Download Kenmore 153.332318 Water Heater User Manual

Owners
Manual
FOR POTABLEWATER
HEATING ONLY
NOT SUITABLEFOR
SPACEHEATING
NOT FOR USE IN
MOBILE HOMES
Model
No.
153.332318 30 Gal.High Altitude
153.33236230 Gal.
153.33241840 Gal. HighAltitude
153.33246240 Gal.
153.332562SOGal.
THE
GAS
ECONOMIZER
WATER
TM
6
HEATER
• Safety Instructions
• Installation
• Care and Maintenance
• Troubleshooting
• Operation
• Parts
List
For Your Safety
AN ODORANT
IS ADDED
WATER
HEATER
TO THE
GAS USED
BY THIS
WARNING:
If the information in these instructions are not followed exactly, a fire or explosion may result, causing property
damage, personal injury or death.
-Do not store or use gasoline or other flammable
uids in the vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
vapors and liq-
Do not try to light any appliance.
Do not touch any electr,'cal switch; do not use any phone in your
building.
.
.
• Immediately
call your gas supplier from a neighbor's phone.
Follow the gas supplier's|nstruct0-'ons.
• If you can not reach your gas supplier, call the fire department.
-Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
•,WARNING
.
I
Improper installation, adjus_on,
servfce or maintenance l
can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-I
AGE. Refer to this manual for assistance or consult the local Sears
Service Center or gas utility for further information.
AWARNING
Flammable vapors may be drawn by air currents from other areas
of the structure to this appliance.
Savethis Manual for Future Reference.
_WARNING
READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE
COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING
OR OPERATING THIS WATER HEATER.
Sears, Roebuck and Co., Hoffman
Estates, IL 60179 U.S.A.
Safety Precautions
I
A, WARNING
_,WARNING
Improper instailatio_lteratlon,
service or
maintenance can cause DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE. Refer to this manual for assistance or consult your local Sears Service
Center for further information.
At the time of manufacture this water heater was providled with a combination temperature-pressures relief valve
certified by a nationally recognized testing laboratory
that maintains periodic inspection of production of listed
equipment or materials, as meeting the requirements
for Relief Valves and Automatic Gas Shutoff Devices for
Hot Water Supply Systems, and the latest edition of
ANSI Z21.22 and the code requirements of ASME. If
replaced, the valve must meet the requirements of local
codes, but not less than a combination temperature and
pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff
Devices for Hot Water Supply Systems, ANSI Z21.22 by
a nationally recognized testing laboratory that maintains
periodic inspection of production of listed equipment or
materials.
The valve must be marked with a maximum set pressure
not to exceed the marked hydrostatic working pressure
of the water heater (150 Ibs./sq. in.) and a discharge
capacity not less than the water heater input rate as
shown on the model rating plate. (Electric beaters watts divided by 1000 x 3415 equal BTUIHr. rate.)
Your local jurisdictional authority, while mandating the
use of a temperatur_-pr .,ssqre relie_ v; Ive Fomplying
with ANSI Z21.22 an_AS _lE,imay requi_ =a v_aivemodel
different from the onetfun _ish_dwith the _rate(r heater.
Compliance with sucl_Iocd r_quirem_nU, mr(st be satisfied by the installer o4 en_ user of thej wa :er I_eater with
a locally prescribed _em )er_,ture-pr_ssl re Relief valve
installed in the design_tecJope_nin_in,he vatqrheater in
i
place of the factory fujnlsl ,ed_aiv_. |
For safe operation ofithe water heather, :he _elief valve
must not be remove_ fr ,m _t's _esi_nal ed _pening or
plugged.
|
_ 1
!
!
The temperature-pre_sur _re(ief _e
m ,st I_e installed
directly into the fitting e Fth_ wa_tar_hezter_designated
for the relief valve. Po_itidn th_ val_ dow _wa_d and provide tubing so that arty d_charge d_l{ exi _ odJy within 6
inches above, or at any di=ftance below the _tructural
floor. Be certain that _fo €0ntact_is ffiEde._with any live
electrical part. The discharge opening must n'bt be
blocked or reduced in size under any circumstances.
Excessive length, over 30 feet, or use of more than four
elbows can:cause restriction and reduce the discharge
capacity of the valve.
No valve or other obstruction is to be placed between
the relief valve and the tank. Do not connect tubing
directly to discharge drain unless a 6" air gap is provided.
To prevent bodily injury, hazard to life, or property damage, the relief valve must be allowed to discharge water
in quantities should circumstances demand. If the discharge pipe is not connected to a drain or other suitable
means, the water flow may cause property damage.
The Discharge Pipe:
• Must not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other
restrictions.
• Must not be plugged or blocked.
• Must be of material listed for hot water distribution.
• Must be installed so as to allow complete drainage of
both the temperature-pressure
relief valve, and the
discharge pipe.
• Must ternljnate at an adequate drain.
• Must not have any valve between the relief valve and
tank.
_WARNING
WATER HEATERS EQUIPPED FOR ONE TYPE GAS
ONLY: This water heater is equipped for one type gas
only. Check the model rating plate near the gas control
valve for the correct gas. DO NOT USE THIS WATER
HEATER WITH ANY GAS OTHER THAN THE ONE
SHOWN ON THE MODEL RATING PLATE. Failure to
use the correct gas can cause problems which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE. If you have any questions or doubts consult
your gas supplier or local utility.
_,WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS (VAPORS) ARE LIKELY TO BE PRESENT OR
I STORED (GARAGES, STORAGE, AND UTILITY AREAS,
ETC): Flammable liquids (such as gasoline, solvents,
I propane (LP) or butane, etc.), all of which emit flammable
vapors, may be improperly stored or used in such areas.
The gas water heater pilot light or main burner can ignite
such vapors. The resulting flashback and fire can cause
death or serious burns to anyone in the area, as well as
property damage.
If installation in such areas is your only option, then the
installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor
at least 18 inches. While this may reduce the chances of
flammable vapors from a floor spill being ignited, gasoline
and other flammable substances shouldnever be stored or
used in the same room or area containing a gas water
heater or other open flame or spark producing appliance.
NOTE: Flammable vapors may be drawn by air currents
from other areas of the structure to the appliance.
&WARNING
If this water heater will be used in beauty shops, barber
shops, cleaning astablishments, or self-service laundries
with dry cleaning equipment, it is imperative that the
water heater or water heaters be installed so that combustion and ventilation air be taken from outside these
areas. Refer to the "Facts to Consider About the
Location" section of this manual and also the latest edition of the National Fuel Gas Code, ANSI Z223.1, also
referred to as NFPA 54 for specifics provided concerning
air required.
AWARNING
I
A fire canstart if combustiblematerialssuchas clothing,
cleaningmaterials,or flammableliquidsare placedagainstI
or nextto the water heater.
I
2
Safety Precautions
_,WARNING
_,WARNING
A gas water heater cannot operate properly without the
correct amount of air for combustion. Do not install in a
confined area such a closet, unless you provide air as
shown in the "Facts to Consider About the Location" section. Never obstruct the How of ventilation air. If you have
any doubts or questions at all, call your gas company.
Failure to provide the proper amount of combustion air
can result in a fire or explosion and can cause DEATH
SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.
This water heater must not be installed directly on carpeting. Carpeting must be protected by a metal or wood
panel beneath the appliance extending beyond the full
width and depth of the appliance by at least 3 inches
(76.2mm) in any direction, or if the appliance is installed
Iin an alcove or closet, the entire floor must be covered by
;the panel. Fa ure to heed th s warn ng may result n a
fire hazard.
&WARNING
A, WARNING
VENT DAMPERS - Any vent damper, whether it isoperated thermally or otherwise must be removed if its use
inhibits proper drafting of the water heater.
Thermally Operated Vent Dampers: Gas-fired water
heaters having thermal efficiency in excess of 80% may
produce a relatively low flue gas temperature. Such temparatures may not be high enough to properly open thermall), operated vent dampers. This would cause spillage of
flue gasesand may cause carbon monoxide poisoning.
Vent dampers must bear evidence of certification as comsplying with the latest edition of American National
taodard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,
cover electrically
and mechanically actuated vent
dampers). Before installation of any vent damper, consult
your local Sears Service Center or the gas utility for further information.
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tempereture which will satisfy clothes washing, dish washing,
and other sanitizing needs can scald and permanently
injure you upon contact. Some people are more likely to
be permanently injured by hot water than others. These
include the elderly, children, the infirm, or physically/mentally handicapped. If anyone usinghot water in your home
fits into one of these groups or if there is a local code or
state law requiring a certain temperature water at the hot
water tap, then you must take special precautions. In addition to usingthe lowest possible temperature setting that
satires your hot water needs, a means such as a mixing
valve, should be used at the hot water taps used by these
people or at the water heater. Mixing valves are available
at plumbing supply or hardware stores. Follow manufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
"Temperature Regulation" section in this manual.
&WARNING
• The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any
pressure testing of the gas system at test pressures in
excessof ½ pound per square inch (3.SkPa).
• The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping system at test pressures equal or less than _/2pound per
square inch (3.SkPa).
A, WARNING
Soot build-up indicates a problem that requires correction before further use. Turn "OFF" gas to water heater
and leave "OFF" until repairs are made, because failure
to correct the cause of the sooting can result in a Ere or
explosion causing DEATH, SERIOUS BODILY INJURY,
OR PROPERTY DAMAGE.
A, WARNING
_,WARNING
Chemical vapor corrosion of the flue and vent system
may occur if air for combustion contains certain chemical
vapors. Spray can propellants, cleaning solvents, refrigera.
tor and air conditioner refrigerants, swimming pool
chemicals, calcium and sodium chloride, waxes, bleach,
and process chemicals are typical compounds which are
potentially corrosive.
BEFORE LIGHTING
[PROPANE (L.R) GAS WATER
HEATERS]: Propane (L.R) gas is heavier than air. Should
there be a leak in the system, the gas will settle near the
ground. Basements, crawl spaces, skirted areas under
mobile homes (even when ventilated), closets and areas
below ground level will serve as pockets for the accumulation of this gas. Before attempting to light or relight the
water heater's pilot or turning on a nearby electrical light
switch, be absolutely sure there is no accumulated gas in
the area. Search for odor of gas by snimng at ground level
in the vicinity of the appliance. If odor is detected, follow
steps indicated at "For Your Safety" on the cover page of
this manual then leave the premises.
