Download Craftsman 917.25736 Lawn Mower User Manual

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Transcript 
OWNER'S
MANUAL
MODEL NO.
917.257360
®
Caution:
Read and follow
all Safety Rules
and Instructions
Before Operating
This Equipment
12.0 HP HC
ELECTRIC START
38" MOWER
AUTOMATIC (HYDROSTATIC)
LAWN TRACTOR
° Assembly
° Operation
o Maintenance
o Service and Adjustment
o Repair Parts
Sears, Roebuck
and Co., Chicago,
IL 60684 U.S.A.
SAFETY RULES
PLUG
TO PREVENT
STARTING
WHEN
SETTING-UP,
TRANSPORTING,
ADJUSTING OR MAKING
CAUTION:
ALWAYS ACCIDENTAL
DISCONNECT SPARK
PLUG
WIREAND
PLACE WIRE
WHERE IT CANNOTCONTACT
SPARK
REPAtRS,
&
UMPORTANT
SAFETY STAN DARDS REQUIRE O PERATOR PRESENCE CONTRO LS TO MINIMIZE THE RISK OF INJ URY. YOUR UNIT IS EQUIPPED WITH SUCH
CONTROLS,
DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES,
TRAINING:
Know the controls and how to stop quickly. Read this owner's
manual and instructions furnished with attachments
Do not allow children to operate the machine Do not allow
adults to operate it without proper instruction
Do not carry passengers Do not mow when children and
others are around
Do not attempt to operate your vehicle or mower when not in
the driver's seat
Always get on or off you rvehicle from the operator's left hand
side
The vehicle and attachments should be stopped and inspected for damage after striking a foreign object, and the
damage should be repaired before restarting and operating
the equ!pment
Never mow in wet or slippery grass, when traction is unsure,
or at a speed which could cause a skid
Stay alert for holes in the terrain and other hidden hazards
Keep away from drop-offs
Do not drive too close to creeks, ditches, and public high°
ways
Exercise special care when mowing around fixed objects in
order to prevent the blades from striking them. Never deliberately run vehicle or mower into or over any foreign objects
Never shift gears until vehicle comes to a stop
Never place hands or feet under the mower, in discharge
chute or near any moving parts while vehicle or mower Is
running Always keep c ear of discharge chute
Use care when pulling loads or using heavy equipment
Use only approved drawbar hitch points
Limit loads to those you can safely control
Do not turn sharply Use care when backing
Use counterweight or wheel weights when suggested in
owner's manual
Watch out for traffic when crossing or near roadways
When using any attachments, never direct discharge of
material toward bystanders nor allow anyone near the vehicle while in operation
Except for adjustments do not operate engine if air cleaner
or cover directly over carburetor air intake s removed
Removal of such part could create a fire hazard
Do not change the engine governor settings or overspeed
the engine; severe damage or injury may result
When using the vehicle with mower, proceed as follows:
Mow only in daylight or in good artificial light
Shut the engine off when unclogging chute.
Check the blade mounting bolts for proper tightness at
frequent intervals
Disengage power to mower before backing up Do not mow
in reverse unless absolutely necessary and then only after
careful observation of the entire area behind the mower
PREPARATION:
Always wear substantial footwear. Do not wear loose fitting
clothing that could get caught in moving parts
Clear the work area of objects (wire, rocks, etc ) which might
be picked up and thrown.
Disengage all attachment clutches before attempting to start
the engine
Handle gasoline with care - it is highly flammable
Use approved gasoline containers
N ever remove the fuel cap of the fuel tank or add gasoline
to a running or hot engine or an engine that has not been
allowed to cool for several minutes after running Never
fill tank indoors Always clean up spilled gasoline
Open doors if the engine is run in the garage - exhaust
fumes are dangerous. Do not run the engine indoors
Do not operate the mower without the entire grass catcher,
on mowers so equipped, or the deflector shield in place,
OPERATION:
Keep your eyes and mind on your vehicle, mower, and the
area being cut Do not let other interests distract you
Disengage power to attachments and stop the engine before
leaving the operator's position
Disengage power to mower, stop the engine, and disconnect
spark plug wire s) from spark plug(s before cleaning, making
an adjustment, or repa r, Be careful to avoid touching hot
muffler or engine components
Disengage power to attachments when transporting or not in
use
Take all possible precautions when leaving the vehicle unattended Disengage the power take-off, lower the attachments, shift into neutral, set the parking brake, stop the
engine, and remove the key,
Do not stop or start suddenly when going uphill or downhill
Mow up and down the face of slopes (not greater than 15°),
never across the face.
Reduce speed on slopes and make turns gradually to prevent
tipping or loss of control Exercise extreme caution when
changing direction on slopes
While going up or down slopes, place gearshift control lever
in 1st gear position to negotiate the slope without stopping.
MAINTENANCE
AND STORAGE
Keep the vehicle and attachments in good operating condition, and keep safety devices in place and working
Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition
Never store the equipment with gasoline in the tank inside a
building where fumes may reach an open flame or spark
Allow the engine to cool before storing m any enclosure
To reducefire hazard keep the engine free of grass, leaves,
or excessive grease Do not clean product wh e eng ne is
running.
Do not operate without a muffler, or tamper with exhaust
system Damaged mufflers or spark arresters could create a
fire hazard Inspect periodically and replace if necessary
Under normal usage the grass catcher bag material is
subject to deterioration and wear. it should be checked
frequently for bag replacement
Replacement bags should
be checked to ensure compliance
with the original
manufacturer's recommendations or specification&
I
LOOK FOR THIS SYMBOL
IT MEANS - ATTENTION!!!
TO POINT OUT IMPORTANT
BECOME ALERT!!!
YOUR
2
SAFETY
PRECAUTIONS.
SAFETY IS INVOLVED.
!
PRODUCT
CONGRATULATIONS
on your purchase of a Sears
Tractor, it has been designed, engineered and manufactured to give you the best possible dependability and
performance,
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service
Department.
We have competent, well-trained technicians and the proper tools to service or repair this unit,
Please read and retain this manual The instructions will
enable you to assemble and maintain your unit properly,
Always observe the "SAFETY RULES",
MODEL
NUMBER
SPECIFICATIONS
HORSEPOWER:
12,0
GASOLINE
5 QUARTS
UNLEADED
CAPACITY:
OIL (1 QUART CAPACITY):
SAE 30 (or 10W-30)
WINTER: SAE 5W-30
SPARK PLUG (GAP 030 IN):
CHAMPION
VALVE CLEARANCE:
INTAKE _005 - 007 IN
EXHAUST _009- 011 IN.
GROUND SPEED:
FORWARD: 0-5 2 MPH
REVERSE: 0-2,2 MPH
TIRE PRESSURE:
FRONT: 14 PSi
REAR: 10 PSI
CHARGING
5 AMPS @ 3600 RPM
917,257360
SERIAL
NUMBER
DATEOFPURCHASE
THE MODELANDSERIALNUMBERSWILLBEFOUND
ON A PLATE UNDER THE SEAT,
MAINTENANCE
AGREEMENT
RESPONSIBILITIES
30-35 FT, LBS,
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands, A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center
(See REPAIR PARTS section of this manual)
Read and observe the safety rules
Follow a regular schedule in maintaining, caring for and
using your unit,
Follow the instructions under "Maintenance"
and
"Storage" sections of this owner's manual,
LIMITED TWO YEAR WARRANTY
RJ19LM
WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any), If a spark arrester is used, it should be maintained in
effective working order by the operator
A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details_
CUSTOMER
SYSTEM:
BLADE BOLT TORQUE:
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE,
REGULAR
ON ELECTRIC
START RIDING EQUIPMENT
For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the
operating and maintenance instructions in the owner's manual, Sears will repair flee of charge any defect in material or
workmanship.
This Warranty does not cover:
Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).
Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts
Repairs necessary because of operator abuse or negligence, including bent crankshafts
equipment according to the instructions contained in the owner's manual
and the failure to maintain the
Riding equipment used for commercial or rental purposes,
FULL 90 DAY WARRANTY
ON BATTERY
For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship
and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge,
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT
UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO,. D/731CR-W SEARS TOWER, CHICAGO, IL 60684
3
IN THE
TABLE OF CONTENTS
SAFETY RULES ............................................................
2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ................................. 3
WARRANTY ...................................................................
3
TABLE OF CONTENTS .................................................
4
INDEX .............................................................................
4
TRACTOR ACCESSORIES ........................................... S
ASSEMBLY ................................................................
7-9
OPERATION ...........................................................
MAINTENANCE ......................................................
SERVICE AND ADJUSTMENTS ............................
STORAGE ....................................................................
TROUBLESHOOTING
............................................
REPAIR PARTS - TRACTOR .................................
REPAIR PARTS - ENGINE .....................................
PARTS ORDERING/SERVICE ................... BACK
10-13
14-18
18-25
26
29-30
30-45
46-50
PAGE
INDEX
A
Accessories ............................................. 5
Adjustments:
Brake ..........................................
21
Carburetor. .................................. 25
Mower Blade Drive Belt .................20
Mower
Front-To-Back ........................ 19
Side-To-Side ............................. 19
Throttle Control Cable .................. 25
Air Filter, Engine .................................. 17
Air Screen, Engine ............................... 17
Assembly ............................................. 7-9
B
Battery:
Charging ........................................
8
Cleaning ....................................... 15
Installation ..................................
9
Levels ........................................ 8,15
Preparation .................................... 6
Starting with Weak Battery' .......... 23
Storage ........................................
26
Terminals ........................................ 15
Belt:
Motion Ddve
Remova!/Replacement
........... 21
Mower Blade Drive
Remova!/Replacement ........... 20
Adjustment ............................... 20
Blade:
Sharpening .................................... 15
Replacement ............................... 15
Brake Adjustment ................................ 21
C
Carburetor Adjustment ......................... 25
Controls, Tractor .................................. 10
Cutting Height, Mower .............................11
E
Electrical:
Interlocks and Relays ................... 23
Schematic ..................................
29
Wiring Diagram ............................... 30
Engine:
Air Filter .......................................
17
Air Screen .................................... 17
Cooling Fins ................................. 17
Oil Change .................................
16
Oil Level .................................. 12,16
Oil Type ........................................ 16
Preparation .................................... 12
Repair Parts ............................ 46-50
Starting .......................................... 13
Storage ......................................... 26
F
Filter:
Air Cleaner ................................
17
Fuel .............................................
!8
Fuel:
Type ......................................................
12
Storage ............................................ 26
Fuse ...................................................... 23
H
Headlights .........................................
