1
Download Model 6530 User`s Manual
Transcript
Model 5310 Single-Phase Power Meter User’s Manual Purchase Record Please record all model numbers and serial numbers of your Magtrol equipment, along with the general purchase information. The model number and serial number can be found on either a silver identification plate or white label affixed to each unit. Refer to these numbers whenever you communicate with a Magtrol representative about this equipment. Model Number: _____________________________ Serial Number: _____________________________ Purchase Date: _____________________________ Purchased From: _____________________________ While every precaution has been exercised in the compilation of this document to ensure the accuracy of its contents, Magtrol, Inc. assumes no responsibility for errors or omissions. Additionally, no liability is assumed for any damages that may result from the use of the information contained within this publication. COPYRIGHT Copyright ©2013 Magtrol, Inc. All rights reserved. Copying or reproduction of all or any part of the contents of this manual without the express permission of Magtrol is strictly prohibited. TRADEMARKS LabVIEW™ is a trademark of National Instruments Corporation. National Instruments™ is a trademark of National Instruments Corporation. Windows® is a registered trademark of Microsoft Corporation. 1st Edition – March 2013 Safety Precautions 1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation. 2. Securely ground the 5310 Power Meter case by connecting a good earth ground at the ground stud located on the rear panel of the unit. Use a number 12 AWG, or larger wire. 3. Check line voltage before operating. 4. Make sure that dynamometers and motors under test are equipped with appropriate safety guards. i Revisions To This Manual The contents of this manual are subject to change without prior notice. Should revisions be necessary, updates to all Magtrol User’s Manuals can be found at Magtrol’s web site at www.magtrol.com/support/manuals.htm. Please compare the date of this manual with the revision date on the web site, then refer to the manual’s Table of Revisions for any changes/updates that have been made since this edition. REVISION DATE 1st Edition – March 2013 ii Table of Contents SAFETY PRECAUTIONS..........................................................................................................................I REVISIONS TO THIS MANUAL................................................................................................................II REVISION DATE..................................................................................................................................................................II TABLE OF CONTENTS...........................................................................................................................III TABLE OF FIGURES.......................................................................................................................................................... V PREFACE................................................................................................................................................ VI PURPOSE OF THIS MANUAL......................................................................................................................................... VI WHO SHOULD USE THIS MANUAL.............................................................................................................................. VI MANUAL ORGANIZATION............................................................................................................................................. VI CONVENTIONS USED IN THIS MANUAL...................................................................................................................VII 1. INTRODUCTION.................................................................................................................................1 1.1 UNPACKING YOUR 5310 POWER METER............................................................................................................... 1 1.2 NEW FEATURES OF THE 5310 POWER METER..................................................................................................... 1 1.3 DATA SHEET................................................................................................................................................................. 2 2. CONTROLS..........................................................................................................................................5 2.1 FRONT PANEL.............................................................................................................................................................. 5 2.2 FRONT PANEL CONTROLS AND BUTTONS........................................................................................................... 5 2.2.1 USING FRONT PANEL CONTROLS AND BUTTONS............................................................................... 5 2.3 7-SEGMENT LED DISPLAY......................................................................................................................... 6 2.4 REAR PANEL................................................................................................................................................................ 7 2.5 REAR PANEL INPUTS AND OUTPUTS.................................................................................................................... 7 3. INSTALLATION/CONFIGURATION.....................................................................................................9 3.1 POWERING UP THE 5310........................................................................................................................................... 9 3.1.1 LINE VOLTAGE.............................................................................................................................................. 9 3.1.2 SELF-TEST..................................................................................................................................................... 9 3.1.3 MAIN MENU................................................................................................................................................ 10 3.2 PROTECTING YOUR 5310......................................................................................................................................... 11 3.2.1 TRANSIENT OVERLOADS......................................................................................................................... 11 3.2.2 CURRENT OVERLOAD.............................................................................................................................. 11 3.2.3 SURGE PROTECTION................................................................................................................................. 11 3.2.4 CIRCUIT BREAKERS.................................................................................................................................. 12 3.3 TESTING INSTRUMENTATION SETUP.................................................................................................................. 12 3.3.1 WIRING MODE............................................................................................................................................ 12 3.3.2 AMP SCALING............................................................................................................................................. 14 3.3.3. VOLTS SCALING......................................................................................................................................... 