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User's Manual for TB128 V2.0 Preface Welcome to use Our shoes Machine Control System Safety Cautions (Please read it before installation) Danger Cautions 1. When the exterior power supply is ab normal or the control system breaks down, m ake sure the safety circuit is installed outside the control system in order to make the entire system work safely. 2. When abnorma l situations occur, such as the c ontrol system unable to test the input/output, the output can not be controlled; in order to make the machine operate safety, for the output signal related to major accident, please design the exterior safety circuit or protection device. 3. The emergency door safety device is the core safety part of the in jec tion molding ma chine. M ake sure related sa fety protectio n devices for mach ine and o il lin e are added outsid e. On ly a professional tec hnician qual ifie d after tra inin g c an install and m aintain this system. R I User's Manual for TB128 V2.0 Preface Statement Please read the manual carefully before you use this system. PORCHESON Company will only be responsible for the maintenance of the problems exist in the system itself, and will not be responsible for the fault caused by improper operation, unauthorized maintenance,natural disasters, or the system damage or data loss caused by other abnormal situations. The changes in the manual will not be informed in advance. The contents in the manual are for reference,the company will not be responsible. for thelosses caused by the misunderstanding of the manual.There may be differences between the actual objects and the abstract image,but the functions are Consistent. According to the Copyright Law, the Companyowns and retains the exclusive ownership of all works,without thewritten approval of the Company,any deletion, revision, reproduction or imitation of the manual are not permitted. R II User's Manual for TB128 V2.0 Preface Product Guarantee Terms I. Ou r gua ra ntee serv ices are provide d by ou r afte r- sale service ce nter of all offices all ov er China and cover all produ cts so ld by us. II.Our products carry out one-month 3-R service and two-year (one year for LCD screen) free repair service. Except otherwise specified by both parties, these periods shall start as of the date where the products are sold. III. P rovide d that they a re used normally, i n ca se of fai lure s due to qua lity reason of t he products, within the 3-R or free repair period, we will provide free repair or replacement for you. IV. Within the 3 -R or free repair period , in any o f the fo llow ing circumstances ,you will not be a ble to e njoy th e 3-R s ervice an d free repair service: 1.When the product is defective or damaged due to human factor or force majeure; 2.When the product is damaged due to the installation and operation not conforming to the related regulations; 3.When the product is damaged due to peripheral electric leakage or short during use; 4.When the product is damaged due to being bumped by external force during use; 5.When th e product is repaired without permission or its bar code or serial number is tore or altered; 6.When the product is used in the environment with high temperature and humidity and thus it is burnt due to overheat or damaged due to high damp. V. We undertake hereby that, if the domestic user needs after-sale services due to product quality, based on our service offices everywhere, we will repair the product within 24h if in the same city, within 48h if in the same province or not later than 72h if out of the same province to reach your place; if the overseas user needs such service, he can send the product back to us at its own cost and we will provide the desired repair. VI.In order to satisfy the individualized demand of the user, our products can provide software devel opment pa cka gefor s econda ry development; howeve r, the u ser should bea r all risks therefrom. VII. In case of failures during use, the user should inform us as soon as possible and then we will displa y our professional technicians for repair. It is not a llowed to dismantle t he produc t by the user without our permission; othe rwise, it will be deeme d t hat the user waives the right for free repair and any loss or product damage will be assumed by the user. VI II. Th e rep air o ut of th e fre e mainten an ce period will be charge d. The fa ilu re of th e same feature can enjoy 3-m onth free mainte nance as of the com pletion of the first mainte nance; however, the six circums tances mentioned in IV above will be excluded for f ree maintenance. IX . These Term s shall come into effect as of June 1, 2009. In the case where any terms before are inconsistent with these Terms, the latter shall prevail. X. We reserve the final r ight to interpret these Terms. R III User's Manual for TB128 V2.0 Preface PORCHESON TECHNOLOGY CO.,LTD System Configuration & Installation 1 Button Operation specification 4 Explanation of the Parameter/ Function Setting 10 Explanation of the System Debugging and Setting 30 Input/output State Detection 42 Reference & Appendices 46 T B 12 8 Operator's Manual 2010. 09 Version All copyrights are reserved, any duplication without the prior authorization shall be forbidden. R IV User's Manual for TB128 V2.0 Preface Contents Chapter 1 System Configuration & Installation 1. System Configuration & Remarks 2. Features of the PS860BM Control System 3. Installation and Debugging of Computer Control System 1 2 3 Chapter 2 Specifications of the Button-Pressed Operations 1. Figure of Keyboard of the Operation Panel (See the figure below) 2. Explanation of the Functional Keys 3. Explanation of the Parameter Setting button 4. Cursor Key 5.Operation Mode Selection Key 6. Electrothermal ON/OFF key and Motor ON/OFF key 7.Emergency reset key 8. Manual Operation Keys 9. Setting Scope of Numeric Items 4 5 6 6 7 7 7 8 10 Chapter 3: Descriptions on setting parameters/functions 1. The main control panel shown while turning on 2.Mold open/close A setting information 3. Pressure holding/ mold close/plastic pumping data setting 4. Mold advance/release data setting 5. Ejector pressure, injection platform and other data setting 6. set plastic injection 1 information 7. Set the air blow information 8.set plastic melting 1 information 9.set plastic melting fast information 10. Set time/count information 11. Set temperature information 12. Set warm-up information 13. Set Mold information 14. Amend history information 15.A Temperature tracing curve panel 16. Set porduction Imformation 17. special parameter adjustmetn Setting 18. USB setting page R V 11 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 User's Manual for TB128 V2.0 Preface Chapter 4 Instructions for the System Commissioning Settings 1. Engineer Setting Page 2. Delay Setting Page 3. Pressure/Flux Slope Setting Page 4.inject /feed pressure Pre-Adjustment Page 5. Flux Pre-Adjustment Page 6. Pressure Pre-Adjustment Page 7. Electronic Ruler Page 8. Special Function Options Page 9. Standby Function Setting Page 10. Programmable Standby Function Page 11. Temperature Parameter Page 12. Machine No./ Production-Factory Value Setting Page 32 33 34 35 36 36 37 38 41 42 43 44 Chapter 5 Input/Output Mode Inspection 45 48 1. Input Inspection Page 2. Output Inspection Page Reference & Appendices 1. TB128 keyboard installation dimension Layout 50 2. external dimensions and installation hole positions drawings for power supply case and transformer 51 3. Exterior dimensions and installation hole position drawings for main controller 51 4. PS860BM System wiring drawing 5. PS860BM input and output Wiring Diagram 6.Motor heater wiring drawing 7.Common Interference Suppression Method R 52 53 54 55 IV Chapter 1 System Configuration & Installation User's Manual for TB128 V2.0 Chapter 1 System Configuration & Installation 1. System Configuration & Remarks No. 1 Host Computer P S 8 60B M 2 Keyboard Content Code 2 7/ 28 +10 +3 Electronic Ruler T B 1 28 ( Colour) "800*480 7inch/TFT NO Remarks 1 Set 1 Set 3.Power pack P W 4 50 4 50 W 1 Set 4.Message cable D B - 15F 1To8 meter optional 1 Set 2. Characteristics of PS860BM Control System The whole computer may control all functions and temperatures. The system has bright LCD display and 800*480 7inch colorful The system ad opts two CPU desig n with fast operating speed, precise control and high stability. It has the real time function to display time and date in real time. With 999 groups of mode data storage, it may enter the mode description and real-time operating help in Chinese and English. The cipher setting and data locking can prevent the operators from changing the established data arbitrarily to influence the quality of products. There are multiple languages for your choice that display dynamically in real time. Packing modulus setting function for 6-digit output may set the packing modulus. Various self-plugging and tein type programs are applicable for the self-plugging and tein control in different types. PID with self temperature control has (6+1) sections of temperatures. Temperature may be preset a week in advance to enable more convenient operation. Failure Self-detection functions, alarm display and voice prompt Input and output are done by the optically coupled circuit to isolate the interference of the external circuitry. 