Enable •Connect the neutral line to the terminal marked N. Output 4-20mA Boiler Boiler Voltage •Raypak recommends installing a surge suppressor on the power source to the TempTracker mod+. Modulation Output Modulation Output Line 3 4 1 2 Wiring the Power (Terminals 1, 2) Setback Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring. Raypak recommends installing a surge suppressor on the power source to the TempTracker mod+. Wiring the Sensors A SYS Connect the shield B C 6 7 8 9terminal 10 11 12 4 5control at3 the SYSTEM TEMP OUTDOOR TEMP D WARNING T T O PROVE /DHW SHUTDOWN /TSTAT /SETBACK O O O SYS T B T O PROVE /DHW D C O SHUTDOW /TSTAT /SETBACK O O 25 26 27 28 29 30 31 32 25 26 27 28 29 30 31 32 Mini-MOD end and cut the shield wire at the sensor end. 3 4 5 6 7 8 9 10 11 12 Full Modulation Sequencing Control SYSTEM OUTPUT RATINGS: SYSTEM TEMP OUTDOOR TEMP A 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS A L System SensorLWiring (Terminals 27, 28) RATINGS: B •A TempTracker mod+ must be connected to a temperature sensor INPUT located in the common header. 115VAC 60Hz , 30VA MAX N USE COPPER WIRE, for immersion in a 3/8ID well. •The TempTracker N mod+ is designed to be connected to a temperature sensor C CLASS 1 WIRE ONLY. System Pump •Temperature sensor System wires Pump can be extended up to 500’ by splicing shielded 2-conductor cable (BeldenD#8760 or or Pump Starter or Pump Starter DHW Signal equivalent). •Temperature sensors have no polarity. Connect the two wires from the sensor to the TempTracker mod+ terminals CAUTION marked SYSTEM TEMP 27, 28. •Connect the sensor shield to the circled terminal 28 with one of the sensor wires. : RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing. Mini-MOD --- Sensor Shiled System Sensor ENCLOSED ENERGY MANAGEMENT EQUIPMENT LISTED 99RA --- DO NOT APPLY ANY VOLTAGE FullPROGRAM Modulation Sequencing Control RUN TO INPUT TERMINALS SYSTEM Outdoor Sensor Wiring (Terminals 25, 26)PWR OUTPUT RATINGS: A B C D D C B A SYS CUR / VLT CUR / VLT CUR / VLT CUR / VLT 120VAC, 6A RESISTIVE •The TempTracker mod+ will vary the1Asystem Set Outdoor Reset is A selected based on- outdoor L N PILOT DUTY, 15A Point TOTAL when + + + + + + + + FOR ALL CIRCUITS 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3 1 2 temperature. INPUT RATINGS: B •Whether in Set Point or Outdoor Reset modes, theMAX outdoor sensor can be used as an Outdoor Cutoff. The 115VAC 60Hz , 30VA ----USE COPPER WIRE, the outdoor temperature is above the adjustable Outdoor Cutoff TempTracker mod+ will disable all Boilers when C CLASS 1 WIRE ONLY. temperature. This feature will automatically be activated when an outdoor sensor is connected. D Voltage V+ Boiler •For an outdoor sensor use a Raypak outdoor sensor. - 4-20mA + GND Burner Burner 120VAC Motor Motor •The sensor wires can be extended up to ENCLOSED 500’ using shielded 2-conductor cable Power Source Enable(Belden #8760 or equivalent). Boiler Output ENERGY 4-20mA Boiler Voltage Boiler Shutd •Temperature sensors have no polarity. MANAGEMENT Connect the wires from the outdoor sensor to the TempTracker mod+ Modulation EQUIPMENT Modulation Output CAUTION: RISK OF ELECTRIC SHOCK Output T-St LISTED More than one disconnect switch may be required Setbac terminals marked OUTDOOR TEMP - 25,99RA26. to de-energize the equipment before servicing. •Connect the shield to the circled terminal 26 with one of the sensor wires. OUTDOOR TEMP VLT GND mA VLT GND mA VLT GND mA VLT T O T O SHUTDO /TSTAT /SETBAC O O PROGRAM DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS RUN Wiring the Shutdown, Tstat, or Setback (Terminals 31,C 32) A B D C B A SYS PWR Sensor Shiled Outdoor Sensor Line mA PROVE /DHW Neutral GND SYSTEM TEMP D OUTDOOR TEMP SYSTEM TEMP PROVE /DHW SHUTDOWN /TSTAT EXTENSION MODULE /SETBACK CUR / VLT CUR / VLT CUR / VLT CUR / VLT •The Shutdown will be available when selected as the Shutdown/Tstat/Setback mode from the Startup menu. T See RS-485 T O O O O L N D C B A SYS - + + - + + - + + - + + page 15. This will provide1 the user with a customizable Day/Night Schedule. See page 21. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 2 •The Shutdown feature can be used whenever to12turn off the TempTracker mod+ from 28 29 30 outputs 25 26 27 stage 25 26 27 28 29 30 31 3 31 32 3 4it5is6 desirable 7 8 9 10 11 a remote location or another controller (i.e. EMS input). •The Tstat option, when selected from the Shutdown/Tstat/Setback startup menu, provide the capability of L controlling the operation of the TempTracker mod+ based on a thermostat input. See page 15. This will provide the user with a customizable Day/Night Schedule. N Voltage V+ Boiler See page 21. - 4-20mA + GND Burner 120VAC •The thermostat will provide the TempTracker mod+ with a call for heatBurner by shorting terminals 31 and 32. System Pump Motor Motor Power Source Starter or Pump Enable Boiler •When the Shutdown input is enabled by closing the dry contact, or when the Tstat input is disabled by opening the Signal DHW Output Boiler 4-20mA Boiler Voltage Shutdown, dry-contact, all active boilers will immediately modulate down to low for the Soft-Off period, then turn Output Modulation Modulation Outputoff. T-Stat, or Setback Signal •The System Output relay will remain active until the System Run-On Delay expires and then it will turn off. •When Setback is selected in the Startup, a BMS/EMS or external clock can provide a Setback signal using these input terminals. •The signal must be a dry contact only. No voltage can be placed across the SHUTDOWN/SETBACK terminals. •Bring the two wires from the dry contact to the terminals marked SHUTDOWN/SETBACK- 31,32. GND mA VLT GND mA mA VLTSYSTEM VLT GNDOUTDOOR GND TEMP TEMP T O mA PROVEVLTSHUTDOWN /TSTAT /DHW /SETBACK O OUTDOOR TEMP T O SYS A B C O D OUTDOOR TEMP T O SYSTEM TEMP T O PROVE /DHW O SHUTDOWN /TSTAT /SETBACK O OUTDOOR TEMP T O SYSTEM TEMP T PROVE /DHW O O SYSTEM TEMP T O PROVE /DHW O SHUTDOWN /TSTAT /SETBACK O Sensor Shiled System Sensor Sensor Shiled Outdoor Sensor Line O Neutral T SHUTDO /TSTAT /SETBAC O O PROGRAM 10 Wiring the System Prove (Terminals 29, 30) OUTDOOR TEMP SYSTEM TEMP PROVE /DHW SHUTDOWN /TSTAT /SETBACK GND - 3 4 5 6 7 8 9 10 11 12 1 2 OUTDOOR TEMP SYSTEM TEMP PROVE /DHW SHUTDOWN /TSTAT /SETBACK •The Prove feature is provided to check system component operation. T O T O T O O O T O O O •A typical use of this feature is 25 to 26 check for flow before firing any boiler. 25 26 27 28 29 30 31 32 27 28 29 30 31 32 •If the PROVE input is open on a call, the TempTracker mod+ will enable only the System Output. All Boiler outputs will be off when the PROVE input is open. Boiler 120VAC •A factory-installed jumper provides the Prove signal. Do not remove the jumper unless it will be replaced by a Power Source Boiler Enable System Prove signal or use the terminals for DHW call. Output •The Prove signal must be a dry contact only. No voltage can be placed across the PROVE - 29, 30 terminals. • Bring the two wires from the dry contact to the terminals marked PROVE - 29, 30. WARNING mA VLT GND - + + mA C + VLT GND + - mA + VLT GND - + 13 14 15 16 17 18 19 20 21 22 SYSTEM TEMP OUTDOOR TEMP T T O SHUTDOWN /TSTAT /SETBACK PROVE /DHW O O O 25 26 27 28 29 30 31 32 - 4-20mA Burner Motor + Vo B M GND Boiler 4-20mA Modulation Output Boiler Modulat Prove Signal Sensor Shiled System Sensor DHW Signal RUN B CUR / VLT CUR / VLT CUR / VLT CU L N Line PWR The PROVE input can not be used as a safety limit. All equipment must have its own certified limit and safety controls as required by local codes. If Prove is selected in the startup menu, no boiler stage will start unless Prove terminals DO NOT D Bare Cshorted. A SYS remove the PROVE jumper supplied unless replacing it with a Prove signal. L N 1 2 OUTDOOR TEMP T O SYSTEM TEMP T PROVE /DHW SHUTDOWN /TSTAT /SETBACK O O O 25 26 27 28 29 30 31 32 Line 3 4 5 6 7 8 9 10 11 12 L Wiring for Domestic Hot Water Priority (Terminals 29, 30) 120VA Power So •DHW can be used to raise system Set Point to the DHW Set N Point. Any of the DHW Priority options must be selected from the Startup menu. See page 15. System Pump or Pump Starter •DHW Call terminals are dry contact N.O. terminals. •Wire an aquastat or other controls to provide closure on the DHW Call terminals. •Remove the jumper on the DHW terminals for proper operation. Wiring the System Output (Terminals 3, 4) •The SYS output relay will energize whenever the outdoor temperature is below the Outdoor Cutoff. •The SYS will remain constantly energized while the outdoor temperature is below the Outdoor Cutoff. •When the outdoor temperature rises 2°F above the Outdoor Cutoff, the SYS output will remain energized for the period set by the System Run-On. •The SYS output has one Normally Open (N.O.) relay contact. •The N.O. contacts are dry contacts only. They do not source any voltage. •Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring. •Each N.O. contact is capable of switching 6A resistive at 120VAC. Wiring the Boilers PWR DHW Signal B A SYS OUTPUT RATINGS: 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS 3 4 5 C 6 7 8 9 10 INPUT RATINGS: 115VAC 60Hz , 30VA MAX USE COPPER WIRE, CLASS 1 WIRE ONLY. L N ENCLOSED ENERGY System MANAGEMENT or Pump EQUIPMENT LISTED 99RA SYS A B Pump Starter CAUTION: RISK OF ELECTRIC More than one disconnect switch to de-energize the equipment be C D L N Line Wiring the Boiler Outputs (A Terminals 5,6), (B Terminals 7,8), (C Terminals 9,10), ... 1 2 •Each Boiler output (A through D) has one Normally Open (N.O.) relay contact. •The N.O. contacts are dry contacts only. They do not source any voltage. •Each N.O. contact is capable of switching 6A resistive at 120VAC. •Total output of all Boilers, including the SYS, must not exceed 15A. •Wire the N.O. relay contacts to the Enable/Disable connection at the associated unit. 120VAC Power Source •Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring. Neutral 0 11 12 Raypak, Inc. A D C B A Neutral D SYS PWR 3 4 5 6 7 8 9 10 11 12 Boiler Boiler Enable Output M SYS A B C D OUTDOO TEMP T 3 4 5 6 7 8 9 10 11 12 L N O 25 26 MANAGEMENT EQUIPMENT LISTED 99RA CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing. TempTracker mod+ & TempTracker mod+ Extension Installation Manual Wiring to Modulating Motors OUTPUT RATINGS: Mini-MO Full Modulation A BSequen D C B A SYS PWR 11 PROGRAM SYSTEM CUR / VLT CUR / VLT CU N 120VAC, L 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL 3 2 FOR ALL 1 CIRCUITS GND - Wiring the 4-20mA Modulating Motors (A Terminals 13, 14), (B Terminals 7 17),... 8 9 10 11 A 4 5 616, 12 INPUT RATINGS: •The TempTracker mod+ can be equipped to operate up to four 4-20 mA modulating motors. B 115VAC 60Hz , 30VA MAX Neutral Line VLT GND - + + mA VLT GND + + - - USE COPPER WIRE, •The TempTracker mod+ Extension can be equipped to operate up to six additional modulating motors. C CLASS 1 WIRE ONLY. •The TempTracker mod+ and the TempTracker mod+ Extension sources 24VDC excitation voltage for the 4-20mA D signal. Boiler •Wire the (-) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (GND). That is 120VAC Power Source for boiler A, the modulating (-) terminal will be 13. Boiler Enable Output •Wire the (+) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (mA). That is for boiler A, the modulating (+) terminal will be 14. ENCLOSED ENERGY MANAGEMENT EQUIPMENT LISTED 99RA mA 13 14 15 16 17 18 19 - 4-20mA Burner Motor CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing. + Boiler 4-20mA Modulation Output PROGRAM DO NOT AP TO INP RUN Wiring the Current Voltage Modulating Motors PWR (A Terminals 13,15), (B Terminals A B C D D C B A SYS CUR / VLT CUR / VLT CUR / VLT CUR / VLT 16,18),... L N - + + - + + - + + - + + 3 4 5 0-5V, 6 7 8 0-10V, 9 10 11 121-5V, or 2-10V 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 •The TempTracker mod+Extension can be equipped to operate up to 1six2 additional modulating motors. •Wire the (GND) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (GND). That is for boiler D, the modulating (GND) terminal will be 22. SYS A B C D Voltage V+ - 4-20mA •Wire the (V+) from the modulating motor to the boiler terminal on the TempTrackerBoiler mod+ marked (VLT+). That + GND Burner 28 25 26 27 Burner 29 30 31 32 3120VAC 4 5 6 7 8 9 10 11 12 Motor Motor Power Source is for boiler D, the modulating (V+) terminal will be 23. Boiler Enable OUTDOOR TEMP VLT GND mA OUTDOOR TEMP T Output O Boiler 4-20mA Modulation Output VLT GND SYSTEM TEMP T O mA VLT T PROVE /DHW O T Boiler Voltage Modulation Output L T 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS A INPUT RATINGS: 115VAC 60Hz , 30VA MAX B USE COPPER WIRE, CLASS 1 WIRE ONLY. C ---- ---- EK F L GM HN I O J P Comm Power OUTPUT RATINGS: 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS INPUT RATINGS: 115VAC 60Hz, 12VA MAX Use Copper Conductors Only. CAUTION: Risk of Electric Shock. More than one disconnect switch may be required to de-energize the equipment before servicing. PROGRAM A B C D A B C D CUR / VLT CUR / VLT CUR / VLT CUR / VLT GND GND GND GND - 4 5 6 7 8 9 10 11 12 DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS RUN mA + VLT + - mA + VLT + - mA + VLT + - mA + VLT + 13 14 15 16 17 18 19 20 21 22 23 24 OUTDOOR TEMP T O SYSTEM TEMP T O PROVE /DHW O SHUTDOWN /SETBACK O EXTENSION MODULE RS-485 25 26 27 28 29 30 31 32 Ext A PWR E K F L 1 2 E K 3 4 5 6 7 8 9 10 11 12 11 12 Ext B F L G M H