23
Hood Removal/I nstallation .....................24
L
Leveling Mower Deck .......................
19
Lubrication:
Chart ..................................................14
M
Maintenance .................................. 14-18
Air Filter .......................................
17
Foam Pre-cleaner .................... 17
Air Screen, Engine ........................ 17
Battery ........................................... 15
Blade ............................................ 15
Brake Adjustment .......................
21
Cooling Fins, Engine .................... 17
Engine Oil ...................................... 16
Fuel Filter ...................................... 18
Lubrication Chart .......................... 14
Schedule ........................................ 14
Spark Plugs ................................... 18
Tire Care ............................... 8,15,22
Transaxle ........................................ 16
Mower:
Adjustment, Front-to-Back .............19
Adjustment, Side-to-Side ............ 19
Blade Sharpening ....................... 15
Blade Replacement ....................... 15
Cutting Height .................................. 11
Installation .................................... 19
Operation ....................................... 12
Removal ....................................... 18
Mowing Tips ......................................... 13
Muffler ................................................
17
Spark Attester ..........................
O
3,34
Oih
Cold Weather Conditions ....... 12,16
Engine ............................................. 16
Storage ......................................... 26
Operation ......................................... 10-13
Operating Your Mower ....................... 12
4
Options:
Accessories ..................................... 5
Spark Attester ........................... 3,34
P
Parking Brake ................................. 10-1 t
Parts Bag .............................................
6
Parts, Replacement!Repair
.............30-50
Product Specifications ..............................3
R
Repair Paris .................................
30-50
S
Safety Rules ......................................... 2
Seat .......................................................... 8
Service and Adjustments .............. 18-25
Carburetor .................................
25
Fuse ...........................................
23
Hood Removal/Installation .......... 24
Motion Drive Belt
Removal/Replacement
.............21
Mower Blade Drive Belt
Removal/Replacement
.............20
Adjustment ..................................20
Mower Adjustment
Front- to-Back ........................ tg
Side-to-Side ............................. 19
Mower Removal .......................... t 8
Mower Installation ......................... 19
Motion Control Lever .................... 22
Tire Care ............................... 8,15,22
Slope Guide Sheet ............................. 51
Spark Plugs .......................................... 18
Specifications .......................................
3
Starling the Engine ............................. 13
Steering Wheel ................................. 7,22
Stopping the Tractor. .......................... 11
Storage ................................................
26
T
Throttle Control Cable
Adjustment .................................... 25
Tires ....................................................8,15,22
Trouble Shooting Chart .................. 27.28
Transaxle:
Maintenance ............................... 16
Repair Parts ........................... 42-45
w
Warranty .................................................... 3
Wiring Diagram ..................................
30
Wiring Schematic ...........................
29
ACCEGGORmES AND ATTACHMENTS
These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets,
catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG
MAINTENANCE
MUFFLER
AIR FILTER
GAS CAN
ENGINE OIL
STABILIZER
BLADES
BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your vehicle Many of these are listed below with brief explanations of how they can help
you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may
be made in these attach ments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories
and attachments that are available for your unit.
Most of these attachments
attaching and detaching
do not require additional hitches or conversion
PERMANEX
BAGGER lets you collect grass clippings and
leaves for a healthier, neater looking lawn
Two Permanex
containers hold 30-gallon plastic bags
LAWN SWEEPERS let you collect grass clippings and leaves
LAWN VACS for powerful collections of heavy grass clippings
and leaves Wand attachment to pick up debris in hard-to-reach
places
CARTS make hauling easy
Variety of sizes available
ROLLER for smoother lawn surface.
36qnch wide, 18 inch
diameterwater-tightdrumholdsupto3901bs
ofweight Rounded
edges prevent harm to turf Adjustable scraper automatically
cleans drum
SPREADER/SEEDERS
make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand
CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots
36-inch swath
24
hardened steel coring tips 150 Ib capacity weight tray
AERATOR promotes deep root growth for a healthy lawn Tapered 2 5" steel spikes mounted an 10-in diameter discs puncture holes in soil at close intervals to let moisture soak in Steel
weight tray for increased penetration
DETHATCHER loosens soil and flips thatch and matted leaves to
lawn surface for easy pick up Twenty spring tine teeth Useful
to prepare bare areas for seeding. Available for front or rear
mounting
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source
Includes booms for
automatic spraying when pulling, and hand held wand for spot
spraying
Wand has adjustable spray pattern
For applying
herbicides, insecticides, fungicides, and liquid fertilizers
kits (those that do are indicated)
and are designed for easy
SNOW BLADE for snow removal only. 14-inch high, 42-inch wide
blade clears 38 inch path when angled left or right Raises, lowers
with side lever Adjustable skids; replaceable, reversible scraper
bar (Use with tire chains, wheel weights, or raar drawbar weight )
SNOWTHROWER has 40-inch swath Drum-type auger handles
powdery and wet/heavy snow
Mounts easily with simple pin
arrangement
Discharge chute adjusts from tractor seat 6-inch
diameter spout discharges snow 10 to 50 feet Lift controlled at
tractor seat (Use with chains, wheel weights, or rear drawbar
weight )
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials In pairs (30 Ibs each )
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility Hinged metal doors with catch. Keeps operator warm
and dry Remove vinyl and windshields for use as sun protector
in summer
Optional accessories for tractor cab: tinted/tempered solid safety
glass windshield with hand operated wiper; 12-volt amber caution
light for mounting on cab top.
TRACTOR COVER protects tractor from weather
Made of
Evolution 3 fabric (water-repellent, extremely breathable, light
weight, soft, non-abrasive, pliable in all temperatures, durable,
stain/tear/puncture resistant, will net shrink or stretch)
CONTENTS
OF HARDWARE
PACK
, ,u
Parts Bag contents
shown full size
Parts packed separately
in carton
f\
\f
"_
(2) Sheet
©
Seat
Metal
Screws
#10-16 x 1/2
Battery acid
ZL
(1) Locknut 1/2 - 20
Steering
Wheel
(1) 2-3/8" Dia, Washer
Battery
li®_:q
Steering
Boot
i
I
i
t
',
(1) Shoulder Bolt 5/16-18
(1) Hex Bolt 1/2-13 x 1
(1) Lockwasher
(1) Washer
Owner's
Steering
Bushing
1/2
17/32 x 1-3/16 x 12 Ga,
(2) Hex Bolts 1/4 - 20 x 3/4
<_
(2) Keys
"_' LI
Parts Bag
Wheel
Steering
Insert
_
(2) Battery Carriage Bolts 1/4-20 x 7-1/2
®
(2) Hex Nuts 1/4- 20
(2) Washers 9/32 x 5/8 x 16 Ga. !2) Lockwashers
Manual
Steering Wheel
Adapter
Terminal
Guard
1/4
--q
(2) Wing Nuts 1/4 - 20
15 ° Slope Sheet
6
Battery Caps
and Instructions
ASSEMBLY
TOOLS
REQUIRED
FOR ASSEMBLY
A socket wrench set will make assembly easier
wrench sizes are listed,
INSERT
Standard
(1) 5/15" wrench
(1) 3/4" wrench
(2) 7/16" wrenches
(1) 1/2" wrench
Tire pressure gauge
Screwdriver
(t) 9/16" wrench
Utility knife
2-1/4"
When right and left hand is mentioned in this manual, it
means when you are in the operating position (seated behind the steering wheel).
TO REMOVE
UNPACK
_-_STEERING
WHEEL
ADAPTER
STEERING
BOOT
UNIT FROM CARTON
CARTON
BUSHING
Remove a!l loose parts from carton (See page 6)
Cut, from top to bottom, all four corners of carton and
lay panels flat.
ATTACH
STEERING
WHEEL
(See Fig. 1)
Slide the steering bushing over the steering shaft,
Raise steering shaft forward until screw holes in dash
line up with steering bushing
Install two (2) sheet
metal screws and tighten securely,
STEERING SHAFT
tSoHIPPING
SITION)
Position steering boot over steering shaft
Place tabs of steering boot over slots in dash and push
down to secure
STEERING SHAFT
(ASSEMBLY POSITION)
Slide steering wheel adapter onto upper steering shaft
FIG. 1
Position front wheels of the tractor so they are pointing
straight forward
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter,
Assemble large flat washer and 1/2-20 hex nut and
tighten securely.
Snap insert into center of steering wheel
Remove protective plastic from tractor hood.
BEFORE
ROLLING
IMPORTANT:
UNIT OFF SKID
CHECK
FOR AND REMOVE
ANY
STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS TO ROLL
OFF SKID,
Raise attachment lift lever to its highest position (See
Fig 6),
Release parking brake by depressing
pedal (See Fig. 6).
clutch/brake
Pull freewheel knob up to disengage
(See Fig, 6)
Roll unit backwards off skid.
transmission
7
,,_
,t
ASSEMBLY
,J
,,,,u
HOW TO SET UP YOUR TRACTOR
INSTALL
PREPARE
Adjust seat before tightening adjustment bolt.
BATTERY
(See Fig. 2)
SEAT
(See Fig. 3)
Remove cardboard packing on seat pan
CAUTION: Wear eye and face shield.
Place seat on pan and assemble shoulder bolt
Wash hands or clothing immediately if
accidentally In contactwith battery acid.
Assemble adjustment bolt, Iock'washer and flat washer
loosely De not tighten
Tighten shoulder bolt securely
Do not smoke.
Fumes from charged
battery acid are explosive.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down
(See Fig. 6)
Read the instructions Included with the
batteryvent caps. Always wear gloves,
clothing and goggles to protect your
hands, skin and eyes.
Get off seat without moving its adjusted position
Raise seat and tighten adjustment bolt securely.
Your unit has a battery charging system which is sufficient
fo_ normal use. However, periodic charging ofthe battery
with an automotive charger will extend its life,
SEAT
SEATPAN
See instructions packed with vent caps in parts bag,
Fitl battery with acid, Fill each cell until it reaches the
bottom of the vent wells. Do not overfill
SHOULDER
BOLT
Allow battery to stand and settle for at least thirty
minute& After standing, check the level of acid
If
below the vent wells, add more acid until the correct
level is reached.
While battery is standing (after adding acid) and later, while
battery is being charged, continue with assembly of unit
To maximize the life of your battery, it is necessary that
the battery be charged before use. Use a 12 volt battery
charger, Charge battery at a rate of 6 amperes for 1
hour Observe all safety precautions required for battery charging Failure to charge battery can result in a
shortened battery life,
" FLAT WASHER
ADJUSTMENT
FIG. 3
Check the acid level after the battery is charged, If the
acid has fallen below the correct _evel, add distilled or
iron free water
CHECK
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
Check battery case for leakage to make sure that no
damage has occurred in handling.