3-circuit standard D/A proportion output with max. current as 3A The output value of pressure, speed, current can have real-time dynamic observation, and it is not necessary to install another ammeter In the inspection window, you can inspe ct all input and output points and the moving states of key. Presetting of the voltage and runoff values, proportional valve available for the products in all brands and better linear proportion. The managem ent of 255 vertical machine production is by a host netwo rking computer ,It can accurate statistics each machine production state and produce data type ,so it is convenient to manage. R 1 Chapter 1 System Configuration & Installation User's Manual for TB128 V2.0 3. Installation and Debugging of Computer Control System 3.1Cautions upon Installing the Control System The design of control system is simple and easy, only one 15-core shielding cable connecting the keyboard and host compu ter shell with fle xible and handy installation an d connectio n. The sketch map for installation is shown as follow s: R S 2 3 2通 信 口 C AN_ BUS 1 C AN_ BUS 2 +5 V( 3 A) + 24 V( 3 A) + 24 V( 8 A) + 38 V( 3 A) R U N系统运行 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 + 1 2 3 - 2 2 2 + + + + + + + + +24V X 0 0 安全门前 X 0 1 马达起动毕 X 0 2 射胶保护罩 X 0 3 锁模停止 X 0 4 电眼输入 X 0 5 熔胶转速 X 0 6 射台前停 X 0 7 射台后停 XCOM X 1 0 备用 X 1 1 备用 X 1 2 顶退保护板 X 1 3 顶针前停* X 1 4 顶针退停* X 1 5 安全门后 X 1 6 备用 X 1 7 备用 XCOM X 2 0 微调齿数 X 2 1 调模前停 X 2 2 调模后停 X 2 3 机械手合模 X 2 4 机械手顶针 X 2 5 入芯A停止 X 2 6 出芯A停止 X 2 7 马达故障 XCOM X 3 0 入芯B停止 X 3 1 出芯B停止 压力 P 速度 S 背压 F 备用 Y 3 3 备用 Y 3 2 母模吹气 Y 3 1 公模吹气 Y 3 0 YCOM 出芯B Y 2 7 入芯B Y 2 6 出芯A Y 2 5 入芯A Y 2 4 开模缓冲 Y 2 3 中 泵 Y22 大 泵 Y21 故障警号 Y 2 0 YCOM 高压锁模 Y 1 7 低压锁模 Y 1 6 塑机顶进完 Y 1 5 塑机开模完 Y 1 4 调模向后 Y 1 3 差动锁模 Y 1 2 调模向前 Y 1 1 顶 退 Y10 YCOM 顶 进 Y07 开 模 Y06 座 退 Y05 抽 胶 Y04 熔 胶 Y03 射 胶 Y02 座 进 Y01 锁 模 Y00 X 3 2 缺油报警 +2 4 V 压 锁模 力 射胶 检 系统 测 ADG 锁模 电 射胶 子 尺 顶针 +1 0 V - K 6 油温 - K 5 五段 - K 4 四段 - K 3 三段 - K 2 二段 - K 1 一段 - K 0 射咀 - + PW450 + - 3 2 1 0 7 6 POWE R 5 4 3 Control system. POWER 2 1 Strong eletricity Equipment 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 火线 L 1 2 M 11 Y 10 9 OIL 8 T5 7 T4 6 T3 5 T2 4 T1 3 T0 2 零线 N 1 Relay board Strong Strong eletricity eletricity Equipment Equipment PORC HESON PS 860BM Ebb eletricity section Strong eletricity section control box equipment;outfit (for reference only) (1)Upon installing the host control box, adopt the enclosed dis tribution cabinet at the first choice. It sha ll be fixed in the well-v entilized , greasep roo f an d dustproo f conditions equipp ed with a fa n and d ustproof . Th e distributio n box shall b e stored un der 5 0degree. (2)Upon fixing the host computer and power pack, please keep the interconnecting parts such as all AC connecto rs an d tra nsfo rm ers a s far awa y fro m ea ch othe r as p os sible to p reve nt the electric w av e interfer en ce from the elec tro nic grid. (3)All electric wires and shielding wires shall not be cut off, lengthened or curtailed arbitrarily. You should use the electric wires and shielding wires provided by this company to prevent from influencing the reliability and normal operation of the control system. (4) The shell of flame cou ple sh all adopt the shielding wire. When the oute r shielding of all flame couples adopts the thermal couple reticles, the reticle and machines shall be well grounded and connected to the ground with the earthing resistance below 10ohm. (5)Upon wiring, separate the high and low pressure line from the computer control line as m uch as possible, do not bind all electrical wires together to prevent the interference from affecting the reliable operation of control system. (6 )Upon fixing the keyb oard an d 15- co re communic atio n co nnectio ns o f th e ho st c omp uter, yo u shall press and tweak with force to prevent the poor connection from affecting the reliable operation of control system. (7)Pay spec ia l atten tion to the oil valve outlet public port YC OM, it shall be c onnected well to preve nt the computer from inputting while having the phenomenon of oil valve having no motio n. R 2 Chapter 1 System Configuration & Installation User's Manual for TB128 V2.0 3.2Inspection of the Control System (1)After installation completed, carry out an over all inspection if all connection lines are well fixed including the switching power supply, host computer shell, electrothermal output line and the thermal couple of keyboard. (2)After the line inspection completed, carry out an electric connection inspection. First take Out the11 -digital o utpu t line plug of the DC p ower su pply ou tlet po rt, nam ely the p ower pack PW450, And then po wer on to examine and measure if the voltage is the same as the nominal values and observe if the output indicator on the power pack is norm al. (3)Power off after the measurement completed, insert the DC power supply to input to the plug of host computer shell. After power-on again for inspection, LCD o n the keyboard w ill display the normal state of the main page. Revolve on the emergency stop switch to check if the RUN indicator on the host computer shell turns on. When it turns on, it indicates that the system can work soundly. 3.3gging of the Control System (1)After the system having shown normal operating state, press page to adjust color and comparison. 1 STU button on the monitor 资 料 (2)To conduct the parameter setting and memory testing, press of mod ule numbers and then set data in all screens. Press 输 入 ENTER DATUM button to select a group button to save data. Disconnect th e power and c onn ect it a gain af te r a few time, the sy stem will au tomatically call the da ta of module numb ers saved by you. In case of they are correct, it indicates that the memory is all right. (3)Afterwards, set the data in all relevant data (please see Chapter III Explanation of the Parameter Settin g for the deta iled ope ra tio ns). Upon setting in the f irs t time , s et th e pressure an d sp ee d as little as possible and then after all movements come normally, gradually increase the values to normal parameters to prevent from damaging the mechanical performances. (4)After all parameter set, save them and carefully inspect if all input and output po ints are normal. Carry out an overall inspection of the alarm system, including the front and back safety doors. The wire of safety doors shall be connected as stated in the following figure . R 3 Chapter 2 Explanation of the Key Operations User's Manual for TB128 V2.0 Chapter 2 Explanation of the Key Operations 1. Figure of Keyboard on the Operation Panel (See the figure below) R 4 Chapter 2 Explanation of the Key Operations User's Manual for TB128 V2.0 2. Explanation of the Functional Keys Keys Usage Enter the pubic action setting page Enter plastic injection setting page If the blow function exists, press this key to enter the blow setting page Enter plastic melting setting page Enter celerity feeding setting page Enter timing and counting setting page Enter temperature and pre-heating setting page. Enter into the screen to set the changes to mold and production facilities. Return to monitor at any time. Enter into the on-line help page in current state R 5 Chapter 2 Explanation of the Key Operations User's Manual for TB128 V2.0 3. Explanation of the Parameter Setting 0-9 numeric keys are used for data input in the data setting screen. When the electric lock is in “OFF ” state,these ten numbers are locked to ensure the data will notbe changed arbitrarily. In the meanwhile, there are 26English letters and special symbols respectively on 0-1numeric keys used for the input of Chinese and English letters as well as the machine serial number. [DELETE]key is used to delete the error words during entering theparameters and serial numbers. [INPUT] key is used toselect the functions during function selection and used to confirm during item confirmation. 4. Cursor Key Keys Usage Skip key, pressing it will skip the cursor to the upper line Escape key, pressing it will move the cursor to the left Escape key, pressing it will move the cursor to the right Skip key, pressing it will skip the cursor to the lower line R 6 Chapter 2 Explanation of the Key Operations User's Manual for TB128 V2.0 5.Operation Mode Selection Key Keys Usage Remarks Pressing this key will enter the system into manual state. Pressing this key will enter the system into auto state There is an indicator in the top left corner of every ke y respec tively; press any key among them and then the indicator will be on, which means the system is in this state. Every time the compute is powered on, the system regards the power-on as ma nual operation by default.The system can not automatically operate until the temperature reaches the set value and the screw col d start up time is up. 马达开/关 电热开/关 6. Electrothermal ON/OFF key HEATER ON/OFF and Motor ON/OFF key MOTOR ON/OFF In the manu al mode, press the key once and the indicator a t the left u pper will turn on ,indicating the function state has opened. Pressing the key again and this indicator will turn off, indicating the function state has shut off. Repeatedly pressing this key, the functions will turn on or off in turn. Up on the emergency switch stops, the motor will powe r off swiftly without affecting the el ectro therm al ope ration. 7. Emergency reset key At any moment, press once the indicator in the top left corner of the key and make it on, and the system will skip back to the man ual mod e an d all action outputs w ill end; ho wever, the m otor a nd electric heater op eration will no t be affe cted . R 7 Chapter 2 Explanation of the Key Operations User's Manual for TB128 V2.0 8. Manual Operation Keys Keys Usage Operation Conditions Mold opening 1.The mould opening does not reach the end position; 2.The mould advance has reached the fixed position; Mold locking 1.The mold locking does not reach the end position or t he clamping time does not end; 2.The mold advance has reached the fixed position; Ejcet advance 1. No condition Ejector return 1. No condition Feeding 1.T he plastic melting do es n ot reach th e end position; 2.T he temperatures at vari ous section s o f t he charg ing barrel must be kept within th e scope of exp ected deviatio ns;(N o alarm for low temp erature is given) an d the screw cold startup time is u p; 开 模2 1.Two functions of mould opening and locking are selected; Mold open 2 MOLD OPEN 2 2.The mould opening does not reach the end posit ion; 3.The mould advance has reached the fixed position; Mold colse 2 1. Two functions of mould opening and locking are selected; 2. The mould l ocking does not reach t he end position or t he locking time does not end; 3. The mould advance has reached the fixed posi ti on; Injection 1.The plastic injection doe s not reach the end position; 2.The temperature s a t various sections of the charging barrel must be kept within the sc ope of expected de viations; (No a larm for low te mperature is given) and the screw cold startup time is up; Plastic pumping operation 1.The plast ic inject ion tim e do es not end; 2.The tem peratures at v ari ous sectio ns of thecharging barrel m ust be kep t within the scope of expected deviation s; (No alar m for low tem perature is given) and the screw cold start up time is up; 锁 模2 MOLD CLOSE 2 R 8 Chapter 2 Explanation of the Key Operations User's Manual for TB128 V2.0 Keys 进模电机开/关 Usage Operation Conditions Blow operation 1.Blow selected; 2.Blow not finished Nozzle advance 1.The injecti on platform advance st op does not reach the fi xed position; Nozzle return 1.The ej ector pressure release stop does not occur; 2.The release action ti me of the injection platform does not end; Mold advance motor switch operation 1.U nlim ited; ADV. M.MOTO R 进 模 Mold advance 1 .Mo uld openin g finished 2 .N o input for mou ld pro tection X21 3 .The mould advance does not reach th e stop position ; Mold return 1.Mould opening finished 2.No input for mould protection X21 3.The mould release does not reach the stop position; MO LD ADV. 