N I O J P CUR / VLT CUR / VLT CUR / VLT CUR / VLT CUR / VLT CUR / VLT GND mA VLT GND mA VLT GND mA VLT GND mA VLT GND mA VLT GND mA VLT EXTENSION MODULE RS-485 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 16 29 30 TempTracker mod+ Extension B Connecting TempTracker mod+ to Two Extension Panels using RS485 Alert To set the Mini-Extension to a specific letter, remove the wiring cover and switch the Ext A/Ext B to the desired letter. DO NOT set both extensions to the same letter as it may cause errors. G M H N I O J P L N EK F L GM HN I O J P Comm Power OUTPUT RATINGS: 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS INPUT RATINGS: 115VAC 60Hz, 12VA MAX Use Copper Conductors Only. CAUTION: Risk of Electric Shock. More than one disconnect switch may be required to de-energize the equipment before servicing. Ext A PWR E K F L G M H N I O J P L N 1 2 E K 3 4 5 6 7 8 9 10 11 12 11 12 Ext B F L G M H N I O J P CUR / VLT CUR / VLT CUR / VLT CUR / VLT CUR / VLT CUR / VLT GND mA VLT GND mA VLT GND mA VLT GND mA VLT GND mA VLT GND mA VLT 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 16 29 30 O SY T T 25 26 27 DHW Signal CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing. SYS T TempTracker mod+ Extension A N D 3 OUTDOOR TEMP O SYSTEM OUTPUT RATINGS: 1 2 DHW Signal SHUTDOWN /TSTAT /SETBACK O O System Pump or Pump Starter PWR L N PROVE /DHW 25 26 27 28 29 30 31 32 3 4 5 6 7 8 9 10 11 12 TempTracker mod+ O SYSTEM TEMP T O L OUTDOOR TEMP SY T SHUTDOWN /TSTAT /SETBACK Connecting to the TempTracker mod+ Extension Panels N to connect to extension panels. •The TempTracker mod+ is equipped with a 6-pin phone socket •The TempTracker mod+ Extension is equipped with two 6-pin System phonePump sockets to connect to TempTracker mod+ or Pump Starter and an additional TempTracker mod+ Extension panel. D package. C BExtension A SYS mod+ •Connection cable is provided as part of the TempTracker •Phone cables must be of a 6-wire with 6-pin terminals. Phone cables can extend up to 100'. O Sensor Shiled mA Neutral Line VLT GND Outdoor Sensor mA GND EXTENSION MODULE RS-485 Raypak, Inc. ----------- SETTINGS -----------Season Winter Set Point 140 F <System Settings> <Maintenance> <Histories> <System Startup> BACK SELECT (START) to continue Reset Ratio -------- SYSTEM STARTUP ------ START ------------- WARNING -----------THESE SETTINGS CHANGE PRIMARY SYSTEM FUNCTIONS. BACK CONTINUE SAVE F ] SAVE ------------ SET POINT ---------- 140 Reset Ratio F --------- RESET RATIO 1.00 OD=4.00 1.00 OD=3.00 1.00 OD=2.00 1.00 OD=1.50 1.00 OD=1.25 1.00 OD=1.00 1.25 OD=1.00 1.50 OD=1.00 2.00 OD=1.00 3.00 OD=1.00 4.00 OD=1.00 BACK [ BACK ] SAVE ---------Sys Sys Sys Sys Sys Sys Sys Sys Sys Sys Sys SAVE +0 F ] SAVE 120 F ] SAVE Enabled ------ EMS 20ma SETPOINT----- Disabled [ BACK 220 F ] SAVE ----- PROVE/DHW SHARING ---Prove DHW Priority DHW No Priority No Priority (Summer) ------- DHW SETPOINT ------- 180 F BACK ----- EMS 4ma SETPOINT----- SAVE ------ EMS INPUT MODE ------Disable Enable 65 --- MINIMUM WATER TEMP ---- [ BACK 140 F ] SAVE --- MAXIMUM WATER TEMP ---- [ BACK 220 F ] SAVE --- SYS= 91 F, 10:57Am --- BACK NEXT --- OD= 54 F, 11:36Am --- Reset Options Set Point [ BACK [ SAVE HISTORIES ---------- SENSOR TYPE --------Set Point F Set Point C Reset F Reset C BACK BACK [ BACK SAVE BACK ------- OUTDOOR CUTOFF ------- -------------- OFFSET ------------- -------- ARE YOU SURE? ------No Yes BACK ------------- SEASON -------------Winter Summer [ BACK STARTUP BACK Set Point Menu Sequence ] SAVE BACK BACK EXIT ------- OUTPUT A TYPE -------4-20ma 0-10v 0-5v 2-10v 1-5v BACK SAVE ------- OUTPUT D TYPE -------4-20ma 0-10v 0-5v 2-10v 1-5v BACK SAVE ------ MODULATION MODE -----Normal Parallel BACK SAVE SAVE Setback Input ----- SETBACK/SHUTDOWN ----Shutdown/Disable Tstat/Enable Setback BACK SAVE Shutdown or TStat Input 12 ---------- BOOST MODE --------30 Minutes Disabled BACK SAVE --------- SENSOR FAULT -------All Off All On BACK SAVE TempTracker mod+ & TempTracker mod+ Extension Installation Manual ---------------- GAIN -------------- ----------- SETTINGS -----------Season Winter Set Point 70 F <System Settings> <Maintenance> <Histories> <System Startup> BACK SELECT SYSTEM SETTINGS1 [ BACK ] [ +0 F BACK SELECT -------------- SETBACK ----------- [ 10 F BACK ] SAVE ] [ ------ CONFIGURATION 2 -----A=4-20ma B=0-10v C=0-5v D=2-10v [ BACK EXIT -------- STAGE A TRIM -------Output Trim +0.0 <Prev Stage> <Next Stage> BACK SELECT -------------- STAGE A ----------OUTPUT TRIM BACK SAVE 24hrs ] SAVE ---- MANUAL LEAD STAGE ---A B C D E BACK SAVE --------- PURGE DELAY --------- [ 1.0min BACK ] SAVE ----------- LAG DELAY ----------- [ 0min BACK ] SAVE SAVE ------ CONFIGURATION 1 -----v1.00c Reset F Parallel Day/Night Schedules All Off BACK NEXT [ SAVE BACK --- DAY/NIGHT SCHEDULES --Set Time **:** Day Schedule **:** Night Schedule **:** -------- SYSTEM RUN-ON -------BACK [ ---------- SETTINGS 2 ---------Standby Time 7min System Run-On 10min Setback 10 F Last Stage Hold 5 F Set Time 12:05Pm <Day/Night Schedules> BACK SELECT SAVE --- SYSTEM SENSOR TRIM ---- ] -------- LEAD ROTATION ------Manual Time Last-On SETBACK INPUT -- OUTDOOR SENSOR TRIM ---F BACK SYSTEM SETTINGS2 Shutdown /TStat ] SAVE +0 F --- AUTO ROTATE PERIOD --- ------- SOFT-OFF DELAY -------- BACK +0 BACK ---------- MAINTENANCE --------System Trim +0 F Outdoor Trim +0 F Soft-Off Delay 10sec <Output Trim> <Configuration> BACK SELECT 10sec [ ---------- SETTINGS 1 ---------Gain +0 Lead Rotation Last-On Purge Delay 1.0min Lag Delay 0min <More Settings> BACK SELECT MAINTENANCE [ 13 +0.0 ] SAVE 10min BACK ] SAVE -------- STANDBY DELAY -------- BACK 7min ] ------ LAST STAGE HOLD ------ [ 5 F BACK ] SAVE ----- SET PRESENT TIME ----11:**Pm SAVE BACK SAVE ALERT To be able to change the TempTracker mod+ settings the Program/Run Switch must be set to Program. The switch is located under the Enclosure Wiring Cover for security. The Enclosure Wiring Cover can be securely closed using a lock. 14 S CLASS 1 WIRE ONLY. -------- SYSTEM -----140DSTARTUP F [ ] (START) BACK SAVE to continue Raypak, Inc. ENCLOSED ENERGY STARTUPMANAGEMENT 140 F Program Change Settings <System Settings> Reset Ratio ALERT -------SHOCK EQUIPMENT-------------CAUTION: RISK OF ELECTRIC ------------- SEASON OUTDOOR CUTOFF ------- ----------- SETTINGS Settings -----------Startup Season Winter Set Point START LISTED More than one disconnect BACK switch may be RESET required --------RATIO is---------A good practice after performing any Startup modifications to Winter to de-energize the equipmentmenu before servicing. -------- SYSTEM STARTUP 99RA -----1.00 OD=4.00 Sys Summer check all operating settings and adjustments to match the new settings. (START) Set Point <Maintenance> To be able to change the TempTracker mod+ settings the Program/Run be set to toBACK continue Switch mustSAVE <Histories> Program. The switch is located under the Enclosure Wiring Cover for security. The Enclosure <System Startup> BACK START ----------SETTINGS -----------Wiring Cover can be securely closed using a lock. ------------SEASON ------------------------- SET POINT ---------BACK SELECT Reset Ratio Reset Ratio Set Point D C B A PWR Season Winter Winter SYS Set Point 140 F Summer Startup Sequence L N WARNING -----------------------<System Settings> 140 F Button: MENU/<System Startup> <Maintenance> 3 4 5 6 7 8 SAVE 9 10] 11 12 1 2[BACK SETTINGS • When powered, the TempTracker mod+ performs aTHESE self diagnostics-test on its components. <Histories> BACK SAVE CHANGE <System Startup> • On the first power up, the System Startup screen will appearPRIMARY after the initialization is STARTUP SYSTEM FUNCTIONS. -----------POINT ---------BACK SELECT complete. If it doesn’t, the TempTracker mod+ has already been SET configured. BACK like CONTINUE --------RATIO ---------• The System Startup menu -----sets the main parameters the typeRESET of sensor, the type of -------SYSTEM STARTUP 1.00 OD=4.00 Sys 140 F output, and the modulating mode. 1.00 OD=3.00 Sys [ YOU 1.00 -------- ARE SURE?OD=2.00 ------- Sys ] (START) No to continue BACK 1.00 OD=1.50 SysSAVE Sensor Type Yes 1.00Default: OD=1.25 Set Point STARTUP °F, Set Point °C, Reset °F, Reset °C SetSys Point ◦F 1.00 OD=1.00 Sys BACK START BACK SAVE Sys Button: MENU/<System Startup>/..../Sensor type --------- 1.25 RESETOD=1.00 RATIO ----------------- SYSTEM STARTUP -----1.00 OD=4.00 1.50 OD=1.0025Sys Sys • Reset mode is only available if an outdoor sensor is connected to terminals and 26. DO 1.00 ------------WARNING -----------2.00 OD=3.00 OD=1.00 Sys Sys NOT select(START) Reset without an outdoor sensor. 1.00 3.00 OD=2.00 OD=1.00 Sys Sys to Raypak continue ---------SENSOR TYPE --------- Sys temperature sensor can display either in °F1.00 or °C.OD=1.50 •The same THESE SETTINGS 4.00 OD=1.00 Sys Set PointBACKF 1.00 OD=1.25 SysSAVE CHANGE PRIMARY •If °F is selected, all temperatures and settings be displayed in degrees Fahrenheit and SetwillPoint C 1.00 OD=1.00 Sys BACK SYSTEM FUNCTIONS.START F the TempTracker mod+ will operate as a SetReset Point Control in1.25 degrees Fahrenheit. OD=1.00 Sys Reset 1.50 OD=1.00 Sys and the •IfBACK °C is selected, allCONTINUE temperatures and settings will beCdisplayed in degrees Celsius -------------OFFSET ------------------------WARNING -----------2.00 OD=1.00 Sys TempTracker mod+ will operate as a Set Point Control in degrees Celsius. 3.00 OD=1.00 BACK SAVE Sys -------- ARE YOU SURE? ------• mode does not require an outdoor sensor. If an outdoor is connected in Set THESE SETTINGS 4.00sensor OD=1.00 Sys NoSet point +0 F Set That Pointis, to turn the boilers PRIMARY Point CHANGE mode it will be used only as an outdoor cutoff point. SAVE]and Yes [BACK SYSTEM system pumpFUNCTIONS. off. BACK SAVE Enabled BACK SAVE BACK CONTINUE ------ EMS -------------INPUT MODE ------OFFSET ------------Disable EMS Input Mode Enable -------- ARE YOU SURE? ------HISTORIES (Available In Set point Only) No +0 F ---------- SENSOR TYPE --------BACK SAVE Disable, EnableF Default: Disable Yes [ ] Set Point Reset Options Set Point C Button: MENU/<System Startup>/..../EMS Input Mode BACK SAVE Disabled BACK SAVE Reset F the TempTracker ----- set EMS 4ma SETPOINT----• This allows mod+ to receive an external point from an BMS system. Reset C •You must select the 4mA (min) and 20 mA (max) Set Points in the following screen. • The 4mA can be set to anySAVE temperature between 70ºF to 200ºF.HISTORIES 120 F BACK ---------SENSOR • The 20mA can beTYPE set to--------any temperature between 90ºF[ to 240ºF. However, the 20mA] Set Point SetF Point Reset Options minimum BACK SAVE Set Point setting C must be 20ºF higher than the 4mA setting. Reset • ConnectFthe 4-20mA EMS Control Interface to the TempTracker mod+ RS485 connection. Enabled EMS 4ma------SETPOINT----------- DHW----SETPOINT Reset ------ EMSC INPUT MODE ------- Enable F BACK 180 F 120Default: 4-20mA, 0-5V, 0-10V, 1-5V,SAVE or 2-10V Outputs 4-20mA [ ] [A type/Output ] Button: MENU/<System Startup>/..../Output B type 220 F Set Point BACK SAVE BACK SAVE BACK SAVE [ •Outputs can be configured for 4-20mA operation (current) or the voltage range can be] Disabled Enabled BACK SAVE selected (0-5V, 0-10V, 1-5V, 2-10V). ------ EMS INPUT MODE ------• Check the modulating motor to determine its control requirements. ------ EMS 20ma SETPOINT----Disable Enable • Select the appropriate Output Type for each of the Boilers. The TempTracker mod+ can have a different Output type for each Boiler. 