&,WARNING
Obstructed or deteriorated vent systems may present a
serous hea th r sk or asphyxat on.
Safety Precautions continued on page 4.
3
Safety Precautions
a, WARNING
The water heater with draft hood installed must be properly vented to a chimney which terminates outdoors.
Never operate the water heater unless it is vented to the I
I outdoors and has adequate air supply to avoid risks of_
I improper operation, explosion or asphyxiation.
I
&WARNING
Minimum dearences between the water heater and combustible or non-combustible construction are I" at the
sides and rear, 4" at the front, and 6" from the vent pipe.
Clearance from the top of the jacket is 18" on most models. Note that a lesser dimension may be allowed on some
models. Refer to the label on the water heater adjacent to
the _as control valve for all clearances.
&WARNING
I
Do not use this appliance if any part of it has been under
water. Immediately call a Sears Service Technician to
inspect the appliance and to replace the gas control or any
_art of the burner system wh ch has been under water.
_" WARNING
HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a long period of
time (generally two weeks or more). Hydrogen gas is
extremely flammable and explosive. To prevent the possibility of injury under these conditions, we recommend the
hot water faucet be opened for several minutes at the
kitchen sink before any electrical appliances which are
connected to the hot water system are used (such as a dishwasher or washing machine). If' hydrogen gas is present,
there will probably be an unusual sound similar to air
escaping through the pipe as the hot water faucet is
opened. There must be no smoking or open flame near
Ithe faucet at the time it is open.
A, WARNING
INSULATING
JACKETS: When installing an external
water heater insulation iacket on a gas water heater:
• DO NOT cover the temperature-pressure relief valve.
• DO NOT put insulation over any part of the top of the
gas water heater,
• DO NOT put insulation over the gas control valve or gas
control valve/burner cover, or any access areas to the
burner.
• DO NOT let insulation around the gas water heater to
get within 8 inches of the floor (air must get to the
burner).
• DO NOT cover or remove operating instructions, and
safety related warning labels and materials affixed to the
water heater.
Failure to heed this will result in the possibility of a fire or
explosion.
A CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in sucha manner
that if the tank or any connections should leak, the flow of
water will not cause damage to the structure. When such
locations cannot be avoided, a suitable drain pan should
be installed under the water heater. Drain pans are available at your local Sears store. Such a drain pan must be
not greater than I _ inches deep, have a minimum length
and width of at least 2 inches greater than the water
heater dimensions and must be piped to an adequate
!drain. The pan must not restrict combustion air flow.
IUnder no circumstances is the manufacturer or Sears to i
be held liable for any water damage in connection with
Ithis water heater.
Table of Contents
q_"_'_,a.,.Lj
Precautions ................................................................................................................
2-4
Table of Contents ................................................................................................................
5
Customer Kesponslt)llmes .................................................................................................
6
Product _pecmcauons ........................................................................................................
6
Materials and Basic Tools Needed ..................................................................................
7
Materials Needed ......................................................................................................................................................................
Basic Tools ................................................................................................................................................................................
Installation
Instructions
.....................................................................................................
8-16
Removing the Old Water Heater ...............................................................................................................................................
Facts to Consider About the Location .......................................................................................................................................
Combustion Air and Ventilation for Appliances in Unconfined Spaces ...................................................................................
Combustion Air and Ventilation for Appliances in Confined Spaces .......................................................................................
Water Piping .........................................................................................................
_.................................................................
Temperature-Pressure Relief Valve ...........................................................................................................................................
Filling the Water Heater ..........................................................................................................................................................
Venting ..............................................................................................................................................................................
Gas Piping .........................................................................................................................................................................
Installation Checklist ..............................................................................................................................................................
_"uperatmg Instructions
7
7
8
9
10
10
11
12
13
13-14
14-15
16
......................................................................................................
17-19
Eighting .............................................................................................................................................................................
Temperature Regulation ..........................................................................................................................................................
17-18
19
Service and Actlustment .....................................................................................................
20-21
Tank (Sediment) Cleaning" ......................................................................................................................................................
Venting System Inspection ......................................................................................................................................................
Burner Inspection ...................................................................................................................................................................
Burner Cleaning .....................................................................................................................................................................
Draining .................................................................................................................................................................................
Temperature-Pressure Relief Valve Operation ..........................................................................................................................
Drain Valve Washer Replacement ...........................................................................................................................................
Housekeeping .........................................................................................................................................................................
Service ....................................................................................................................................................................................
_" "" "lroubleslaooting
20
20
20
20
21
21
21
21
21
Guide ......................................................................................................
22-25
Start Up Conditions ....::........................................................................
. ...........................................................................
Condensation .......................................................................................................................................................................
Smoke/Odor ........................................................................................................................................................................
Thermal Expansion .........................................................................................................................................................
Strange Sounds .....................................................................................................................................................................
Operational Conditions .....................................................................................................................................................
Smelly Water ........................................................................................................................................................................
Air in Hot Water Faucets ......................................................................................................................................................
High Temperature Shut OffSystem .....................................................................................................................................
Not Enough Hot Water ........................................................................................................................................................
Water is too Hot ...................................................................................................................................................................
Leakage Checkpoints ..............................................................................................................................................................
22-23
22
22
22-23
23
23-24
23
23
24
24
24
25
Parts Order List ....................................................................................26-27
Customer
Thank
Responsibilities
You
for purchasing
a Sears water heater.
Properly installed and maintained,
it should give you years of
trouble free service. If you should decide that you want the new
water heater professionally
installed by Sears call the local Sears
Service Center or any Sears store. They will arrange for prompt,
quality installation by Sears authorized contractors.
Abbreviations
Found In This Instruction
Manual
A.G.A.
A.N.S.I.
- American
_ American
Gas Association
National Standards
°
Institute
AWARNING
This gas-fired water heater is design certified by the
American Gas Association Laboratories under American
National Standards for Gas Water Heaters. The installation must conform with this manual, Local Codes and with
I the latest edition of the National Fuel Gas Code, ANSI
7223.1.
This publication is available from your local government or
public library, gas company, or by writing NFPA,
Batterymarch Park, Quincy, MA 02269.
• Read the "Safety Precautions" section, pages 2 through 4 of
this manual first and then the entire manual carefully. If you
don't follow the safety rules, the water heater will not operate
properly. It could cause DEATH, SERIOUS
BODILY
INJURY AND/OR PROPERTY DAMAGE.
This manual contains instructions for the installation, operation, and maintenance of the gas-fired water heater. It also
contains warnings through out the manual that you must read
and be aware of. All warnings and all instructions are essential
to the proper operation of the water heater and your safety.
Since we cannot put everything on the first few pages, READ
THE ENTIRE MANUAL BEFORE ATTEMPTING
TO
INSTALL OR OPERATE THE WATER HEATER.
The installation must conform with the instructions in this
manual; gas company rules; and Local Codes, or in the
absence of Local Codes, with the latest edition of the National
Fuel (]as code, ANSI Z223.1, also referred to as NFPA 54.
This publication is available from your local government or
public library or gas company
or by writing NFPA,
Batterymarch Park, Quincy, MA 02269.
If after reading this manual you have any questions or do not
understand any portion o1: the instructions, call the Sears
Service Center.
Carefully plan the place where you are going to put the water
heater. Correct combustion, vent action, and vent pipe installation ate very important in preventing death from possible
carbon monoxide poisoning and fires.
Examine the location to ensure the water heater complies with
the "Facts to Consider About the Location" section in this
manual.
For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation procedures. Instructions may be obtained from your local dealer,
wholesaler, public utilities or California Office of the State
Architect, 400 P Street. Sacramento, CA 95814.
Product Specifications
MODEL
NUMBER
TANK
CAPACITY
1N GALLONS
TYPE
OF
GAS
153.332318
30
NATURAL
30,000
31.0
153.332362
30
NATURAL
30,000
31.0
153.332418
40
NATURAL
32,000
33.0
153.332462
40
NATURAL
32,000
33.0
153.332562
5O
NATURAL
B.T.U.
RATE
RECOVERY RATE
GAI_. PER HOUR
@90*F RISE
33,0
32,000
6
MINIMUM
VENT
PIPE
!
DIMENSIONS
IN INCHES
DIAMETER
JACKET TOP
HEIGHT TO
3,,
t6"
56"
3"
16"
56"
3"
18"
56½"
3"
18"
56½"
3,,
20"
5672"
Materials
Materials
and Basic Tools Needed
Needed
To simplify
the installation
Sears has available the installation
parts shown below. You may or may not need all of these materials, depending
on your type of installation.
WATER HEATER STAND
24"x24"x18"
FOR USE WITH
WATER
HEATERS
INSTALLED
IN RESIDENTIAL
GARAGES
HAVING
A DIAMETER
24"
OR LESS AND A RATED CAPACITY
75
GALLONS
OR LESS
EXPANSION
TANKS
FOR THERMAL
EXPANSION
CONDITIONS AVAILABLE
IN
2 GALLON
AND 5
GALLON
CAPACITY
THROUGH
LOCAL
SEARS STORE OR
SERVICE CENTERS
WATER
HEATER INSTALLATION
KIT WITH
FLEXIBLE CONNECTORS
FOR
314" OR 112" THREADED
OR COPPER
PLUMBING
VENT
WATER
HEATER
HEAT
TRAPS HELP REDUCE HEAT
LOSS DUE TO THERMAL
SYPHONING
PIPE
Basic Tools
You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local
Sears store.
•
•
•
•
•
•
•
FLEXIBLE
WATER
HEATER GAS CONNECTOR
WITH
FITTINGS
Pipe Wrenches (2) 14"
Screwdriver
Tin Snips
6 Foot Tape of Folding Rule
Garden Hose
Drill
Pipe dope or Teflon Tape
DRAIN
PANS
AVAILABLE
IN 20" DIAMETER
FOR
WATER
HEATERS
HAVING
A DIAMETER 18" OR LESS AND AVAILABLE
IN
28" DIAMETER
FOR WATER
HEATERS
HAVING
A DIAMETER
26" OR LESS
ADDITIONAL
TOOLS
NEEDED
WHEN
SWEAT
SOLDERING
•
•
•
•
•
•
Tubing Cutters or Hacksaw
Propane Torch
Soft Solder
Solder Flux
Emery Cloth
Wire Brushes
\
HACKSAW
GARDEN
HOSE
6 FOOT
TAPE
PIPE
WRENCH
SLOT-HEAD
314" WIRE
BRUSH
SCREWDRIVER
112" WIRE
PHILLIPS
BRUSH
SCREWDRIVER
TIN
SNIPS
TORCH
PROPANE
_;_
ROLL OF LEAD FREE
SOFT SOLDER
ROLL OF TEFLON
TAPE
(USE ONLY ON WATER
CONNECTIONS)
PIPE DOPE (SQUEEZE
(USE FOR WATER AND
GAS CONNECTIONS)
TUBE)
DRILL
ROLL OF EMERY
CLOTH
SOLDER
FLUX
TUBING
CUTTER
Installation
Removing
Instructions
the Old Water
Heater
Turn "OFF" the gas supply to the water heater.