14 3.3.5 SPECIAL FUNCTIONS................................................................................................................................ 15 4. COMPUTER CONTROLLED OPERATION.......................................................................................16 4.1 ABOUT THE GPIB INTERFACE............................................................................................................................... 16 4.1.1 INSTALLING THE GPIB/IEEE-488 CONNECTOR CABLE..................................................................... 16 4.1.2 CHANGING THE GPIB PRIMARY ADDRESS.......................................................................................... 17 4.2 ABOUT THE RS-232 INTERFACE............................................................................................................................ 17 iii Table of Contents 4.3 4.4 4.5 4.6 Magtrol Model 5310 Single-Phase Power Meter 4.2.1 CONNECTION.............................................................................................................................................. 18 4.2.2 COMMUNICATION PARAMETERS.......................................................................................................... 18 4.2.3 BAUD RATE.................................................................................................................................................. 18 CHECKING THE 5310-TO-PC CONNECTION........................................................................................................ 18 DATA FORMAT........................................................................................................................................................... 19 4.4.1 OT EXAMPLE . ............................................................................................................................................ 19 PROGRAMMING........................................................................................................................................................ 19 4.5.1 DATA TERMINATION CHARACTERS...................................................................................................... 19 5310 COMMUNICATION COMMANDS.................................................................................................................. 20 4.6.1 CONFIGURATION COMMANDS............................................................................................................... 20 5. CALIBRATION...................................................................................................................................22 5.1 5.2 5.3 5.4 CLOSED-BOX CALIBRATION................................................................................................................................. 22 CALIBRATION SCHEDULE...................................................................................................................................... 22 CALIBRATION COMMANDS................................................................................................................................... 22 BASIC CALIBRATION PROCESS............................................................................................................................. 23 APPENDIX A: SCHEMATICS................................................................................................................26 A.1MAIN BOARD - DSP, RAM, FLASH......................................................................................................................... 26 A.2MAIN BOARD - INPUT/OUTPUT, GPIB, RS-232.................................................................................................... 27 A.3MAIN BOARD - FPGA............................................................................................................................................... 28 A.4INPUT MODULE - CURRENT.................................................................................................................................. 29 A.5INPUT MODULE - VOLTAGE................................................................................................................................... 30 SERVICE INFORMATION.......................................................................................................................31 RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION...................................................... 31 RETURNING EQUIPMENT TO MAGTROL, INC. (UNITED STATES)................................................................. 31 RETURNING EQUIPMENT TO MAGTROL SA (SWITZERLAND)...................................................................... 31 iv Table of Contents Magtrol Model 5310 Single-Phase Power Meter TABLE OF FIGURES 2. CONTROLS Figure 2–1 Figure 2–2 Figure 2–3 Figure 2–4 Figure 2–5 Front Panel ...............................................................................................................................................5 Rear Panel.................................................................................................................................................7 Power Input/Output...................................................................................................................................7 GPIB/IEEE-488 Interface.........................................................................................................................8 RS232 Interface.........................................................................................................................................8 3. INSTALLATION/CONFIGURATION Figure 3–1 Program Download Display......................................................................................................................9 Figure 3–2 Title Display............................................................................................................................................10 Figure 3–3 Display....................................................................................................................................................10 Figure 3–5 Transient Voltage Suppression.................................................................................................................11 Figure 3–6 Single-Phase, Two-Wire Wiring Schematic.............................................................................................13 Figure 3–7 Single-Phase, Two-Wire Wiring Connection...........................................................................................13 Figure 3–10 Current Transformer Connection..........................................................................................................14 Figure 3–11 Potential Transformer Connection........................................................................................................15 4. COMPUTER CONTROLLED OPERATION Figure 4–1 Figure 4–2 Figure 4–3 Figure 4–4 GPIB Installation....................................................................................................................................16 GPIB Address Setup Menu......................................................................................................................17 RS-232 Interface......................................................................................................................................17 Cable Connection Using Null Modem....................................................................................................18 5. CALIBRATION Figure 5–1 Calibration/Verification Test Setup..........................................................................................................23 Figure 5–2 Calibration Mode