Download Craftsman 502.255193 Owner`s manual
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o_vne 1 Model No. 502.255193 , ,i i iil,ii 12 HP. LECTRIC START 40" MOWER SPEED LAWN TRACTOR CAUTION: Read And Follow All Safety Rules And Instructions Operating This Equipment. Before ® Assembly o Operation e Maintenance e Service ® Repair F-91726 12-01-90 and Adjustment Parts Sears, Roebuck and Co, Chicago, IL 60684 UoS.A. Printed inUSA SAFETY Safe Operation As Recommended RULES Practices by American for Riding National Vehicles Standards Institute This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe safety instructions could result in serious injury or death to the operator or bystanders. GENERAL 1o the following OPERATION: Read, understand, and follow all instructions in the instruction Book, on the machine, on the engine, and with any attachments before starting_ 2 Only aliow responsible adults familiar 3.. Clear the area of objects 4o Be sure the area is clear of other people 5. Never carry passengers. 6. Disengage all attachment 7,_ Disengage power 8. such as rocks, toys, wire, ctutches to the mower look down and behind before the mower not operate the mower without 9. Slow before 100 Never leave a machine remove unattended Disengage 12. Stop the engine before 13. Mow 14. Do not operate 15,. Watch Use extra Always from / 18, power to start the engine_ up. Do not mow in reverse untess absolutely necessary. Always at anyone or at places where people may bee Do backing. the entire grass bagger orgood when caution the unit, Aiways artificial loading glasses wear puliing loads ao Use oniy approved transporting the grass bagger while operating when wear safety when removing the machine Use care when before attempting before backing from the mower or the mower with the engine running, Always to attachment(s) only in daylight 17,. if anyone enters the area° guard in place, disengage the blade(s), set the parking brake, stop the engine and dismounting 1 1, 16. by the b|adav Stop the machine discharge_ Do not point discharge either the machine. turning. the key before for traffic and shift into Neutral and while to operate etc_ which could be picked up and thrown before mowing. or any attachments Be aware of the directlon down with the instructions or not {n use,, Disengage or unclogging the influence near or crossing not mowing° or unloading of alcohol or drugs the machine when using a trailer you operate eye protection you make an adjustment when or using heavy or when very tired,, roadways, or an eye shield when hitch when light, under drawbar the blade(s) the chute. or truck for transporting. the unit to protect your eyes from foreign or repair objects that can be thrown to the machine, equipment° points. b., Limit loads c. Do not turn sharply,. to those you can safely Use care when d. Use counterweights or wheel control backing. weights when suggested in the Instruction Book. CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children, Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them, 1. Keep children 2, Be alert out of the mowing and turn the engine 3 Before 4. Never carry machine, children or any passengers 5, Never children to operate 6 Use extra care when F-91726 and when allow backing, area and in the watchful off if children look behind approaching enter and down They the machine_ blind care of an adult for small children, may fall off and Instruct corners, other than the operator. the area. shrubs, chitdren be seriously in the dangers trees or other 2 objects injured or interfere with of the machine that may obscure vision. the safe operation of the SAFETY RULES - continued SLOPE OPERATION: Slopes and rough terrain are major factors related to loss of control and tip over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feet uneasy on the slope, do not mow ito See the "Slope Guide" in the back of this book to check for safe operation, DO 1. Mow up and down 2o Remove slopes, not across. 3 Watch 4. Use slow 5,, Follow 6. Use extra 7. Keep all movement 8 Avoid 1o Do not turn on slopes Z, Do not mow obstacles such for holes, as rocks, speed, Choose care with etCo.. Uneven a low enough the manufacturer's starting limbs, ruts or bumps° terrain recommendations grass baggers or other on the slopes slow or stopping on a slope. could overturn gear so that you will for wheel weights attachments, and gradual., the machine., or counterweights they can change Do not make sudden If tires lose traction, Tall grass can hide obstacles not have to stop or shift disengage while on the slope° to improve the stability changes the blades stability. of the machine. in speed or direction and proceed slowly straight down the slope, DO NOT injury unless near drop-offs, absolutely ditches necessary, then only turn slowly or embankments. and gradually downhill, A wheel over the edge or an edge caving if possible, in could cause a sudden overturn and an or death. 3. Do not mow 4. Do not try to stabilize on wet grass. 5, Do not use a grass bagger Reduced the machine traction could by putting or other cause sliding. your foot rear mounted on the ground. accessories on steep slopes (greater than 10 °} SERVICE: 1, Use extra care when a Use only b Never remove handling an approved gasoline and other fuels, Fuels are flammable and the vapors are explosive, container,, the gas cap or add fuel with the engine running, Allow the engine to cool for several minutes before refueling Do not smoke. c, Never refuel the machine d° Never store the indoors machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater, 2. Never 3o Keep all nuts and bolts, start and nicks or run the engine 4, Never tamper 5. To reduce years. with Stop Never make adjustments and inspect Mower blade(s) housing area. Check Wait in good Check their replaced a factory for wear or damage reptacement such as cracks blade. For safety, replace the condition proper operation regularly, settings parts the brake when are sharp operation for all movement or overspeed are subject always an object, Repair, if necessary, with the engine running,, The carburetor Clean uP oil or fuel sPilfage Allow the machine to make before re-starting can be adjusted with the engine running, Do not change the engine,. to wear, damage sure the grass and deterioration, bag is empty which Frequently could check expose moving components parts or allow and replace with objects to be manufacturer's necessary and can cut frequently, to stop before Wrap the blade(s) or wear Adjust and service as required, servicing gloves and use extra caution when any part of the uniL Look for this symbol precautions,. Become F-91726 check the blade(s) with free of grass, leaves or other debris build-up if you strike or repairs components For storage, recommended 11 the equipment governor Grass bagger 10, nuts tight. Frequently storing 7. 9, devices. keep the machine 6, the engine area must be immediately Keep the equipment the safety fire hazards cool before thrown, an enclosed the blade attachment A blade that is bent or damaged blade every two 8 inside especially This Alert! 3 to indicate symbol Your Safety important indicates: safety "Attention! Is At Risks _ servicing them or the blade Congratulations on your purchase of a Sears Tractor. designed, engineered and manufactured ible dependability and performance. to give you the best poss- If you experience any problem you cannot see your nearest Sears Service Department. well trained this unit. technicians and the proper Please read and retain this manual. to assemble and maintain "Safety Rules". CUSTOMER easily remedy, tools to service please or repair The instructions will enable you Always observe the RESPONSIBILITIES Carefully the unit • Follow all the assembly unit. = Know how to operate the unit° operate all standard Make sure that Correctly adjust and accessory the operator the correctly the unit. Operate the unit only with guards, shields, and other safety items in place and working correctly.. t Complete with all maintenance authorized on the unit. Service or approved This unit is equipped replacement with an internal brush-covered is equipped or state laws maintained in the 4442 or grass-covered State with (if any).. If a spark in effective of California of the California have similar Authorized working laws_ Federal Service Center MAINTENANCE A Sears Maintenance nearest Sears Store be laws apply on federal (Section states Model may lands., See an Serial for the muffler. AGREEMENT to the back of the frame Number: 502.255193 Number: on this unit See the Keep these numbers for future i,,111, ,, i, reference. ii TWO YEAR WARRANTY START RIDING EQUIPMENT AND GRASS BAGGER ATrACHMENT the date of purchase, when this riding equipment and grass bagger excludes blade(s), and the date Date of Purchase: Agreement is available for information.. blade adapter(s), instructions equipment attachment are maintained, lubricated, and in the Owner's Manual, Sears will repair free of charge any defect in and grass bagger attachment° spark plug(s), air cleaner, and belt(s), which are expendable arrd become worn during does not cover: - tire replacement or repair caused by punctures from outside - repairs necessary because of operator' abuse or negligence, instructions contained in the Owner's Manual; and - riding TRACTOR the serial number The model number and serial number are found on a decal attached by law tuned up according to the operating and maintenance material or workmanship in this electric start riding This warranty Record in the space below of purchase of this unit. loca| it must LIMITED This warranty normal use. LAWN exhaust applicable Code). Other for a spark attester .......................... forest-covered, is used, is required Resources ON ELECTRIC For two years from iiiiii engine order by the operator: the above Public meeting arrester 30 foot pounds 4 bushels parts. land unless the englne's a spark arrester Blade Nut Torque Grass Bagger Size the unit only combustion and must not be used on or near any unimproved system Tilt Seat The seat tilts forward for easy access to the battery. Mower Housing The full=floating suspension and twin blades give an even cut,,The lift lever has six height positions from 2 to 4 inches, equipment can = NOTE: Tire Air Pressure Front and Rear 12 psi All Gear Transaxle Six forward speeds and one reverse., Ground Speed Forward 0-5,4 MPH. Reverse 0-1 _6 MPH. read and foilow the rules for safe operation.. Inspect instructions_ SPECIFICATIONS Briggs & Stratton Engine 12 HP,. Charging System 3 amperes at 3600 rpmr. Fuel Tank Size 1 gaIIon Type Of Fuel Unleaded Regular Oil Capacity 3 pints Oil Type Above 32 ° SAE 30 or 10W30 Below 32 ° SAE 5W30 Spark Plug (Gap 0,.030") Champion J 19LM Sears 71-33312 STD361458 We have competent, your unit properly. o on PRODUCT It has been equipment and grass bagger attachment FULL 90-DAY objects including used for commercial WARRANTY (such as nails, thorns, the failure or rental to maintain stumps, or glass); the equipment and according to purposesv ON BATTERY For 90 days from the date of purchase, if any battery included with this riding equipment proves defective in material and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. or workmanship WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT tN THE UNITED STATES, This warranty applies only while this product is in use in the United States_ This warranty gives you specific legal Sears. Roebuck and Coo, D/731CR-W, F-91726 rights, and you may also have other rights Sears Tower, Chicago, IL 60684 4 which vary from state to state. i i TABLE OF CONTENTS SAFETY RULES ............................................... 2-3 CUSTOMER RESPONSIBILITIES ......................... 4 PRODUCT SPECIFICATIONS ............................... 4 WARRANTY ...................................................... 4 TABLE OF CONTENTS ....................................... 5 INDEX ............................................................... 5 TRACTOR ATTACHMENTS ................................ 6 ASSEMBLY .................................................. 7-20 OPERATION ............................................... 21-26 MAINTENANCE .......................................... SERVICE AND ADJUSTMENT ...................... STORAGE ........................................................ TROUBLE SHOOTING CHART .......................... ELECTRICAL SCHEMATIC ................................ REPAIR PARTS, MOWER ............................ REPAIR PARTS, GRASS BAGGER ............... 27-34 35-41 41 42 43 44-57 58-59 REPAIR PARTS, TRANSAXLE ..................... REPAIR PARTS, ENGINE ............................. 60-61 62-66 PARTS ORDERING/SERVICE ................ Back Page iNDEX F A ...................................................................... P Parking Brake 21, 22 Parts Bag, Grass Bagger ........................... 11 - 12 Parts Bag, Lawn Tractor ......................................... 7 ............................ ........................ R ........................................................ .... ........................................................... Filter Air ................................................................. 34 Adjustments: Filter Fuel 34 Blade Engagement Control 29 ..................... Fuel 25 Brake, Drive 30 Carburetor .................................................................... 35 Fuel System Storage ............................................... 41 Fuse .......................................................... 4t, 43, 54 Clutch ......................................................................... 30 G Mower Housing Level ...................................... 38 Throttle Control Cable ................................ 35 Grass Bagger: Assembly ............................................................ 13 20 Assembly 7 - 20 Operation .................................................................. 24 Attachments ................................................................... 6 B Service and Adjustment ................................ 40 Replace Motion Drive Belt 38 Replace Mower Drive Belt ................................. 37 .............................. S Safety Rules ....................................................... 2 -3 Seat, Install ............................................................... 9 Service and Adjustments .........................35 - 40 I Battery, Emergency Start ............................... 40 Bagging Tips ................................................................... 26 Carburetor ........................................................ 35 Ignition Switch ......................................................... 21 Battery: L Fuel Filter 34 Charge .............................................................................. 8 Fuse .................................................................... 41 Lift Lever 21 23 Clean and Check ............................................. 32 Level Mower Housing ....................................... 38 Lights 21 40 Emergency Start 41 Lubrication ................................................................... 27 Light Bulb, Replace 40 Install ....................................................................... 