Download Craftsman 917.254530 Owner`s manual
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! i ] i illllll,i i , ,,ll iu OWNER'S MANUAL MODEL NO. 917.254530 ® 12.0 HP RC ELECTRIC START 38" MOWER DECK 5 SPEED TRANSAXLE LAWN TRACTOR Caution: Read and follow all Safety Rules and Instructions Before Operating This Equipment • Assembly . Operation , Maintenance ° Service and Adjustment o Repair Parts i iii i ii i i i ill iiill IllIHll I I II, II ,,_ LJ ,JJL,,IU,I.,I Sears, Roebuck and Co., Chicago, IL 60684 U.S.A. IIIH,,I,I SAFETY RULES CAUTION: ALWAYS D!_CONNECT SPARK PLUGW!RE AND PL&.CEWIRE WHERE !T CANNOT CONTACTSPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS° '_ IMPORTANT SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY, YOUR UNIT IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES. TRAINING: Know the controls and how to stop quickly. Read this owner's manual and instructions furnished with attachments° Do not allow children to operate the machine, Do not allow adults to operate it without proper instruction_ Do not carry passengers. Do not mow when children and others are around. Do not attempt tooperate your vehicle or mower when not in the driver's seat. Always get on or off your vehicle from the operator's left hand side.. The vehicle and attachments shouid be stopped and in* spected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment • • • • • • . PREPARATION: • • , • Always wear substantial footwear Do not wear Ioose fitting clothing that could get caught in moving parts Clear the work area of objects (wire, rocks, etc.) which might be picked up and thrown_ Disengage all attachment clutches before attempting to start the engine, Handle gasoline with care - it is highly flammable. Use approved gasoline containers. Never remove the fuel cap of the fuel tank oradd gasoline to a running or hot engine or an engine that has not been ailowed to coot for several minutes after running Never fill tank indoors. Always clean up spilled gasoline. Open doors if the engine is run in the garage * exhaust fumes are dangerous, Do not run the engine indoors Do not operate the mower without the entire grass catcher, on mowers so equipped, or the deflector shield in place • ° • • • OPERATION: • • • • • • • • Keep your eyes and mind on your vehicle, mower, and the area being cut. Do not let other interests distract you. Disengage power to attachments and stop the engine before leaving the operator's position. Disengage power to mower, stop the engine, and disconnect spark plug wire(s) from spark ptug(s) before cleaning, making an adjustment, or repair., Be careful to avoid touching hot muffler or engine components. Disengage power to attachments when transporting or not in use. Take all possible precautions when leaving the vehicle unattended. Disengage the power take-off, lower the attachments, shift into neutral, set the parking brake, stop the engine, and remove the key Do not stop or start suddenly when going uphill or downhill. Mow up and down the face of slopes (not greater than 15°), never across the face, Reduce speed on slopes and make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes. Whi_e going up or down slopes, place gearshift control lever in t st gear position to negotiate the slope without stopping. Never mow in wet or slippery grass, when traction is unsure, or at a speed which could cause a skid, Stay alert for holes in the terrain and other hidden hazards. Keep away from drop-offs. Do not drive too c{ose to creeks, ditches, and public highways, Exercise special care when mowing around fixed objects in order to prevent the blades from striking them. Never deliberately run vehicle or mower into or over any foreign objectso Never shift gears until vehicle comes to a stop. Never place hands or feet under the mower, in discharge chute, or near any moving parts while vehicle or mower is running. Always keep clear of discharge chute Use care when pulling Ioads or using heavy equipment. Use only approved drawbar hitch points. Limit loads to those you can safely control. Do not turn sharply. Use care when backing.. Use counterweight or wheel weights when suggested in owner's manual. Watch out for traffic when crossing or near roadways When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the vehicle while in operation,r Except for adjustments, do not operate engine if air cleaner or cover directly over carburetor air intake is removed. Removal of such part could create a fire hazard. Do not change the engine governor settings or overspeed the engine; severe damage or injury may result. When using the vehicle with mower, proceed as follows: Mow only in daylight or in good artificial light Shut the engine off when unclogging chute. Check the blade mounting bolts for proper tightness at frequent intervals Disengage power to mower before backing up.. Do not mow in reverse unless absolutely necessary and then only after careful observation of the entire area behind the mower, MAINTENANCE • o • • • • AND STORAGE Keep the vehicle and attachments in good operating condi. tion, and keep safety devices in place and working. Keep all nuts, bolts, and screws tight to be sure the equip. merit is in safe working condition. Never store the equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark,. Allow the engine to cool before storing in any enclosure. To reduce fire hazard, keep the engine free of grass, leaves, or excessive grease. Do not clean product while engine is running. Do not operate without a muffler, or tamper with exhaust system° Damaged mufflers or spark arresters could create a fire hazard, Inspect periodically and replace if necessary Under normal usage the grass catcher bag material is subject to deterioration and wear. It should be checked frequently for bag replacemenL Replacement bags should be checked to ensure compliance with the original manufacturer's recommendations or specifications, I A LOOK FOR THIS SYMBOL IT MEANSATTENTION]!! ,i,li ...................... TO POINT BECOME OUT IMPORTANT ALERT]!! YOUR ,, SAFETY IS PRECAUTIONS_ SAFETY INVOLVED_ , i,, ,,_....... i===z_=a_=J ! PRODUCT CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department We have competent, wel!-trained technicians and the proper tools to servtce or repair this unit Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly. Always observe the "SAFETY RULES", MODEL NUMBER 917.254530 SPECIFICATIONS HORSEPOWER: 12 0 GASOLINE CAPACITY: 5 QUARTS UNLEADED REGULAR OIL (3-0 PINTS): SAE 30 (or 10W-30) WINTER: SAE 5W-30 SPARK PLUG (GAPe025IN.): CHAMPION RJ-19LM STD361458 VALVE CLEARANCE: INTAKE .005 * 007 IN EXHAUST .009 - .011 IN GROUND SPEED: FORWARD 1st 1 10 MPH 2nd 2 00 MPH 3rd 3.00 MPH 4th 4 20 MPH 5th 5.00 MPH REVERSE: 1.50 MPH TIRE PRESSURE: FRONT; 14 PSi REAR: 10 PSI CHARGING 3 AMPS BATTERY 5 AMPS HEADLIGHTS SERIAL NUMBER DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP 1N A SAFE PLACE FOR FUTURE REFERENCE. SYSTEM: BLADE BOLT TORQUE: MAINTENANCE AGREEMENT WARNING; This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush.covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester =sused, it should be maintained in effective working order by the operator, A Sears Maintenance Agreement is available on this prod s uct Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. , Fellow a regular schedule in maintaining, caring for and using your unit. ° Follow the instructions under "Maintenance" 30-35 FT. LBS In the state of California the above is required by law (_Section 4442 of the California Public Resources Code) Other states may have similar laws, Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual)_ and "Storage" sections of this owner's manual. =lu, LIMITED TWO YEAR WARRANTY ON ELECTRIC i u,i, =1,1,, ,,muu,,= START RIDING EQUIPMENT For two years from date of purchase, when this ddfng equipment is maintained, lubricated, and tuned up according to the operating and maintenance instructionsin the owner's manual, Sears will repair free of charge any defect in material or workmanship. This Warranty does not cover: , Tire replacement or repair causedby punctures from outside objects (such as nails, thorns, stumps, or glass). Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions containedin the owner's manual • Riding equipment used for commercial or rental purposes. FULL 90 DAY WARRANTY ON BATTERY For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge, WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPUES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state SEARS, ROEBUCK AND CO, D/731CR-W SEARS TOWER, CHICAGO, IL 60684 3 TABLE OF CONTENTS OPERATION ........................................................... MAINTENANCE ...................................................... SERVICE AND ADJUSTMENTS ............................ STORAGE .................................................................... TROUBLESHOOTING ............................................ REPAIR PARTS - TRACTOR ................................. REPAIR PARTS - ENGINE ..................................... PARTS ORDERING/SERVICE ................... BACK SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ....................................... 3 CUSTOMER RESPONSIBILITIES ................................ 3 WARRANTY ................................................................... 3 TABLE OF CONTENTS ................................................. 4 INDEX ............................................................................. 4 TRACTOR ACCESSORIES ........................................... 5 ASSEMBLY ................................................................ 7-9 10-13 !4-17 _8-24 25 26-27 30-43 44-48 PAGE INDEX Battery: Charging ............................................ 8 Cleaning .................................................. 16 Installation ...................................... 9 Levels ........................................ 8,16 Preparation ........................................... 8 Starting with Weak Battery .............. 22 Storage ........................................... 25 Terminals ..........................................16 Belt: Motion Drive Removal/Replacement Mower Blade Drive RemovaltReplacement Blade: Type ............................................................... 12 Storage ......................................... 25 Fuse ..................................................... 23 Repair Parts .................................. H Hood Removal/installation Carburetor Adjustment ............................24 Controls, Tractor ..................................... t 0 Cutting Height, Mower ........................... 11 E Electrical: Interlocks and Relays .....................23 Schematic 29 Wiring Diagram .............................. 