Enabled......................................................................................................................24 v Preface PURPOSE OF THIS MANUAL This manual contains all the information required for the installation and general use of the Model 5310 Power Meter. To achieve maximum capability and ensure proper use of the instrument, please read this manual in its entirety before operating. Keep the manual in a safe place for quick reference whenever a question should arise. WHO SHOULD USE THIS MANUAL This manual is intended for those operators who are planning to use the Model 5310 Power Meter for power measurement purposes either as a stand-alone instrument or in conjunction with any Magtrol Hysteresis, Eddy-Current or Powder Brake Dynamometer, any Magtrol Dynamometer Controller and M-TEST Motor Testing Software. MANUAL ORGANIZATION This section gives an overview of the structure of the manual and the information contained within it. Some information has been deliberately repeated in different sections of the document to minimize cross-referencing and to facilitate understanding through reiteration. The structure of the manual is as follows: Chapter 1: INTRODUCTION - Contains the technical data sheet for the 5310 Power Meter, which describes the unit and provides its mechanical and electrical characteristics. Chapter 2: CONTROLS - Description of the elements located on the front and rear panels of the unit. Chapter 3: INSTALLATION/CONFIGURATION - Provides information needed for setup of the 5310 including wiring. Chapter 4: OPERATING PRINCIPLES - Information pertaining to theory of operation including analog processing, digital processing, measurement modes and measurement methods. Chapter 5: COMPUTER CONTROLLED OPERATION - How to run a test when the 5310 is used with a PC. Includes information on IEEE-488 and RS-232 Interface, data format, programming and command set. Chapter 6: CALIBRATION - Provides recommended calibration schedules along with stepby-step instructions for the calibration procedure. Appendix A: SCHEMATICS - For the main board and input modules. vi Preface Magtrol Model 5310 Single-Phase Power Meter CONVENTIONS USED IN THIS MANUAL The following symbols and type styles may be used in this manual to highlight certain parts of the text: Note: This is intended to draw the operator’s attention to complementary information or advice relating to the subject being treated. It introduces information enabling the correct and optimal functioning of the product to be obtained. Caution:This is used to draw the operator’s attention to information, directives, procedures, etc. which, if ignored, may result in damage being caused to the material being used. The associated text describes the necessary precautions to take and the consequences that may arise if the precautions are ignored. WARNING! THIS INTRODUCES DIRECTIVES, PROCEDURES, PRECAUTIONARY MEASURES, ETC. WHICH MUST BE EXECUTED OR FOLLOWED WITH THE UTMOST CARE AND ATTENTION, OTHERWISE THE PERSONAL SAFETY OF THE OPERATOR OR THIRD PARTY MAY BE PUT AT RISK. THE READER MUST ABSOLUTELY TAKE NOTE OF THE ACCOMPANYING TEXT, AND ACT UPON IT, BEFORE PROCEEDING FURTHER. vii 1.1 Introduction GENERAL INFORMATION 1. UNPACKING YOUR 5310 POWER METER Your 5310 Power Meter was packaged in reusable, shock resistant packing material that will protect the instrument during normal handling. 1. Make sure the carton contains the following: 5310 Three-phase Power Meter Line cord Magtrol User Manual CD-Rom Banana Jack Connectors (2 each) Supercon Connectors (2 each) Calibration Certificate MATERIAL: FINISH: - DESIGN TRW/AJC 11/11/2008 DRAWN AJC 10/27/10 CHECKED JEF 10/28/10 2. Inspect the contents for any evidence of damage in shipping. In the event of shipping damage, UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES DIAMETERS CONCENTRIC: .003 TIR immediately notify the carrier and Magtrol’s Customer Service Department. THIRD FACES PERPENDICULAR: .003 ANGLE PROJECTION Note: Save all shipping cartons and packaging material for reuse when LETTERtheDATE BY ECO DESCRIPTION returning instrument for calibration or servicing. REVISIONS 1.2 THIS DRAWING AND SPECIFICATION CONTAINS PROPRIETARY INFORMATION TO MAGTROL INC. ANY DISCLOSURE OR REPRODUCTION OF THIS DOCUMENT WITHOUT WRITTEN AUTHORIZATION FROM MAGTROL INC. IS EXPRESSLY PROHIBITED INTERPRETATION PER ASME Y14.5M-1994 REMOVE ALL BURRS AND BREAK SHARP EDGES .005/.010 X 45° INSIDE CORNERS TO BE R .02 MAX TOLERANCES: .XX ± .01 X/Y ± 1/64" .XXX ± .005 X° ± 1° SURFACE FINISH 125 RMS MAX NEW FEATURES OF THE 5310 POWER METER Magtrol’s new Model 5310 Power Meter is an upgraded version of the 5100. The new features that make the unit unique include: 1. Fast data acquistion and transfer. 2. GPIB and RS-232 Interfaces. 1 TITLE: 5330 USED ON: - SIMILAR TO: - DWG NO: SIZE B Chapter 1 – Introduction DATA SHEET M AGTROL 5310 Data Sheet Model 5310 Single-Phase Power Meter FEATURES • • • • • • • • • • Ranges:Upto600Vrms@100Acontinuousduty Interfaces:RS-232&GPIB Data Transfer Rates:Upto100persecond Accuracy:Upto0.1% 7-segment LED Display:High-quality,easy-to-read LEDdisplaysforAmps,Volts,PowerandPowerFactor InputPower:Accepts85-264VAC,50/60Hzpower at20VAmax Auto Ranging:Automaticallyscalesinstrumentfor mostaccuraterange Isolation:1000Vrmstoearth,750Vrmsline-to-line Average:Displaysrunningaverageofamps,voltsand watts Rack Mounting: 19”(482.6mm)withhandles APPLICATIONS • • • • MotorsandDrives • LightingFixtures/Ballasts • OfficeEquipment • HouseholdAppliances PowerTools HVACEquipment CalibrationofTestand MeasuringInstruments The 5310’s data transfer rate makes it ideal for both static anddynamictests. DESCRIPTION TheMagtrol5310PowerMeterisaneasy-to-useinstrument idealfornumerouspowermeasurementapplications.From DCto400Hz,the5310measuresvolts,amps,watts,voltamps and power factor in one convenient display. It may beusedeitherasastand-aloneinstrumentorinconjunction with any Magtrol Hysteresis, Eddy-Current or Powder BrakeDynamometer;anyMagtrolDynamometerController and M-TEST Software for more demanding motor test applications. SYSTEM CONFIGURATIONS Motor Under Test DSP7000 Dynamometer Controller GPIB Card Magtrol Dynamometer PC M-TEST AC/DC Input Power MODEL 5310 SINGLE-PHASE POWER ANALYZER www.magtrol.com 1 2 GENERAL INFORMATION 1.3 Magtrol Model 5310 Single-Phase Power Meter Chapter 1 – Introduction Magtrol Model 5310 Single-Phase Power Meter Ranges Maximum Voltage Crest Factor Impedance Display Range 5310 VOLTAGE INPUT 150 V, 300 V, 600 V 750 V AC/DC terminal (V) to terminal (±) and 1000 V AC/DC terminal to earth ground 1.7 @ full scale input 2 MΩ 4 digits with 1 mV resolution CURRENT INPUT 5 A, 25 A, 100 A 1000 V AC/DC terminal to ground --- 2.7 @ full scale input 0.7 mΩ 4 digits with 1 mA resolution ACCURACY ±(0.1% Reading + 0.2% Range) ±(0.1% Reading + 0.1% Range) DC 5 Hz – 400 Hz DIMENSIONS 19.0 in Width 7.5 in Height 14.75 in Depth with handles 16.5 in 21 lb Weight POWER --- ----5 digits with 1 mW resolution 0.4% of VA range 0.2% of VA range 483 mm 191 mm 375 mm 420 mm 9.5 kg FRONT PANEL Ready for Rack Mounting Mode (Hold, Avg, PF and VA) Amperes (5, 25, 100 and Auto) 2 GPIB Address Selector Power On/Off Volts (150, 300, 600 and Auto) 3 M AGTROL GENERAL INFORMATION Specifications Chapter 1 – Introduction Magtrol Model 5310 Single-Phase Power Meter GENERAL INFORMATION Specifications 5310 REAR PANEL RS-232 Interface GPIB/IEEE-488 Interface Power Input/Output Due to the continual development of our products, we reserve the right to modify specifications without forewarning. MAGTROL INC 70 Gardenville Parkway Buffalo, New York 14224 USA Phone: +1 716 668 5555 Fax: +1 716 668 8705 E-mail: [email protected] MAGTROL SA Route