20 Motion Drive Belt ................................................ 38 M Storage ............................................................................ 41 Mower Ddve Belt .................................................. 37 Maintenance ..................................................... 27 34 Belt: Air Filter 34 Mower Housing, Install ...................................... 36 Motion Drive, Adjust 30 Mower Housing, Remove ............................36 Battery ................................................................. 32 Motion Drive, Replace 38 Blade ........................................................................... 28 Sharpen Blade .............................................................. 28 Mower Drive, Adjust ...................................... 29 Shift Lever ................................................ 21, 22 31 Blade Engagement Control ............................. 29 Mower Drive, Replace ........................... 37 Brake 30 Shift Gate, Adjust ..............................................31 Rooting, Check ................................................ 10 Clutch ...................................................................... 30 Slope Guide 67 Blade, Remove and Install ....................................... 28 Spark Arrestor .............................................. 4 34 Engine 011 33 Blade, Sharpen ........................................................ 28 Lubrication ......................................................... 27 Spark Plug ........................................................................... 34 Blade Engagement Control: Specifications, Product ............................................ 4 Muffler, Check 34 Adjust 29 Speed Control Chart ............................................. 22 Spark Arrestor ...........................................4 34 Operatlon 23 Spark Plug 34 Start Engine ..................................................................... 25 Brake, Check and Adjust Drive ............................. 30 Tires 32 Steering Whee! .......................................................... 9 Brake Pedal, Operation .................................. 21 C Maintenance Schedule ................................... 27 Stop Unit .................................................................. 22 Storage 41 Mower Housing Carburetor Adjust ................................................. 35 T Clean ...................................................................... 40 Charge Battery ................................................................ 8 Throttle Control ..................................................... 23 Level Adjustment ............................................... 39 Clutch/Brake Pedal ............................................21 Throttle Control Cable Adjust .......................... 35 Remove and Install ......................................... 36 Controls ......................................................................... 21 Tire Pressure 10, 32 Cutting Height ......................................................23 Mowing and Bagging _t_ps ...............................26 E Trouble Shooting Chart ...................................... 42 W Oih Electrical Schematic 43 Check ..............................................................33 Warranty ........................................................ 4 Engine: Wheel Align Front ....................................... 41 Carburetor .....................................................35 Change ................................................... 33 Wiring Schematic .......................................... 43 Operating Tips ................................................... 26 Oil, Change ................................................ 33 Operation ............................................................ 21 - 26 Oil Level, Check 33 Grass Bagger .................................................24 Oil Type ............................................................... 33 LiftLever ....................................... 21, 23 Operation Speed Chart ................................. 22 Mower Housing ............................................23 Starting ....................................................... 25 Operation On Hills ...................................... 23 Stopping ................................................... 22 Parking Brake .................................... 2I, 22 Storage ...........................................................41 Shift Lever ............................. 21 22 Throttle Control .......................... 21, 35 Start Engine ................................... 25 Trouble Shooting Chart .................. 42 Stop The Unit ..................................... 22 .... ...................................................................... ..................................... ........................................................ ............................ ......................................... ............................................ ...................................................................... ....................................................... .......................................... .......................................... ......... ....................................................................... ................................................... .............................................................. ....... ................................................ .................................................................... ................................................................ ............................................................ .......................................................................... ................................ .................................... .................................... ........................................ ..................................... v F 91726 5 4, ii TRACTOR Attachments That illl iiiiiillllllllllll ATTACH Add Craftsman to the Lawn M ENTS Usefulness of Your Tractor Sears offers a wide variety of attachments that fit your iawn tractor Many of these are listed below with brief explanations of how they can help you°This list was current at the time of publication; however, it may change in future years- more attachments may be added, changes may be made in these attachments, or some may no longer be available_ Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching° You may order these attachments at most Sears retail stores, catalog sales offices and thru the catalog, PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater-looking lawn. Two Permanex containers hold 33-gallon plastic bags. LAWN SWEEPERS let you collect grass clippings and leaves_ Select from these: = = = = 30-in, 32-in_ 32=in 38-in, Path with a capacity of Path with a capacity of High Performance Path High Performance Path 9.0 cu. ft, 10_0 cu_ ft_ with a capacity of 10=0 cu=ft. with a capacity of 12_5 cuoft_ LAWN MAC for powerful collection of heavy grass clippings and leaves Accepts optional wand attachment to pick up debris in hard-to-reach places Has a 3hp. engine with 12 bushel capacity° Requires a Chute Adapter. CARTS make hauling easy. Choose from these: = = = = = 4 cubic foot Dump Cart with a capacity of 400 Ib, 10 cubic foot Hauling Cart with a capacity of 1,000 {b= I0 cubic foot Dump Cart with a capacity of t,000 ib. 14 cubic foot Dump Cart with a capacity of 1,250 Ib= 17 cubic foot Dump Cart with a capacity of t,500 Ibo ROLLER for smoother lawn surface. 36-1nch wide, 1B-inch diameter water-tight drum holds up to 390 Iboof weight. Rounded edges prevent harm to turf_ Adjustable scraper automatlcally cleans drum° SPREADER/SEEDERS = = o = make seeding, fertilizing, and weed killing easy. Broadcast spreaders also useful for granular de-lcers and sand° Drop type, 36-inch. 12-1nch semi-pneumatic wheels. I00 lb=capacity steel hopper. Broadcasts a 4 to 12 foot swath 70 lb. capacity steel hooper= Non-corrosive spreading spinner.. Nylon gear box. Stainless steel shaft_ Broadcasts t0 to 12 foot swath. 160 lb_ capacity (covers 40,000 sq. ft°) No-rust polypropylene hopper and impeller. Vinyl hopper cover. Broadcasts t 0 to 12 foot swath. 100 Ibo capacity_ No-rust polypropylene hopper and impeller, Vinyl hopper cover. AERATOR promotes deep root growth for a healthy lawn. Tapered 2_5-inch steel spikes mounted on 10-inch dia meter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight box for increased penetration_ CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots., 36-inch swath. 24 hardened steel coring tips. 150 lb capacity weight tray. DETHATCHER loosens and flips thatch and matted leaves to lawn surface for easy pick up. Twenty spring steel tines (t 0 pairs) dethatch 40-inch swath. Useful to prepare bare areas for reseeding and for seed bed preparation after tilling. Rear mount DETHATCHER loosens and lifts thatch to fawn surface for easy pick up (with bagger, sweeper or vac). Ten spring steel tines, each with two "teeth", dethatch 3B-inch path_ Front mount_ TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water repellent, extremely breathable, lightweight, soft, non abrasive, pliable over a wide temperature range, durable, stain-tear-and puncture-resistant, wilf not shdnk or stretchL SEAT COVER is dense polyester shag, machine washable. Provides cooler, more comfortable longer lifeo ride in the summer heat. Protects seat for SPRAYERS uses 12-volt DC electric motor that connects to tractor battery or other 12 volt source, Includes booms for automatic spraying when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern_ For applying herbicides, insecticides, fungicides, and liquid fertilizers. '_ = 50 psi maximum pressure with 12 foot wand length 25 psi maximum pressure with 10 foot wand length SNOW BLADE for snow removal only. t 4-inch high, 42-inch wide blade clears 38-inch path when angled left or right, Raises, lowers with side lever_ Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains, wheel weights.) SNOW THROWER has 40-inch swath. Dru m-type auger handles powdery and wetJheavy snow_ Mounts easily with simple pin arrangement, Discharge chute adjusts to 210 ° arc from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use wlth tire chains, rear wheel weights) CART-N-VAC Large 12 bushel capaclty. Converts to 4 cuo ft. hauling cart. Load capacity 250 lbs. TIRE CHAINS ere heavy duty; closely-spaced extra-large cross links give smooth rlde, outstanding traction_ WHEEL WEIGHTS for rear wheels provide needed traction for snow removal. In pairs. (30 Ibs ea ) NOTE: Do not use pull-behind attachments F-91726 on slopes that are greater than 10 degrees, 6 ASSEMBLY i ,,,,,,, ,u ,,,,,,,,, i,,, u ..................., , i ,,,,,,,,,,,,,, i, ,, ,,, ,,, PREPARATION Before being put in the carton, carton was made to protect The unit is comptetety the unit was carefu[iy the unit during assembled except inspected The shipment, for the items shown on this page These items are in the carton with a parts bag which contains the fasteners to assemble the unit Find and remove these items,, The fasteners are shown Bellows on the next page, Owner's Manual HOW TO REMOVE To remove FROM THE CARTON the unit from the carton, follow 1. Open the top of the carton,, 2. Remove the wood 3,, Remove the boxes Remove sleeve. frame the instructions below,. at the top of the carton_ labeled (A) and (B) from the seat,, NOTE: the seat is covered Remove connector tube the Grass Bagger Cover, and the protective pad, the carton,. with a protective the outer tube, the 4., The items shown at the right are in a small unmarked box. Remove and check each item Remove the small box° 5. Cut each corner of the carton a knife, NOTE: See the the controls,, Operation from the top to the bottom section 6o Move 7, Move the lift lever to the HIGH position the shift lever to the NEUTRAL for the with location of position TOOLS YOU NEED TO ASSEMBLE 1. Adjustable wrench (2 required) 2. Open end wrench 1/2" - 9/16" 3, Open end wrench 7/16" - 1/2" 4. Blade type screwdriver CAUTION: Check the bottom of the carton for staples,, Remove any staples that are in the path of the tires. 9, From the back of the unit, carefully off the wood frame, pull the unit backwards ___. PARTS BAG - contents The fasteners and other loose parts are shown below,, The fasteners ® @ © for Lawn Tractor THE UNIT 5 Phillips screwdriver 6, Low Tire pressure gauge 7o Knife 8 Socket Set (Optional) ........ are shown at full size with the quantities in brackets { ), @ (2) Locknut (1) Flange Hax Nut (2) Lockwasher For Battery Terminals 1/_'2B For Steering Wheel 5/t 6"-24 For Seat I.Do 5116" 15×66 15x90 18xl 6 [Not shown rut}slzti) (4) Hub Cap 24582 (2) Ignition Key 91275 (Notshawn full Size) (1) Battery 91941 Clip 12) He× Bolt For Battery Termlnais V_"-20x%" 1 x38 F-91726 {2} HBx Bolt For Seat (t) Hex Bolt For Steering 5116"_18x_ls " tx45 B/16'L24x1 lx66 7 _J_ Wheel ¥0" (1) Screw For Battery Clip 26x 184 ASSEMBLY ii HOW TO PREPARE AND CHARGE THE BATTERY ii Remove and discard NOTE; Before you install the battery, add the battery acid the meta_ (Electrolyte) and charge the battery° Battery acid will damage paint and parts, WARNING: Vent Cap Read the instructions included with the battery acid container. Protect your hands _ 1. nd eyes fromyou. the battery acid_ Use clothing that will protect If the vent caps are not installed vent caps included from with the If metal bag Read remove the the instructions Battery the vent caps_ Your unit will have one or the other types of batteries 2_ on the battery, plastic tape covers the vents. Discard as shown. the vents, the metal remove the metal tape from tape. ii ................... 3. Pour battery touches battery acid into each battery the bottom the battery 4. Wait of the vent as shown. acid above much battery the bottom you charge 20 to 30 minutes battery 5o The the level of described battery battery Discard with the battery Add baking more the solution Destroy the container with drop vent battery below the Correct Liquid Level acid until the correct any battery and any battery soda and mix together Discard you can continue Fill the container soda Vent Install the vent caps_ Wash the acid container baking tf you add too acid will flow from water to remove was not used as follows. Add can in step 3, Add more top of the battery 6. acid acid level is reached. until using the acid that half full with watery the solution and wash acid._ a piece does container DANGER of wood, not with BATTERY foam. CAUSE 8o To prevent accidents, neutralize the battery acid that was not used To The fumes neutralize, fill the container half full with water Add baking soda and mix using a piece of wood until the solution does not foam, Discard the solution and wash the container with water Destroy the container from the battery charger a rate of 6 amperes for 1 hour, the battery acid can cause an to charge the battery. is charged, check Charge Do not add battery battery can be to a charged External = Wash the area with water, then wash with a solution of water and sodium bicarbonate the level of the battery acid falls, add water. acid ANTIDOTE: at acid. If the level of the battery The engine has a 3 amperes charging start the engine or frequently the battery battery, BURNS WARNING; smoke, KeepWhen the battery you chargethe away from battery, any sparks_ do not or the result Internal = Drink large amounts of water milk, or milk of magnesia Drink water mixed with the whites of eggs_ Call a Doctor immediately an explosion. 