220 F Shutdown or TStat Input ------ EMS 20ma SETPOINT----- Disable Selecting the Output Type ----- SETBACK/SHUTDOWN ----[ ] Shutdown/Disable Disabled Tstat/Enable BACK SAVE ----- PROVE/DHW SHARING ---------- DHW SETPOINT ------Normal, Parallel Default: Normal Setback Prove DHW Priority Button: MENU/<System Startup>/..../Modulating Mode BACK SAVE DHW Noincreases. Priority •Some modulating For these units, it is 180 Fboilers perform better as their modulation No Priority (Summer) [ advantageous to run one unit at ] high modulation than several units at lower modulation. If BACK the units used are of this type, recommended setting forSAVE typical BACK SAVEselect Normal. This is the ----- PROVE/DHW SHARING ---------- DHW SETPOINT ------Prove DHW Priority DHW No Priority 180 F Setback Input No Priority (Summer) [ ] ----- SETBACK/SHUTDOWN -------------- BOOST MODE --------BACK SAVE BACK SAVE Shutdown/Disable 30 Minutes Tstat/Enable Disabled Setback BACK C SAVE tdown or at Input Modulating Mode 1.00 65 OD=3.00 Sys F ------------1.00WARNING OD=2.00-----------Sys [ ] 1.00 OD=1.50 Sys THESE SETTINGS BACK SAVE 1.00 OD=1.25 Sys RUN PROGRAM CHANGEOD=1.00 PRIMARYSys 1.00 ------- SYSTEM OUTDOOR CUTOFF ------FUNCTIONS. B Sys C D 1.25A OD=1.00 / VLT CUR / VLT CUR / VLT CUR / VLT CUR Reset Ratio 1.50 OD=1.00 Sys BACK CONTINUE GND mA VLT GND mA VLT GND mA VLT GND mA VLT ---------------------2.00 OD=1.00 Sys- + + - + + - SETTINGS + -F + + + 65 Season3.00 Winter OD=1.00 Sys 19 ---13 14 15 20] 21 22 23 24 18 16 17TEMP [--MINIMUM WATER Set Point 140 -------ARE YOU SURE?Sys -------F 4.00 OD=1.00 BACK Settings> SAVE <System No BACK SAVE <Maintenance> Yes 140 F <Histories> [ ] Reset Ratio <System Startup> BACK SAVE -------------OFFSET ------------BACK SAVE BACK SELECT --- MINIMUM WATER TEMP ---F TEMP ------ MAXIMUM +0 WATER [---------- SENSOR TYPE --------] Set Point 140 F F BACK SAVE C [Set Point 220 ] F Reset STARTUP F SAVE] [BACK Reset C BACK HISTORIES SAVE -------- SYSTEM STARTUP -----BACK --MAXIMUM WATER TEMP SAVE ---Reset Options (START) Set F, Point --- SYS=to91 10:57Am --continue 220SETPOINT----F ----- EMS 4ma E [------ EMS INPUT MODE -------] BACK START Disable BACK SAVE 120 F Enable [------------- WARNING ------------] BACK NEXT BACK BACK SAVE --SYS= 91 F, 10:57AmSAVE --THESE SETTINGS D --- OD=CHANGE 54 F,PRIMARY 11:36Am --FUNCTIONS. ------ SYSTEM EMS 20ma SETPOINT----BACK CONTINUE 220 F BACK NEXT [-------ARE YOU SURE? -------] No BACK SAVE BACK --OD= 54 F, 11:36Am EXIT --Yes ------- DHW SETPOINT ------BACK OUTPUT A TYPE -------SAVE ------4-20ma 180 F [0-10v ] 0-5v BACK SAVE ---------SENSOR TYPE --------2-10v BACK EXIT ----PROVE/DHW SHARING ---Set F 1-5v Point Prove Set Point C BACK SAVE DHW Priority Reset F ------A TYPE -------DHW No OUTPUT Priority Reset C 4-20ma No Priority (Summer) 0-10v ------OUTPUT D TYPE -------0-5v BACK SAVE ----BACKSETBACK/SHUTDOWN ----SAVE 4-20ma 2-10v Shutdown/Disable 0-10v 1-5v Set Point Tstat/Enable 0-5v BACK SAVE Setback 2-10v 1-5v BACK Setback Input SAVE -----BACK EMS INPUT MODE ------SAVE Disable ------- OUTPUT DMODE TYPE------------------------BOOST Enable 4-20ma 30 Minutes 0-10v ------ MODULATION MODE -----Disabled BACK SAVE 0-5v Normal 2-10v Parallel BACK SAVE 1-5v BACK SAVE BACK SAVE ------ MODULATION MODE -----Normal Parallel ------- DHW SETPOINT ------BACK SAVE --------- SENSOR FAULT -------All Off 180 F [All On ] E D [ ] CHANGE SETTINGS PRIMARY THESE FUNCTIONS. -----EMS 20ma SETPOINT----BACKSYSTEM SAVE CHANGE PRIMARY SYSTEM FUNCTIONS. BACK CONTINUE BACK CONTINUE TempTracker mod+ & TempTracker mod+ Extension Installation Manual 15 220 F --------- RESET RATIO ---------BACK SAVE -------- SYSTEM STARTUP -----[ ] -------ARE YOU SURE? ------1.00 OD=4.00 Sys Disabled No 1.00 OD=3.00 Sys BACK SAVE -------ARE YOU SURE? ------steel and cast iron boilers or boilers with low turndown ratios. (START) Yes 1.00 OD=2.00 Sys No •There are many condensing boilers that run more efficiently at lower modulation. If it is more energy efficient severalSys units to continue 1.00to run OD=1.50 Yes at lower modulation than one at high, select Parallel. This is typically used on water-tube boilers, low mass1.00 boilers, or burners BACK SAVE OD=1.25 Syswith BACK START high turndown ratios. BACK 1.00 OD=1.00 SysSAVE 1.25 OD=1.00 Sys 1.50 OD=1.00 Sys 2.00 OD=1.00 Prove/Domestic Hot Water ------------(DHW) WARNING --------------------SENSOR TYPE Sys ------------PROVE/DHW SHARING ---------- DHW 3.00 OD=1.00 Set Point F TYPE Sys Prove Prove, DHW Without Priority, DHW With Priority SETPOINT ------Default: Prove ---------SENSOR --------THESE SETTINGS 4.00 OD=1.00 Sys Set Priority Point C DHW Set Point F Button: MENU/<System Startup>/..../Prove-DHW Sharing CHANGE PRIMARY Reset F BACKNo SAVE DHW Priority Set Point C F 30. SYSTEM180 FUNCTIONS. •This setting determines the functionality of Input Terminals 29 and Reset C No Priority (Summer) Reset F [ ] unless Prove •When Prove is selected, the TempTracker mod+ will not start any boiler stage Reset C BACK CONTINUE BACK SAVE -------------OFFSET ------------BACK SAVE BACK SAVE terminals are connected. However, it will allow the System relay to function normally. BACK SAVE •Using those terminals to connect to an aquastat for a Domestic Hot Water call and selecting any of the DHW options will raise the -------- ARE YOU SURE? ------Set Point NoPoint (See next setting). calculated water temperature to the DHW Set +0Point F Set Yesde-energizes the SYS relay during domestic hot water[ calls for a period of one hour. ] •However, Domestic Hot Water Priority option ------ EMS Setback INPUT Input MODE ------BACK SAVE If after the priority period the DHW did not expire, the SYS relay will energize providing heat to the building and the temperature Disable BACK SAVE -----EMS INPUT MODE ----------- SETBACK/SHUTDOWN -------------BOOST MODE --------Enable target will remain at the DHW Set Point. After the DHW call expires, the set point will drop to satisfy reset ratio or set point. Disable Shutdown/Disable 30 the Minutes Enable •Domestic Hot Water No Priority allows the SYS relay, mostly controlling a primary system pump, to remain energized during a Tstat/Enable Disabled HISTORIES SAVE Setback and 30). However, in Summer, Shutdown, NoBACK domestic hot water call (aquastat call on terminals Tstat call for heat, or when ----------29 SENSOR TYPE --------BACK SAVE BACKcall terminates, the SYS SAVE BACK outdoor temperature is above Outdoor Cutoff, a DHW the SYS relay. After the DHW Set Pointcall will F energize SAVE Reset Options Set Point C relay will continue to run for the System Run-On period before turning off. Reset F ----- EMS 4ma SETPOINT----•Domestic Hot Water No Priority (Summer) behaves Reset the C same as the DHW No Priority. The only difference is that in Summer, Shutdown or TStat Input Reset Ratio ------ EMS INPUT MODE ------Disable Enable STARTUP Shutdown, No Tstat call for heat, or when outdoor temperature is above Outdoor Cutoff, a DHW call WILL NOT energize the SYS relay except for the Run-On delay after the DHW 120 F BACK call ends. SAVE Set Point Domestic Hot Water Set Point Enabled [ ] BACK SAVE ------- DHW SETPOINT ------------- DHW SETPOINT ------- ------ EMS options) INPUT MODE ------(Available with any of the DHW Priority F ------ EMS 180 20ma SETPOINT----Disable Adjustable from 140ºF/ 60ºC to 200ºF/ 93ºCEnable Default: 180ºF/ 82ºC [ ] 180 F Button: MENU/<System Startup>/..../DHW Set Point [BACK ] SAVE 220 F SAVE •On a DHW call, the TempTracker mod+ willBACK raise the target to the DHW Set Point until the SAVE] [BACK Disabled DHW call expires. BACK Shutdown/Tstat/Setback Mode SAVE ----- SETBACK/SHUTDOWN ----- Boost Mode ----- SETBACK/SHUTDOWN ----Shutdown/Disable Tstat/Enable Setback Default: BACK SAVE30 Minutes Shutdown or TStat Input Shutdown Input, TStat Input, Setback Input Default: Shutdown Input Shutdown/Disable ----SETBACK/SHUTDOWN ----Tstat/Enable Button: MENU/<System Startup>/..../Setback\Shutdown Shutdown/Disable Setback Tstat/Enable •The TempTracker mod+ has two levels of heat, a Normal/Day and a Setback/Night. The ----PROVE/DHW SHARING ---Setback BACK SAVE ------DHW SETPOINT ------Prove Normal is good for when buildings are occupied and people are active. The Setback/Night BACKPriority SAVE DHW holds a lower system temperature and is for when buildings are unoccupied or inactive. DHW No Priority •When Shutdown or TStat are selected, the Day/Night Schedules Terminals(Summer) 31 and 32 will 180 Fwill be available in the operating menu. No Priority [ ] function as a Shutdown (Turn off boilers when shorted) or TStat (Turn off boilers when opened) of the heat functions. However, a BACK SAVE BACK SAVE call for DHW will bring the boilers on. •When Setback is selected, the External Signal option will switch the TempTracker mod+ to Setback mode when shorted on terminals 31 and 32. This allows the TempTracker mod+ to be managed by an external device or control to provide setback. No scheduling or boost menu options will be available with Setback. Setback Input ---------- BOOST MODE --------30 Minutes Disabled (Not Available with Setback) BACK SAVE 30 Minutes, Disabled Button: MENU/<System Startup>/..../Boost Mode •If you do not want a Boost simply select Disabled from the boost menu. •Boost is only available if Shutdown or Tstat is selected in the previous option. •The morning Boost is designed to return the building to comfortable ambient temperatures after the cooler Night (Setback) period. The TempTracker mod+ will accomplish this by running elevated water temperatures (will add Setback setting to calculated water temperature) for 30 minutes before the start of the Day schedule setting. That is, if the normal day set point at a specific outdoor was 145˚F and the Setback setting was 20˚F, the boost will raise the system calculated temperature to 165˚F for 30 minutes before the start of the Day Schedule setting. BACK SAVE Raypak, Inc. Sensor Fault ----SETBACK/SHUTDOWN Setback Input Shutdown or TStat Input 16 BACK SAVE -------------- BOOST MODE --------All Off, All On Default: All On Shutdown/Disable 30 Minutes Tstat/Enable Disabled Button: MENU/<System Startup>/..../Sensor Fault Setback The Sensor Fault will determine the operating status of all output stages that are set to Auto BACK SAVE BACK a sensor reads Short orSAVE when Open. --------- SENSOR FAULT -------All Off All On BACK SAVE Reset Mode •When All-On is selected, the TempTracker mod+ will turn all boilers On to a 100% when System reads Short or Open and Outdoor is below Outdoor Cutoff. When Outdoor reads Short or Open, the TempTracker mod+ will turn all boilers On to a 100%. •When All-Off is selected, the TempTracker mod+ will turn all boilers Off when either System or Outdoor sensor reads Short or Open. Set Point Mode •When All-On is selected, the TempTracker mod+ will turn all boilers On to a 100% when the System sensor reads Short or Open. •When All-Off is selected, the TempTracker mod+ will turn all boilers Off when the System sensor reads Short or Open. •The Outdoor Sensor Short or Open status will not affect the control operation in Set Point mode. Setting the Control to Factory Defaults To Reset the TempTracker mod+ control to its original factory defaults, power down the control. Hold down the two right most buttons while powering the control back up until the Total Clear Started screen appears. The Display will direct you to the Startup menu to program the control after the defaults are loaded. TOTAL CLEAR STARTED Release buttons and Please Wait NOTE: When resetting the control to original factory defaults all control settings will be overwritten and will no longer exist. ALERT Do not turn off power to control until all Startup settings have been made. Otherwise, the next power-up will be set to many Startup factory settings that might not fit your application. D ENCLOSED ENERGY MANAGEMENT TempTracker mod+ & TempTracker mod+ Extension Installation Manual EQUIPMENT CAUTION: RISK OF ELECTRIC SHOCK LISTED 99RA Operating Settings Program Change Settings PROGRAM To be able to change the TempTracker mod+ settings the Program/Run Switch must be set to D C BThe Enclosure A Program. The switch is located under the Enclosure PWR Wiring CoverSYS for security. Wiring Cover can be securely closed using a lock. L N Reset Ratio BACK BACK [ BACK 180 F Set Point SAVE SAVE ] SAVE C D GND mA VLT GND mA VLT GND mA VLT GND mA - + + - + + - + + - + 15 16 17 13 14SEASON 18 19 20 21 22 23 -------------------------Winter Summer BACK SAVE ------------ ALERT SET POINT ---------- DO NOT turn power off to the TempTracker 140mod+ F when heating season is over. If [ ] you------------do so, theSEASON battery-------------will SAVE BACK runWinter down and will have to be Summer replaced. switch---------to --------- Instead RESET RATIO Summer. 1.00 OD=4.00 Sys BACK SAVE SAVE SYSTEM STARTUP -----------------WARNING -----------Adjustable 1.00ºOD : 4.00ºSys to 4.00ºOD-------:BACK 1.00ºSys Default: 1.00ºOD : 1.00ºSys Button: MENU/Set Point (START) THESE SETTINGS •The Reset Ratio determines how the System water temperature (SYS) will vary with to continue CHANGE PRIMARY --------FUNCTIONS. Outside temperature (OD). With any of the ---------ratios,SYSTEM theSENSOR colder itTYPE becomes outside, the hotter Set Point F BACK START the temperature of the system water. The ratios are adjustable 1.00 (OD):4.00 (SYS) to BACK CONTINUE Set Point C from 4.00 (OD):1.00 (SYS). (See UnderstandingReset OperationF Concept on page 5.) Reset Ctemperature •With a 1.00 (OD):4.00 (SYS) ratio, the System water (SYS) will increase -------ARE YOU SURE? ------------------WARNING -----------No rapidly as the outside temperature falls, hitting the maximum of 240°F at 24°F outside Yes THESE SETTINGS SAVE BACK the temperature. With a 4.00 (OD):1.00 (SYS) ratio, SystemPRIMARY water temperature (SYS) will CHANGE Point increase slowly as the outside temperature falls. atSet -30°F, the system SYSTEM FUNCTIONS. BACK Even SAVEwater will only be 125°F, and at 24°F outside, the system water will be 112°F. Such a low Reset Ratio BACK CONTINUE Enabled might be used with radiant floor heating applications. ------ EMS INPUT MODE ------Disable •With most baseboard heating applications, a-------1.00 (OD):1.00 ---------SENSOR TYPE setting --------ARE YOU (SYS) SURE? -------is a good place to Enable Set Point start. With a 1.00 (OD):1.00 (SYS) ratio, for every degree Fthe outside temperature falls, the No Set Point C Yes system water temperature is increased one degree. BACK SAVE Reset F •If required: Adjust the Reset Ratio in Reset cold weather. If the ambient building Disabled C BACK SAVE temperatures are too cold in cold weather, move the ratio to a higher selection. That is, if 1.00 (OD):1.00 (SYS) was initially selected, change the selection to 1.00 BACK SAVE(OD):1.25 (SYS). If the building temperatures are too warm in cold weather, move the ratio to a lower Set Point ---------- SENSOR TYPE --------selection. That is, if 1.00 (OD):1.00 (SYS) Set was initially selected, change the selection to Point F Enabled Set Point C 1.25 (OD):1.00 (SYS). ------ EMSF INPUT MODE ------Reset Disable C Reset ------- DHW SETPOINT ------Enable B CUR / VLT CUR / VLT CUR / VLT CUR / Reset Ratio Set Point <System Settings> -------- SYSTEM STARTUP -----<Maintenance> <Histories> (START) <System Startup> Set Point to continue BACK SELECT (Not Adjustable in EMS Mode) ----------- SETTINGS -----------BACK START Season Winter Adjustable 70ºF - 250ºF Default: 140ºF Set Point 140 F Button: MENU/Set Point <System Settings> ------------- WARNING •The Set point is the temperature value the TempTracker mod+ will-----------use to control the system. <Maintenance> <Histories> •It only be available when Set Point is selected as theTHESE SensorSETTINGS Type. See page 14. STARTUP <System Startup> •The TempTracker mod+ will increase, decrease or hold the modulation CHANGE PRIMARY of the boilers to BACK SYSTEM FUNCTIONS. SELECT SYSTEM STARTUP -----maintain the system temperature around the-------Set point. The amount of fluctuate around the set point depends on the Modulation Mode, System Stage Settings. BACK Settings, andCONTINUE (START) •If the EMS Mode was Enabled, the Set Point will be to set by the EMS/BMS system and will continue -------ARE YOU SURE? ------be available to be read but not changed on the display. No BACK STARTUP START Yes A RUN 1.00 OD=3.00 Sys 1.00 OD=2.00 Sys 1.00SETOD=1.50 -----------POINT Sys ---------1.00SEASON OD=1.25 Sys -------------------------Winter 1.00 OD=1.00 Sys OD=1.00 Sys F Summer 1.25140 1.50 OD=1.00 Sys ] [ BACK 2.00 OD=1.00 SysSAVE SAVE BACK 3.00 OD=1.00 Sys 4.00 OD=1.00 Sys BACK SAVE -----------SET POINT --------RESET RATIO ------------------1.00 OD=4.00 Sys 1.00 OD=3.00 Sys -------------OFFSET F ------------1.00140 OD=2.00 Sys [ 1.00 OD=1.50 Sys ] BACK 1.00 OD=1.25 SysSAVE F 1.00 +0 OD=1.00 Sys [ ] 1.25 OD=1.00 Sys BACK 1.50 SAVE --------RESETOD=1.00 RATIO Sys ---------2.00 OD=4.00 OD=1.00 Sys Sys 1.00 3.00 OD=3.00 OD=1.00 Sys Sys 1.00 4.00 OD=2.00 OD=1.00 Sys Sys 1.00 HISTORIES BACK 1.00 OD=1.50 SysSAVE 1.00 OD=1.25 Sys ResetOD=1.00 Options Sys 1.00 1.25 OFFSET OD=1.00------------Sys ------------------ EMS SETPOINT----1.504ma OD=1.00 Sys 2.00 OD=1.00 Sys 3.00 +0 OD=1.00 Sys F F Sys 4.00 120 OD=1.00 [ ] [BACK BACK SAVE SAVE] BACK SAVE -------------- OFFSET ------------HISTORIES ------ EMS 20ma SETPOINT----1:4 1:1 130 +0 FWarmer Reset Options [ ] 220 F 120 4ma SETPOINT--------[BACK EMS SAVE] Colder BACK SAVE 110 120 F 4:1 HISTORIES [ ] 100 BACK SAVE 70 Options 60 50 40 Reset Water Temperature Reset Ratio Set Point display Summer to show status. •When in Winter, the TempTracker mod+ will activate the Sys relay whenever the Outdoor temperature (OD) falls to or below the Outdoor Cutoff setting. In addition, it will begin heating whenever the System temperature (SYS) falls SETTINGS below the Set Point Temperature. ---------------------Winter •When the heating season is over, it is a goodSeason practice STARTUP to switch the TempTracker mod+ to Point the boilers when 140needed. F Summer setting. This will allow DHW callsSet to operate Set Point 4 5 6 7 8 9 10 11 12 1 2SETTINGS3 ---------------------Season Winter Season Set Point 140 F Winter, Summer Default: Winter <System Settings> <Maintenance> Button: MENU/Season <Histories> •The TempTracker mod+ will turn all boiler relays off when it is in Summer setting. <System Startup> However, a DHW call will bring boilers back on if Display Line will BACK needed. The Message SELECT Reset Ratio 17 More than one disconnect switch may be required to de-energize the equipment before servicing. Outdoor Temperature ----EMS ------ PROVE/DHW EMS 4ma 20maSETPOINT----SETPOINT--------SHARING ---Prove DHW Priority 120 220 FF DHW No Priority [[ Priority (Summer) ]] No Disabled BACK SAVE BACK SAVE BACK SAVE Enabled Wi Res 100 Wi Res 80° Wi Res 120 Raypak, Inc. Outdoor Cutoff Temperature ----------- SETTINGS ------------ 140 F SELECT ------------- SEASON -------------- Summer Set Point 18 Set Point <System Settings> <Maintenance> <Histories> <System Startup> BACK BACK SAVE ------------ SET POINT ---------------- OUTDOOR CUTOFF ------- Reset Ratio Reset Ratio Set Point Season Winter Winter 140 F Adjustable Off, 20ºF - 100ºF, On Default: 65ºF Set Point 140 F Summer [ ] Button: MENU/Set Point/Outdoor Cutoff in Set Point <System Settings> 65 F BACK SAVE Button: MENU/Set Point/Offset/Outdoor Cutoff in Reset <Maintenance> [ ] BACK SAVE <Histories> • If the outdoor sensor is installed, the Outdoor Cutoff STARTUP screen will automatically appear after BACK SAVE <System Startup> the temperature Set Point has been selected. --------- RESET RATIO --------------------SET POINT -------- SYSTEM STARTUP ------ ---------BACK SELECT 1.00 OD=4.00 Sys •When the outdoor temperature falls to the adjustable Outdoor Cutoff temperature, the Reset Ratio Sys 1.00 OD=3.00 TempTracker mod+ will control and modulate Boilers to(START) hold the calculated temperature. 1.00 OD=2.00 Sys 140differential, F to continue •When the outdoor temperature rises to the Outdoor Cutoff plus a 2°F the TempTracker mod+ will the system. 1.00disable OD=1.50 Sys [ ] --- MINIMUM WATER TEMP 1.00 OD=1.25 Sys ---The Message Display Line will display Outdoor Cutoff. BACK SAVE 1.00 OD=1.00 Sys BACK START •The Outdoor Cutoff can be set from 20°F to 100°F. In addition, the Setting can be set to ON or OFF. In the ON OD=1.00 position, the 1.25 Sys STARTUP 140 F System Relay will run regardless of the Outdoor temperature (OD) and the burner stages will be active to hold the calculated water 1.50 OD=1.00 Sys [ ] --------RESET RATIO ---------------------WARNING -----------2.00 Cutoff OD=1.00 Sys temperature. (Note: The lowest water temperature the TempTracker mod+ will circulate is 70°F. If the Outdoor is turned -------- SYSTEM STARTUP -----1.00 OD=4.00 Sys BACK 3.00 OD=1.00 SysSAVE ON and the Season is set to Winter, the TempTracker mod+SETTINGS will at least weather.)Sys In the 1.00circulate OD=3.00 Sys70°F water even in the hottest THESE 4.00 of OD=1.00 (START) OFF position, the system pump will always be off and all burner stages will be off for heating. 1.00 OD=2.00 Sys CHANGE PRIMARY BACK SAVE to continue 1.00 OD=1.50 Sys SYSTEM FUNCTIONS. 1.00 OD=1.25 Sys BACK CONTINUE 1.00 OD=1.00 Sys Offset BACK START 1.25 OD=1.00 Default: Sys Adjustable 50ºF - (-50ºF) 0ºF 1.50 OD=1.00 Sys -------ARE YOU SURE? ------Button: MENU/Set in Reset only ------------WARNINGPoint/Offset -----------2.00 OD=1.00 Sys No 3.00Ratio OD=1.00 •The Offset setting lets you adjust the starting points of the Reset curves.Sys This means Yes THESE SETTINGS 4.00 OD=1.00 Sys selected, that, regardless of the Outdoor temperature (OD), or the Reset Ratio that has been CHANGE PRIMARY BACK SAVE BACKis directly SAVE when the Offset setting is changed, that change added to or subtracted from the SYSTEM FUNCTIONS. Set Point Reset Ratio Set Point Shutdown or TStat Input Reset Ratio down or at Input - [ - [ --- MAXIMUM WATER TEMP ---- -------------- OFFSET ------------220 F [ ] +0 F BACK SAVE [ ] BACK SAVE --- SYS= 91 F, 10:57Am --- calculated temperature. For example, if the Set Point temperature was 130°F and the Offset BACK CONTINUE HISTORIES ------------was changed from 0° to 10° (an increase of 10°), then-------------the Set PointOFFSET temperature would ---------SENSOR TYPE --------increase to 140°F -------- ARE YOU SURE? ------Point Reset Optionswater • The Offset setting does not change the ratioSet selection. ForFCinstance, (OD):1.00 (SYS) Reset Ratio, the System No +0withF 1.00 Set Point ----------- SETTINGS -----------------------SEASON -------------------OUTDOOR CUTOFF Yes BACK NEXT temperature (SYS) will always increase one degree for each degree change in the Outdoor temperature (OD). What the Offset------does [ ] Reset FWinter Season Winter ----- EMS 4ma SETPOINT----Reset CSummer is add or subtract a constant value. (See Understanding Operation Concept Set Point 140 temperature F BACK SAVE on page 5) BACK SAVE <System Settings> ---warm OD= in54 F, 65 F11:36Am • If required: Adjust the Water Offset in mild weather. If the ambient building temperatures are too the mild weather, --<Maintenance> 120 Offset. F [ BACK temperatures SAVE BACK SAVE decrease the Water Offset. If the ambient building are too cold in the mild weather, increase the Water The ]] <Histories> [ BACK SAVE HISTORIES rule of thumb for baseboard radiation is to change the Offset 4°F for every 1°F you wish to change BACK the building temperatures. SAVE In Set Point <System Startup> ---------SENSOR TYPE -------------------SET POINT -------------------SETTINGS -----------------------SEASON -------------BACK SELECT ------OUTDOOR CUTOFF ------radiant heat applications, change the Offset 1°F or 2°F for every 1°F you wish to change the building temperature. Set Point F Enabled Season Winter Winter Reset Options Set ------ EMS Summer INPUT MODE ------Set Point Point C 140 F Reset Disable ----- EMS 4ma 140SETPOINT----F <System FSettings> Reset C Water Temp Minimum Enable [ ] <Maintenance> BACK SAVE <Histories> Adjustable 70ºF - 180ºF Default: 120ºF BACK SAVE 120SAVE F in Reset only BACK <System Startup>Point/Offset/Outdoor BACK MENU/Set SAVE Button: Cutoff/Minimum Water Temp STARTUP [------------ SET POINT ---------] Disabled BACK SELECT •The Minimum Water Temperature must be set to the boiler manufacturer’s specification. Set Point BACK SAVE --------RESET RATIO ----------------SYSTEM STARTUP ------calculate the Set Point based on1.00 The TempTracker mod+ will the Outdoor temperature OD=4.00 Sys Enabled 140 Fcontrol 1.00 OD=3.00 Sys all boilers (OD), the Reset Ratio, and the Offset value. The TempTracker mod+ will ------ EMS INPUT MODE ------(START) [ ] 1.0020ma OD=2.00 Sys -----EMS SETPOINT----Disable modulation to hold either the Set Point temperature, or the Minimum Water Temperature, to continue BACK 1.00 OD=1.50 SysSAVE Enable whichever is higher. OD=1.25 Sys STARTUP START must be at least 20°F lower1.00 1.00 OD=1.00 Sys • The Minimum Water Temperature than the Maximum BACK 220 F BACK SAVE 1.25 OD=1.00 RESET RATIO Sys ---------[--------] Temperature (See next setting). ------DHW SETPOINT ------Disabled -------- SYSTEM STARTUP -----1.50 1.00 OD=1.00 OD=4.00 Sys Sys BACK SAVE ------------- WARNING -----------2.00 1.00 OD=1.00 OD=3.00 Sys Sys (START) 3.00 OD=1.00 1.00 OD=2.00 Sys Sys 180 F to continue Maximum Water THESE SETTINGS Temp 4.00 1.00 OD=1.00 OD=1.50 Sys [ ] Sys CHANGE SysSAVE BACK 1.00 OD=1.25Default: Adjustable 90ºFPRIMARY - 240ºF 240ºF BACK SAVE FUNCTIONS. START 1.00 OD=1.00 inSys BACK SYSTEM Button: MENU/Set Point/Offset/..../Maximum Water Temperature Reset only 1.25 OD=1.00 Sys BACKis the highest CONTINUE •This temperature heating water the TempTracker mod+ will circulate 1.50 OD=1.00 Sys through -------------OFFSET ----------------- PROVE/DHW SHARING -----------------------2.00 OD=1.00 Sys---the heating system. It is available in Reset mode only. ------DHW WARNING SETPOINT ------Prove 3.00 OD=1.00 Sys -------ARE YOU SURE? ------•When using a radiation system, it should be set according to the tubing or floor DHW Priority THESE SETTINGS 4.00 +0 OD=1.00 Sys No F DHW No Priority manufacturer’s specification. CHANGE PRIMARY ----- SETBACK/SHUTDOWN ----Yes BACK SAVE [ ] 180 F No Priority (Summer) FUNCTIONS. • Maximum Temperature must be at leastShutdown/Disable 20°F higher than the Minimum Temperature. [ The SYSTEM ] BACK SAVE Tstat/Enable BACK SAVE BACK SAVE BACK CONTINUE BACK SAVE Setback -------------- OFFSET ------------BACK SAVE HISTORIES -------- ARE YOU SURE? ------No ---------SENSOR TYPE --------+0 F Yes Point Set F Setback Input [ ] Reset Options Set Point C BACK SAVE ------------------ BOOST MODE --------Reset F BACK SETBACK/SHUTDOWN SAVE ----- Minutes EMS 4ma SETPOINT----Shutdown/Disable 30 Reset C Tstat/Enable Disabled [ Reset Ratio BACK EMS 20ma SETPOINT----EXIT -----65 F --[ MINIMUM WATER TEMP ----] -------BACK OUTPUT -------220A FTYPESAVE 4-20ma [ ] 140 F 0-10v [ ] BACK SAVE 0-5v Reset Ratio 2-10v BACK SAVE 1-5v --MINIMUM WATER TEMP SAVE ---BACK --- MAXIMUM WATER TEMP ---- 140 TYPE F ------OUTPUT DSHARING -----------PROVE/DHW ---- ] [ 220 F 4-20ma Prove [ ] BACK SAVE 0-10v DHW Priority 0-5v BACK SAVE DHW No Priority 2-10v No (Summer) --- Priority MAXIMUM WATER TEMP ---1-5v BACK SAVE BACK SAVE --- SYS= 91 F, 10:57Am --220 F [ -----MODULATION MODE ------] Normal BACK SAVE Parallel Setback Input ---------BACK BOOST MODE --------NEXT BACK --- Minutes SYS= 91 F, 10:57AmSAVE --30 Disabled --- OD= 54 F, 11:36Am --BACK BACK SAVE NEXT --------BACK SENSOR FAULT -------EXIT --- OD= All Off 54 F, 11:36Am --All On ------- OUTPUT A TYPE -------- 4 0 0 2 1 4 0 0 2 1 N P ---------- SETTINGS 1 ---------<System Startup> Gain +0 BACK SELECT ----------SETTINGS -----------Lead Rotation Last-On Season Winter Purge Delay 1.0min Set Point 70 F Extension Installation TempTracker mod+ & TempTracker mod+ 19 Lag DelayManual 0min <System Settings> <More Settings> SYSTEM SETTINGS1 <Maintenance> BACK SELECT SYSTEM <Histories> OUTPUT RATINGS: ---------SETTINGS 1 ---------MAINTENANCE <System Startup> 120VAC, 6A RESISTIVE Gain +0 Button: MENU/<System Settings> 1A PILOTSELECT DUTY, 15A TOTAL BACK Lead Rotation A Last-On FOR ALL CIRCUITS The Settings 1 and Settings 2 menus provide access to adjusting and fine-tuning Purge Delay 1.0min ---------MAINTENANCE --------- the system for INPUT RATINGS: Lag Delay 0min enhanced comfort and more fuel savings. The System TempTracker behaves based Trim mod+ +0 differently F B 115VAC 60Hz , 30VA MAX <More Settings> Outdoor Trim +0 F SYSTEM SETTINGS2 on the selected Control Modes (see Startup Settings on page 14). WIRE, BACK SELECT Soft-Off Delay USE COPPER 10sec C CLASS 1 WIRE ONLY. • Gain • System Run-On <Output Trim> MAINTENANCE <Configuration> ---------- SETTINGS 2 ---------• Lead Rotation • Setback BACK Standby Time D 7min • Purge Delay • Last Stage Hold SELECT System Run-On 10min ---------- MAINTENANCE --------• Lag Delay • Day/Night Setback 10 F ENCLOSED System Trim Schedules +0 F ENERGY Last Stage Hold 5 F • Standby Time Outdoor Trim +0 F SYSTEM SETTINGS2 MANAGEMENT ------- SOFT-OFF DELAY -------EQUIPMENT Set SHOCK Time 12:05Pm CAUTION: RISK OF ELECTRIC Soft-Off Delay 10sec LISTED More than one disconnect switch may be required <Day/Night 99RA to de-energize the equipment before servicing. Schedules> <Output Trim> ALERT BACK SELECT <Configuration> ---------SETTINGS 2 ---------10sec To be able to change the TempTracker mod+ SELECT] Standby Time 7min [BACK settings the Program/Run System Run-On 10min Switch must be set to Program. The switch is located under the Enclosure --DAY/NIGHT SCHEDULES10 ---F Setback Wiring Cover for security. The Enclosure Wiring Cover can be SAVE securely PROGRAM RUN BACK Set **:** Last Time Stage Hold 5 F ------SOFT-OFF DELAY -------closed using a lock. Day Schedule **:** Set Time A B 12:05Pm C D D C B A SYS PWR Night Schedule <Day/Night Schedules> CUR / VLT CUR / VLT **:** CUR / VLT CUR / -- OUTDOOR SENSOR TRIM ---mA VLT GND mA VLT GND mA VLT GND mA BACK GND L N 10sec - + + - + + SELECT - + + - + Gain ---------------GAIN ----------------------------GAIN ----------------------------GAIN -------------[ ] 5 3 19 6 7 8 9 15 10 13 20 21 22 23 18 16 4 1 2 11 12 14 17 Adjustable -10 to +10 Default: 0 ----------SETTINGS -----------BACK SELECT ----------SETTINGS -----------+0 F ----------SETTINGS -----------Season Winter Season Winter [ ] Button: MENU/<System Settings>/Gain --- DAY/NIGHT SCHEDULES --Season Winter +0F FF ----------Point 70 F BACK SAVE SetSet Point 70 Faggressiveness Set Time+0SETBACK **:** -------------+0 Set Point 70 F • The Gain adjusts the of the TempTracker mod+ PID logic to control how [ ] <System Settings> [ ] ] <System Settings> Day Schedule **:** SYSTEM SETTINGS1 [ SYSTEM SETTINGS1 <System Settings> BACK SAVE much modulation is changed when the system temperature is different from the Set Point. SYSTEM SETTINGS1 <Maintenance> <Maintenance> Night Schedule **:** <Maintenance> -- OUTDOOR SENSOR TRIM ---<Histories> <Histories> •A Gain of 0 is a good starting point for all systems. 10 F SAVESAVE BACK SAVE <Histories> BACK ---------SETTINGS 1 ------------------SETTINGS 1 ---------<System Startup> <System Startup> ---------SETTINGS 1TRIM -----------SYSTEM SENSOR ---[BACK ] <System Startup> Gain +0 •If during normal load conditions, the system temperature tends to fluctuate significantly, Gain +0 Gain +0 BACK SELECT BACK SELECT BACKLEAD SELECT Lead Rotation Last-On +0 F Last-On Lead Rotation -------LEAD ROTATION ------BACK decrease the Gain SELECT -------ROTATION ------by two numbers (for example, from 0 to -2). Wait for at least 15 minutes Rotation Last-On -------LEAD ROTATION ------Purge Delay 1.0min [Lead ] Purge Delay Manual BACK SAVE Manual Purge Delay 1.0min +0 F 1.0min before evaluating how the change has affected the system. Manual Lag Delay 0min Lag[Lag Delay 0min Time -------------SETBACK ----------Time Delay 0min ] Time •If, during normal load conditions the system temperature tends to remain SAVE consistently below Last-On <More Settings> <More Settings> Last-On BACK <More Settings> Last-On -------- SYSTEM RUN-ON -------BACKincrease SELECT SELECT the Set Point (or consistently above the Set BACK Point), the Gain by two numbers (for BACK SELECT BACK SAVE 10 F MAINTENANCE MAINTENANCE example, from 0 to 2). Wait for at least 15 minutes before evaluating how the --- SYSTEM SENSOR TRIM ----change has MAINTENANCE [BACK ] BACK BACK SAVE 10min SAVESAVE affected the system. ------ CONFIGURATION 1 -----[ ] v1.00c ---------MAINTENANCE ----------AUTO ROTATE PERIOD -----------MAINTENANCE ----------- --AUTO ROTATE PERIOD ---SAVE BACK +0 F ---------MAINTENANCE --------AUTO ROTATE PERIOD --Reset F System Trim System Trim +0 +0 F F [Parallel ] System Trim +0 F BACK SAVE Outdoor Trim +0 Lead Boiler+0Rotation SYSTEM SETTINGS2 Outdoor Trim F F SYSTEM SETTINGS2 Outdoor Trim +0 F SYSTEM SETTINGS2 -------- SYSTEM RUN-ON -------Day/Night Schedules Soft-Off Delay 10sec 24 hrs Soft-Off Delay 10sec 24 hrs Adjustable Manual, Time (1 hr to 60 Days), Last-On Default: Last-On Soft-Off Delay 10sec 24hrs All BACKOff SAVE <Output Trim> [ ] <Output Trim> [ [ ] ] -------- STANDBY DELAY -------<Output Trim> Button: MENU/<System Settings>/Lead Rotation <Configuration> ---------SETTINGS 2 ---------<Configuration> ---------SETTINGS 2 ---------BACK NEXT <Configuration> 10min ---------SETTINGS 2 ---------•The Lead Boiler is the first boiler brought on when output is required. BACK SELECT Standby Time 7min BACK SELECT -----CONFIGURATION 17min -----Standby Time BACK SAVE BACK SELECT BACK SAVE [BACK Standby Time 7min SAVE] System Run-On 10min v1.00c 7min System Run-On 10min •The Lead Boiler can be rotated automatically, manually or based on Last-On. The Last-On System Run-On 10min -----CONFIGURATION 2 -----Setback 10 F Reset F [ MANUAL Setback 10 F F MANUAL LEAD STAGE ----] rotation is recommended. Setback 10 ---- ---LEAD STAGE ----SAVE A=4-20ma B=0-10v Last Stage Hold 5 F ---LEAD STAGE ---BACKMANUAL Parallel Last Stage Hold 5 F A ------SOFT-OFF DELAY -------Last Stagedisplay. Hold 5 F A A ------SOFT-OFF DELAY •The current Lead-------Boiler is shown in brackets theTime main C=0-5v D=2-10v Set 12:05Pm ------SOFT-OFF DELAY -------Day/Night Schedules Seton Time 12:05Pm Set Time 12:05Pm B BBACK SAVE <Day/Night Schedules> All OffTherefore, <Day/Night Schedules> •Only Boilers which are set to Auto Mode can be Lead. not all the Boilers may be C BC-------- STANDBY DELAY -------<Day/Night Schedules> C BACK SELECT BACK SELECT 10 sec available when manually selecting a new Lead Boiler. BACK NEXT D D 1010 secsec BACK SELECT D [ ] E E [ [ ] ] EBACK BACK EXIT SAVE 7min BACK SAVE SAVE] -----CONFIGURATION 2 ---------DAY/NIGHT SCHEDULES ----DAY/NIGHT SCHEDULES [BACK --DAY/NIGHT SCHEDULES --BACK SAVE BACK SAVE B=0-10v Set Time **:** SetA=4-20ma Time **:** BACKPurge Delay SAVE --------PURGE DELAY --------Set Time **:** --------PURGE DELAY --------STAGE A TRIM**:** -------C=0-5v D=2-10v Day Schedule **:** --------PURGE DELAY --------Day-------Schedule Day Schedule **:** BACK SAVE Output Trim +0.0 Night Schedule **:** Adjustable 1.0min to 10.0min Default: 1.0min Night Schedule **:** -- OUTDOOR SENSOR TRIM ----- OUTDOOR SENSOR TRIM ---- ---Night Schedule **:** <Prev Stage> -- OUTDOOR SENSOR TRIM Button: MENU/<System Settings>/Purge Delay<Next Stage> 1.0 min 1.0 minmin 1.0 [ ] [ [ ] ] •Many +0 boilers go through a purge cycle before they are brought on line. BACK SELECT BACK SELECT F +0+0 F F BACK EXIT BACK SELECT • When the TempTracker mod+ activates a boiler, it does not start to calculate its output until [ ] [ [ ] ] BACK SELECT BACK SAVE BACK SAVE the Purge Delay is over. This allows the boiler to fully come on line and begin producing -------------SETBACK -----------------------SETBACK ----------BACK SAVE --------------------STAGESETBACK A TRIM-----------------output. BACK SAVE BACK SAVE Output Trim +0.0 BACK SAVE -------------- STAGE A --------------------LAG DELAY --------------------LAGLAG DELAY ----------•The Purge Delay helps to prevent short cycling of a newly activated ----------DELAY ----------<Prev Stage> 10 F burner. Once the OUTPUT TRIM 10 F 10 Fperiod. ] ] <Next Stage> --SYSTEM SENSOR TRIM ---ALERT burner is activated, it MUST run through the Purge Delay --- --SYSTEM SENSOR TRIM ---[ [ entire SYSTEM SENSOR TRIM ---[ ] +0.0 0 min Set Purge Delay as per boiler 0min •The minimum Purge Delay setting MUST be set to the time required by the boiler 0min [BACK ] [ ] [ ] ] SAVE manufacturer recommendation. manufacturer. Time entry is in 0.1 of a minute (i.e. 1.5min will equal 90 seconds.) BACK SAVE [ BACK SELECT +0F FF +0+0 BACK SAVE [ •The Message Display]Line ] Delay and the amount of time remaining in [ [ ] will display Purge BACK SAVE BACK SAVE BACK SAVE -------SYSTEM RUN-ON --------------SYSTEM RUN-ON BACK SAVE the purge. -------------STAGE A ------------------------SYSTEM RUN-ON -------BACK SAVE BACK SAVE OUTPUT TRIM BACK SAVE SETBACK INPUT -----CONFIGURATION 1 ----------CONFIGURATION 1 ----------v1.00cCONFIGURATION 1 -----v1.00c v1.00c Reset F Reset F F Reset [ [[ [ BACK 10 10+0.0 minmin 10 min ] ]] ] SAVE SETBACK SETBACKINPUT INPUT /TStat /TStat Shutdown /TStat Shutdown Shutdown -----LAST STAGE HOLD ----------LAST STAGE HOLD ----------LAST STAGE HOLD ------ SETBACK INPUT SETBACK INPUT Shutdown /TStat Shutdown /TStat System Settings Delay ] SAVE 7min Season Winter Parallel 10 sec [ ] Set Point 70 F Day/Night Schedules [ ] <System Settings> All Off <Maintenance> BACK SAVE Adjustable 1min to 60min Default: 10min BACK NEXT SAVE <Histories> Button: MENU/<System Settings>/<More Settings>/Standby Time <System Startup> •The Standby Delay Time only applies to Boilers in Standby Mode. TRIM --BACK OUTDOOR SENSOR --------CONFIGURATION 2SELECT -----BACK EXIT A=4-20ma B=0-10v •A boiler can be set to be a Standby boiler using the Stage Menu. C=0-5v D=2-10v •A Standby Boiler can only be activated after all the boilers+0 in Auto Mode have run at 100% F -------- STAGE A TRIM -------for the full Standby Time. [ ] Outputmodulation Trim +0.0 •Standby <Prev Stage> boilers are used for backup or extreme load conditions only. A Standby Boiler can MAINTENANCE <Next never Stage> be a Lead Stage BACK SAVE EXIT ------ CONFIGURATION 2 -----A=4-20ma B=0-10v Standby Time C=0-5v D=2-10v Shutdown /TStat Adjustable 0min to 60min Default: 0min 10 F +0 F --- SYSTEM SENSOR TRIM ---] Button: MENU/<System Settings>/Lag Delay [ [ ] •The Lag Delay requires the previous stage to remain at 100% modulation for the MAINTENANCE SAVE full period BACK F of the +0 Lag Delay before another Stage can be BACK activated. For example, if the Lag Delay SAVE [ was set to 10 minutes, the] Lead Stage would need to remain at 100% modulation for a full BACK SAVE 10 F -------SYSTEM RUN-ON ------------------------ten minutes (never backing down to even 99%) before aMAINTENANCE lagSENSOR stage could activated. The --SYSTEM TRIMbe ---[ ] System Trim +0 F BACK SAVE Message Display Line will display Lag DelayOutdoor and the remaining time. +0 F Trim SYSTEM SETTINGS2 10min be needed 10sec to hold the load. •Set the Lag Delay to 0 min when two or moreSoft-Off Stages willDelay generally BACK LAST STAGE HOLD SAVE ------ CONFIGURATION 1 ---------------+0 usually F [one unit should ] Trim> •The Lag Delay is useful in installations where[<Output have enough output to hold the load unless it fails or load v1.00c ] <Configuration> ---------SETTINGS 2 ---------Reset conditions F become extreme. --------------BACK SELECT StandbySYSTEM Time5 RUN-ON 7min BACK SAVE Parallel F • The Lag Delay overrides the value of the Modulation Point selected for each stage. Regardless of that setting, the previous stage System Run-On 10min] BACK SAVE Day/Night Schedules [ Setback 10 F must reach 100% and stay there before another Stage can be activated. All Off 10 min -------- STANDBY DELAY -------Last Stage Hold 5 F -----CONFIGURATION 1 ------------of SOFT-OFF DELAY --------temperature. Therefore, •The full Lag Delay must what happens to system setTime the Lag Delay to 012:05Pm min if] [Set BACK NEXTalways elapse regardless BACK SAVE v1.00c you want smooth set point control using multiple units. <Day/Night Schedules> ----------SETTINGS -----------Reset F SELECT BACK SET PRESENT TIME SAVE --------- SYSTEM SETTINGS1 -------STANDBY DELAY -------11:**Pm --- DAY/NIGHT SCHEDULES --Set Time **:** ---------SETTINGS 1 ---------Day Schedule **:** 7 min Gain +0 Night Schedule **:** [Lead ] BACK Rotation SAVE Last-On Purge Delay 1.0min Lag 0min BACK Delay SAVE SELECT <More Settings> BACK SELECT -------------- SETBACK ----------- •The full Standby Delay Time must always elapse regardless of what happens to system temperature. Therefore, 10 shorter F Standby ---------MAINTENANCE ----------SYSTEM SENSOR TRIM ---Times will result in smoother set point operation in extreme conditions. Longer Standby Times may prevent a Standby Boiler from] -------- STAGE A TRIM -------[ BACK SELECT System Trim Trim +0 +0.0F firing if the other boilers can eventually meet Output the load, or if the load decreases. Outdoor Trim +0 F SYSTEM SETTINGS2 -------------- STAGE A ----------OUTPUT TRIM System Run-On <Prev Stage> Soft-Off Delay +0 F <Next Stage> <Output Trim> [ <Configuration> BACK BACK BACK SETBACK INPUT F Raypak, Inc. 1.0 min SYSTEM SETTINGS1 [ DAY/NIGHT SCHEDULES ---] -----------Set TimeSETTINGS 1 ---------**:** Gain +0 Day **:** BACKSchedule SAVE Lead Rotation Last-On Night Schedule **:** Purge Delay 1.0min ----------Lag DelayLAG DELAY ----------0min <More BACK Settings> SELECT BACK SELECT 0min -------------SETBACK -----------] [ BACK 10sec ] SETBACK INPUT BACKLag +0 Shutdo /TStat 20 SETBACK INPUT [ [<System Settings> ] <Maintenance> BACK SELECT <Histories> BACK SAVE <System Startup> -------------- SETBACK ----------BACK SELECT -- OUTDOOR SENSOR TRIM ---- SAVE ----------SYSTEM SETTINGS 2 ----------------RUN-ON -------- Setback [ +0 F ] BACK EXIT Adjustable 0°F to 75°F Default: 10°F BACK SAVE Button: MENU/<System Settings>/<More Settings>/Setback -------STAGESENSOR A TRIM -------•The Setback feature can be used to provide the mod+ with a