de Montena 77 1728 Rossens / Fribourg, Switzerland Phone: +41 (0)26 407 4 3000 Fax: +41 (0)26 407 3001 E-mail: [email protected] Subsidiaries in: Germany • France China • India Worldwide Network of Sales Agents 5310-US 03/13 www.magtrol.com 2.1 FRONT PANEL The front panel provides a power switch, twelve control buttons and a LED Display. Figure 2–1 Front Panel 2.2 FRONT PANEL CONTROLS AND BUTTONS The front panel controls and buttons, from left to right, are: • Amperes - 5, 25, 100 and AUTO • Volts - 150, 300, 600 and AUTO • GPIB Address Selector Switch • Bootload Enable Switch • Power On/Off Switch • Mode - HOLD, AVG, PF and VA. 2.2.1 Using Front Panel Controls and Buttons 2.2.1.1 Controls/Buttons Button 5 25 100 AUTO 150 300 600 AUTO GPIB ADDRESS POWER HOLD To Use Function Press and Release Sets manual 5 Ampere range Press and Release Sets manual 25 Ampere range Press and Release Sets manual 100 Ampere range Press and Release Sets automatic Ampere range selection Press and Release Sets manual 150 Volts range Press and Release Sets manual 300 Volts range Press and Release Sets manual 600 Volts range Press and Release Sets automatic Volts range selection Rotate. Cycle power OFF-ON Sets GPIB Address to apply Press Turns on instrument power Press and Release Stops display from updating 5 GENERAL INFORMATION 2. Controls Chapter 2 – Controls 2.3 Press and Release Press and Release Press and Release Enables moving average of displayed values Changes WATTS display to POWER FACTOR Changes WATTS display to VOLT AMPERES 7-Segment LED Display The LED Display provides information about the Amperes, Volts and Watts/PF/VA. 6 GENERAL INFORMATION AVG PF VA Magtrol Model 5310 Single-Phase Power Meter Chapter 2 – Controls Magtrol Model 5310 Single-Phase Power Meter REAR PANEL GENERAL INFORMATION 2.4 The rear panel provides connectors and receptacles for connecting to appropriate equipment. Figure 2–2 Rear Panel 2.5 REAR PANEL INPUTS AND OUTPUTS POWER INPUT/OUTPUT for each phase. Contains the Voltage Sense and Current Input and Output Current Output Voltage Input Current Input Figure 2–3 Power Input/Output Voltage Sense Connect wires to measure voltage across the load (parallel). Caution:Voltage terminal Current Input/Output 750 V AC/DC terminal (V) to (±) and 1000 V AC/DC terminal to earth ground. should not exceed Connect wires to measure amps through one line (series). Caution:Amps should not exceed 100 A continuous. Voltage should not exceed 1000 V AC/DC terminal to ground. 7 Chapter 2 – Controls Magtrol Model 5310 Single-Phase Power Meter Use this socket for GPIB cable (meets IEEE-488 specifications). 12 11 10 9 8 7 6 5 4 3 2 1 24 23 22 21 20 19 18 17 16 15 14 13 13. D5 14. D6 15. D7 16. D8 17. REN 18. DAV-COM 19. NRFD-COM 20. NDAC-COM 21. IFC-COM 22. SRQ-COM 23. ATN-COM 24. SIGNAL GROUND 1. D1 2. D2 3. D3 4. D4 5. E01 6. DAV 7. NRFD 8. NDAC 9. IFC 10. SRQ 11. ATN 12. SHIELD Figure 2–4 GPIB/IEEE-488 Interface RS-232 Use this socket for RS-232 connector cable. 5 4 9 3 8 1. 2. TX 3. RX 4. 5. GND 2 7 1 6 6. 7. 8. 9. Figure 2–5 RS232 Interface POWER Attach power cord here. EARTH GROUND Attach earth ground here. WARNING: MAKE SURE THAT ALL MAGTROL DYNAMOMETERS A N D E L E C T RO N I C P RO D U C T S A R E E A RT H GROUNDED, TO ENSURE PERSONAL SAFETY AND PROPER OPERATION. SECURELY GROUND THE 5310 POWER ANALYZER CASE BY CONNECTING A GOOD EARTH GROUND AT THE GROUND STUD LOCATED ON THE REAR PANEL OF THE UNIT. USE A NUMBER 12 AWG, OR LARGER WIRE 8 GENERAL INFORMATION GPIB/IEEE -488 3. Installation/Configuration 3.1 Before installing the 5310, you should become familiar with the front and rear panels, as outlined in Chapter 2 – Controls. POWERING UP THE 5310 WARNING! TO REDUCE THE RISK OF ELECTRIC SHOCK, MAKE SURE THE 5310 IS EARTH GROUNDED BEFORE STARTING! Line Voltage The 5310 will operate from 85 to 264 VAC on a 50/60 Hz line voltage. 3.1.2 Self-Test After turning the power on to the 5310, the display panel will show all segments of the LED Display (series of eights) and all button LEDs illuminated, indicating that the 5310 is downloading the program. Figure 3–1 Program Download Display 9 SETUP 3.1.1 Note: Chapter 3 – Installation/Configuration Magtrol Model 5310 Single-Phase Power Meter When the program download is complete, the Title Display will appear indicating the Firmware Revision of your Magtrol 5310 Power Meter. SETUP Figure 3–2 Title Display 3.1.3 Main Menu When the 5310 is completely powered up and ready for use, the display will indicate the last configuration. This could include one of three different power displays: True Watts, Volt-Amps or Power Factor. Figure 3–3 Display 10 Chapter 3 – Installation/Configuration Magtrol Model 5310 Single-Phase Power Meter 3.2 PROTECTING YOUR 5310 Before the 5310 is used for power measurement, guidelines regarding transient overloads, current overload, surge protection and circuit breakers must be followed. 3.2.1 Transient Overloads Connect an appropriate transient suppressor in parallel with all inductive loads. Consult the suppressor vendor’s application literature for proper selection and sizing. Caution: Damage to the 5310 can result from excessive voltage transients generated by unsuppressed inductive loads. This damage is not within the scope of the normal instrument service and is not covered by the 3.2.2 Magtrol Warranty. Current Overload There are no fuses in the 5310 measuring circuits. Therefore, excessive current passed through the amps terminals will cause excessive internal heating and possible unit damage. VMOV > VLINE TO LINE VMOV > 1 3 Caution:This overload abuse is not covered by the (LINE 1) (LINE 1) (LOAD) L1 yourL1load conditions and double check all connections. V LINE TO LINE Magtrol Warranty. (LOAD) Know If an overload should occur, MOV MOV re-energizing your circuit. immediately remove all power and locateMOV and correct the problem before If a circuit breaker is installed, it must be installed on the load side of the 5310 (downstream). This MOV NEUTRAL will keep the low impedance of the input line connected to the 5310 for surge suppression. If the line side must L2 also contain a breaker, it should be delayed in operation to open after the load side L2 breaker has opened. 3.2.3 L3 Surge Protection MOV MOV L3 DELTA CONNECTED WYE CONNECTED Use Metal OxideTHREE-PHASE Varistors (MOV) or other equivalent transient suppressors connected LOAD THREE-PHASE LOAD between lines at the load (across the load). These suppressors are an absolute necessity when inductive loads are used. VMOV > VLINE TO LINE (LINE) LINE HIGH (LOAD) MOV LINE LOW SINGLE PHASE TWO-WIRE LOAD Figure 3–5 Transient Voltage Suppression 11 SETUP Chapter 3 – Installation/Configuration 3.2.4 Magtrol Model 5310 Single-Phase Power Meter Circuit Breakers With the circuits described in Section 3.3.1.1 - Hardware Connections, use the 5310 remote voltage sense by measuring the voltage at the load. This increases measurement accuracy by eliminating line voltage drop from the power measurement. For safety, an overload circuit breaker removes all load voltage during an over-current condition. The voltage sense lines are connected at the line side of the circuit breaker to help prevent inductive transients from entering the 5310 as the circuit breaker opens. Make sure that connections from the circuit breaker to the load are heavy conductors and short as possible. Caution:If a circuit breaker is used in the input line to the 5310, a circuit should be used that prevents the breaker from opening until after the load side breaker has opened. Otherwise, potentially Damage caused by these transients are outside the scope of the Magtrol Warranty. damaging inductive transients can be applied to the 5310. 