I
Disconnect the vent pipe from the draft hood where
they connect to the water heater. In most installations
the vent pipe can be lifted off after any screw or other
attached devices are removed, Dispose of the draft
hood, The new water heater has the draft hood which
must be used for proper operation.
AWARIqlNG
If the main gas line--all
gas appliances is
used, also shut "OFF" the gas at each appliance. Leave all
gas appliances shut "OFF" until the water heater installation is complete.
J
@@
Turn "OFF" the water to the water
heater. Some installations
require that
the water be turned off to the entire
@ @
a. If you have copper piping to the water
heater, the two copper water pipes can
be cut with a hacksaw approximately
four inches away from when: they connect to the water heater. This will avoid
cutting
off the pipes too short.
Additional cuts can be made later if necessary. Disconnect the temperature-pressure relief valve drain line. Whenthe
water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
removed.
house,
Check al_aln to make sure the gas supply
is OFF to the water heater. Then disconnect the gas supply connection from
the gas control valve.
Attach a hose to the water heater drain
valve and put the other end in a floor
drain or outdoors. Open the water heater
drain valve. Open a nearby hot water
faucet which will relieve pressure in the
water heater and speed draining.
AWARNING
I
The water passingout of the drain valve may be extremely I
hot. To avoid being scalded, make sure all connections are
tight and that the water flow is directed away from any
person.
b. If you have galvanized pipe to the water
heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remaining to the water heater. These pieces
should be saved since they may be needed when reconnecting
the new water
heater. Disconnect the temperature-pressure relief valve drain line. When the
water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
removed.
ACAUTION
]
Mineral buildup or sediment may have accumulated in the|
old water heater. This causes the water heater to be much|
heavier than normal and this residue, if spilled out, could|
causestoning.
]
Installation
Instructions
Facts to Consider
Location
About the
You should carefully choose an indoor location for the new
water heater, because the placement is a very important consideration for the safety of the occupants in the building and for
the most economical use of the appliance. This water heater is
not for use in mobile homes or outdoor installation.
Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be
observed.
• The location selected should be indoors as close as practical
to the gas vent or chimney to which the water heater vent is
going to be connected, and as centralized with the water
[iping system as possible. The water heater, as all water
eaters, will eventually
leak. Do not install without
adequate drainage provisions where water flow will cause
damage.
_, CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of the
water heater must be accomplishedin sucha manner that if
the tank or any connectionsshouldleak, the flow of water will
not causedamageto the structure. When suchlocationscannot be avoided,a suitable drain pan shouldbe installedunder
the water heater, Drain pansare availableat your local Sears
store. Such a drain pan must be not greater than 1'/2inches
deep, have a minimum length and width of at least 2 inches
greater than the water heater dimensionsand must be piped
to an adequate drain.The pan must not restrict combustionair
flow. Under on circumstancesis the manufacturer or Sears
be held liable for any water damage in connection with thi
water heater,
(cont'd)
• The location selection must provide adequate clearances for servicing and proper operation of the waterheater.
_WARNING
This water heater must not be installeddirectly on carpeting.
Carpeting must be protected by a metal or wood panel
beneath the appliance extending beyond the full width and
depth of the appliance by at least 3 inches (76.2mm) in any
direction, or if the applianceis installedin an alcoveor closet,
the entire floor must be coveredby the panel, Failureto heed
this warning may resultin afire hazard.
_,WARNING
Minimum clearances between the water heater and combestible or non-combustibleconstructionare I" at the sides
and rear, 4" at the front, and 6" from the vent pipe. Clearance
from the top of the jacket is 18" on most models.Note that a
lesserdimensionmay be allowed on some models.Referto the
label on the water heater adjacentto the gascontrol valve for
all clearances.
|VENTILATION
I
_I
AIR
I
_
L
_w
_
i_1
_
i i
I
L
_,
TOP V EVe
OF CLOSET
W_THOUT DOOR
MAX
4" IMIN '
OF
,,
I" NIN.
TOP Vl
WITH DOOR
FRONT VIE%V
OF DOOR
AWARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED
(GARAGES, STORAGE, AND UTILITY AREAS, ETC):
Flammable liquids(suchas gasoline,solvents,propane(LP) or
butane, etc.), all of which emit flammable vapors, may be
improperlystoredor usedin suchasea_ The gaswater heater
pilot light or main bumer can ignite suchvapor_ The resulting
flashbackand Ere can causedeath or serious burnsto anyonem
the area, aswell aspropertydamage.
If installationin suchareasis youronly option,then the installa.
tion must be accomplishedin a way that the pilot flame and
main burnerflame are elevatedfrom the floor at least 18inches.
While this may reduce the chancesof 8ammable vaporsfrom a
floor spillbeing ignited,gasolineand other flammable substances
shouldneverbe stored or used in the same room or area contalnin8 a gaswater heater or other open flame or sparkproducingappliance.
NOTE: Flammable vaporsmay be drawn by air currentsfrom
other areasof the structureto the appliance.
AWARNING
Propellantsof aerosol spraysand volatile compounds,(cleaners,chlorine basedchemicals,refrigerants, etc.) in addition to
beinghighlyflammable in many cases,will also changeto corrosive hydrochloric acid when exposed to the combustion
productsof the water heater, The results can be hazardous,
and alsocauseproduct failure.
[ Figure I ]
A,F_
DUCT
AWARNING
A__gas
water heater cannot operate properly without the correct amount of air for combu_on. Do not installin a confined
area sucha deset, unlessyou provideair as shownin the "Facts
to Consider About the Location" section. Never obstruct the
flow of ventilation air. If you haveany doubtsor questionsat all,
callyour gascompany.Failureto providethe proper amount of
combustionair can result in a Ere or explosionand can cause
DEATH, SERIOUS BODILY INJUR_,OR PROPERTY DAMAGE.
AWARNING
If this water heater will be usedin beauty shops,barber shops,
cleaning establishments, or self.service laundries with dry
cleaningequipment, it is imperative that the water heater or
water heaters be installed so that combustionand ventilation
air be taken from outsidethese areas. Referto the "Facts to
Consider About the Location" sectionof this manual and also
the latest edition of the National Fuel Gas Code, ANSI Z223.1,
also referred to as NFPA 54 for specificsprovidedconcerning
aik required.
I
Installation
Instructions
(cont'd)
Combustion
Air and Ventilation
for Appliances Located in
Unconfined
Spaces
Unconfined Space is a space whose volume is not less than 50
cubic feet per 1,000 Btu per hour of the aggregate input rating
of all appliances installed in that space, Rooms communicating
directly with the space in which the appliances are installed,
through openings not furnished with doors, are considered a
part of the unconfined space
In unconfined spaces in buildings, infiltration may be adequate
to provide air for combustion, ventilation and dilution of flue
gases. However, in buildings of tight construction (for example,
weather stripping, heavily insulated, caulked, vapor barrier, etc.),
additional air may need to be provided using the methods
described in Combustion Air and Ventilation for Appliances
Located in Confined Spaces, b.
Combustion
1. When directly communicating with the outdoors, each opening shall have a minimum free area of I square inch per 4,000
BTU per hour of total input rating of all equipment in the
enclosure. (See Figure 3.)
2. When communicating
with the outdoors through vertical
ducts, each opening shall have a minimum free area of 1
square inch per 4,000 BTU per hour of total input rating of
all equipment in the enclosure. (See Figure 4.)
Air and Ventilation
for Appliances Located in
Confined Spaces
Confined Space is a space whose volume is less than 50 cubic
feet per 1,000 Btu per hour of the aggregate input rating of all
appliances installed in that space.
a. ALL AIR FROM INSIDE BUILDINGS:
(See Page 9 Figure 1, and Figure 2 below)
The confined space shall be provided with two permanent
openings communicating directly with an additional room(s)
of sufficient volume so that the combined volume of all
spaces meets the criteria for an unconfined space. The total
input of all gas utilization equipment installed in the combined space shall be considered in making this determination.
Each opening shall have a minimum free area of one square
inch per 1,000 BTU per hour of the total input rating of all
gas utilization equipment in the confined space, but not less
than 100 square inches. One opening shall commence within
12 inches of the top and one commencing within 12 inches
of the bottom of the enclosure.
I Figure 4 I
3. When communicating with the outdoors through horizontal
ducts, each opening shall have a minimum free area of 1
square inch per 2,000 BTU per hour of total input rating of
all equipment in the enclosure. (See Figure5.)
Figure 5 ]
ve_cr
4. When ducts are _ed,
area as the free area
The minimum short
shall not be less than
Figure 2 ]
b. ALL AIR FROM OUTDOORS: (seeFigures 3-5)
The confined space shall be provided with two permanent
openings, one commencing within I2 inches of the top and
one commencing within 12 inches from the bottom of the
enclosure. The openings shall communicate directly, or by
ducts, with the outdoors or spaces (crawl or attic) that freely.
communicate with the outdoors.
they shall be of the same cross-sectional
of the openings to which they connect.
side dimension of rectangular air ducts
3 inches. (See Figure 5.)
5. Louvers and Grilles: In calculating free area, consideration
shall be given to the blocking effect of louvers, grilles or
screens protecting openings. Screens used shall not be smaller
than ¼ inch mesh. If the free area through a design of louver
or grille is known, it should be used in calculating the size
opening required to provide the free area specified. If the
design and free area is not known, it may be assumed that
wood louvers will be 20-25 percent free area and metal louvers
and grilles will have 60-75 percent free area. Louvers and
grilles shall be fixed in the open position or interlocked with
the equipment so that they are opened automatically during
equipment operation.
Figure 3 ]
10
6. Special Conditions Created by Mechanical Exhausting or
Fireplaces: Opefiition of exhaust fans, ventilation systems,
clothes dryers or fireplaces may create conditions requiring
special attention to avoid unsatisfactory operation of installed
gas utilization eqfiipment.