lower ---TempTracker SYSTEM TRIM ---Output Trim +0.0 temperature Set Point when less load is required. <Prev Stage> •The lower Set Point will appear on the main display <Next indicating Stage> +0 this F condition. •For example, if the calculated temperature is 180°F and the Setback is 20°F, then [ ] when in Setback, the TempTracker mod+ will hold a Set Point of 160°F. BACK SELECT BACKtemperature to a building SAVE •A typical use for Setback is to provide less system during the night or on the weekends when building is not-------------occupied, but heat is still required. STAGE A ----------- BACK BACK SAVE SELECT -------------- SETBACK ----------- [ 10 F BACK ] SAVE -------- SYSTEM RUN-ON -------- ------ CONFIGURATION 1 -----v1.00c OUTPUT TRIM Reset F Parallel +0.0 [Day/Night Schedules ] All Off BACK SAVE BACK NEXT [ ------ CONFIGURATION 2 ------ [ 10min BACK ] SAVE -------- STANDBY DELAY -------- 7min ] SETBACK INPUT Shutdown /TStat SELECT Standby Time 7min +0.0 SELECT Adjustable 0min to 360min Default: 10min SAVE System Run-On 10min [ ] Button: MENU/<System Settings>/<More Settings>/System run-On Setback 10 F 10min ------ temperature CONFIGURATION 1is below ------ the Outdoor •The SYS relay will energize whenever the Outdoor -------------STAGE (OD) A ----------Last Stage Hold 5 ] F [ ------SOFT-OFF DELAY -------BACK SAVE OUTPUT TRIM Set Time 12:05Pm Cutoff and the Shutdown is Open or the TStatv1.00c is closed. When the Outdoor temperature Reset F <Day/Night Schedules> increases 2°F above the Outdoor Cutoff after the last burner relay has de-energized, the BACK SAVE Parallel +0.0 BACK SELECT 10 sec Day/Night Schedules SYS relay will stay on for a period set by the [System Run-On. ] [ ] All Off STANDBY •A common use for the System Run-On is to control a system pump in a heating system. The extra -------time helps transferDELAY the heat-------from BACK NEXT --- DAY/NIGHT SCHEDULES --BACK SAVE the boilers to the heating system. BACK SAVE Set Time **:** min low water •The System Run-On time should be set based on the size and type of the boilers and pumps. In general, a boiler7with Day Schedule **:** ------ CONFIGURATION 2 -----[Nightand ] Schedule **:** -OUTDOOR SENSOR TRIM ---content and high horsepower will need a longer System Run-On than a boiler with the same horsepower more water content. A=4-20ma B=0-10v (Refer to boiler manufacturer recommendation) C=0-5v D=2-10v SAVE --- DAY/NIGHT SCHEDULES --Set Time **:** Day Schedule **:** Night& Schedule **:** mod+ TempTracker mod+ BACK Shut /T BACK -- OUTDOOR SENSOR TRIM ----TempTracker SAVE --------- PURGE DELAY --------- Extension Installation Manual 21 --- SYSTEM SENSOR TRIM ---- [ ] ALERT SETBACK INPUT min •The amount of Setback selected is subtracted from the Set Point when a Setback Input Signal is received or the1.0 Night Time [ ] BACK SELECT schedule setting started. +0 F [ ] as a Setback/Shutdown Mode (See page 15), the Setback will not be activated unless a dry contact •If Setback Input is selected BACK SAVE -----------------------signal source is wired into the Shutdown/Setback terminalsSETBACK (31 and 32) and the TempTracker mod+ receives a SHORT signal. BACK•If Shutdown Input orSAVE TStat Input is selected as a Setback/Shutdown Mode (See page 15), the Setback will be LAG activated only when ----------DELAY ----------10 F Night Schedule time has started. [ F Soft-Off and Last Stage Hold, the last boiler stage will not turn off until both When +0 using ] parameters have elapsed. In this case, Soft-Off will start after the Last Stage Hold. BACK -------- SYSTEM RUN-ON -------BACK [ BACK SAVE 0min ] SAVE SAVE 10min Stage Hold ------Last CONFIGURATION 1 -----[ ] v1.00c Adjustable 0°F to 30°F Default: 5°F Reset F Button: MENU/<System Settings>/<More Settings>/Last Stg Hold BACK SAVE Parallel •The Last Stage Hold prevents short cycling of the Lead Stage during low load periods. Day/Night Schedules All • Off In low load conditions, the system might require only 5% of the output one Stage. When -------STANDBY DELAY of -------the TempTracker mod+ brings on the Lead Stage, the Set Point is quickly exceeded, and the BACK NEXT TempTracker mod+ turns the Lead Stage off. ----------- SETTINGS -----------7min • To prolong the run2 time use the Last Stage Hold]setting. Season Winter ------ CONFIGURATION ------during this type of condition, [ Set Pointexceed the Set Point 70 Fby the number A=4-20ma •The TempTrackerB=0-10v mod+ will let the system temperature <System Settings> C=0-5vof degrees selected, D=2-10v before the Lead Stage is turned BACK off. SAVE <Maintenance> •For example, with a Set Point of 160°F and a <Histories> Last Stage Hold setting of 10°F, the Lead <System Stage boiler will remain on, at low modulation, until theStartup> Set Point reaches 170°F. BACK slightly than toSELECT short cycle a boiler. BACK•From an efficiency stand EXITpoint, it is better to overshoot -------STAGE A TRIM -------Avoiding Conflicting Boiler Limits Output Trim +0.0 • The temperature limits set on the boilers MUST be set considerably higher than the <Prev Stage> MAINTENANCE mod+’s Set Point for the reasons detailed below. <Next TempTracker Stage> ------ LAST STAGE HOLD ------ 5 [ F BACK ] SAVE ----- SET PRESENT TIME ----- SYSTEM SETTINGS1 11:**Pm ---------- SETTINGS 1 ---------Gain +0 BACK Rotation SAVE Lead Last-On Purge Delay 1.0min Lag Delay 0min WARNING <More Settings> The temperature limits SELECT BACK set on the boilers must be higher than the TempTracker mod+ Set Point. Read the section at left for details that SETTINGS2 willSYSTEM prevent erratic system operation. 10sec ] Day/Night Schedules BACK SELECT --- DAY/NIGHT SCHEDULES --- BACK SAVE Set Time **:** (Available when "Shutdown or TStat" is selected from the Setback/Shutdown Day Schedule **:** Startup menu option only) Night Schedule **:** -OUTDOOR SENSOR TRIM ---Button: MENU/<System Settings>/<More Settings>/Day/Night Schedules •The TempTracker mod+ has two levels of heat. The Day level is used when a building is BACK SELECT +0 F occupied and people are active. [ ] •The Night (Setback) level is used when a building is not occupied, or when people are -------------- SETBACK ----------sleeping. This setting reduces the calculated temperature by the Setback setting. If the Day BACK SAVE calculated water temperature was 150˚F and the Setback was 20˚F, the Night Schedule will 10 F run at (150˚F - 20˚F) = 130˚F. --- SYSTEM SENSOR TRIM ---[ •If the Boost feature is being used, it uses the Day Schedule as a Boost ending point. That is, if the Day Schedule is set to start at ] 6:00AM, the Boost will start 30 minutes prior to the Day setting at 5:30AM. The TempTracker mod+ will then raise the calculated BACK SAVE +0 example, F water temperature by the Setback amount. Using the previous at 5:30AM the TempTracker mod+ will raise the [ ] calculated water to 170˚F (150˚F + 20˚F) until 6:00AM. -------- SYSTEM RUN-ON -------BACK SAVE ------ CONFIGURATION 1 -----v1.00c Reset F Parallel Day/Night Schedules All Off [ BACK 10min ] SAVE SETBACK INPUT [ Shutdown /TStat •The TempTracker mod+ sensor is located in a common header some distance from the ---------- MAINTENANCE --------BACK boilers. SELECT System Trimthe sensor location, +0 F energy is •As the temperature rises in the header and before reaching Outdoor Trim +0 dissipated. Therefore, the temperature in the header could be lower than thatFregistered by -------------- STAGE A ----------Soft-Off Delay 10sec boiler sensors. OUTPUT TRIM <Output Trim> <Configuration> •In addition to the normal drop experienced between the boiler’s temperature and that ---------- SETTINGS 2 ---------+0.0 SELECT Standby Time 7min read by the TempTracker mod+ sensor, the LastBACK Stage Hold setting must be accounted for. The boiler limit must be set above the [ ] System Run-On 10min Set Point PLUS the Last Stage Hold PLUS the normal drop experienced in the piping. Setback 10 F • Hold with a 160°F Set Point, the boilers’ limits must set enough Lastbe Stage Holdover 170°F 5 F BACK Using the previous example SAVE of a 10°F Last Stage ------- SOFT-OFF DELAY -------12:05Pm to prevent the boilers’ internal limits being reached. In this situation, the boiler high limit should beSet set atTime approximately 180°F to <Day/Night Schedules> prevent the difference in boiler temperature vs. header temperature causing erratic operation. SetPoint Point Set <Maintenance> Reset F <Maintenance> <Histories> Parallel <Histories> <System Startup> Day/Night <SystemSchedules Startup> All BACK Off 22 Raypak, BACK BACK BACK Inc.SELECT SELECT NEXT BACK BACK SAVE SAVE SAVE ------------ SET POINT -------------------------- -----------STANDBY SET DELAYPOINT -------- 140 7min140 F F [ [ [ BACK BACK BACK 65 5 F F Reset Ratio Reset Ratio SAVE SAVE ] ] ] SAVE ResetRatio Ratio Reset Set Time [ ] --WATER TIME TEMP --------MINIMUM SET PRESENT [ --MINIMUM WATER TEMP ------------- CONFIGURATION 2 -----[ ] SAVE] Button: MENU/<System Settings>/<More Settings>/Set Time BACK A=4-20ma B=0-10v BACK SAVE Button: MENU/<System Settings>/<More Settings>/<Day/Night Schedules>/Set Time STARTUP C=0-5v D=2-10v 140 F STARTUP 11:**Pm BACK SAVE 140 F •Adjust the time by selecting Time from the menu and--------then scrolling hours [ ] RESET through RATIO the ---------[ ] --------RESET RATIO ----------------SYSTEM STARTUP -----followed by the minutes. If hours are to be set to PM, scroll through the AM hours to reach 1.00 OD=4.00 Sys BACK SAVE -------- SYSTEM STARTUP -----1.00 OD=4.00 Sys BACK SAVE 1.00 OD=3.00 Sys the PM hours. BACK SAVE 1.00 OD=2.00 OD=3.00 Sys Sys (START) EXIT BACK 1.00 1.00 OD=1.50 OD=2.00 Sys Sys to (START) continue 1.00 --MAXIMUM WATER TEMP ---to continue 1.00 OD=1.25 OD=1.50 Sys Sys --- MAXIMUM WATER TEMP ---1.00 -------- STAGE A TRIM -------ALERT 1.00 OD=1.00 OD=1.25 Sys Sys 1.00 BACKTrim START Output 1.00If no OD=1.00 Sys BACK START is the backup for the Time. Remember that the+0.0 battery powerSys is supplied to the TempTracker mod+ 1.25 OD=1.00 220 <Prev Stage> 1.25 OD=1.00 OD=1.00 Sys Sys 220 FF 1.50 [ ] there was no battery or battery had no power, time values willSys be lost and will need to be reset. <Nextand Stage> 1.50 OD=1.00 [ ] ------------- WARNING -----------2.00 OD=1.00 Sys ------------- WARNING -----------BACK SAVE 2.00 OD=1.00 OD=1.00 Sys Sys 3.00 BACK SAVE 3.00 OD=1.00 OD=1.00 Sys Sys THESE SETTINGS 4.00 BACK SELECT THESE SETTINGS 4.00 OD=1.00 Sys CHANGE PRIMARY BACK SAVE CHANGEFUNCTIONS. PRIMARY BACK SAVE --- SYS= 91 F, 10:57Am --SYSTEM --- SYS= 91 F, 10:57Am --SYSTEM FUNCTIONS. -------------STAGE A ----------Button: MENU/<Histories> BACK CONTINUE BACK CONTINUE OUTPUT TRIM mod+ -------------------------The TempTracker provides users with a graphical history ofOFFSET the System and Outdoor -------------OFFSET ------------temperatures for the previous 24 hours. The temperatures are sampled every 12 minutes. That +0.0 -------- ARE YOU SURE? -------------ARE ofYOU SURE? ------[ No ]and Outdoor temperatures are recorded and is, readings both System stored every 12 minutes +0 F No +0 F Yes BACK NEXT [ ] for the last 24 hours. Yes BACK NEXT [ ] BACK BACK•To view the values ofSAVE specific middle buttons to scroll toSAVE that time SAVE BACK SAVE time period, use the twoBACK --- OD= 54 F, 11:36Am --BACK SAVE and read the upper left temperature. --- OD= 54 F, 11:36Am --- History •The first screen will be the System Temperature History. By clicking on the Next button, HISTORIES HISTORIES you'll beSENSOR able to TYPE view the Outdoor Temperature History. --------------------------SENSOR Set Point F TYPE --------Set Point Point F Set C Set Point C Reset F Reset F Reset C Reset C BACK BACK Set Point Set Point ----- EMS 4ma SETPOINT--------- EMS 4ma SETPOINT----- SAVE SAVE ------ EMS INPUT MODE ------------ EMS INPUT MODE ------Disable Disable Enable Enable BACK BACK Reset Options Reset Options SAVE SAVE Enabled Enabled Disabled Disabled F F ] ] SAVE SAVE ----- SETBACK/SHUTDOWN --------- SETBACK/SHUTDOWN ----Shutdown/Disable Shutdown/Disable Tstat/Enable Tstat/Enable Setback Setback BACK SAVE BACK SAVE Shutdownoror Shutdown TStatInput Input TStat 180 180 F F ] ] SAVE SAVE ------ EMS 20ma SETPOINT---------- EMS 20ma SETPOINT----[ [ BACK BACK 220 220 F F ----- PROVE/DHW SHARING ----- PROVE/DHW SHARING Prove ProvePriority DHW DHW No Priority DHW Priority DHW Priority No Priority No (Summer) No Priority (Summer) BACK BACK ------- DHW SETPOINT ------------- DHW SETPOINT ------[ [ BACK BACK [ [ BACK BACK 120 120 ] ] SAVE SAVE ------- EXIT EXIT ------- OUTPUT A TYPE -------------- OUTPUT A TYPE -------4-20ma 4-20ma 0-10v 0-10v 0-5v 0-5v 2-10v 2-10v 1-5v 1-5v BACK SAVE BACK SAVE ------- OUTPUT D TYPE -------------- OUTPUT D TYPE -------4-20ma 4-20ma 0-10v 0-10v 0-5v 0-5v 2-10v 2-10v 1-5v 1-5v BACK SAVE BACK SAVE ------ MODULATION MODE ----------- MODULATION MODE -----Normal Normal Parallel Parallel BACK BACK SAVE SAVE SAVE SAVE Setback Input Setback Input ---------- BOOST MODE -----------------BOOST MODE --------30 Minutes 30 Minutes Disabled Disabled BACK BACK BACK BACK SAVE SAVE --------- SENSOR FAULT ---------------All OffSENSOR FAULT -------All On Off All All On BACK BACK SAVE SAVE FOR ALL CIRCUITS INPUT RATINGS: 115VAC 60Hz , 30VA MAX USE COPPER WIRE, Extension TempTracker mod+ & TempTracker mod+ CLASS 1 WIRE ONLY. Season Trim> Winter <Output BACK SELECT Set Point 70 F <Configuration> B <System Settings> BACK SELECT <Maintenance> Installation Manual 