3.3 TESTING INSTRUMENTATION SETUP Before the 5310 can be utilized, it must be configured and connected to the devices intended for power measurement. 3.3.1 Wiring Mode The 5310 has the ability to support single-phase circuits. 3.3.1.1 Hardware Connections The following pages provide more detail on the power measurement, as well as wiring connection diagrams and schematics, of the different wiring modes. Note: Active Power is the sum of the instantaneous volts multiplied by the instantaneous amps inputs. Apparent Power is the product of volts rms and amps rms. 12 SETUP Chapter 3 – Installation/Configuration Magtrol Model 5310 Single-Phase Power Meter 1-Phase, 2-Wire Measures single-phase power. Can be wired on any measurement phase. The Power Factor is derived from the following equations: Amps rms = An, Volts rms = Vn; where n = measurement phase number Active Power = Wn Apparent Power = Vrmsn × Armsn = Vn An • Power Factor = Wn/ Vn An Most commonly used for single phase AC and DC motor applications. SETUP • • • The following diagrams show the connections for a 1-Phase, 2-Wire measurement. V SOURCE V ± A A LOAD ± Figure 3–6 Single-Phase, Two-Wire Wiring Schematic HIGH LOW Circuit Breaker or Contactor Figure 3–7 Single-Phase, Two-Wire Wiring Connection 13 LOAD MOV LINE Chapter 3 – Installation/Configuration 3.3.2 Magtrol Model 5310 Single-Phase Power Meter Amp Scaling The current measurement range can be extended by using a current transformer. Frequency response will be determined by the characteristics of the transformer used. 3.3.2.1 Hardware Connection HIGH Current Transformer LOAD MOV LINE LOW Figure 3–10 Current Transformer Connection 3.3.2.2 Software Configuration To configure the 5310 amp scaling for a current transformer, complete the following steps utilizing GPIB or RS-232 communication. 1. Turn on the 5310. See Section 3.1 – Powering Up the 5310. 2. Using a communication utility, send the amp scaling command to the 5310, SA1,m2, where m2 equals the tramsformer ratio Ain/Aout. 3.3.3. Volts Scaling The voltage measurement range can be extended by using a potential transformer. Frequency response will be determined by the characteristics of the transformer used. 14 SETUP Circuit Breaker or Contactor Chapter 3 – Installation/Configuration Magtrol Model 5310 Single-Phase Power Meter 3.3.3.1 Hardware Connection HIGH LOAD MOV LINE LOW Potential Transformer Circuit Breaker or Contactor SETUP Figure 3–11 Potential Transformer Connection. 3.3.3.2 Software Configuration To configure the 5310 volt scaling for a potential transformer, complete the following steps utilizing GPIB or RS-232 communication. 1. Turn on the 5310. See Section 3.1 – Powering Up the 5310. 2. Using a communication utility, send the volt scaling command to the 5310, SV1,m2 where m2 equals the tramsformer ratio Vin/Vout. 3.3.5 Special Functions 3.3.5.1 Hold • • • 3.3.5.2 Freezes display values. To set, press and release HOLD button. To disable, press and release HOLD button. Average • Mode in which the power analyzer displays the running average of amps, volts and watts. • Used to stabilize mildly fluctuating readings or to determine watt-hours when used in conjunction with a timer. • To set, press AVG button and release, • To disable, press AVG button and release. 15 4. Computer Controlled Operation Using the 5310 with a personal computer (PC) enables the unit to perform at its full capacity. 4.1 ABOUT THE GPIB INTERFACE Magtrol prefers the GPIB (General Purpose Interface Bus)/IEEE-488 Standard for computer-toinstrument interfacing because: • The GPIB parallel interface is faster than serial interfaces. • The GPIB enables testers to access up to 15 instruments on one port. Because typical motor testing requires that at least five separate parameters be synchronized, a system of easy, fast access to more than one instrument is essential. • The GPIB has rigid data formatting and hardware standards. These standards help to ensure that all functions will work properly when the hardware and software are installed. Note: 4.1.1 The GPIB interface is not standard on most personal computers. An interface card and driver software must be installed. An IEEE-488 cable must also be installed between the computer and the 5310. Magtrol recommends National Instruments Corporation hardware and software. Installing the GPIB/IEEE-488 Connector Cable Caution:Make 5310 installing the GPIB connector cable. sure both the computer and are turned off before 1. Connect one end of a high-quality, double-shielded cable to the 5310 GPIB connector. 2. Connect the other end to the GPIB interface in your PC. USBGPIB Figure 4–1 GPIB Installation 16 OPERATION Chapter 4 – Computer Controlled Operation Magtrol Model 5310 Single-Phase Power Meter 4.1.2 Changing the GPIB Primary Address Each instrument serviced by the GPIB has its own primary address code, which enables the computer to obtain readings from the instrument. The factory default of the GPIB address on the 5310 is 14. Figure 4–2 GPIB Address Setup Menu Power down the 5310. Using a small screwdriver, turn the rotary switch to the desired address (115). Power up the 5310. 4.2 ABOUT THE RS-232 INTERFACE 5 4 9 3 8 1. 2. TX 3. RX 4. 5. GND 2 7 1 6 6. 7. 8. 9. Figure 4–3 RS-232 Interface 17 OPERATION The 5310 is equipped with an RS-232 (serial) interface that communicates with the host computer through a DB-9 interface connector. The connector pin-out consists of 2-RX, 3-TX and 5-GND. Chapter 4 – Computer Controlled Operation 4.2.1 Magtrol Model 5310 Single-Phase Power Meter Connection The RS-232 requires null modem wiring. To install use a null modem connector cable, which can be purchased from your local electronics store. 5310 PC RX TX GND DIGITAL GROUND 1. 2. 3. 4. 5. 6. 7. 8. 9. 1. 2. 3. 4. 5. 6. 7. 8. 9. DCD (DATA CARRIER DETECT) RX (RECEIVE DATA) TX (TRANSMIT DATA) DTR (DATA TERMINAL READY) GND (SIGNAL GROUND) DSR (DATA SET READY) RTS (REQUEST TO SEND) CTS (CLEAR TO SEND) RI (RING INDICATOR) Figure 4–4 Cable Connection Using Null Modem 4.2.2 Communication Parameters • No parity • 8 data bits • 1 stop bit 4.2.3 Baud Rate The Baud Rate is fixed at 115.2K Baud. 4.3 CHECKING THE 5310-TO-PC CONNECTION Note: Make sure that the 5310 and its host computer are communicating before acquiring data. 1. Make sure the primary GPIB address is set correctly for the 5310. 2. Set the input variable to 15 characters (13 variable characters and the two required data termination characters CR and LF. See Section 4.5 – Programming.) 3. Issue identification query command “*IDN?” and read 15 characters according to the instructions for your GPIB interface or serial. Desired Results • output_string = “5310R 2.09”<delimiter> 18 OPERATION Chapter 4 – Computer Controlled Operation Magtrol Model 5310 Single-Phase Power Meter 4.4 DATA FORMAT • • • All measurement values are returned as an ASCII-string floating point in E notation. The same data format will be used for both IEEE-488 and RS-232 interface. See Section 4.6 – 5310 Communication Commands. Data is separated by commas. Character \s \r \n ^ Definition space carriage return line feed Located in the first returned character position indicating peak input value is above range, user needs to increase range. NOTE: If a space is located in the first returned character position, the input signal is within range and no changes need to be made. Sections 4.4.1 through 4.4.3 contain return data format examples for the following: • Output Total (OT) 4.4.1 OT Example Total = 183 characters Output String: (1-182) = measurement value float E notation (ANSI) Data Position: A1, V1, W1, , , , , , , , , , Frequency 4.4.1.1 Good Response 4.4.1.2 Over-Range Condition \s\s1.85048E-01,^\s4.94537E+01,^\s4.20193E+00,\s\s0.00000E+00,\s\s0.00000E+00, \s\s0.00000E+00,\s\s0.00000E+00,\s\s0.00000E+00,\s\s0.00000E+00,\s\s0.00000E+00, \s\s0.00000E+00, \s\s0.00000E+00,\s\s5.99860E+01\r\n 4.5 PROGRAMMING 4.5.1 Note: Check the manual provided with your software for full instructions. Data Termination Characters Use the following information to answer the formatting questions asked when installing your GPIB software. All GPIB data acquisition systems require the use of data termination characters. The 5310 uses the GPIB standard termination characters Carriage Return (CR) and Line Feed (LF). Provide them in that order. 