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Download CEM3000 service manual
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Car audio system CEM3000/00/55/98 � CONTENTS Technical specification ..................................................................1-2 Version variation ...........................................................................1-2 Service measurement setup..........................................................1-3 Service aids .................................................................................1-4 Instructions on CD playability ................................................2-1..2-2 Block diagram................................................................................3-1 Wiring diagram...............................................................................4-1 Disassembly diagram............ ........................................................5-1 Main board Circuit diagram..........................................................................6-1 Layout diagram...................................................................6-2..6-3 Servo board Circuit diagram..........................................................................7-1 Layout diagram..........................................................................7-2 Exploded view diagram..................................................................8-1 © Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by LX 1027 Service Audio Version 1.0 Subject to modification 3141 785 35330 1-2 TECHNICAL SPECIFICATION Sound Display • Output power (MAX): 50Wx4 channels • Output power (RMS): 24Wx4 channels (4 ohms, 10% T.H.D.) • Equalizer: 3-bands • Equalizer settings: Classic, Jazz, Pop, Rock, Flat, Optimal, Techno, User defined • Sound Enhancement: Dynamic Bass Boost, MAX Sound • Type: High contrast LCD, 32K color illuminations (11 characters) • Key illumination: White Audio Playback • Playback Media: CD, CD-R, CD-RW, MP3-CD, WMA, WMA-CD • Compression format: MP3, WMA • Disc Playback Modes: Fast Forward/Backward, Introscan, Next/Previous Album Search, Next/ Previous Track Search • MP3 bit rates: 32-320kbps and variable bit rate • ID3 Tag support: Song title, artist, album • USB Direct Modes: Fast Backward/Fast Forward, Play/Pause, Previous/Next, Repeat, Shuffle Connectivity • • • • Security/Anti-thief Tuner/Reception/Transmission • • • • • USB: USB 2.0 Host MP3-Link: For portable MP3 music playback Sub-woofer preamp output: With gain control Preamp output: 2 pairs RCA(L/R) • Front panel: Detachable • Display blackout: 10/20 sec selectable Tuner Bands: AM, FM Stereo Auto digital tuning No. of preset stations: 18(FM), 12(AM) Tuner Enhancements: Auto search and store RDS: Station Name, Station