CHECK
Dispose of excess battery acid Neutralize acid for disposal by adding it to four inches of water in a five gallon
plastic container, Stir with a wooden or plastic paddle
while adding baking soda urttil the addition of more
soda causes no more foaming.
CHECK
BELTS
,VENT CAP
LEVELNESS
FOR
PROPER
POSITION
OF ALL
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual, Verify that the belts are routed
correctly
VENT WELL
BATTERY
CELL ACID
LEVEL
FIG, 2
DECK
For best cutting results, mower housing should be properly
leveled
See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
Follow instructions on how to install battery.
VIEW
TIRE PRESSURE
The tires on your unit were overinflated at the factory for
shipping purposes, Correct tire pressure is important for
best cutting performance,
Install the vent caps to cover the vent wells Wash the
top of the battery with water to remove any acid, then
wipe dry
CUT AWAY
_LOCKWASHER
BOLT
CHECK
8
BRAKE
SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual
ASSEMBLY
INSTALL
BATTERY
(See Figs. 4 & 5)
WING
NUT
TERMINAL
GUARD
ACCESS
DOOR
CAUTION: Do not short battery terminals. Before installing battery, remove
metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental grounding.
Lift seat to raised position.
Lower battery into fender well with battery terminals
toward front of unit, Make sure battery rests in battery
tray,
Be sure battery drain tube has not come loose and is
securely attached to drain in battery tray,
BATTERY
BOLT
First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, Iockwasher and hex
nut as shown. Tighten securely,
Connect BLACK grounding cable to negative (-) batteryterminal with remaining hex bolt, flat washer, lockwasher and hex nut, Tighten securely
KEY
HOLE
Slide the two battery bolts through the terminal guard
and start the wing nuts onto the threads,
BATTERY
DRAIN TUBE
FIG. 5
,/CHECKLIST
Position terminal guard over the battery as shown,
lower bolts into key holes and slide square shafts of
bolts into slots of key holes
BEFORE YOU OPERATEAND ENJOYYOUR NEW TRACTOR, WE AT SEARS WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT,
Tighten wing nuts by hand making sure battery bolts
remain in slots of the key holes in the battery support,
Be sure terminal access doors are closed.
Use terminal access doors for:
PLEASE REVIEW THE FOLLOWING
Inspection for secure connections
ware)
BATTERY
TRAY
(to tighten hard-
Inspection for corrosion
CHECKLIST:
,/
All assembly instructions have been completed,
V'
No remaining loose parts in carton
,/
Batteryis properly prepared and charged
! hour at 6 amps),
Testing battery
(Minimum
Jumping (if required)
,/
Seat is adjusted comfortably and tightened securely_
Periodic charging
,/
Alltires are properly inflated, (For shipping purposes.
the tires were over-inflated at the factory)
,/
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results, (Tires must be
properly inflated for leveling)
¢'
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers,
,/
Check wiring, See that all connections are still secure
and wires are properly clamped.
POSITIVE (+)
TERMINAL
NEGATIVE (-)
TERMINAL
POSITIVE (RED)
CABLE
FLATWASHERS
NEGATIVE
(BLACK)
CABLE
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
¢"
Engine oilis at proper level.
,/
HEXNUT
LOCKWASHERS
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
€" Become familiar with all controls - their location and
function, Operate them before you start the engine.
HEXNUT
FIG. 4
,/
9
Be sure brake system is in safe operating condition.
, ,ill
OPERATUO
i,
i,,,i
i ,i
KNOW YOUR TRACTOR
READ
THIS
OWNER'S
MANUALAND
SAFETY
RULES
BEFORE
OPERATING
YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save
this manual for future reference.
ATTACHMENT'
CLUTCH LEVER
LIFT LEVER PLUNGER
ATTACHMENT
LIFT LEVER
THROTtLE/CHOKE
CONTROL
CLUTCH_RAKE
ATTACHMENT
ADJUSTMENT
HEIGHT
POSITIONS
CONTROL
MOTION CONTROL
SWITCH
PARKING
BRAKE LEVER
FIG. 6
Soars tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the
mower blades or other attachments mounted to your tractor,
MOTION CONTROL LEVER - Selects the speed and
direction of the tractor,
PARKING BRAKE LEVER- Locks clutch/brake pedal into
the brake position.
CLUTCH/BRAKE
PEDAL - Used for declutching and
braking the tractor and starting the engine,
THROTTLE/CHOKE
CONTROL - Used for starting and
controlling engine speed.
LIFT LEVER PLUNGER o Used to release attachment lift
lever when changing its position.
IGNITION SWITCH - Used for starting and stopping the eng_ne_
LIGHT SWITCH - Turns the headlights on and off.
ATTACHMENT LIFT LEVER - Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
10
OPEBATmON
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend Wide Vision Safety Mask for over
the spectacles or standard safety glasses, available at Sears Retail or Catalog Stores
1
HOW TO USE YOUR TRACTOR
TO SET PARKING
BRAKE
ATTACHMENT
CLUTCH LEVER
"ENGAGED"
(See Fig. 7)
Your unit is equipped with an operator presence sensing
switch
When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine
POSITION
"DISENGAGED"
POSITION
MOTION
_
CONTROL
LEVER
IGNITION
KEY
Depress clutch/brake pedal into full "BRAKE" position
and hold
Place parking brake lever in "ENGAGED"position and
release pressure from clutch/brake pedal Pedalshould
remain in "BRAKE" position Make sure parking brake
will hold vehicle secure
STOPPING
THROTTL_
CHOKE
CONTROL,
(See Fig. 7)
MOWER BLADES Move attachment
position
GROUND DRIVE -
clutch
lever to "DISENGAGED"
PARKING BRAKE
"ENGAGED"
POSITION
Depress clutch/brake pedal intofull "BRAKE" position
"BRAKE"
POSITION
Move motion control lever to "NEUTRAL" position.
IMPORTANT:
THE MOTION CONTROL LEVER DOES
NOT RETURN TO "NEUTRAL" POSITION
WHEN THE CLUTCH/BRAKE PEDAL IS
DEPRESSED
"DISENGAGED"
POSITION
CLUTCH/BRAKE
PEDAL"DRIVE"
POSITION
FIG. 7
ENGINE Move throttle control to "SLOW" position
TO ADJUST
Fig. 6)
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving vehicle to prevent
unauthorized use.
CONTROL
lift lever determines
the
The cutting height range is approximately 1-I/4" to 3-3/4".
The heights are measured from the ground to the blade t p
with the engine not running These heights are approximate and may vary depending upon soil conditions, height
of grass and types of grass being mowed
Full throttle offers the best bagging and mower performance
AND
(See
Press plunger with thumb and move lever to desired
position
(See Fig. 7)
Operating engine at less than full throttle reduces the
battery charging rate and the engine cooling air flow
FORWARD
HEIGHT
Grasp lift lever
Always operate engine at full throttle
TO MOVE
Fig. 6)
CUTTING
The position of the attachment
cutting height
Never use choke to stop engine
TO USE THROTTLE
MOWER
BACKWARD
The average lawn should be cut approximately 2-1/2
inches during the cool season and over 3 inches during
hot months For healthier and better looking lawns,
mow often and after moderate growth
(See
For best cutting performance, grass over 6 inches in
height should be mowed twice
Make the first cut
relatively high; the second to desired height.
The direction and speed of movement is controlled by the
motion control lever,
Start unit with the motion control lever in "NEUTRAL"
position
Release parking brake and clutch/brake
pedal.
Slowly move motion control lever to desired position
11
OPERATION
ntt
TO OPERATE
MOWER
(See Fig. 8)
IMPORTANT:
Your unit is equipped with an operator presence sensing
switch Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine
,,u,
,,,i
THE MOTIONCONTROLLEVER DOES
NOT RETURN TO "NEUTRAL"
POSITION WHEN THE CLUTCH/BRAKE
PEDAL IS DEPRESSED
To restar t movement, slowly release par king brake and
clutch/brake pedal
Select desired height of cut
Slowly move motion control lever to slowest setting
Engage mower by slowly moving attachment clutch
lever to "ENGAGED" position
TO STOP MOWER - Move attachment clutch lever to
"DISENGAGED" position
Make all turns slowly
TO TRANSPORT
Raise attachment lift control to highest position+
I&
without either the entire grass catcher,
on
mowers Do
so not
equipped,
disCAUTION:
operate or
thethe
mower
charge guard in place.
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
"ENGAGED"
When pushing orl,towing your unit, be sure motion
control lever is in NEUTRAL' position.
Pull freewhee! control knob up to disengage transmission (See Fig 6)
POSITION
Do not push or tow unit at more than five (5) MPH
LIFT LEVER
HIGH POSITION
BEFORE
CHECK
POSITION
STARTING
ENGINE
THE
OIL LEVEL
ENGINE
(See Fig. 16)
The engine in your unit has been shipped, from the
factory, already filled with summer weight oil
Check engine oil with unit on level ground+
Remove oil fill dipstick and wipe clean, replace and
screw cap tight, wait for a few seconds, remove and
read oil level If necessary, add oil until "FULL" mark
on dipstick is reached Do not overfill
For cold weather operation you should change oil for
easier starting (see "OIL VISCOSITY CHART" in the
Maintenance section of this manual)
To change engine oil, see the Maintenance
this manual
ADD GASOLINE
&
(See Fig. 16)
Fill fuel tank. Use fresh, clean, regular unleaded gasoline (Useof }eadedgaselinewi)Jincreasecarbonand
lead oxide deposits and reduce valve life).
IMPORTANT:
WHEN OPERATING
IN TEMPERATURES BELOW 32"F (0°C), USE FRESH,
CLEAN WINTER GRADE GASOLINE TO
HELP INSURE GOOD COLD WEATHER
STARTING,
FIG. 8
TO OPERATE
section in
ON HILLS
WARNING;
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol can
attract moisture which leads to separat on and formation of
acids during storage
Acidic gas can damage the fuel
system of an engine while in storage
To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use flesh fue! next season See Storage Instructions for additional information.
Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur+
hills with slopes greater than 15 ° and
do
not drive Do
across
CAUTION:
not any
driveslope.
up or down
Choose the slowest speed before starting up or down
hills
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake
CAUTION:
Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
Move motion control lever to "NEUTRAL" position
12
OPERATION
TO START
ENGINE
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine This will result in a more even distribution of
clippings and more uniform cutting
(See Fig. 7)
When starting engine for the first time or if engine has run
out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
Depress the clutch/brake
brake
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig 9)
pedal and set the parking
Place motion control lever in "NEUTRAL" position.