19 OPERATION \s\s1.86707E-01,\s\s1.19568E+02,\s\s1.32201E+01,\s\s0.00000E+00,\s\s0.00000E+00, \s\s0.00000E+00,\s\s0.00000E+00,\s\s0.00000E+00,\s\s0.00000E+00,\s\s0.00000E+00, \s\s0.00000E+00, \s\s0.00000E+00,\s\s5.99982E+01\r\n Chapter 4 – Computer Controlled Operation 4.5.1.2 Codes for CR-LF CR = LF = 4.6 Magtrol Model 5310 Single-Phase Power Meter BASIC CHR$(13) CHR$(10) HEX OD OA DEC 13 10 5310 COMMUNICATION COMMANDS IEEE-488 Address: Terminator: 1-15 carriage return followed by a line feed RS-232 115.2K carriage return followed by a line feed Baud Rate: Terminator: When entering a command code: 1. Type all characters in uppercase ASCII format. 2. End all commands with a carriage return followed by a line feed. 3. Do not string multiple commands together in one line. 4.6.1 Note: If a command is not recognized, a beep will sound. Configuration Commands Function Explanation Identification query. OUTPUT TOTAL (DATA) Returns model number and code revision. Returns the full data string. Sets auto or manual range mode for the amps ranges. "m2" indicates whether range mode is auto or manual. Values for m2 are: 0 = manual range 1 = auto range "m2" indicates whether range mode is auto or manual. Values for m2 are: 0 = manual range 1 = auto range "m2" indicates current range. Values for m2 are: 0 = 5 A 1 = 25 A 2 = 100 A "m2" indicates voltage range. Values for m2 are: 0 = 150 V 1 = 300 V 2 = 600 V AV1,m2<terminator> Sets auto or manual range mode for the voltage ranges. RA1,m2<terminator> Sets current range and input source. RV1,m2<terminator> Sets voltage range. 20 OPERATION Command Code Communication Commands *IDN? <terminator> OT Configuration Commands AA1,m2<terminator> Chapter 4 – Computer Controlled Operation Magtrol Model 5310 Single-Phase Power Meter Command Code SA1,m2<terminator> Function Sets the amps scaling constant (current transformer). SV1,m2<terminator> Sets the voltage scaling constant (potential transformer). Explanation "m2" indicates the amps scaling constant in A/A and must be set within the following range: 0.01 < m2 < 10000 When m2 = 0, the amps scaling mode will be cleared. "m2" indicates the voltage scaling constant in V/V and must be set within the following range: 0.01 < m2 < 10000 When m2 = 0, the voltage scaling mode will be cleared. OPERATION 21 5. Calibration 5.1 CLOSED-BOX CALIBRATION The 5310 features closed-box calibration. The advantage of closed-box calibration is that the user does not have to disassemble the case or make mechanical adjustments. 5.2 CALIBRATION SCHEDULE Calibrate the 5310: • After any repairs are performed. • At least once a year; more frequently to ensure required accuracy. 5.3 CALIBRATION COMMANDS Command Code CA1,m2<terminator> CV1,m2<terminator> CS<terminator> CR<terminator> 22 MAINTENANCE Function Explanation Calibrates amps measurement "m2" indicates the calibrated input value of present input range. value applied to the input. When m2 is equal to 0, the unit assumes zero calibration is requested and zero amps are on input. When m2 is greater than 0, the unit assumes gain calibration is requested and m2 amps are on input. Calibrates volts measurement "m2" indicates the calibrated input value of present input range. value applied to the input. When m2 is equal to 0, the unit assumes zero calibration is requested and zero volts are on input. When m2 is greater than 0, the unit assumes gain calibration is requested and m2 volts are on input. Saves calibration values to --EEPROM. Restores all calibration values --from EEPROM (used for testing only). Chapter 5 – Calibration Magtrol Model 5310 Single-Phase Power Meter 5.4 BASIC CALIBRATION PROCESS PHASE LOCK IN VARIABLE PHASE OUTPUT VOLTAGE CALIBRATOR VOLTAGE CALIBRATOR FLUKE 5700A OR FLUKE 5100A OR EQUIVALENT FLUKE 5700A OR EQUIVALENT VOLTS VOLTS, HIGH LOW OPTIONAL-FOR AMPS >2 TRANSCONDUCTANCE AMP. FLUKE 5725A, 5205A GUILDLINE 7620A, OR EQUIVALENT CURRENT HIGH LOW Figure 5–1 Calibration/Verification Test Setup 23 MAINTENANCE The 5310 must be used with a personal computer to complete the calibration process. 1. Begin the process with the 5310 turned OFF. 2. Remove any external input connections. 3. Connect the amps and volts. 4. Turn the power ON while depressing the HOLD button. See Section 3.1 – Powering Up the 5310. Before the display panel shows the model and Firmware Revision, the following display will appear indicating that the instrument has been placed in the calibration mode. Chapter 5 – Calibration Magtrol Model 5310 Single-Phase Power Meter Figure 5–2 Calibration Mode Enabled 5. 6. Note: 7. 8. Set volt and amp range by entering the following command codes. VOLTS => RV1,m2 where m2 = 0 to 3 AMPS => RA1,m2 where m2 = 0 to 3 Set calibrator to 0 volts (DC) and 0 amps (DC). DC is used for zero. Enter the following commands. VOLTS => CV1,0 AMPS => CA1,0 Set calibrator to full scale range for volts (AC) and amps (AC). Note: AC 80 Hz is used for gain. Note: DC is used for zero. 15. Enter the following command. AMPS => CA1,0 16. Set calibrator to volts full scale range (AC). 24 MAINTENANCE 9. Enter the following commands. VOLTS => CV1,xx.xx AMPS => CA1,xx.xx Where xx.xx is the voltage/current on the inputs (full scale). 10. Repeat steps 5 through 9 for all ranges. 11. Remove amp and voltage inputs. 12. Attach external input to calibrator voltage. 13. Set amp range by entering the following command code. AMPS => RA1, m2 where m2 = 4 to 7 14. Set calibrator to 0 volts (DC). Chapter 5 – Calibration Magtrol Model 5310 Single-Phase Power Meter Note: AC 80 Hz is used for gain. 17. Enter the following command. AMPS => CA1,xx.xx Where xx.xx is the voltage on the inputs (full scale). 18. Repeat steps 13 through 17 for all ranges. 19. When the calibration for all ranges is complete, enter the CS command to save. MAINTENANCE 25 26 1 2 MTG_HOLE MH1 1 10uF C6 C4 TP10 TP6 TP7 TP8 TP9 GND TAB(OUT) 4 OUT 2 R16 10k TP4 LT1117-3.3 3 IN U2 TP2 0.1uF +5VD FREQ R15 10k R13 10k 1 APPENDICES J2 $G_+5VD IRQA IRQB IRQC IRQD R12 10k +3VD C1 0.1uF TCK TDI TDO TMS TRST DE C13 0.1uF +3VD MODE 1: BYTE WIDE BOOT-STRAP @ $D00000 MODA = 1 MODB = 0 MODC = 0 MODD = 0 or 1 3 VSS U7 C2 10uF +3VD R10 10k R11 10k TP3 +3VD TP1 PINT/NMI MODA/IRQA MODB/IRQB MODC/IRQC MODD/IRQD SC10 SC11 SC12 SCK1 SRD1 STD1 SC00 SC01 SC02 SCK0 SRD0 STD0 HAD0 HAD1 HAD2 HAD3 HAD4 HAD5 HAD6 HAD7 HAS/A0 HA8/A1 HA9/A2 HRW/RD HDS/WR HCS/A10 HREQ/TRQ HACK/RRQ GND OUT 3 $G_+3VD +3VD C17 0.01uF TMS DE TRST RESET C27 0.1uF 8.0000MHz XTAL_OSC_SMT 2 0.1uF C5 TCK TDI TDO TMS TRST DE +3VD 141 140 139 142 138 5 20 R1 49 R0 13 RXD 14 TXD 15 SCLK 11 144 143 16 1 2 12 4 3 17 7 10 43 42 41 40 37 36 35 34 33 32 31 22 21 30 24 23 29 TIO0 28 TIO1 27 TIO2 6 137 136 135 134 U10 44 RESET U1 1 NC/OE VDD 4 R8 10k RXD TXD SYNC SC10 SC11 SC12 SCK1 SRD1 STD1 SC00 SC01 SC02 SCK0 SRD0 STD0 ROW_1 ROW_2 ROW_3 ROW_4 COL_1 COL_2 COL_3 COL_4 CCLK D/P DIN PROG FREQ BEEP TIO2 IRQA IRQB IRQC IRQD $G_DGND +3VD RESET R5 10k +3VD 93LC56A 8 VCC CS 1 7 NC CLK 2 6 ORG DI 3 5 GND DO 4 MCP130 0.1uF C3 2 VDD 1 RST +5VD 59 CLKOUT 46 PCAP C24 0.1uF 1 3 5 7 9 8MHz +3VD TP5 J9 