9. WILL Contains sulphuric acid. Do not let the battery acid come in contact with the skin, the eyes. or the clothing Use a 12 volt battery After ACID SEVERE water.. explosion. 7, VIEW you put the vent caps on the battery° While you wait for the battery, of the unit° CUT AWAY the battery. before the assembfy acid Do not add the of the vent. acid, the excessive when cell until the battery will not stay fully charge the battery system use the headlight charged. every three Eyes - Flush with water for t5 medical help If you frequently minutes and then get immediate (if equipped), For longer life of the - KEEP AWAY months. POISION FROM CHILDREN D-5213 F-91726 8 ASSEMBLY _OW TO ASSEMBLE rilE STEERRNG WHEEL Jse the fasteners shown below to install ;asteners are shown at full size the steering wheeE The @ S1eedng B ix66 B t 5×90 Bellows 1 Make sure the front wheels point forward. Slide the bellows over the steering post. Make sure the collar of the bellows on top. Push on the top of the bellows. 2,, Attach the fasteners HOW steering wheel as shown to the Tighten TO INSTALL Use the fasteners shown shown at full size° steering post is with the the seat, The fasteners are e 5699 the fasteners THE SEAT below to install (A) Ix45 (8) 18×16 1. Carefully remove the protective from the seat, Do not bottom of the seat. 2. 3, Align the holes Fasten the shown Tighten in the seat to the sleeve and the damage seat hinge seat the wire plastic attached to the holes hinge with the to bag the in the seat.. fasteners as the fasteners Check the operating position Seat of the seat. If the seat needs to be adjusted, loosen the seat adjusting nuts on the seat hinge. Slide the seat forward or backward along the adjusting holes as shown.To keep the seat straight, align the rear edge of the seat hinge with the marks on the top of the console_ Tighten the hex nuts. 4" Connect the wire harness. Make sure the tab part of the connector, seat switch connector, from sensor, the seat switch sensor to the wire Jocks into the latch of the wire from the harness WARNING: For correct and safe operation ofthe unit, connect the wire from the seat switch sensor F-91726 to the wire harness. 9 Steering Posl Wheel = == =l= H =l=l,====,l,l,l,l,l==l,l=ll=l=== ASSEMBLY = 111i= iH ,lliHi,i,ll HOW TO ATTACH CHECK THE DRIVE THE HUB CAPS BRAKE The drive brake can be easily checked as foHows_ Set the parking brake Move the shift lever to the neutral (N) position Push the unit. Push each hub cap onto the center' hub of each wheel, Make sure the washer holds the hub cap in place_ If the rear wheels rotate, adjust the drive brake. Seo "How To Chock And Adjust CHECK The Drive Brako'_ THE TIRES CHECK THE LEVEL OF THE MOWER HOUSING Check the air pressure in the tireSr.Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level, The correct air pressure (PSI) is 12 PSI (0,B5 kg/cm2), The lever of cut was set at the factory,, After the u nit is fully assemble, completely read the Operation Section. Make sure the level of cut is set at the height you like for your lawn,. CHECK THE BELTS Check the operation of the mower housing° Mow a short distance and look at the area that was cut. If the mower housing does not cut Check the routing of the belts. Make sure the belts Make sure the belts are not twisted. are inside level, see the instructions on "How To Level The Mower Housing"_ all the belt guides_ HOW SHIFT TO CHECK THE ALIGNMENT OF THE GATE Follow the instructions The Shift _nstructions, in the Operation Lever"., If it is difficult "How To Check Section to change And Adjust on "How To Use gears, first check the The Clutch". Then, adjust the shift gate.. See the irrstructions, "How To Check And Adjust The Shift Gate", Belt Guides Blade Drive Pulley Transaxle Pulley Belt Guides idler Pulley Mower Drive Belt Stack Pulley Idler Put{ey Belt Guides F-91726 t 0 iMPORTANT: Remove and identify the contents CONTENTS of each box as shown OF BOX below: A Containers Weight Bracket Hin_ Frame Mount Bracket _L=_ CONTENTS OF BOX B Window Parts Bag (In paper bag_ Extension Tube and Plate Assembly Fr°ntWi_" (2) Plastic Bags (Not shown) \ Channel Elbow D-81_8 F_91726 I 1 PARTS BAG - conterlts for Grass Bagger The fasteners and other loose parts are shown below. The fasteners are shown full size with the quantities NOTE: Some of the fasteners will not be required for your modoLi_., in brackets (). ..,.. _,_"-20 x ½" (5)Bolt,Special 3 For Outer Tuba (3) (2) Bolt, Carriage For Extension Tube 5/16"-18 x ¾" 2x64 (1) Screw For Rubber Latch 1/_-20 x 1 _ ForFor Cover Hinge Handle (1) (4) L4x24 For Center Tube (2) 5/16"-24 x 1% _ 6x93 @ (1) Bolt, Hex For Frame Bracket ½"-13 x t¼_ lx125 (2) Bolt, Hax For Frame Bracket 5/t6"-1B x 1 _ I x84 4x71 (1_) (4) Bolt, Carriage For Front Weight 5/16_-18 x ¾_ #10-t6 x ½" AB For Window 26x246 2x74 (2) Hex Nut, Flanged For Latch Pin (1) For Rubber Latch (1) ¼"-20 @ 15x89 For Window Q (t) Locknut For Frame Bracket (4) Locknut, Flange For Front Weight 5/16"-18 15x88 151Washer 121 Washer (Not ShownFullSize) For Frame Bracket LD. °39" 17x51 (I) Handle, Plastic For Cover 54537 ;; (Not Full Size} 15x109 121 Nut -Flange, Hex For Frame Bracket 5116"-18 15xl 08 (2) Nut, Wing For Extension Tube 5/16'_18 @ {Not Shown #10-24 (4) Nut, Jam For Front Weight 5/16"-t8 _;_143 For Outer Tube (3) For Center Tube (2) 18xl 5 For Cover Handle (2) For Window Ctip (1) #10-24 X %" 4x21 Clip (1) 15x81 For cover Hinge [4) For Handle (2) ¼"-20 15x66 131 Screw (3) Nut, Hax For Cover Handle (2) (6) LocknQ (1) Bolt, Carriage For Latch Pin 1/4"-20 x s/a" 2x39 Screw For Elbow ¼" x ¾" AB 26x239 14x83 ShownFull Size) (1) Plug, Weight 24863 _ (Not ShownFull Size) (3) Cap For Outer Tube (2) For Center Tube (1) 54695 (1) Latch, Rubber {Not Shown Futl Size| (1) Pin, Latch 54563 2 (Not Showni_[t Size) (1) Pin, Hinge 54407Z For Connector Tube 54416E7011 ForCover Hinge 31x6 (Not shown actual size) (8} Fastener, Plastic For Containers (4 each) 193xl F-91726 151Nut, Hex For Outer Tube (3) For Center Tube (2) 5/16"-24 16X32 {NotShownFullSizel (1) Clip, Window 54571Z 12 (NotShownFullSize} (1) Bracket For Extension Tube 54566 (1) Expansion Nut For Window 28x56 ASSEMBLY HOW TO ASSEMBLE Assemble the front weight THE FRONT support with WEIGHT the fasteners shown full size below, © 1, (B) (A) (c) 15x 109 2x74 15x88 Assemble the tractor the four carriage as shown,, bolts C_ .3_ Weight Support (A) and four jam nuts (B) to Make sure jam nuts (B) are tight° 2, Fit the front weight 3o the plug on top as shown, Set the weight and weight support into the weight support with the hole for in position on the carriage bolts you assembled in Step 1- Fasten the weight support with the four Iocknuts (C} as shown, Make sure Iocknuts (C} 4_ are tight, Fill the front weight with sand,, Install the plug in the front weight. on a slope WARNING: even. or where the lawn is rough or not Use the front weight when you mow WARNING: Do not ride up or down slopes that are too steep to back straight up. Never ride the unit across a slope. See the "Slope Guide" in the back of this book for information on how to check slopes_ F-91726 O-e130 13 Weight Support iii iiiiiii1,,111 ASSEMBLY H =l= =H,N :::::::::::::::::::::::::::::::: HOW TO MOUNT THE FRAME ASSEMBLY Remove and discard the two self=tapping screws from the rear of the framer Use these two holes to mount the frame bracket_ 2. Frame Bracket Attach the bottom of the frame bracket to the frame with hex , bolt (A} and Iocknut (B) Do not tighten at this t_me= (A) lx125 (A) 0-8t19 15x41 (D) 17x51 __ (E) 15x108 Channel 3_ Attach the back of the frame bracket to the frame with bolts (C), washers (D) and flange nuts (E)._Make sure botts (C) and flange nuts (E) are tight. NOTE: For easier assembly, use a ratchet and socket to "U" Shape tighten bolts (C). 4_ Tighten bolt (A) and Iocknut (B}. 5.. Slide the channel in to the "U" shape opening in the top oftha Opening \ frame bracket as shown, D-8_20 F-91726 14 Frame Bracket From the right side of the unit, install 6, the channel channe_ Mount 7_ as shown, Rotate the channel the channel pin throug (F) h pin to lock the in place, the outer tube to the channel as shown, Make sure the holes on one end of the outer tube are on the right side of the unit, Use the fasteners fasteners shown full size below Make sure the (G) are tight_ CAUTION: If the fasteners are tightened outer tube can be damaged. © @ IF) (G) 6xg3 t8x 15 too much, the (H) 15x32 Make sure these holes are to the right side of the unit Channel Pin Rotate Channel Pin Counterclockwise e-8!21 8 Mount the center tube to the channel the fasteners CAU'flON: 9. as shown Make sure are tight, If the fasteners are tightened center tube Attach the caps to the end of the tubes too much, the can be damaged, as shown Channel Center Tube (F) (F} 6x93 G Q (G) ! 8x 15 F-91726 (H) 15x32 15 IIIHII=I=IIIll i= i ASSEMBLY HOW 1o TO MOUNT Assemble THE COVER the hinge to the cover with the fasteners full size below,. Push tire hinge toward Make sure the screws hinge,, Tighten 2 Attach are at the bottom the fasteners (a) 4x24 (c) (D) 4x21 15x81 nut (F) into the slot in the cover as shown,, the window to the cover with the fasteners as shown° Make sure the cover fits between the plastic cover, Push on each side of the at the end of the window° window until Fasten with the two screw on the inside window clip with screw plastic channel. with flange are locked Align the hole in the cover° and the in position° Put the window of the window,. clip in the hole in the Fasten the window (C) and nut (D) as shown, Set the cover in the operating tube assembly tabs (E) as shown, position clip with 4. 15x66 Push expansion Mount as shown. the fasteners, _(A) 3_ of the holes in the the fasteners. the handle to the cover with Tighten shown the top of the cover,, as shown. position D-S124 on the top of the outer Align the holes in the hinge and the Fasten the cover and hinge assembly hinge pin and hair pin shown to the channel full size below. ), W_ndow Plastic Tab 31x6 Pfastic Flange (El 26_.46 IF) 28x56 O (H) 54407Z F-9t726 (H) !6 ................................ i,, ,lui un,lllli,l_Jii ASSEMBLY HOW 1,, TO MOUNT Assembfe latch fasteners shown THE EXTENSION pin (A) to the TUBE extension tube with the below A 54563 15x89 2x39 A B C 2, Move the lift lever to the highest cut position, 3. Disconnect the wire to the spark plug. Raise the deflector, Rotate the blade away from the discharge openir;g, Remove the carriage shown., bolt and Iocknut from the mower housing as Deflector Bracket D-B126 _ 4, Slide the extension tube under shown_ Fasten the extension housing 5- Mower Housing has of sharp edges_ Always b eARNING: careful ofThe the blade position the blade. with the bolt (D) and wing sure the wing nut is tight, ff not assembled to the extension position at the back of the extension tube and the bracket as shown. Make the deflector bracket as tube to the front of the mower sure the wing nut (E) as shown. tube, Extension Tube Make put the bracket in extension tube_ Fasten the with bolt (D) and wing nut (E) nut is tlght,, Deflector Bracket 2x64 D 14x83 E a-8151-2 F-91726 17 ASSEMBLY HOW TO MOUNT THE CONNECTOR Mount the connector TUBE tube with the fasteners shown full size 1 below,, Assemble the handle tube the fasteners with screwdriver 15x89 and tighten the 3, Fasten the elbow 4x24 4, 5_ cover, (E) the in the hole of cover NOTE: To help the elbow with the hole in the tube with the self=tapping screw until the head of the put wax or polish efbow 7 rubber latch is aligned whh Slide the bottom end of tube and you open or close the on the elbow, Rotate extension the as shown,, slide when 6. 15x66 connector tube assembly the latch pin the connector Lock in place with tube the rubber until the over the latch, Elbow hole in with hole in elbow Conoector Tube Slide elbow into hole in cover_ Lock in piece whh rubber latch D-8133 CoRRecter Tube_ Handle, Rubber Latch (D) D-S129-f F-91726 18 a Move the lift lever to the lowest cut position_ Hold tire handle on the connector tube,, Put the end of the elbow 4x71 tube to the connector as shown Tighten touches the elbow, with Iocknuts, Atign the hole in the connector elbow as shown_ screw screw latch to the connector' as shown,_ Hoid the screws 2, (B) 26x239 and the rubber ASSEMBLY HOW TO ASSEMBLE THE CONTAINERS NOTE: There is only one way that these containers can be put together. Carefully read and follow the instructions below_, 1 Separate the six container have 2 tops, 2 middle 2, Look for a number numbers 3. into two on one side groups pieces of each You will top piece The for the two top pieces are I arid 3. Set the two top with Look for two on one side of each middle piece numbers the numbers the flange has the numbers piece has the numbers piece_ One 1 and 2, The other 3 and 4. Match 1 and 2 with part up as shown, top piece the middle middle piece with 1. Set the middle piece inside the matching top piece as shown Match the middle piece with numbers 3 and 4 with top piece 3 as shown piece Set the middle piece inside the matching top as shown,, 5, Look for a number 6, numbers for the two bottom pieces are 2 and 4o Match bottom piece 2 with the top piece 1 and middle piece1 that on one side has the numbers piece inside 7 Match bottom of each bottom piece 1 and 2. Set the matching the middle piece bottom piece 4 with the top piece 3 and middle piece bottom TOP PIECES Put one foot inside the three pieces and lift the top piece until the three pieces connect together of each piece are locked 9, The as shown that has the numbers 3 and 4, Set the matching piece inside the middle piece as shown_ 8, PIECES as shown, pieces on the ground middle 4. pieces and 2 bottoms BOTTOM D_8177 Make sure all four corners i together., Fasten the top and middle Flange of Top GROUND pieces of each container together using four fasteners for each container Push each fastener into the hole in each side of the container from the inside as shown, Fasteners (No_ shown _ctua! s_ze} BOTTOM PIECE MIDDLE PIECE TOP PIECE F-91726 19 i ASSEMBLY i HOW 1 TO ATTACH Tilt the seat forward Two 3,. 