退 模 MO LD RET. 翻模1进 TURN IN 1 Ro llover 1 adva nce o peration 1.U nlim ited; Ro llover 1 return o peration 1.U nlim ited; 翻模1退 TURN OUT 1 R 9 Chapter 2 Explanation of the Key Operations User's Manual for TB128 V2.0 9. Setting Scope of Numeric Items Number Setting Items Setting Scope Unit 1 Time Setting Digital ≤999.9 2 Pressure Setting Digital≤140 Bar 3 Speed Setting Digital≤99 % 4 Temperature Setting Digital≤999.9(Measure) Digital≤600.0(set) ℃ 5 Mo uld clo se position set Digital≤999.9 mm 6 Mould information save Digital≤0.5 Number 7 Predicted Turnout Digital≤99999999 PC Second In case of the set values exceed the above-mentioned scopes, the system will not accept the numbers set and keep the original set values. For the habit of data input, the data input of this system is display from right to left. R 10 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 Chapter 3: Descriptions on setting parameters/functions 1. The Main Control panel while turning on Connect with power, turn the red urgent stop switches, the operation light of the computer-RUN -flickers, the following menu shown on the display, now the control system is running and it is ready to operate the machine. *Manua l* 2010-03- 28 Nozzle 34.2 1Segment 34.3 Mold number: 2512 2Segment 34.1 20:38:08 3Segment 34.1 4Segment 34.1 5Segment 34.3 Mold name: G-18CUP product: 200 mode Screw: 6.15 mm Mold : 18 Number Setup: 50.00 s Injection Pressure:50 Operate: 2.14 s Injection speed:60 Cycle:216.90 s Open/close Pressure:50 mold close slow Machine Run Well 监 视 Pr es s MONITOR key at a ny time a fter re -turning on the comp uter, an d th en enter the menu of the monitor menu of the machine. This menu is for monitoring temperature and machine running condition.The names and numbers of the moulds will be set in mould information menu.The temperature scale and current oil temperature show the real value of each stage thus its information cannot be modified. Each function of the menus is described as follows: R 11 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 The descriptions on display: Display Meanings and descriptions 2seg This section is heating; Mold number Output Whole process The current mold number; Record the numbers of mould opening for current mould number during the automatic operation of the system; The real operation cycle time of the system; Operation When a time value set for current movement, only the operation time increase to the set time, the next movement starts. When it is the number was set, the acted numbers will be shown on the display till the numbers reach the set counterdate.; Set The time value and counter data of the current movement; Pressure The set pressure value of the current movement; Flow The set flow value of the running action; Screw Shows the current position of the screw . The unit: mm; machine normal Display the current alarm content Mold advance fast Display the running action of the machine; Press key to show the following menus: alarm content Date 12.31 12.31 no content on the next page Happen alarm content Mold in height 10:01 10:01 Mold Close B not completed on time Note:Color A 3SEG's temperature is high Unchain 10:05 10:03 A mold close B mold open 2010/09/26 Friday 12:00:00 R 12 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 Alarm status descriptions Alarm Mold high Source Solution The mold touches the travelswitch X21 whe n the moul d closin g or adv anc e is made. Adjust the travel sw itch position suitable for normal m ould closin g,or check if the mould h as turned over. Mold action s are not completed w ithin Mold closing not completed the “mold closing time limit”. in fixed time Check if the mould closing process is normal; in case of no abnorm ality,the “closing ti me limit” may be adjusted properly longer. W hen the mould is adv anced or Check if the mould opening process is normal; in case of no abnormality,the Mould advance stop/slowing released , the stop trav el switch X13 and th e slow-speed travel switch h as “opening t ime l imit” may be adjusted down signal failure sign als at th e sam e tim e. properly longer. The mould opening is not proper within the mould opening time lim it. Check if the automatic production process Is no rmal; in case of n o abn ormality, th e “cycle time”set value m ay be ad just ed properl y lon ger. Time limit for action The manual key-pre ssing time exceeds allo wed time. ended Chec k if the manual key-pressing operation is too long or check if thekeypad keys are shorted; if no, the manual action time limit may be adjusted longer. Automatic production cycle time exceeds set time [ cycle time]. Check the auto production process, extend properly the set [cycle time]if it is normal. Mold opening not completed in fixed time Cycle time ended Output having reached When the output stop function is activated and the preset value isreached, the the preset value Solu tions: If you want to make the mach in e continue to operate after the output has reached the set value;you only require setting “stop after warning“ on the “roduction management”page as No or clear the total number of the opened moulds with the current mould number. Keypad lock not released The panel emergency button pressed. Emergency button on the right panel. A signal occurs at the input point X23. The external switch at X23 is on; it is OK to turn it off. machine will stop operation. Emergency stop R 13 User's Manual for TB128 V2.0 Chapter 3: Descriptions on setting parameters/functions 2.Mold open/close setting information Press key, enter mold open/close setting page, now the menu is as following: 20 10-03-28 Mol d ope n/cl ose fast speed low pressure high pressure Pressure (bar) 80.0 55.0 90.0 Flux(%) 60.0 40.0 30.0 Place(mm) 2.0 1.0 slow speed Fast speed slow speed Pressure(bar) 40.0 100.0 60.0 Flux(%) 20.0 55.0 40.0 Place(mm) 1.0 2.0 20:38:08 low pressure protect(s) mold close delay(s) 0.5 2.0 Press relief for mold opening 2.0 Mold open limit(s) 10.0 Machine Run Well mold close slow Descriptions on setting parameters/process/function mode ( 1) Mould locking: first enter the rapid mould locking, enter the high-voltage locking via the set rapid locking time, make it travel to X03 corresponding input point ON, and then the locking will stop; the flow chart is shown below. Fast speed ── →low pressure ── →high pressure─ ─ ─ →over Fast time low pressure X03 (2) Mould opening: Rel ieve pressure before opening; open the mou ld after the pressu re relief time ends; the opening will not e nd until th e mould travels to X12. Pressure relief─→mold open low─ →mold open fsat─ →mold open slow─ →over Pressure relief time slow time fast time X12 (3) Opening/locking time limit: It means the time limit for mould opening or locking; please try not to set too short time and the set time should be suitable; otherwise, the system will give an alarm of [mould opening/locking not completed in fixed time]. (4) Delay: It means a corresponding action can be performed after this set time; this delay should be set based on actual conditions. R 14 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 3. Pressure holding/mold opening & closing/plastic pumping data setting Press key twice, and you will enter the pressure holding/mould openin g & closing/ plastic pumping d ata setting page; th e follow ing is s howed on the page: 2010-03 -28 *Mold seting* 20:38:08 hold pressure 1 hold pressure 2 Mold close 2 mold open2 Suck back Pressure (bar) 55.0 55.0 43.0 43.0 30.0 Flux(%) 20.0 25.0 30.0 23.0 25.0 Place(mm) 10.0 **** **** 2.0 22.0 Injector total time 10.0 Feed delay 2.0 Turn to pressure holding Location Feed limit 22.0 Mold close 2 Disable Note:0.location 1.time mold close slow Descriptions on setting parameters/process/function mode (1) Pressure holding: After the plastic pumping is completed, the pressure holding action will be performed in two stages and respectively controlled via time. (2) Mold closing 2: In automatic mode, the closing 2 action will be performed after mould locking; such action will not end until the mould travels to X31. (3) Mold opening 2: In automatic mode, the opening action can not be performed until the molding opening 2 is completed; such opening action will not end until the mould travels to X31. (4) Plastic pumping: The pumping follows plastic melting and will stop when the time is up or the electric ruler reaches the set position. (5) Total injection time: For the injection controlled by an electric ruler, the injection action time can not exceed this set time. (6) Plastic melting delay: It means the melting action can be performed after this set time. (7) Plastic melting time limit: The melting time can not exceed this set time, or an alarm will be given and the machine will stop. (8) Mo ld closing 2 selection: For se tting this op tion, you may select use o r non-use of mold lock ing 2 and m old op ening 2 a ctions . R 15 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 4 . Mold advance/return setting Pr ess key fo r three times, and you will enter the mold advanc e/relea se data setting page; the following is sh owed on the pag e: 2010-03 -28 *Mold advance/return set 20:38:08 Pressure (bar) Flux(%) Time(s) Mold advance Fast 50.0 30.0 **** Mold advance slow 30.0 25.0 **** Mold return Fast 55.0 31.0 **** Mold return slow **** 22.0 **** Mo ld a dvan ce delay 2.0 B rake time 5.0 Mold advance slow 2.0 mold close slow Hint:set range:0.00~600.00 Descriptions on setting parameters/process/function mode (1) Mo uld advance: On the page, yo u may s et th e pressure, flow, time and othe r related p arameters