Move attachment clutch to "DISENGAGED"
position.
Move throttle control lever to "CHOKE" position for cold
engine start. For warm engine start, move throttle
control to "FAST" position.
Turn ignition key clockwise to "START" position and
release key as soon as engine starts Do not run
starter continuously for more than fifteen seconds per
minute. If engine does not start after several attempts,
move throttle control to "FAST" position, wait a few
minutes and try again
When engine starts, slowly move throttle control lever
to desired running speed.
Al!ow engine to warm up for a few minutes before
engaging motion control or attachment clutch
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 ° F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual
MOWING
FIG, 9
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high the second to the
des red he ght
TIPS
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing
Tire chains cannot be used when the mower housing
is attached to unit.
Mower should be properly leveled for best mowing
performance See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough speed to give the mower cutting
performance as well as the quality of cut desired
Use the runner on the right hand side of mower as a
guide. The blade cuts approximately an inch outside
the runner (See Fig 8).
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used
The !eft hand side of mower should be used for trimming
13
MAINTENANCE
u
,,,,
_
.........
MAINTENANCE
SCHEDULE
o S,6_ o_ _o_ _o
#_
#
,u
_o
0AT
REGULAR SERVICE
ES
Check Brake Operation
Check Tire Pressure
T
R
Check for Loose Fasteners
A
Sharpen/Replace
C
Lubricate Pivot Points
T
Check Battery Level/Recharge
J
Mower Blades
Clean Battery and Terminals
Check Pump Assembly Fluid Level
Check Transmission
Cooling
Check Engine Oil Level
J
Change Engine Oil
E
Clean Air Filter
N
Clean Air Screen
G
inspect M uffler/Spar k Ai.'.iester
N
Clean Engine Cooling Fins
E
Replace Spark Plug
/,I
Replace Air Filter Paper Cartridge
Replace Fue( Filter
1 - Change more often when operating under a heavy load or tn htgh ambient temperatures
2 - Service more often when operating in dlrly or dusty conditions
3 * Replace blades more often when mowing in sandy soil
GENERAL
RECOMMENDATIONS
LUBRICATION
CHART
** FRONT WHEEL BEARING
The warranty on this vehicle does not cove_ items that have
been subjected to operator abuse or negligence.
To
receive full value from the warranty, operator must maintain
unit as instructed in this manual,
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
EACH
/
ATTACHMENT
_
CLUTCHPIVOT
T
Some ad ustments will need to be made periodically to
proper y ma ntain your un t.
BEFORE
*'* FRONT WHEEL BEARING
_'_ ENGINE _
USE
_
* PUMP --_
Check engine oil level.
*
**
Check brake operation
Check tile pressure
Check for loose fasteners.
IMPORTANT
- Do not oil or grease the pivot points which have
special nylon beatings Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating bearings. If you feel
they must be lubricated, use only a dry, powdered graphite type
lubricant sparingly
LUBRICATION
Keep unit well lubricated (See "LUBRICATION
SAE lOW30 MOTOR OIL API - SR/CC
GENERAL PURPOSE GREASE
REFER TO ENGINE MAINTENANCE SECTION
CHART")
14
MAINTENANCE
TRACTOR
TO SHARPEN
BLADE
(See Fig. 11)
Care should be taken to keep the blade balance& An
unbalanced blade will cause excessive vibration and eventual damage to mower and engine
Always observe safety rules when performing any maintenance
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower,
TIRES
Maintain proper aJr pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual)
To check blade balance, drive a nail into a beam orwall.
Leave about one inch of the straight nail exposed,
Place center hole of blade over the head of the nail. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced,
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber,
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE
CARE
CENTER
_
HOLE
For best results mower blades must be kept sharp The
blades can be sharpened with a file or on a grinding wheel,
We suggest they be sharpened or replaced after every 25
hours of mowing Check blades more often if mowing in
sandy conditions
I I
Ij!
tJf/, f
..Bt.ADE
FIG. 11
Do not attempt to sharpen blades while they are on the
mower,
BATTERY
(See Fig, 12)
Your unit has a battery charging system which is sufficient
for normal use, However, periodic charging of the battery
with an automotive charger will extend its life,
Replace bent or damaged blades
BLADE
REMOVAL
(See Fig. 10)
Raise mower to highest position to allow access to
blades
Acid solution level in each battery cell should be even
with bottoms of vent wells, Add only distilled or ironfree water if necessary, Do not overfill.
Remove hex bolt, Iockwasher and flat washer securing
blade
Install new or resharpened
towards deck as shown
CUT AWAY VIEW
blade with trailing edge up
_
_
VENTCAP
._VENT
Reassemble hex bolt, Iockwasher and flat washer in
exact order as shown
WELL
Tighten bolt securely (30-35 Ft Lbs torque)
IMPORTANT: BLADE BOLT IS GRADE 5 HEATTREATED,
[_
-=_
_ -=-=
-=_
LEVEL
FIG. 12
Keep battery and terminals clean.
(JACKSHAFT)
ASSEMBLY
Keep battery bolts tighL
Keep vent caps tight and small vent holes in caps open,
Recharge at 6 amperes for 1 hour,
TO CLEAN BATTERY AND TERMINALS
FLANGES
-
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
FLAT WASHER
TRAILING
Remove terminal guard,
3E
UP
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor,
(GRADE5)*
Wash battery with solution of four tablespoons of baking soda to one gallon of water, Be careful not to get
the soda solution into the cells,
*A GRADE 5 HEAT TREATED BOLT
CAN BE IDENTIFIED BYTHREE LINES
ON THE BOLT HEAD AS SHOWN AT
LEFT.
Rinse the battery with plain water and dry,
Clean terminals and battery cable ends with wire brush
until bright,
Coat terminals with grease or petroleum jelly,
Reinstall battery (See "INSTALL BATTERY"
Assembly section of this manual).
FIG. 10
15
in the
MAINTENANCE
i ,,,,
,,,,,,
i
TRANSAXLE
13 & 14)
PUMP FLUID
LEVEL
ENGINE
(See Figs.
Check fluid level after every 25 hours of use Rear drawbar
must be removed to check fluid revel
LUBRICATION
Remove the four (4) fasteners to remove the drewbar
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year,
Clean reservoir thoroughly before removing cap
Check for proper fluid level in reservoir (should be
above the "OIL LEVEL COLD" line).
Check the crankcase oil level before starting the engine
and after each five (5) hours of continuous use Add SAE
30W motor oil or equivalent
Tighten oil fill cap/dipstick
securely each time you check the oil level SAE 5W-30
motor oil may be used to make starting easier in areas
where temperature is consistently 32 ° F or lower,
If oil is needed, remove cap on reservoir (with e
clockwise rotation), and fill to "OIL LEVEL COLD" line
with SAE 10W30 oil
Replace cap securely (do not overtighten)
Reassemble drawbar and tighten fasteners securely
TRANSMISSION
TO CHANGE ENGINE OIL (See Fig, 15) Determine temperature range expected before oil change.
All oil must meet API service classification SD, SE or' SF,
(See Fig. 14)
COOLING
The fan and cooling fins of transmission
clean to assure proper cooling
should be kept
Be sure vehicle is on level surface.
Oil will drain more freely when warm,
Catch oil in a suitable container,
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot.
Inspect cooling fan to be sure fan blades are intact and
clean
Remove oil fill dipstick, Be careful not to allow dirt to
enter the engine when changing oil,
Inspect cooling fins for dirt, grass clippings and other
materials,
Remove drain plug,
After oil has drained completely, replace oil drain plug
and tighten securely,
Thoroughly clean the cooling fins with a cloth, brush, or
compressed air
Refill engine with oil through oi! fill dipstick tube, Pour
slowly, Do not overfill, For approximate capacity see
"PRODUCT SPECIFICATIONS"
on page 3 of this
manual
FASTENERS
Use gauge on oil fill dipstick for checking level, Be sure
dipstick cap is tightened securely for accurate reading,
Keep oil at "FULL" line on dipstick
FASTENERS
RECOMMENDED SAE VISCOSITY GRADES
FIG. 13
-20°
0°
32 °
, RESERVOIR
( _
"OIL LEVEL HOT" LINE
"OIL LEVEL COLD" LINE
COOLING
_
,-----
/
FIG, 14
FIGo 15
16
60 °
80°
100 °
MAINTENANCE
AIR FILTER
(See Fig. 16)
ENGINE
COOLING
FINS (See Fig. 17)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
Your engine will not run properly and may be damaged by
using a dirty air filter. Replace paper cartridge once a year
or after every 100 hours of operation, more often if tractor
is used in very dusty, dirty conditions.
Remove knob and cover,
Remove oil fill dipstick and cover opening to prevent
entry of dirtr
Remove screws from blower housing and lift housing
off engine
Remove cartridge nut and replace cartridge.
Remove the screws securing the starter housing and
lift housing off engine,
Reassemble and tighten knob securely.
NOTE: Do not attempt to clean or oil the paper cartridge_
Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins,
AIR SCREEN
To reassemble, reverse above procedure,
(See Fig. 15)
The engine air screen must be kept free of dirt and chaff to
prevent engine damage from overheating, Clean with a
wire brush or compressed air to remove dirt and stubborn
dried gum fibers.
SCREWS
BLOWER HOUSING
SCREWS
SCREWS
COVER KNOB_
ENGINE COOLING
]__
CARTRIDGE
FINS
STARTER
NUT
HOUSING
A
AI.C' NERBASE
FIG. 17
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
CARTRIDGE
FIG. 16
17
AINTENANC£
SPARK
PLUGS
(See Fig. 17)
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of use, whichever comes
first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.
__
IN,,LINE FUEL FILTER
(See Fig. 18)
Fuel filter should be replaced once each season. If fuel filter
becomes clogged, obstructing fuel flow to carburetor, replacement is required
FUEL FILTER
FIG. 18
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign
matter.
With engine cool, remove filter and plug fuel line
sections.
Keep finished surfaces and wheels free of all gasoline,
oil, etc
Place new fuel filter in position ir_fuel line_
Protect painted surfaces with automotive type wax
Be sure there are no fuel line leaks and clamps are
properly positioned
We do not recommend using a garden hose to clean your
unit unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can
result in a shortened engine life.
Immediately wipe up any spilled gasoline
SERVUCE AND ADJUSTMENTS
CAUTION:
&
BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutctl/brake pedal fully and set parking brake.