4, plastic bag Hold linings, included with optiona] accessories the handle not shown that on the back of the in the illustration, The plastic are bag linings can be used for easy removal Put the plastic bag linings in to the containers Slide the containers on to the frame tubes as shown 5, are of Make is to the rear' as si_own Lower the cover Pull back on the handle and push the cover the grass,, down unti_ it locks into place IMPORTANT: For the grass bagger to work must be in the down position,. FINAL 1, correctly, I the cover ASSEMBLY The grass bagger has two containers. For easy removal of the grass, use a plastic lining inside the container following Check 2+ Use one ofthe sizes° e 33 gallons e 4 bushels e 145 litres the fasteners° 0-8131 ;_ Make sure that alt bolts and nuts are TO INSTALL THE BATTERY Use the fasteners shown below are shown at full size, (A) lx38 1o to install the battery, The fasteners (B) (C) t 5x66 26x184 Tilt the seat forward Install the battery tray_ Make sure the drain on the bottom ofthe battery tray goes through the hote in the frame as shown, Set the battery in the battery tray, Make sure the battery terminals are toward the front of the unit, NOTE: Make sure the battery fits under the tabs at the back of the unit. Fasten the battery clip in the slot in the frame,, Attach the battery clip with the fastener as shown, 2,, 3° cable to theTopositive terminal before WARNING: prevent(+)sparks, fasten the you red connect the black cable, _ 4. Fasten the red cable fasteners as shown_ to the positive (+) terminal 5, Fasten the black cable to the negative fasteners as shown, (--) terminal F-91726 with Caution to tight,, HOW i and lift to raise the cover the grass bagger sure the "CAUTION" illll THE CONTAINERS cover,, Pull back on the handle 2 lllll the with the 2O rear i , , OPERATION KNOW THE PRODUCT Before you operate the unit, read this instruction When you read this instruction follow the operating Position book° If you understand book, compare instructions the illustrations and the safety rules the unit and how the unit operates, to the unit. Learn the location Keep this instruction book for future you will get the best performance. of the controls. To help prevent an accident, reference w _en Enga( Button ! Parking Brake Lever Clutch/Brake lgnitloniLight Pedaf Switch, Blade Engagement Control O Q Position when Disengaged ill ill,ii u i i ii ii ii MEETS Sears Mowers Commission,, conform i illlUHlll BLADE to the safety i Hu, .ll ENGAGEMENT lever to start standards and stop CONTROL the rotation LEVER: UUlmlIHH National Use the control SWITCH: The switch PARKING The first has two funct}ons The second Standards when IGNIT|ON/LIGHT function ii ,i,,ll i ,, illUll,,i ,,i i Institute, and the US Consumer Product Safety I I III,H of the blade the engine ii REQUIREMENTS 'llHJl PEDAL: The pedal has two functions The second function is a brake is for starting ii of the American CLUTCH/BRAKE function is a clutch first function i ,llllll,lll,ii CPSC SAFETY BRAKE: you leave LIFT LEVER: attachment The SHIFT unit is to Use the parking brake to engage the brake the unit Use the lift lever to change the height of the LEVER: Use the sh_ft lever to change the speed of the turn on the headlight THROTTLE CONTROL LEVER: Use the throttle control to increase or decrease the speed of the engine F191726 2t OPERATBON The operation foreign thrown result in severe safety glasses your lawn eye the spectacles available at Sears TO USE THE can result eyes, damage° shields and Wide over the mower in the or eye mower recommend HOW of any lawn objects Retail wear Safety Completely for 3, Remove your t from release the paddng will hold the unit, I To release the clutch/brake automatically parking FUNCTION pedal and brake, completely The brake Trimming Snow the control HOW 1, unit 2 brake. Move the blade to the DISENGAGE position. and remove the ignition Bagging the blade forward grass ,,! or 2 mowing to stop the 3., Move 4_ Set the parking brake,. 5. Move the throttle & To stop the engine, Remove control to the Light DISENGAGE mowing lever to the NEUTRAL control position,, to the SLOW turn the ignition Snow TO US[ = TH[= SHIFT HOW TO CHANGE 1. the direction Completely CHOKE key to the OFF position, "°7" Attachments L[=V[=R push the clutch/brake the steps HOW below: pedal _orward I. 3 depress Before the you clutch/brake change directions pedal,, of Make sure the shift Slowly release the clutch!brake foot on the clutch/brake pedal F-91726 2 or3 TO USE THE SHIFT-ON-THE-GO While the unit moves forward, you can select any forward. speed Just move the shift lever to the next faster or next lever engages pedal 2, into the shift Do not ride with speed, You do not have to use the clutch/brake pedal Pull the shift lever toward the seat until the lever disengages from the shift gate_ Move the shift lever to FIRST or REVERSE, gate 6 SLOW-F_:r slower 2. "" DIRECTIONS of the unit, follow WARNING: travel, fully O5 position, the key, HOW 4or5 Blade Pull Behind To change ,2o!3 on the pedal. engagement position. the shift i -- key. Normal pedal completely Keep your foot Move mm CHOKE TO STOP THE UNIT Push the clutch!brake I Thrower :z Set the parking Stop the engine THROTTLE will WARNING: Before you leave the operator's position, move the shift lever to the neutral (N) engagement LEVER ,, =,,,,u brake push parking SHIFT then Make sure the parking pedal forward. release, position+ i J e-5732 pedal forward. the clutch!brake brake lever Ga I brake lever_ foot Shift ! Stores. MOWER push the clutch/brake Lift the perking tShlftLever glasses. HOW TO SET THE PARKING BRAKE 2 i[ We Mask safety or Catalog 1 starting mowing. or standard in can Always before while Vision which The shift lever positions in the chart for operation of your unit are shown NOTE: Belt noise can occur when the clutch is engaged_ This noise is normal and does not affect the operation of the unit° your 22 OPEBATnON i HOW TO USE THE THROTTLE Use the throttle control engine_ 1 To start a cold CHOKE 2, The to increase engine, position lever HOW TO OPERATE WITH THE MOWER HOUSING the speed of tile to the For transport throttle with a detent, using a grass bagger, For maximum also for a cooler FAST position, The the is marked and when the FAST position 4,, CONTROL or decrease move , START WARNING: The deflector is a safety device,, Do not remove the deflector° The deflector forces the discharged material toward the ground. Always keep the deflector in the down position. If the deflector is damaged, replace it with a factory replacement part. or position FAST operations 3, ii running charging engine, For normal move the lever to of the battery aperate the engine and to tow pull behind attachments, control engine to the needed governor performance,, move the speed, is set at the Do not and in the adjust factory for the governor to TO CHANGE THE CUTTING HEIGHT button the forward to release the lever. Move to lower the mower can be set from 2 to 4 inches you ride on a sidewalk or a road, move the lift lever to the hightest position the and DISENGAGE move blade engagement control to to a lower 5o position, Push the clutch/brake 6o Move the shift lever to one of the speed When bagger, control to the SLOW position° engagement Control to the pedal you mow put the shift completely in heavy lever Slowly Move the throttte control to the FAST position the move of the blade engagement Use the blade engagement the blade 1 Make sure the level of cut, set at the factory, If the mower ENGAGEMENT on "How section. speed housing is still correct, look at the area that was cut. does not cut level, see the instructions To Lever The Mower Housing" in the maintenance control in the illustration. control to start and stop the rotation WARNING: For better control of the unit, always select a safe speed. of position Move the control the blade° Note: If the lever to the ENGAGE engine stops when position you engage to rotate the blade{s), HOW TO OPERATE Move the control lever to the DISENGAGE position to stop the rotary blade. Before you feave the operatoKs position, make sure the blade has stopped 4, Ifyouneedto lever to another setting, the seat switch is not activated. Make sure you sit in the middle of the seat. Also, make sure the wire is connected to the seat switch, 3 a Before you start the engine, make sure the centre! lever is in the DISENGAGE 2, with speed, pedal. the shift After you mow a short distance, See the location or mow B° 9 BLADE settings° grass in the slowest release the clutch/brake ENGAGE forward, 7° go faster or slower, position HOW TO USE THE CONTROL position° Move the throttle Move the blade lever When housing in high or thick first and then lower 3. 4° NOTE: housing and back to raise the mower housing. The cutting height the engine_ the mower the Push the of the lever Move the lift Iever to a height of cut position, maximum increase To change the cutting height, raise or lower the lift lever on top Start grass, cut the grass in the high position speed of the engine HOW 1 2+ Before controI lever to the DISENGAGE or a road, move the position,, WARNING: Always keep your hands and feet away from the blade, deflector opening, and the mower housing when the engine runs, HOW TO TRANSPORT To transport the unit, follow 1. the Move blade 14 the steps 2+ Do not stop or change parking 3+ to the DISENGAGE Raise the lift lever to the HI position. 3,, Move the throttle and FAST 4 To go faster, control move the shift to a position 4+ between lever to a faster SLOW 5 23 settings on a hill If you must ke pedal forward and set the brake, speed, Slowly the pedal If you must stop or eta rt on a hill. always you release have enough the brake space and engage Be very careful when you change directions on a hill, When on a slope or in a turn on a hilt, move the throttle control to the SLOW F-91726 speed push the clutch/bra for the unit to roll when the clutch. speed lever to the To start again, make sure the shift lever is the slowest Move the throttle control to the SLOW position, release position. 2 a hill, move the shift speed. stop, quickly below, control Before you ride up or down slowest THE UNIT engagement ON HILLS WARNING: Do not ride up or down slopes that are too steep to back straight up. Never ride the unit across a slope. See the "Slope Guide" in the back of this book for information on how to check slopes, rotating,, you ride the unit on a sidewalk THE UNIT position to help prevent an accident. HOW TO USE THE GRASS BAGGER WARNING: Do not ride up or down slopes that are too steep to back straight up. Never tide the unit across a slope.. See the "Slope Guide" in the back of this book for information on how to check slopes.. To operate the unit with the grass bagger, control follow 1, Put the throttte 2, Put the shift lever in FIRST (1) position 3, If the height of the grass is more move the mower grass.. Lower' cutting than 3-1/2 to the highest the mower width I the steps below. in FAST position housing You also can mow le housing high thick of the mower inches position (9 cm), and cut the Contalners and cut the grass again grass at 1/2 to 2/3 of the full housing IMPORTANT: Do not cut wet grass. Wet grass will not discharge correctly in to the bagger. 4 Look at the wlndow(s) in the cover, When the containers full, to fill the grass will begin cover which are can be seen Frame Tubes t J through the window(s}, As soon as grass can be seen, empty the containers as follows, 5 6 Move the blade control lever to the DISENGAGE Put the shift lever in NEUTRAL (N) position, 7 Engage the parking 8 9 Stop the engine. Raise the cover, 10o Remove position, Frame_tTubea D-S13_ brake_ Pull the handle the containers from back and lift the cover the frame, The connector tube is made of clear pEastic, if the connector becomes with grass, and the extension remove tube_ Before and clean the connector you remove the connector tube tube tube, stop the unit as follows_ 1, Put the blade control 2_ Put the shift 3. Engaged 4. Stop the engine. F-91726 __C a ution to rear WARNING: Check the condition of the grass bagger and the connector tube for wear or deterioration, tf worn or damaged, replace the parts only with approved factory replacement parts. For replacement parts, see the parts list in this book. filled _ lever in the DISENGAGE lever in neutral the parking position position.. brake. 24 OPERATRON BEFORE STARTING THE ENGINE HOW TO START WARNING: The electrical system has an operator presence system that includes a sensor switch mounted in the seat. These components tell the electrical system if the operator is sitting on the seat° For your protection, always make sure this system operates correctly. This system will stop the engine when the operator leaves the seat if the blade engagement control is engaged. CHECK OIL - Add as needed NOTE; runs. Do 1, Make 2. Clean Wipe 3_ Insert not check the level of the oil while the dipstick, Remove the engine sure the unit is level, the area around the oil from until the dipstick, the dipstick. the dipstick clockwise into the oil it is tight, fill tube Remove Turn the dipstick the dipstick, Check the oil NOTE: The engine will not start un!ess you depress the clutch/brake pedal, move the shift lever to the NEUTRAL position, and move the blade engagement control to the DISENGAGED position° level on the dipstick., The oil level must reach the FULL mark on the dipstick. 4,, If necessary, add oil until the oil reaches the FULL mark on the dipstick The quantity of oil needed from ADD to FULL is shown on the dipstick_ Do not add too much oil, t_ Fill the fuel tank 2. 3, with regular unleaded gasoline., is fresh and clean_ Leaded gasoline and shorten the life of the valves. Make sure the gasoline A mixture (called Do not use premium unleaded of alcohol gasoholl, (ethanol will attract or methanol) moisture and cause deposits during storage. While the unit is in storage, in the fuel can damage the fuel system,, To prevent engine problems fuel system before storage tank° Start the engine. the carburetor with the fuel of 30 days Let the engine are empty. After system, or longer° run until storage, make instructions for additional or carburetor cleaner cleaner damage settings the 7, you use information° in the fuel tank If section, 1. The engine 2 A change 3 A 40 ° change in the operation was adjusted at 80 ° at the factory 4. The engine F-91726 has a loss of power from summer is operated or does not run smooth_ to winter above operation temperature. 4,000 After the Before minutes position the engine is operated under the following conditions, you can adjust the carburetor mixture. See "How To Adjust The Ca rburetor" in the maintenance tf the engine engine CHOKE to a needed the fuel are for most conditions control Completely push the to the CHOKE position, does not start control The carburetor feet 25 you begin after four or five to the FAST position° to start the engine° If the engine TROUBLE SHOOTING CHART° can occur. for the carburetor the throttle move the throttle CARBURETOR factory seat. Keep your foot on the pedal the shift lever to the NEUTRAL (N) position the blade engagement control to the DISENGAGE NOTE: WARNING: Always use a safety gasoline container. Do not smoke when adding gasoline to the fuel tank. Do not add gasoline when you are inside an enclosure,, Before you add gasoline, stop the engine and let the engine coot for several minutes. The the Turn the ignition key to the START position, Release the key when the engine starts, 6, sure of pedal forward, Move acid empty Move Move middle 5o the acids Drain Never or permanent the 4., and the fuel lines and fresh fuel. See the storage use engine in position. will increase deposits gasoline, CAUTION: Sit clutch/brake ADD GASOLINE gasoline THE ENGINE starts, move the will not start, throttle tries, Again try see the control from speed, work, let a cold engine run for several To start a hot engine, move the throttle between FAST and SLOW control to a OPERATION OPERATING 1. 