23 <Histories> C <System Startup> MAINTENANCE ------SOFT-OFF DELAYSELECT -------BACK MAINTENANCE D Maintenance ---------- MAINTENANCE --------- 10sec System Trim +0 F ENCLOSED ---------MAINTENANCE --------Button: MENU/<Maintenance> ENERGY [System Outdoor Trim Trim +0 ]F F +0 MANAGEMENT The Maintenance menu gives access to sensor and outputs trimming and Soft-Off. In CAUTION: RISK OF ELECTRIC Soft-Off 10sec EQUIPMENT SHOCK Delay Outdoor Trim +0 F More than one disconnect switch may be required MAINTENANCE <Output Trim> addition, you'll have access to view the Startup configuration settings. LISTED 99RA to de-energize the equipment before servicing. Soft-Off Delay 10sec BACK SAVE ALERT To be able to change the TempTracker mod+ settings the Program/Run Switch must be set to Program. The switch is located under the Enclosure Wiring Cover D C B A SYS PWR for security. The Enclosure Wiring Cover can be securely closed using a lock. L N 1 2 3 4 5 6 7 8 9 10 11 12 System & Outdoor Sensor Trim Adjustable -5°F to +5°F Default: 0°F Button: MENU/<Maintenance>/System Trim Button: MENU/<Maintenance>/Outdoor Trim •The Raypak thermistor type sensors are very accurate, and normally require no calibration. Sometimes it may be desirable to make small adjustments to the displayed value for either the Outdoor temperature (OD) or the System temperature (SYS). The Trim setting can adjust the displayed value by ± 5°F. •Do not use the Trim setting to make the Outdoor temperature sensor match that reported on the radio or TV. Outdoor temperature can vary widely over a broadcast range. Only trim the outdoor sensor based on an accurate thermometer reading taken where the sensor is located. Soft-Off Delay Adjustable 0sec to 60sec Default: 10sec Button: MENU/<Maintenance>/Soft-Off Delay •When a stage is no longer needed, the Soft-Off keeps that stage burner in Low Fire prior to turning it off. •The display will show a percent that is equal to the Ignition % for the stage in Soft-Off delay. That number will blink for the Soft-Off delay period. •If during the Soft-Off stage delay period the TempTracker mod+ needed that stage to turn back on, the stage will be released from the Soft-Off delay and resume normal operation. •On a Shutdown initiation or Tstat termination any stage that was on will go into Soft-Off delay before fully turning off. ALERT When using Soft-Off and Last Stage Hold, the last boiler stage will not turn off until both parameters have elapsed. In this case, Soft-Off will start after the Last Stage Hold. Output Trim Adjustable -5 to +5 Default: 0 Button: MENU/<Maintenance>/Output Trim •Each of the stages controlled by the TempTracker mod+ has a separate Output Trim setting. •Output Trim acts as an adjustment to a stage output percent to match the burner motor. •After adjusting the Output Trim, test the operation to make sure the results match your expectation. <Configuration> <Output Trim> BACK SELECT <Configuration> ---------MAINTENANCE ---------- BACK OUTDOOR SENSOR TRIM ---SELECT System Trim +0 F ----------- PROGRAM SETTINGS -----------Outdoor Trim +0RUN F ------- SOFT-OFF -------Season Soft-Off Delay 10sec +0 FDELAY Winter A B D 70 C]F -------Point SOFT-OFF DELAY -------<Output Trim> [Set CUR / VLT CUR / VLT CUR / VLT CUR / <SystemGNDSettings> <Configuration> mA VLT GND mA VLT GND mA VLT GND mA sec - + 10 <Maintenance> + - + SELECT + - + + - + BACK BACK SAVE [ <Histories> 15 sec 13 1410 16 17 18 19 20]21 22 23 <System Startup> [ ] ---BACK SYSTEM SENSOR TRIM ---SAVE SELECT ------- SOFT-OFF DELAY -------BACK SAVE -- OUTDOOR +0 SENSOR TRIM ---F sec [-- OUTDOOR10 ] SENSOR TRIM ---[ ] +0 F MAINTENANCE BACK SAVE [ +0 F BACK SAVE] [ ] -------------------MAINTENANCE 1--------BACK CONFIGURATION SAVE -OUTDOOR v1.00c System TrimSENSOR TRIM+0----F BACK F Trim SAVE Reset Outdoor +0 F --SYSTEM SENSOR TRIM ---Parallel Soft-Off Delay 10sec +0 F Day/Night Schedules --- SYSTEM SENSOR TRIM ---<Output Trim> [All ] Off <Configuration> +0 F SELECT BACK BACK NEXT [ ] +0 F BACK SAVE [ ] -----BACK CONFIGURATION 2 -----SAVE ------SOFT-OFF DELAY ---------SYSTEM SENSOR TRIM ---A=4-20ma B=0-10v BACK SAVE C=0-5v D=2-10v ------ CONFIGURATION 1 -----v1.00cCONFIGURATION 10sec +0 F -----1 -----Reset F [[v1.00c ]] Parallel Reset F Day/Night Schedules EXIT BACK Parallel BACK Off SAVE BACK SAVE All Day/Night Schedules All BACKOff NEXT -------STAGE A TRIM 1 ------------CONFIGURATION -- OUTDOOR SENSOR TRIM--------Output Trim +0.0 BACK NEXT v1.00c <Prev Stage> Reset F ------ CONFIGURATION 2 -----<Next Stage> Parallel A=4-20ma B=0-10v +0 F ------ CONFIGURATION -----Day/Night Schedules 2D=2-10v C=0-5v [A=4-20ma ] B=0-10v All Off C=0-5v D=2-10v BACK SELECT BACK NEXT BACK SAVE -------------STAGE A ----------BACK EXIT -----CONFIGURATION 2 -------- SYSTEM SENSOR ---OUTPUT TRIMTRIM BACK EXIT A=4-20ma B=0-10v C=0-5v -------- STAGE A TRIMD=2-10v -------+0.0 +0A FTRIM -------Output STAGE Trim +0.0 [-------] [Output ] <Prev Stage> Trim +0.0 <Next Stage> Stage> <Prev BACK SAVE <Next BACK EXIT BACK Stage> SAVE BACK SELECT ------ CONFIGURATION 1-------------------STAGE A TRIM BACK SELECT v1.00c Output Trim +0.0 Reset F -------------STAGE A ----------<Prev Stage> Parallel OUTPUT <Next Stage> -------------STAGETRIM A ----------Day/Night Schedules OUTPUT ALERT All Off +0.0TRIM [BACK and modulation DO NOT use the Output Trim for a Stage unless it is absolutely necessary. Test burner operation BACK +0.0 SELECT NEXT] [ ] output matching after adjusting the Output Trim. BACK SAVE -------------STAGE A ---------------- CONFIGURATION 2 -----BACK OUTPUT TRIM B=0-10v SAVE A=4-20ma C=0-5v D=2-10v [ BACK BACK +0.0 ] SAVE EXIT 24 Raypak, Inc. [ BACK Configuration Button: MENU/<Maintenance>/<Configuration> •This menu option provides a consolidated view of the Startup and Stage settings. Display +0 F ] SAVE ------ CONFIGURATION 1 -----v1.00c Reset F Parallel Day/Night Schedules All Off BACK NEXT The TempTracker mod+ display layout provides a variety of information that gives an immediate picture of the operation status. The display shows four boilers at a time. The two middle buttons scrolls the screen to view additional boilers. Moreover, all the information is ------ CONFIGURATION 2 -----A=4-20ma B=0-10v brightly displayed. It can be viewed in brightly or dimly lit rooms. C=0-5v D=2-10v •The buttons' functionality changes based on the screen and menu level your in. The buttons' functionality are displayed on a dark background on the screen bottom line. •Horizontal arrows are to scroll through the available stages. •Vertical arrows are to scroll through the menu functions when BACK EXIT in menus or to change values of settings when in its specific System Temp Outdoor Temp screen. -------- STAGE A TRIM -------Output Trim +0.0 •The Top line displays the available sensor values. <Prev Stage> •The second line displays the Target set point. However, it will OD=35 F SYS=98 F Message <Next Stage> Display Line display any messages pertaining to the operation or status. Prepurge Delay:67 •The third line will list the boiler stages. Any additional stages Boilers and their BACK SELECT A B C D can be scrolled to using the two middle buttons. The Lead Modulation Status 50% 15% ----boiler letter will be bracketed. See Lead Boiler Operation on -------------- Button STAGE Afunctions ----------STAGEÿÿÿÿÿÿÿÿÿÿÿÿMENU page 19. OUTPUT TRIM •The fourth line lists each boiler modulation status. See Display Button +0.0 Boiler Modulation Status for possible status. [ ] BACK SAVE Display Boiler Modulation Status The TempTracker mod+ boiler modulation status gives immediate access to each boiler status. The following list show all possible boiler status: •---Boiler is off due to no call for heat. SET POINT •97%Boiler is modulating at the indicated percentage. 140 F •ONBoiler Stage Mode is set to ON and boiler is firing at 100% (boiler is in bypass). •OFFBoiler Stage Mode is set to OFF and boiler stage is unavailable or boiler does not exist. •m95%Boiler Stage Mode is set to Manual and set to the specified percent. A B C D •h50%Boiler is in post purge for 30 seconds. 50% 15% ----•C/EBoiler on Extension panel is communicating back to the TempTracker mod+.. STAGEÿÿÿÿÿÿÿÿÿÿÿÿMENU Display Messages The TempTracker mod+ normal display layout reserved the second line for message indications. The following is a list of the most common Message Display Line information: •SummerThe control is set to Summer. No heat is active. •Shutdown ActiveThe Shutdown Terminals are Shorted. No boilers will be active. •Shutdown by EMSThe EMS is below 2mA or above 22mA. See EMS input page 14. •Tstat CallThe Tstat Terminals are Shorted. Boilers will be active. •DHW Call (171˚F)There is a DHW (Domestic Hot Water) call. The TempTracker mod+ will Raise the system Set Point to the indicated temperature. DHW increases calculated temperature to the DHW Set Point (see page 15). •Purge Delay: 23The current boiler is in purge cycle and the remaining purge time in seconds is 23. •Lag Delay: 123The lead boiler is at 100% and the remaining purge time to start the lag boiler in seconds is 123. See Lag Delay on page 20. •Holding Until 150˚FThe Lead boiler is in Last Stage Hold. This example shows that the lead stage will turn off when system temperature reaches 150˚F. •System Run-On: 46The System relay is ON for the System Run-On Delay. This example shows that it will remain in System Run-On for an additional 46 seconds before turning off. •Waiting for ProveThe System relay is ON and the prove terminals are open before the lead boiler relay can energize. See Prove setting on page 15. •Prove FailureAfter boilers have run for a while, Prove signal was opened. The boiler relays will de-energize. However, the System relay will remain energized. See Prove setting on page 15. TempTracker mod+ & TempTracker mod+ Extension Installation Manual Boiler Stage SettingsOD=35 SYS=98 F F Button: STAGE/ The Stage menu offers the capability of adjusting each of the boiler's operation individually. A 95% B 50% C --- D --- 25 ------- STAGE A MODE -------Auto Standby Manual Off On BACK SAVE •In most installations, all active Boiler adjustments are the same, but each can be STAGE MENU configured differently if desired. •If the Boilers are not set up properly, the TempTracker mod+ operation may appear to be ----- STAGE A SYSTEM SETTINGS ---OUTPUT RATINGS: Mode Auto erratic. 120VAC, 6A RESISTIVE Ignition % --PILOT 15A TOTAL A •When STAGE button is depressed, the Boiler A Settings menu1Awill beDUTY, shown. ALERT Mode Start % --FOR ALL CIRCUITS •Make all the appropriate settings for Boiler A (See below). <Prev Stage> Remember to set the Mode INPUT RATINGS: B Stages Stage> For •After completing all the settings for Boiler A (See below), you115VAC have 60Hz the option of copying , 30VA MAX for<Next each stage. Copy Settings these settings to all other Boilers. Everything but the Mode -- USE Auto/Standby/Manual/Off/ COPPER WIRE, thatBACK do not have aCboiler, SELECT CLASS 1 WIRE ONLY. On -- will be copied. contractor must change their •Then select the Next Stage option from the menu to bring up the Boiler B Settings menu Mode to OFF. Otherwise D and make all the settings. Continue until all Boilers have been set. the TempTracker mod+ will •If a TempTracker mod+ Extension is connected to the TempTracker mod+, scrolling include them in the modulation ENCLOSED ENERGY through stages using the Next and Prev Stage menu options will MANAGEMENT scroll through the calculation and rotation. That EQUIPMENT CAUTION: RISK OF ELECTRIC SHOCK TempTracker mod+ Extension stages as well. LISTED More than one disconnect switch have may be required might dire effects on 99RA to de-energize the equipment before servicing. system response. ALERT To be able to change the TempTracker mod+ settings the Program/Run Switch must be set to Program. The switch is located under the Enclosure Wiring Cover D C A SYS PWR for security. The Enclosure Wiring Cover can be securely closed usingBa lock. ModeOD=35 F SYS=98 F L N STAGE 3 4A 5MODE 6 7-------8 9 10 11 12 1------2 PROGRAM A RUN B C D CUR / VLT CUR / VLT CUR / VLT CUR / GND mA VLT GND mA VLT GND mA VLT GND mA - + + - + + - + + - + ------- STAGE A 16 MANUAL -----13 14 15 20 21 22 23 17 18 19 Auto, Standby, Manual, Off, On Default: Auto Auto Standby Button: STAGE/Mode Manual 75% •The TempTracker the modulation A B mod+Conly controls D Off of Boilers set to Auto or (after a [] 50% --- None --- of the other settings delay)95% those set to Standby. On is recommended for output Boilers BACK SAVE STAGE to active units. MENU connected BACK SAVE •Any Boiler without an active unit connected must be set to Off. ----- STAGE A SETTINGS ---•The following list describes the MODE options: Mode -------- COPY SETTINGS ------Auto Ignition % ---desired Set Point. Only Boilers set to Auto can Auto - The TempTracker mod+ will control the Boiler’s operation to maintain the From Stage A Mode Start % --be Lead Boilers. to all other stages <Prev Stage> <Next Stage> Settings Standby S tandby Boilers can only be activated whenCopy all Boilers in Auto have been at 100% modulation for a selectable period of BACK time. Standby is generally used when you want a specific boiler to beSELECT available in extremeBACK load conditions. Note thatCOPY a Standby Boiler Cannot be a Lead Boiler. Manual The Manual Mode should only be used when testing a Boiler. Manual overrides the System Prove input. The exact percent of modulation for a Boiler can be set with the Manual mode. Once selected, the unit will immediately turn on and modulate to the selected percentage. Off Any output Boiler A through D not connected to a physical unit should be set to Off. The Off Mode can also be used to disable units that are being serviced. On he On Mode should only be used when testing a Boiler. The On Mode overrides the SYSTEM PROVE input. Once set to T On the Boiler will immediately start firing and modulate to 100%. 