Download American Dryer Corp. AD-81 User's Manual
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AD-81 Parts Manual 24 VAC Phase 5 1992 thru 2000 American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: [email protected] www.amdry.com ADC Part No. 450148- 19 Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY POUR VOTRE SÉCURITÉ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Important For your convenience, log the following information: DATE OF PURCHASE ____________________________________________________ MODEL NO. AD-81 __________________ RESELLER’S NAME _______________________________________________________________________________________ Serial Number(s) ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering. “IMPORTANT NOTE TO PURCHASER” Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. Table of Contents Control Door Assembly ....................................................................................................................................... 2 Phase 5 OPL Microprocessor Control Panel Assembly ..................................................................................... 3 Phase 5 OPL Microprocessor Control Box Assembly ........................................................................................ 4 Cold Rolled Steel (CRS) Door Front Panel Assembly ........................................................................................ 5 Cold Rolled Steel (CRS) Main Door Assembly .............................................................................................. 6, 7 Main Door Switch Assembly Cold Rolled Steel (CRS) Door ............................................................................. 8 Plastic Door Front Panel Assembly ..................................................................................................................... 9 Plastic Main Door Assembly ............................................................................................................................. 10 Plastic Main Door Switch Housing ................................................................................................................... 11 Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assemblies ......................................... 12, 13 Lint Drawer with Cloth Lint Screen/Lint Drawer Switch Assemblies ....................................................... 14, 15 Sensor Bracket Assembly ........................................................................................................................... 16, 17 Basket (Tumbler)/Support Assembly ................................................................................................................. 18 Idler Bearing Assembly ..................................................................................................................................... 19 Basket (Tumbler) Bearing Assembly .......................................................................................................... 20, 21 Reversing, T.E.F.C. Drive Motor/Fan Shaft Motor Mount Assembly For Models Mfd. as of August 7, 1995 ................................................................................................... 22, 23 Reversing, T.E.F.C. Motor - Drive/Fan Motor Mount Assembly For Models Mfd. prior to August 7, 1995 ................................................................................................ 24, 25 Reversing Blower Motor Assembly For Models Mfd. as of August 7, 1995 ................................................................................................... 26, 27 Burner Assembly II For Models Mfd. as of January 2, 1996 .................................................................................................. 28, 29 Burner Assembly For Models Mfd. prior to January 2, 1996 .............................................................................................. 30, 31 Reversing Rear Control Box Assembly For Models Mfd. as of January 1, 1995 ........................................................................................................ 