2, TIPS Check the blade engagement control For the blade(s) be correct correctly, to disengage for correct adjustment. the adjustment 5, must Before you make an inspection, carburetor) or repair, is disconnected_ Before you use the unit, check the oil in the engine and add oil 6_ if necessary Make sure the seat switch connected, the engine wire is connected, If the engine will not start, first make sure the wire is attached to the spark plug,, 7, For longer tlfe of the three month& 4, Make sure all the belts are inside alf the belt guides_ See the instructions on how to remove and install the motion dt'ive 8. Use the shift lever throttle control and mower 9 Belt noise can occur when This noise the unit_ is normal and MOWING 1 AND For a lawn BAGGING to look better,, mower housing,, the maintenance 2o For the mower the correct 3, belts, See "How section_ housing amount check the cutting leveF of the To Level The Mower Housing" 9 in Keep the of air pressure blade(s) sharpened. (PS!}, 10 the blade replace If the blade is the blade Also, make 11o Worn blades will cause 6, Do not cut or bag discharge correctly Use the left side grass that the Wet grass will not Let the grass dry before of the mower housing 13 near an object. 7.. Discharge the cut grass onto the mowed more even discharge 8. When that you mow are& The result is a of cut grass. large areas, start the cut grass will discharge by turning away from driveways, etc_ After one or two rounds, mow direction making left turns until finished, F-91726 charge If the wire is not the the ground the blade battery speed, or clutch does not affect every not the is engaged the operation to the right shrubs, engine For better so fences, in the opposite 26 position cutting the performance operate to decrease the mower lower you use a bagger, the shift cutting, to trim When in FAST 12,, is wet. For better then cut grass, always FAST position,, ends of the grass to turn brown, 5. to change First cut with position and second cut,. sure the nut for the blade is tight, 4, battery_ If the grass is very high, cut two times the engine to cut level, make sure the tkes have immediately for the of TIPS Every time you use the unit, check bent or damaged, (except will not start 3, drive adjustment make sure the wire from the spark plug the operate the load on housing mower in the HIGH housing for and an even discharge engine with the engine the of the throttle lever in first or second performance and a quality cut, mow gear, with speed gears. After each use, clean the bottom and top of the mower for better performance. help prevent a fire, a clean Also, in with the throttle and the shift lever in one of the slower the mower housing housing will MAINTENANCE Blade, Inspect FIRST 2 HOURS EACH USE PROCEDURE SCHEDULE EVERY 25 HOURS B!ade Engagement _ Brake, T Clutch, O Shift Control, Check X Check X Lever, Check X Tires, Check Check & Char_3e _ Battery, Ctean Lubrication 1 Coolin 9 System, i_ Oil, Chan£1e Air Filter, Muffler, X , Clean ......... Fuel Filter, RECOMMENDATIONS 1., owner's which responsibility extends to correctly the iife of the product maintaln coverage Once a year you must check the spark plug, lubricate the unit, and clean the air filter. 3_ Check the fasteners 4., Follow the Maintenance Section to keep your unit in good (except carburetor), Before you make an the wire from the spark or repair, inspection. plugo condition. Lubricate Apply Apply grease the areas shown grease to the with a brush C steering with engine oil. to the areas shown, gear assembly. NOTE: If the unit is operated in dry areas that dry graphite spray to lubricate the unit. have sand, CAUTION: Do not lubricate the nylon bearings wheeiso Oil or grease will damage the bearings,, F-91726 brake, TO LUBRICATE '=='_li_ NOTE; drive and make sure they are tight. adjustment WARNING; disconnect WHERE C this and to maintain 2. operating X X X X X X X X X MOWER warranty X X Replace GENERAL product X X Plut3, Replace It is the X X Plug, Check Spark X X Clean Check Spark X X Oil, Check G E BEFORE STORAGE X Check ...... Battery, EVERY 100 HOURS X & Sharpen RT EVERY 50 HOURS use a for the front 27 STORAGE DATES MAINTENANCE _NSPECT BLADE WARNING: Before you inspect or remove the blade, disconnect the wire to the spark plug, If the blade hits an object, stop the engine° Check the unit for damage The blade has sharp edges,. When you hold the blade, use gloves or cloth material to protect your hands,. If you keep the blade sharp and inspect the blade for damage, the blade will cut better and be safer to operate, Frequently check the blade for excessive wear cracks, or other damage Frequently check the nut that holds the blade_ Keep the nut tight If the blade hits an object, stop the engine Disconnect the wire to the spark plug, See if the blade is bent or damaged Check the blade adapte_ for damage Before you operate the unit, replace damaged parts with a replacement part from the factory Every three years, have an authorized service person inspect the blade or replace the old blade with a replacement blade from the factory \, Mandrel Blade Adapter Blade Hi-Lift Edge Up HOW TO REMOVE AND INSTALL THE BLADE 1 2, 3 4, 5 6, 7 8, 9 10 Remove the mower housing,_ See the instructions on "How To Remove The Mower Housing". Use a piece of wood to keep the blade from rotating Remove the nut that holds the blade. Check the blade and the blade adapter according to the instructions for "Blade Service" Replace a badly worn or damaged blade with a replacement blade from the factory Clean the top and bottom of the mower housing, Remove all the grass and debris. Mount the blade and blade adapter on the mandrel as shown. Mount the blade so that the hHfft edges are up as shown If the blade is upside down, the blade will not cut cot rectly and can cause an accident Blade t HOW TO SHARPEN Always A loose , ) I Betleville Washe_' Washer Fasten the blade with the odginat washers and nut, Make sure the outside rim of the belleville washer is against the blade as shown,. Tighten the nut that holds the blade to a torque of 30 foot pounds (41 5N-m) Connect the wire to the spark plug, WARN1NG: the blade_ accident=, / I Nut D 41563 keep the nut tight that holds nut or blade can cause an THE BLADE ,& WARNING: Vibration can be caused if the blade is not correctly balanced or if the blade is damaged. A blade that is damaged with cracks can break and cause an accident_ Keep a sharp edge on the blade A blade that is not sharp will cause the tips of the grass to become brown. 1. Sharpen the blade two times a year or every 25 hours, 2 Remove the biade according to the instructions in "How To Remove And Instalt The Blade", 3 Clean the blade with a brush soap and water Check the bfade Look fo_ cracks, nicks, or other damage Replace a badly worn or damaged blade with a replacement blade from the factory 4 Sharpen the blade with a file Make sure you keep the original bevel angle. 5 Make sure the blade is balanced Use a screwdriver and hold the blade paralleJ to the ground as shown A blade that is balanced will stay parallel to the ground if the blade is not balanced, the heavy end will rotate toward the ground Sharpen the heavy end until the bfade is balanced, 6 A new blade witl cut better than a badly worn blade Every three years, have an authorized service person inspect the blade or repiace the old blade with a replacement blade from the factory 7 Assembie the blade according to the instructions "How To Remove And Instafl The Blade" F-91726 D_4169-1 Ground 28 , lure ,u mH..HH ,.,.., MAUNTENANCE HOW TO CHECK AND ADJUST THE BLADE ENGAGEMENT CONTROL WARNING: engagement 1 Stop 2 Before you adjust the blade engagement control lever, check and level the mower housing. See "How To Level The 3 4 5.. the engine.. Completely To prevent an injury, the blade control must operate correctly.. Disconnect the wire from the spark Engaged Position pEug.. Mower Housing" Set the height of the mower housing in the lowest position. Move the blade engagement control to the ENGAGE position.. (_heck the blade drive spring.. The end of the plastic indicator must be aligned with the last coil of the blade drive spring (+ 1/B inch / 3 mm)_ If the plastic indicator is more than 1/8 inch (3 mm) from the last sprihg coil, an adjustment is needed. Move the blade engagement control to the DISENGAGE position. Disconnect the blade control rod from the pivot bracket_ Turn the adjustable nut clockwise tO increase the length of the coils Turn the adjustable nut counterclockwise to decrease the 6 length of the coils, Connect the blade control rod tO the pivot bracket. blade engagement control to the ENGAGE the adjustment of the brade drive spring.. 7 8.1 Disengaged Position Move the position Check Move the blade engagement control to the DISENGAGE position., Check the operation of the blade brake. Rotate the pulley with your hand Make sure the blade brake pads press tightly against the pulleys. Move the blade engagement control to the ENGAGE position_ Check the blade brake pads If the blade brake pads are excessively worn or damaged, replace the blade brake assemblies.. Correct replacement parts and assistance available from an authorized service center Attach the wire to the spark plug. Mow for a short distance and again check the operation of the blade engagement control. 10. When you move the blade engagement control to the DISENGAGE position, all movement will stop within five seconds if the adjustment is correct. If all movement does not stop, again adjust the blade engagement beginning with the first step If you need assistance, unit to an authorized service center.. lfyou replace ti_e mower control lever.. Blade Engagement Control Lever pad are 9 11. Completely Blade Control Rod control take the (_ drive belt, adjust the blade engagement Plastle,ndicater Brake Pad Against Pulley Adjustable Pivot Blade Brake Pad D-5707-t Blade Drive Spring F-91726 -- 29 Mower Drive Belt J MAnNTENANCE HOW TO CHECK AND THE DRIVE BRAKE ADJUST Completely pedal forward,, brake push the clutch/brake Movethe If the rear wheels the drive brake rotate, adjust Push the unlt. the brake pads 2 gearbox Make sure the parking location of tile brake is on brake the right rear wheels do not turn when the parking side is set and the shift (N), Turn the hex nut in a clockwise Release Adjust Brake Arm The 3 or replace as follows 1 neutral Set the parking shlfttevertotheneutral(N)position, of the lever is in direction the unit is pushed untit the forward, brake and push the unite if the unit does not roll, turn the hex nut in a counterclockwise direction until the unit rolls, 4 Set the parking brake. Push the unit. If the rear wheels do not turn, the brake is correctly adjusted Release the parking brake WARNING: if you cannot correctly adjust the drive brake, replace the brake pads, Correct replacement parts and assistance are available from an authorized service center, HOW TO CHECK THE CLUTCH D-5720 AND ADJUST Adjustable If the unit will not move when the clutch slips when going uphill or when pulling is engaged Nut or if the belt a toad, the motion drive belt is loose. Check the clearance between the rear of the pedal and the back of the hole as shown_ If there is more or less than the clearance shown in the illustration, adjust the pedal the adjustable nut from 1= Disconnect shown 2., Turn the adjustable nut clockwise the clutch rod_ This adjustment the pedal 3 Assemble the adjustable the clearance 4 After making as described Adjust to decrease will decrease as the lengtil of the clearance at Assembly nut to the lever assembly Check at the pedal The Drive Brake," Also, instructions If the belt is loose after the clutch belt has stretched and must NOTE: Replace the replacement belt. F-91726 the lever assembly an adjustment to the pedal, check the brake rod in the instructions on "How To Check And shift lever, See the Shift Lever" 5 as follows, motion check the adjustment on "How of the To Adjust has been adjusted, The To decrease the clearance t.urn clockwlse then the be replaced,, drive belt D-5724 with a factory 30 3/16" (4,7ram) Clearance 5AAtNTENANCE HOW TO ADJUST NOTE: To help show in the illustration, t. 2 THE SHOFT LEVER the shif_ gate, the shift Move the shift lever to the NEUTRAL the shift cover away Carefully push the shift lever towards the spring begin cover position If the t/8" distance incorrect, Carefufly the seat until Measure the distance the shift lever and the shift gate as shown 3, was removed Shift Lever pull so that you can see the shift gate to extend, be approximately Shift Cover to 3/16" between disconnect the (3mm shift The distance must Shift Gate to 5ram) lever the adjustable you feel between and the gate nut at the shift is lever as shown 4. Check and adjust the clutch/brake How To Check 5. Turn the and Adjust adjustable nut decrease the distance counterclockwise to 6, pedal See the instructions The Clutch at the shift lever clockwise adjustable nut to the shift tever,, Check the dista nce between the shift lever and the gate Step 2, If the distance is incorrect, HOW TO CHECK AND THE SHIFT GATE If it is difficuit to change to between the shift lever and the gate or increase the distance, Connect the gears, repeat Steps Cotter REAR the shift Set the parking brake 2, Loosen bolts 3. 4,, Move the shift lever to the REVERSE position Make sure the shift indicator is in the center of the reverse notch in the shift gate you tighten Then, 6, Move the shift tighten the front gate as shown _,! Push on the top of the shift gate while ..... bolt lever to the NEUTRAL Release the brake, Push the unit to make sure the rear wheels pos_tlon will NEUTRAL Shift Gate t 1/8" - 3/16" (3mm F-91726 FRONT Shift Lever in I Shift |ndicat( the rear bolt 5, parking turn. at the shift Nut gate as follows: 1 the two Washer Adjustable D-5733 3 and 5 ADJUST adjust Pin See 3 1 - 5ram) D-5732 MAINTENANCE _JL_L_ BATTERY CUT AWAY To charge as follows or clean the battery, remove the battery from VIEW Vent the unit Correct WARNING: To prevent sparks, disconnect the black battery cable from the negative (--) terminal before you disconnect the red cable.. Liquid Level WARNING: The battery contains sulphuric acid which is harmful to the skin, eyes and clothing. If the acid gets on your body or clothing, wash with water immediately, 1 Remove the black 2, Remove the red cable from cable from 3 Remove the battery clamp 4. Remove the battery from the negative the positive from (--) terminal, (+) terminal the battery the unit HOW TO CHECK AND CHARGE THE BATTERY WARNING: When you charge the battery, do not smoke, Keep the battery away from any sparks° The fumes from the battery acid can cause an explosion, 1, y Clip The battery will be damaged If the battery acid is not kept at the correct level, Check the level of the battery acid The battery acid must touch the bottom fallen below the correct Do not add battery of the vent. If the battery level, add water acid to a charged acid has to the correct battery 0=5725 level or the result can be an explosion_ 2. The engine has a 3 amperes start the engine wilt not stay charging or' frequently fully charged. system. If you frequently use the headlight, For longer charge the battery every three months. 