30 Engine: Air Filter ...................................................... 16 Air Filter Foam Pre-Cleaner ........ 16 Air Screen .................................................. 17 Cooling Fins, Engine .................... 17 Oi1Change .................................... 16 Oil Level ........................................12,16 Oil Type ........................................... 16 Preparation .................................. 12 Repair Parts ................................... 44-48 Starting .......................................... 13 Storage ...............................................25 .................. 23 L Leveling Mower Deck .........................18-19 Lubrication: Chart 14 M Maintenance 14-17 Air Filter ....................................... 16 Air Filter Foam Pre-Oleaner ......... 16 ...................................... Air Screen, Engine ...................... 17 Battery ................................................... 16 Blade .............................................................. 15 Cooling Fins, Engine ..................... 17 Engine Oil ................................................. 16 Fuel Filter .................................... 17 Lubrication Chart ......................... 14 Schedule ......................................... 14 ........... 20 ...................................... P Parking Brake ........................................... 10-t 1 Parts Bag .............................................. 6 Parts, Replacement/Repair ............ 30-48 Product Specifications ....................................... 3 ..............21 Sharpening ..................................... 15 Replacement 15 Brake Adjustment ............................... 21 C ........................................... F Filter: Air Filter ........................................ 16 Air Filter Foam Pre-Cleaner ............ 16 Fuel ............................................. 17 Fuel: .................................................... .......................... A Accessories ..................................................... 5 Adjustments= Brake ........................................................... 21 Carburetor .........................................24 Mower Front-To-Back .............................. 19 Side-To-Side 18 Throttte Control Cable ................. 24 Air Filter, Engine ..................................... 16 Air Screen, Engine .............................. 17 Assembly .................................................7-9 B Spark Plugs ................................... 17 Tire Care ...................................... 8,15,22 Mower: Adjustment, Front-to-Back ........... 19 Adjustment, Side-to-Side ............. 18 Blade Sharpening .............................15 Blade Replacement ..................... 15 Cutting Height ................................ 11 Installation .................................. 18 Operation .............................................. 12 Removal ................................................. 18 Mowing Tips ................................................. 13 Muffler 17 R 30-48 S Safety Rules ............................................ 2 Se at ................................................................... 8 Service and Adjustments ................... 18-24 Carburetor .................................... 24 Fuse ............................................. 23 Hood Removal/Installation .............. 23 Motion Drive Belt Removal/Replacement ............... 21 Mower Blade Drive Belt Remova!/Replacement ........... 20 Mower Adjustment Front- to-Back ........................ 19 Side-to-Side .................................18 Mower Removal ............................................ 18 Tire Care ............................... 8,15,22 Slope Guide Sheet ...................................... 51 Spark Plugs ................................................... 17 Specifications ................................................. 3 Starting the Engine ................................. 12-13 Steering Wheel ................................. 7,22 Stopping the Tractor ............................ 1t Storage ........................................................................ 25 T Throttle Control Cable Adjustment ................................... 24 Tires ................................................... 8,15,22 Trouble Shooting Chart .................. 26-27 Transaxle: Repair Parts ........................... 42-43 W ............................................................ Spark An*ester ..............................3,34 O Oil: Cold Weather Conditions ........12,16 Engine ............................................... 16 Storage........................................ 25 Operation ............................................. 10-t 3 Operating Mower .............................. _ol2 Options: Accessories ........................................ 5 Spark An*ester................................. 3,34 Warranty ........................................................... 3 Wiring Diagram ........................................... 30 i ........ i,iiiJ_=_,, , ,,, ,r,llr ACCESSORIES ..................... iii AND ATTACH ENTS i, i, i1,1,1,,,,i These accessories and attachments were available when the unit was purchased, They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor MAINTENANCE ENGINE SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER BLADES BELTS % PERFORMANCE Sears offers a wide variety of attachments that fit your vehicle. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your unit. Most of these attachments attaching and detaching do not require additional hitches or conversion PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn Two Permanex containers hold 30-gallon plastic bags LAWN SWEEPERS let you collect grass clippings and leaves LAWN VACS for powerful collections of heavy grass clippings and leaves Wand attachment to pick up debris in hard-to*reach places CARTS make hauling easy. Variety of sizes available. ROLLER for smoother lawn surface. 36-inch wide, 18 inch diameter water-tight drum holds upto 390 ibs of weight Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum. SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots 36-inch swath 24 hardened steel coring tips. I50 lb. capacity weight tray AERATOR promotes deep root growth for a healthy lawn Tapered 25" steel spikes mounted on 10-in diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration. DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pick up Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source Includes booms for automatic spraying when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides, and liquid fertilizers kits (those that do are indicated) and are designed for easy SNOW BLADE for snow removal only 14-inch high, 42-inch wide blade clears 38 inch path when angled left or right. Raises, lowers with side lever Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains, wheel weights, or rear drawbar weight.) SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar weight ) TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials tn pairs_ (30 lbs each ) TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastictop; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl and windshields for use as sun protector in summer. Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top TRACTOR COVER protects tractor from weather Made of Evolution 3 fabric (water-repellent, extremely breathable, light weight, soft, non-abrasive, ptiable in all temperatures, durable, stain/tear/puncture resistant, will not shrink or stretch). , i. ,,,,,nIHlU"U CONTENTS OF HARDWARE PACK ii , i,,,u ,i Parts Bag contents ..... I shown full size , i ....... i,,,i,1,, ,i,ii1,1 ........... ' ,i,, ,i _ ,tll Parts packed seParately ,., in carton ..................... Q Seat (2) Sheet Metal Screws #10-16 x I/2 © (1) Locknut I/2 - 20 (1) 2_3/8" Diao Washer Battery acid Steering Wheel Battery !©___ : Steering Boot (1) Shoulder Bolt 5/16-18 @ (1) Washer (1) Hex Bolt I/2-I3 x1 Owner's Manual Parts bag contents (1) keokwasher 1/2 Steering Bushing Parts Bag not shown full size _ Wheel Steering Insert (2) Keys 17/32 x 1-3/I6 x 12 Ga, (2) Hex Bolts 1/4 - 20 x 3/4 (2) Battery Carriage @ © Steering Wheel Adapter Bolts 1/4-20 x 7-1/2 Terminal Guard (2) Hex Nuts 1/4 - 20 _(2)Washers 9132 x 5/8 x 16 Ga. (2) Lockwashers (2) Wing Nuts 1/4 - 20 1/4 15° Slope Sheet Battery Caps and Instructions ii H ASS i TOOLS REQUIRED ii1.. illlll LY i,i H,HH,IIH ii 'l.l'._lrMl.I FOR ASSEMBLY INSERT (1) 3/4" wrench 2-1/4" DIA. WASHER (1) 1/2" wrench Tire pressure gauge Screwdriver STEERING (1) 9/16" wrench Utility knife (2) 7/16" wrenches I I I I 1/2 - 20 HEX A socket wrench set will make assembly easier. Standard wrench sizes are fisted. (1) 5/16" wrench I -.,.._ When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE UNPACK STEERING BUSHING CARTON • Remove all accessible loose parts and parts cartons from carton (See page 6). • Cut along dotted lines on carton, from top to bottom, all four corners of carton and lay panels flat. • Check for any additional loose parts or cartons and remove. ATTACH STEERING WHEEL (See Fig. 1) • Slide the steering bushing over the steering shaft. • Raise steering shaft forward until screw ho_es in dash tine up with steering bushing. Install two (2) sheet metal screws and tighten securely. • Position steering boot over steering shaft, • Place tabs of steering boot over slots in dash and push down to secure, • Slide steering wheel adapter onto upper steering shaft. • Position front wheels of the tractor so they are pointing straight forward. • Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. • Assemble large flat washer and 1/2-20 hex nut and tighten securely • Snap insert into center of steering wheel. • Remove protective plastic from tractor hood and grit1. BEFORE STEERING BOOT UNW FROM CARTON ROLLING UNIT OFF SKID (See Fig. 6) IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKI D THAT MAY PUNCTURE TIRES WHERE UNIT IS TO ROLL OFF SKID. • Raise attachment {ift lever to its highest position. • Release parking brake by depressing pedal • . Place gearshift lever in "NEUTRAL" Roil unit backwards off skid. • Remove banding holding discharge guard up against tractor clutch/brake position. \ STEERING SHAFT (SHIPPING POSITION) STEERING SHAFT (ASSEMBLY POSITION) FIG. I ASSEM LY HOW TO SET UP YOUR TRACTOR INSTALL PREPARE Adjust seat before tightening adjustment bolto BATTERY (See Fig. 2) SEAT (See Fig. 3) • Remove cardboard packing on seat pan° CAUTION; Wear eye and face shield. • Piace seat on pan and assemble shoulder bolto Wash hands or clothing immediately if accidentally in contact with battery acid. • Assemble adjustment bolt, lockwasher and flat washer loosely. Do not tighten, • Tighten shoulder bolt