32 Reversing Rear Control Box Assembly For Models Mfd. prior to January 1, 1995 .................................................................................................... 33 Sail Switch Assembly ........................................................................................................................................ 34 Step Down Transformer Usage Listing ............................................................................................................ 35 Air Operated Steam Damper Assembly ...................................................................................................... 36, 37 Outer Top/Back Guard Assemblies ................................................................................................................... 38 Additional Parts Available .................................................................................................................................. 39 2 Control Door Assembly Illus. No. 1 2 3 4 5 6 7 8 * 2 Part No. Qty. 882052 1 881053 1 870011 881045* 1 1 881046 1 117604 150300 102600 102601 102502 160005 4 4 1 1 1 2 Description ADC Metal Logo ONLY (with double adhesive tape) For Models Mfd. as of July 28, 1998 ADC Logo ONLY (with double adhesive tape) For Models Mfd. prior to July 28, 1998 Logo Double Adhesive Tape Kit ONLY Control Door (includes illus. nos. 2 and 3) Stainless Steel Control Door (includes illus. nos. 2 and 3) Gasket (sold by the foot) #10 x 1/2” Hex Washer TEK Screw Control Door Rod Support Catch Control Door Retainer Clip Control Door Rod Turn Latch Specify color when ordering. American Dryer Corporation 450148 - 19 Phase 5 OPL Microprocessor Control Panel Assembly Illus. No. 1 2 3 4 5 6 7 Part No. Qty. 112535 881032 881033 881034 1 1 1 1 881035 1 137231 153010 150005 150309 136048 1 2 2 1 1 3 Description OPL English Keyboard (touch pad) Label Assembly Microprocessor Control Panel ONLY Microprocessor Control Panel ONLY with Battery Bracket Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete (includes illus. nos. 1 through 5 and 7) Phase 5 OPL Reversing Microprocessor Control Panel Assembly with Battery Bracket Clip (includes illus. nos. 1 through 5 and 7) Phase 5 OPL Reversing Controller ONLY #6 Star Washer #6-32 x 3/4” Phillips Round Head Machine Screw #10-16 x 1/2” Hex Head Crimptite Screw 1/8-Amp (Slo-Blo) Fuse IMPORTANT: Check label on computer chip to verify correct part number for controller. 450148 - 19 www.amdry.com 3 4 Phase 5 OPL Microprocessor Control Box Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 * 4 Part No. 141403 150300 120715 150002 151000 136057 150301 136008 122641 122706 Qty. 1 2 1 2 2 * * * 1 * Description 24 VAC Transformer #10 x 1/2” Hex Washer TEK Screw 30-Position Terminal Block #6-32 x 1” Phillips Round Head Machine Screw #6-32 Pal Nut 1/2-Amp (Slo-Blo) Fuse #8-18 x 7/16” Phillips Pan Head TEK Screw Fuse Block/Strip ONLY 15-Pin Microprocessor Connector Socket As required. American Dryer Corporation 450148 - 19 Cold Rolled Steel (CRS) Door Front Panel Assembly Illus. No. Part No. Qty. 1 881994 1 2 3 4 150309 150313 121405 --------- 11 11 1 1 5 881987 1 6 154215 2 450148 - 19 5 Description Right Hand Front Panel Complete (for cold rolled steel [CRS] door) #10-16 x 1/2” Hex Head Crimptite Screw #10-16 x 1/2” TORX Plus BTN Type 1 Rubber Grommet Lint Drawer Switch (refer to Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assembly on page 12) Friction Door Latch Kit (includes illus. nos. 5 and 6) 5/32” Pop Rivet www.amdry.com 5 6 6 Cold Rolled Steel (CRS) Main Door Assembly American Dryer Corporation 450148 - 19 Cold Rolled Steel (CRS) Main Door Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 450148 - 19 Part No. Qty. 881150 1 881207 1 102354 170730 170731 881152 1 1 1 1 881208 1 150445 150443 153031 881151 2 2 1 1 881209 1 150445 150443 150683 150682 2 2 3 3 152014 151010 151009 150120 150683 150682 3 1 1 1 3 3 152014 881210 170333 102210 102360 3 1 1 1 1 170730 1 7 Description Black Main Door Assembly Complete (includes illus. nos. 1, 2, and 8 through 15) Stainless Steel Main Door Assembly Complete (includes illus. nos. 1, 2, and 8 through 15) Door Gasket Clear Glass and