of the mould advance/release action . R 16 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 5 . Ejector pressure, injection platform and other data setting Press key four time Ejector pressure injector or other page .the following is showed on the page: 2010-03-28 Injec tor/ejector 20:38:0 8 Pressure (bar) Flux(%) Time(s) Injection platform release 50.0 30.0 3.0 Injection platform advance 30.0 25.0 2.0 Ejector pressure advance 55.0 31.0 **** Ejector pressure release **** 22.0 1.0 Hint:set range:0.00~999.9 Descriptions on setting parameters/process/function mode (1) Ejector pressure advance/release: You may set the pressure, flow and time of the ejector pressure advance/release action. (2) Injection platform advance/release: The parameters related to the injection platform advance /release are set. R 17 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 6 . Plastic injection 1 - setting Press keyto enter the Plastic injection 1 - setting page; the f ollowing is showed on the page: A plastic injection 1 2010-03- 28 20:38 :08 [Unit] time:s pressure :bar speed:% location mm Time injection pressure 1 injection speed 1 Place 2 injectionpressure2 injection speed 2 01size 2.1 96.0 2.1 2.1 2.1 50.0 1.6 136.0 2.1 2.1 2.1 45.0 02size 2.1 119.0 2.1 2.1 2.1 46.0 03size 1.3 121.0 2.1 2.1 2.1 44.0 04size 05size 2.1 2.1 2.1 2.1 2.1 78.0 06size 07size 1.6 2.1 2.1 2.1 2.1 2.1 2.0 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 08size Hint:set range:0.00~999.9 2.1 2.1 2.1 Descriptions on setting parameters/ process/function mold The system h as 16 se ts of mou ld parameters a t most (the m ould station num bers are on the far left side of the parameter setting area) available for setting; each set is corresponding to one mould station respectiv ely. Each set of parameters include the injection time an d the pressure, speed and position of Level II injection, which are describ ed below respectively: (1) Injection time: Used to set the maximal time for injection action. Timing starts from the injection valve action; if the electric ruler for injection reaches the set position of Level II befo re the timing is completed, the pressure holding will be turned to immediately; otherwise, the pressure holding will be turned to immed iately after the timing is completed, and the injection action ends. (2) Injection pressure: The injec tion pressu re totally consists of two levels, which are respectively c orresponding to the two position sections of the electric ruler, and d ifferen t pressures can be set for the two position sections, tha t is, injection pressure 1 is the pressure for the first section and injection pre ssure 2 is the pre ssure for the second section . (3) Injection speed: Set the speed values corresponding to the injection pressures respectively, and no further information will be given. (4) Injection position: Divide the injection process into two sections according to the ele ctric ruler position; for either section, the pressure , speed and oth er proces s parameters mu st be set. R 18 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 7 . Blow material setting Press key to enter the Blow material setting page; the following is showed on the page: blow set 2010-03 -28 Blow total OFF Blow total decerase Mold Delay Time Mold Delay 01size 2.1 96.0 09size 2.1 136.0 10size 1.6 02size 1.6 119.0 11size 2.1 03size 2.1 121.0 12size 1.3 04size 1.3 20 :38: 08 OFF Time increase/decrease 10.0 Time Mold Delay Time 96.0 17size 2.1 96.0 136.0 18size 1.6 136.0 119.0 19size 2.1 119.0 121.0 20size 1.3 121.0 05size 2.1 2.1 13size 2.1 2.1 21size 2.1 2.1 06size 07size 1.6 2.1 1.6 2.1 2.1 2.1 2.0 2.1 22size 23size 1.6 2.0 14size 15size 2.0 2.1 2.1 16size 2.1 08size 2.1 Hint:set range:0.00~999.9 2.1 24size 2.1 2.1 Descriptions on setting parameters/ process/function mold (1) Blow t otal increas e: If the cursor sta ys at t his option, press the Enter key once and then the working hours of each mould station will increase the values set for time incre ase/decrease. (2) Blow t otal decrease: If the cursor stays at this option, press the Enter key once and then the working hours of each mould st ation will decreas e the values set for time increase/decrease. (3) Time increase/decrease: used to set the values of total increase/decrease. (4) If blow is selected on the special function page, this page can appear. Each mould station has its corresponding delay and action time setting. R 19 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 8 . Plastic feeding1 setting Press key, and you will enter the Plastic feeding1 setting page; the following is showed on the page: A plastic injection 1 2010-03- 28 20:38 :08 [Unit] time:s pressure :bar speed:% location mm Mold selection injection pressure injection speed End Place Cool time 01size Enable 96.0 2.1 2.1 2.1 136.0 2.1 2.1 2.1 02size Enable 03size Enable 04size Enable 05size Enable 119.0 2.1 2.1 2.1 121.0 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 06size Enable 2.1 07size Enable 2.1 08size Enable Hint:set range:0.00~999.9 Descriptions on setting parameters/ process/function mold The melting action has 16 sets of mould parameters at most available for setting; each set is corres ponding to one m ould sta tion respectively, which is the sam e as the injection. Vario us items of each set are desc ribed below: (1) Mold station selection: There are two options of [use] or [non-use]. When automatic [use] is selected, the corresponding mould station will perform such main machine actions as opening, locking and injection; when [non-use] is selected, the above actions will not be performed. (2) Pressure, speed and position: This action is divided into plastic melting and pumping; sections can be divided in different positions with the screw electric ruler and each section can set pressure and speed. (3) Cooling: After the injection and pressure holding are completed, perform the cooling timing, that is, the cooling time required by the product in this mould station. R 20 User's Manual for TB128 V2.0 Chapter 3: Descriptions on setting parameters/functions 9 . Plastic melting rapid setting Press key, a nd you will enter the Pl astic mel ting rapid se tti ng page; the foll owing is sh owe d on the page: A plastic injection 1 2010-03- 28 20:38 :08 feed total OFF Feed total decerase OFF Materials increase/decrease 10.0 Mold selection Place Mold selection Place Mold selection Place 2.1 2.1 2.1 01size Enable 01size Enable 01size Enable 2.1 2.1 2.1 02size Enable 02size Enable 02size Enable 2.1 2.1 2.1 03size Enable 03size Enable 03size Enable 2.1 2.1 2.1 04size Enable 04size Enable 04size Enable 2.1 05size Enable 05size Enable 2.1 06size Enable 06size Enable 07size Enable 2.1 07size Enable 08size E nable 2.1 08size Enable Hint:set range:0.00~999.9 2.1 2.1 2.1 2.1 05size Enable 06size Enable 07size Enable 08size Enable 2.1 2.1 2.1 2.1 Descriptions on setting parameters/ process/function mold (1) Melting total increase: If the cursor stays at this option, press the Enter key once and then the melting materials in each mould station will increase the values set for materials increase/ decrease. (2) Melting total decrease: If the cursor stays at this option, press the Enter key once and then the melting materials in each mould station will increase the values set for materials increase/ decrease. (3) Materials increase/decrease: the material value increased/decreased once wh en the total increase /decrease operation is conducted. R 21 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 10. Set time/count information 时 间 Press TIME key , enter the menu for setting time/count information , now the menu is as following: 10:07:12 Time/count setup 2010.03.28 cycle w aiting tim e 1.00 manual action time limit 99.00 faul t alarm time 10.00 cycle time 120.00 PC open t im e 8 1 Motor running time 18 8 Motor running time 14 4 Hint:range:0.00~600.00 Descriptions on setting parameters/ process/function mold (1 ). Cy cle Wa it time: During au to proce ss, it is the time be tween completed thimble movem ent and startin g a mo vemen t of mou lds clam pin g of ne xt cy cle. (2). Cycle time: The ti me limitation to operation cycle in au tomatic proc ess. The system alarms [cycl e time is ove r] whe n the r eal ope rating time is longer than cycle time limitat ion. (3). Movement time limitation: the max time permitted when output movement. (4). Error alarm bell: The max time when error output occurs. To avoid long time alarming, the bell stops alarm when time is over. (5) Alarm interval: The time between alarm output and stop in alarm time. (6). Lubricatio n pro cess: As it sh ows in the follow chart ,During th e output time of lubrica tion , if it fails to detect any lubrication pressure signal, it would trigger an alarm, telling that the lubrication is failing. If “opping working” after the failing of lubrication is chosen, then it would stop lubricating and would change to work in manual mode and stop the engine after the cycle of the alarming. R 22 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 11. Set temperature information 温 度 Pr ess TEMP. key, enter the menu for setting temperature information , now the menu is as following: Ejector Actual Setup Stat e Maxim um Minimum 10:07:12 Temperature setup temperat ure t est 1Segment 2Segment 3Segment 4Segment 5Segment 34.6 34.8 34.9 34.9 **** **** 34.3 34.9 34.9 30.0 Well Well Well Well *** 5.0 5.0 5.0 ***** ***** *** **** **** *** *** 5.0 5.0 5.0 *** *** Ejector method electric he at state O pen Cold boot 12.00 Close Hint:range:0.00~99.99 mold close slow Machine Run Well Descriptions on setting parameters/ process/function mold The set temperature value is 0.1℃( Celsius). The temperature of the hopper of injection molding machine is close-lo op controlled after it is fed ba ck to co ntro llin g sy stem by K sty le therma l elec tr icco uple. The system provides total 6 stages of temperature control and 1 stage oil temperature testing. [Openloop] /[close-loo p]ca n be selected to c ontrol te mpe ratu re fo r injection nozzle . Th e system monitors The te mperature in every area to find out if the tempera ture ove r pass es the se t top and b ott om l imita tion. It cannot injec t or m el t plas tic if the tempera ture is low er tha n t he bottom limita tion and than the cold prevent ing sc re w s tarts. It ala rm s whe n the tempera ture is higher th an the top limita tion. The te mperature of ea ch sta ge is shown on t he main me nu. Cold boot: After the boot, the actual temperature in each area will be within the setup scope. R 23 User's Manual for TB128 V2.0 Chapter 3: Descriptions on setting parameters/functions 12. Set warm-up information 温 度 Press TEMP. key twice, enter the menu for setting warm-up information , now the menu is as following: 2010-04-12 pre-heat setup 16:40:30 Pre-heat function Enable Week Monday Tuesday Wednesday Tursday Friday Saturday Sund ay ON OFF OFF OFF OFF OFF OFF Set On- time 13.00 00.00 00.00 00.00 00.00 00.00 00.00 Set ON OFF OFF OFF OFF OFF OFF Off- time 13.00 00.00 00.00 00.00 00.00 00.00 00.00 Hint:0.OFF 1.ON Description on setting parameters Warm-up function: Can set a time for seven days a week in advance. The system controls the heating system to heat through the set value of the intraday [on]/[off] time. The system heats automatically the hopper to working temperature before operator comes to the office. The operator's waiting time for heating hopper is decreased. *[note]: The input value of time adopts the input value of 24 hours system. 