2 4 6 8 10 63 64 71 62 60 61 52 70 69 51 50 WR RD AA0 AA1 AA2 AA3 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 D23 D22 D21 D20 D19 D18 D17 D16 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 C7 0.1uF TCK TDI TDO C18 0.01uF C10 0.01uF R6 10k +3VD C28 0.1uF DSP56303PV100 BR BB BG TA BCLK BCLK CAS AA0 AA1 AA2 AA3 C9 6800pF C11 0.01uF CLKOUT 99 98 97 94 93 92 89 88 85 84 83 82 79 78 77 76 73 72 133 132 131 128 125 124 123 122 121 118 117 116 115 114 113 110 109 108 107 106 105 102 101 100 WR 67 RD 68 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 D23 D22 D21 D20 D19 D18 D17 D16 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 +5VD AA0 RD WR C8 0.1uF C12 0.01uF D3 D2 D1 D0 D4 D5 D6 D7 A0 A2 A4 A6 A9 A11 A13 A15 A16 A14 A12 A10 A8 A7 A5 A3 A1 C26 0.1uF A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 C25 C34 0.01uF 0.1uF C32 0.01uF SYNC FSO_V1 SDO_V1 SCO_V1 G0_V1 G1_V1 TEST_V1 FREQ_V1 C21 0.1uF C22 0.01uF +5VD D19 D18 D17 D16 D20 D21 D22 D23 A0 A2 A4 A6 A9 A11 A13 A15 A16 A14 A12 A10 A8 A7 A5 A3 A1 SC00 SC01 SC02 SCK0 SRD0 STD0 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A[0:17] C19 0.1uF B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 C20 0.01uF C15 0.1uF C16 0.01uF D0 D1 D2 D3 D4 D5 D6 D7 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 +5VD +5VD GND OUT 3 14.31818MHz CLKIN 0.1uF C14 +5VD XTAL_OSC_SMT 2 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 R7 10k J8 HEADER_2 +5VD C29 10uF SYNC FSO_V3 SDO_V3 SCO_V3 G0_V3 G1_V3 TEST_V3 FREQ_V3 C30 10uF C31 10uF SHORTED = BOOT BLOCK WRITE ENABLED IO_8 IO_9 IO_10 DIN20_SOCKET J5 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 U4 1 NC/OE VDD 4 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 +3VD DIN20_SOCKET J3 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 +5VD CLKIN FSO_A3 SDO_A3 SCO_A3 G0_A3 G1_A3 AUX_A3 FREQ_A3 WP 12 RP 10 Vpp 11 MT28F004B3 SC10 SC11 SC12 SCK1 SRD1 STD1 22 CE 24 OE 9 WE 25 26 27 28 32 33 34 35 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 U9 21 20 19 18 17 16 15 14 8 7 36 6 5 4 3 2 1 40 C23 0.1uF A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 AA1 IO_0 IO_1 IO_2 IO_3 IO_4 IO_5 IO_6 IO_7 SYNC FSO_V2 SDO_V2 SCO_V2 G0_V2 G1_V2 TEST_V2 FREQ_V2 DIN20_SOCKET J4 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 IDT71V124SA 5 CS 28 OE 12 WE 6 DQ0 7 DQ1 10 DQ2 11 DQ3 22 DQ4 23 DQ5 26 DQ6 27 DQ7 1 2 3 4 13 14 15 16 17 18 19 20 21 29 30 31 32 U5 D[0:23] DIN20_SOCKET J6 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 +5VD CLKIN FSO_A2 SDO_A2 SCO_A2 G0_A2 G1_A2 AUX_A2 FREQ_A2 +5VD IDT71V124SA IDT71V124SA 6 DQ0 7 DQ1 10 DQ2 11 DQ3 22 DQ4 23 DQ5 26 DQ6 27 DQ7 1 2 3 4 13 14 15 16 17 18 19 20 21 29 30 31 32 5 CS 28 OE 12 WE D11 D10 D9 D8 D12 D13 D14 D15 A0 A2 A4 A6 A9 A11 A13 A15 A16 A14 A12 A10 A8 A7 A5 A3 A1 U6 5 CS 28 OE 12 WE 6 DQ0 7 DQ1 10 DQ2 11 DQ3 22 DQ4 23 DQ5 26 DQ6 27 DQ7 1 2 3 4 13 14 15 16 17 18 19 20 21 29 30 31 32 U8 DIN20_SOCKET J7 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 +5VD CLKIN FSO_A1 SDO_A1 SCO_A1 G0_A1 G1_A1 AUX_A1 FREQ_A1 A[0:17] D[0:23] A.1 53 XTAL 55 EXTAL 2 1 U3 Appendix A: Schematics MAIN BOARD - DSP, RAM, FLASH 27 C47 0.1uF C48 0.1uF DATA15 DATA14 DATA13 DATA12 DATA11 DATA10 DATA9 DATA8 DATA7 DATA6 DATA5 DATA4 DATA3 DATA2 DATA1 DATA0 PAGED SWAPN BURST_RDN FIFO_RDY MODE C56 0.1uF C46 0.1uF TNT4882 52 NC 26 29 31 30 53 22 CPUACC 32 DRQ 33 DACKN 38 RDY1 34 INTR 14 ABUSN 62 BBUSN 55 CSN 64 WRN 63 RDN 2 3 5 6 7 9 10 11 50 49 47 46 44 43 42 39 ADDR4 ADDR3 ADDR2 ADDR1 ADDR0 APPENDICES GPIB_IRQ U14 19 18 17 16 15 67 RESETN C44 0.1uF BBUS_OEN ABUS_OEN C58 0.1uF 1 20 28 REM 23 TRIG 51 DCAS 21 98 99 100 TADCS 66 LADCS KEYCLKN KEYDQ KEYRSTN C57 0.1uF 70 79 81 82 84 85 73 76 71 74 77 80 88 89 91 92 95 XTAL0 96 XTAL1 RENN IFCN NDACN NRFDN DAVN EOIN ATNN SRQN DIO8N DIO7N DIO6N DIO5N DIO4N DIO3N DIO2N DIO1N U13 GND OUT 3 4 VDD C43 0.1uF +5VD XTAL_OSC_SMT 40.000MHz 2 1 NC/OE 0.1uF C45 +5VD 9 10 11 12 1 2 3 4 5 6 7 8 24 13 14 15 16 17 18 19 20 21 22 23 40MHz IEEE488 MH1 MH2 J13 FREQ_LINE FREQ_EXT TP11 TP14 D6 R18 10k +5VD 2 3 PS2702-1 1 U11 0.001uF C65 4 D7 D1N914 D1N914 +5VD D5 D1N914 150K R14 150K R17 100k R22 1 BNC J14 2 1 2 J10 ROW_1 ROW_2 ROW_3 ROW_4 R4 1.5k 1% R3 1.5k 1% R1 1.5k 1% R2 1.5k 1% RXD TXD AUX0 AUX1 +5VD +5VD WR 2 4 6 8 10 12 14 V- V+ GND 1 3 5 7 9 11 13 15 J11 D1N914 2 4 6 8 10 12 14 16 I/O_D6 I/O_D4 I/O_D2 I/O_D0 +5VD COL_4 COL_3 COL_2 J16 MH1 MH2 1 2 3 4 5 6 7 8 9 RS-232 COL_1 RS_RXD RS_TXD DTR CS_VFD BUSY C39 10uF D1N914 BEEP D1N914 D1N914 D4 I/O_D[0:7] AUX2 C49 0.1uF D3 D2 D1 MAX232ACSE 13 RX1IN 8 RX2IN 14 6 2 C64 0.1uF TX1OUT 7 TX2OUT VCC 12 RX1OUT 9 RX2OUT I/O_D7 I/O_D5 I/O_D3 I/O_D1 J1 5 C2- 0.1uF 1 3 5 7 9 11 13 4 C2+ 11 TX1IN 10 TX2IN 3 C1C55 U16 1 C1+ 0.1uF C62 +5VD C63 0.1uF 15 +5VD CS_GPIB WR RD I/O_D7 I/O_D6 I/O_D5 I/O_D4 I/O_D3 I/O_D2 I/O_D1 I/O_D0 A4 A3 A2 A1 A0 16 I/O_D[0:7] A[0:17] A.2 RESET Magtrol Model 5310 Single-Phase Power Meter Appendix A: Schematics MAIN BOARD - INPUT/OUTPUT, GPIB, RS-232 Appendix A: Schematics A.3 Magtrol Model 5310 Single-Phase Power Meter MAIN BOARD - FPGA U12 107 74 72 36 CCLK PROG D/P CCLK PROGRAM DONE MODE I/O54 I/O55 I/O56/SGCK3 I/O57 I/O58/PGCK3 I/O59 I/O60 I/O61 I/O62 I/O63 I/O64 I/O65 I/O66 I/O67 I/O68 I/O69 I/O70 I/O71 I/O72 I/O73 I/O74 I/O75 I/O76 I/O77 I/O78 I/O79 I/O80 I/O81 I/O82 I/O83/(DIN) I/O84/SGCK4/(DOUT) O85/TDO I/O86 I/O87/PGCK4 I/O88 I/O89 I/O90 I/O91 I/O92 I/O93 I/O94 I/O95 I/O96 I/O97 I/O98 I/O99 I/O100 I/O101 I/O102 I/O103 I/O104 I/O105 I/O106 I/O107 I/O108 I/O109 I/O110 I/O111 I/O112 I/O113 I/O114/SGCK1 38 N/C2 34 N/C1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 19 20 21 22 23 24 25 26 28 29 30 31 32 33 39 40 41 42 43 44 46 47 48 49 50 51 52 53 56 57 58 59 60 61 62 63 65 66 67 WR I/O_D7 I/O_D6 I/O_D5 TDI_X TCK_X I/O_D4 I/O_D3 TMS_X I/O_D2 I/O_D1 I/O_D0 IO_3 IO_2 IO_7 FSO_A3 IO_5 IO_6 IO_4 D15 D14 D13 D12 D11 D10 D9 D8 SCO_V3 SCO_A1 D7 D6 D5 +3VD R9 10k D4 D3 D2 D1 D0 A0 A1 INIT A2 A3 IO_10 IO_9 IO_8 G0_A1 BUSY FSO_A1 G1_A1 G0_V1 AUX0 I/O1/PGCK1 I/O2 I/O3 I/O4 I/O5/TDI I/O6/TCK I/O7 I/O8 I/O9/TMS I/O10 I/O11 I/O12 I/O13 I/O14 I/O15 I/O16 I/O17 I/O18 I/O19 I/O20 I/O21 I/O22 I/O23 I/O24 I/O25 I/O26 I/O27 I/O28/SGCK2 I/O29/PGCK2 I/O30/(HDC) I/O31 I/O32 I/O33 I/O34/(LDC) I/O35 I/O36 I/O37 I/O38 I/O39 I/O40 I/O41 I/O42/(INIT) I/O43 I/O44 I/O45 I/O46 I/O47 I/O48 I/O49 I/O50 I/O51 I/O52 I/O53 68 69 70 75 76 77 78 79 80 82 83 84 85 86 87 88 89 92 93 94 95 96 97 98 99 101 102 103 104 105 106 109 111 112 113 114 115 116 117 119 120 121 122 123 124 125 126 129 130 131 132 133 134 135 136 138 139 140 141 142 143 IRQC USB_IRQ SCO_V2 TIO2 SCO_V1 AUX1 AUX_A1 AUX2 TEST_V1 IRQD G1_V1 FREQ_V1 FREQ_A1 FREQ_V2 FREQ_A2 FREQ FREQ_EXT FREQ_LINE FREQ_V3 FREQ_A3 AUX_A2 G1_A3 AUX_A3 G0_A3 IO_0 G1_A2 IO_1 G0_A2 G1_V2 DIN DOUT TDO_X GPIB_IRQ SCO_A2 IRQB G0_V2 G1_V3 TEST_V2 J12 1 3 5 7 9 CCLK D/P DIN PROG +5VD 2 4 6 8 10 TCK_X TDO_X TDI_X TMS_X TP12 DOUT G0_V3 TEST_V3 SDO_A1 SDO_A2 SDO_V1 FSO_V1 IRQA AA2 FSO_A2 SDO_V2 FSO_V2 SDO_A3 CS_GPIB A17 SDO_V3 FSO_V3 A16 RD CS_VFD CS_USB AA3 SCO_A3 XCS10XL-4TQ144C +3VD XCS10XL DECOUPLING CAPS C41 0.1uF C42 0.1uF C40 0.1uF C37 0.1uF C36 0.1uF C33 0.1uF C35 0.1uF C38 0.1uF APPENDICES 28 1 0.7 mΩ 4 R1 SHUNT 2 SEN+ 3SEN- 29 C13 0.1u C23 0.1u U2 0_A D1N914 +5VA_A V4 1 0_A C30 0.1u C7 0.1u C11 0.1u U17 OP262GS C31 0.1u ADG704 2 - U1A 3 + 8 V+ C8 0.1u MH1 1 MTG_HOLE C12 0.1u ADG719 TP3 0_A 620 0.1% R11 ADG719BRM D1 25 R10 XREF_A Bias_A V4 470 R16 - 6 U4B + 5 8 V+ 0_A V4 1 VDD 0_A GND OP262GS +5VA_A OP262GS 7 2 - 5 EN 1 A0 10 A1 ADG704BRM U4A 3 + 8 V+ +5VA_A G0_A G1_A 12.0k 0.1% 7 S4 D8 3 C34 25 0_A GND 4 C17 1nF NPO C21 1nF NPO C32 10uF 0_A R13 25 C16 1nF NPO TP6 0_A R12 2 0.1u V+ VOUT 6 SHTDWN U7 REF_A +5VA_A REF192FS +5VA_A