Gasket Adhesive (10.3 oz. cartridge) Black Glass and Gasket Adhesive (10.3 oz. cartridge) Black Top Hinge Block Assembly (includes illus. nos. 3 and 4) Stainless Steel Top Hinge Block Assembly (includes illus. nos. 3 and 4) 1/4-20 x 7/8” Black Cap Head Setscrew 1/4-20 x 7/8” Stainless Steel Cap Head Setscrew 1/4” Nylon Washer Black Bottom Hinge Block Assembly (includes illus. nos. 5, 6, and 7) Stainless Steel Bottom Hinge Block Assembly (includes illus. nos. 5, 6, and 7) 1/4-20 x 7/8” Black Cap Head Setscrew 1/4-20 x 7/8” Stainless Steel Cap Head Setscrew 1/4-20 x 5/8” Black Carriage Bolt 1/4-20 x 5/8” Stainless Steel Carriage Bolt (for models with stainless steel doors) 1/4-20 Free Spin Wash Nut #10-32 Black Hex Acorn Nut #10-32 Stainless Steel Hex Acorn Nut Door Latch Screw 1/4-20 x 5/8” Black Carriage Bolt 1/4-20 x 5/8” Stainless Steel Carriage Bolt (for models with stainless steel doors) 1/4-20 Free Spin Wash Nut Black Main Door Handle ONLY Stainless Steel Main Handle ONLY 20-7/16” Door Glass Glass/Door Gasket Tape (for models mfd. as of December 13, 2000) Clear Glass and Gasket Adhesive (10.3 oz. cartridge) (for models mfd. prior to December 13, 2000) www.amdry.com 7 8 Main Door Switch Assembly Cold Rolled Steel (CRS) Door Illus. No. 1 2 3 4 5 6 7 8 Part No. 153566 152013 153010 137005 122636 881211 150301 Qty. 2 2 2 1 2 1 2 Description #6-32 x 7/8” Clinch Stud #6-32 Hex Nut #6 Star Washer Single-Pole Door Switch (SDS) Flag Terminal Main Door Switch Housing #8-18 x 7/16” Phillips Pan Head TEK Screw American Dryer Corporation 450148 - 19 Plastic Door Front Panel Assembly Illus. No. Part No. Qty. 1 881041* 1 881043* 1 881044 1 3 4 150309 150313 121405 --------- 11 11 1 1 5 881987 1 6 154215 2 2 * 9 Description Right Hand Front Panel Assembly (includes illus. nos. 1, 3, 5, and 6) Left Hand Front Panel Assembly (includes illus. nos. 1, 3, 5, and 6) Right Hand Stainless Steel Front Panel Assembly (includes illus. nos. 1, 3, 5, and 6) #10-16 x 1/2” Hex Head Crimptite Screw #10-16 x 1/2” TORX Plus BTN Type 1 Rubber Grommet Lint Drawer Switch (refer to Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assembly on page 12) Friction Door Latch Kit (includes illus. nos. 5 and 6) 5/32” Pop Rivet Specify color when ordering. 450148 - 19 www.amdry.com 9 10 Illus. No. Part No. Qty. 1 881421 1 2 3 4 5 6 800448 150410 152014 102349 102212 170730 150448 170319 150431 4 4 1 1 1 1 4 4 1 7 8 9 10 Plastic Main Door Assembly Description Gray Plastic Main Door Assembly Complete with Mechanical Fasteners (includes illus. nos. 1 and 5 through 9) 12-1/2” Stainless Steel Main Door Hinge Assembly #10-24 x 3/8” Phillips Pan Head Taptite Screw 1/4-20 Free Spin Wash Nut Main Door Gasket 20-7/16” Door Glass with Four (4) Holes Clear Glass and Gasket Adhesive (10.3 oz. cartridge) 1/2” Stainless Steel Flat Head Allen Screw Door Glass (nylon) Spacer Main Door Latch Screw (#10 x 7/16” dome hex head) American Dryer Corporation 450148 - 19 Plastic Main Door Switch Housing Illus. No. Part No. Qty. 1 2 3 4 5 6 152013 153008 137005 121028 154281 800448 2 2 1 2 2 1 7 8 153565 881246 2 1 9 10 150201 121405 2 1 450148 - 19 11 Description #6-32 Hex Nut #6 Lock Washer Single-Pole Door Switch (SDS) Insulated Female Terminal 3/8” Standard Nylon Spacers 12-1/2” Stainless Steel Main Door Hinge Assembly (includes illus. nos. 6 and 7) #6-32 x 1” Self Clinching Stud Main Door Switch Housing (includes illus. nos. 7 and 8) #10-32 x 1/4” Phillips Pan Head Screw Rubber Grommet www.amdry.com 11 12 Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assemblies 12 American Dryer Corporation 450148 - 19 Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assemblies Illus. No. 1 2 3 4 5 Part No. Qty. 6 882871 117605 122116 122605 122701 122801 800478 1 5 1 2 4 1 1 7 8 9 304135 150301 122700 122604 1 2 4 2 450148 - 19 13 Description Lint Drawer with Stainless Steel Screen Gasket (sold by the foot) Lint Drawer Switch 4-Pin Socket Connector Socket Terminal ONLY Socket Terminal Extraction Tool Lint Drawer Switch Box Assembly (includes illus. nos. 4 through 7) Lint Drawer Switch Box ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw Pin Terminal ONLY 4-Pin Connector ONLY www.amdry.com 13 14 14 Lint Drawer with Cloth Lint Screen/Lint Drawer Switch Assemblies American Dryer Corporation 450148 - 19 Lint Drawer with Cloth Lint Screen/Lint Drawer Switch Assemblies Illus. No. Part No. Qty. 1 881463* 1 881464 1 881042* 1 881062 1 117605 802205 122116 122605 122701 122801 800478 5 1 1 2 4 1 1 800264 1 304135 1 304034 1 150301 122700 122604 2 4 2 2 3 4 5 6 7 8 9 10 * 15 Description Lint Drawer Assembly - Type II (includes illus. nos. 1 and 2 Only) For Models Mfd. as of October 7, 1996 Stainless Steel Lint Drawer Assembly - Type II (includes illus. nos. 1 and 2 Only) For Models Mfd. as of October 7, 1996 Lint Drawer Assembly - Type I (includes illus. nos. 1 and 2 Only) For Models Mfd. prior to October 7, 1996 Stainless Steel Lint Drawer Assembly - Type I (includes illus. nos. 1 and 2 Only) For Models Mfd. prior to October 7, 1996 Gasket (sold by the foot) Lint Screen Assembly Lint Drawer Switch 4-Pin Socket Connector Socket Terminal ONLY Socket Terminal Extraction Tool Lint Drawer Switch Box Assembly (includes illus. nos. 4 through 7) For Models Mfd. as of January 1, 1999 Lint Drawer Switch Box Assembly For Models Mfd. prior to January 1, 1999 Lint Drawer Switch Box ONLY For Models Mfd. as of January 1, 1999 Lint Drawer Switch Box ONLY For Models Mfd. prior to January 1, 1999 #8-18 x 7/16” Phillips Pan Head TEK Screw Pin Terminal ONLY 4-Pin Connector ONLY Specify color when ordering. 450148 - 19 www.amdry.com 15 16 16 Sensor Bracket Assembly American Dryer Corporation 450148 - 19 17 Sensor Bracket Assembly Illus. No. Part No. Qty. 1 880251 1 2 3 4 5 6 122605 122701 154007 150000 802174 1 4 2 2 1 7 8 9 10 11 12 -- 323626 130301 153010 152000 150301 122604 122700 122801 1 1 2 2 2 1 4 1 450148 - 19 Description 1/4” Temperature Sensor Probe Assembly (includes illus. nos. 1 through 4) 4-Pin Socket Connector ONLY Socket Terminal ONLY 1/4” Tinnerman Push On Fastener #6-32 x 1/4” Round Head Machine Screw Sensor Bracket Assembly Complete (includes illus. nos. 1 through 9) Temperature Sensor Bracket ONLY 225° Manual Reset Thermostat #6 Star Washer #6-32 Hex Nut #8-18 x 7/16” Phillips Pan Head TEK Screw 4-Pin Connector ONLY Pin Terminal ONLY Pin/Extraction Tool www.amdry.com 17 18 Illus. No. 1 2 3 4 5 6 7 8 9 10 11 -18 Basket (Tumbler)/Support Assembly Part No. Qty. 880818 1 880827 1 154210 301308 150500 100905 153004 800615 152005 153005 153004 116000 401010 40 4 1 4 4 1 4 4 4 1 1 Description Basket (tumbler) ONLY without Felt Collar (includes illus. nos. 1, 2, and 3) Reversing Basket (tumbler) and Support Assembly Complete (includes illus. nos. 1 through 11) 5/32” x 3/16” Pop Rivet Basket (tumbler) Rib ONLY 5/16-18 x 34” Socket Button Head Screw 3/8-16 x 37” Tie Rod 3/8” Flat Washer Reversing Basket (tumbler) Support ONLY 3/8-16 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Felt Collar ONLY #847 Adhesive For Felt Collar (5 oz. tube) American Dryer Corporation 450148 - 19 19 Idler Bearing Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 100106 101140 100158 154301 100705 882576 1 1 1 2 1 1 7 8 9 10 11 12 150617 153005 153004 801009 152004 150509 2 2 2 1 1 1 450148 - 19 Description 5L-690 V-Belt 14” x 3” Compound Pulley 4L-550 V-Belt (idler to motor) 5/16-18 x 1” Allen Setscrew 3/16” x 3/16” x 1-3/8” Key Idler Bearing Assembly Complete (includes illus. nos. 5 through 12) 3/8-16 x 1” Hex Head Machine Bolt 3/8” Lock Washer 3/8” Flat Washer Idler Square Washer 5/16-18 Hex Nut 5/16-18 x 3” Hex Head Machine Bolt www.amdry.com 19 20 20 450148 - 19 Basket (Tumbler) Bearing Assembly American Dryer Corporation Basket (Tumbler) Bearing Assembly Illus. No. 1 2 3 4 Part No. Qty. 880220 153025 152050 882545 1 4 4 1 882544 1 882542 1 5 882543 880779 1 1 6 7 8 9 10 11 12 13 14 15 16 17 880202 150601 153004 153004 153005 152005 154326 152004 150621 153002 153004 150501 102120 1 2 2 2 2 2 2 2 2 4 6 4 1 18 19 20 21 22 23 24 824807 100735 101118 101119 100106 150610 152004 1 1 1 1 1 2 2 450148 - 19 21 Description 1-3/4” Flange Bearing 9/16” Lock Washer 9/16-12 Hex Nut Pillow Block Bearing Assembly Complete with Rotational Sensor (includes illus. nos. 4 through 18, 23, and 24) Pillow Block Bearing Assembly (includes illus. nos. 4 through 17, 23, and 24) Pillow Block Bearing Platform ONLY (for models with rotational sensor only) Pillow Block Bearing Platform ONLY 1-3/8” Pillow Block Bearing (for models with rotational sensor only) 1-3/8” Pillow Block Bearing 3/8-16 x 2” Hex Bolt 3/8” Flat Washer 3/8” Flat Washer 3/8” Lock Washer 3/8-16 Hex Nut 5/16-24 x 3/8” Setscrew 5/16-18 Hex Nut 5/16-18 x 1-1/2” Tap Bolt 5/16” Lock Washer 3/8” Flat Washer 5/16-18 x 3/4” Tap Bolt Sintered 8 Magnet (for models with rotational sensor only) Rotational Sensor Assembly Shaft Key 18-3/4” Pulley 1-3/8” Taper Lock Bushing 5L-690 V-Belt (basket [tumbler] to idler) 5/16-18 x 1-1/2 Allen Setscrew 5/16-18 Hex Nut www.amdry.com 21 22 Reversing, T.E.F.C. Drive Motor/Fan Shaft Motor Mount Assembly For Models Mfd. as of August 7, 1995 22 American Dryer Corporation 450148 - 19 Reversing, T.E.F.C. Drive Motor/Fan Shaft Motor Mount Assembly 23 For Models Mfd. as of August 7, 1995 Illus. No. 1 2 Part No. Qty. 100158 101130 1 1 101139 1 181003 150501 153002 153001 153004 153005 150601 100706 101152 1 4 4 4 4 4 4 1 1 101194 1 101195 1 101147 1 101148 1 13 14** 15 317400 100802 880879 1 2 2 16 17 18 19 20 21 116014 802231 117604 882670 153050 152006 1 1 5 1 1 2 3* 4 5 6 7 8 9 10 11 12 Description 4L-550 V-Belt 5/8” x 2-1/2” Motor Pulley (for 60 Hz models Only) 5/8” x 2-3/4” Motor Pulley (for 50 Hz models Only) 1/2 HP 3ø Totally Enclosed, Fan Cooled (T.E.F.C.) Motor (50/60 Hz) 5/16-18 x 3/4” Machine Bolt 5/16” Lock Washer 5/16” Flat Washer 3/8” Flat Washer 3/8” Lock Washer 3/8-16 x 2” Machine Bolt 5/16” x 5/16” x 1-3/8” Key 5H x 1-3/8” Bushing (for 60 Hz gas models and 50/60 Hz steam models) SDS x 1-3/8” Bushing (for 60 Hz steam models Only) 2B x 4.4 Pulley (for gas models - 50/60 Hz) 2B x 4.8 Pulley (for 60 Hz steam models Only) 2B x 4.0 Pulley (for 50 Hz steam models Only) Impellor/Fan Shaft Retaining Ring 1-3/8” Pillow Block Bearing with Cone Point Nylon Patch Setscrew and Grease Fitting 3” x 3” Fan Shaft Gasket Motor Mount ONLY (does not include gasket) Gasket (sold by the foot) 16” Impellor (fan) 1/2” Flat Washer 1/2-20 Left Hand Jam Nut * Check part number on motor data label to verify correct motor. ** For some models manufactured prior to March 1, 1995. 450148 - 19 www.amdry.com 23 24 Reversing, T.E.F.C. Motor - Drive/Fan Motor Mount Assembly For Models Mfd. prior to August 7, 1995 Illus. No. 1 2 3* 4 5 6 7 8 9 10 11 12 24 Part No. Qty. 100158 101130 1 1 101139 1 181003 150501 153002 153001 153004 153005 150601 100706 101152 1 4 4 4 4 4 4 1 1 101194 1 101195 1 101147 101148 1 1 Description 4L-550 V-Belt 5/8” x 2-1/2” Motor Pulley (for 60 Hz models Only) 5/8” x 2-3/4” Motor Pulley (for 50 Hz models Only) 1/2 HP 3ø Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor (50/60 Hz) 5/16-18 x 3/4” Machine Bolt 5/16” Lock Washer 5/16” Flat Washer 3/8” Flat Washer 3/8” Lock Washer 3/8-16 x 2” Machine Bolt 5/16” x 5/16” x 1-3/8” Key SH x 1-3/8” Bushing (for 60 Hz gas models and 50/60 Hz steam models) SDS x 1-3/8” Bushing (for 60 Hz steam models Only) 2B x 4.4 Pulley (for 50/60 Hz gas models Only) 2B x 4.8 Pulley (for 60 Hz steam models Only) 2B x 4.0 Pulley (for 50 Hz steam models Only) American Dryer Corporation 450148 - 19 Reversing, T.E.F.C. Motor - Drive/Fan Motor Mount Assembly (continued) 25 For Models Mfd. prior to August 7, 1995 Illus. No. Part No. Qty. 13 14** 15 317400 100802 880879 1 2 2 16 17 18 19 20 21 22 23*** 152005 150619 802175 117604 882670 153050 152006 100169 2 2 1 5 1 1 2 2 100156 2 100119 2 100156 2 100706 101138 101147 1 1 1 101177 1 101185 1 882078 152005 153005 153004 332198 821012 116014 1 4 4 4 1 1 1 24 25 26 27* 28 29 30 31 32 33 Description Impellor/Fan Shaft Retaining Rings 1-3/8” Pillow Block Bearing with Cone Point Nylon Patch Setscrew and Grease Fitting 3/8-16 Hex Nut 3/8-16 x 3” Bolt Motor Mount ONLY (does not include gasket) Gasket (sold by the foot) 16” Impellor (fan) 1/2” Flat Washer 1/2-20 Left Hand Jam Nut 5L-350 V-Belt (for 60 Hz gas models Only) For Models Mfd. as of March 16, 1995 5L-330 V-Belt (for 