Installation
Water
Instructions
(cont'd)
Piping
Look at the top cover of the water heater. The cold water
inlet is markedcold. Put two or three turns of teflon tape
around the threaded end of the threaded-to-sweat coupling
and around both ends of the ¾" threaded nipple. Using flexible connectors, connect the cold water pipe to the coldwater
inlet of the water heater.
AWARNING
HOTTER WATER CAN SCALD: Water heatersare intendedto
produce hot water. Water heated to a temperature which will
satisfyclotheswashing,dishwashing,and other sanitizingneeds
can scaldand permanently injureyou upon contact.Some peo_e are more likelyto be permanently injuredbyhot water than
others.These includethe elderly,children, the infirm,or physicSb/mentally handicapped.If anyoneusinghot water in your home
fits into oneofthese groupsor if there isa localcodeor statelaw
requiring a certaintemperature water at the hot water ta_ then
_u must take speciaJprecaution_In additionto usingthe lowest
)ossibletemperature settingthat sadsflesyourhot water needs,
Lmeanssuchas a mixing valve,shouldbe usedat the hot water
taps usedby these peopleor at the water heater.Mixingv'alves
are availableat plumbingsupplyor hardwarestore_ Followmanufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
'q'emperatureRegulation"sectionin thismanual.
a, WARNING
]
This water heater shall not be connected to anyl
heating systems or component(s) used with a nonpotab e water heat ng app ance.
NOTE: This water heater is super insulated
heat loss from the tank. Further reduction
can be accomplished
from the water heater.
by insulating
to minimize
in heat loss
the hot
water
lines
INSTALLATION
COMPLETED
USING
SEARS INSTALLATION
KIT
SHUTOFF
VALVE
FLEXIBLE WATER
CONNECTORS
-/
HOT OUTLET
TO HOUSE
COLD INLET
WATER LINE
THREADED
TO
SWEAT COUPLING
AWARNING
]
Toxic chemicals su_reatment
of boilers
or non-potable water heating appliances shall never
be introduced nto a potab e water heat ng system.
THREADED
TO
SWEAT COUPLING
_1_
314"THREADED-_
NIPPLE
314" THREADED
NIPPLE
If a water heater is installed in a closed water supply system;
such as one having a back-flow preventer, check valve, water
meter with a check valve, etc.., in the cold water supply; means
shall be provided to control thermal expansion. Contact the
local utility or local Sears Service Center on how to control this
situation.
PRESSURE
RELIEF VALVE
NOTE: To protect against untimely corrosion of hot and
cold water fittings, it is strongly recommended that all-electric unions or couplings be installed on this water heater
when connected to copper pipe.
[]
The illustration shows the attachment of the water piping to the
water heater. The water heater is equipped with ¾ inch water
connections.
PIPE (Do not cap
or plug)
NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adapter to the cold water inlet connection. Do not solder the cold water supply line directly to the
cold water inlet. It will harm the dip tube and damage the
tank.
6" AIR GAP
• Look at the top cover of the water heater. The water outlet is
marked hot. Put two or three turns of teflon tape around the
threaded end of the threaded-to-sweat coupling and around
both ends of the ¾' threaded nipple. Using flexible connectors, connect the hot water pipe to the hot water outlet on
the water heater.
FLOOR
11
DRAIN
Installation
Instructions
Temperature.Pressure
(cont'd)
Relief Valve
• , WARNING
&WARNING
At the time of manufacture this water heater was provided i
with a combinationtemperature-pressuresrelief valvecertlf_ed
by a nationally recognized testing laboratory that maintains
periodic inspectionof production of listedequipment or materials, as meeting the requirements for Relief Valves and
Automatic Gas ShutoffDevicesfor Hot Water SupplySystems,
and the latest edition of ANSI Z21.22 and the code require.
ments of ASME, If replaced, the valve must meet the requirements of localcodes,but not lessthan a combinationtemperature and pressurerelief valve certified as meeting the requirements for ReliefValvesandAutomatic Gas Shutoff Devicesfor
Hot Water Supply Systems, ANSI 7.21.22bya nationally recognized testinglaboratory that maintains periodic inspectionof
productionof listedequipmentor materials.
The valve must be marked with a maximum set pressurenot
to exceed the marked hydrostatic working pressure of the
water heater (150 Ibsdsq.in.) and a dischargecapacity not less
!than the water heeter input rate as shownon the model rating
plate. (Electric heaters - watts divided by 1000 x 3415 equal
BTU/Hr. rate.)
Yourlocaljurisdictionalauthority,while mandatingthe useof a
temperature-pressurerelief valve complyingwith ANSI Z21.22
and ASME, may require a valve model different from the one
furnishedwith the water heater.
Compliancewith suchlocal requirements must be satisfiedby
the installeror enduser of the water heater with a locallyprescribedtemperature-pressurerelief valve instaJledin the designated opening in the water heater in place of the factory furnishedvalve.
For safeoperationof the water heater,the relief valve must not
be removed from it'sdesignatedopeningor plugged.
The temperature-pressurerelief valve must be installeddirectly
into the fittingof the water heater designatedfor the relief valve.
Position the valve downwardand providetubingsothat any dischargewill exit only within 6 inchesabove, or at any distance
belowthe structural floor. Be certain that no contact is made
with any liveelectricalpart. The disthargeopeningmust not be
blockedor reduced in size underany circumstances.Excessive
length,over 30 fe_, or use of more than four elbewscan cause
restriction and reduce the dischargecapacityof the valve.
I
No valveor other obstructionisto be placedbetweenthe relief
valveand the tank. Do not connecttubing directlyto discharge
drainunlessa 6"air gapisprovided.Topreventbodilyinjury,hazard to life, or property damage,the relief valvemust be allowed
to dischargewater in quantitiesshouldcircumstances
demand.If
the discharge pipe is not connectedto a drain or other suitable
means,the water flow maycausepropertydamage.
The DischargePipe:
• Must not be smaller in size than the outlet pipe size of the
valve,or haveanyreducing couplingsor other restrictions.
Must not be pluggedor blocked.
Must be of material listedfor hot water distribution.
Must be installedso as to allow complete drainageof both
the temperature-pressure relief valve, and the discharge
pipe.
Must terminate at an adequatedrain.
Mustnot haveany valvebetween the relief vaJveand tank_
The temperature-pressure relief valve must be manually
operated at least once a year. Caution should be taken to
ensurethat (I) no one is in front of or around the outlet of
the temperature-pressure relief valve dischargeline, and (2)
the water manually discharged will not cause any bodily
injury or property damage because the water may be
extremely hot.
If after manua/Iy operating the valve, it fails to completely
reset and continuesto release water, immediately closethe
cold water inlet to the water heater, follow the draining
instructions, and replace the temperature-pressure relief
valve with a new one.
HOT
COLD
VALVE
RELIEF
(Do
VALVE
not cap or plug)
6" AIR GAP
FLOOR
DRAIN
RELIEFVALVE OPENING
At the time of maflufacture,thiswater heater was providedwith a combination temperature-pressure
_-.IJe
f valvelisted ascomping with tee standardfor relid va_es_d
automaticgas shut-offdevicesfor hot water supp_ sys_ms,ANSt Z2t.22. For safe
operadonof the water heater,the relief vaFvemust not be removed from its designated
ffoin¢of installationor fflugged.
Yourlocal urisdictionaf authori_ while mandatingthe use of a temperature-pressure
relief valvecomplyingwith ANSI 7.21.22andASNF. n_y r_uire a vave mode dfferent
from the onefurnishedwith the waterheart
Comffliancew_h suchlocal_-_uirernen_ rn_st be satisEedby the installeror enduser
of the water heaterwith a locallyprescribedtemperature-pressure re{iefv_Ne installed
in the designatedopeningin the water heate_
Seemanualheading-_Temperature-Pressure
Reli_ Valves"for installationandmaintenance of relief valve,dischari_eline,and other safetyprecautions.
12
Installation
Filling the Water
Instructions
Heater
_, CAUTION
For proper venting in certain installations, a larger diameter vent
pipe may be necessary. Due to great variances in installations,
unforeseeableby the manufacturer of the water heater, you must
consult your gas company to aid you in determining the proper
venting for your water heater from the vent tables in the latest edition of the National Fuel Gas Code ANSI Z223.1, alsoreferred to
as NFPA 54.
I
Never use this water heater unlessit is completely filled with
water. To prevent damageto the tank, the tank must be filled I
with water. Water must flow from the hot water faucet
before turn ng ON
(cont'd)
gasto the water heater.
To fill the water heater with water:
• Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.
• Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open
when the water heater is in use.
• To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run
until a constant flow is obtained. This will let air out of the
water heater and the piping.
• Check all new water piping for leaks. Repair as needed.
Check the venting system for signs of obstruction or deterioration
and replace if needed.
The combustion and ventilation air flow must not be obstructed.
AWARNING
I
Obstructedor deterioratedvent systemsmay presenta seriousI
healthriskor asphyxiation.
•
Venting
•
_,WARNING
VENT DAMPERS - Any vent damper, whether it is operated
thermally or otherwisemust be removed if itsuseinhibitsproper draftingof the water heater.
Thermally Operated Vent Dampers: Gas-fired water heaters
havingthermal efficiencyin excessof 80% may producea relativelylowflue gastemperature. Suchtemperatures may not be
high enough to properly open thermally operated vent
dampers. Thiswould causespillage of fiue gasesand may cause
carbon monoxide poisoning.
Vent dampers must bear evidenceof certificationas complying
with the latest edition of American National Standard ANSI
Z21.68 (ANSi Z21.66 & 67, respectively,cover electricallyand
mechanicallyactuatedvent dampers).Beforeinstallationof any
vent damper, consultyour localSearsServiceCenter or the gas
utilityfor further information.
[
Place the dra_ hood legs in the receiving holes on the top of
the water heater. The legs will snap in the holes to give a tight
fit.
Place the vent pipe over the draft hood. With the vent pipe
in position, drill a small hole through both the vent pipe and
draft hood. Secure them together with a sheet metal ;crew.
DRAFT
HOOD
VENT ] I
_
f
[SCRE___I
VENT
DRAFT
HO_
DRAFT
HOOD
TO OUTDOORS
,ORCHIHNEV
AWARNING
J
The water heater with draft hood installedmust be properlyJ
vented to a chimneywhich terminates outtioor_ Never oper- I
_e the vraterheater unlessit k ventodte the ootdonrsandhasI
adequateair supplyto avoidrisksof improper operation,explo- I
sionor asphyxiation.