C29 0.1u 0_A R27 1.2k DGND_A +5VD_A TP5 0_A 0_A +/-1.25V FULL SCALE TP4 R18 VIN(+) 12 XTAL 11 CLKIN 17 RESET 27 CAL 30 SYNC 7 UNI 22 REF1 24 REF2 16 VIN(-) 18 U8 63.4k V4 OP262GS 1% 1 +5VA_A 47nF C15 105.0k 1% R17 C37 0.1u 0_A C38 0.1u 7 DGND_A DGND_A C35 10uF +5VD_A AD7722AS P/S 8 CFMT/DRDY 4 L1 0 R28 +5VD_A C22 0.1u C20 0.1u 1.2k R22 10k R23 DGND_A DGND_A 1mH 31 32 33 34 35 36 37 38 40 41 42 43 44 1 2 3 DVAL/RD 5 CS 29 DGND/DB15 DGND/DB14 DGND/DB13 DGND/DB12 DGND/DB11 DGND/DB10 FSO/DB9 SDO/DB8 SCO/DB7 FSI/DB6 SFMT/DB5 DOE/DB4 TSI/DB3 DGND/DB2 DGND/DB1 DGND/DB0 1nF 10uF 10V, NP C25 0_A AUX_A 100 R33 0.1u 4 5 3 4 5 PS9711 3 4 5 PS9711 3 5 -V 6 0V 7 +V 2 1 PS9711 4 2 1 N/C 4 GND 2 Vin 1 U19 R37 470 C88 10uF +3V NMV0505S VOUT 5 3 4 5 U15 5 6 8 1.2k R39 1.2k R38 +5V U13 HCPL0720 2 1 U9 2 1 U10 2 1 U11 +5VD_A C39 3 ON/OFF U37 1 VIN 0_A C24 10uF +5VA_A 2 3 PS9711 1 4 PS2701-1 2 3 U17 1 PS2701-1 4 U16 2 3 1.2k U18F 12 2 U18D 8 C45 0.1u +5V U18C 6 9 74HC14 U18B 4 74HC14 U18A AUX GA_1 GA_0 74HC14 74HC14 13 74HC14 5 3 1 +3V R35 10k R36 +5V PS2701-1 1 U14 4 DGND_A DGND_A R30 470 R31 470 R32 470 R6 10k R24 10k R26 10k +5VA_A 4 3 2 PS2701-1 U12 1 +5VD_A R34 1.2k LP2981AIM5-3.3 +5V 100k R25 G1_A C28 0.1u 1 0_A V4 LM393 G0_A 2 - U6A 3 + 8 V+ 0.1u +5VA_A C33 zero cross detector with hyserisis XREF_A V4 OP262GS C36 R29 10 +5VD_A 6 - U2B 5 + 8 V+ 330pF 6 DGND1 28 DGND AGND7 26 25 AGND6 21 AGND5 19 AGND4 15 AGND3 13 AGND2 10 AGND1 9 AGND 0_A C10 0.1u C2 10uF U1 C6 0pF D1N914 GND VDD R21 4 S3 9 S2 2 S1 U5 150.0k 1% C9 22nF 2 - U2A 3 + 8 V+ 23 14 AVDD2 20 AVDD1 AVDD C3 0.1u 0.1% D1 D2 6 IN 8 S2 2 S1 U3 +5VA_A 0pF C27 2.4k 0.1% R20 10pF C26 1.2k 0.1% R15 49.9k 1% R4 C4 2.2nF +5VA_A C14 DVDD C1 10uF +5VA_A R7 9.1k R3 9.1k 0.1% +5VA_A TP2 TP1 4700pF C5 4.53k 0.1% R8 3 39 APPENDICES 1 2 7 OP262GS V4 4 AUX_A 6 - C19 22pF 3 J1 620 0.1% R9 U1B 5 + 8 V+ 6 2:1 VOLTAGE DIVIDER IN+ + IN- R2 49.9k 1% 63.4k 1% R19 4th Order Chebyshev 500 Hz LPF +5V C47 10uF SYNC CLKIN CLKIN FSO_A SDO_A SCO_A GA_0 GA_1 AUX Freq_A Freq_A C42 0.1u TP7 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 C43 0.1u 74HC14 U18E 10 C40 0.1u 11 UNUSED GATES SCO_A SDO_A FSO_A TEST DIN20_PLUG J2 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 C41 0.1u +5V +5V C44 0.1u SYNC FSO_V SDO_V SCO_V GV_0 GV_1 TEST Freq_V A.4 620 0.1% R14 47pF C18 R5 Magtrol Model 5310 Single-Phase Power Meter Appendix A: Schematics INPUT MODULE - CURRENT GND 2 30 C80 0.1u C82 10uF 0_V 2 - 3 + 0_V OP262GS 1 U35A C84 0.1u C79 0.1u 4 V- V+ 8 +5VA_V 4 V- 7 0_V OP262GS V+ 0_V C59 10uF TP8 0_V C62 0.1u C74 1nF NPO C70 1nF NPO C75 1nF NPO 0_V R51 1.2k DGND_V +5VD_V TP9 TP10 + / 0_V VIN(+) C54 0.1u 12 XTAL 11 CLKIN 17 RESET 27 CAL 30 SYNC 7 UNI 22 REF1 24 REF2 16 VIN(-) 18 U29 +5VA_V C55 0.1u 0_V 1nF 26 25 DGND_V C53 10uF +5VD_V 0 R47 1mH L2 AD7722AS 8 P/S 4 CFMT/DRDY 31 32 33 34 35 36 37 38 40 41 42 43 44 1 2 3 5 DVAL/RD 29 CS DGND_V OP262GS 7 DGND/DB15 DGND/DB14 DGND/DB13 DGND/DB12 DGND/DB11 DGND/DB10 FSO/DB9 SDO/DB8 SCO/DB7 FSI/DB6 SFMT/DB5 DOE/DB4 TSI/DB3 DGND/DB2 DGND/DB1 DGND/DB0 4 V- V+ C56 R48 10 +5VD_V 6 28 6 - U35B 5 + 8 +5VA_V 4 GND 6 0.1u VOUT 3 SHTDWN V+ U30 2 25 R65 25 R66 0_V REF_V +5VA_V C57 REF192FS 0_V AGND6 21 AGND5 19 AGND4 15 AGND3 13 AGND2 10 AGND1 9 AGND 470 Bias_V GND DGND R62 4 V- 6 U33B 8 + 5 V+ OP262GS 7 1 U33A OP262GS 0_V 4 V- V+ 8 +5VA_V ADG704BRM 5 EN 1 A0 10 A1 7 S4 47nF C76 105.0k 1% 6 - DGND1 Bias_V 25 R68 XREF_V 2 - 3 + +5VA_V G0_V G1_V D 8 63.4k 1% R61 AGND7 MTG_HOLE MH2 1 TP12 620 0.1% R67 R58 12.0k 0.1% 4 S3 9 S2 0_V 4 OP262GS V- R60 AVDD C61 0.1u C60 0.1u D1N914 D1N914 C65 0pF 2 - 1 U34B 5 + 8 C77 330pF 23 14 AVDD2 20 AVDD1 C68 0.1u C78 0.1u C85 0pF D3 D4 TP11 VDD 150.0k 1% 49.9k 1% C81 22nF R71 R72 V+ U34A 3 + 8 R59 63.4k 1% DVDD 0_V C87 0.1u 0.1% 2.4k 1% 2.0M C83 10uF +5VA_V R69 R73 +5VA_V 2 S1 U32 +5VA_V 3 39 APPENDICES 1 2 2.4k 0.1% 10pF R57 C64 1.2k 0.1% R63 22pF C72 620 0.1% R64 6 J3 C73 +5VA_V C86 2.2nF C66 C69 0.1u C71 0.1u DGND_V C63 0.1u 0_V C67 10uF C52 0.1u +5VA_V 100 R50 G1_V G0_V 100k 0_V 1.2k +5VD_V 1 0_V 4 LM393 V- 0.1u R53 2 - V+ U31A 3 + 8 R56 10k R55 DGND_V XREF_V 10V, NP 10uF +5VA_V C58 DGND_V R46 470 R45 470 R44 470 3 4 5 PS9711 3 4 5 PS9711 3 4 5 PS9711 2 1 Vin GND U20 2 1 PS9711 4 2 1 NMV0505S 5 -V 6 0V 7 +V 3 4 5 U23 5 6 8 U24 HCPL0720 2 1 U28 2 1 U27 2 1 U26 R43 470 C46 0.1u 1.2k R42 1.2k 8 U36F 3 12 +5V 74HC14 10 74HC14 U36E +5V U36C 6 74HC14 74HC14 U36D U36B 4 13 11 9 +3V 5 74HC14 R41 10k R40 +5V +5V 2 3 PS2701-1 1 4 U22 2 PS2701-1 3 3 4 1 U21 PS2701-1 U25 4 DGND_V +5VD_V R54 10k R52 10k +5VA_V 2 1 +5VD_V R49 1.2k GV_1 C50 0.1u GV_0 C49 0.1u SYNC CLKIN Freq_V C48 0.1u C51 0.1u FSO_V C89 0.1u 74HC14 U36A 2 SCO_V SDO_V 1 A.5 47pF R70 49.9k 1% Appendix A: Schematics Magtrol Model 5310 Single-Phase Power Meter INPUT MODULE - VOLTAGE Service Information RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION Before returning equipment to Magtrol for repair and/or calibration, please visit Magtrol’s Web site at http://www.magtrol.com/support/rma.htm to begin the Return Material Authorization (RMA) process. Depending on where the equipment is located and which unit(s) will be returned, you will be directed to either ship your equipment back to Magtrol, Inc. in the United States or Magtrol SA in Switzerland. Returning Equipment to Magtrol, Inc. (United States) When returning equipment to Magtrol, Inc.’s factory in the United States for repair and/or calibration, a completed Return Material Authorization (RMA) form is required. 1. Visit Magtrol’s Web site at http://www.magtrol.com/support/rma.htm to begin the RMA process. 2. Complete the RMA form online and submit. 3. An RMA number will be issued to you via e-mail. Include this number on all return documentation. 4. Ship your equipment to: MAGTROL, INC. 70 Gardenville Parkway Buffalo, NY 14224 Attn: Repair Department 5. After Magtrol’s Repair Department receives and analyzes your equipment, a quotation listing all the necessary parts and labor costs, if any, will be faxed or e-mailed to you. 6. After receiving your repair estimate, provide Magtrol with a P.O. number as soon as possible. A purchase order confirming the cost quoted is required before your equipment can be returned. Returning Equipment to Magtrol SA (Switzerland) If you are directed to ship your equipment to Switzerland, no RMA form/number is required. Just send your equipment directly to Magtrol SA in Switzerland and follow these shipment instructions: 1. Ship your equipment to: MAGTROL SA After Sales Service Route de Montena 77 1728 Rossens / Fribourg Switzerland VAT No: 485 572 2. 3. 4. Please use our forwarder : TNT • 1-800-558-5555 • Account No 154033 Only ship ECONOMIC way (3 days max. within Europe) Include the following documents with your equipment: • Delivery note with Magtrol SA’s address (as listed above) • Three pro forma invoices with: • Your VAT number • Value - for customs purposes only • Description of returned goods • Origin of the goods (in general, Switzerland) • Noticed failures A cost estimate for repair will be sent to you as soon as the goods have been analyzed. If the repair charges do not exceed 25% the price of a new unit, the repair or calibration will be completed without requiring prior customer authorization. 31 Testing, Measurement and Control of Torque-Speed-Power • Load-Force-Weight • Tension • Displacement MAGTROL INC 70 Gardenville Parkway Buffalo, New York 14224 USA Phone: +1 716 668 5555 Fax: +1 716 668 8705 E-mail: [email protected] MAGTROL SA Route de Montena 77 1728 Rossens / Fribourg, Switzerland Phone: +41 (0)26 407 3000 Fax: +41 (0)26 407 3001 E-mail: [email protected] www.magtrol.com Subsidiaries in: Germany • France China • India Worldwide Network of Sales Agents