00:00 is 12: 00 Midnight. R 24 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 13. Set mold information 资 料 Press DATUM key, enter the menu for setting mold information, now the menu is as following: 2008-07-17 mol d number mold name mold data setup 0 Read Save A Cup 14:30:52 Delete ABC enter mold view Mo ld number 0 1 2 mold name saving date A Cup B Cup C link 2010-6-10 2010-6-07 2010-6-06 14:38:52 13:39:52 13:30:52 Descriptions on setting parameters/ process/function mold (1 ).Mo ld nu mber : this sy stem can sto re 10 m ou ld nu mbers. Th e sys tem can prov id e a utom atica lly the informa tion of the m odified m old n umb er after they have be en mod ified. (2 ).Ho w to store mo ld : Mo ve cursor to the box of m old nu mbers, key in th e mold n umb er; and than move the cursor to the box of t he na me of the mold, key in the name of the mold; this system provides the input mold wit h E ngl ish/Chine se phonetic a lphabe t; move the cursor tobox of st ora ge after the name has been ke yed in and than pres s [enter] t o st ore the na me . (3).How to get mold: Move cursor to the box of mold numbers, key in the mold num ber that will be re ad out, move the cursor to the box of reading out, press[enter]t o read out. The funct ions of getting mold is limited within manual mo ld to p re vent a ccid en t oc cu rs; in the semi-auto/auto m old, the accident is caused by the influence of bad product s, which c omes from the sudden varyi ng of the set pa rame ters i n the menu. (4).How to delete: Move cursor to box of mold number, key in the mold number that will be deleted, and than move the cursor the box of deleting, press the [enter] to delete. The current mold number can not be deleted. (5).How to check mold: M ove cursor to the box of mold browsing, re ad it through the rolling menu by using up and down key. R 25 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 14. Amend history information 资 料 Press DATUM key twice, enter the menu for amend history information, now the menu is as following: Amend history 2010-04-17 3 record ti mes 14: 30:52 Sh ow Record all delete Amend item original value amend value amend time amend page 14:38: 52 13:38: 52 Mold close Hol d p ressure middle speed low pressure 0.00 0.00 9.00 30.00 12:38: 52 Mold open 3Level Pressure 0.00 20.00 Descriptions on setting parameters/ process/function mold (1).Page number: This screen c an keep at most 9 99 ite ms of records, press butto ns to move up or down cursor to view the re vised informatio n. (2) . Printing: start printing function. R 26 or ,press Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 15 Temperature tracing curve panel. 曲 线 Press key twice to enter the temperature tracing curve panel, and it is as follows: CURVE Temperature track curve 20 09-07-17 Displa y c hoice 400 360 320 280 240 200 160 120 80 40 0 10:00 Injector 11:00 12:00 14 :30:52 clear record 13:00 14:00 15:00 16:00 Hint:0.injector 1.1Segment 2.2Segment 3.3Segment 4.4Segment 5.5Segment Description on setting parameters (1) Display selections: That is, select the historical track curve of a certain section temperatures; the temperature historical track record function of the system can provide historical parameters of temperatures of four sections within the first 6 hours to allow the operator to better know the measured temperature change of the machine and to analyze the effect of the temperature and product quality by comparison. You can select [Injection nozzle], [Section 1], [Section 2], [Section 3], [Section 4] and [Section 5]. (2) Clear records: When the cursor stays at this position, press the Enter key to clear the temperature curve. (3) Temperature sampling cycle: 5min. R 27 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 16. Set porduction Imformation 生产管理 Press FLOW CHART key , enter the menu for setting production information, now the menu is as following: production management 2009-07-17 14:30:52 Setup mold number one mold number Output number Go od product inferior product 4000 4 1000 3900 100 Warn stop Disable number clear ze ro Date OFF one mold number Output number 0 8-1 5 1 0:16 4 1000 production record clear Good product 3900 inferior product 100 Hint:0.OFF 1.ON Description on setting parameters (1) The quality products equal to the num ber of the opened m old times the amount of one mold min us rejects. The rejects are contro lled through ejecting testing function. When ejecting testing function is on, just like in stroke. W hen too much or too less stuff occurs, the rejects will incr ease am ount value of one m ould, and [ Failure of pla stic] alarms . (2). Set mold numbers: In the mold numbers setting of pre-production, the system starts alarming when the numb er of mold opening arrives at the first 5 molds till it reacheded The set output . (3). Warn Sto p : [On] or [Off] can be selected. It will continue producing even arrives at the set mold number if [O ff] has been selected till an operator stops it. (4). H ow to check production reco rds: Move cu rsor to the box of produc tion records, read it thr ough the rolling m enu by using [↑↓] key. R 28 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 17. Set special parameters 1 Press key in the home menu, enter the menu for setting special parameters, now the menu STU is as following: special parameters setup 2010-04-17 14: 30:52 special parameter l anguage selection Current mold station display 1 Current mold station revision 1 Hint:set range:0.0~99.9 (1) Current mold station display: The mould number and station number are displayed, but can not be set. (2) Current mold station revision: The number of the mould station where the feeding barrel is positioned. (3) Language selection: Move the cursor to the 揕 anguage selection? and press the Enter key to enter the language section page, on which English, Chinese, Korean and Japanese can be selected. Return System language Chinese English Russian Japanese R 29 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 (4) Special parameter: Move the cursor to the 揕 anguage selection攑 osition, and press the Enter key to enter the system menu page. Next System menu IP para State special parameters setup Sales management setup LCD contrast Adjustment 30 Sales Engineer login LCD bri ghtness ad justment 80 Remove the Function of Stopped setup LCD col or setup Normal LCD ba cklig ht ti me 6 Connet state Function of key sound Enable Correction of key soun d Tou chPanel Correction Current I P:19 2.168.0.1 6 Current state:connect Test Description on setting parameters (4a) Adjustment of LCD contrast: move the cursor to this place, input the data [adjustment range "0-100%"]. Under appropriate brightness, the higher the contrast is, the richer the color will be (Note: when LCD is the STN screen, it can be valid). ( 4b) LCD brightness adjustment: move the cursor to this place, input the data [adjustment range "0-100%"], the screen will display the darkness & brightness degree according to the data entere d. ( 4c) LCD color setup: the system can provide [normal/anti-color] two options, move your cursor to this place, press [input] button to select LCD color display. ( 4a) LCD backlight time: the system has the function of screen protection, the background light time is adjustable, the setup scope is 1~6 minutes. If the keyboard is not pressed in the setup time, the background light will be automatically turned OFF. (Note: if any button is pressed, background light will be on) ( 4e) Function of key sound: Select [use], you will hear a "tick" sound when the key is pressed, if do not select, no sound. ( 4f) Key sound scope: move your cursor to this place, input the data[scope "0-10"]to adjust voice volume. (4g) Correction of Touchscree n: click on the [Correction] button to enter the correction page ( 4h) Network connection status: the network connection status is indicated with colors. ( 4i) Current IP: show the IP address of the machine. R 30 Chapter 3: Descriptions on setting parameters/functions User's Manual for TB128 V2.0 18. USB setting page PC连接 Press PC LINK key; enter USB setting page. and it is as follows: USB set RETURN ENGINEER System USB up/download option Data operation: download data area:system program Update area: Upload Download start D: 0 Update OPWIN.PS6: Update System: Upload Download Finsh D: Host burner: Burner 0 Updata autobuild file : Update System-v: 5. 