50/60 Hz steam models Only) For Models Mfd. as of March 16, 1995 5L-320 V-Belt (for 60 Hz gas models and 50/60 Hz steam models Only) For Models Mfd. prior to March 16, 1995 5L-330 V-Belt (for 50 Hz gas models Only) 5/16” x 5/16” x 1-3/8” Key SDS x 1-1/8” Bushing 2B x 4.8 Pulley (for 60 Hz gas models Only) 2B x 5.8 Pulley (for 50 Hz gas models Only) 2B x 6.2 Pulley (for 50/60 Hz steam models Only) 3 HP Motor 3/8-16 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Adjustment Plate Bolt Plate Assembly 3” x 3” Fan Shaft Gasket * Check part number on motor data label to verify correct motor. ** For some models manufactured prior to March 1, 1995. *** Replace in matched sets (both belts). 450148 - 19 www.amdry.com 25 26 Reversing Blower Motor Assembly For Models Mfd. as of August 7, 1995 26 American Dryer Corporation 450148 - 19 Reversing Blower Motor Assembly 27 For Models Mfd. as of August 7, 1995 Illus. No. 1* 2 3 4 5** 6 7 8 9 10 11 12 13 14 15 Part No. Qty. 100169 2 100156 2 100119 2 100156 2 100706 101138 101147 1 1 1 101177 1 101185 1 882078 152005 153005 153004 802253 802232 152034 152005 150501 153005 153004 1 4 4 4 1 1 2 4 4 4 4 Description 5L-350 V-Belt (for 60 Hz gas models Only) For Models Mfd. as of March 16, 1995 5L-320 V-Belt (for 50/60 Hz steam Only) For Models Mfd. as of March 16, 1995 5L-320 V-Belt (for 60 Hz gas models and 50/60 Hz steam models) For Models Mfd. prior to March 16, 1995 5L-330 V-Belt (for 50 Hz gas models Only) 5/16” x 5/16” x 1-3/8” Key Single-Pole Door Switch (SDS) x 1-1/8” Bushing 2B x 4.8 Pulley (for 60 Hz gas models Only) 2B x 5.8 Pulley (for 50 Hz gas models Only) 2B x 6.2 Pulley (for 50/60 Hz steam models Only) 3 HP Motor 3/8-16 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Adjustment Plate Adjustment Angle 3/8-16 x 3-1/2” Bolt 3/8-16 Hex Nut 5/16-18 x 3/4” Machine Bolt 3/8” Lock Washer 3/8” Flat Washer * Replace in matched sets (both belts). ** Check part number on motor data label to verify correct motor. 450148 - 19 www.amdry.com 27 28 Burner Assembly II For Models Mfd. as of January 2, 1996 Illus. No. Part No. Qty. 1 802237 881258* 1 1 881257* 1 802240 150309 1 4 2 3 28 Description Burner Box ONLY Natural Gas Burner Assembly II Complete Less Orifice (includes illus. nos. 1 through 9 and 11 through 32) Liquid Propane (L.P.) Burner Assembly II Complete Less Orifice (includes illus. nos. 1 through 9 and 11 through 32) Burner Shield #10-16 x 1/2” Hex Head Crimptite Screw American Dryer Corporation 450148 - 19 29 Burner Assembly II (continued) For Models Mfd. as of January 2, 1996 Illus. No. 4 Part No. Qty. 880134 1 305410 150300 141105 150103 153000 151001 140856 140811 141210 323737 150309 128928 881052 2 4 4 4 4 4 4 1 1 2 1 1 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 323763 150309 142715 142511 142709 142601 141300 142829 151000 151001 130201 319704 824533 150309 --------- 1 2 1 1 2 1 1 1 2 2 1 1 1 2 1 30 31 32 -33 34 323737 150309 142924 881016** 882627 150299 1 2 1 1 1 4 5 6 7 8 9 10** 11 12 13 14 Description Direct Spark Ignition (DSI) Ignitor/Flame-Probe Assembly Complete with High Voltage (HV) Wire Connector Ignitor Gap Tool...Not Illustrated #10 x 1/2” Hex Washer TEK Screw Large Burner Tube #8-32 x 1/2” Phillips Pan Head Machine Screw #8 Steel Burr #8-32 Pal Nut #23 Burner Orifice (natural gas) ONLY #41 Burner Orifice (liquid propane [L.P.]) ONLY 3/4” Manifold (4-port) Pipe Bracket (bent) #10-16 x 1/2” Hex Head Crimptite Screw 24 VAC Direct Spark Ignition (DSI) Gas Valve (natural gas Only) 24 VAC Direct Spark Ignition (DSI) Gas Valve (liquid propane [L.P]. gas Only) Gas Valve Bracket #10-16 x 1/2” Hex Head Crimptite Screw 1/2” x 2” Nipple 3/4” x 1/2” Reducing Elbow 3/4” x 2” Nipple 3/4” Union 3/4” Union Shutoff 3/4” x 20” Pipe Nipple #6-32 Pal Nut #6-32 x 1/2” Round Head Machine Screw 330º Manual Hi-Limit Reset Thermostat Hi-Limit Mounting Bracket Sail Switch to Hi-Limit Harness #10-16 x 1/2” Hex Head Crimptite Screw Sail Switch (refer to Sail Switch Assembly on page 34) Pipe Bracket (bent) #10-16 x 1/2” Hex Head Crimptite Screw 1” to 3/4” Reducing Coupling ADG-81 Burner Liquid Propane (L.P.) Conversion Kit with