Information, Radio Text, Program Type, News, News & Traffic, RDS Clock Set Accessories • Remote control: Slim remote with battery • Quick start guide: English, Traditional Chinese, Brazillian, Portuguese, Spanish • User Manual: Brazilian Portuguese, Spanish Power Dimensions • Power supply: 12V DC • Product dimensions (W x H x D): 188 x 58 x 190 mm • Chassis: 1 Din • VERSION VARIATION CEM3000 Type /Versions: Board in used: Service policy /05 SERVO BOARD MAIN BOARD /00 /55 C/M C/M C/M C/M Type /Versions: Features Feature diffrence RDS VOLTAGE SELECTOR ECO STANDBY - DARK * TIPS : C -- Component Lever Repair. M -- Module Lever Repair -- Used /58 /61 /98 C/M C/M CEM3000 /05 /12 /55 /58 /61 /98 1-3 MEASUREMENT SETUP Tuner FM DUT RF Generator Bandpass 250Hz-15kHz LF Voltmeter e.g. 7122 707 48001 e.g. PM2534 Ri=50: e.g. PM5326 S/N and distortion meter e.g. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz). Tuner AM (MW,LW) DUT Bandpass 250Hz-15kHz LF Voltmeter e.g. 7122 707 48001 e.g. PM2534 RF Generator e.g. PM5326 S/N and distortion meter Ri=50: e.g. Sound Technology ST1700B Frame aerial e.g. 7122 707 89001 To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz). Recorder CD Use Audio Signal Disc (replaces test disc 3) SBC429 4822 397 30184 Use Universal Test Cassette CrO2 SBC419 4822 397 30069 or Universal Test Cassette Fe SBC420 4822 397 30071 LF Generator DUT e.g. PM5110 L DUT L R R S/N and distortion meter S/N and distortion mete e.g. Sound Technology ST170 e.g. Sound Technology ST1700B LEVEL METER e.g. Sennheiser UPM550 with FF-filter LEVEL METER e.g. Sennheiser UPM550 with FF-filter 1-4 SERVICE AIDS GB ESD WARNING All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential. GB Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol Lead free ! . CLASS 1 LASER PRODUCT 2-1 INSTRUCTIONS ON CD PLAYABILITY Customer complaint "CD related problem" Set remains closed! check playability 1 playability ok ? N Y "fast" lens cleaning 3 For flap loaders (= access to CD drive possible) cleaning method 4 is recommended check playability playability ok ? N Y Play a CD for at least 10 minutes check playability playability ok ? N Y add Info for customer "SET OK" 2 return set 1 - 4 For description - see following pages Exchange CDM 2-2 INSTRUCTIONS ON CD PLAYABILITY 1 PLAYABILITY CHECK 4 LIQUID LENS CLEANING For sets which are compatible with CD-RW discs use CD-RW Printed Audio Disc ....................7104 099 96611 TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00 • playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds Black dot from 00:50 to 01:10 • jump forward/backward (search) within a reasonable time For all other sets use CD-DA SBC 444A..................................4822 397 30245 TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge) • playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds Fingerprint 10seconds Black dot from 01:05 to 01:25 • jump forward/backward (search) within a reasonable time 2 CUSTOMER INFORMATION It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet. The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations. Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use “Cleaning Solvent The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don’t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning must be in the way as indicated in the picture below. 3-1 SET BLOCK DIAGRAM 3-1 4-1 SET WIRING DIAGRAM 4-1 5-1 5-1 SET DISASSEMBLY DIAGRAM 1)PRESS " " TO OPEN THE PANEL, THEN DISENGAGE IT FROM THE CHASSIS 2)REMOVE SCERW "A" AS INDICATED TO DISCHARGE THE TOP LID 3)REMOVE SCREW "B" & "C" AS INDICATESD 4)REMOVE SCREW "D" & "E" AS INDICATED 5)PUT OUT FLAT CABLE FROM DECK AS "F" INDICATED 6)REMOVE 5 SCREWS AS INDICTED TO LOSSEN THE FRONT PANEL B A C BUTTON D E F L01 RA_5V 2.7uH C8 C63 104 4R7 FB3 RA-L 3K3 R12 RA-R R17 3K3 R57 20K R53 20K C7 272 C6 102 XT1 C60 43 42 41 40 39 GND-VCO GND-PLL VCC-VCO VCC-PLL VCC-IFDAC G-IFDAC FLI 38 R170 1K 37.05MHz BLM 37 R-OUT 1 36 C62 35 34 AUX_L GND-1V2 33 C59 104 32 R62 4K7 CON6 C140 AUX R Q2 882 LAMP_VCC R187 R199 ILLUME-IN R157 10K 4U7 D12 4148 C118 102 D24 4148 R139 4K7 EC46 47UF D17 ZD4 4V7 +9V 220 EC29 ZD6 47UF C122 9015 Q37 104 6V8 Q38 9014C R178 22K R177 1K 47K IN4148 R176 LAMP-POW Q36 2K2 EC106 R18 R85 22K R146 22K R67 47k C39 SUB_OUT 220 Q10 100UF R86 RA_RST MUTE R96 C410 C89 C78 C77 4U7 4U7 4U7 4U7 4U7 C10 R191 4K7 IPOD_POW BEEP/IN3 MP3_REQ_O FEEDF MP3_DO MP3_DI MP3_CLK CDP_RST CD ON FEEDR ENCODER CPU5V 5 2K2 AUX/L FL R66 R71 6 47k 2K2 10K 4K7 330K R24 C73 7 R29 22K R3 9014C C16 EC12 220 100uF EC19 8 10UF Q15 9014C R37 10K 4U7 C108 R223 10K 102 CON10 10 4558 R36 10K EC11 R222 1 C114 10K 102 2 C18 3 F LIME L 4 4U7 5 6 OPTIONAL R45 7 8 104 4558 4 2 3 10UF AV-4P R LINE R Q12 9014C R35 10K 180 10K C80 C116 4U7 102 C127 102 C17 10UF R50 R54 22K R221 10K Q13 9014C R44 100uF EC18 1 C15 C79 180 C32 6 U7 22K R64 C93 4U7 C94 4U7 C115 C137 104 47K 6 1 104 4U7 R LINE L 4U7 Q23 EC22 2200UF R88 10K R101 20 9 22 8 EC28 1UF R118 1K R117 7 C90 C88 L25 11 10K R113 220K 474 5 102 R99 R89 L26 C85 2 12 U3 10K 1K 1K R9 R11 474 C82 102 C61 R109 100K R110 220K 9015S 4K7 4K7 474 3 TDA7381/84/86/88 17 L28 R100 9014S 15 10K 18 19 C67 L27 474 C708 102 R98 100K R90 220K Q28 2K2 C136 14 10K 21 13 S GND 24 R144 VCC 4 10K 104 XT4 7.2MHz R102 C92 9014C R84 MUTE1 RR RL L3 R107 1K +9V BEEP 2.2R 1/2W 100UF 4k7 104 Q27 MUTE1 47K R136 MUTE BT_TX BT_RX C57 R91 102 100K R95 220K 4K7 R140 RA_SDA R141 4K7 RA_SCL BT_MUTE NC 23 C98 SENSIO 10 16 C107 1UF EC31 47UF 1UF 