]
•_ WARNING
To insure proper venting of this gas-fired water heater, the
correct vent pipe diameter must be utilized. Any additionsor
deletions of other gasapplianceson a common vent with this
water heater may adverselyaffectthe operation of the water
heater. Consult the localSears Service Center or gasutility if
any suchchangesare planned.
AWARNING
The vent pipe from the water heater must be no lessthan the
diameter of the draft hood outlet on the water heater, and
_€_t-t slope upward to the chimney at least '/4inch per linear
13
Installation
Venting
Instructions
(cont'd)
(cont'd)
Gas Piping
All vent gases must be completely vented to the outdoors of the
structure (dwelling). Installonly the draft hood provided with
the new water heater and no other draft hood.
Vent pipes must be secured at each joint with sheet metal screws.
AWARNING
Make sure the gas supplied is the same type listed on the
model rating plate. The inlet gas pressure must not exceed J
14 inches water column Vzpound per square inch (3.5kPa).
The minimum inlet gas pressure listed on the model rating [
p ate is for the purposeof input adjustment.
J
TO
CHIMNEY
AWARNING
I
'the gascontrol valve is subjectedto pressuresexceeding ½ ]
pound per square inch (3.SkPa), the damage to the gascon- I
trol valve couldresult in a fire or explosionfT_n leakingge_ I
|
VENT PIPE INSTALLATION
&WARNING
]
If the maingasline shuix_servingall gasappliances
k used,|
alsoturn "OFF" the gasat eachappliance.Leaveall gasappli-|
ancesshut oR'untilthewaterheaterinstallation
iscomplete,|
There must be a minimum of 6" clearance between single wall
vent pipe and any combustible material. Fill and seal any clearance between single wall vent pipe and combustible material
with mortar mix, cement, or other noncombustible substance.
For other than single wall, follow vent pipe manufacturer's clearance specifications. To insure a tight fit of the vent pipe in a
brick chimney, seal around the vent pipe with mortar mix
A gas line of sufficient size must be run to the water heater.
Consult the latest edition of National Fuel Gas Code ANSI
Z223.1, also referred to as NFPA54 and the gas company concerning pipe size.
cement,
There must be:
• A readily accessible manual shut off valve in the gas supply line
serving the water heater, and
• A drip leg (sediment trap) ahead of the gas control valve to help
prevent dirt and foreign materials from entering the gas control
Failure to have required clearancesbetween vent piping and
&WARNING
I
combustible material will result in a fire hazard.
V'dlve.
• A flexible gas connector or a ground joint union between the
shutoffvalve and control valve to permit servicing of the unit.
Be sure vent pipe is properly connected to prevent escape of
AWARNING
I
! dangerousflue gaseswhich couldcausedeadlyasphyxiation.
Be sure to check all the gas piping for leaks before lighting the
water heater. Use a soapy water solution, not a match or open
flame. Rinse offsoapy solution and wipe dr_
AWARNING
Standard Modds are for _stallation up to 3,300 feet above sea
level.
High Altitude Models are for installationfrom 3,300 to 5,500
feetabovesea level.
If a standard model is installedabove3,300 feet or a high altitude
mode1 is installed above 5,500 feet, the input rating must be
reduced at the rate of 4 percent for each 1,000 feetabove sea level.
Contact your local SearsService Center or gas utility for further
information.
Chemical vapor corrosion of the flue and vent system may
occur if air for combustioncontainscertain chemicalvaper_
Spray can propellants,cleaning solvents,refrigerator and air
conditioner refrigerants, swimming pool chemicals,calcium
and sodium chloride,waxes,bleach,and processchemicalsare
typicalcompoundswhichare potentiallycorrosive.
The applianceand its gasconnectionmust be leaktested
AWARNING
I
beforepacingtheapplance noperation.
14
Installation
Instructions
(cont'd)
GAS PIPING WITH
FLEXIBLE
CONNECTOR
AWARNING
• The applianceand its individualshutoff valve must be discon.
nected from the gassupplypiping systemduring any pressure
testing of the gas system at test pressuresin excess of '/2
poundper squareinch(3.5kPa).
• The appliancemust be isolatedfrom the gassupplypipingsystem by closingits individualmanual shutoff valve during any
pressuretesting of the gassupplypiping systemat test pressores equalor lessthan _ poundper squareinch(3.5kPa).
FLEXIBLE GAS CONNECTOR
LABELED AS COt'IPLYING
WITH ANSI STANDING
GKOUND
UNION(OlXional)
GAS
CONTROL
VALVE
J
AWARNING
-1
DRIP LEG
(Sedimenttrap)
Use pipe joint compound or teflon tape marked as being[
resistantto the acldonof poUoleum [Propane (LR)] gase_ [
ICAP
SEDIMENT
TRAP
GAS PIPING WITH
ALL BLACK
PIPE TO GAS CONTROL
A sediment trap shall be installed as close to the inlet of the
water heater as practical at the time of water heater installation.
The sediment trap shall be either a tee fitting with a capped nipple in the bottom outlet or otherdevice recognizedas an effective sediment trap. If a tee fitting is used, it shall be installedin
conformance with one of the methods of installation shown
below.
GROUND
JOINT
UNION(Optional)
IRON
BLACK PIPE
GAS
CONTROL
VALVE
Connectin_ the gas piping to the gas control valve of the water
heater can oe accomplished by either of the two methods shown.
&WARNING
Contaminants in the gas linesmay causeimproper operation
of the gas control valve that may result in fire or explosion.
Before attaching the gas line be sore that ell gas pipe is clean
on the inside.To trap any dirt or foreign materiel in the gas
supply line, a drip leg (sometimes called a sediment trap)
must be incorporated in the piping. The drip leg must be
readily accessible.Install in accordance with the "Gas Piping"
section. Refer to the latest edition of the National Fuel Gas
Code, ANSI 7.223.1,also referred to as NFPA 54.
15
Installation
Instructions
Installation
Checklist
BEFORE LIGHTING
THE PILOT:
•
(cont'd)
Check the gas lines for leaks.
a. Use a soapy water solution. DO NOT test for gas leaks
usinga match or open flame.
b. Brush the soapy water solution on all gas pipes, joints and
fittings.
c. Check, for bubbling soap. This means you have a leak.
Turn OFF gas andmake the necessary repairs.
d. Recheck for leaks.
e. Rinse offsoapy solution and wipe dry.
•
Is the new temperature-pressure relief valve properly installed
and piped to an adequate drain? See "Temperature-Pressure
Relief Valve" section.
.
Are the cold and hot water lines connected to the water
heater correctly? See "Water Piping" instructions
in the
"Installation Instructions _ section.
•
VENT PIPE TO
OUTDOORS
OR CHIMNEY
t
COLD
HOT
UNION
DRAFT
HOOD
GAS SUPPLY
SHUTOFF
VALVE
•
VALVE
PRESSURE
RELIEF VALVE
Is the water heater completely filled with water? See _Filling"
instructions in the _Installation Instructions" section.
• Will a water leak damage anything?
Consider About the Location" section.
•
SHUTOFF
See the "Facts
PIPE
(Do not cap or plug)
I
to
Is there proper clearance between the water heater and anything that mtght catch fire. See the Facts to Cons]der About
the Location" section.
Do you have adequate ventilation so that the water heater
will o ,p_,rate properly? See Combustion Air and Ventilation
in the Installation Instructions section•
•
Is the draft hood vent piping properly secured? See "Venting"
instructions in the "Installation Instructions" section.
•
Is there proper clearance between the vent pipe and anything
that might catch on fire. See Venting mstrucnons m the
"Installation Instructions" section.
•
Is the vent pipe properly sloped and does the vent terminate
outdoors. See: Venting
msttuctions
m the Installat*on
Instructions" section.
•
Do you need to call your gas company to check the gas pipe
and its hookup?
TEE
(Sediment
trap)
PIPE CAP
,,0
• aLt
I
w._
I
wg¢
I
W_,
I
MODEL
16
RATING
PLATE
Operating
Instructions
Lighting
AWARNING
BEFORE LIGHTING
[PROPANE (L.P.) GAS WATER
HEATERS]: Propane(L.R) gasis heavierthan air. Shouldthere
be a leak in the system, the gas will settle near the ground.
Basements, crawl spaces,skirted areas under mobile homes
(evenwhen ventilated),closetsand areas below groundlevelwill
serve as pockets for the accumulation of this gas. Before
attempting to lightor relightthe water heater'spilot or turning
on a nearbyelectricallight switch,be absu4utelysurethem isno
accumulatedgasin the area. Searchfor odor of gasby sniffingat
ground levelin the vicinityof the appliance.If odor is detected,
follow stepsindicatedat "For YourSafety" on the coverpageof
this manual then ieave the premise_
Figure 6 ]
Lighting and operating instructions are located on front of the
waterheater, above or to one side of the gascontrol valve.
AWARNING
AN ODORANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
FOR YOUR SAFETY
IF YOU SMELL GAS:
Do not try to light anyappliance.
Do not touch any electrical switch;do not use any phone in
your building.
Immediately callyour gassupplierfrom a neighbor'sphone.
Followthe gassuppliers instruction_
If you cannot reach your gas supplier, call the fire department
AWARNING
DO NOT force the gas control knob. Use only your hand to
rashit down to light the pilot, or to turn it to "ON", "OFF"
or "PILOT". Never use a tool such as a lever,wrench or plier_ Do not hit or damage the Imob. A damaged Imob may
result in an explosionand seriousinjury. If you have problem
turning the knob,callthe gassupplier immediately.
I Figure 8 1
CHECK FOR LEAKS
Be sure to check all your gas pipes for leaksbefore lighting your
water heater. Use a soapy water solution, not a match or open
flame. Check the factory gas,_ttingsafter pilot is lit and gascontrol knob is still in PILOT position,.,Then, check the fittings
when the main burner is turned ON . Use a soapy water solution for this, too.
INNER
I Figure 9 ]
17
DOOR
Operating
Instructions
Lighting
label on the water
FOR YOUR
SAFETY
heater
(cont'd)
as it appears
READ
above the thermostat
BEFORE
LIGHTING
WARNING
If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. Thisappliancehasa pilotwhichmust be lightedby
hand.Whenlightingthepilot,followtheseinstructions
exactly.