Orifice ADC Direct Spark Ignition (DSI) Module #10 x 1” Hex Washer Self Drilling Screw * Burner orifices are not included and must be ordered separately. ** Consult factory for elevations over 2,000 feet. 450148 - 19 www.amdry.com 29 30 Burner Assembly For Models Mfd. prior to January 2, 1996 Illus. No. Part No. Qty. 1 802206 881050* 1 1 881051* 1 323709 150309 1 2 2 3 30 Description Burner Box ONLY Natural Gas Burner Assembly II Complete Less Orifice (includes illus. nos. 1 through 9 and 11 through 30) Liquid Propane (L.P.) Burner Assembly II Complete Less Orifice (includes illus. nos. 1 through 9 and 11 through 30) Burner Shield #10-16 x 1/2” Hex Head Crimptite Screw American Dryer Corporation 450148 - 19 31 Burner Assembly (continued) For Models Mfd. prior to January 2, 1996 Illus. No. 4 Part No. Qty. 880134 1 305410 150300 141105 150103 153000 151001 140856 140811 141210 332117 150300 128928 881052 2 4 4 4 4 4 4 1 1 2 1 1 15 16 17 18 19 20 21 22 23 24 25 26 142715 142511 142829 332117 150309 824533 150309 319704 151000 151001 130201 --------- 1 1 1 2 4 1 4 1 2 2 1 1 27 28 29 30 -31 32 141300 142709 142601 142924 881016** 882627 150299 1 2 1 1 1 1 4 5 6 7 8 9 10** 11 12 13 14 Description Direct Spark Ignition (DSI) Ignitor/Flame-Probe Assembly Complete with High Voltage (HV) Wire Connector Ignitor Gap Tool...Not Illustrated #10 x 1/2” Hex Washer TEK Screw Large Burner Tube #8-32 x 1/2” Phillips Pan Head Machine Screw #8 Steel Burr #8-32 Pal Nut #23 Burner Orifice (natural gas) ONLY #41 Burner Orifice (liquid propane [L.P.]) ONLY 1/2” 4-Port Manifold Pipe Bracket #10 x 1/2” Hex Washer TEK Screw 24 VAC Direct Spark Ignition (DSI) Gas Valve (natural gas Only) 24 VAC Direct Spark Ignition (DSI) Gas Valve (liquid propane [L.P.] gas Only) 1/2” x 2” Nipple 3/4” x 1/2” Reducing Elbow 3/4” x 20” Pipe Pipe Bracket #10-16 x 1/2” Hex Head Crimptite Screw Sail Switch to Hi-Limit Harness #10-16 x 1/2” Hex Head Crimptite Screw Hi-Limit Mounting Bracket #6-32 Pal Nut #6-32 x 1/2” Round Head Machine Screw 330º Manual Hi-Limit Reset Thermostat Sail Switch (refer to Sail Switch Assembly on page 34) 3/4” Union Shutoff 3/4” x 2” Nipple 3/4” Union 1” to 3/4” Reducing Coupling ADG-81 Burner Liquid Propane (L.P.) Conversion Kit with Orifice ADC Direct Spark Ignition (DSI) Module #10 x 1” Hex Washer Self Drilling Screw * Burner orifices are not included and must be ordered separately. ** Consult factory for elevations over 2,000 feet. 450148 - 19 www.amdry.com 31 32 Reversing Rear Control Box Assembly For Models Mfd. as of January 1, 1995 Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 323743 137013 137060 132445 150103 132467 132468 152004 150103 153002 882386 150008 120701 150300 --------- 1 4 1 1 4 1 1 1 3 1 1 2 1 4 1 15 16 17 151000 151001 121012 2 4 1 32 Description Relay Panel ONLY Nylon Standoff Arc Suppressor (A.S.) Board 3 HP Contactor #8-32 x 3/4” Phillips Round Head Machine Screw Blower Overload (for 208 volt and 230 volt models Only) Blower Overload (for 380 volt and 600 volt models Only) 5/16-18 Hex Nut #8-32 x 3/4” Phillips Round Head Machine Screw 5/16” Lock Washer Reversing Contactor - 24 VAC #6-32 x 1-1/4” Round Head Machine Screw 4-Position Terminal Block #10 x 1/2” Hex Washer TEK Screw Step Down Transformer (refer to Step Down Transformer Usage Listing on page 35) #6-32 Pal Nut #8-32 Pal Nut Ground Lug American Dryer Corporation 450148 - 19 Reversing Rear Control Box Assembly 33 For Models Mfd. prior to January 1, 1995 Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 450148 - 19 Part No. 322812 137060 137013 882386 150103 151001 153002 152004 132445 150103 151001 120701 150008 151000 121300 Qty. 1 1 4 1 2 2 1 1 1 2 2 1 2 2 3 Description Relay Panel ONLY Arc Suppressor (A.S.) Board Nylon Standoff Reversing Contactor - 24 VAC #8-32 x 3/4” Phillips Round Head Machine Screw #8-32 Pal Nut 5/16-18 Lock Washer 5/16-18 Hex Nut 3 HP Contactor #8-32 x 3/4” Phillips Round Head Machine Screw #8-32 Pal Nut 4-Position Terminal Block #6-32 x 1-1/4” Slotted Round Head Machine Screw #6-32 Pal Nut Open/Closed Bushing www.amdry.com 33 34 Illus. No. 1 2 3 4 5 6 7 8 9 10 34 Sail Switch Assembly