78L15 C21 104 100UF LED11 NC VCC RESETTABLE FUSE R183 EC36 104 C100 104 47UF ZD7 104 100UF C119 EC39 R156 C19 104 Q9 SI2301BDS R155 C5V BATT+ R196 2.2 1/2W R42 NC Q25 A1273 VCC R7 EI-14 L1 1 1/2W R228 EC44 1K Q8 30V ILLUME_IN R5 100 1/2W U4 LM2950 LEDN VOL_LED 10K C120 EC33 47UF Q14 9014C 1 10UF 220 R55 22K 4U7 22K 22K 22K 47k C37 4U7 5 EC20 47UF TDA7418 47k 2K2 R60 R74 R68 22K EC24 100UF FL 15nH 4U7 C95 FR R192 R72 EC23 R197 330K R104 R234 SENSI_IN R127 KEY1 USB/SD_DET KEY2 CPU5V 4K7 SCL SDA 22K R14 R65 R63 R61 2K2 R75 RR Q1 47K R195 2 R2 AUX/R R97 2k2 R81 VCC 4U7 4U7 C83 4U7 4K7 R21 CPU5V NC R194 ENCODER R193 CPU5V 49 46 RA_SDA 35 NC R73 FR 10K 9014 RA-L RA-R BT_L BT_R RA_SDA C91 50 48 CPU5V 47 45 RA_SCL 44 43 BT_TXD 34 NC U11 MUTE EC15 38 37 NC 32 31 4U7 C36 51 30 C38 52 AGND VDD 29 28 4U7 53 27 104 54 26 10 55 25 C35 220 R19 D2 U5 100 RL C5 104 47UF 56 57 24 R58 58 23 R69 59 22 100K 60 61 21 20 10K DIO OUT3 3 19 R168 22K C41 104 100UF R227 USBPO 4K7 RN1 R174 R160 R1 4K7 9014S C121 R26 2K2 1K 1M 22P R175 D1 2K2 5401 CPU5V SYS5V EC42 Q33 R255 POWER_IN2 Q35 R167 9015 F_INH F_DATA F_CLK F_CE 2COLOER R161 1K C123 R202 22K 9014C 4K7 4K7 C34 104 ZD3 102 C109 USB_DP USB_DN S5V VOL_LED USB_5V LAMP_VCC BT_LED F_INH F_DATA F_CLK F_CE C2 104 220UF C74 104 ENCODER 2COLOR CPU5V REMOTE KEY2 KEY1 AUX_R AUX_L C5V BATT+ 5V_POW_IN1 EC4 100uH/2A L12 R153 10k R152 6V8 10K 104 CON2 ISOCON C110 100UF 474 1R R52 4K7 8 7 47K 104 6 R59 SS BOOT COMP C99 1 103 2 EN IN FB GND OUT 5 C130 332 RT8284N 10K R79 20K 45.3K CON22-2.0P R220 DIO OUT2 4 BT_MUTE 42 BT_RXD U1 41 SENSIO USB_5V R179 1K 39 NC 18 17 ACC_DET NC R201 1K NC 电池 L2 EC3 EC21 220UF 100UF 100UF U8 C126 EC7 EC17 103 4 R56 R70 CN5 F LINE R 47K 220 R77 RDS_INT 10R 4K7 2K2 CD_L CD_R C68 C53 1UF 103 474 62 5V6 IN1/5V_POW DIO OUT1 5 AUX L MUTE_1 R13 4K7 0 R224 C55 103 R15 RA_SCL 2K2 C86 C105 C54 1UF 22R C52 EC14 EC5 47UF C5V C12 102 R206 1M CPU5V NC R93 1K ZD1 5V6 ZD2 64 63 220K 1 IN2/POWER 2 RESET C117 102 C139 4U7 SUB-WOOFER R154 L11 BLM 30 29 0 27 26 0 25 24 23 R22 R8 1K L9 9014S R16 D4 C5V 1R EC13 47UF 4K7 R207 102 C124 R205 470K 220K R204 5V_POW_IN1 EN SUB-W DIMMER C5V NC 7 6 UP 8 40 NC MUTE 11 X-OUT 27P CPU5V X R186 33 C128 4U7 ZD5 3V3 EC30 U6 47UF 4 3 R149 22K R43 28 R213 SCL VDD-3V3 1V2 22 21 20 R25 3K3 4148 C71 C76 C70 104 R78 CPU5V BEEP/IN3 AREA 1 R185 10K 4R7 CON C56 2U2 31 R27 RSIN RDSINT VDD-1V2 TDA7303 SDA AM-TC PINDDEC 19 R190 1K R46 VCC-DAC TCAGC-FM VDD-1V2 FM-MXDEC 47P FM-MIXIN U2 RF-GND FM-MPINDRV RF-VCC R212 9 18 C45 C49 100R BLM 2U2 104 104 33uH R211 SENSIO D11 D8 D7 1K 220k R208 POWER_IN2 DIS SW N.C 220K POWER_IN2 5V_POW_IN1 OUT3 Q39 DIMMER CEM3000 FLDM0 9 10 X-IN C113 27P C112 36 14 GND RESET 33Pin:REMOCONIN 15 VDD C104 R217 9015S 16 VDD 104 10K R188 C129 104 DIMMER 