securely, • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedaI all the way down (See Fig° 6), • Get off seat without moving its adjusted position, • Raise seat and tighten adjustment bolt securely_ Do not smoke. Fumes from charged battery acid are explosive. Read the instructions _ncluded with the battery vent caps, Always wear gloves, clothing and goggles to protect your hands, skin and eyes. Your unit has a battery charging system which is sufficient for normal use, However, periodic charging of the battery with an automotive charger will extend its life • See instructions packed with vent caps in parts bag. • Fill battery with acid. Fill each ce!l until it reaches the bottom of the vent wells. Do not overfill • Ailow battery to stand and settle for at least thirty minutes° After standing, check the level of acid. if below the vent wells, add more acid until the correct level is reached SEAT SEAT PAN SHOULDER BOLT While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of unit. IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR BATTERY, iT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE . FLAT WASHER ADJUSTMENT BOLT Charge battery at a rate of 6 amperes for I hour. Use a 12 volt battery charger Observe all safety precautions required for battery charging. . Check the acid level after the battery is charged, If the acid has fallen below the correct level, add distilled or iron free water. , tnstali the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then wipe dry. • Check battery case for leakage to make sure that no damage has occurred in handling. , Dispose of excess battery acid. Neutralize acid for disposal by adding it to four inches of water in a five gallon prastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming • Follow instructions on how to install battery° CUT AWAY ! VIEW _ L..._.....J VENT LOCKWASHER FIG. 3 CHECK TIRE PRESSURE The tires on your unit were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance_ • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual CHECK DECK LEVELNESS For best cutting,results, mower housing should be properly levele& See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual, CHECK BELTS FOR PROPER POSITION OF ALL See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly, CAP L-...-J CHECK BATTERY CELL ACID LEVEL FIG. 2 ,\ 8 BRAKE SYSTEM After you learn how to operate your tractor, check to see that the,, brake is properly adjusted. See "TO ADJUST BRAKE in the Service and Adjustments section of this manuaI, ===IHI=Ill ASSEM == H =,=l INSTALL BATTERY LY =H (See Figs. 4 & 5) WING NUT TERMINAL GUARD ACCESS DOOR CAUTION: Do not short battery terminals. Before Installing battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • Lift seat to raised position. • Lower battery into fender well with battery terminals toward front of unit. Make sure battery rests in battery tray , Be sure battery drain tube has not come loose and is securely attached to drain in battery tray. • First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lockwasher and hex nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, tockwasher and hex nut_ Tighten securely. • Slide the two battery bolts through the terminal guard and start the wing nuts onto the threads • Position terminal guard over the battery as shown, lower bolts into key holes and slide square shafts of bolts into slots of key holes, • Tighten wing nuts by hand making sure battery bolts remain in slots of the key holes in the battery support. Be sure terminal access doors are closed. • Use terminal access doors for: • Inspection ware). for secure connections BATTERY BOLT KEY HOLE BATTERY DRAIN TUBE FIG, 5 ,[CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFAC TION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING (to tighten hard- BATTERY TRAY CHECKLIST: ¢" Atl assembly instructions have been completed. ¢" No remaining loose parts in carton. v' Batteryis properly prepared and charged. 1 hour at 6 amps). ° Inspection for corrosion. • Testing battery, • Jumping (if required). v" Seat is adjusted comfortably • Periodic charging. ,/ All tires are properly inflated, (For shipping purposes, the tires were over-inflated at the factory) ,/ Be sure mower deck is properly leveted side.to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling)_ €" Check mower and drive belts, Be sure they are routed properly around pulleys and inside all belt keepers POSITIVE (+) TERMINAL POSITIVE (RED) CABLE NEGATIVE ( - ) TERMINAL NEGATIVE (BLACK) FLATWASHERS CABLE (Minimum and tightened securely, ¢" Check wiring, See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: HEX NUT LOCKWASHERS ,," Engine oil is at proper level, €" Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their location and function, Operate them before you start the engine. HEX NUT ¢" FIG_ 4 ,/ Be sure brake system is in safe operating condition. OPERATION = ='HH i " '='1..... , ,11,1 ..... = =.H,,,,=.................................... KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. this manual for future reference. Save IGNITION ATTACHMENT CLUTCH LEVER SWITCH LIFT LEVER PLUNGER / ATTACHMENT LIFT LEVER LIGHT SWITCH THROTTLE/CHOKE CONTROL 6_,t " MOWER DECK HEIGHT ADJUSTMENT POSITIONS CLUTCH/BRAKE PEDAL ! J J PARKING GEARSHIFT LEVER FIG. 6 Sears tractors conform to the safety standards of the American National Standards Institute_ ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor_ LIFT LEVER PLUNGER: Used to release attachment rift lever when changing its position. Turns the headlights on and off. THROTTLE/CHOKE CONTROL: controlling engine speed, Used for starting and CLUTCH/BRAKE PEDAL: Used for declutching braking the tractor and starting the engine. and IGNITION SWITCH: engine, PARKING BRAKE LEVER: Locks clutch/brake pedal into the brake position. 10 Used for starting and stopping the The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend wide vision safety mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog stores HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE IGNITION (See Fig 7) • Depress clutch/brake pedal into full 'BRAKE" position and hold • Place parking brake lever in "ENGAGED" position and release pressurefrom clutch/brake pedal Pedal should remain in "BRAKE" position Make sure parking brake will hold vehicle secure STOPPING ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION 'DISENGAGED" POSITION THROTTLE/ CHOKE CONTROL LEVER (See Fig. 7) MOWER BLADES • Move attachment clutch lever to 'DISENGAGED' sition po- "ENGAGED" POSITION POSITION GROUND DRIVE • Depress clutch/brake pedal into full BRAKE" • Move gearshift ENGINE - lever to NEUTRAL" position position "BRAKE" POSITION • Move throttle control to SLOW' • Turn ignition key to 'OFF' position and remove key Always remove key when leaving vehicle to prevent unauthorized use • position PEDAL "DRIVE" POSITION 3EAR SHIFT LEVER "CLUTCH" POSITION Never use choke to stop engine FIG, 7 TO USE THROTTLE CONTROL (See Fig. 7) TO ADJUST Fig. 6) Always operate engine at full throttle MOWER CUTTING HEIGHT (See • Operating engine at less than full throttle reduces the battery charging rate and the engine cooling air flow The position of the attachment cutting height • Full throttle offers the best bagging and mower per formance • Grasp lift lever . Press plunger with thumb and move lever to desired position TO MOVE FORWARD Fig. 6) AND BACKWARD The direction and speed of movement gearshift lever (See Start tractor with clutch/brake pedal depressed and gearshift [ever in 'NEUTRAL" position . Move gearshift lever to desired the The cutting height range is approximately 1-1/4 to 3-3/4" The heights are measured from the ground to the blade tip with the engine not running These heights are approxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed is controlled by the . lift lever determines • The average lawn should be cut approximately 2-t/2 inches d uring the coot season and over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth • For best cutting performance, grass over 6 inches in height should be mowed twice Make the first cut relatively high; the second to desired height position • Slowly release clutch/brake pedal to start movement IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE 11 OPERATION TO OPERATE MOWER (See Fig. 8) Your unit is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine, • Select desired height of cut, • Engage mower by slowly moving attachment clutch lever to "ENGAGED" position. TO STOP MOWER- Move attachment clutch lever to "DISENGAGED" position. • . If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake° • Move gearshift lever to 'tst gear and be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make al! turns slowly. TO TRANSPORT without either the entire grass catcher, on mowers Do so not equipped, disCAUTION: operate or the the mower charge guard in place. • Raise attachment lift control to highest positiom ° When pushing or towing your unit, be sure gearshift lever is in "NEUTRAL" position, . Do not push or tow unit at more than five (5) MPH. BEFORE "ENGAGED" CHECK ATTACHMENT.CLUTCH LEVER / DISENGAGED POSITION 7 ,/ /J / A'I-rACHMENT LIFT LEVER HIGH POS|TION J STARTING THE ENGINE POSITION LOW ENGINE OIL LEVEL (See Fig, 16) • The engine in your unit has been shipped, from the factory, aiready filled with summer weight oil, . Check engine oil with unit on level ground, • Remove oi! fill dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill • For cold weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART" in the Maintenance section of this manual). . To change engine oil, see the Maintenance this manual. section in ADD GASOLINE • IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0_C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING° R.N_ RUNNER WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage, To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer, Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty, Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, DISCHARGE GUARD FIG. 8 TO OPERATE ON HILLS hills with slopes greater than 15 _ and CAUTION: Do not drive up or down do not drive across any slope. filler neck. Do not overfill. Wipe off any CAUTION: spilled oil orFill fuel.to Do bottom not store, of gas spill tank or use gasoline near an open flame. Choose the slowest speed before starting up or down hills, o Avoid stopping or changing speed on hills. If slowing is necessary, slower position. Fill fuel tank° Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline will increase carbon and iead oxide deposits and reduce valve life). move throttle control lever to 12 i ............................... OPERATION n i ........................................... TO START ENGINE i (See Fig. 7) When starting engine for the first time or if engine has run cut of fuel, it will take extra cranking time to move fuet from the tank to the engine. • Depress the clutch/brake brake. . Place gearshift lever in "NEUTRAL" • Move attachment clutch to "DISENGAGED" • Move throttle control lever to "CHOKE" position for cold engine start,, For warm engine start, move throttle control to "FAST" position. • iii i, ii,U,lU................................ Drive so that clippings are discharged onto the area that has been cuL Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting, When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, et& After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 9). pedal and set the parking position° position, Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute, If engine does not start after several attempts, move throttle control to "FAST" position, wait a few minutes and try again, • When engine starts, move throttle control to desired position_ • Allow engine to warm up for a few minutes before engaging drive or attachment clutch° NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 ° F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING FIG. 9 • If grass is extremely tall, it should be mowed twice to reduce load and possibfe fire hazard from dried clippings. Make first cut relatively high; the second to the desired heighL TIPS • Tire chains cannot be used when the mower housing is attached to uniL • • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" m the Service and Adjustments section of this manual. Do not mow grass when it is weL plug mower and leave undesirable grass to dry before mowing • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material, Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired_ • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used,, • Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside the runner (See Fig, 8). • The left hand side of mower should be used for trimming. 13 Wet grass will dumps Allow MAHNTSNAN¢5 j Check Brake Operation Check T_rePressure V' 6_4 ,,,, T j check for Loose Fasteners a I S, ,p /Rop Mower Blades e _ , , ! 1 v' V _ 0 I Clean Battery and Terminals Vlf I Adjust Blade Bel!,(s}Tension t Adjust Moro_ n Dr'lye Belt(s) Tension ...... E ,,i,, MY' 6_ N Clean Air Screen G Inspect Muffler/SparkArrester I N .... i ..... Check Engine Oil Level Change Engine Oil Clean Air Filter ,_ -, ................. ,, ....... V_2 ....... Replace Oil Filter (if equipped) Glean Engine Cooling Fins Replace Spark Plug _.. ...RePlaceAir Filter Paper Cartridge Replace Fuel Filter ,,, ,,,, ...... ,V _ v' ......... I - Change more often when operating under a heavy lead or in high ambient temperatures 2 - Service mere often when operating In dirty or dusty conditions GENERAL V e 3 - If equipped with oil filter, change oil even/50 hours, 4 - Replace blades more often when mowing in sandy self RECOMMENDATIONS LUBRICATION The warranty on this vehicle does not cover items that have been subjected to operator abuse or negligence, To receive full va_ue from the warranty, operator must maintain unit as instructed in this manual. CHART (_ (If equipped) (If equipped) (_) FRONT W_ BEARING ZERK Some adjustments wilt need to be made periodically to properly maintain your unit, "FRONT WHEEl,. (_ BEARING ZERK All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear, A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE @ CLUTCH PIVOT EACH USE • Check engine oil level, • Check brake operation, • Check tire pressure, " Check for loose fasteners. (_ SAE 30 OR 10W30 MOTOR OIL API - SFiCC (_) GENERAL PURPOSE GREASE (_) REFER TO ENGINE MAINTENANCE 14 SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED USE ONLYADRY, POWDERED GRAPH TE TYPE LUBRICANT SPARINGLY_ iii ,, ,,,t Jl, i,ii.,,i t , ,i _ i HI,,I I1,, , ,,,,, ..............,,.,,, ,UlH,,,,,.,_ U" NTENANCE = ,,,,........................... ,H ,,,,H,,HU ,,,, ,,,JH ,H H ,,,,,,, ,H,, ,,HHH , TRACTOR MANDREL Always observe safety rules when performing any mainteNance _ACKSHAFT} ASSEMBLY BRAKE OPERATION FLANGES If unit requires more than six (6) feet stopping distance at high speed in highest gear, than brake must be adjusted (See "TO ADJUST BRAKE" in Service and Adjustments section of this manual) FLAT WASHER LOCKWASHER TRAILING EDGE TIRES HEX BOLT (GRADE S)* UP • Maintain proper air pressure in aIl tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual) • Keep tiresfree of gasoline, oil, or insect control chemicals which can harm rubber. *A GRADE 5 HEAT TREATED BOLT CAN BE IDENTIFIED BYTHREE LINES ON THE BOLT HEAD AS SHOWN AT LEFT. Avoid stumps, stones, deep ruts, sharp obiects and other hazards that may cause tire damage. BLADE _,.. CARE For best results mower blades must be kept sharp. The blades can be sharpened with a file or on a grinding wheel. We suggest they be sharpened or replaced after every 25 hours of mowing Check blades more often if mowing in sandy conditions FIG. 10 TO SHARPEN BLADE (See Fig. '11) • Do not attempt to sharpen blades while they are on the mower, Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventua! damage to mower and engine, • Replace bent or damaged blades • The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower, • To check blade balance, drive a nail into a beam orwaII, Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. BLADE REMOVAL (See Fig. 10) • Raise mower to highest position to aflow access to blades • Remove hex bolt, lockwasher and fiat washer securing blade • Install new or resharpened towards deck as shown • Reassemble hex bolt, fockwasher and flat washer in exact order as shown. blade with trailing edge up HOLE • Tighten bolt securely (30-35 Ft Lbs torque) IMPORTANT: BLADE BOLT IS GRADE 5 HEATTREATED / FIG. 11 15 l _ BLADE MAINTENANCE BATTERY Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use. Add SAE 30W motor oil or equalivenL Tighten oil fill cap/dipstick securely each time you check the oil level, SAE 5W-30 motor oil may be used to make starting easier in areas where temperature is consistently 32 ° F or lower, TO CHANGE ENGINE OIL (See Fig 13) (See Fig. 12) Your unit has a battery charging system which is sufficient for normal use, However, periodic charging of the battery with an automotive charger will extend it's life • Acid solution level in each battery cell should be even with bottoms of ventwells Add only distilled or iron free water if necessary. Do not overfill. Determine temperature range expected before oil change. All oil must meet API service classification SG. CUT AWAY VIEW ,VENT WELL BATTERY CELLACID LEVEL FIG. 12 . . • • TO Keep battery and terminals clean, Keep battery bolts tight. Keep vent caps tight and smaN vent holes in caps open. Recharge at 6 amperes for 1 hour, CLEAN BATTERY AND TERMINALS - • Be sure vehicle is on level surface. • • Oil will drain more freely when warm Catch oil in a suitable container • Remove oil fill dipstick, Be careful not to allow dirt to enter the engine when changing oil, • Remove drain plug ° After oil has drained completely, replace oil drain plug and tighten securely • Refill engine with oil through oil fill dipstick tube. Pour slowly, Do not overfill For approximate capacity see Product Specifications on page 3 of this manual, , Use gauge on oil fill dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading, Keep oil at "FULL" line on dipstick, Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • • • • • • • RECOMMENDED SAE VISCOSITY GRADES Remove terminal guard° Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. Wash battery with solution of four tablespoons of baking sodatoone gallon of watero Be carefui nottoget the soda solution into the cells, .20 o Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush until bright, Coat terminals with grease or petroleum jelly° Reinstall battery (See "INSTALL BATTERY" in assembly section of this manual), 0o 32= 60 ° 80 ° 100 ° SCREEN OIL FILL DIPSTICK V-BELTS Check V-belts for deterioration and wear after 100 hours and replace if necessary. The mower blade drive belt can be adjusted to provide you with longer belt life (See "TO ADJUST MOWER BLADE DRIVE BELT" in Service and Adjustments section of this manual), DRAIN PLUG The motions drive belt is not adjustable, Replace belts if they begin to slip from wear. TRANSAXLE FIG, 13 AIR FILTER COOLING (See Fig. 14) Your engine will not run properly and may be damaged by using a dirty air filter, Remove cartridge every 25 hours and tap gently to clean. Replace paper cartridge once a year or after every 100 hours of operation, more often if used in very dusty, dirty conditions . Remove knob and cover, Keep transaxle free from build-up of dirt and chaff which can restrict cooling, ENGINE LUBRICATION Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year, 16 , Remove cartridge nut and clean or replace cartridge, • Reassemble and tighten securely NO'[E: Do not attempt to oil the paper cartridge ,,l=, = =,=,=,,,== NTENANCE MUFFLER COVER KNOB "----"-'-_-'_ =_ Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK CARTRIDGE PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. COVER PAPER CARTRIDGE j_ NIJT IN-LINE __AtR CLEANER BASE (See Fig. 13) The engine air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING (See Fig. 16) • With engine cool, remove filter and plug fuel line sections.. • Place new fuel filter in position in fuel line. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline FIG. 14 AIR SCREEN FUEL FILTER Fuel filtershould be reptaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. FINS (See Fig. 15) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating • Remove oil fill dipstick and cover opening to prevent entry of dirt. • Remove screws from blower housing and lift housing off engine. • Remove the screws securing the starter housing and lift housing off engine. • Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. • To reassemble, reverse above procedure. SCREWS BLOWER FIG. 16 CLEANING HOUSING SCREWS . Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oit, etc. • Protect painted surfaces with automotive type wax, We do not recommend using a garden hose to clean your unit unless the electrical system, muffler, air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life STARTER HOUSING OIL FILL DIPSTICK ENGINE COOLING FINS S PAR K PLUG FIG. 15 17 SERVmCE AND ADJUSTMENTS i 11 m =H mini CAUTION; =liiN,i, i, 1,1 ,1,,,,,,, ,,m ,=,,,,,r= BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: •• . Depress clutch/brake fully andposition. set parking brake. Place gearshift lever inpedal "NEUTRAL" Place attachment clutch in "DISENGAGED" position. • • • Turn ignition key"OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO INSTALL TO REMOVE MOWER (See Fig. 17) Mower will be easier to remove from the right side of unit° • Remove mower blade drive belt from engine pulley only !See TO REPLACE MOWER BLADE DRIVE BELT' through step removing belt from engine pulley). • Remove retainer spring from clutch rod; pull clutch rod out of clutch lever • Pull retainer springs out of rear suspension trunnions. Remove rear suspension trunnions from lift brackets • Pull retainer springs from front hinge pins. • Remove hinge pins attaching parallel link to mower and front axle Raise lift lever to raise suspension out from under tractor, arms, CLUTCH LEVER • Slide mower under tractor with discharge guard to right side of tractor • Install parallel link to front axle and mower with hinge pins Secure hinge pins with retainer springs° Install clutch rod in clutch lever and secure with retainer spring, lift lever to its highest position. • Lower attachment lift lever to lower suspension arms. Slide trunnions through lift bracket holes and secure with retainer springs . Roll belt over engine pufley. Make sure belt isinside all puliey grooves and inside heft guides. Raise attachment lift lever to raise mowerr • Slide mower TO LEVEL MOWER HOUSING Ad ust the mower while tractor is parked on Ievel ground or dr veway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3). If tires are over or under inflated, you wilt not properly adjust your mower. SIDE-TO-SIDE RETAINER SPRING ADJUSTMENT Raise attachment lift lever to its highest position. • Measure height from bottom of deck curl to ground level at front corners of mower, Distance "A" should be the same. • If distance "A" needs to be changed, snap out access hole cover on left side of tractor above footrest. o SPRINGS To raise left side of mower, loosen nut "B" and tighten nut "C". JPARALLEL To lower left side of mower, loosen nut "C" and tighten nut "B", SUSP ENSION _AINER When distance "A" is equal, securely tighten nuts "B" and "C'L LINK Replace access hole cover, rRu LIFT I BRACKET °NNI_ I RETAINER SPRING ENGINE PULLEY (See Figs.18 and19) - • CLUTCH ROD RM (See Fig. 17) Raise attachment • IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE R.H.AND L,H. SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR, CLUTCH ROD MOWER • HINGE PINS FIG. t7 t8 SERVICE AND ADJUSTMENTS REAR SUSPENSION LIFt*LEVER (RAISED POSITION) ARM \ _'--_ BOTTOM OF CURL BOTTOM OFCURL BOTTOM OFCURL |ROUND _ D REAR SUSPENSION TRUNNION LINE FIG. 20 \ A GROUND LINE REAR SUSPENSION REAR SUSPENSION ARM FIG. 18 TRUNNIO_uT .F_, _ SIDE TO SIDE ADJUSTMENT TRUNNION "_ NUT "C" - _' _ /_NUT"B" LIFT BRACKET FIG. 21 FtGo 19 FRONT-TO-BACK ADJUSTMENT(See Figs. 20 and 21) To obtain the best cutting results, the mower housing should be adjusted so the rear is approximately 3/4 to 7/8" higher than the front when the mower is in its highest position Check adjustment on right side of tractor° Measure distance "D" at front and rear flanges of mower housing as shown. To raise rear of mower, loosen nut "E" on both rear suspension arms. Screw both nuts "F" on both rear suspension arms an equal number of turns. ,i When distance "D" is 3/4 to 7/8" higher at rear than front, retighten nuts "E". Recheck side-to-side adiustmenL IMPORTANT: WHEN ADJUSTING REAR SUSPENSION TRUNNIONS, ALWAYS ADJUST BOTH EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE 19 iii i1,,11ii ii1,, i, ill ,lll,,lll ......................... SERVNCE AND ADJUSTMENTS i TO ADJUST MOWER (See Fig. 22) BLADE DRIVE BELT IDLER BELT GUIDE Your tractor has been manufactured with the ability to readjust the mower blade drive belt to provide you with longer belt life, With the engine off and the lift lever in the highest position, move clutch lever up slowly until resistance is felt, If distance from bottom of slot in dash to clutch lever is greater than 4-1/2 inches, adjustment is necessary , Lower the mower deck for easier access, • Remove the bolt, nut rock shaft assembly, o Move extension spring from lower to upper end of slot in rock shaft assembly and install bolt, nut and the D-shaped washers (flat side of washers down). • Tighten bolt and nut to secure the D-shaped washers (flat side down as shown). TO REPLACE (See Figs. BELT ENGINE PULLEY L,H, MANDREL \ IDLER EXTENSION SPRING and D-shaped washers from MOWER 22 and i BLADE DRIVE R_H. MANDREL ROCKSHAFT EMBLY BELT 23) The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake, For assistance, there is a belt installation guide decal on the mower housing, SPRING BRAKE ROD BELT REMOVAL • • Place attachment clutch in "DISENGAGED" position, Move attachment lift lever forward to lower mower to its lowest position, • Roll belt off engine pulley, • Pull belt off both mandrel pulleys • Spring belt guide away from idler pulley and pull belt off idler pulley • Slide belt from under extension spring, BELT INSTALLATION NUT FIG, 22 - • Slide belt under extension • Place belt around back side and in groove of both mandrel pulleys, • Spring idler belt guide down and place belt around rear side of idler pulley . Roll belt over engine pulley • Make sure belt is in all pulley grooves and inside all belt guides. BELT GUIDES spring. FIG, 23 2O ENGINE PULLEY i i inH,== ==l ,,,i, m,,,i,,H.......... SERVICEAND TO ADJUST BRAKE ,,H,,,,, ADJ Your unit is equipped with an adjustable brake system which is mounted on the right side of the transaxle. Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod, • If distance is other than 1-1/2", disengage parking brake, loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A", • Engage parking brake and recheck distance. • Road test unit for proper stopping distance as stated above. Readjust if necessary, If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary, Contact your nearest Sears Service Center. WITH PARKING MOTION DRIVE BELT (See The tractor drive belt may be replaced without toots. Park the tractor on level area Engage parking brake For assistance, there is a heft installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual). • Roll belt over top of transaxle pulley. • Rotl belt over engine puiiey and off idler. • Release parking brake Pull belt as far as possible over top of clutch puIley • Reset parking brake. Pull belt over top of clutch pulley • PutI belt out up through gearshift lever gate opening to remove from tractor • install new belt by reversing above procedure. IMPORTANT: REPLACE ONLY WITH BELT LISTED 1N THIS MANUAL. if unit requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted . STMENTS TO REPLACE Fig. 25) (See Fig. 24) x x BRAKE "ENGAGED" ENGINE PULLEY CLUTCH IDLER JAM NUT OPERATING ARM FIG. 24 VIEWED FROM BOTTOM OF TRACTOR FtG_ 25 21 illlll i ill i,iiiP $ERVHCE AN i TO ADJUST STEERING i ii ,i,,ll WHEEL i , i, iil, ADJUSTMENTS H,IH, TO START ENGINE WITH A WEAK BATTERY (See Figs. 27 & 28) ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual, FRONT WHEEL CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your unit° If damage has occured to affect the frorit wheel toe-in or camber, contact your nearest Sears Service Center, TO REMOVE Fig, 26) i i! WHEEL FOR REPAIRS If your battery is too weak to start the engine, it should be recharged° If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR UNIT tS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM, THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis . Connect one end of the BLACK cable to the NEGATIVE (_) terminal of fully charged battery. (See • Block up axle securely. • Remove hub cap, retaining ring and washers to allow whee] removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble, • On rear wheels only: align grooves in rear wheeE hub and axteo Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Reptace hub cap, • Connect the other end of the BLACK cable to a panel bolt on the left side of the chassis, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER, • BLACK cable first from left side of chassis and fully charged battery_ RED cable last from both batteries. WASHERS RETAINING RING "POSITIVE" "NEGATIVE" (*) (-) FIG. 27 HUBCAP (REAR WHEEL ONLY) PANEL FIG. 26 _"%, BOLT FIG_ 28 22 _//_ _ SERVICE AND ADJUSTMENTS u ,,11,n TO REPLACE FUSE (See Fig. 29) LIGHT CONNECTOR HOOD Replace with 30 amp automotive4ype plug-in fuse, The fuse holder is located in the engine compartment, directly in front of the dash, HOOD SPRING FUSE HOLDER HINGE BRACKET FIG. 29 TO REPLACE HEADLIGHT FIG_ 30 BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill Replace bulb in holder and push bulb holder securely back into the hole in the backside of the gal!!, • • HOOD PIVOT ROD HINGE BRACKET Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running or prevent it from starting • Check wiring. See electrical wiring diagram in Repair Parts section of this manual. TO REMOVE HOOD, GRILL ELS (See Fig's, 30 and 31) • AND SIDE PAN- Raise hOOdr • Unsnap headlight wire connector. , Stand at side of tractor. Grasp hood and tilt forward and lift off hinge brackets. • SLOT FIG. 31 To reinstall,slide hood pivot rod into slot in hinge brackets, and carefully reinstall hood springs. 23 GOVERNED ENGINE TO ADJUST THROTTLE (See Fig. 32) CONTROL . CABLE IDLE - Move throttle control lever to "SLOW" position+ With finger hold throttle shaft in closed position against throttle stop (counterclockwise) Turn idle speed screw to attain 1550 RPM. Release throttle shaft, Move throttle control lever to attain t 750 RPM+Turn governor idle screw until it contacts governor control lever. The throttle control has been preset at the factory and adjustment should not be necessary+ Checkadjustment as described below before loosening cable+ If adjustment is necessary, proceed as follows: ACCELERATION • With ,engine,,no!, runningl, move throttle control lever from ,SLOW !o CHOKE position. SIowlymove lever from CHOKE to FAST position+ • • Check that hole in governor control lever and hole in governor plate fine-up, If holes "A" are not aligned, loosen clampscrew and move throttle cable until holes are aligned Tighten clamp screw securely, TO ADJUST CARBURETOR High speed stop is factory adjusted. Do not adjust damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDtNG THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IFYOU THINKTHE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEARESTAUTHORIZED SERVICE CENTER, WHICH HAS PROPER EQUIPMENTAND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS,, (See Fig. 32) The carburetor has been preset at the factory and adjustment should not be necessary However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general turning the mixture screws in (clockwise) decreases the supply of fuel to the engine giving a eaner fue / air mixture+ Turning the mixture screws out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT; DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREWS ARE TURNED IN TOO TIGHT, PRELIMINARY TEST + Move throttle control lever from "SLOW" to "FAST" position_ tf engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. IDLE SPEED SCREW "\ THROTTLE SHAFT IDLE MIXTURE SCREW SETTING + • Air cteaner assembly must be assembled to the carbu+ retor when making carburetor adjustments. . Be sure the throttle control cable is adjusted properly (see above) • With engine off turn high speed mixture screw in (clockwise) closing it finger tight and then turn out (counterclockwise) 1+1/4 to t-1/2 turns. THROI_LE CABLE • Turn idle mixture screw in (clockwise) closing finger tight and then turn out (counterclockwise) 1 turn FINAL SETTING • Start engine and allow to warm for five minutes, Make final adjustmen!s with engine running and shift!motion control lever in NEUTRAL position. • With throttle controt lever in "FAST" position, turn high speed mixture screw in (clockwise) until engine begins to die then turn out (counterclockwise) untit engine runs rough_ Turn screw to a point midway between those two positions. • GOVERNOR HIGH SPEED MIXTURE SCREW With throttle controt lever in "SLOW" position, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn screw to a point midway between those two positions CONTROL LEVER FIG. 32 24 HOLES "A" GOVERNOR CONTROL PLATE , , i iH nunH,,,i STORAGE i mm n ,H,,m,,i Immediately prepare your tractor for storage at the end of the season or if the unit will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline In the tank Inside a building where fumes may reach an open flame or spark, Allow the engine to cool before storing in any enclosure, Clean entire tractor (See "CLEANING" nance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manuat). Lubricate as shown in the Maintenance section of this manual. , • • • Start the engine and let it run until the fuel lines and carburetor are empty, • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container_ Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer, When it thorblades or rust • Drain the fuel tank. • TRACTOR Remove mower from tractor for winter storage, mower is to be stored for a period of time, clean oughly, remove all dirt, grease, leaves, etc, Give and underside of housing a good coat of grease preventative. Store in a clean, dry area, • ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil (See "ENGINE" in the Maintenance section of this manual), in the Mainte- CYLINDERS Be sure that alt nuts, bolts and screws are securely fastened_ Inspect moving parts for damage, breakage and wear, Replace if necessary, Touch up all rusted or chipped paint surfaces; sand lightly before painting. • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder, • Turn ignition key to "START" position for a few seconds to distribute oil. • Replace with new spark plug(s). OTHER BATTERY • Do not store gasoline from one season to another. • Fully charge the battery for storage. • • After a period of time in storage, battery may require recharging. Replace your gasoline can if your can starts to rusL Rust and/or dirt in your gasoline will cause problems. • • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual), If possible, store your unit indoors and cover it to give protection from dust and dirt, • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals, . Be sure battery drain tube is securely attached to drain in battery tray. , Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your unit to rust° IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE- ALSO, EXPERI ENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE, 25 TROUBLESHOOTING , PROBLEM Will not start i i,,i i POmNTS i ii , HI,,II_,II,,I,, CAUSE CORRECTION 1 Out of fuel. 2 3. 4 5 6, 7 Engine not "CHOKED" Engine flooded Bad spark plug Dirty air filter. Dirty fuel filter Water in fuel properly. 1. Fill fueltank. 2. 3 See TO START ENGINE in operation section. Walt several minutes before attempting to start. 4. 5. 6 7. Replace spark plug Clean!replace air filter Reptacefuet filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. Contact Sears Service Department. Contact Sears Service Department. 8. 9 10 Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. 8, 9. 10. Herd to start 1. 2. 3 4 5. 6. 7. 8. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter_ Stale or dirty fue{ Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. t. 2. 3 4. 5 6. 7 8. Engine will not turn over 1 2 3. 4. 5. Clutch/brake pedal not depressed Attachment clutch is engaged. Spark plug wire is disconnected. Weak or dead battery Blown fuse 6. 7 8_ 9 10 Engine clicks but will not start Corroded battery termina{s. Loose or damaged wir{ng. Faulty ignition switch Faulty solenoidor starter. Faulty operator presence switch(es). 12. 3. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. 4. Faulty solenoid or starter. Ctean/repface air filter Replace spark p_ug_ Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasolineo Check all wiring. Contact Sears Service Department. Contact Sears Service Department. I. 2. 3. 4. 5. 6. 7. 8 9. 10_ Depress Clutch/brake pedal. Disengage attachment clutch Connect wireto spark plug. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter Contact Sears Service Department. 1. 2. 3 4. Recharge or replace battery. Clean battery terminals. Check all wiring. Chectdreplace solenoid or sterter_ im=,J=,l Loss of power 1. 2. 3. 4. 5 6 7. 8. 9. t0. t I 12_ I3t4 ! 5. Excessive vibration Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower_ Dirty air lifter. Low ell feveVdirty oil Fautty spark p{ug Dirty fuel filter. Stale or dirty fuel Waterin fuel. Spark piug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring° Carburetor out of adjustment. Engine valves out of adjustment. 1. 2- Worn, bent or loose btade. Bent blade mandrel 3 Loose/damaged 1. 2. 3. 4 5. 6 7. 8. 9. 10. 11. 12. 13. 14. 15. 1. 2. 3- part(s). 26 Set in "Higher Cut" position/reduce speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and retiII with fresh gasotineo Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffier_ Check all wiring_ Contact Sears Service Department. Contact Sears Service Department. Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s) Replace damaged parts. i ..................................................................... i TROUBLESHOOTING POINTS ...................... PROBLEM i ii CAUSE nu ii mnul ,ml CORRECTION presence control system, 1- Check wiring,switches and connections,if not corrected,contactSears Service Department, 1_ Fau_y oper_o_safe_ Poorcut-uneven 1, 2. 3. 4. Worn, bent or toose blade, Mower deck not level Build-up of grass, leaves, and trash under mower, Bent blade mandrel 1. 2 3, 4. Mower blades wltl not rotate 1. Obstruction 1, Remove obstruction. 2. 3 4, 5 Mower drive belt out of adjustmentWorn/damaged mower drive belt, Frozen idler pulley. Frozen blade mandrel. 2, 3, 45, Adjust mower drive belt. Replace mower drive belt Replace idler pulley. Replace blade mandrel. 1. 2. 34. Engine speedtoo slow. Travel speed too fast. Wet grass. Mower deck not level. 1 2. 3 4, Place throttle control in "FAST" position, Sh{ft to slower speed. Allow grass to dry before mowing_ Level mower deck. Low/uneven tire air pressure, Worn, bent or loose blade, Build-up of grass, leaves and trash under mower. Mower drive belt worn or out of adjustment Blades improperly installed. Improper bladesused 5 6. 7, & 9, Check tires for proper air pressure,. Replace/sharpen blade. Tighten blade bolt Clean underside of mower housing Replace/adjust mower drive belt. Reinstall blades sharp edge down. Engine continues to run when operator leaves seat with attachment clutch engaged Poor grass discharge 5 67 8. 9. 10. in clutch mechanism. i0, Replace blade, Tighten blade bolt. Level mower deck. Clean underside of mower housfng Replace blade mandrel. Replace with blades listed in this manual. Headlight(s) not working (if So equipped) 1. Switch is "OFF". 2. 3. 4. 5, Bulb(s) burnedout. Faulty light switch, Loose or damaged wiringBlown fuse. I, 2. 3 4 5, Turn switch "ON" Replace bulb(s) Check/replace light switch. Check wiring and connections, Replace fuse. Battery will not charge 1. 2. Bad batterycell(s). Poor cabte connections. 1o 2. Replace battery Check/clean alf connections, 3 4 Faulty regulator (if so equipped). Faulty alternator. 3, 4, Replace regulator. Replace a{ternator 27 i SERVICE 28 NOTES REPAIR PARTS 12.0 HP 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.254530 SCHEMATIC BATTERY I I I RED RED .Eo ) FUSE 30 AMP STARTER WHITE SOLENOID BLACK IGNITION SWITCH f I I I I I I I I I j I t I i _, BLACK 7 ......... (PEDAL UP) CLUTCH/BRAKE l___ i BLACK I ATT'MENT CLUTCH (CLUTCH OFF) t f"_ f'-'\ _ Lt BLACK & SEAT SWITCH (NOT OCCUPIED) @ @ GNTo. F SPARK 8LACK UNIT PLUG RED ALTERNATOR 20 VOLTS @ 3600 RPM (BATTERY _N LINE) NOTE IGNITION SWITCH POSITION CIRCUIT .................. OFF ON START --0-- ', =,;I M+G B+L B+S NON-REMOVABLE CONNECTIONS ORANGE YOUR TRACTOR iS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM, AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST, _ REMOVABLE CONNECTIONS 29 [ I AC (M{N) _ __ _-_t'--,,5AMP s ALTERNATOR @ 11VOLTS AC @ 3600 RPM WIRING INSULATED CLIPS NOTE: If wiring insulated clips were removed for servicing of unit, they should be replaced to properly secure your wiring. REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917,254530 ELECTRICAL 10 / \ \ \ 18 _ .....32 \ 24 8 I I 33 J 30 REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.254530 ELECTRICAL KEY NO, 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO. 7662J 127441X 124904X 109310X 110712X 104445X 7603J 109596X STD365402 108824X STD551125 73350400 74780408 STD541425' 4799J 11050400 719J 5114J 109553X 4207J 74760412 STD551025 DESCRIPTION KEY NO. Bulb, Light Harness, Li.ght Socket Harness, W_ring Key, Motded Switch, Light Switch, Interlock Tray, Battery Clamp, Hose *Switch, Ignition Fuse *Washer, Lock, 1/4 Nut, Hex Jam 1/4-20 Bolt, Hex, 1/4-20 x 1/2 Gr. 5 *Nut, Keps 1/4-20 Cable Assembly Washer, Lock, Ext. Tooth 1/4 Cover, Terminal Cable, Battery Switch, Interlock Cable, Battery Bolt, Hex 1/4-20 x3/4 *Washer9i32x5/Sx16Ga. A 23 24 25 26 27 28 29 30 31 32 33 34 35 36 STD541025 t21265X 102476X 123198X STD551125 72240460 109081X 109787X t09788X 7192J 105687X 121305X STD601005 74641008 37 38 39 --- 73951000 4171R 121264X 10t539X 128305 DESCRIPTION * Nut, Hex 1/4-20 Battery Terminal Guard WingNut 1/4-20 *Washer, Lock Hvy Helical Spring Bolt, Carriage 1/4-20 x 7-1/2 Solenoid Bezel, Ignition Nut, Ignition Cable Tie Tube, Plastic Switch, Plunger *Screw, Tap Hex Hd. #10 x 24 UNC Screw, Slotted Pan Hal. # t0-32 x 1/2 Nut, Keps # 10-32 x 1/2 Clip, Insulated Battery Caps Set Sheet, Instruction, Tractor, 15 ° Manual, Owner's * STANDARD HARDWARE B 12 PART NOo C 13 D 36 16®37 31 35 - PURCHASE LOCALLY Q IL! m 7.J W \ 0 | | 0 I.