Part No. Qty. 105500 319202 154002 802800 1 1 1 1 802801 1 150300 150303 122200 802799 150309 154004 2 2 1 1 2 1 Description Sail Switch Actuator Rod Sail Switch Damper (flat) 1/8” Push On Fastener Sail Switch Box with Cover and Bracket ONLY (includes illus. nos. 4, 8, and 9) Sail Switch Box Assembly Complete (includes illus. nos. 1 through 4 and 6 through 10) #10 x 1/2” Hex Washer TEK Screw #4 x 3/4” Pan Head “A” Machine Screw Sail Switch ONLY Sail Switch Box Cover and Bracket ONLY #10-16 x 1/2” Hex Head Crimptite Screw Twin Speed Nut American Dryer Corporation 450148 - 19 35 Step Down Transformer Usage Listing Step Down Transformer Usage Listing Heat Gas Steam (Reversing Relay Box) Wire Transformer Part Number Voltage Microprocessor Models Service 380 3 or 4 132059 416 3 or 4 132062 460/480 3 or 4 132053 575 3 or 4 132050 NOTE: Step Down Transformer used on models manufactured for 380 volts or higher. 450148 - 19 www.amdry.com 35 36 36 Air Operated Steam Damper Assembly American Dryer Corporation 450148 - 19 Air Operated Steam Damper Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 165009 153002 152004 152002 153007 820321 803415 1 6 6 4 4 2 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 153007 152002 115995 102350 151007 152007 100497 100492 152002 153007 100472 143110 100472 100496 143238 100498 150002 153010 152000 330987 152002 153007 100520 4 4 108 1 1 1 1 1 4 4 1 1 1 1 1 1 2 2 2 1 2 2 1 450148 - 19 37 Description Steam Coil Assembly 5/16” Lock Washer 5/16-18 Hex Nut 1/4-20 Hex Nut 1/4” Lock Washer Steam Damper Hinge Assembly Steam Damper Assembly (includes illus. nos. 7, 10, and 11) 1/4” Lock Washer 1/4-20 Hex Nut Steam Damper Gasket (sold by the inch) Steam Damper Foam (68-1/2” length) 7/16-20 Stainless Steel Acorn Nut 7/16-20 Hex Nut 1-1/4” Bore x 3” Stroke Piston Piston Support Bracket 1/4-20 Hex Nut 1/4” Lock Washer 1/4” x 1/8” Connector 1/4” Tubing (sold by the foot) 1/4” x 1/8” Connector 1/8” Needle Valve 1/8” Close Nipple 3-Way Micro Valve - 24 VAC #6-32 x 1” Phillips Round Head Machine Screw #6 Star Washer #6-32 Hex Nut Micro Valve Support Bracket 1/4-20 Hex Nut 1/4” Lock Washer 1/8” N.P.T. Silencer (muffler) www.amdry.com 37 38 Illus. No. 1 2 3 4 5 6 7 8 9 10 11 38 Outer Top/Back Guard Assemblies Part No. Qty. 312527 150301 323759 1 8 1 323738 1 150301 323749 6 1 322809 1 150301 314511 150301 103500 104005 112519 6 1 10 4 1 1 Description Outer Top Assembly (for gas models Only) #8-18 x 7/16” Phillips Pan Head TEK Screw Top Back Guard Assembly (26-7/8” x 13-15/16”) For Gas Models Mfd. as of January 1, 1995 Top Back Guard Assembly (29-1/2” x 13-15/16”) For Gas Models Mfd. prior to January 1, 1995 #8-18 x 7/16” Phillips Pan Head TEK Screw Rear Electrical Box Cover (10-13/16” x 9-3/4”) For Models Mfd. as of January 1, 1995 Rear Electrical Box Cover (11-1/16” x 6-3/4”) For Models Mfd. prior to January 1, 1995 #8-18 x 7/16” Phillips Pan Head TEK Screw Lower Back Guard #8-18 x 7/16” Phillips Pan Head TEK Screw Leveling Leg 12” Damper Assembly “Routine Maintenance Schedule” Label American Dryer Corporation 450148 - 19 39 Additional Parts Available Part No. 112039 112280 112534 112804 114001 114006 120100 120300 120400 120500 120600 120800 120802 120902 120903 121014 121499 121500 121503 404500 404502 404506 404507 880200 880884 450148 - 19 Description “Black/White/Green Ground” Label “Clean Lint Screen” Label “Phase 5 OPL Program Location Summary” Label Manometer (hydro gauge) For Measuring Gas Pressure “CAUTION - Exhaust/Lint Screen” Label “WARNING - Fire Hazards” Label 3/8” Straight (BX) Connector 3/8” x 45° (BX) Connector 3/8” Red Jacket (BX) Insulator 3/8” Jiffy Clip (BX retainer clip) 3/8” Greenfield (BX) 1/4” In-Line Connector Red Butt Connector #74B Wire Nut Crimp-On Wire Nut 1/4” Insulated (female) Terminal 5-1/2” Wire Tie 8” Harness Tie Harness Tie Mounting Clip Almond Brush-In-Cap Bottle Touch-Up Paint White Brush-In-Cap Bottle Touch-Up Paint Beige Brush-In-Cap Bottle Touch-Up Paint Cornflower Blue Brush-In-Cap Bottle Touch-Up Paint Electrical Terminal (assortment) Kit Basket (tumbler) Bearing Puller www.amdry.com 39 ADC 450148 19 - 10/17/07-1