4U7 AUX_R 20P BLM 104 44 103 472 EC6 C13 7 2.2UF REG-1V2 17 C48 104 C50 1UF C43 R38 1K 330P L8 103 152 12K CD_L CD_R D14 D23 D20 NC D16 DIS AUX D18 EN 2COLOR R203 AREA 3 C5V RESET IPOD_POW 1k 7 RX R142 100R VPP R148 4K7 5 VPP NC 4 +5V 3CPU5V X IN2 6 TX 9014S 10K BT_R SDA C44 EC1 ACC_DET 0 LAMP_POW VCC in out R82 1K R120 SCL BT-L R125 +9V NC C9 272 C64 R48 FB2 4R7 1UH L14 104 C69 R189 10K 20P C03 C1 47R L-OUT R02 R01 L01 2.7uH R03 GND-DAC 270K 68K Q4 C01 OSCIN 30P 3 103 OSCOUT C4 OIRT/30P 1UF 2 SK254 C02 470 9014S 0 2U2 C28 JP2 10 PINDIN 16 15 C33 C31 103 1UF C40 R108 C84 1K 3K9 EN RDS 1K D15 D25 D26 NC D27 N.C FEEDR MCU:64Pin R240 49.9k 49.9k R241 Q41 R103 OUT1 10k 9015S R238 CD ON R236 MP3_REQ_1 RESET BT_RX BT_TX VPP UP01 Q40 MIC+ 10K 9014S 13 GND CPU UPGRADE Q32SOCKET CPU5V R122 10 R123 1K U13 LA7809 474 C47 NC FLASH 12 REGC 8 RES GND 1 10K 1K 9 8 C124 NC NC Q30 9014 104 BT_RX C5V FB1 NC NC C11 BT-70 C111 104 3 D130 NC CON4 NC 22 21 20 19 18 17 16 15 14 13 12 11 9 8 7 6 5 4 3 2 1 10 R158 L10 C14 30P R04 4K7 4 5K6 6 R07 470P Q5 12K 9015S CPU5V R218 47K +9V R105 R116 9 R6 RA_5V R34 R39 100R 3 4 8 11 R132 OUT1 OUT2 OUT3 100 MP3_REQ_O 100 R92 R239 R237 R235 17 75k USB_DP 100 R10 0 R40 11 GND-LNA 0R 14 13 C30 5K6 L7 104 1UF 2.7uH 120P 1K C42 R115 152 C87 47K R216 Q40 S5V CN9 1 2 AREA2 5 S5V 6 SENSI_IN 7 100 CDP_RST 100 MP3_CLK 100 MP3_DI 100 MP3_DO R128 R129 R130 R131 10 FEEDF 12 13 14 15 OUT2 16 USB/SD_DET 18 22 43.2k USB_DN 19 20 21 MIC- 23 24 CON24-2.0 R242 CN1 2p-2.0mm-R SW101 22K RES SW R159 BT1 R-OUT A-GND L-OUT C125 R124 NC gnd 47UF BT_TX 1K 5 TX R169 4K7 4U7 102 R47 C65 C66 ANT ANT R20 100 220nH 30P L4 220nH C24 15P R05 L6 5 R8 2K2 2.7uH C29 EC32 C25 L5 8 2U2 1UH JP1 0R R80 12 R28 LNAOUT LNADEC LNAIN2 LNADEC2 VREF165 AMMIXIN BT_MUTE 1K R51 6 RX ACC_DET VOL_SCL NC VOL_CLK LAMP_POW FRONTINH FDATA FCLK 2COLOR FRONTCE NC BT_LED USB_POW USBPO BT_LED RDS_INT EC2 47UF 7 Mute R49 FB1 4 +5V EC9 C103 2 MP3_REQ1 BEEP/IN3 FEEDF MP3_REQ MP3_DI MP3_DO MP3_CLK CD-ON CDPRES FEEDR ENCODER DANCE CDP_SW USB/SD_DET KEYADI1 KEYADI2 RA_RES NC RDS_CLK OUT GND IN RA_5V 3 GND MIC- 12 R112 100 1/2W LNAIN 1 MIC+ SUB_OUT 13 LNAOUT2 CREF FR 14 11 RR 15 VREFDEC GND DIFFR RL 16 GND-DIG SUB-W_OUT DIFFG OUT_RL OUT_LF FL 17 18 19 VCC-DIG OUT_RF DIEL SE2R OUT_RR MUTE SE2L SE1R SCL SE3L SE3R SE1L SDA 4148 10 9 8 7 6 5 4 3 2 1 VDD 20 R114 2K2 2K2 REMOTE 1 2 3 4 5 6 ACC_IN RA_RST IN GND OUT AUTO_AINT F/L- R/L- F/R- 7 F/L+ 8 10 R/R- 9 11 R/R+ F/R+ R/L+ 12 14 13 15 CIRCUIT DIAGRAM - MAIN BOARD 6-1 6-1 6-2 LAYOUT DIAGRAM - MAIN BOARD COMPONENT SIDE 6-2 6-3 LAYOUT DIAGRAM - MAIN BOARD COPPER SIDE 6-3 7-1 CIRCUIT DIAGRAM - SERVO BOARD 7-1 7-2 LAYOUT DIAGRAM - SERVO BOARD 7-2 8-1 8-1 EXPLODED VIEW DIAGRAM 6501 6506 6505 CD01 PL02 6503 6502 6504 PL01