3 Before you charge the battery, remove 4. Use a 12 volt battery charger a rate of 3 amperes charged, battery 5. Install battery for 2 to 3 hours, After Charge at the battery is acid, If the level of the add water, Do not add battery can be an explosion See "How battery, the battery, or the result the battery° assembly the battery of the to charge the battery. check the level of the battery acid falls, charged life To Install acid The Battery" to a in the section. CHECK THE TIRES HOW TO CLEAN THE BATTERY t _ Remove 2 Wash the battery the battery four tablespoons 3 of one gallon soda (sodium of water and bicarbonateL Install the battery, To prevent F-91726 See "How To Install The Battery" Make keep apply grease to the battery the mower pressure (PSI)is a in the section° corrosion, in the tires,, Tires with too much air pressure will cause the unit to ride rough,, Also, the wrong brush. assembly 5, of baking Check the air pressure the unit, a solution sure the solution does not get into the battery cells° Clean the terminals and the ends of the cables with wire 4, from with terminals, 32 housing from 12 PSI (0,85 cutting kgicm2) air pressure level,. The correct will air' MAINTENANCE i ii Hi ,ll ill lllil liiNil i i = = IENGONE HOW TO CHECK THE OIL NOTE: Do not check the le;vel of the oil while the engine runs. 1. Make sure the unit is level. 2_ Clean the area around the dipstick, Remove the dipstick_ Wipe the oil from the dipstick° Insert the dipstick into the oil fill tube. Turn the dipstick clockwise until it is tight, Remove the dipstick. Check the oil level on the dlpstick. The oil level must reach the FULL mark on the dipstick_ If necessary, add oil untit the oil reaches the FULL mark on the dipstick. The quantity of oil needed from ADD to FULL is shown on the dipstick_ Do not add too much oil 3o 4, HOW TO CHANGE THE OIL NOTE: Do not drain the oil from a cold engine. Before you drain the oil, let the engine run for several minutes. Make sure you do not get oil on the belts. 1. 2 3., Draln Cap Remove the oil drain cap, Drain the oil completely from the engine. Install and tighten the oll drain cap, Use a SD, SE or SF detergent grade oi!, Detergent oil helps to clean the engine Noth!ng must be added to the oli. BEfore you change the oil, use the temperature chart below to select the viscosity grade of the oil to use. HOW TO CLEAN THE ENGINE COOLING Temperature range before the next oil change° Oil must be a SD. SE or SF grade oil, Required SAE viscosity grades The engine on this unit is air cooled. The air that cools the engine enters through the air screen on top of the engine. Remove any grass, dirt or debris from the air screen with a clotl_ or brush. !11 2. Inspect the edge of the engine shroud for grass or debris, Remove any grass or debris v!sible at the bottom edge of the engine shroud. i1,,i -20 ° 0o 32 ° 40 ° 60 ° SYSTEM 80 ° ,11 iillPlll, i, 100° D=4SS2-1 CAUTION: To protect the starting system, use SAE 5W30 oil when the temperature is less than 32 °F. 4 Clean the area around the Slowly pour approximately oil extension tube 5 Insert the dipstick dipstick _n a clockwise dipstick Check reach dipstick, 3 pints into the direction Remove (1 4 liters) oil extension the dipstick. of oil into the tube., Turn until it is tight Remove the the the oil level on the dipstick The oil level must the FULL mark on the dipstick, Clean grassand dcbris from bottom edge of shroud l=.................... F-91726 33 MAgNTENANCE ,=,,,J, iLiJ ,,, HOW TO CLEAN Some engines N H ii iHi ii ii = THE AIR FILTERS have two filters, an outer foam filter around paper filter. Clean the air filters every 50 hours. dirty conditions, service more often an inner If you operate in NOTE: Never run the engine with the air filters re moved_ The a ir filters will help protect the engine against wear° For the correct replacement filter, see the parts list for the engine° 1, 2 Remove the two wingnuts from the cover, Remove the cover from the air cleaner° 3o Remove the two 4_ Remove the filters° 5,, Clean the inside 6. Remove filter_ 7o the nuts from of the base and the cover foam If equipped, filter, wash (if equipped the foam solution. To remove filter in a dry cloth Completely the filterso filter and water 30W in gasoline or other Evenly apply 9 To clean the paper filter, hard flat surface,, 10° 11_ If the paper filter is very dirty, replace the filter,, Assemble the air filters with the two nuts 12, Install Check the muffler paper filter 8 oil to the dry foam lightly filter tap the paper filter against Fasten the cover with HOW TO CHECK the in a detergent CAUTION: Do not wash the filters solvents that will burn. the cover. a cloth. the water solution, tightly roll the foam Remove the foam filter from the cloth,. dry the foam S, AE with ), from the two a wingnuts. THE MUFFLER every 50 hours. Make sure the muffler is correctly mounted and is not loose, If the muffler is worn or burnt, replace with a new muffler. A worn muffler is a fire hazard and also can damage the engine If you mount a spark arrestor to the muffler, also check arrestor when you check the muffler:, If the spark arrestor damaged, replace it with a new spark arrestor. HOW 1. 2, TO CHECK THE SPARK the spark is worn or PLUG Check the gap of the spark plug with a feeler gauge. The correct gap is 0,030", For easy starting and good performance, replace the spark plug every two years, CHECK THE FUEL FILTER =I,HI,==,= = == NOTE: Before you replace the fuel filter or the fuel line, the fuel tank must be empty° If the fuel filter performance° is ditty, Remove new filter,, Use a factory F-91726 the engine will run rough and have the old filter. Replace replacement the old filter iess with a part 0=5431 34 = HOW TO ADJUST The factory settings THE CARBURETOR for the carburetor the engine is operated under adjust the carburetor mixture. are for most conditions, the following 1o The engine 2. A change has a loss of power 3. A 40 ° change 4, was adjusted at 80 ° at the factory The engine is operated above 4,000 from if an adjustment 1., summer is needed, Turn the needle follow operation temperature. The carburetor feet the steps below valve clockwise idle valve until if you can or does not run smooth. to winter in the operation conditions, until it just closes Idfe Speed Screw Turn the it just closes. CAUTION: If you turn the valves until they are tight, you can damage the valves, 2 Turn the needle valve 1~1/2 turns the I-1/4 turns counterclockwise., idle valve adjustment that 3. the engine a last adjustment clockwise mixture). to start Turn This Needle Valve first and get warm 11 so can be done., untll the engine Turn the needle starts missing (lean Then turn the needle valve counterclockwise past the smooth operating position (rich mixture)., Turn the needle valve to a position between rich and Iean so that 5. permit Move the throttle control to the FAST position valve 4. will counterclockwise the engine Adjust the can run smooth. RPM, Move the (3400 throttle + 100 control FIPM),r to the SLOW position. Tu rn the idle speed screw until a fast idle is obtaine d (1750 + 200 RPM),. Turn the idle valve clockwise {Teen) and counterclockwise Then, 1750 6o (rich) until the turn the idle speed screw _+ 200 RPM), Move the throttle control does not accelerate rich mixture. engine idles to the FAST position_ correctly, smoothly, so that the engine adjust idles at If the engine the carburetor to a HOW TO ADJUST THE THROTTLE CONTROL If the engine is difficult to start or will not run at 3500 position, then adjust the throttle ! ,, Move the throttle 2. Loosen 3. Pull screw the throttle control control to the FAST position. {C) that holds cable RPM in FAST as follows: the throttle up until the cable in position. lever (E) touches link (F) as shown, 4o Tighten screw position and then back to the FAST position. (E} touches (C) Move the throttle control to the SLOW Make sure lever link (F) as shown. NOTE: Do not change the engine governor° If the engine governor needs an adjustment, go to the nearest Sears Service Center_ They have the equipment and experience to make the adjustment° F-91726 35 SERVICE AND ADJUSTMENT .,I,,,,,,,,,UUl1' J HOW TO REMOVE 1- Move 2_ Move the DISENGAGE 3- the hair pins and Remove 7,. Remove the mower & Pull the unit,, mower 1. 2_ lever to 4. the from hanger from TO INSTALL the stack pulley the suspension 6. Attach "A" from the axle support._ from rod. 7, side See Attach the right and,the plate to the lifter and hair pins, ! 0,. Push the mower housing under the right side of the unit. Put the mower drive belt around the stack pulley,,Make sure the "V" side of the mower drive belt is against the stack pulley_Also, make sure the mower drive belt is not twisted. and hair pins,.-See control to the ENGAGE posi= drive belt is inside all the belt Make sure the mower housing To Level The Mower is level See the instructions Housing" Check the operation of the blade engagement control° See the instructions on "How To Check And Adjust The Blade Engagement Control". Blade Engagement Control Lever Assembly D Rod BeEt Gulde D=5705 F-91726 See left adjusting rods to the suspension Move the blade engagement tion. Make sure the mower on "How HOUSING Lifter with guides of the 9. THE MOWER link and the adjuster brackets, Fasten with the washers illustrations "C" and "D" below_ the stack pulley, the dght the suspension assembly, Fasten with the washers illustrations "A" and "B" below. and "B" 8. away drive belt is between Fasten the control rod to the blade engagement c0ntrol the washer and hair pin. See illustration "E" below. from the blade control drive belt from housing Make sure the mower 5,, p!ateo See illustrations the front "F" below° with the hanger See illustration the adjusting "E" belowo Disconnect illustration Attach the front hanger to the axle support rod. Fasten with the fasteners as shown. and the belt guide. the washers the hair pin and washer 6. HOW 3. Un "F" beEow,. control the hair pins and the washers See illustration HOUSING "C" and "D" below,, link and the adjuster below. 5 Iml position, blade engagement position. rods. See illustrations Remove ,1 THE MOWER the lift lever to the lowest Remove 4. =l, n Mower Orive Be_t 36 SERVICE AND ADJUSTMENT HOW TO REPLACE MOWER 1 DRIVE Remove 2, 4, away from the idler pulley on "How away from remove the mower drive belt, Remove the mower drive belt from NOTE: Replace the Put the belt around 8, Make sure the "V" side of the mower and remove mandrel mower the right drive the left mandrel belt with drive belt, Pull the belt retainer pulley° Put the beh around away from the idler putley, the drive belt is under the end of the cross Make sure the mower 11 Install the mower Install The Mower Before you mow, 12o mandrel drive belt is against as shown, 10, a factory Install the new mower putley link rod as shown pulley. from pulleys the left mandrel Make sure the mower mandreE pulley and belto the right 7, 9 Pull the belt retainer mandrel 6, See the instructions Housing'L drive bett_ replacement 5, housing, The Mower Pull the belt retainer the mower 3, BELT the mower To Remove THE away the instructions the right Engagement drive belt is inside alt the beft guides. housing See the instructions on "How To Housing". check the blade engagement on "How To Check control, And Adjust See The Blade Cent rol'L pulley, Pull the belt retainer side of the mower drive belt around Put the flat the idler pulley Belt Guide Left Mandrel Pulley Cross Link Rod Belt Retainer Belt Guide Right Mandrel \ Pulley Belt Retainer Belt Guide Idler Pulley Mower Drive Bert D-5707-1 F_91726 37 SERVICE AND ADJUSTMENT HOW 70 REPLACE THE MOTION DRRVE BELT Motion 1• Remove the mower To Remove 2o Completely parking housing, The Mower push See the instructions Housing" the in this pedal forward on "How instruction and book engage Drive the brake, Loosen The" Belt Guides 3o Remove the idler pulley 4o Loosen 5o Remove the bett from the drive pulley 6, Remove the two screws the belt guides Remove the support 7o Disconnect 8o Remove Pulte, that are arqund the drive pulley, and the stack pulley,. fi'om the support bracket as shown. bracket the shifter link as shown. Screws_ the motion replacement 9° drive belt belt from Reptace the drive belt with Support Bracket Install the motion drive belt on the top Make that the pulley of the stack "V _' side of the belt is against the pulley, 10. Install 11. Tighten "_ the factory, pulley. sure a the end of the belt around the belt guides that the drive are around ,< pulley the drive pulley as Belt Guides shown, 12_ Put the bett around the idler pulleyo Assemble Fasten the pulley with the belt is against the hex nut the idler pulley, Make sure the fiat side of the idler pulley as shown. Also, make sure the belt is not twisted° 13, Connect the shifter link as shown 14, Assemble the support bracket. Fasten with the two screws as shown. 15_ 16. Make sure guides as shown. motion drive belt is inside all the Before you use the unit, check the pedal adjustment instructions t7. the on "How Install the mower Install The Mower To Check housing° Housing" And Adjust {)-5734 See the The Clutch",. See the instructions in this instruction belt on "How To Motion Drive Belt book° Stack Putle_ Stack Pulley Belt Guides D_5723 F_91726 38 SERVICE HOW TO LEVEL THE MOWER If the mower housing lawn will look better. is level, WARNING: adjustment, wlre 1, Make 2 Check spark wilt cut easier plug_ Remove prevent the air pressure the mower the engine Move the the and the spark from position height There are two the mower tires., ff the will to 12 psi lever for the DISENGAGE cutting in the housing the tires are inflated 4 HOUSaNG plug starting by sure the unit is on a hard {evet surface incorrect, 3 ADJUSTMENT Before you make an inspection, or repair to the unit, disconnect the to the wire to accident,, the blade AND (085 blade Move air pressure not cut level is Make sure kg/cm2), engagement control to the the lift lever to the number "4" position. adjustment procedures below that will fevel A housing THE FRONT TO BACK ADJUSTMENT Use a ruler and measure bottom of indicated the adjustment, wilt be from housing Disconnect as shown. 