- z w nG_ 0 z m a Z _n I/1 C} 32 J ,< 0 e_ I..0 0 0 9 ILl CO o LU tr e_ rr ,_ m Z W 0 b R 0 Z t- 0 m 0 m m W Iw z u'/ W o 33 cD REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR MODEL NO. 917.254530 DRIVE (_/93 9 69 / 96 95 55 57 _ 67 88 t OPTIONAL Spark 34 EQUIPMENT Arrester 30 REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR MODEL NO. 9'17.254530 DRIVE KEY NO. 1 PART NO. 124136X 2 4 5 6 7 8 9 10 11 12 t3 14 131002 STD551143 71130720 125907X 125610X 125593X 101326L 71070510 STD55113t 121218X 73220500 17490620 15 16 STD551125 120897X 2O 21 22 23 24 123666X 12000028 109167X STD5237!0 17490512 26 3O 32 33 34 35 36 37 38 39 40 4t 42 127275X STD541437 t27274X STD523707 12t748X 106933X 124461X 71040412 10570IX STD561210 19151216 104777X 17490612 43 44 45 46 47 48 49 5O 51 52 53 19131312 105730X !09070X 4470J 123674X 127783 123789X STD523715 105709X 110812X 12000039 KEY NO. DESCRIPTION Engine, 12 HP, Briggs and Stratton, Model No. 281707, Type No, 0412-01 Pulley Engine *Washer, Lock, HW Helical Spring Bolt, Hex 7/16_20 x 1-1/4 Grade 8 54 55 57 58 59 V-Belt, 5-_ Muffler Drive t/_._'_C._L_ Gasket /_ ,1, _'[_ Deflector, Muffler Hex Hd. Cap Screw 5/16-18 x 5/8 * Washer, Lock 5/16 Keeper, Belt, Engine Nut, Hex 5/16x 18 Screw, Hex Washer Thd. Roiling 3/8 x 16 x 1-1/4 * Washer, Lock, HW. Helical Spring Transaxle, Foote-Dana, 5 Speed, Mode! No. 4360-6 Pulley, Transaxfe Ring, Retainer Bracket Transaxle * Bolt, Hex 3/8-16 x 1 Screw, Hex Washer Thread Rolling 5/16-18 x 3/4 Keeper, Be!t, L.H. * Nut, Crownlock 318-16 Keeper, Be!t, R.H * Bolt, Hex 3/8-16 x 3/4 Washer 25/32 x 1-5/8 x 16 Ga. Knob, Shift Rod, Shift Bolt, Hex 1/4-28 x 3/4 Washer, Shift Plate * Pin,Cotter I/8 x 1 Washer t5/32 x 3/4 x 16 Ga. Retainer, Belt Screw, Hex Washer Thd. Roiling 318 16 x 3/4 Washer I3/32 x t3/16 x 12 Ga Keeper, Belt, Engine Retainer, Belt Spacer Idler, Flat Idler, V. Grove Arm, Idler (Includes Key #80) *Bolt, Hex 3/8-16x 1-1/2 Spring, Return, Clutch Washer, Hardened Ring, Klip 6I 60 A B D E F 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 PART NO. Link, Clutch * Pin, Cotter 1/8 x 3/4 Rod, Brake Spring, Rod, Brake Nut, Jam 3/8-16 Washer 13/32 x 13/36 x 16 Ga. 125638X 19131316 Rod, Brake, Parking Cap, Plunger 124236X Shaft, Foot Pedal 122424X Cover - Pedal 8883R Washer 25/32 x 1..1/4 x t6 G& t21749X *Pin, Ro!!, 3/16 x 1 STD571810 Bearing, Nylon 120183X Key, Square 2.5 x. 1845/_ 1865 123583X Nipple, Pipe 3/8 NPT 3" I328032X Cap, Valve 59192 Stem, Valve 65139 Tire, Rear 123969X Rim Assembly, Rear 106108X361 Spacer I09502X Locknut, Hex, W/Washer Insert 73800600 3/8-16 E-Ring 12000001 Strap, Torque, TransAxle 121520X Spring - Brake 110422X Bearing 105706X Retainer - Belt 123205X Screw - Spider Lock #8-18 x 1/2 17030808 ABTPS Spring 105700X Plate, Shift 106919X Washer 9/32 x 3/4 x 10 Ga° 19091210 Washer, Lock, Ext. Tooth 3/8 11050600 Tube, Tire (not furnished with tractor) 7152J Spark Arrester 121851X STD551062 *Washer 21/32 x 1 x t6 Ga. STD523727 * Bolt, Hex 3/8 x 16 x 2-3/4 Cap, Axle 104757X * Washer 9/32 x 5/8 x 16 Ga. STD551025 Clip, Fue! Line 2751R * Bolt, Hex Fin 1/4 x 20 UNC x 1 STD522510 Oil Drain Plug (order from manufacturer) Elbow 13200300 Decal, HP, Engine 126685X 105710X STD561210 110437X 106888X 73350600 NOTE: G DESCRIPTION *STANDARD HARDWARE- -PURCHASE LOCALLY All component dimensions given in UrS. inches, 1 inch = 25.4 ram H K L M P N @15 (_43 30 --30 @ 11 35 86 92 REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917,254530 STEERING ASSEMBLY 30 28 25 42 t5 1 i 56 55 59 36 27 30 REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254530 STEERING ASSEMBLY KEY NO, 1 2 3 4 5 6 PART NO, 123042X 74180512 73510500 ! 09816X 124434X STD522510 7 8 9 10 126684X 124417X 124465X 17490608 11 13 14 15 16 17 18 19 22 275IR 100710L STD541350 100712K 100713N 100711L STD551125 71070410 STD611005 24 25 26 124373X 124036X 17490612 27 28 29 30 31 32 34 35 6266H 124034X 124035X 12000029 57079 128752 104757X 5479J DESCRIPTION KEY NO. Dash Screw, Truss Hd, 5/16-18 x 3/4 Nut, Keps 5/16-18 Nyliner, Snap In Control, Throttle * Screw, Hex Thread Cut 1/4 x 20 x 5/8 Washer 5/8 x 1/4 x t6 Gao Boot, Steering Shaft Saddle Screw, Hex Washer Hd Thread Rolling 3/8-16 x 1/2 Clip, Insulated Insert, Steering Wheel * Locknut, Hex Jam 1/2-20 Washer 2-1/4 Wheel, Steering Adapter, Steering Wheel *Washer, Lock 1/4 Screw, Socket Hex 1/4 - 20 x 5/8 * Screw, Hex Self Tap #10-16 x 1/2 Type ABTPS Bushing, Steering Bracket, Steering Screw, Hex Washer Thread Rolling 3/8-16 x 3/4 Type TT Bearing, Thrust Gear, Sector Shaft, Support Klip Ring Washer, Hardened Shaft, Steering Cap, Axle Plug, Button A B PART NO. 36 39 40 41 42 43 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 63 124033X 74761060 I05669X 1t0438X 73601000 19212010 3366R 105715X 120754X 19131416 76020412 STD551137 73610600 128122 105656X 130524 278H 9040H 106732X361 59192 65139 124157X 121749X 59904 64 65 67 68 --- 121748X STD55123t 192720I6 121232X 125879X 108456X * STANDARD D ®3 F H @65 ®3 37 DESCRIPTION Shaft, Pitman Bolt, Hex 5/8-11 x 3-3/4 Axle, Front Spacer, Bearing, Front Axle Locknut, Flange 5/8-16 Washer 21/32 x 1-1/4 x 10 G& Bearing Rod, Tie Bushing Washer 13/3l x 7/8 x 16 Ga, Pin, Cotter 1t8 x3/4 * Washer, Lock 3/8 Nut, Fin Hex 3/8 - 24 UNF Link, Drag Spindle, L,H, Spindle, RoHo Fitting, Grease Bearing, Flange Rim, Front (lnc_ 2 each key no 56) Cap, Valve Stem, Valve Tire, Front Washer 25/32 x 1-1/4 x 16 Ga, Tube, front (not furnished with tractor) Washer 25/32 x 1-5/8 x 16 Ga, *Washer, Lock, Int. Tooth 5/16 Washer 27/32 x 1-1/4 x 16 Ga. Cap, Spindle Decal, Steering Wheel Cap Decal, Instruction, Operating HARDWARE - PURCHASE LOCALLY REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254530 LIFT ADJUSTMENT 19 45,,,_ D_t 3B REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254530 LIFT ADJUSTMENT KEY NO, PART NO, I 2 3 4 5 6 7 8 9 I0 1I 12 13 14 124429X 106932X 106451X 73680600 106452X 19171516 17021008 106447X 123549X 109202X 101335K 124028X 123487X 17490608 15 16 17 18 19 20 2! 22 23 19091416 122795X 121794X 124031X 19211416 STD581062 122365X 122512X 17490412 24 25 26 27 28 29 30 105736X 5320R 120183X 105839X 105838X STD551025 122507X DESCRIPTION KEY NO, Lever, Clutch, Mower Knob Bolt, Shoulder Nut, Crowntock 3/8_16 Bracket, Switch, Interlock Washer 17/32 x 15/16 x 16 Ga. Screw, Hex, Tapping, # 10-24 x 1/2 Support, Lever, Clutch Cap, Fuel Tank, Fuel Line, Fuel Grommet Ctamp, Hose Screw, Hex Washer Thdo Rolling 3/8- 16 x 1/2 Washer 9/32 x 7/8 x 16 Ga. Panel, Dash, L.H. Cover, Access Panel, Dash, R_H. Washer 21/32 x 7/8 x 16 Ga. E Ring Button, Plunger Spdng, Compression Screw, Hex Washer Thd. Rolling 1/4-20 x 3/4 Shield, Heat Ctip, Insulated Bearing, Nylon Receptacle, 1/4 Turn Retainer, 1/4 Turn Washer, 9/32 x 5/8 x 16 Ga. Shaft, Lift 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 57 59 60 61 62 B PART NO, 123650X 122364X 125631X 4939M 110029X 110447X 110448X 121598X 105848X 121599X 106308X STD541050 9135R 19171516 4921H 127057X 106444X STD523707 109728X STD561210 124444X 19131410 122514X 105767X 124446X 108236X 110739X 73980600 73360700 73710700 * STANDARD C DESCRIPTION HARDWARE F 23 39 Stud, 1/4 Turn Plunger Grip, Handle Retainer, Spring Link, Lift Trunnion,Lift Link,Lift, Adjustable Arm, Suspension,R.H Bolt,Shoulder,3/8_16 Arm, Suspension,L.H. Trunnion,Lift, Lower Nut, Hex 1/2-13 Retainer, Spring Washer 17/32 x 15/16 x 16 G& Retainer, Spring Strip, Foam Bracket, Bellc_'_nk Bolt, Hex 3/8-16 x 3/4 Bellcrank Assembly Pin, Cotter 1/8 x 3/4 Rod, Clutch, Primary Washer 13/32 x 7/8 x 10 Ga. Rod, Assembly, Lever Pin, Groove Spring, Extension Bracket, Switch Washer, Spring Nut, Flangelock 3/8-16 Nut, Hex Jam 7/16-20 Nut, Crownlock 7/16-20 - PURCHASE LOCALLY REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.254530 MOWER 27 28 44 L A cc B s3 { 17 B 56 E 47 59 J H G 4O 3 REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917,254530 MOWER KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 17 19 20 21 22 24 25 27 28 29 30 31 32 33 34 35 36 106085X 121259X 8417J 73680600 19111216 72140505 105896X 110452X 106734X 106735X 106736X 105304X 129762 105744X 109835X 73680500 I09598X 109597X STD533107 109503X 109504X 126756X 74760632 127163X I06902X I23688X 106513X I02669X 121687X 100668L 17490614 37 17490620 38 39 40 121263X 19132012 STD551t37 DESCRIPTION KEY NO, V_Belt Housing Runner, R.Ho Nut, Crownlock 3/8-16 Washer tl/32x3/4x16Ga. Bolt, Carr., 5/16-18 x 5/8 Bracket, Deflector Push Nut Spring, Deflector Rod, Hinge Deflector, Shield Cap Link, Parallel Pin, Hinge, Front Pin, Hinge, Rear Nut, Crownlock 5/16-18 Bracket, Lift, R.H. Bracket, Lift, L.H *Bolt, Carr. 5/16-18 x 3/4 Support, Arm Stop, Deck, Front Guide Belt Bolt, Hex 3/8-I6 x 2 Arm, Idler Spacer, Retainer Pulley, Idler Washer, Wear 1/16 Keeper, Belt Mandrel Assembly Plate, Support Mandrel Screw, HexWasherHd. 3/8 - 16 x 7/8 Screw, Hex Washer Hdr 3/8- 16X 1-1/4 Blade Washer 13/32 x 1-t/4 x 12 Ga. *Washer, Lock 3/8 A B C D 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 66 67 68 69 70 71 72 73 ----- DESCRIPTION PART NO. STD623715 108250X 108235X 4921H 6404J 124066X 76020616 108247X 72140606 108243X 108241X 105857X 108673X 106578X 106463X 108249X 106456X 100672K 100673L 19131614 74760688 7631J 19111016 72140610 122314X STD560907 72110506 74760412 109893X 73680400 110445X STD551037 122215X 105814X 3713J 121343X * Bolt, Hex 3/8-24 x 1-1/2 Gr5 Spring, Extension Rod, Clutch, Mower Spring, Retainer Spacer 1/2 x 9/16 Rock Shaft Assembly Pin, Cotter 3/16 x 1 Rod, Brake, Primary Bolt, Carr. 3/8_16 x 3/4 Bracket, Pivot, R.H. Bracket, Pivot, LH. Bracket, Suspension, Rear, R.H. Bracket, Suspension, Rear, L.H. Brake Assembly Rod, Brake, Secondary, Loll. Rod, Brake, Secondary, R H Bracket, Brake, Pivot Spacer, Brake Bracket, Support Washer 13/32 x 1 x 14 Ga. Bolt, Hex 3/8-t6 x 5-1/2 Runner, LH Washer 11/32 x 5/8 x 16 Ga. Bolt, Carriage 3/8-I6 x 1-t/4 Spacer * Pin, Cotter 3/32 x 1/2 Bolt, Carriage 5/16-18 x 3/4 Bolt, Hex 114-20 x 3/4 Washer, Special Nut, Crowntock 1/4-20 Plate, Support, Mandrel, L.H. *Washer 13/32 x 13/16 x 16 Ga. Mower Assembly, Complete Decal, V-Belt, Mower Drive Decal, Instruction, Caution Decal, Warning * STANDARD HARDWARE E F ®,o®, @,,®,o 41 G H ®, J - PURCHASE LOCALLY REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR - = MODEL NUMBER 917.254530 TO^_.e^w = =_T: ,",,_ODEL NUMBER A,_=n ,> TRANSAXLE 20 21 22 19 23 24 25 d 14 44 45 46 47 48 57 49 56 19 55 6O 43 52 42 REPABR PARTS 12 HP 38" RIDING LAWN TRACTOR., - MODEL NUMBER 917.254530 TRANSAXLE FOOTE - MODEL NUMBER 4360-6 TRANSAXLE KEY NO. PART NO. 1 2 3 4 5 6 7 8 8 8 8 8 8 8 9 10 11 11 11 11 tl 11 11 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 120458X 2274J 68003 105904X 105905X 120460X 120461X 120462X 120463X 120464X 120465X 120466X 83818 120467X 2286J 2267J 3413J 2233j 