•
•
Place motion control lever in "NEUTRAL" position.
Place attachment clutch in "DISENGAGED" position,
•
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug,
TRACTOR
CLUTCH
LEVER
CLUTCH
TO REMOVE
MOWER
(See Fig, 19)
Mower will be easier to remove from the right side of unit
Remove mower blade drive belt from engine pulley
only (See "TO REPLACE MOWER BLADE DRIVE
BELT" through step removing belt from engine pulley).
RETAINER
SPRING
CLUTCH
ROD
Remove retainer spring from clutch rod; pull clutch rod
out of clutch lever.
RETAINER
SPRINGS
Pull retainer springs out of rear suspension trunnions
Remove rear suspension trunnions from lift brackets.
Pull retainer springs from front hinge pins
Remove hinge pins attaching
and front axle
Raise lift lever to raise suspension arms
out from under tractor,
IMPORTANT:
PARALLEL
parallel link to mower
Slide mower
IF AN AT-rACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE
TRACTOR, THE R.H. AND L.H. SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR.
TRUNNION
LIFT
BRACKET
ENGINE
PULLEY
FIG. 19
18
HINGE
FINS
;ERVICE AND ADJUSTMENTS
TO INSTALL
MOWER
(See Fig. 19)
Raise attachment lift lever to its highest position.
Slide mower under tractor with discharge guard to right
side of tractor.
Install parallel link to front axle and mower with hinge
pins Secure hinge pins with retainer springs,
Install clutch rod in clutch lever and secure with retainer
spring.
Lower attachment lift lever to lower suspension arms,
Slide trunnions through lift bracket holes and secure
with retainer springs_
BOTTOM
OF CURL
Roll belt over engine pulley. Make sure belt is inside all
pulley grooves and inside belt guides
Raise attachment lift lever to raise mower,
\
GROUND
TO LEVEL
MOWER
LINE
HOUSING
FIG. 20
Ad ust the mower while tractor is parked on level ground or
dr veway,
Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3), If tires are
over or under inflated, you will not properly adjust your
mower
S.TOS.
ADJUSTMENT
TRUNNION
NUT "C"
SIDE-TO-SIDE ADJUSTMENT (See FigSr 20 and 21) Raise attachment lift lever to its highest position.
IBII
NUT "R"
FIG. 21
If distance "A" needs to be changed, snap out access
hole cover on left side of tractor above footrest,
To ra • se left s . de of mower, loosen nut
nut "C"
...... _
_
Measure height from bottom of deck curl to ground
level at front corners of mower. Distance "A" should be
the same,
REAR SUSPENS!ON ARM
and tighten
To lower left side of mower, loosen nut "C" and tighten
nut "B"r
BOTTOM
OFCURL
\
When distance "A" is equal, securely tighten nuts "B"
and" C."
Replace access hole cover,
Dy--
FRONT-TO-BACK ADJUSTMENT(See Figs, 22 and 23) To obtain the best cutting results, the mower housing
should be adjusted so the rear is approximately 3/4 to 7/8"
higher than the front when the mower is in its highest
position,
REAR SUSPENSION
FIG, 22
NUT"E"
/J
Check adjustment on right side of tractor, Measure distance "D" at front and rear flanges of mower housing as
shown,
REAR
SUSPENSION,
TRUNNION
To raise rear of mower, loosen nut "E" on both rear
suspension arms. Screw both nuts "F" on both rear
suspension arms an equal number of turns.
ir
NUT "F"
Recheck side-to-side adjustment
WHEN ADJUSTING REAR SUSPENSION TRUNNIONS, ALWAYS ADJUST
BOTH EQUALLY SO MOWER WILL
STAY LEVEL SIDE-TO-SIDE.
LIFT E
FIG, 23
19
REAR
ARM
When distance "D" is 3/4 to 7/8" higher at rear than
front, retighten nuts "E".
IMPORTANT:
GROUND
LINE
TRUNNION
SERVICE AND ADJUSTMENTS
TO
ADJUST
MOWER
BLADE
DRIVE
BELT
(See Fig. 24)
IDLER BELT
GUIDE
Your tractor has been manufactured with the ability to
readjust the mower blade drive belt to provide you with
longer belt life.
ENGINE PULLEY
BELT
L,H,
MANDREL
With the engine off and the lift lever in the highest position,
move clutch lever up slowly until resistance is felt. If
distance from bottom of slot in dash to lift lever is greater
than 4-1/2 inches, adjustment is necessary.
Lower the mower deck for easier access.
EXTENSION
PRING
Removethe bolt, nut and D-shaped washers from rock
shaft assembly.
g,R,
Move extension spring from lower to upper end of slot
in rock shaft assembly and install bolt, nut and the Dshaped washers (flat side of washers down)..
MANDREL
Tighten bolt and nut to secure the D-shaped washers
(flat side down as shown)
TO
REPLACE
(See Figs.
MOWER
24 and
BLADE
DRIVE
ROCK SHAFT
/
BELT
25)
The mower blade drive belt may be replaced without tools,
Park the tractor on level surface_ Engage parking brake_
For assistance, there is a belt installation guide decal on the
mower housing.
SPRING
BRAKE
ROD
BELT REMOVAL Place attachment clutch in "DISENGAGED" position.
Move attachment lift lever forward to lower mower to its
lowest position.
Roll belt off engine pulley
Pull belt off both mandrel pulley&
NUT
Spring belt guide away from idler pulley and pull belt off
idler pulley_
Slide belt from under extension spring
BELT INSTALLATION
FIG. 24
BELT
GUIDES
Slide belt under extension spring,
Place belt around back side and in groove of both
mandrel pulleys,
Spring idler belt guide down and place belt around
rear side of idler pulley,
Roll belt over engine pulley,
Make sur e belt is in all pulley grooves and inside all belt
guides,
FIG, 25
2O
ENGINE
PULLEY
SERVaCE AND ADJUSTMENTS
TO ADJUST
BRAKE
TO REPLACE
MOTION
Figs. 27 and 28)
(See Fig. 26)
Your unit is equipped with an adjustable brake system
which is mounted on the right side of the transaxle
Park the tractor on level surface Engage parking brake.
For ease of service, remove rear drawbar from chassis and
belt keeper from transmission input pulley For assistance,
there is a belt installation guide decal on bottom side of left
footrest
If unit requires more than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted.
Depress clutch/brake pedal and engage parking brake,
Measure distance between brake operating arm and
nut "A" on brake rod
Remove mower (See "TO REMOVE MOWER" in this
section of this manual)
If distance is other than 1-1/2", disengage parking
brake, loosen jam nut and turn nut "A" until distance
becomes 1-1/2" Retighten jam nut against nut "A",
Remove belt from stationary idler and clutching pulley
Remove belt downwards from upper sheave of engine
pulley
Engage parking brake and recheck distance
Remove belt carefully upwards from transmission input
pulley and over cooling fan blades,
Road test unit for proper stopping distance as stated
above, Read ust if necessary, if stopping distance is
still greater than six (6) feet in h ghest gear, further
maintenance is necessary, Contact your nearest Sears
Service Center.
WITH PARKING
DRIVE BELT (See
Remove belt downwards from lower sheave of engine
pulley
Install new belt by reversing above procedure,
IMPORTANT:
REPLACE ONLYWfTH BELTLISTED
THIS MANUAL
BRAKE "ENGAGED"
ENGINE
PULLEY
CLUTCHING
PULLEY
JAM NUT
STATIONARY
J
IDLER
INPUT
J
- OPERATING
ARM
PULLEY_
FIG. 26
FIG, 27
DRAWBAR
BELT KEEPER
FAN
MOTION
INPUT
PULLEY
FIG, 28
21
IN
SERVICE AND ADJUSTMENTS
TO ADJUST
Fig. 29)
MOTION
CONTROL
LEVER
TO ADJUST
(See
STEERING
WHEEL
ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.
"NEUTRAL" position of the motion control lever has been
preset at the factory and adjustment should not be necessary
If your unit tends to "creep" when the motion control lever
is in "NEUTRAL" position, adjust the neutral lever position
as follows:
FRONT
WHEEL
TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your unit, If damage has occured to affect the front wheel
toe-in or camber, contact your nearest Sears Service
Center
FORWARD ADJUSTMENTDrive unit forward on a level surface
Move motion control lever to the left and back until it
stops against forward adjustment plate and release
lever.
TO REMOVE
WHEEL
FOR
REPAIRS
Block up axle securely.
Remove hub cap, retaining ring and washers to allow
wheel removal (rear wheel contains a square key- Do
not lose).
Repair tire and reassemble
Reverse "creep", move plate forward 1/16 inch
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key
Retighten bolts securely
Replace washers and snap retaining ring securely in
axle groove
Repeat forward drive test and, if necessary, readjust
until "creep" is eliminated.
REVERSE ADJUSTMENT-
Replace hub cap.
Drive unit in reverse on a level surface.
Move motion control lever to the right and forward until
it stops against reverse adjustment plate and release
lever
WASHERS
If unit "creeps" forward or backward, turn engine off
and set parking brake
Loosen and move reverse adjustment plate in the
same manner as forward adjustment plate described
above:
RETAINING
RING
Forward "creep", move plate backwards 1/16 inch
Reverse "creep", move plate forward 1/16 inch.
Retighten bolts securely
I
Repeat reverse drive test and, if necessary, readjust
until "creep" is eliminated
HUB CAP
If "creep" cannot be eliminated by the above adjustments,
corrtact your nearest Sears Service Center.
FORWARD ADJUSTMENT
PLATE
PLATE
_SQUARE
KEY
(REAR WHEEL
FIG. 30
BOLTS
REVERSE ADJUSTMENT
(See
Fig. 30)
If unit "creeps" forward or backward, turn engine off
and set parking brake.
From underside of fender, loosen the two (2) bolts securing forward adjustment plate and move plate 1/16"
opposite the direction the unit "creeps":
Forward "creep", move plate backwards 1/16 inch
MOTION
CONTROL
LEVER
FIG. 29
22
ONL_
;ERV CE AN
ADJUSTMENTS
TO REPLACE
TO START ENGINE WITH A WEAK BATTERY
(See Figs. 31 & 32)
&
FUSE
(See
Fig.
33)
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located in the engine compartment, directly
in front of the heat shield_
CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries,
Always wear eye protection
when around batteries,
If your battery is too weak to start the engine, it should be
recharged
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT:
YOUR UNIT IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM.