3.26 update start background file : Update Opwin-v: 5.28 Movable deposit dist (USB) .. PS860.PIN OPWIN.PS6 Parameter setting introduction (1) Formula downloading: download the mold data from control system of jet injection machine to the USB of moveable disc. (2 ) Fo rmu la uploading: upload the mo uld data from th e USB of mov eable disc to c ontrol syste m of jet injection machine; at the same time the data will overlay prev io us d ata co rrespon dingly. (3) System downloading: download the mold data from control system of jet molding ma chine to the U SB of m ove able disc. (4) System uploading: upload the mould data from the USB of moveable disc to control system of jet moulding machine; at the same time the data will overlay previous data correspondingly. (5).Start/End D: when you are downloading the material of [formula] and [system], please designate the scope of the downloading data . (6 ).Mainframe replic atio n: mea ns u pd atin g the h os t p ro ced ures. F irst, press the sto p bu tton on the keyboard, then move the cursor to [replication], press the enter button and move the cursor to select [. Pin] files and update it. (7).Update OPWIN.PS6: means updating the keyboard procedures. Move the cursor to [update], press the enter button and move the cursor to select [. PS6] files and update it. (8).Update the boot background documents: means updating the boot screen. Move the cursor to [update], press the enter button and move the cursor to select [. Bmp] files and update it. R 31 Chapter 4 Instructions for the System Commissioning Settings User's Manual for TB128 V2.0 Chapter 4 Instructions for the System Commissioning Settings 1. Engineer Setting Page Press 0 [ ]/- . Key the Main Page to enter the Engineer Setting , and the following will be displayed: Engineer setup 2009-07-17 14:30:52 system password login setu p delay senior password login setu p Pressure /fl ux slope cancel record Setup Pressure /flux/back Pressure Machine NO Electron ic ruler Ma300 sepcial Function setup Controller NO Standby Function/ Programmable Standby PS860BM TB128C Temperature Parameter Software version Machine No/ Ex-FactoryValue Setting V2.0 Setting delay between actions (1) Login via the system password: Move the cursor to this position, press the Enter key to eject a prompt box, enter the system password, and if such password is correct, the system will allow operations of corresponding levels. (2) Login via advanced password: Move the cursor to this position, press the Enter key to eject a prompt box, enter the advanced password, and if such password is correct, the system will allow operations of corresponding levels. (3) Login cancelled: Move the cursor to this position, press the Enter key to cancel the login via the system password or advanced password; if you want to have some operations with the password required, you must log in again. (4) Page selection: Enter correct password of the system or above the system level, use the arrow key to move the cursor to the position of the name of the page to be entered and then press the Enter key. After enterin g any page, you may press the eight functional key s in a row on the b ottom of the screen to switch to corresponding page. On each page, move the cursor to the position of the page Back to engineer攁 nd then press the Enter key to back to the Engineer page. (5) Machine number: The number of the machine used by the user. (6) Controller number: The number of the controller used for the machine. (7) Software version: Version number of the system software. R 32 Chapter 4 Instructions for the System Commissioning Settings User's Manual for TB128 V2.0 2. Delay Setting Page 开锁模 Entering Engineer Setting Page, press displayed: M.PLT Key enter the Delay Setting Page. The following is Action delaySetup Next Begin 0.1 Return Engineer Acti on End Mold close 0.1 Begin Action End Mold open 0. 1 0.1 0.1 Nozzle advance 0.1 0.1 Ejector advance 0. 1 Injection 0.1 0.1 Ejector return 0. 1 0.1 0.1 Feed 0.1 0.1 Standby 0. 1 0.1 Suck back 0.1 0.1 Standby 0. 1 0.1 Nozzle return 0.1 0.1 Standby 0. 1 Hint:set range:0.0~0.5 Setting delay between actions (1) The meaning of Start Delay: the corresponding action valve ON → (2) The meaning of End Delay: the corresponding action valve delay time T1 → pressure output ON flow output ON pressure output OFF → delay time T2→ action valve OFF → flow output OFF Action v alve pressure valve flow v alve T1 T2 R 33 Chapter 4 Instructions for the System Commissioning Settings User's Manual for TB128 V2.0 3. Pressure/Flow Slope Setting Page 射 胶 Entering Engineer Setting Page, press INJECTION Key to enter Pressure/Flow Slope Page. The following is displayed: Pressure/Flow Slope Setup Next Action Fast mold close slow mold close High mold close Ejector advance 1 Level Injection 2 Level Injection Feed ejector return P F 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 Action Slow mold open Fast mold open Low mold open Mold advance slow Mold advance fast Mold return Standby Standby Return Engineer P F 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 Hint:set range:1.0~16.0 Description on setting parameters The Pres sure/Flow Slope ref ers to the steep degree of rise or fall when the pressure/flow changes from one value to the next value. "1. 0 stands for the slowest change and "16.0 stands for the fastest change. The setting range is [ 1.0 -16.0]. R 34 Chapter 4 Instructions for the System Commissioning Settings User's Manual for TB128 V2.0 4. Injection/feed Pressure Pre-Adjustment Page 吹 气 Entering Engineer Setting Page, press BLOW Key to enter the injection/feed Pressure Pre-Adjustment Page.The following is displayed: Inject/feed Pre-adjustment Next mi nimum current Pre-adjust Disable 20 1 Return Engineer 70 20994 OFF 1 OFF 80 23993 OFF 10 3000 OFF 90 26992 OFF initial data 20 5999 OFF 100 29991 OFF OFF 30 8998 OFF 110 31199 OFF 40 11997 OFF 120 33128 OFF 50 14996 OFF 130 39997 OFF 60 17995 OFF 140 44996 OFF Flux pre-adjust 8 .0 ba r Hint:set range:0~65535 Description on setting parameters The pressure pre-adjustment is the linear adjustment of pressure output. In general, the standard pressure is 0-800mA and the standard output impedance is 10-20Ω ,unless the manufacturer has specific requirements since different manufac tures' overall oil piping designs and the capabilities of the pressure proportional valve being used are different. Pressure Adjustment Method: The parameters on this page have been set before ex-factory. If the capability of the proportional valves being used by the user is different, and the normal proportion and linear proportion cannot be achieved, the pa ram ete rs on this pa ge c an be adj ust ed. First set t he pre-adjus tme nt to be [Activated], and then set the pre-adjustment item to be [ON]. For example, for the 50 bar Pressure position of Item 50, if the read ing on the pressure meter is 45 bar, the parameter of this item should be increased until the pressu remeter readin g reaches 50 bar. Make a djustments On all parameters which need ad ju sting a nd make th e0-160 bar pressures being set corresp ond to the pressures being shown on the oil pressure meter respectively.After the adjustments are completed, the computer executes automatically linear processing and takes the processing results as the subsequent normal D/A proportional output values. Initial data: First, pre-adjust the needed maximum pressure data in 160bar, and t hen move the cursor to [initia l dat a], pre ss the ente r key a nd s ele ct [ON], the sy st em wi ll automa ti ca lly distri bute averag e data to 10bar---160 bar. R 35 Chapter 4 Instructions for the System Commissioning Settings User's Manual for TB128 V2.0 5. Flow Pre-Adjustment Page Entering Engineer Setting Page, press Key Page.The following is displayed: 储 料 FEEDING twice to enter the Flow Pre-Adjustment Flux Pre-adjustment Next mi nimum current 10 00 Pressure pre-adjust 8 0.0 ba r initial data OFF Return Engineer 50 18000 OFF 1 OFF 60 21600 OFF 10 3600 OFF 70 25200 OFF 20 7200 OFF 80 28800 OFF 10800 OFF 90 32400 OFF 40 14400 OFF 99 36000 OFF Pre-adjust Disable 1 30 Hint:0.OFF 1.ON Description on setting parameters The flow pre-adjustment is the linear adjus tment of flow output. In general, the standard value is 0- 800mA and the output impedance is 40Ω,unless the manufacturer has specific re quirem ents si nce different ma nufa ctures' overall oil piping designs and the capabilities of t he press ure proportional valve bei ng used are diffe rent. Flow Adjustment Method: The parameters on this page have been set before ex-factory. If the capability of the proportional va lves bei ng used by the user is different, a nd the normal proportion and linear propor tion cannot be achieved, the parameters on this page can be adjusted. As for the speed adjustment, different manufacturershave different measuring methods. Some manufacturers use the melt t achometer to measure the rot ati on speed. F ir st heat the barre l unt il the barrel te mpe ra ture reaches normal melt temperature. Set the melt speed to be 1, 10, 20, 30, and more until 99 and check the actual values. Ma ke adjustme nts on all parameters w hichneed adjusting and make the 0-99% speeds being set corre spond to the proport ional coe ffi cie nts be ing shown on the tachometer respec tive ly. After the adjus tments ar e complet ed, the com puter exe cutes automa tically linear processing and takes the p rocessing results as the subsequent normal D/A proportional o utputvalues. Initial data: First, pre-adjust the needed maximum flow data in 99%, and then move the cursor to [initial data], press the ente r key and select [ON], the system will automatic ally distribute average data to 10%---90%. R 36 Chapter 4 Instructions for the System Commissioning Settings User's Manual for TB128 V2.0 6. Pressure Pre-Adjustment Page 吹 气 Entering Engineer Setting Page, press Page.The following is displayed: Key third times to enter the Pressure Pre-Adjustment BLOW Open/close Pre-adjustment Next coil resistance 1000 33 Pre-adjust Disable Ω 1 Return Engineer 70 20994 OFF 1 OFF 80 23993 OFF 90 26992 OFF min imum current 10 3000 OFF 80.0 mA 20 5999 OFF 100 Maximum current 30 OFF mA 29991 OFF 8998 OFF 110 31199 OFF 40 11997 OFF 120 33128 OFF 50 14996 OFF 130 39997 OFF 60 17995 OFF 140 44996 OFF Hint:set range:0~65535 Description on setting parameters The pressure pre-adjustment is the linear adjustment of pressure output. In general, the standard pressure is 0-800mA and the standard output impedance is 10-20Ω ,unless the manufacturer has specific requirements since different manufac tures' overall oil piping designs and the capabilities of the pressure proportional valve being used are different. Pressure Adjustment Method: The parameters on this page have been set before ex-factory. If the capability of the proportional valves being used by the user is different, and the normal proportion and linear proportion cannot be achieved, the pa ram ete rs on this pa ge c an be adj ust ed. First set t he pre-adjus tme nt to be [Activated], and then set the