2,. Turn the front the fevei surface from the housing to the locations (or X marks) at points of the mower at point B and D at point B D. both adiuster the adjustable rods from nut the adjuster clockwise counterclockwise to raise the front Connect adjuster Check the left the adjustable 4 from Measure 0" to 1/2" (0 mm to 12 ram) higher than the back of the 1 3., housing by the smaN rou nd dimples In correct mower the distance mower Repeat round the housing for the correct the washer above steps the adjuster front or housing 7 djusterRod Br,c., rod bracket. adjustment. Fasten D the and hair pin for the (or X marks) lower of the mower rod to the nut with dimples to D_5722_1 rod brackets right side using at points the small A and C, Adju THE SIDE TO SIDE ADJUSTMENT Use a ruler and measure bottom of the the distance mower housing indicated by the small round dimples In correct adjustment, be within I/4" measurement 1 the mower from Disconnect than 1/4" (6 mm), the adjuster plate from the at points from A and B A and B must If the difference adjust the to the locations (or X marks) at points housing (6 ram) of the same height is more the level surface Measure in the as follows, mower housing as shown, 2 Move the adjuster plate to the front to raise or to the back to !ower the [eft side of the mower 3 plate., Check the housing repeat the adjustment, housing, for the correct Connect the adjuster adjustment., If necessary, D-57 _1 F-91726 39 Adjuster Plate SERVnCE AND ADJUSTMENT HOW TO REPLACE THE LIGHT 1, Raise the tractor 2. Pull the tight socket 3 Pull the light bulb from the socket 4 Install Push the socket HOW a new hood, light from bulb TO CLEAN the bezel. into the bezel. THE MOWER HOUSING stop the engine and disconnect the wire to the WARNING: Before you clean the mower housing. spark plug. _ Grass and other debris 0n top of the mower belt,from 1, BULB working Move correctly. the ENGAGE lever for the blade Clean the top of the mower 3. Move the lever for the DISENGAGE Again 5. After engagement as follows= control to the control to the of the mower housingv blade engagement position. clean the top of the mower you can keep the housing position° 2,, 4,, housing Clean the mower' out the grass, clean housing_ the bottom D-5748 housing° ,H. i HOW TO CLEAN THE UNIT Push Cover Here To Remove Wi WARNING: Before you clean the grass bagger or the top of the mower housing, stop the engine_ Disconnect the wire to the spark plug. For good follows,, 1 clean the tube, the connector grass bagger as tube, and the elbow soap and water To clean the wlndow(s), window(s). 3. frequently Clean the extension with 2_ performance, W_ndow To release first remove the window the screws that hold the tabs, press on the cover directly above the window tabs. Clean the window(s} with soap and water. For correct operation of the belt drive system, clean the top and the bottom of the mower housing as follows. 4, Put the blade 5 Remove 6. housing° Put the blade control 7_ Remove 8_ Clean the bottom F-91726 control grass and grass from lever in the ENGAGE debris from the top of the lever in the DISENGAGE the top of the mower' of the mower Elbow position mower position. housing. housing, 40 SERVICE HOW Ifthe TO START batter,/is WITH A WEAK too weak to start the engine, BATTERY the battery charged If ",Jumper Cables" are used to start emergency, follow the procedure below, NOTE: The unit system. ground is equipped Also, the other system° with vehicle WARNING: a 12 volt must 1 Put a wet Connect 4, cloth 5. one (--) terminal Start the the end the other red jumper before cable connecting FRONT WHEEL ALIGNMENT The alignment of the front wheels cannot be adjusted tf the steering is damaged and the alignment has changed, see your nearest Sears Service Center to the the vent caps of each battery_ of each battery the cables negative of the Cable" to the positive Make sure you do not touch the BLACK _tJumper of the charged battery. end of the BLACK "Jumper Cable" Cable" to the to the block, the engine engine 6. over Connect engine from sparks, each end of the RED "Jumper Connect The fumes to prevent fasten THE FUSE to ground negative acid can cause an explosion, Keep the away from any flames or sparks., To (+) terminals chassis with 3 negative TO REPLACE If the fuse is blown, the engine will not start, The location of the fuse is next to the battery. Remove the fuse and replace with a 15 amp. Automotive fuse in an battery battery the positive (+} terminal black jumper cable. 2 HOW needs to be the engine have a 12 volt Do not smoke. AND ADJUSTMENT that has the weak battery tast_ Allow the to run. To disconnect the "Jumper ,IIHI Cables". reverse the above steps, ,nlllll II I I iin STORAGE At the end of each year, prepare the unit for storage (Over 30 Days) THE FUEL SYSTEM as follows, MOWER WARNING; Do not drain the gasoline inside a building or near a fire. Do not smoke or the fumes from the fuel can cause an explosion. Ct.EAN THE UNIT 1, Clean the mower 2_ Wash housing. See "How CAUTION: During storage, it is important to prevent deposits from occuring in fuel system parts like the carburetor, fuel filter, fuel hose and the fuel tank. Alcohol gasoline mixtures (called gasohol or using ethanol or methanol) attract moisture causing acid deposits during storage° While the unit is in storage, the acids in the fuel can damage the fuel system° To prevent engine problems with the fuel system, empty the fuel system before storage of 30 days or longer. To Clean The Mower Housing",, the unit LUBRICATE in ,ll Use wax to protect the unit THE UNIT See the "Lubrication" instructionsin this book,, 1. 2o ENGINE Start the engine. Run the engine until the fuel tank and the carburetor of fuel and the engine stops. or the carburetor° fuel system,, 1 Clean the dirt and grass from 2 Change Oil". 3 Check Plug" the engine the oil., See the instructions. "How To Change 3 The After storage, The fuel can damage make are out Do not leave fuel in the fuel tank the function of the sure you use fresh fuel BATTERY the spark plug See "How To Check The Spark 1. Completely charge the battery.r To Check And Charge 2 Clean the battery See the instructions, "How The Battery". terminals of any deposits See "How To Clean The Battery " NOTE: _91726 41 After be charged° a long period of time in storage, the battery must TROUBLE SHOOTING (Recoil-Start PROBLEM: The engine 1. 2 3 the steps, How To Start The Engine in this book. the battery terminals Tighten the cables for a loose wire_ Tighten the limit switches. (See tire diagram..) the fuel tank. Clean the fuel tineo Replace the fuel Follow Clean Check wiring Drain filter 4. will And not start. Models) PROBLEM: A hot engine 1.. Clean the air screen 2.. Check the oil 3 4. Remove the spark plug(s} Move the throttle to the SLOW 6.. 7 position Turn the ignition key to the ON position. Try to star_ the engine several times.. Install the spark plug.. Replace the spark plug Adjust the carburetor° PROBLEM: The engine will hot turn over. l. Follow the steps, How To Start The Engine in this book. 2,, Check the level of the acid in the battery° If needed, add water, Charge tile battery, 3. Replace the fuse, 4 Check the wiring harness for damage or a loose connection Repair the damaged wire_ 5. Electric-Start Models: replace the solenoid Recoil-Start Models: replace the module, 2 3 Check for loose engine botts_ Decrease the air pressure in the tires 4 5 Adjust the carburetor.. Check for a damaged damaged parts Replace PROBLEM: the blade the spring installed belt or damaged pulley. Replace the for the blade idler. will not move drive belt.. drive belt when Make the sure clutch the belt is is is correctly.. PROBLEM: When the clutch/brake pedal is released, belt noise can be heard, 1. Temporary belt noise does not change the operation of the unit. If belt noise is continuous, check the routing of the belt,, Make sure the beit is inside all bait guides. 2,, If the noise is continuous, adjust the clutch., PROBLEM: The rear wheels spin over' uneven terrain, 1. Check the front axle. if the front axle does not freely pivot, loosen the two axle bolts. the carburetor,. the unit belt PROBLEM: The unit moves slower or stops when the ct_ch is engaged, 1_ Repface the motion drive belto 2. Adjust the clutch PROBLEM: The engine will not idle, 1 Replace the spark plug. 2o Clean the air filter, Replace The engaged,. 1 .. Adjust the clutch. 2.. Replace the motion 3. Check the motion PROBLEM: On slopes, the engine stops, 1. Mow up and down slopes,, Never mow across a slopeo 2.. To activate the seat sensor, always sit in the middle of the seat the fuel line. vibration. Replace PROBLEM: The mower blades will not rotate. 1o Check the mower drive belt Make sure the installed correctly° 2. Replace the mower drive belt. PROBLEM: The engine stops when the blades are engaged. 1. To activate the seat sensor, always sit in the middle of the seat. 2, Check the wiring harness for damage or a loose connection. Repair the damaged wire. Adjust the throttle control, Drain the fuel tank.. Clean filter in power° PROBLEM: The mower housing does not cut level. I_ Check the air pressure in the tiros. 2. Adjust the level of the mower housing. 3. Check the front axle, If the front axle does not freely pivot, loosen the two axle bolts. PROBLEM: The engine does not run smooth at fast speed. 1o Replace the spark plug, 2 Adjust the throttle control. 3. Clean the air filter, 4, Replace the fuel filter. Adjust Excessive 1 6. PROBLEM: The engine does not run smooth or has a loss of power. 1. Check the oil. 2 Clean the air filter. 3. Clean the air screen. 4. Replace the spark plUgr 5, The engine is working to hard,,Use a lower gear. 6. Adjust the carburetor. 7. Replace the fuel filter, 4. 5o a decrease PROBLEM: The grass does not discharge correctly. 1 .. Stop the engine_ Clean the mower housing. 2_ Raise the height of cut 3. Replace or sharpen the blade(s). 4 Move the shift lever to a slower speed.. 5 Move the throttle control to the FAST position. PROBLEM: The engine is difficult to start. 1, Adjust the carburetor, 2. Replace the spark plug. 3 Replace the fuel filter, 3o causes Adjust the carburetor Reptace the fuel filter.. PROBLEM: 5. F-91726 Electric CHART fuel 42 MODEL NO. 502.255193 ELECTRICAL SCHEMATIC BATTERY BLACK RED + 12V RED SOLENOID t r t I I I FUSE I _/ -- 15 AMP STARTER ,, |I BLACK SEAT SWITCH (SEAT UNOCCUPIED RED IGNITION [ CLUTCH INTERLOCK ATTACHMENT PEDAL SWITCH INTERLOCK SWITCH BLAcK(CLUTCHo_ENGAGED)o BLACK (DISENGAGED)!_,r - _ -_ BLK. BLK. B YELLOW L ;L__O_4YELLOW _ ,_ N EC-_--R YLW. N'C i"_0N (CLOSED IF UNPLUGGED SOLID STATE IGNITION YELLOW? _ SPARK PLUG FROM0 SEAT @- SWITCH) YELLOW HEADLIGHT 2.2 AMP RED --_)0 HEADLIGHT 2.2 AMP RECTIFIER (DIODE) CHARGING COIL BLACK 249x6 3 AMPS, 20 VAC(MIN.) AT MAX, RPM F-91726 POS.. FUNCTION CIRCUIT 4 3 2 1 START RUN RUN LIGHTS OFF 43 B ALL B G + S OPEN + L + M #--7 CHASSIS GROUND MODEL NO. 502.255193 REPAIR PARTS CHASStS & HOOD 32 31 D-5736 t5 37 t2 13 38 14 34 35 y 45 17 _39 44 40 16 18 20 22 F-91726 / 44 41 / # 46 52 MODEL NO. KEY NO. REPAIR PARTS CHASSIS & HOOD 502.255193 DESCRIPTION 1 Seat 2 Plate Assembly, Switch PART KEY NO. NO. DESCRIPTION PART MFG. NO, NO, 56542 33 Panel, Left 91779E60t 91963Z 34 Panel, Right 91778E601 35 Clip, CabIe 92013 3 Spring, Compression 164x25 4 Spring, Seat 91964 36 Dash Assembly 91858E601 5 Glide, Spring 91822 37 Bearing 91759 6 Bolt, Shoulder 9x38 38 Cable 92087 7 Support, 91728E700 39 U-Fastener 28x59 8 Leckwasher STD551131 18x16 40 Rod, Hinge 91980Z 9 Bolt, Hex STD523_06 Ix45 41 Washer 17x143 10 Locknut, Flange STD541431 15x88 42 Spring, Pivot 91729E700 43 Bracket, Seat Hood Hood Mount 91979 91978 11 Bracket, 12 Rod, Pivot 91730E700 44 Screw 26x253 13 Cap, Push On 28x23 45 Nut, Speed 28x61 14 Cap, Console 91704E601 46 Shield, Heat 92005Z Screw, Tap 26x250 47 Screw 26x252 16 Cover, Shift 91905 17 Fender, Apron 91724E601 48 49 Support, Frame 18 Bolt, Hex STD522506 15 Grille 9!723E6Ot 91700E60t 50 Mat 92058 19 Washer 17x38Z 51 Fender, Right 9t894E601 20 Gate, Shift 91892Z 52 Grille 92168SE 2t Screw 26x214 53 Lens 91850 22 Tray, Battery 91895 54 Screw Instruction Book F-91726 1x38 26x220 23 Fender, Left 91715E601 - 24 Clip, Battery 91941 - Decal, Left Hood 44x1081 25 Screw 26xt84 -- Decal, Left Front Hood 44x1063 26 Locknut STD541425 -- Decal, Right Hood 44x1080 27 Strut, Console 91910E601 -- Decal, Console Panel 44xt095 28 Screw 26x249 -- Decal, Top Console 44x656 29 Channel 91857E601 -- Decal, Right Fender 44x1168 30 Console 9t731E601 -- Decal, Fender Apron 44x1065 31 Trim, Edge 21765 - Decal, Right Channel 44xi082 32 Hood Assembly 92089E601 -- Decal, Left Channel 44x1165 F-91726 Assembly 15x66 45 MODEL NO. 502.255193 1 REPAIR MOTION PARTS DRmVE 2 8 16 I_5701 5 58 •14 17 oJ 22 21 25 19 32 31 3O 27 29 5 28 53 45 51 59\ 57 F-91726 54 46 MODEL NO. KEY NO, DESCRIPTION REPAaR PARTS _,qOTnON DRDVE 502.255393 PART NO, IVlFG. NO. 1 Grip 2 3 4 Bolt, Shoulder 9x39 5 Pin, Cotter STD560907 30x20 6 Washer STD55t031 17x47Z 7 Nut, Adjustable 21920 8 Shifter 9 Guide, Belt 10 Locknut, STD541437 11 Screw KEY NO, PART NOv DESCRIPTION rvlFG, NO, 92055 32 Rod, Clutch Grip, Inner 20476 33 Washer 17x148 Handle, 9203tZ 34 Yoke, Shift 92041Z 35 Bolt, Hex lx82 36 Lockwasher STD551125 37 Washer 17x146Z 38 Pilot, Support 91889 92044E700 39 Bracket Assembly, 91754 40 Spring, 41 Ring, Retainer 42 Pulley, Motion 43 Pulley, Backside 44 Key, Woodruff 45 Transaxle, Shift Assembly Flange 12 Link, Clutch 91877 14 STD541537 Locknut, Flange 15 Washer 16 Shifter 17 Screw 18 Bracket, 15x84 26x249 15x87 17x45 Link Assembly Support 92085 91808Z Motion Peerless Idler Drive 92029Z 165x76 STD582062 Drive Idler 91179 STD580025 *_ 92216 46 Bolt, Carriage STD533 9 t 899Z 47 Support, 91804E700 Transaxle t07 19 Nut, Flange STD541031 48 Screw 20 Bolt, Hex lx124 49 Locknut, 21 Grip 91079 50 22 Rod, Control 91727E700 51 23 Screw 26x214 52 Spacer, Transaxle 24 Guide, 91825E700 53 Tire (Incl'd with 25 Frame 91700E601 -- Tube (Incl'd with Key 54) 407049 26 Clutch 21544 54 Wheel 91504E601 27 Lever Assembly 91862E700 55 Stem, Valve (Incl'd 28 Belt, Motion 37x61 29 Bracket, 30 Latch, 3 t Spring, * When Bracket and Brake Pedal Drive Support Park Brake Brake Extension 2x64 26x216 Flange STD54t431 15x88 Key, Square STD580105 21553 Washer 17x 160 9 I757E700 Key 54)* and Tire Assembly with 90586 24373 Key 54) 91713E700 56 Washer 17xl 9t712Z 57 E-Ring STD581075 t Ix3 t65x82 58 59 Washer Hub Cap STD551037 24582 17x53Z you order a tire, make sure to give the brand name of the tire so that the tread pattern ** For repair parts, see the transaxte F-91726 20697 143930-011 26x249 ! 5x79Z 1 lx7 91807 #9 Complete No t8x32 parts list page. 47 15 on the tire will match. MODEL NO, 502.255193 REPAIR PARTS STEERING D-5699-3 0 10 I 27 29 25 22 1 24 38 \ 30 F=91726 29 28 4.8 MODEL NO. REPAmR PARTS STEERaNG 502.255193 KEY NO. * When you order F-91726 Steering MFG. NO. 1 Wheel, 2 Nut, Hex STD541531 15x90 3 Bolt, Hex STD623115 lx66 4 Shaft, 91860Z 5 6 Bolt, Hex Screw 7 Bracket, 8 Gear, Pinion 402075 9 Bearing 9t756 10 Bolt, Hex ** STD523110 t x84 1! Locknut, STD541537 15x87 13 Gear, Sector 402075 14 Bracket, 91708E700 15 Link, Drag 16 Bolt, Hex 1x138 17 Support 91702E700 18 Rod, Tie 90038E700 19 Pin, Cotter STD561220 30x49 20 21 Bearing Washer 90035 STD551043 17x57 22 23 Pin, Cotter Washer STD560907 17xt 13 24 Spindle Assembly, Right 91828E700 25 Spindle Assembly, Axle & Left 9t827E700 26 Support, 27 Tire (Incrd -28 Tube (lncrd with Key 31) Stem, Valve (Incl'd with Key 31) 407047 24373 29 30 Bearing, Washer 91334 17xl 15 31 Wheel 32 Bearing ** 92097 33 36 Locknut, Flange ** Washer** 15xl 13 17x83 37 Bellows, 38 Hub Cap when 92077 Steering STD623112 26x249 Sector ** lx74 91716E700 ** Flange Sector ** 91749E700 -Rear, Axle Front Axle Wheel (Incrd 90591 with Key 31) and Tire Assembly Steering 30x20 9 t 701E700 with Key 31)* a tire, make sure to give the brand ** These parts are included PART NO. DESCRIPTION 90593E601 Post 91298 24582 name of the tire so that the tread pattern you order part number 402075 49 (key number 8 or 13). on the tire will match MODEL NO. 502.255193 REPAIR PARTS MOWER SUSPENSION D-5698 3 / 6 13 / 11 \ 10 o \ \ 18 12 21 15 22 _% / 13 26 \ 3o 27 F-91726 ! 