THE OTHER VEHICLE MUST ALSO BE
A 12 VOLT NEGATIVE GROUNDED
SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER
VEHICLES
FUSE
TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery
FIG 33
TO REPLACE
Connect the other end of the BLACK cable to a panel
bolt on the left side of the chassis, away from fuel tank
and battery
TO REMOVE CABLES, REVERSE ORDER -
HEADLIGHT
BULB
Raise hood
Pull bulb holder out of the hole in the backside of the
grill
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
BLACK cable first from left side of chassis and fully
charged battery
RED cable last from both batteries
INTERLOCKS
AND RELAYS
Loose or damaged wiring may cause your unit to run poorly,
stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual.
"POSITIVE"
"NEGATIVE"
(+)
(-)
FIG. 31
BOLT-_
\
__
[_
FIG, 32
23
SERVNCE AND ADJUSTMENTS
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Figs. 34 and 35)
Raise hood
HOOD PIVOT ROD
Unsnap headlight wire connector
HINGE BRACKET
Carefulty remove springs from hinge brackets
Stand at side of tractor, Grasp hood, tilt forward and
lift off hinge brackets,
To reinstall, slide hood pivot rod into slot in hinge
brackets, and carefully reinstall hood spring&
HOOD
HEADLIGHT
HOOD SPRING
FIG, 35
HINGE BRACKET
FIG. 34
24
SERVICE AND ADJUSTMENTS
GOVERNED IDLE -
ENGINE
TO ADJUST
THROTTLE
(See Fig. 36)
CONTROL
Move throttle control lever to "SLOW" position. With
finger, hold throttle shaft in closed position against
throttle stop (counterclockwise). Turn idle speed screw
to attain 1550 RPM. Release throttle shaft. Move
throttle control lever to attain 1750 RPM. Turn governor
idle screw until it contacts governor control lever.
CABLE
The throttle control has been preset at the factory and adustment should not be necessary
Check ad ustment as
described below before oosen ng cab e fad ustment s
necessary, proceed as follows:
ACCELERATION
With engine not running, move throttle control lever
from "SLOW" to "CHOKE" position Slowly move lever
from "CHOKE" to "FAST" position
Move throttle control lever from "SLOW" to "FAST"
position. If engine hesitates or dies, turn idle mixture
screw out (counterclockwise) 118 turn. Repeat test
and continue to adjust, if necessary, until engine accelerates smoothly.
Check that hole in governor control lever and hole in
governor plate line-up If holes "A" are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned Tighten clamp screw securely
High speed stop is factory adjusted
damage may result.
TO ADJUST
CARBURETOR
(See Fig. 36)
The carburetor has been preset at the factory and adiustment should not be necessary
However, minor adjustment may be required to corn pensate for differences in fuel,
temperature, altitude or load If the carburetor does need
adjustment, proceed as follows:
IMPORTANT:
In general, turning the mixture screws in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/
air mixture Turning the mixture screws out (counterclockwise) increases the supply of fuel to the engine giving a
richer fuel/air mixture
IMPORTANT:
DAMAGE TO THE NEEDLES AND THE
SEATS IN CARBURETOR MAY RESULT
IF SCREWS ARE TURNED IN TOO
TIGHT
PRELIMINARY
SETTING -
TEST.
Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments
NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET
FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE
FACTORY HIGH SPEED SE_ING CAN
BE DANGEROUS
IF YOU THINK THE
ENGINE-GOVERNED
HIGH SPEED
NEEDS ADJUSTING, CONTACT YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER, WHICH HAS PROPER EQUIPMENTAND EXPERIENCETO MAKE ANY
NECESSARY ADJUSTMENTS
IDLE SPEED
SCREW
Be sure the throttle control cable is adjusted properly
(see above)
Do not adjust
THROTTLE
\
IDLE MIXTURE
SCREW
With engine off turn high speed mixture screw in
(clockwise) closing it finger tight and then turn out
(counterclockwise) 1-1/4 to 1-1/2 turns
Turn idle mixture screw in (clockwise) closing finger
tight and then turn out (counterclockwise) 1 turn
THROTTLE
CABLE
FINAL SETTING Start engine and allow to warm for five minutes. Make
final ad ustments with engine running and shift/motion
centre ever n 'NEUTRAL" post on
With throttIe control lever in "FAST" position, turn high
speed mixture screw in (clockwise) until engine begins
to die then turn out (counterclockwise) until engine
runs rough Turn screw to a point midway between
those two positions
With throttle control lever in "SLOW" position, turn idle
mixture screw in (clockwise) until engine begins to die
and then turn out (counterclockwise) until engine runs
rough Turn screw to a point midway between those
two positions
RNOR
HIGH SPEED
MIXTURE SCREW
GOVERNOR
CONTROL
PLATE
FIG. 36
25
HOLES'A"
LEVER
STORAGE
ENGINE
Immediately prepare your tractor for storage at the end of
the season or if the unit will not be used for 30 days or more
FUEL SYSTEM
IMPORTANT:
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark.
Allow the engine to cool
before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage
mower is to be stored for e period of time, clean
oughly, remove all dirt, grease, leaves, etc Give
and underside of housing a good coat of grease
preventative. Store in a clean, dry area.
Clean entire tractor (See "CLEANING"
nance section of this manual)
When
it thorblades
or rust
IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS
CARBURETOR,
FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE.
ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED
GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE
WHICH LEADS TO SEPARATION AND
FORMATION OFACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE
FUEL SYSTEM OF AN ENGINE WHILE
IN STORAGE.
Drain the fuel tank
Start the engine and let it run until the fuel lines and
carburetor are empty,
in the Mainte-
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season
Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
Lubricate as shown in the Maintenance section of this
manual.
NOTE:
Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage_ Add stabilizer to gasoline in fuel tank or storage
container Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear Replace if necessary
Touch up all rusted or chipped paint sudaces: sand
lightly before painting
ENGINE
BATTERY
OIL
Drain oil (with engine warm) and replace with clean engine
oil (See"ENGINE" intheMaintenancesectionofthismanual)
Fully charge the battery for storage
After a period of time in storage, battery may require
recharging
CYLINDERS
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance sectioin of this manual)
Remove spark plug(s)
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to "START" position for a few seconds
to distribute oil
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals
Replace with new spark plug(s)
Be sure battery drain tube Jssecurely attached to drain
in battery tray
OTHER
Do not store gasoline from one season to another
Replace your gasoline can if your can starts to rust
Rust and/or dirt in your gasoline will cause problems,
If possible, store your unit indoors and cover it to give
protection from dust and dirt.
Cover your unit with a suitable protective cover that
does not retain moisture_ Do not use plastic. Plastic
cannot breath which allows condensation to form and
will cause your unit to rust
IMPORTANT:
NEVER COVER TRACTOR
WHILE
ENGINE AND EXHAUST AREAS ARE
STILL WARM.
26
TROUBLESHOOTBNG
POUNTS
,,,,,
PROBLEM
CAUSE
Will not start
1
Out of fuel
2
3
4
5
6
7
Engine not "CHOKED"
Engine flooded
Bad spark plug
Dirty air filter
Dirty fuel filter
Waterin fuel
Herd to start
Engine will not turn over
Engine
start
clicks but will not
Loss of power
properly
1
FIll fuel tank
2
3
4
5
6,
7
See TO START ENGINE tn operation section
Wait several minutes before attempting to start
Replace spark plug
Clean/replace air _ter
Replace fuel filter
Drain fuel tank and carburetor, refill tank with fresh
gasoiine and replace fuel filter
Check all wiring
8
9
10
Loose or damaged wiring
Carburetor out of adjustment
Engine vatves out of adjustment
9
10
1
2
3
4
5
6
7
8
Dirty air filter
Bad sparkplug
Weak or dead battery
Dirty fuel filter
Stale or dirty fuel
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
I
2
3
4
5
6
7
8
Clean/replace air filter
Replace spark plug
Recharge or replace battery
Replace fuel filter
Drain fuel tank and refill with fresh gasoline
Check all wiring
Contact Sears Service Department
Contact Sears Service Department
Clutch/brake pedal not depressed
Attachment clutch Is engaged
Spark plug wire is disconnected
Weak or dead battery
Blown fus_
Corroded battery terminals
Loose or dama_; : wiring
Feuity Ignition swa_
Faulty solenoid or starter
Faulty operator presence switch(as)
1
2
3
4
5
6
7
Depress Clutch/brake peda_
Disengage attachment clutch
Connect wire to spark pIug
Recharge or replace battery
Replace fuse
Clean battery terminals
Check allwlrlng
1
2
3,
4
5
6
7
8
9
10
8
8
9
10
Contact Sears Service Department
Contact Sears Service Department
Check/replace Ignition switch
Check/replace solenoid or starter
Contact Sears Service Department
1
2
3
4
Weak or dead battery
Corroded battery terminals
Loose or damaged wiring
Faulty solenoid or starter
1
2
3
4
Recharge or replace battery
Clean battery terminals
Check aH wiring
Check/replace solenoid or starter
1
2,
3
4
5
6
7
8
9
Cutting too much grass/too fast
Throttie in "CHOKE" position,
Build-up of grass, leaves and trash under mower
Dirty air filter
Low oll leve!/dirty oli
Faulty spark plug
Dirty fuel filter
Stale or dirty fuei
Water in fuel
1
2
3
4
5
6
7
8
9
Set In "Higher Cut" position/reduce speed
Adjust throttte controt
Clean underside of mower housing
Clean/replace air filter
Check oil level/change oil
Clean and regap or change spark plug
Replace fuel filter
Drain fuel tank and refiti with fresh gasoline
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter
Connect and tighten spark plug wire
Clean engine air screen/fins
Clean/repIace muffler
Check all wiring
Contact Sears Service Department
Contact Sears Service Department
10
11
12
13
14
15
Excessive vibration
CORRECTION
Spark plug wire Ioo_e
Dirty engine air :_•
'fins
Dlrty/clogge0 n J_er
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
10
11
12
13
14
15
1
2
Worn, bent or loose blade
Bent blade mandrel
2
Replace blade Tighten blade bolt
Replace blade mandrel
3
Loose/damaged
3
Tighten loose part(s)
part(s)
27
Replace damaged parts
i,,,
iJ
TROUBLESHOOTING
i,,,,,,
POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves seat
with attachment clutch
1
Faulty operator-safety presence controI system
1
Check wiring, switches and connections If not
corrected, contact Seers Service Department
1
2
Worn, bent or loose blade
Mower deck not level
3
4
Build.up of grass, leaves, and trash under mower,
Bent blade mandrel
1
2
3
4
Replace blade
Tighten blade bolt.