26 Raypak, Inc. Troubleshooting Sensor INPUTS Display shows Sensor OPEN or SHORT When OPEN, Check the sensor is connected and the wires are continuous to the TempTracker mod+. Finally follow the procedure for Incorrect Temperature or Pressure Display. When SHORT Remove the wires from the sensor terminals. The display should change to read OPEN. If it does not, the TempTracker mod+ may be damaged. Display shows an Incorrect Temperature Remove the wires from the sensor terminals. The display should change to read OPEN. If it does not, the TempTracker mod+ may be damaged. Take an ohm reading across the detached sensor wires. The ohm reading should correspond to the Temperature sensor Table. If it does not, the sensor may be damaged. CONTROL OPERATION No Heat • Season - Make sure that the Season is set to Winter. Check Message Display Line on page 24. • Prove - Even though, the system relay may be energized, the TempTracker mod+ will not energize and stage relays unless the Prove is shorted. Check Message Display Line on page 24. • Shutdown - The TempTracker mod+ will activate stage outputs when the Shutdown terminals are short. Check Message Display Line on page 24. • Tstat - The TempTracker mod+ will activate stage outputs when the Tstat terminals are open. Check Message Display Line on page 24. • Sensor Fault - When the Sensor Fault is set to All Off in the startup menu (see page 16), the System sensor fault (in all Sensor Type modes) or the Outdoor sensor fault (in Reset mode) will de-energize all stage relays. Check the display for sensor values. • System or Outdoor Sensor - If the System or Outdoor sensor reading was higher that the actual temperature, the TempTracker mod+ might not bring any stage on. Check "Display shows an Incorrect Temperature" section. Too Much Heat Check if the control has any of the following: • Domestic Hot Water call - The TempTracker mod+ will raise the temperature of the system to the DHW Set Point on a DHW call, connected to terminals 29 and 30. Check to see if there is a call for DHW and the length of time it lasts. • Reset Ratio and Offset - If excessive heat occurs only in certain weather conditions, adjust the Reset Ratio and Offset (See Understanding Operating Concept on page 5). If excessive heat occurs year round, reduce the Offset. • Boiler Mode Settings - The TempTracker mod+ will only modulate boilers their mode is set to Auto or Standby. Check to if any boiler stage is set to Manual or On. See Mode on page 25. • Control Settings - The Last Stage Hold will allow only the Lead boiler to stay on for an additional number of degrees. If the setting is too high, and only the Lead boiler is on, the system can over heat. Reduce the Last Stage Hold setting. See page 21. Temperature Sensor Chart TEMPERATURE °F °C Value (in Ohms) -30 -34 117720 -20 -29 82823 -10 -23 59076 0 -18 42683 10 -12 31215 20 -7 23089 25 -4 19939 30 -1 17264 35 2 14985 40 4 13040 45 7 11374 50 10 9944 55 13 8714 60 16 7653 70 21 5941 80 27 4649 90 32 3667 100 38 2914 110 43 2332 120 49 1879 130 54 1524 140 60 1243 150 66 1021 160 71 842 170 77 699 180 82 583 190 88 489 200 93 412 210 99 349 220 104 297 230 110 253 240 116 217 250 121 187 Too Little Heat Check if the control has any of the following: • Reset Ratio and Offset - If reduced heat occurs only in certain weather conditions, adjust the Reset Ratio and Offset (See Understanding Operating Concept on page 5). If reduced heat occurs year round, increase the Offset. • Setback and Day/Night Schedule - If reduced heat occurs only during specific hours, check the Day/Night Schedule and the Setback values. Either reduce the Setback setting (See page 20). • Boiler Mode Settings - The TempTracker mod+ will only modulate boilers their mode is set to Auto or Standby. Check if any boiler stage is set to Manual, Off, or Standby. See Mode on page 25. TempTracker mod+ & TempTracker mod+ Extension Installation Manual Boilers are Short-Cycling • Lag Delay - Increase the Lag Delay only if all boilers tend to short-cycle. • Last Stage Hold - Increase the Last Stage Hold only if the lead boiler tends to short-cycle. System is Overshooting or Undershooting • Gain - If the system is overshooting reduce the Gain. • Gain - If the system is undershooting increase the Gain. 27 28 Raypak, Inc. Multiple Modulating Boilers Direct Heating Piping Diagram Outdoor Sensor SYSTEM OUTPUT RATINGS: 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS A INPUT RATINGS: 115VAC 60Hz , 30VA MAX B USE COPPER WIRE, CLASS 1 WIRE ONLY. C ---- ---- D CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing. PROGRAM PWR SYS A B C D L N 1 2 DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS RUN C B A D CUR / VLT CUR / VLT CUR / VLT CUR / VLT GND 3 4 5 6 7 8 9 10 11 12 - mA + VLT + GND - mA + VLT + GND - mA + VLT + GND - mA + VLT + 13 14 15 16 17 18 19 20 21 22 23 24 OUTDOOR TEMP T O SYSTEM TEMP T O PROVE SHUTDOWN /SETBACK /DHW O O EXTENSION MODULE RS-485 25 26 27 28 29 30 31 32 120VAC Boiler 1 Boiler 2 Boiler 3 Boiler 4 System Sensor Building Heating Loop System: The TempTracker provides 4 Raypak modulating boilers using a 4 - 20mA modulating signal. The boilers are piped in Reverse Return on the primary loop. The System output is controlling the System Pump. Raypak is aware that each installation is unique. Thus, Raypak is not responsible for any installation related to any electrical or plumbing diagram generated by Raypak. The provided illustrations are to demonstrate Raypak’s control operating concept only. TempTracker mod+ & TempTracker mod+ Extension Installation Manual Multiple Modulating Boilers Direct Heating Wiring Diagram SYSTEM OUTPUT RATINGS: 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS A INPUT RATINGS: 115VAC 60Hz , 30VA MAX B USE COPPER WIRE, CLASS 1 WIRE ONLY. C ---- ---- D CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing. D L N - mA B + VLT + GND - mA C + VLT + GND - mA D + VLT + GND - mA + VLT + 13 14 15 16 17 18 19 20 21 22 23 24 Boiler 1 Boiler 4 Boiler 2 Boiler 3 L N Boiler 1 L N 3 4 5 6 7 8 9 10 11 12 System Pump 1 2 A CUR / VLT CUR / VLT CUR / VLT CUR / VLT GND 4 - 20 mA Signal Outputs OUTDOOR TEMP T O SYSTEM TEMP T O PROVE SHUTDOWN /TSTAT /DHW /SETBACK O O 25 26 27 28 29 30 31 32 Prove Jumper Do Not remove C System Sensor B Boiler 4 A Boiler 3 SYS Boiler 2 PWR DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS RUN Outdoor Sensor PROGRAM EXTENSION MODULE RS-485 29 30 Raypak, Inc. Multiple Modulating Boilers Heating with Buffer Tank Piping Diagram Outdoor Sensor SYSTEM OUTPUT RATINGS: 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS A INPUT RATINGS: 115VAC 60Hz , 30VA MAX B USE COPPER WIRE, CLASS 1 WIRE ONLY. C ---- ---- D CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing. PROGRAM PWR SYS A B C D L N 1 2 DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS RUN C B A D CUR / VLT CUR / VLT CUR / VLT CUR / VLT GND 3 4 5 6 7 8 9 10 11 12 - mA + VLT + GND - mA + VLT + GND - mA + VLT + GND - mA + VLT + 13 14 15 16 17 18 19 20 21 22 23 24 OUTDOOR TEMP T O SYSTEM TEMP T O PROVE SHUTDOWN /SETBACK /DHW O O EXTENSION MODULE RS-485 25 26 27 28 29 30 31 32 120VAC Boiler 1 Boiler 2 Boiler 3 Boiler 4 System Sensor Buffer Tank Building Heating Loop System: The TempTracker provides 4 Raypak modulating boilers using a 4 - 20mA modulating signal. The System output relay is controlling a the Primary System Pump. Raypak is aware that each installation is unique. Thus, Raypak is not responsible for any installation related to any electrical or plumbing diagram generated by Raypak. The provided illustrations are to demonstrate Raypak’s control operating concept only. TempTracker mod+ & TempTracker mod+ Extension Installation Manual Multiple Modulating Boilers Heating with Buffer Tank Wiring Diagram SYSTEM OUTPUT RATINGS: 120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS A INPUT RATINGS: 115VAC 60Hz , 30VA MAX B USE COPPER WIRE, CLASS 1 WIRE ONLY. C ---- ---- D CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing. C D - mA B + VLT + GND - mA C + VLT + GND - mA D + VLT + GND - mA + VLT + 13 14 15 16 17 18 19 20 21 22 23 24 Boiler 1 Boiler 4 Boiler 2 Boiler 3 L N Boiler 1 L N 3 4 5 6 7 8 9 10 11 12 System Pump 1 2 A CUR / VLT CUR / VLT CUR / VLT CUR / VLT GND 4 - 20 mA Signal Outputs OUTDOOR TEMP T O SYSTEM TEMP T O PROVE /DHW O SHUTDOWN /TSTAT /SETBACK O 25 26 27 28 29 30 31 32 System Sensor B Boiler 4 A Boiler 3 SYS L N Boiler 2 PWR DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS RUN Outdoor Sensor PROGRAM EXTENSION MODULE RS-485 31 Specifications Voltage Input: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 VAC 60 Hz Power Consumption: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 VA Max Operating Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20°F to 120°F Operating Humidity: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20% to 80% non-condensing Dimensions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11"W x 9" H x 3 ¾" D Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 pounds TempTracker mod+ Specifications Lead Stage Rotation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Time ( 1 to 1440 Hours (60 days)), Manual, Last-On Pump Output: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) N.O. S.P.S.T Boiler Modes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto, Manual, Standby, On, Off Standby Time: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 to 60 minutes Modulating Output Types: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) 4-20mA, 0-5V, 0-10V, 1-5V, 2-10V Output Relay Ratings: . . . . . . . . . . . . . (5) 1 Amp inductive, 6Amp resistive at 120 VAC 60 Hz, 15A total for all circuits Add-On TempTracker mod+ Extension Panels: . . . . . . . . . . . up to two TempTracker mod+ Extension Panels using RS485 Ignition Point %: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . --Modulation Start Point %: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45% Modulation Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parallel Temperature Display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fahrenheit or Celsius. Display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Graphical Alphanumeric (7 rows x 21 char. each) LED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) System Output relay, (4) Boiler Output relays Sensor Ranges: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outdoor temperature sensor - minus 35°F to 250°F Heating system sensor - minus 35°F to 250°F Outdoor Cutoff Range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20°F to 100°F, ON and OFF Reset Ratio Range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1.00 : 4.00) to (4.00 : 1.00) (Outdoor : System Water) Offset Adjustment: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . minus -40°F to plus 40°F Minimum Water Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70°F to 170°F Maximum Water Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90°F to 240°F Set Point Temperature Range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70°F to 250°F EMS Temperature Range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70°F to 240°F Domestic Hot Water: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . with Priority or without Priority Pump Run-On: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 to 360 minutes Purge Delay: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 to 10.0 minutes Lag Delay: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 60 minutes Last Stage Hold: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 30°F Schedules: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Day and (1) Night (Setback) settings per day Night Setback: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0°F to 75°F Power Backup: . . . . . . . . . Lithium coin battery, 100 days minimum 5 year replacement (Maintains Clock in power outages). External Inputs: . . . . . . . . . TStat Input/Shutdown Input/Setback Input, and Prove Input/DHW Input (Dry Contacts Only) Season: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Winter and Summer. TempTracker mod+ Extension Specifications Raypak, Inc. 2151 Eastman Ave., Oxnard, CA 93030 PH: (805) 278-5300 FAX: (805) 278-5468 059042-00D (Each TempTracker mod+ Extension can add up to (6) additional modulating boilers. A maximum of two TempTracker mod+ Extensions can be added to a single TempTracker mod+.) Extension Numbering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toggle Switch A or B Boiler Outputs: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6) N.O. S.P.S.T. Modulating Output Types: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6) 4-20mA, 0-5V, 0-10V, 1-5V, 2-10V Output Relay Ratings: . . . . . . . . . . . . . . . . 1 Amp inductive, 6Amp resistive at 120 VAC 60 Hz, 15A total for all circuits Connection to TempTracker mod+ and another extension: Two RS485 connections using 6 wire phone cable (Cable is provided)