2232J 2231J 2230J 2229J 2228J 2227J 2226J 105906X 6725J 120415X 2257J 110077X 110078X 105909X 105910X 105911X 108976X 105913X 120468X 2242J 120469X 2244J 105916X 120470X 110070X 108977X 120405X 108980X 120406X !08455X 105923X 105925X 2232J 108978X 110079X DESCRIPTION Housing, Upper Screw, Tapping, 1/4-20 x.734 Lgo Ball, Detent Spring, Detent Screw, Set Ass'y. Shifter O-Ring * Washer, PIain, .505 x .942 x .006 * Washer, PIain, .505 x .942 x .010 * Washer, Plain, .505 x °942 x.015 *Washer, Plain, .505 x.942 x .020 * Washer, Plain, _505 x .942 x.026 *Washer, Plain, ,505 x .942 x.030 * Washer, Plain, .505 x.942 x .040 Ring, Retaining Ring, Retaining * Washer, Plain, °632 x 1.00 x .010 *Washer, Plain, .632 x 1.00 x .020 * Washer, Plain, .632 x 1.00 x .026 *Washer, Plain, .632 x Io00 x .03t * Washer, Plain, .632 x.l.00 x .036 * Washer, P_ain, o632 x 1.00 x .041 *Washer, Plain, _632 x 1o00 x .046 * Washer, Plain, °632 x 1.00 x .050 * Washer, Plain, ,632 x 1.00 x .060 * Washer, Ptain, .632 x 1.00 x .082 O-Ring Washer, Plain, .632 x 1.38 x.046 Key, Woodruff, #9 Ass'y. Kit, Input Shaft Pinion, Bevel, 14T Ring, Retaining Chain, 24 Pitches Bearing, Flange Gear, Spur, 14T Collar, Clutch Key, Clutch Key, Woodruff, #3 Shaft, Intermediate Key, Woodruff, #6I Ring, Retaining Sprocket, 18T Spacer Gear, Spur, 37T Gear, Spur, 30T Gear, Spur, 25T Gear, Spur, 22T Gear, Spur, t9T Spacer, t.133 x 1,50 x.375 Washer, Plain, .640 x 1o37 x .061 Washer, Plain, .632 x 1.00 x .026 Spacer, .630 x 1.00 x .169 Ass'y., Gear, Comb., 12T & 35To KEY NO. PART NO. 39 40 41 42 43 43 43 43 43 43 43 43 43 43 43 43 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 120471X 120472X I05928X 1t0084X 108983X 105930X 105931X 105932X 34t7J 106097X 2264J 106098X 2265J 106586X 106587X 106588X 2263J t20473X I05933X 120407X 106589X 120408X 105937X 105936X 2226J 2272J 2263J 120474X 110081X 105941X 110071X 120952X tI0082X 120475X 120476X 120961X 7294J t08989X 120953X 120954X 120955X 108992X t08996X 120956X 73810500 t06596X !20993X 120951X 120416X * DESCRIPTION Shaft, Idler Spacer, °635 x .875 x _755 Sprocket, 9To Gear, Bevel, 42T *Washer Plain, °758 x 1.12 x .010 *Washer Plain, °758 x 1.12 x _015 *Washer Plain, .758 x 1.12 x .020 *Washer Plain, .758 x 1 ..12 x .025 *Washer Plain, .758 x 1_25 x _020 *Washer Plain, °758 x 1 25 x .025 *Washer Plain, .758 x 1.25 x .031 *Washer Plain, _758 x 1.25 x .035 *Washer Plain, .758 x 1.25 x .040 *Washer Plain, °758 x 1 25 x 045 * Washer Plain, .758 x 1.25 x .050 *Washer Plain, .758 x 1.25 x .055 *Washer Plain, .758 x 1 25 x .062 Shaft, Drive Gear, Spur, 12T, Gear, Spur, 20T, Gear, Spur,, 25T_ Gear, Spur, 28T. Gear, Spur, 31T Spacer, _781 x 1.00 x 375 Washer, Plain, °632 x 1.00 x .060 Seal, Felt Washer, Plain, °758 x 1 25 x .062 Axle, L,H. Gear, Miter, 15T. Ring, Retaining Gear, Spur, 32T. Shaft, Cross Gear, Miter, 15T, Axle, R_H. Housing, Lower Puck, Friction Disc, Brake Spacer Jaw, Brake Pin,, Dowel Screw, Tapping, 5/16-18 x 225 Lg. Lever, Actuating Washer, Plain, 32i x 1,00 x .055 Bracket, Anti-Rotation Nut, Lock, 5/16-24 Screw, Tapping, 5/16-18 x 1.44 Lg. Washer, PIain, .343 x .81 x ,059 Puck, Friction. Grease Use in various combinations to maintain proper clearantes, ** 43 Order Key No. 15, REPAIR PARTS 12 HP 38" RIDING LAWN TRACTOR . . MODEL NUMBER 917.254530 ENGINE BRIGGS & STRATTON - MODEL NUMBER 28'1707, TYPE NUMBER 2_ 0412=01 70 12 71 14 13 7 73 15 20 16 21 22 27 _42 _), 58 ! 43 48 g? 47 6O 6! 51 ':,% ""%)63 68 44 REPAIR PARTS ENGINE KEY NO. PART NO. 93158 93163 399265 4 5 6 7 8 391086 490450 261463 210940 261961 9 10 11 12 13 14 15 !6 !7 231597 27803 391406 280100 93394 491490 9416O 262243 490466 18 !9 2O 21 22 23 24 25 222698 262135 262247 65906 221596 262246 26828 93630 26 27 28 292260 212897 802592 29 30 31 32 33 34 66538 89838 93723 222299 92909 490348 35 36 260924 299691 391286 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 917.254530 BRIGGS & STRATTON - MODEL NUMBER 281707, TYPE NUMBER DESCRIPTION KEY NO. Screw, Blower Housing Mounting Sere Screw, Cylinder Shield Mtg. Sere Bead ng, Cylinder Note: Requires special tools for installation Seal, Oil Cylinder Assembly Seat, Intake Valve (Standard) Seat, Exhaust Valve (Standard) Guide, Exhaust Valve Note: 231218 Guide- Intake Valve (Brass) Bushing, Governor Crank (1/4" 1D) Gasket, Valve Cover Breather Assembly Tube, Breather Screw, Sem Cover, Cylinder Head Pin, Eccentric Eccentric Crankshaft Note: Order Part Number 94196 for Timing Gear Key, Flywheel Gear, Timing Valve, Intake Spring, Intake Valve Retainer, Intake Valve Valve, Exhaust Spring, Exhaust Valve Retainer, Exhaust Valve Rotocoil (2) Rotocoil, Exhaust Valve Gear, Cam Plug, Spark (1 1/2" high- 37-42 mm) Elbow, Spark Plug Wrench, Spark Plug Screw, Cylinder Head (3" long) Lock, Connecting Rod Screw Screw, Connecting Rod Rod Assembly, Connecting Note: For Connecting Rod with ,020" undersize Crankpin BoreOrder No, 490469 Lock, Piston Pin Pin Assembly, Piston _ Standard Pin Assembly, Piston .005 O.S. 37 PART NO. 394665 391781 391782 391783 38 394661 394662 394663 394664 Piston Ring Sets 45 39 271916 40 41 42 43 44 94305 91084 291675 490452 490927 45 46 47 48 49 50 5t 52 53 54 55 56 57 58 59 60 61 62 63 64 65 92613 231082 491323 93307 93306 231058 222450 212359 93875 298909 399891 490815 398525 92791 93722 90576 26157 90200 93572 260695 390784 66 67 68 69 70 71 72 73 221535 93496 260584 262348 223715 271866 262248 491491 04'12-01 DESCRIPTION Ring Set, Piston Ring Set, Piston Ring Set, Piston Ring Set, Piston Piston Assembly Piston Assembly Piston Assembly Piston Assembly - Standard - .010" OrS. - .020" O.S. - .030" O.S Standard - .0t00.S. - .020" O.So - .030" O,So Note: For Chrome Ring Set Standard size - Order No. 392331 Gasket, Crankcase Cover (1/64" thick) Screw, Base Mounting Sem Plug, Oil Drain Seal, Oil Base, Engine Lever Assembly, Governor (For t/4" dia, Crank) Bolt, Governor Lever Nut, Hex 10 - 24 Seat, Oil Retainer, E-Ring Cotter, Hairpin Crank, Governor (1!4" dia.) Washer, Governor Crank (t/4" dia.) Link, Counterweight Screw, Counterweight (1) Pin, Counterweight (1) Counterweight Assembly Oil Slinger, Governor Insulator Assembly Washer, Lock, Shake-proof Terminal, Spade Nut, Hex 8 - 32 Spring, Throttle Adjustment Screw, Machine Fil H& 8 - 32 x t/2 Screw, Carburetor Spring, Governor Plate, Governor Control (Choke-AMatic) Clamp, Casing Screw, Sern Spring, Governor Link Link, Governor Shield, Cylinder Gasket, Cylinder Head Tappet Valve Head, Cylinder REPAIR PARTS ENGINE 12 HP 38" RIDING BR_GGS & _^_-r_, LAWN TRACTOR .._n=, - - MODEL _I,,..==D 3 NUMBER 281"_n'_ _vD= 917.254530 _==l.n==D nAt.)on4 6 18 7 19 T 2 _22 W 23 24 ! q_14 55 1 39 _33 73 7O 68 L r._.,,_..__J 67 48 REPARR PARTS 12 HP 38" RIDING LAWN TRACTOR - - MODEL NUMBER 9t7.254530 ENGINE BRIGGS & STRATTON - MODEL NUMBER 281707, TYPE NUMBER KEY NOo PART NO. 1 2 490689 93158 3 4 5 6 7 8 9 93705 223752 192O3 93535 223726 280687 492326 10 392134 11 12 13 14 15 16 17 18 19 20 2t 22 23 24 25 26 27 28 30 31 32 33 34 35 36 93805 222562 280848 92284 220865 222561 490327 270920 93572 223721 490474 28074I 68838 94248 212706 94246 223700 231532 491519 490332 270853 94018 394698 270382 222010 DESCRIPTION KEY NO. Housing, Blower Screw, Blower Housing Mounting Sem Screw, Hex Hdo Guard, Flywheel Puller, Flywheel Screw, Sere 3/4" Long Retainer, Fan Fan, Flywheel Flywheel and Ring Gear Assy. Magneto Gear, Ring (Includes Mounting Parts) Screw, Sem Screen, Flush Rotating Spacer Nut, Hex Washer, Spring Cup, Screen Mounting Cap and Dipstick, Oil Filter Seal, Oil Filler Cap Screw, Clamp Mounting Clamp, Oil Filler Tube Fill Group, Oil Tube, Oil Filler Seal, Filler Tube Stud, Air Cleaner Knob, Air Cleaner Stud, Air Cleaner Cover, Air Cleaner Nut, Air Cleaner Mtg Cartridge, Air Cleaner Body, Air Cleaner Gasket, Air Cleaner Screw, Air Cleaner Sem Carburetor Overhaul Lit Washer, Choke Shaft Valve, Choke 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 47 PART NO, 390684 211960 91920 26157 93499 211712 26't 116 299740 93043 292681 271853 398970 491006 2705'I '1 299707 222433 390818 93357 491031 221995 231323 222014 396568 221997 490473 93572 394682 230896 222311 67218 394462 93053 3938t5 289090 26t610 93621 270872 0412o0t DESCRIPTION Shaft and Lever, Choke Venturi, Carburetor Screw, Machine Fil Hd. 8-32 x 5/8" Spring, Throttle Adjustment Screw, Throttle and Choke Valve Mtg. Sem Stop, Throttle Spring, Choke Return Nozzle, Carburetor Pin, Throttle Stop Valve Assembly, Carburetor Idle Washer, Throttte Shaft Seal (Foam) Seal, Throttle Shaft Shaft and Lever, Throttle Gasket, Flat Bowl Float, Carburetor Valve, Throttle Pump, Impulse Screw, Carburetor Carburetor Assembly Bowl, Float Screw, Nozzle Washer, Float Bowl Valve, Needle Plug, Welch Body Assembly, Carburetor Screw, Carburetor Valve, Fuel Inlet Pin, Float Hinge Bracket, Carburetor Connector, Fuel Pipe Repair Kit, Pump Clamp, Fuel Pipe Fuel Line (tt" Long) Filter, Fuel (In Fuel Line) Link, Choke Screw, Sere Gasket, Carburetor Mounting REPAIR PARTS 12 HP 38" RIDING ENGINE BRIGGS LAWN TRACTOR & STRATTON - MODEL - - MODEL NUMBER NUMBER 281707; 917.254530 TYPE NUMBER 0412-01 4 ! ! 3 Length--_ 10 t 12 11 L. | 9 J 8 13 6 r 22 I 16 r-_-:--J-----1 23 LABEL KIT ] 124 L 1 GASKET SET t ] 15 KEY NO. 1 2 3 4 5 6 7 8 9 I0 11 12 13 PART NO. 394805 94003 395538 395537 390837 393825 394857 490421 398003 490476 28O1O4 94288 93535 KEY NO. DESCRIPTION Motor and Drive Assembly 12V, 43/8" Housing Length Thru Bolt Assembly Brush Assembly * End Cap Assembly Commutator Armature Assembly Housing Assembly Drive End Cap Assembly Drive Assembly Clutch Assembly Retainer and Pin Gear Roll Pin Screw, Sem PART NO. 14 15 93984 490324 16 17 393474 393456 18 393362 19 221798 20 93381 2t 398808 22 492341 23 491252 24 490525 * includes Brush Set 48 DESCRIPTION Screw, Sem Cover, Starter (Includes Mounting Screws) Stator, Alternator (Dual Circuit) Diode and Connector Assembly (Dual Circuit) Alternator Harness Assembly (Dual Circuit) Terminal, ignition Screw, Armature Mounting Sem Wire, Ground Armature, Magneto Decal, Label Kit Gasket Set i ,11 i , u ull ,i,,,,11 i,u SERVnCE 49 OTES SERWCE 50 ill,rll,,ll ii ii i,, , , , SLOPE SHEET r / ! ! / / / /o o _ t_ 0 _ _,,c_ C_O0 z,.__ ! I / // / 51 , I I,IIIIHI ® OWNER'S MANUAL MODEL NO= 917o254530 Each tractor has its own model number. number Each engine has its own model The model number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Centers and most Retail Stores HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS, ALWAYS ING INFORMATION: • PRODUCT-LAWN GIVE THE FOLLOW- TRACTOR • MODEL NUMBER - 917.254530 . ENGINE MODEL NUMBER - 281707, TYPE NUMBER 0412-01 • PART NUMBER • PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians, prefessional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. 128305 05,0&91 Rev. 2 PRINTED IN U.S.A.