Level mower de_k,
Clean underside of mower housing
Replace blade mandrel
1
Obstruction
1
Remove obstruction
2
3
4
5
Mower drive belt out of adjustment
Worn/damaged mower drive belt
Frozen idler pulley
Frozen blade mandrel
2
3
4
5
Adjust mower drive bait
Replace mower ddve belt
Replace idler pulley
Replace blade mandrel
1
2
Engine speed too slow
Travel speed too fast
3
4
Wet grass
Mower deck not {aver
1.
2
3
4
Place throttle control in "FAST" position
Shift to slower speed.
Allow grass to dry befole mewing.
Level mower deck
5
6
7
8
9
Check tires for proper air pressure
Replace/sharpen bfade Tighten blade bolt
Clean underside of mower housing
Replace/adjust mower drive belt
Reinstall blades sharp edge down
i ,11
n,,
,mui
engaged
,u
Poor cut - uneven
Mower blades will not
rotate
i
in clutch mechanism
,,,i
Poor grass discharge
5
6
7
8
9
10
i n
Low/uneven tire air pressure
Worn, bent or loose b(ada
Build-up of grass, leaves and trash under mower
Mower dr(ve bert worn or out of adjustment
Blades improperly Installed
improper b(ades used
10
Replace with blades listed {n this manual
i,,,i
Headlight(s) not working
(If so equipped)
1
2
3
4
5
Switch Is "OFF"
Bulb(s) burned out
Faulty light switch
L_se or damaged wiring
Blown fuse
1
2
3
4
5
Turn switch "ON"
Replace bulb(s)
Check/replace light switch
Check wldng and connections
Replace fuse
"_
2
3
4
Bad battery celJ(s)
Poor cable connections
Faulty regulator (ff so equipped)
Faulty alternator
"_ Replace battery
2 Check/clean all connections
3 Replace regulator
4 RepIace alternator
Motion control tever ta cut of adiustment
t
, , ,,i
Battery wilt not charge
n,,
i i i1,_1
i i,,11[
Tractor "creeps" with
motion control lever in
"neutral"
position
28
Adiust motion control lever
i iii
i ,111
REPAIR PARTS
12 HP 38" RIDING
LAWN TRACTOR
- - MODEL NUMBER
917.257360
SCHEMATIC
OIIIo
111°
RED
I
°LACK
BATTERY
RED
WHITE
B_CK
I
ATT'MENT
CLUTCH
(CLUTCH
OF_
L(
IGNITION SWITCH
I
I
/-7
S EAT
SWITCH
(NOT OCCUPIED)
BLACK
"_t
IGNITION
UNIT
_]_©
SPARK
PLUG @ .............
@I
RED
/_D
(BATTERY
IGNITION SWITCH
POSITION
OFF
ON
START
--@--
CIRCUIT
M+G
B+L
B+S
NON-REMOVABLE
CONNECTIONS
29
,:,
\\
_ 20 VOLTS
AC (MIN)
IN UNE)
NOTE
YOUR TRACTOR IS EQUIPPED
WITH A SPECIAL ALTERNATOR
SYSTEM. THE LIGHTS ARE NOT
CONNECTED TO THE BATTERY,
BUT HAVE THEIR OWN
ELECTRICAL SOURCE,
BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL
CHANGE WITH ENGINE SPEED.
AT IDLE THE LIGHTS WILL DIM,
AS THE ENGINE IS SPEEDED UP,
THE LIGHTS WILL BECOME
THEIR BRIGHTEST,
REMOVABLE
CONNECTIONS
ALTEn_q,-_,
iiO
D_E_@%,,,
3 AMPS DO
@ 3600 RPM
i
I
I
"%
-:TERNA
i R
_,%SOLTE*O
_ 3600
_M
_L-J'_-_-k
'.....
__,
HEADLIGHT
SWITCH
(OFF)
_
|
I
_-_
V-_--,' .......
_
/_'_._,
[ HEAD
LIGHTS
_--'
WIRING INSULATED CLIPS
NOTE: If wiring insulated clips were removed for servicing of unit, they should
be replaced to properly secure your wiring
i
REPAUR PARTS
12 HP 38" RIDING
LAWN TRACTOR
- - MODEL
NUMBER
917,257360
ELECTRICAL
3
2
3
2
\
24
I
\
C
21
/
I
/
i ......
t
33
/
17
/
/
1
I
!l
I
I
ii
I
I
20
i
I
I
I
30
I
I
l
t
34
32
18
3O
REPABR PARTS
12 HP 38" RIDING
LAWN TRACTOR
- - MODEL NUMBER
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1 109310X
2 127441X
3 7662J
4 4406
5 123620X
6 124211X
7 110712X
8 109081X
9 STD551125
10 STD541225
11 STD522605
12 STD551225
13 STD541425
14 719J
15 128369X
16 5114J
17 108423X
18 4207J
19 121264X
2O 126664X
21
109553X
22 11150400
23 STD601005
24 108824X
25 STD522507
26 STD551025
27 7192J
28 STD541025
29 123198X
30 105687X
31 102476X
32 STD532575
33 121305X
34 7603J
35 109596X
36 124083X
128375
101539X
Key, Molded
Harness, Socket, Light
Bulb, Light
Switch, Ignition
Cover, Switch, Key
Nut, Ignition
Switch, Light
Solenoid
*Washer, Lock 1/4
*Nut, Jam 1/4-20
* Bolt, Hex 1/4-20 x 1/2 Grade 5
*Washer, Lock, ExternaITooth
1/4
* Nut, Keps 1/4-20
Cover, Terminal
Harness, Ignition
Cable, Starter
Cable, Battery
Cable, Ground
Caps, Battery
Battery
Switch, _nterlock
Washer, Lock, Internal Tooth 1/4
* Screw, Hex, Tapping #10-24 x 1/2
Fuse
* Bolt, Hex 1/4-20 x 3/4
* Washer 9/32 x 5/8 x 16 Gauge
Tie, Cable
* Nut, Hex 1/4-20
Nut, Wing 1/4-20
Tube, Battery Tray
Guard, Terminal
* Bolt, Carriage 1/4-20 x 7-1/2
Switch, Seat
Tray, Battery
Clamp, Hose
Cover, Switch, Ignition
Manual, Owner's
Sheet, Instruction, Tractor, 150 Slope
* STANDARD HARDWARE - - PURCHASE LOCALLY
NO'[E:
All component dimensions given in U,S, inches
1 inch = 26,4 mm
A
B
10
C
11
@12
I_13
31
23
917.257360
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LO
REPAIR PARTS
12 HP 38" RiDiNG
LAWN TRACTOR
- - MODEL NUMBER
DRIVE
917.257360
3
H
\
14
G_
16
A
'7
B
32
J
41
t
OPTIONAL
EQUIPMENT
Spark Arrester 1<it
46
49
G
47
17
64
C
17
I
I
I
I
k
42
13
/
50
/
51
71
71
74
45
20
21 6
44
23
22
43
8O
24
34
72
75
52
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR
- - MODEL
NUMBER
917.257380
DRIVE
KEY PART
NO. NO.
127222X
124136X
4
5
6
7
8
9
10
2949R
123528X
121749X
122983X
126577X
126589X
73040400
11
12
13
14
15
16
17
18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
126655X
4921H
126912X
126576X
2751R
121187X
126649X
123583X
121189X
121199X
121748X
106108X
STD581075
104757X
STD551131
65139
59192
71130720
17030808
STD551143
101326L
105731X
STD581050
19111610
123674X
4470J
19131312
109070X
121218X
121851X
110422X
7!52J
106888X
126634X
KEY PART
NO. NO.
DESCRIPTION
Pipe, Oil Drain
Engine, Briggs and Stratton, 12 HP,
Model Number 281707, Type
Number 0412-01
Gasket
Screw, Cap, Hex Head
Washer 25/32 x 1-1/4 x 16 Gauge
Muffler
Keeper, Centerspan
Link, Pump, Control
Nut, Hex, Flange, Whizlock
1/4-28 UNF
Pin, Roll, Metric
Spring, Retainer
Friction Pack Assembly
V-Belt Drive
Clip, Insulated
Bracket, Mounting, Hydro
Bracket, Transaxle
Key, Square 25x.1845/1865
U-Belt 3/8-16 x 2-7/8
Spacer, Split
Washer 25/32 x 1-5/8 x 16 Gauge
Rim, Rear
*E-Ring
Cap, Axle, Rear
*Washer, Lock, Heavy Helical Spring
Stem, Valve
Cap, Valve
Bolt, Hex 7/16-20 x 1-1/4 Grade 8
Screw, Spiderlock #8 x 1/2
*Washer, Lock 7/16
Deflector, Muffler
Pulley, Engine
* E-Ring
Washer 11/32 x 1 x 10 Gauge
Idler, Flat
Spacer
Washer 13/32 x 13/16 X 12 Gauge
Keeper, Belt
Keeper, Belt, Engine, L.H.
Spark Arrester Kit
Spring, Return, Brake
Tube (Not furnished with tractor)
Spring, Rod, Brake
Rod, Brake
A
B
66 _ 66
67
C
DESCRIPTION
46
47
48
49
50
51
52
53
54
55
56
57
58
60
61
62
63
64
65
66
8883R
120183X
122424X
STD571810
124236X
125638X
105710X
STD541437
123205X
12000039
110612X
123789X
105709X
STD523716
123766X
105706X
STD523727
19211616
126910X
17490620
67
68
69
71
72
73
74
76
76
77
78
79
80
81
82
--
STD551237
STD523707
STD523710
STD561210
STD551037
STD541437
STD541237
4497H
105730X
126592X
106933X
126590X
3588R
126591X
121232X
126629
* STANDARD
Cover, Pedal
Bearing, Nylon
Shaft, Foot Pedal
*Pin, Roll 3/16x 1
Cap, Plunger
Rod, Brake, Parking
Unk, C_utch
* Nut, Crownlock 3/8-16
Retainer, Belt
Klip Ring
Washer, Hardened
Arm, Idler
Spring, Return, Clutch
* Bolt, Hex 3/8-16 x 1-1/2
Pulley, Idler
Bearing
* Bolt, Hex 3/8.16 x 2-3/4
Washer 21/32 x 1 x 16 Gauge
Spring, Extension
Bolt, Hex Washer Threaded Roll
3/8-16 x 1-1/4
* Washer, Lock, External Tooth 3/8
* Bolt, Fin. Hex 3/8-16 x 3/4 UNC
*Bolt, Hex 3/8-16 x 1
* Pin, Cotter 1/8 x 3/4
*Washer 13/32 x 13/16 x 16 Gauge
* Locknut, Hex w/Wsh. Insert 3/8-16
* Nut, Hex, Jam 3/8-16
Clip, Hairpin
Keeper, Belt, Engine
Lever, Control
Knob, Control
Bushing, Pivot, LH.