B, BEFORE
LIGHTINGsmellallaroundtheappliance
area
for gas. Be sure to smell nextto the floor because
somegasisheavierthanair andwillsettleonthefloor.
WHATTODOIFYOUSMELLGAS
• Donottrytolightanyappliance.
• Do not touch anyelectricswitch;do not use any
phoneinyourbuilding.
• Immediately
callyourgassupplierfroma neighbor's
phone.Followthegassupplier's
instructions.
LIGHTING
C,
D.
• If you cannotreachyourgassupplier,callthe fire
department.
Usaonlyyourhandto pushin or turnthegascontrol
knob.Neverusatools. If theknobwillnotpushin or
turnbyhand,don'ttryto repairit, calla qualifiedservicetechnician.
Forceor attempted
repairmay result
in a fireorexplosion.
Do notusethisapplianceif anypart hasbeenunder
water.Immediately
calla qualifiedservicetechnician
to inspecttheappliance
andto replaceanypad ofthe
controlsystemand anygas controlwhichhasbeen
underwater.
INSTRUCTIONS
1.STOPIReadthesafetyinformation
aboveonthislabel.
2.Removeouterdoor.
3. Set the thermostatto lowestsettingbyturningthe
watertemperature
dialclockwise,
(F-_) to itslowest
temperaturesetting(witharrowon dial)as shown.DO
9. Push in controlknoball the way and hold down.
immediately
lightthepilotwitha match.Continueto
holdcontrolknobin for aboutone (1) minuteafter
thepilotis lit. Releaseknoband it willpopbackup.
Pilotshouldremainlit. If it goesout,repeatsteps3
through8.
• Ifknob duesnotpopupwhenreleased,stopand
immediatelycall yourservicetechnicianor gas
supplier.
• If the pilot will not stay lit after severaltries,
depressandturnthegascontrolknobclockwise
NOT FORCE.
4. Turngascontrolknobclockwise__,, ) to ",OFF'I,
pos_
tion,Knob cannotbe turnedfrom PILOT to OFF
unlessknobis depressedslightly.DO NOT FORCE.
(Figure6,page17)
5. Waitfive (5) minutesto clearout anygas. if you then
smell gas, STOPIFollow"B" in the safetyinformation
aboveon this label.If you don'tsmellgas, go to the
nextstep.
6, Remove(or open)innerdoor locatedbelowthe gas
controlunit.
7, Findpilot-follow
metaltubefromgascontrol.Thepilot
is locatedinfrontoftheburner,
_(_
to"OFF"and callyourservicetechnician
or gassupplier.
(Figure6,page17)
10.Replace(or close)innerdoor.Replaceouterdoorif
doordues notcovergascontrolon/offknobor temperatureadjustment
knob,(Rgure9,page17)
11. Atarmslen_qth
away,turngascontrolknobcounterclockwise(_
to thefull "ON" position,Warning
do not use gas control knob to regulate gas
flow. (Rgure8, page17)
12. At armslengthaway,set the thermostat
to desired
setting.Themark( • ) HOTindicative
ofapproximate
120°Fis preferredstartingpoint.Somelocal laws
may requirea lowerstadingpoint. If hotterwateris
desired,seeinstruction
manualand"warning"below,
13,Replace
theouterdoorif notreplacedinstep10.
PILOT BURNER ._THERMOCOUPLE
8. Ifyoudon'tsmellgas,turnknobongascontrolcounter
clockwlse,_
@ to "PILOT"position,
(Figure7,page17)
WARNING
Hotterwaterincreasesthe riskof scaldinjury.Beforechangingtemperaturesetting see instructionmanual.
TO TURN
OFF GAS TO APPLIANCE
2. Turngas controlknob clockwise_V ) to "OFF" position. Knob cannot be turned from "PILOT" to "OFF"
unlessknob is depressedslightly.DO NOT FORCE,
3. Replaceouter door(if removed).
1. Setthe thermostatto lowestsettingbyturningthe
watertemperature
dial clOckwise
(F'_) to its lowest
temperature
setting(witharrowon dial)as shown.DO
NOT FORCE.
18
Operating
Temperature
Instructions
(cont'd)
Regulation
Due to the nature of the typical gas water heater, the water tem{_oerature in certain situations may vary up to 30°F higher or
wer at the point of use such as, bathtubs, showers, sink, etc.
Turn the water temperature dial clockwise (_--'_)
to decrease
the temperature, or counterclockwise (_"_)
to increase the
temperature.
This means that when the temperature adjustment dial is set at
the mark approximating 1200F, the actual water temperature at
any hot water tap could be as high as 150°F or as low as 90*E
Any water heater's intended purpose is to heat water. Hot water
is needed for cleaning (bodies, dishes, clothing). Hot water will
present a scald hazard. Depending on the time element, and the
people involved (normaladults,
children, toddlers, elderly,
infirm, etc.) scalding may occur at different temperatures.
A, WARNING
HOTTER WATER CAN SCALD: Water heatersare intendedto
producehot water. Water heated to a temperature which will
satisfydotheswashing,dishwashing,and other sanitizingneeds
can scaldand permanentlyinjureyou upon contact.Some penpie are more likelyto be permanently injuredbyhot water than
other_ These includethe elderly,children,the infirm, or physica_
ly/mantelly handicapped.If anyoneusinghot water in your home
fitsinto oneof thesegroupsor if there isa localcodeor state law
requiringa certaintemperatom water at the hot water _ then
_u musttake specialprecautionLIn additionto usingthe lowest
_esible temperature settingthat satisfiesyour hot water needs,
Lmeanssuchas a mixing valve,shouldbe usedat the hot water
taps usedby these people or at the water heater.Mixingvalves
are availableat plumbingsupplyor hardwarestore_ Followmanufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
"Temperature Regulation"sectionin this manual.
PILOT LIGHTING-Set
• HOT-
AWARNING
Is a thermostat setting of approximately
120°F, which will supply hot water at the
most economical
temperatures.
The
temperature
adjustment
knob can be
turned lower than "HOT" if desired.
A-Is a thermostat
130°E
setting of approximately
B-Is a thermostat
140°E
setting of approximately
C-Is a thermostat
150°E
setting of approximately
VERYHOT-
Never allow smallchildren to usea hot water _ or to draw
their own bath water. Never leavea childor handicappedpersonunattended in a bathtub or shower.
here before attempting to light pilot.
Is a thermostat setting of 160°F. It is
recommended that the dial be set lower
whenever possible.
NOTE: Water temperature range of 1200--1400F
mended by most dishwasher manufacturers.
2
The thermostat of this water heater has been factory set at its
lowest position, to reduce the risk of scald injury. It is adjustable
and must be reset to the desired temperature setting. The mark
(•) HOT indicative of approximately 120°F is the preferred
starting point. Some states have a requirement for a lower setting. lfyou need hotter water, follow directions for temperature
adjustment, but beware of the warnings in this section.
recom-
AWARNING
[
Shouldoverheatingoccuror the gassupplyfail to shut off,]
I tom "OFF" the manualgascontrolvalveto theappliance. ]
19
Service
and Adjustment
Tank (Sediment)
Cleaning
Burner
Sediment build-up on the tank bottom may create varying
amounts of noise, and if left in the tank will cause premature
rank failure. In some water areas, you may not be able to drain
all sediment deposits by simply draining the tank. In these cases
Mag-Erad (part no. 23600) can be used to help remove the sediment deposits. This may be ordered from the ,Sears Service
Center. For ordering, refer to the Parts Order List section.
&WARNING
I
Do not usethisapplianceif any part of it hasbeen under water,
Immediately call a Sears Service Technician to inspect the
appliance and to replace the gas control or any part of the
burner systemwh ch has beenunderwater.
At least once ayear a visual inspection should be made of the
main burner andpilot burner. The drawing is for your reference.
Venting System Inspection
You should check for sooting which is not normal
impair proper combustion.
At least once a year a visual inspection should be made of the
venting system. You should look for:
• Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed.
i
Inspection
and will
ing
orleakage
of combustion
products.
Damage
or deterioration
which
could cause improper ventRusted flakes around top of water heater.
&WARNING
Chemical vapor corrosion of the flue and vent system may
occur if air for combustionconi_Jnscertain chemicalvapors.
Spray can propallant_,cleaning solvents,refrigerator and air
conditioner refrigerants, swimming pool chemicals, calcium
andsodium chloride,waxes,bleach,and processchemicalsare
typicalcompoundswhichare potendaily corrosive.
AWARNING
&WARNING
Soot build.up indicates a problem that requires correction
beforefurther use. Turn "OFF" gasto water heater and leave
"OFF" until repairs are made, becausefailure to correct the
cause of the sooting can result in a fire or explosioncausing
DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE.
]
Ob_ucted or deterioratedvent systemsmay presenta serious
heal_ riskor asphyxation.
AWARNING
Burner
I
Be sure the vent pip_onnected
to prevent
escape of dangerous flue gesses which could cause deadly
Cleaning
In the event your burner needs cleaning,
instructions:
use the following
asphyxiation.
If inspection of the burner shows that cleaning _ re_,u,ired, turn
the gas control knob clockwise (_",_)
to the OFF position,
depressing slightly.
&WARNING
I
If after inspection of the vent system you found sooting or
deterioration, something iswrong. Call the localgas utility to I
correct the problem and cleanor replace the flue andventing
before resum ng operation of the water heater.
NOTE: The knob cannot be turned fi'om "PILOT" to "OFF"
unless knob is depressed slightly. DO NOT FORCE.
Loose deposits on or around the burner can be removed by carefully using the hose of a vacuum cleaner inserted through the
access door of the water heater. If the burner needs to be removed
for additional cleaning, call the Sears Service Center to remove
and clean the burner and correct the problem that required the
burner to be cleaned.
20
Service
and Adjustment
Drain Valve Washer
Replacement
Draining
The water heater should be drained if being shut down during
freezing temperatures.
Also periodic draining
and cleaning of
sediment from the tank may be necessary.
•
•
•
•
•
•
NOTE: For replacement, use atT,, x "/_" x %" thick washer
available at your nearest hardware store. For ordering replacement washers, refer to the "Parts Order List" section.
Turn
the the
gas cold
control
knob
to valve
the "OFF"
position.
CLOSE
water
inlet
to the water
heater.
OPEN a nearby hot water faucet and leave open to allow for
draining.
Connect a hose to the drain valve and terminate to an
adequate drain.
OPEN the water heater drain valve to allow for tank draining.