pre-adjustment item to be [ON]. For example, for the 50 bar Pressure position of Item 50, if the read ing on the pressure meter is 45 bar, the parameter of this item should be increased until the pressu remeter readin g reaches 50 bar. Make a djustments On all parameters which need ad ju sting a nd make th e0-160 bar pressures being set corresp ond to the pressures being shown on the oil pressure meter respectively.After the adjustments are completed, the computer executes automatically linear processing and takes the processing results as the subsequent normal D/A proportional output values. Initial data: First, pre-adjust the needed maximum pressure data in 160bar, and t hen move the cursor to [initia l dat a], pre ss the ente r key a nd s ele ct [ON], the sy st em wi ll automa ti ca lly distri bute averag e data to 10bar---160 bar. R 37 Chapter 4 Instructions for the System Commissioning Settings User's Manual for TB128 V2.0 7. Electronic RulerSetting Page Ente ring Engine er S etti ng P age, pre ss The following is displayed: Next Key ente r the El ectronic Ruler Setting Page. Return Engineer Electronic ruler Tot al Limit set zero 600.00 600.00 OFF Scr ew Enable 235.75 600.00 600.00 OFF Ruler Function value move mold Enable 593.9 Standby Disable ***** 0 5V 9.9V 0 5V 9.9V 0 5V 9.9V OFF ***** ***** Hint:0.disable 1.enable Description on setting parameters (1) Electronic Ruler Function: If the equipment needs to use the electronic ruler, choose [A ctivated]. If the equipment adopts stroke sw itch contro l, choos e [Deactivated]. (2) Mea suremen t Values: indicati ng the ac tual dynamic pos itions of the electronic rul ers for the clam ping unit, the inj ection unit and the ejector. (3) Total Length: referring to the actual lengths of the electronic rulers for the clamping unit, the injection unit and the ejector. (4) Limit Position: It refers to the maximum value set for the position. This parameter is subject to the maximum position setting. For exam ple , if the parameter set is bigger than the limit position value,the s ystem will not accept the parameter set and will retain the original setting. (5) Ze roing: When the equ ipment choose [Activ ate d] fo r the Electro nic Ruler Fu nction an d u ses the Electronic ruler, it m ay a ppear th at th e mecha nic movement stroke is in p lace and yet th e actual positions of the electronic rulers for the clamping unit, the injection unit and the ejector do not Indica te "0". In such case, the corre sponding ruler should be zeroed. Move t he cursor to the Zeroing button for [cl am ping unit ruler], [inject ion unit ruler] and [e jector ruler], and the n press 输ENTER入 Key tomake zero clearing for the corresponding electronic ruler. R 38 User's Manual for TB128 V2.0 Chapter 4 Instructions for the System Commissioning Settings 8.Special function selection page Enter the Engineer page; press following is shown: Next key to enter the Special function selection page and the Chose special function 1 Return Engineer Motor rotation stopself Disable Ejector pressure advance stop travel motor rota tion limit 1 Ejector pressure release stop motor Y-△conversion Enable travel 1 motor Y-△conversion time 2.0 M ould num ber/station num ber Mould station difference Blo w func tion Machine t ype Closing advance Melting end position Manual melting self-locking Enable Manual injection ejector pressure Disable Manual injection position Opening stop Automatic ejector pressure release Disable ** Enable Vertical Sim ultaneous opening/melting Hold Manual injection platform Disable Sta ndby Disable Hint:0.disale 1.enable Description on setting parameters (1) Motor Idle R unni ng & A utomatic Stop: When [Activated] is chosen, tim e set ting is effective and the setting rang e is 2-99 minutes. If the equipm ent has no operation within the set t ime peri od after the motor starts up, the mot or is turned off automatical ly to protect the motor life and to save electricity charge. (2) Motor Y- Conversion: If [Activated] is chosen, the system convert s from star output to delta output when the motor st arts up. The conversion time period can be set and the setting range is 2.0-99.9seconds. (3) Melting end position: In automatic state, the melting action will be completed at the position selected by this option. (4) Manual melting self-locking: If selecting it, in manual state, press the Melting key once and the melting action will continue until the stop condition occurs. (5) Manual injection ejector pressure: If the manual injection is used, the ejector action will be performed first and then the injection action. (6) Manual injection position: If the locking stop is selected and the previous one option is also used, for the manual injection, the locking will be first performed and then the injection; otherwise, direct injection action will be performed. (7) Automatic ejector pressure release: If selecting use, in automatic state, first perform the ejector pressure release before melting. (8) Ejector pressure advance stop/release stop: Ejector pressure advance /release stop available; [stroke]/[time] available. (9) Mould number/station number: The numbers can be set according to the actual mould station numbers of the machine. (10) Blow function: If the function is selected, the blow action only exists in automatic injection or manual blow; otherwise, the blow output will always exist. (11) Machine type: Vertical type/horizontal type. (12) Simultaneous opening/melting: If selecting suspension, the melting action will stop when the opening is performed; if selecting to continue, the melting action will not stop when the opening is performed. (13) Manual injection platform: If this platform is selected, the injection platform will act when the injection is performed; otherwise, the platform will not act. R 39 Chapter 4 Instructions for the System Commissioning Settings User's Manual for TB128 V2.0 Enter the Engineer page; press and the following is shown: key twice to enter the Upper limit control setting page Chose special function2(upper limit) Next Return Engineer mold close pressure 30.0 Eject or pressure 160.0 Feed pressure 160.0 mold close flux 20.0 Eject or fl ux 99.0 Feed flux 99.0 mold open pressure 160.0 Nozzle pressure 160.0 Temperature upper limit 160.0 99.0 Nozzle flux 99.0 Temperature Percent 99.0 Turn table pressure 160.0 injector pressure 160.0 99.0 Injector flux 99.0 mold open flux Turn table flux Hint:set range:0.0~99.0 Descriptions on setting parameters function mode (1) Pressure/flow upper limit: The set values on the page will depend on the upper limit scope of the mold parameter set values on various pages. (2) Temperature/percent upper limit: The temperature set value upper limit scope. R 40 Chapter 4 Instructions for the System Commissioning Settings User's Manual for TB128 V2.0 9. Standby Function Setting Page After entering the correct password, press Page. The following is displayed: Next 时 间 TIME Key to enter the Standby Function Setting Return Engineer Standby Function Y 6 Y 26 ON Y 0 Y 0 OFF Y 0 Y 0 OFF Y 0 Y 0 OFF X 25 X 0 ON X 5 X 10 ON X 0 X 0 OFF X 0 X 0 OFF Hint:0.OFF 1.ON Descriptions on setting parameters function mode (1 ) Outpu t P oint Tr an sfer Fu nc tio n: Th is fu nc tio n can b e activate d o r deactivate d. If activ ated, th e Output point exec utes immediate ly transfer operation. In cas e that mal-funct ion or dama ge occurs to a certain point, the control can be transferred to another point by activating this function. For example, in case that fail ure occurs to the mould opening output point and t he knockout core function is deactivated, the Y06 mould opening point can be transferred to Y26 and then the o utput wires should be exchanged.The system is equippe d with the function of simultaneous ly tra nsferring two output points. Once this function is activated, the system m akes judgment on the two selected items. If the item is [ON], the transfer of the pre-set conditions of the item will be executed. (2) Input Point Transfer Function: This function can be activated or deactivated. If activated, the input point executes imm ediately tr ansfer operation. In case that m al-f unction or dam age occurs to a certain point, the control can be transferred to ano ther point by activating this function. For example, in case that failure occurs to the front safety door input point and the knockout core fu nction is deactivate d,the X00 front safety do or inpu t point can b e transfe rred to X25 an d th en the input wires should be exchanged. The system is equipped with the function of simultaneously transferring two in put points.once this function is activated, the system makes judgment on the two selected items . If the item is[ON], the tran sfer of th e pre-set con ditio ns o f the item will be execu ted. R 41 Chapter 4 Instructions for the System Commissioning Settings User's Manual for TB128 V2.0 10. Programmable Standby Function Page After entering the correct password, press following is displayed: Next 时 间 Key twice to enter the Programmable Page. The TIME Programmable Standby Function Return Engineer Enable Y 4 AT CD Segment out Enable Y 6 AT FH Segment out Disable Y 0 AT Segment out Disable Y 0 AT Segment out Disable Y 0 AT Segment out A=fast mold close B= low pressure C=high pressure D=mold close stop E=nozzle advan ce F=injector advance G=h old pressure H=feed I=injec tor return J=nozzle return K=mold open slow L=fast mold open M=low mold open N=ejector O=c ore P=m old adjecte Hint:set range :0~77 Descriptions on setting parameters function mode In order to meet diversified application needs and provide an innovative product, we take the Initiat ive t o offer t he progr amm able sta ndby fun ct ion page so t ha t the use rs can define a nd revise by themselves the functions and the action sequence. Example 1: For a certain mould injection machine, due to the diffe rent design of the oil piping, it is required that a point is output while clamping at high pressure and the power will not be interru pted until th e melt finishes taking out. To achieve such a sp ecial function, choose an item and h ave it activ ated,an d th en spec ify an o utput point (i.e. this functio n is output th ro ugh Y 01 ), and then set the action sequence [CD]. Notes: Regarding the out put scope of Se quence D Clamping S top, in