13 50 k t3 20 MODEL F_91726 NO. REPAIR PARTS MOWER SUSPENSION 502.255193 KEY PART iViFG. NO. DESCRIPTION NO. NO. 1 2 Grip Lever, Blade Control 92055 3 Bolt, Hex 25x3 4 Locknut, Hex STD541425 5 Lever Assembly, 91917E700 6 Bolt, Carriage STD533107 7 Spring, Torsion 166x32 8 Bracket, 92066E700 9 Nut, Flange 10 Nut, Adjusting 1I 12 Bracket, Washer 91781Z Switch Left Rear Hanger STD54t031 15x67 2x53 15x79 92131 Adjuster 92133E700 Rod STD551037 t7x124 31x4 STD551050 17x67 13 14 Pin, Hair Washer STD624005 15 Pin, Pull 90827Z 17 Lever, Lower 18 Rod, Blade Control 91795Z 19 20 Plate, Adjuster Washer 91741E700 21 Bracket, 92033E700 22 Lifter 91787E700 Blade Control STD551050 Pivot 17x103 92065E700 Assembly 23 Knob, Steel 91261 24 Grip 91398 25 Spring, 164x21 Compression 26 27 Handle Assembly Screw 91823E700 28 29 Link, Suspension Washer 92064E700 30 Washer 17x91Z 31 Cover, Lift Lever 92157 32 Screw 26x238 33 Nut, Adjusting 21920 26x49 STD551031 51 17x47Z MODEL NO. 502.255193 REPAIR PARTS MOWER HOUSING D,-5697-t I 45 9 9 / 12 / / 16 t9 29 ,23 19 26 23 31 35 41 3 37 37 F-91726 MODEL NO. REPAIR PARTS MOWER HOUSING 502.255193 PART NO. KEY NO. DESCRIPTION iVIFG, NO. KEY NO. DESCRIPTION PART NO. NIFG. NO. 1 Nut, Hex 15xlO1 3I Guide, Belt 9t797E700 2 LOckwasher 18x33 32 Bracket Assy.,o Left Lifter 91813E700 3 Pulley, Jackshaft 91943 33 Spring, 165x72 4 Locknut, STD541437 34 Bracket, 5 Spacer 91903 35 Plate 91770E700 6 Belt, Blade Drive 37x62 36 Washer STD551043 17x57 7 Pultey, Idter 91801 37 Bolt, Carriage STD533t07 2x53 B Pin, Cotter STD560907 30x20 38 Deflector 9 Locknut, STD541431 15x88 39 Spring, Torsion 166x4 STD551031 17x46Z 40 Bracket, Hinge 91765E700 92186E700 41 Bracket, Front Hanger 9!875E700 92187 E700 42 Rod, Deflector 91767Z 166x27 43 Cap, Push On 28x23 25x6 44 Rod, Hanger 91739Z 92072E700 45 Washer 17x124 46 Hanger, 47 Screw 25x4 48 Guide, Belt 92095E700 49 Bolt, Hex STD523110 90905 Flange Range 10 Washer 11 Brake Assembly, Right 12 Brake Assembly, Left 13 Spring, 14 Bolt, Hex 15 Bracket Assembly, 16 Rod, Brake 91745Z !7 Rod, Cross Link 92183Z Torsion Brake 18 Pin, Hair STD624005 t9 92131 Nut, Adjustable 15x84 3 Ix4 Extension 91743E700 Pivot Assembly, Chute 91982SE 92119E700 Front Rod, Adjuster 91872Z 50 Housing, 21 Nut, Adjustable 21920 51 Jackshaft 22 Link, Suspension 92064E700 52 Adapter, 23 Washer STD551050 53 Blade (2 required) 9187tE700 54 Washer, 17x166 55 Washer 17x165 92033E700 56 Nut, Hex 15x100 9x39 57 Locknut, 92032E700 58 Indicator, Plastic t-59 Complete Mower 20 24 Bracket Assy_, Right Lifter 92194E700 25 Nut, Flange STD541031 26 Bracket, Pivot 27 Bolt, Carriage 28 Arm Assembly, 29 Plate, Adjuster 9!741E700 30 Cover, Pulley 91792E700 F-91726 Idler t 7xI 03 15x79 53 Jackshaft tx84 91922 91926 Blade Belleville STD541425 Flange 92163 Housing 403229 15x82 MODEL NO. REPAIR 502.255193 o D-5749 N3_19 ILl I- \ oo 731 G3_ M07731 03 M3V7'8 I" F-91726 54 PARTS WiRiNG MODEL NO. REPAIR 502.255193 II1 E _o _ 03 _.0 03 03 t._J"r F-9!726 55 PARTS WIRING _ODEL NO. REPAIR PARTS ENGINE MOUNT 502.255193 3 4 I0 13 20 21 oo 17 t9 F-91726 56 12 MODEL NO. 502.255193 REPAIR PARTS ENGINE MOUNT KEY NOo 1 Fuel Cap 55988 2 Fuel Tank 91869 3 Hose Clamp 91174 4 Fuel Line 92160 5 Hose Clamp 23713 6 Screw 26x214 7 Screw STD610803 8 Throttle 9 Engine Briggs & Stratton Model: Control NIFG. NO. 26x201 91983 * 92099PA 281707-O428-01 10 Bolt, Hex lx134 11 Shield, Muffler 12 Muffler Heat 91271 13 Gasket 91309 14 Washer STD551237 15 Bolt, Engine Mount 25x7 91277 16 Stack Pulley Assembly 92246Z 17 Washer 17x170 18 Lockwasher STD551243 19 Bolt, Hex lx140 20 Tube, Oil Drain 24066 21 Cap, Oil Drain 21651 * For repair parts, see the engine F-91726 PART NO. DESCRIPTION 57 parts list pages. 19x8 19x35 MODEL NO. REPAIR PARTS GRASS BAGGER 502.255193 11 8 t0 ) 14 21 D-8t76 20 1 / 2 18 9 25 2 22 26 33 34 40 41 F-91726 58 39 I MODEL NO. 502.255193 REPAIR PARTS GRASS BAGGER KEY NO. DESCRIPTION PART NO. I 2 3 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 48 49 51 53 Fastener (Included with key noo 2) Containers (Quantity of 2 included) Window Clip Locknut, Hex Handle, Plastic Screw Cover Screw Window Nut, Expansion Screw Nut, Keps Hinge, Cover Cap, End Pin, Hinge Cover Tube, Center Pin, Hair Tube, Outer Bolt, Special Lockwasher Nut, Hex Channel Assembly Pin, Channel Elbow Screw Bolt, Hex Bolt, Hex Washer Bracket, Frame Locknut, Flange Nut, Stover Hex Plug, Weight Weight, Front Support, Front Weight Bolt, Carriage Nut, Jam Locknut, Flange Locknut, Flange Latch, Rubber Handle, Connector Tube Screw Tube, Connector Tube, Extension Bolt, Carriage Screw Nut, Wing Pin, Latch (Square Hole) Bracket -- Bag, Assembly 193xl 54727SE 54571Z STD5414t0 54537 STD511007 91968 26x246 54557 28x56 STD512505 STD541425 54398E700 24862 54407Z 544t2E700 STD624003 544t0E700 6x93 STD551131 STD541131 54422E700 54408Z 91944 26x239 STD5231t0 STD525012 17x51Z 91961E700 15xi08 STD541450 24863 55441 54552E700 2x74 STD541231 STD541431 STD541425 54695 54416E701 STD512510 91967 54564SE STD533107 4x70 STD54163! 54563 54566 91966 Hardware * These parts are included when ordering key number F-9172S MFG. NO. 59 15x8 t 4x21 4x24 15x66 31x6 t8x15 15x32 I x84 lx125 t 5x41 15x109 t 5x88 15x89 4x71 2x64 14x83 64 MODEL NO, REPAIR 502.255193 SiX SPEED _.PEERLESS MODEL PARTS TRANSAXLE NO. 930-011 E I 8 / 7 3_ 9 6 8 5 49 31 35 77 34 76 62 30 _970 23 34 47 33 13 26 16 F-91726 60 43 MODEL NO. 502.255193 REPAIR PEERLESS KEY NO. PARTS SIX SPEED TRANSAXLE MODEL NO. 930-011 PART NO. KEY NO. Cover, Transaxle 772108 41 Lever, Brake 2 Bearing, Needle 780086 42 Screw, 3 Case, Transaxle 770102 43 Nut, Lock 5/16-24 792075 4 Shaft, Counter 776260 44 Holder, 790025 5 Shaft Pinion Assembly, Output 776219 45 Shaft, Brake (2 keyed) 776315 6 Gear, Output 778139 46 Shaft, Input 776135 7 Gear, Spur (15 teeth) 778272 47 Axle ( 12-3/8" 1 DESCRIPTION PART NO. DESCRIPTION 790060 Flanged Hex hd.. ¼-2Oxl V4 Brake Pad Long) 792073 774638 8 Key, Shifter 792136 48 Axle ( t7" 9 Collar, 784352 49 Gear, S }ur (37 teeth) 778191 10 Rod & Fork Assembly, Shifter Shift Long) 774837 784358 50 Gear S )ur (35 teeth) 778125 t 1 Gear, Bevel (42 teeth) 778229 51 Gear S)ur (30 teeth) 778124A 12 Bevel Pinion, 778113A 52 Gear S]ur (25 teeth) 778123A t3 Gear, Bevel 778221 53 Gear S _ur (22 teeth) 778122A 53A Gear Input 14 Gear, Bevel Pinion 778068 S )ur ( 19 teeth) 778209 !5 Gear, Ring 778260 54 Gear S _ur (12 teeth) 778230 17 Pin, Drive 786139 55 Gear Spur ( 15 teeth) 778151 18 Spacer 786102 56 Gear Spur (20 teeth) 778126A 20 Ball, Steel (5/16" 792077 57 Gear Spur (25 teeth) 778127A 2! Set Screw 3/a- 16x3/e 792078 58 Gear Spur (28 teeth) 778128A 22 Spring 792079 59 Gear Spur (31 teeth) 778163 23 Ring, Felt 788061 60 Chain, Roller (No.. 41 chain, 24 Links) 786081 25 Screw, 792073 61 Sprocket (9 teeth) 786082 26 Ring, Retainer 792125 62 Sprocket (18 teeth) 786123 diao) Flange Hex Hd. ¼-20xt (Pkg of 2) ¼ 27 Ring, Retainer 792035 65 Washer, Thrust 780109 28 Ring, Retainer 788040 68 Bracket, Brake Lever 786086 29 Washer, Thrust 780072 69 Washer, Thrust 780051 30 Washer, Thrust 780108 70 Spacer 786118 31 Washer 780001 72 Plug, Threaded 792074 32 "0" 792001 75 Disk 786116 33 Seal, Square 788051 76 Washer, Thrust 780090 34 Bushing, Flanged 780105A 77 Ring, Retaining 788075 35 Bushing, Flanged 7801!8A 36 Disk, Brake 790003 37 Plate, 790007 38 Pad, Brake 790006 39 Pin, Dowel 786026 40 Washer, 792076 F-9 t726 Ring Cut Brake Pad Flat 6 1 ENGINE BRIGGS PARTS iLLUSTRATION & STRA'R'ON - MODEL 12 HP. 281707-O428-O1 _ _353 520 _)354 305 66,3 232 _1564 307 _5 230 634A ,___._62 1I 757 ]1019lABEl.KITI 1021 1020 [___58 GAs_ETI 74] SET 219 46 36 26 524 *SPECIAL TOOLS TO INSTALL,. REQUIRED Assemblies F-91726 include SEE REPAIR MANUAL all parts shown 62 INSTRUCTION in frames ! ENGINE BRIGGS PARTS ILLUSTRATION & STRATTON - MODEL 12 HP. 281707-0428-01 877 482 _5 121 CARBURETOR 634 OVERHAUL KIT 98, ! 131 33 104 95 123 216 Assemblies F_91726 include all parts shown 63 in frames ENGINE BRIGGS PARTS iLLUSTRATiON & STRATTON - MODEL 12 HP. 281707-0428-01 310 i 513 896 F Housing _=== O__ Length --_ 803 801 NOTE: To identify Briggs & Stratton manufactured starter motors, measure the housing length,. Assemblies F-91726 include all parts shown 64 in frames. ENGINE PARTS LIST BRIGGS & STRATFON 12 HP. - MODEL 281707-0428-01 DESCRIPTION MFG. PART NO. 1 Cylinder Assembly 490450 2 Bearing, Cylinder 399265 KEY NO. NOTE: Requires for instatlation_ special MFG. PART NO. KEY NOo DESCRIPTION tools 32 33 Screw -Connecting Valve -Exhaust 34 Valve -Intake 35 Spring -Intake 92909 Rod 262246 262247 65906 Valve 3 Seal -Oil 391086 36 Spring -Exhaust Valve 5 Head -Cylinder 491491 7 Gasket *271866 37 40 Guard -Flywheel Retainer -Intake Valve 8 9 Breather Assembly Gasket -Valve Cover 3914O6 41 Rotocoil -Exhaust Valve *27803 42 Retainer -Exhaust Valve 10 Screw -Sere 93394 11 Tube -Breather 45 46 Tappet _Valve Gear -Cam 12 Gasket Gasket =Crankcase -Crankcase Cover Cover 1/64" 0,005" *271996 52 78 Gasket -Carburetor Screw -Sere Gasket -Crankcase Cover 0,009" *271997 93723 94 95 Valve Assy, -Carburetor Idle Screw -Throttle & Choke Valve 93499 91084 98 Screw _Machine 8-32x5/8" 91920 *490466 99 Spring -Throttle Adjustment 26157 _Cylinder 13 Screw 15 16 Plug -Oil Drain Crankshaft Head -Cylinder Head (3") NOTE: To Replace Woodruff 280100 *271916 Crankshaft Key, Order 223752 221596 292260 (2) 93630 262248 212897 101 Pin -Throttle 490452 104 108 Pin _Float Hinge Valve Choke 291675 118 Valve 94305 121 Carburetor 492326 123 Screw 222698 394661 125 Carburetor 126 Body 94196. 26828 Mounting "270872 93805 +292681 93043 Stop + 230896 222010 18 20 Base -Engine Seal -Oil 22 Screw 23 Flywheel 24 Key -Flywheel 25 Piston Assembly -Standard Piston Assembly -0010" OS 394662 Piston Piston Assembly Assembly -0020" -0030" OS O S 394663 127 !28 Plug-Welch Venturi -Curburetor 211960 394664 130 Valve -Throttle 222433 131 Shaft and Lever _Throttle 491006 132 133 Stop -Throttle Float -Carburetor 394665 134 Valve -Base PISTON Mounting Sere & Ring Gear Assy RING SET: NOTE: For Chrome Ring Set _ Standard Size- Order 392331 26 -Needle + 396568 Overhaul 93357 -Carburetor 491031 490473 Assembly Assembly 394698 Mtg, -Carburetor -Fuel Kit +221997 211712 299707 Inlet + 394681 Ring Set -Piston -Std Ring Set -Piston _0.010" 0 S 391781 136 Bow1 *Float Ring Set -Piston -0,020" OS 391782 137 Gasket O S, 391783 138 Washer 27 Ring Set -Piston -0,030" Lock -Piston Pin 260924 141 Shaft 28 Pin Assembly 299691 391286 142 Nozzle -Carburetor 147 Screw -Nozzle 490348 171 Nut, Air Cleaner Mtg 231532 186 187 Connector Line -Fuel Pipe 67218 66608 188 201 Screw _Sem (3/4" Link -Governor 209 216 Spring -Governor Link-Choke Pin Assy 29 -Piston -Piston Rod Assembly Crankpin F-91726 Lock Bore -Connecting OS -Connecting NOTE; For Connecting with 0 020" undersize 31 Std 0,005" -Order Rod 490469 Rod Screw 222299 65 221995 -Float Bowl -Roat + 270511 Bowl + 222014 and Lever _Choke -Fuel 390684 + 299740 + 231323 long) 93535 262348 260695 261610 ENGINE BRIGGS PARTS LIST & STRATTON 12 HP. - MODEL 281707-0428-01 DESCRIPTION IV1FG. PART NO, KEY NO. DESCRIPTION 219 222 Oil Slinger, Gov. Gear & Bkt. Plate -Governor Control 490815 491594 544 549 Armature Assembly Washer -Air Cleaner 390837 224 Screw -Air Cleaner 94018 552 231597 225 Crank -Governor 231058 562 Bushing -Governor Crank Bolt -Governor Lever' 227 230 Lever Assy Governor Washer =Governor Crank 490927 222450 592 601 Nut -Hex. 231082 232 240 Spring -Governor Filter -Fuel 260584 298090 614 615 265 Clamp -Casing 221535 618 284 Screw -Clamp 304 Housing 305 Screw -Blower 306 Shield -Cylinder 307 Screw -Cylinder Shield 308 Cover -Cylinder Head 309 Motor -Starting (12 Volt) 310 KEY NO, Sere (1/4" dia,) Link Mtgo 93572 -Blower Housing Mtgo 634 Clamp Cotter MFG. PART NO. 94249 92613 No 10-24 93053 -Fuel Pipe -Hair Pin Retainer, 93306 93307 E-Ring 261116 Spring -Choke Return Washer -Choke Shaft 490689 634A Seal -Oil 93158 634B Washer 270382 491323 -Throttle Shaft Seal 271853 66538 662 Etbow -Spark Plug Screw -Sere Bracket -Carburetor 394805 663 Screw 93572 Thru Bolt Assembly 94003 668 Spacer 280848 311 332 Brush Assembly Nut -Hex 395538 92284 726 727 Gear-Ring (lncf Mtg Parts) Cover -Starter (lncl Screws) 392134 333 334 Armature -Magneto Screw-Armature Mtg 492341 93381 728 741 Screw 93535 337 346 Plug -Spark Screw -Hex 802592 93705 757 758 Link -Counterweight Counterweight 353 Washer-Lock 92791 759 Pin -Counterweight 354 Nut-Hex 90576 761 Screw 356 Wire 398808 801 Drive, End Cap Assy 358 Gasket 490525 802 Commutator, 363 Puller 19203 803 Housing 383 Wrench 422 423 Clamp Screw 445 Cartridge 455 467 Mtg Head Shakeproof No.8-32 -Ground Set -Flywheel 223715 635 93163 657 491490 93496 222311 -Carburetor -Sere 262135 Gear -Timing 212359 399891 Assembly 298909 (1) -Counterweight {1 ) Assy (3-21/32" Long) Seal -Oil 223721 93984 847 851 Fill Group =Air Cleaner 399806 869 Seat -Intake Cup -Screen Mounting Knob -Air Cleaner 222561 212706 870 871 Seat -Exhaust Valve (Standard) Guide -Exhaust Valve -Oil Fill Tube -Sere 468 482 Screen -Fiush Screw -Sem Rotating 510 Drive Assembly 5t3 lnclo Keys 513, 783,876, Clutch Assembly Fill Cap 393825 490474 -Oil -Ignition Cable Valve NOTE: Guide 222562 93621 -Intake (Standard) 221798 261463 210940 261961 Valve (Brass) 231218 490421 896 See Repair Manual Cover -Air Cleaner 223700 490332 398003 872 875 93722 877 490327 68838 Diode & Connector (Dual Circuit) 887 Stator Assembly Alternator (DC) 391529 398525 Body -Air Cleaner' 520 Terminal 523 524 Cap and Dipstick Seal -Filler Tube 525 Tube 534 Stud -Air Cleaner 94248 985 Insulator Stud -Air Cleaner 94246 987 Seal Throttle -Air Cleaner 270853 1005 1006 Fan -Flywheel Retainer -Fan 280687 1019 Label Kit 491155 1020 Eccentric 1021 Pin -Eccentric 534A 537 * Included + Included F_91726 Gasket -Spade Terminal 395537 270920 842 Plug 93875 394857 End Cap Assy 89838 -Spark 490324 -Oil -Oil Filler in Gasket 280741 Set -Part in Carburetor No Overhaul 490525 Kit _Part No 394698 66 Assembly Shaft -Crankshaft Assy 393814 398970 223726 262243 94160 "4 0 O o , ; : g 4) e 0 e 0 e el : 0 : a g e 0 O 0 e_ r=, 0 m I m F-91726 67 ® 2 HP. ELECTRIC 40" MOWER 6 SPEED LAWN TRACTOR The Model frame. Number The Model for the mower Number is found for the engine spark plug. Always give the Model parts for your unit. Repair parts can be ordered Sears Steres, from Number START on a decal is found when attached on the blower to the back housing you call for service any Sears Service Center/Departments of the above the or' order repair and most WHEN ORDERING REPAIR PARTS, ALWAYS HAVETHE FOLLOWING INFORMATION AS SHOWN IN THIS LIST. = PRODUCT o MODEL NUMBER - [_WN TRACTOR 6 ENGINE MODEL = PART NUMBER • PART DESCRIPTION - 502.255193 NO.- 281707-0428-01 How to Order Repair Parts Your' Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians, Sears technicians have the necessary We Sell", parts, tools, and equipment to meet the Sears pledge, "We Service .... F-91726 12-01-90 Sears, Roebuck and Co., Chicago, IL. 60684 ,,1 U..S.A_ What i- =l,, ! PrTntedin USA