NOTE: If the water heater is going to be shut down and
drained for an extended period, the drain valve should be
left open with hose connected allowing water to terminate
to an adequate drain.
Close thedrainvalve.
Follow instructions
in the "Filling The Water Heater"
section.
Follow the lighting instructions in the "Lighting" section to
restart the water heater.
Temperature-Pressure
Valve Operation
The temperature-pressure
at least once a year.
(cont'd)
Turn "OFF" gas supply to water heater.
Follow "Draining" instructions.
Turning counter clockwise, remove the hex cap below the
screw handle.
Remove the washer and put the new one in place.
Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.
Fol!ow instructions
in the Filling The Water Heater"
section.
Check for leaks.
Follow the lighting instructions in the "Lighting" section to
restart the water heater.
Relief
ASSEMBLY
WASHER
relief valve must be manually operated
TEMPERATURE-PRESSURE
Housekeeping
REL_VALVE
Vacuum around base of water heater for dust, dirt, and lint on a
regular basis.
AWARNING
INSTALLED IN SUITABLE AREA: To insure sutTwiantvanttDISCHARGE
PIPE
latian andcombustion"air supply,,peoper dem-,u_es,from the
water beater must be maintained. See Facts to Consider
About the Location" section.Combustible materials such as
clothing, cleaning materials, or flammable liquids, et_ must
not be placedagainst or adjacent to the water heater which
can ceuse a fire.
Failure to install and maintain a new properly listed temperature-pres,sure relief valve will release the manufacturer from any
claim which might result from excessive temperature or pressure.
A WARNING
If the temperature-pressure relief valve on the appliance
weeps or dischargesperiodically,this may be due to thermal
expansion. Your water heater may have a check valve
installed in the water line or a water meter with a check
valve. Consult the Sears Service Center for further information. Do not plug the temperature-pressure relief valve.
Service
Before calling for repair service, read the Start Up Conditions
and Operational
Conditions found in the Troubleshooting
Guide of this manual.
If a condition persists or you are uncertain about the operation
of the water heater, let a qualified person check it out.
&WARNING
When checkingthe temperature-pressure relief valve operation, make sure that (I) no one is in front of or around the
outlet of the temperature-pressure relief valve dischargeline,
and (2) that the water manually dischargedwill not causeany
property damage becausethe water may be extremely hot.
If after manually operating the valve, it fails to completely
reset and continues to release water, immediately close the
cold water inlet to the water heater, follow the draining
instructions, and replace the temperature.pressure relief
valve with a new one.
Contact SEARS Repair Services at 1-800-4-MY-HOME
(1-800-469-4663).
21
Troubleshooting
Start
Guide
Up Conditions
CONDENSATION
THERMAL
EXPANSION
Whenever the water heater is filled with cold water, a certain
amount of condensation will form while the burner is on. A
water heater may appear to be leakingwhen in fact the water is
condensation. This usually happens when:
• When a new water heater is filled with cold water for the
first time.
• When gas burns and water vapor isproduced
in water
heaters, particularly high efficiency models where flue temperatures are lower.
• When you use large amounts of hot water in a short time
and the refill water is very cold.
Water supply systems may, because of such events as high line
pressure, frequent cut-offs, the effects of water hammer among
others, have installed devices such as pressure reducing valves,
check valves, back flow preventers, etc...to control these types of
problems. When these devices are not equipped with an internal
by-pass, and no other measures are taken, the devices cause the
water system to be dosed. As water is heated, it expands (thermal expansion) and closed systems do not allow for the expansion of heated water.
The water within the water heater tank expands as it is heated and
increases the pressure of the water system. If the relieving point of
the water heater's temperature-pressure relief valve is reached, the
valve will relieve the excess pressure. The temperature-pressure
relief valve is not intended for the constant relief of thermal
expansion. This is an unacceptable condition and must be
corrected.
Moisture from the products of combustion condense on the
cooler tank surfaces and form drops of water which may fall
onto the burner or other hot surfaces to produce a "sizzling" or
"frying" noise.
It is recommended that any devices installed which could create
a dosed system have a by-pass and/or the system have an expansion tank to relieve the pressure built by thermal expansion in
the water system. Expansion tanks are available for ordering
through the Sears Service Center. Contact the local plumbing
inspector, water supplier, and/or the Sears Service Center for
assistance in controlling these situations•
Excessive condensation can cause pilot outage due to water running down the flue tube onto the main burner and putting out
the pilot.
Because of the suddenness and amount of water, condensation
water may be diagnosed as a "tank leak". After the water in the
tank warms up (about 1-2 hours), the condition
should
disappear.
Do not assume the water heater is leaking until there has been
enough time for the water in the tank to warm up.
Thermal
An undersized water heater will cause more condensation. The
water heater must be sized properly to meet the family's
demands for hot water including dishwashers, washing machines
and shower heads.
Model
Number
Excessive condensation may be noticed during the winter and
early spring months when incoming water temperatures are at
their lowest.
Expansion
Tank Specifications
JjTank Capacity JDimensions in_
In Gallons _et_r
_n__
153.331020
2
[ 8inches
_12_in_:h_
153.331050
5
/ 11 inches
14_inches
Expansion
Good venting is essential for a gas fired water heater to operate
properly as well as to carry away products of combustion and
water vapor.
Expansion
Tank
Capacity
Needed
It is not uncommon to experience a small amount of smoke and
odor during the initial start-up. This is due to burning off of oil
from metal parts, and will disappear in a short while.
y'_"Male
I _"Male
Tank Sizing Chart
Inlet*
SMOKE/ODOR
Pipe Fitting
On "Fank
Water Heater Capacity (Gallons)
IWater
Pressure
40jA
50psi
60psi
70Fsi
80psi
2
[
2
2
|
5
[
2
5
[
7
5
5
,
5
L 55
*Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.
NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank's air pressure must be adjusted to match that
pressure, but must not be higher than 80 psi.
22
Troubleshooting
Guide
(cont'd)
Operational
HOT
COLD
WATER HEATER
• COLD WATER
INLET FI'I-rlNG
SMELLY
(3)
PRESSURE
REDUCING
VALVE WITH
I
EX T_NNEKON _
PRESSURE GAUGE
INLET COf.D
WATER
SHUTOFF
a. a concentration of sulfate in the supply water.
b. little or no dissolved oxygen in the water•
c. a sulfate reducing bacteria within the water heater. (This
harmless bacteria is non-toxic to humans.)
d. an excess of active hydrogen in the tank• This is caused by
the corrosion protective action of the anode.
RECOMMENDED INSTALLATION
(VERTICAL MOUNTING)
WATER HEATER
COLD WATER
INLET FITTING
HOT
WATER
In each glasslined water heater there is installed at least one
anode rod (see parts section) for corrosion protection of the
tank. Certain water conditions will cause a reaction between this
rod and the water. The most common complaint associated with
[h e anode rod •is one of a ¢¢rotten egg smell , . This.
.
odor .,s derived
from hydrogen sulfide gas dissolved in the water. The smell is
the result of four factors which must all be present for the odor
to develop:
BY-PASS
,,,
Conditions
Smelly water may be eliminated or reduced in some water heater
models by replacing the anode(s) with one of less active material,
and then chlorinating the water heater tank and all hot water
lines. Contact Sears Service for further information concerning
an Anode Replacement Kit #9001453 and this Chlorination
FLOOR, CElUNG
jols'_,ETC.
T[eatment.
COLD
lfthe smelly water persists after the anode replacementand chlorination treatment, we can only suggest that continuous chlorination and filtering conditioning equipment be considered to
eliminate the water problem.
STRAPPING
0)
PREssuRE
REDUCING INLETCOLD
VALVE
WITH
WATER
BY-PASS SHUTOFF
(i)
Do not removethe anode leaving the tank unprotected. By
doing so, all warranty on the water heatertank is voided.
EXPANSION
"AIR"
WATER
FAUCETS
AWARNING
PRESSUREGAUGE
HYDROGEN GAS: Hydrogen gas can be produced in a be4
water systemthat hasnot been used_r a long period of tirm
(generally two weeks or more). Hydrogen gas is extremel_
flammable and explosive.To prevent the possibilityof injur_
under these conditions,we recommend the hot water fauce
be openedfor several minutes at the kitchen sink before any
electrical applianceswhich are connectedto the hot water system are used (such as a dishwasheror washing machine). If
hydrogen gas is present, there will probably be an unusual
soundsimilar to air escapingthrough the pipe as the hot water
faucet is opened. There must be no smoking or open flame
near the faucetat the time it isopen.
ALTERNATE RECOMMENDED
INSTALLATION
(HORIZONTAL
MOUNTING)
STRANGE
IN HOT
SOUNDS
Possible noises due to expansion and contraction of some metal
Karts during periods of heat-up and cool-down do not represent
armful or dangerous conditions.
Condensation causes sizzling and popping with the burner area
during heating and cooling periods and should be considered
normal• See "Condensation" section.
23
Troubleshooting
Operational
(cont'd)
HIGH
Guide
Conditions
TEMPERATURE
SHUT
OFF
SYSTEM
WATER
This water heater is equipped with an automatic gas shut offsystern. The high temperature shut offis built into the gas control
valve. This system shuts off the gas supply to the water heater
burners when high water temperatures are present. It is nonresettable, tf the high temperature shut off activates, the gas control valve must be replaced. If this were to occur, turn "OFF" the
entire gas supply to the water heater. Contact the Sears Service
Center.
:
•
•
i
•
•
OR NO HOT
HOT
• If lower temperature settings will not lower the water temperature, call the Sears Service Center.
AWARNING
HOTTER WATER CAN SCALD:Water heatersare intendedto
producehot water. Water heated to a temperature whichwill
satisfyclotheswashing,dishwashing,and other sanidzingneeds
can scaldandpermanentlyinjureyou upon conta_ Some people are more likelyto be permanentlyinjuredbyhot water than
other_ These includethe elder_, children,the inllrm, or physicaJly/mentally handicapped.If anyoneusinghotwater in yourhome
fitsinto oneof these groupsor if there isa localcodeor state law
requiringa certaintemperaturewater at she hot water ta_ then
you must take specialprecaudon_In additionto usingthe lowest
possibletemperature settingthat satisfiesyour hot water needs,
a meanssuchas a mixing valve,shouldbe usedat the hot water
taps usedby these people or at the water heater.Mixingva/ves
are availableat plumbingsupplyor hardwarestoreL Followmanufatturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
'q'emperatureRegulation"sectionin this manual.
turn OFF the manualgascontrn valveto the app an€e,
ENOUGH
IS TOO
• The temperature adjustment dial may be set too high. See the
' Temperature Adjustment section.