automa tic mode, the Clamping switch is contacted during the process of mould close at high pressure, and this sequence output starts until the melting finishes; in manual mode, the clamping switch is contacted during the process of mould close at high pressure, and this sequence output starts until the mo uld opening key or the reset key is p ressed. Example 2: For a certain mo uld injection machine, due to the different design of the oil piping, it is required that a point is output while injecting and melting. To achieve su ch a special function, Choose an item and have it ac ti va ted, and t hen sp ecify an output point (i.e. this function i s output through Y22),and then s et the action sequence [FH]. R 42 Chapter 4 Instructions for the System Commissioning Settings User's Manual for TB128 V2.0 11. Temperature ParameterSetting Page After entering the correct password, press Key Setting Page. The following is displayed: Next 温 度 TEMP. Temperature Parameter Function Ejector Enable P 100 D 200 1 Segment Enable 100 200 2 Segment Enable 100 200 3 Segment Enable 100 200 4 Segment disable 100 200 5 Segment Disable 100 200 K 6 Oil Temperature Alarm Disable Oil Temperature upper limit 60.0 to enter the Temperature Parameter Return Engineer Hint:set range :0~300 function Description on setting parameters (1) Ejector Function、 1Segment、 2Segment 、3Segment 、4Segment 、5Segment function、 [Activated]or [Deactivated] can be chosen. If deactivated, the system will not execute inspectionand control on this sequence. (2) Oil Temperature Alarm: [Activated] or [Deactivated] can be chosen. If deactivated, once it is detected (3) Pd Setting: Pd has been set before ex-factory. It is recommended that the user should not revise this parameter under normal circumstance. (4) Proportion control: proportion control is one of the simplest way for controlling, in which the input error signals are in proport ion relation with output signals. There are steady-state errors when proportion control is the only way to be utilized. (5) Different coefficient control: in different coefficient control, output error signals of controller form direct proportion relationship with input error signals of controller Fluctuation even destabilization may appear in automatic control system during the course of getting over and adjusting errors. The reason is: the existing heavier inert (links) or lagging assemblies can constrain errors, and its changing is always behind the changing of errors.The solution is to make the changing of errors constraint effect become advancing, i.e., the errors constraint effect should be zero when errors become close to zero. That is, it is not efficient enough to i ntroduce proportion into contr oller merely. The function of Proportion can only enlarge the amplitude value of errors. But at present time it is necessary toin c rea se differe nt coefficient , whic h can fo rec ast the changing d irect ions of th e errors . Thec ontroller combined proportion with different coefficient can cause errors constraint effect to be zero, even to be negative,thereby severe over adjusting of proportion under controlling can be avoided. So for Assemblies under controlling with heavier inertia or lagging, PD controller can improve dynamic behaviors of system during adjustment. R 43 Chapter 4 Instructions for the System Commissioning Settings User's Manual for TB128 V2.0 12. Machine No./Ex-Factory Value/Time Setting Page After entering the correct password, press Key Time Setting Page. The following is displayed: to enter the Machine No./Ex-Factory Value/ Machine No./Ex-Factory Value Next Machine No M3 Controller No PS860BM/TB128 Soft ware version V2.0 Return Engineer Input conversion AB C enter timer to zero Confirm System Backup value Confirm Ex-Factory Value Restoration Confirm Code table enter Super password TUE 2010-04-25 15:30:40 Hint:1-12 Descriptions on setting parameters function mold (1) Machine No: The system is equi pped with the function of setting NO.for the mou ld injection machine so that the manufacturer can set the No. for easy sales management and after-sales service record. (2) Ex-Factor y Value Restorat ion : During the modifying process of passw ord page s, if norma l ope rat ion cannot be achieved due to too much dev iati ons of the modified paramete rs, pres s Key En ter and choo se Confirm, and then a ll the conten ts and all the pa ramete rs will be restored to the standards values set before ex-factory. (3) System Backup value:standard values backup are provided for resetting when machines leave factory; (4).Time setup: to set up the time, after the setup, press the [input] key, and then press [OK], the update is suc cessfully set up. R 44 Chapter 5 Input/Output Mode Inspection User's Manual for TB128 V2.0 Chapter 5 Input/Output Mode Inspection 1. Input Inspection Page (1) Press Key displayed: on the Main Page to enter Input Inspection Page I and the following will be 2010-04-28 (2) Press Key displayed: 3 input inspection 1 16:33:30 X00 safe front door X01 Low pressure mold close X02 high pressure mold close X03 mold close stop X10 mold open fast X11 mold open slow X12 mold open stop X13 mold advance stop X04 Electric Eye enter X05 X14 mold advance slow X15 injection Segment 2 X06 ejector return stop X07 X16 X17 injection stop YZ on the Main Page to enter Input Inspection Page I I and the following will be 2010-04-28 input inspection 2 X20 X21 mold high 16:33:30 X30 mold close 2stop X31 mold open 2stop X22 mold advance high X23 stop quick X24 X25 X26 X27 data lock R 45 Chapter 5 Input/Output Mode Inspection User's Manual for TB128 V2.0 (3) Press key on the main page to enter key inspection 1, now the menu is as following; 2010-04-28 key inspection 1 Manual blow Manual Electric advance Manual Electric return Standby Standby Manual Auto Emergency reset Alarm clear Manual mold open Manual mold close Manual mold open 2 Manual mold advance Manual mold return Manual Injection Manual mold close 2 (4) Press 16:33:30 key on the main page to enter key inspection 2, now themenu is as following; 2010-04-28 key inspection 2 16:33:30 Electric ON/OFF Manual nozzle advance Manual feed Standby Standby Standby Standby Manual nozzle return Information lock Emergency shut up Manual mold close Standby Motor ON/OFF The inspection pages above can only provide for monitoring, but not for amending data, solid quadrel shows signal input. R 46 Chapter 5 Input/Output Mode Inspection User's Manual for TB128 V2.0 (5) Press 6 PQR Key on the Main Page enter A/Dcheck and the following will be displ ayed: 2010-04-28 16:33:30 A/D check K0 eject temperture K1 1Segment temperture K2 2Segment temperture K3 3Segment temperture K4 4Segment temperture K5 5Segment temperture K6 oil 1temperture The above input inspection pages are used for signal inspection and cannot accept information modification. The solid box on the display indicates that the signals are being input. R 47 Chapter 5 Input/Output Mode Inspection User's Manual for TB128 V2.0 2.output inspection (1)Press on the main page to enter output inspection1, now the menu is as following; 2010-04-28 (2) Press Output inspection 1 16:33:30 Y00 mold close Y10 ejector return Y01 nozzle advance Y11 Ejector pressure advance Y02 inj ector Y12 Pressure relief Y03 feed Y13 Ejector pressure return Y04 suck back Y14 mold close 2 Y05 nozzle return Y15 mold open 2 Y06 mold open Y16 mold advance quick Y07 ejector advance Y17 pressure relief 2 on the main page to enter output inspection 2, now the menu is as following; 20 10-04-28 Output inspection 2 16:33:30 Y20 Standby Y30 Standby Y21 Standby Y31 Ejector pressure advance Y22 Standby Y32 Standby Y23 Standby Y24 Standby Y33 Standby DA 1 pressure indication Y25 Standby DA 2 flow indication Y26 Standby DA 3 pressure indication Y27 Standby R 48 Chapter 5 Input/Output Mode Inspection User's Manual for TB128 V2.0 (3) Press on the main page to enter output inspection 3, now the menu is as following; 2010-04-28 Output inspection 3 16:33:30 T0 ejector temperture S12Motor Y T1 1Segment temperture S13Motor M T2 2Segment temperture Manual T3 3Segment temperture auto T4 4Segment temperture Heater ON/OFF T5 5 Segment temperture Feed S11Motor △ (6) Above delivery inspection pages are used for monitoring signals. If you want to inspect whether the delivery valve is ok or not manually without any actions, you can move the cursor to the delivery name which is waiting for your inspection, pressure enter button,then the delivery valve will come to work. Meanwhile the solid block in the scene shows the delivery of the signals. Special explaination All the input and output point pages in this instruction manual are subject to changes without notice. The inspection pages displayed on the computer should be correct and final. R 49 Reference & Appendices User's Manual for TB128 V2.0 210 194 180 8 30 20 227 392 470 454 6-M4X12 screw 4 8 8 TB128 keyboard installation dimension Layout R 50 Reference & Appendices User's Manual for TB128 V2.0 135 PW450 POWER PACK 143 151 7.5 34 15 126 7.5 15 35 External dimensions and installation hole positions drawings for power supply case and transformer 5 6 8 210 190 198 PS 86 0BM 35.75 202 228.5 300 35.75 Exterior dimensions and installation hole position drawings for main controller R 51 52 R + 1 0VP + 1 0VS 1 0V G C GN D CAH/ACAL/B+ GND +24V + 2 4V GND + 2 4V + 2 4V 2 4V G 2 4V G Motor Electric-Heating W iring D iagram (for reference only) P2 P1 User's Manual for TB128 V2.0 Reference & Appendices Reference & Appendices User's Manual for TB128 V2.0 RS232 Analog ou t CAN /4 85 Orange Brown Ye llow Gray + 5 V(3 A) + 2 4 V(4 A) + 2 4 V(8 A) + 3 8 V(2 A) Y 33 Y 32 Y 31 Y 30 Y 27 Y 26 Y 25 Y2 4 Y 23 Y 22 Y 21 Y 20 Y 17 Y 16 Y 15 Y1 4 Y 13 Y 12 Y 11 Y 10 Y 07 Y 06 Y 05 Y0 4 Y 03 Y 02 Y 01 Y 00 +24V A1 B1 A2 B2 AD G FireWire 1 2 M 11 Y 10 9 OIL 8 T5 7 T4 6 T3 5 T2 4 T1 3 T0 2 zero value N 1 PS860BM PS 86 0B M Input & Output Wiring Diagram R 53 Reference & Appendices User's Manual for TB128 V2.0 R 54 Reference & Appendices User's Manual for TB128 V2.0 R S T 3 PO WE R MCB Absorption Component N MC1 Absorption Component Coil Interference Absorption N Contact Interference Absorption O.L Absorption Component Motor End Interference Absorption MOTOR Common Interference Suppression Method (for reference only) R 55