NOTE: A period of time is necessary after an adjustment has
been made for the water temperature to reach the new temperature setting.
_,WARNING
Shouldoverheatingoccuror the gassupply fail to shut off,
NOT
(cont'd)
WATER
Check the manual gas shut offvalve to be sure it is open.
Check the pilot flame. It may have gone out. All models have
an opening behind the outer door for viewing the pilot.
If the pilot is not lit, follow the "Lighting" instructions in this
manual are located above the gas control valve on the water
heater to relight thepilot. If the water was extremely hot and is
now cold, the high rJmit safety temperature shut off may have
put out the burner and pilot. If the high temperature shut off
activates, the gas controlvalve must be replaced. Contact the
Sears Service Center.
The gas control knob must be turned to the "ON" position.
The temperature adjustment dial may be set too low. See the
"Temperature Regulation" section.
The gas company can check the gas input to see if it is correct.
An underfired water heater will not heat water as quickly.
Look for leaking or open hot water faucets. Make sure all are
closed.
The cold water inlet temperature may be colder during the
winter months. It will take longer to heat the water and seem
like less hot water.
If you cannot find what is wrong, call the Sears Service Center.
AWARNING
Due to the nature of the typical gas water heater, the
water temperature in certain situations may be hotter
than the thermostat setting.
Short, frequent draws of hot water - especially with very
¢old incoming water - can shock the thermostat into brief
operation resulting in hotter and hotter layers of water
closer to the top of the tank.
Changes in hot water usage patterns or raising the tomperature differential between the cut-on of the thermostat and the cold water temperature will usually eliminate
! the problem.
24
Troubleshooting
Guide
(cont'd)
Leakage Checkpoints
Use this guide to check a "Leaking" water heater. Many suspected "Leakers" are not leaking tanks. Often the source of the water
can be found and corrected.
A CAUTION
]
Read this manual E_
checking the water|
heater make sure the gas supply has been turnedJ
"OFF", and never turn the gas "ON" before the tank isJ
completely full of water.
]
If you are not thoroughly familiar with your local gas codes your
water heater, and safety practices, contact the Sears Service
Center to check the water heater.
I
A CAUTION
Never use this water heater unless it is completely filled I
with water. To prevent damage to the tank, the tank I
must be filled with water. Water must flow from the hot I
water faucet before turning "ON" gas to the water
heater.
vapor which has
Water at the draft hood is water
condensed out of the combustion products. This is caused
by a problem in the vent. Contact the Sears Service
Center.
I
Q
O'The
*Condensation may be seen on pipes in humid weather or
pipe connections may be leaking.
primary anode rod fitting may be leaking.
Small amounts of water from the temperature-pressure
relief valve may be due to thermal expansion or high
waterpressure in your area.
O'The
temperature-pressure
the tank fitting.
Water from
slightly.
O'The
a
relief
valve
drain valve may be due
may be leaking at
to
the valve opened
drain valve may be leaking at the tank fitting.
Combustion
products contain water vapor which can
condense on the cooler surfaces of the tank. Droplets
form and drip into the fire or run on the floor. This is
common at the time of startup: after installation and when
incoming water is cold.
Water in the water heater bottom or on the floor may be
from condensation, loose connections, or the relief valve.
DO NOT replace the water heater until a full inspection
of all possible water sources is made and necessary
corrective steps taken. Leakage from other appliances,
water lines, or ground seepage should also be checked.
NOTE: To check where threaded portion enters tank,
insert cotton swab between jacket opening and fitting.
If cotton is wet, follow "Draining"
instructions in the
"Service and Adjustment" section and then remove
fitting. Put pipe dope or teflon tape on the threads
and replace. Then follow "Filling the Water Heater"
instructions in the Installation Instructions
section.
25
Parts Order
THE ECONOMIZER
MODEL NUMBERS:
153.332318
153.332362
153.332418
153.332462
153.332562
30
30
40
40
50
TM
List
6 GAS WATER HEATERS
Gal. High Altitude
Gal.
Gal. High Altitude
Gal.
Gal.
16
17
15
13
10
26
11
Parts Order
THE ECONOMIZER
MODEL NUMBERS:
TM
List (cont'd)
6 GAS WATER HEATERS
153.332318
153.332362
30Gal.
30G_.
High
Alfitude
153.332418
153.332462
153.332562
40G_.HighAlfitude
40GM.
50GM.
Model Numbers
KEY
NO.
1
2
3
4
153.332318
PART DESCRIPTION
Temperature-Pressure Relief Valve
Primary Anode Rod
Model Ratin[_Plate t
Drain Valve
5
6
Drain Valve Washer ('V3/' x _Y."x 7d' thick)**
Pilot
7
8
Thermocouple*
Pilot Tubing w/Fittinss
Burner Orifice
9
10
11
12
13
14
15
#
#
Mag-Erad
17
18
42-33900
9000278
0230181
(#43)HA
9002613
Drill Size
Manifold
Burner
Outer Door
Inner Door
Gas Control Valve
Temperature Adjustment
Dip Tube
Flue Baffle
Draft Hood
Manual
16
9000071
9000279
0270118
9000254
9001584
9000284
Knob
9002411
90O0351
9000281
F145-1278
F145-1280
9001852
9OOO360
9000272
153.332362
153.332418
153.332462
PART NUMBERS
9000071
9000071
9000071
9000279
9000279
9000279
0270118
0270118
0270118
9000254
9000254
9000254
9OO1584
9001584
9001584
9000284
9000284
9000284
42-33900
42-33900
42-33900
9000278
9000278
9000278
0230182
0230122
0230129
(#40)
(#41)HA
(#38)
9002613
9002615
9002615
9002411
9002411
9002411
9000351
9000351
9000351
9000281
9000281
9000281
F145-1278
F145-1278
F145-1278
F145-1280
F145-1280
F145-1280
9001852
9000360
9000272
9001852
9000360
9000272
0002915360
23600
9001852
9000360
9000272
153.332562
9000071
9000279
0270118
9000254
9001584
9000284
42-33900
9000278
0230129
(#38)
9002617
90O2411
9000351
9000281
F145-1278
F145-1280
9001852
9000360
9000272
*These parts are also available at most Sears retail stores.
**Also available at most hardware stores.
yReplaced only on retdrn of damaged plate.
# Not Illustrated
Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service
Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call or visit.
All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the
parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.
The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.
WHEN
ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING
MODEL NUMBER
PART DESCRIPTION
PART NUMBER
NAME OF ITEM
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
27
INFORMATION:
Warranty
a. Adjusting thermostat
h. Lightingpilot
c. Leaks in pipes or fittings
d. Improper venting
e. Condensation
About Your Warranty
THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE
A FREE CHECKUP SERVICE CALL. On Water Heater Installations
Arranged By Sears,Sears warrants the installation.
ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED
CONTRACTORS:
1. YourSearswarranty appl!esto the product onl)_
2. Searsdoes not warrant the installation.
3. A charge will be made on service calls due to poor or incomplete
installation. These include:
LIMITED
This manual is in non-technical language. It may help you avoid the
cost of a needless service call. Many service calls really aren't needed.
Such as when:
1. The gas is turned "OFF".
2. The pilot is out.
3. A gas orwater leak isdue to loose pipe or connections.
WARRANTY
ON TANKS THAT LEAK
Through six (6) years from the date of purchase, ira leak occurs in the tank, Sears will filrnish, free of charge, a new current model water
heater of dosest available capacity and quality. If purchaser does not qualify for free installation as provided in the One Year Limited Labor
Warranty below, there will be a charge for installation.
lftbe replacement water heater of closest available capacity and quality does not meet current applicable government standards, there will be
a charge for the difference in price between the replacement which does not meet government standards and one which does meet government standards
If the water heater is subjected to commercial, institutional, or industrial use or use in residences of two families or more, the above warranty
coverage for tanks that leak is effective for two years from the date of purchase and the Limited Warranty On Parts below is effective for one
year from the date of purchase.
LIMITED
WARRANTY
ON PARTS
Through one (1) year from the date of purchase, when your Sears Kenmore water heater is installed and operated in accordance with the
instructions in this manual, if a part fails due to a failure in materials or workmanship, Sears will furnish a replacement part free of charge.
If purchaser does not qualify for flee installation as provided in the One Year Limited Labor Warranty below, there will be a charge for
installation.
ONE YEAR LIMITED
LABOR WARRANTY
ON WATER HEATER
When vour Sears Kenmore water heater is installed bv Sears or its licensed subcontractor and is operated in accordance with the instructions
in this manual, Sears will, for one year from the date of purchase:
Install, free of charge, the replacement water heater as provided by the above Limited Tank Leak Warranty.
Repair, free of charge, defecrs in materials or workmanship of the water heater as provided by the above Limited Warranty on Parts.
To obtain warranty service, SIMPLY CALL 1-800-4-MY-HOME
in the United States.
(1-800-469-4663).
This warranty applies only while this product is in use
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., Dept. 817 WA, Hoffman Estates, IL 60179
Sears Installation
Warranty
Sears Installation
In addition to any warranty extended to you on the Searsmerchandise
involved, which warranty becomes effective the date the merchandise is
installed should the workmanship of any Sears arranged installation
prove faulty within one year, Sears will, upon notice from you, cause
such faults to be corrected at no additional cost to you. If you want this
heater professionally installed by Sears contact your Sears Salesperson.
They will arrangefor prompt, quality installation.
delivereddirectlytoyour home
Cull6 am- 11 pm(CST),7 daysa week
1-800-366-PART
Policy
All installation labor arranged by Sears shall be performed in a neat,
workmanlike manner in accordance with generally accepted trade practices, Further, all installations shall comply with all local laws, codes
regulations and ordinances.The customer shall also be protected, during installation, by insurance relating to property damage, Worker's
Compensation and Public Liability.
If you want this water heater professionally installed by Sears contact
your Salesperson. They will arrange for prompt, quality installation by
Sears authorized contractors.
Call 24 hoursa day,7 daysa week
1"
t -800-4-MY-NON
It-OOO4e_3l
E
(1.8oo-3B6.727e)
The5erv_ 51deof 5ea_
The model number of your water heater is found on the model rating plate on the front of the water heater.
0s,,
Sears, RoebUck and Co., HotTman Estates, IL 60179 U.S.A.
ozg,s360.,