Tire
Washer, Shim
Cap, Spindle
Decal, Engine
HARDWARE - - PURCHASE LOCALLY
NOTE: All component dimensions given in U S inches
1 inch = 25.4 mm
D
E
G
Q38
J
H
U68 U30 5
_53
38 _
@ 83
53
35
53 v
_ 26
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR
STEERING
-- MODEL NUMBER
917.257360
AND FRONT AXLE
14
15
16
17
/
1"
D
D
D
62
30
28
36
3O
55
57
59
60
64
51
61
I
36
REPABR PARTS
12 HP 38" RIDING LAWN
STEERING AND FRONT AXLE
KEY PART
HO. NO.
1
2
3
4
5
6
7
8
9
10
126604X010
74180512
STD541431
109816X
124434X
19212010
126684X
124417X
126595X010
17490608
11
12
13
14
15
16
!7
18
19
20
21
22
2751R
110307X
100710L
STD541350
100712K
100713N
100711L
STD551125
71070410
126938X
17720410
STD611005
23
24
25
25
19272016
124373X
124036X
!7490612
27
28
29
30
3!
32
34
5266H
124034X
124035X
12000029
57079
124038X
104757X
TRACTOR
-- MODEL
NUMBER
KEY PART
NO. NO.
DESCRIPTION
Dash
Screw, Truss Head 5/16-18 x3/4
*Nut, Keps 5/16-18
Nyliner, Snap In
Control, Throttle/Choke
Washer
Washer 5/8 x 1/4 x 16 Gauge
Boot, Shaft, Steering
Saddle
Screw, HexWasher Head, Thd.
Roll 3/8-16 x 1/2
Clip, Insulated
Stop, Clutch, Mower
Insert, Steering Wheel
*Locknut, Hex, Jam 1/2-20
Washer 2-1/4
Steering Wheel
Adapter, Steering Wheel
*Lockwasher
1/4
Screw, Socket Hex 1/4-20 x 5/8
Bumper,Hood
Screw, Hex Thd. Cut. 1/4-20 x 5/8
*Screw, Hex, Self-Tapping
#10-16 x1/2 Type ABTPS
Washer 27/32 x 1_1/4 x 16 Gauge
Bushing, Steering
Bracket, Steering
Screw, Hex Washer Head, Thd.
Roll. 3/8-16 x 3/4 Type TT
Bearing, Thrust
Gear, Sector
Support Shaft
Ring, Klip
Washer, Hardened
Shaft, Steering
Cap, Axle
36
39
40
41
42
44
45
46
47
48
49
50
51
52
53
54
55
56
57
124033X
74761060
105669X
110438X
73901000
124037X
3366R
105715X
120754X
19131416
STD561210
STD551137
73610600
124032X
105656X
105654X
278H
9040H
106732X361
58
59
60
61
62
63
59192
65139
106222X
121749X
5479J
59904
64
65
---
121748X
121232X
108456X
125879X
917.257360
DESCRIPTION
Shaft, Pitman
Bolt, Hex 5/8-11 x 3-3/4
Axle, Front
Spacer, Bearing, Axle, Front
Locknut, Flange 5/8-I1
Gear, Pinion
Bearing
Rod, Tie
Bushing
Washer 13/32 x 7/8 x 16 Gauge
* Pin, Cotter 1/8 x 3/4
* Washer, Lock 3/8
Nut, Fin Hex 3/8 x 24 UNF
Link, Drag
Spindle, L,H
Spindle, R,H,
Fitting, Grease
Bearing, Flange
Rim, Front (Includes 2 each of Key
Number 56)
Cap, Valve
Stem, Valve
Tire, Front
Washer 25/32 x 1-1/4 x 16 Gauge
Plug, Button
Tube, Front (not furnished with
tractor)
Washer 25/32 x 1-5/8 x 16 Gauge
Cap, Spindle
Decal, Instructions (Dash Panel)
Decal, Steering Wheel Cap
* STANDARD HARDWARE
- - PURCHASE LOCALLY
NOTE: All component dimensions
I inch = 25,4 mm
A
B
C
37
D
given in US, inches
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR
- - MODEL NUMBER
917.257360
LIFT ADJUSTMENT
2O
f,.,, 16
54
19
2
26
C
_
3o
34
37
A
20
35
9
5
,_15
10
13/
E
/.11
31
13
29
18
B
27
BB
28
24
45
45
4O
C
43
62
49
52
E
42
38
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR
LIFT ADJUSTMENT
KEY PART
NO, NO.
1
2
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
- - MODEL
NUMBER
KEY PART
NO. NO.
DESCRIPTION
124429X
106932X
106451X
106452X
19171516
STD601005
106447X
123549X
109202X
101335K
124028X
123487X
17490612
Handle, Clutch, Mower
Knob
Bolt, Shoulder
Bracket, Switch, Interlock
Washer 17/32 x15/16 x16 Gauge
*Screw, Hex, Tapping #10-24x 1/2
Support, Lever, Clutch
Cap, Fuel
Tank, Fuel
Line, Fuel
Grommet
Clamp, Hose
Screw, Hex Washer Head, Thd
Roll. 3/8-16 x 3/4
19091418
Washer 9/32 x 7/8 x 16 Gauge
122795X
Panel, Dash, LH
121794X
Cover, Access
124031X012
Panel, Dash, R.H.
19211416
Washer 21/32 x 7/8 x 16 Gauge
STD581062
*E-Ring
122365X
Button, Plunger
122512X
Spring, Compression
17490412
Screw, Hex Washer Head, Th&
Roll 1/4-20 x 3/4
105736X
Shield, Head
5320R
Clip, Insulated
120183X
Bearing, Nylon
105839X
Receptacle, 1/4 Turn
105838X
Retainer, 1/4 Turn
STD551025 *Washer 9/32 x 5/8 x16 Gauge
122507X
Shaft, Lift
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
47
48
49
50
51
52
53
54
55
57
58
59
60
61
62
123650X
122364X
125631X
4939M
110029X
110447X
110448X
121598X
105848X
121599X
106308X
STD541050
9135R
19171516
4921H
106444X
STD523707
106728X
STD561210
124444X
19131410
122514X
105767X
124446X
108236X
73710700
110739X
73980600
STD541343
127057X
917.257360
DESCRIPTION
Stud, 1/4 Turn
Plunger
Grip, Handle
Retainer, Spring
Link, Lift
Trunnion, Lift
Link, Lift, Adjustable
Arm, Suspension, R.H.
Bolt, Shoulder 3/8-16
Arm, Suspension, LH.
Trunnion, Lift, Lower
*Nut, Hex 1/2-13
Retainer, Spring
Washer 17/32 x 15/16 x16 Gauge
Retainer, Spring
Bracket, Bellcrank
*Bolt, Hex 3/8-16 x3/4
Bellcrank Assembly
* Pin, Cotter 1/8 x 3/4
Rod, Clutch, Primary
Washer 13/32 x 7/8 x 10 Gauge
Rod, Assembly, Lever
Pin, Groove
Spring, Extension
Bracket, Switch
Nut, Crownlock 7/16-20
Washer, Spring
Locknut, Flange 3/8-16
*Nut, Hex, Jam 7/16-20 UNF
Strip, Foam
* STANDARD HARDWARE
- - PURCHASE LOCALLY
NOTE: All component dimensions given in U.S inches
1 inch = 25.4 mm
A
B
C
D
c_ 59
Q 60
39
E
@4
REPAnR PARTS
- - MODEL NUMBER
12 HP 38" RIDING LAWN TRACTOR
9!7.257360
38" MOWER
44
Kj
_46
44
29
\
44
44
21
2_
B
27
L
47 1_54
67
H
15
A
33
34
33
34
33
2O
17
45
A
E
53
C
C
5O
7
C
C
G
10
G
D
D
41 _
41 '_
4O
: EPARRPARTS
12 HP 38" RIDING
LAWN TRACTOR
- - MODEL NUMBER
917.257360
8" MOWER
EY PART
O. NO.
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
t0
11
12
:3
14
:5
16
17
:8
:9
,0
,1
,2
,3
,4
,5
.6
106085X
121259X
8417J
STD541437
19111216
STD533106
105896X
110452X
106734X
106735X
106736X
73680400
105304X
129762X
105744X
74760412
109835X
109893X
STD541431
109598X
109597X
STD533107
110445X
109503X
109504X
STD551037
126756X
74760632
127162X
106902X
123688X
106513X
102669X
121676X
100668L
17490614
17490620
8
9
0
121263X
19132012
STD551137
KEY PART
NO. NO.
DESCRIPTION
V.Belt
Housing
Runner, R.H
*Nut, Crownlock 3/8-16
Washer 11/32 x 3/4 x16 Gauge
*Bolt, Carriage 5/16-18x5/8
Bracket, Deflector
Nut, Push
Spring, Deflector
Rod, Hinge
Deflector, Shield
Nut, Crownlock 1/4-20
Cap
Stop Assembly, Parallel Link
Pin, Hinge, Front
Bolt, Hex 1/4-20x3/4
Pin, Hinge, Rear
Washer, Special
*Nut, Crownlock 5/16-18
Bracket, Lift, RH.
Bracket, Lift LrH
* Bolt, Carriage 5/16-18 x 3/4
Plate, Support, Mandrel, L.H.
Support, Arm
Stop, Deck, Front
*Washer 13/32 x 13/16 x 16 Gauge
Guide, Belt
Bolt 3/8-16 x 2
Arm, Idler
Spacer, Retainer
Idler, Flat
Washer, Wear 1/16
Keeper, Belt
Mandrel Assembly
Plate, Support Mandrel
Screw, Hex Washer Head
3/8-16 x 7/8
Screw, Hex Washer Head
3/8-16 x 1-1/4
Blade
Washer 13/32 x 1-1/4x 12 Gauge
*Washer, Lock 3/8
A
B
C
D
E
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
-*
---
DESCRIPTION
STD623715
108250X
108235X
4921H
6404J
124066X
STD561820
108247X
STD533707
108243X
108241X
105857X
108673X
106578X
106463X
108249X
106456X
100672K
100673L
19131614
STD523755
7631J
19111016
STD533712
STD533107
122314X
STD560907
122215X
105814X
121343X
3713J
* STANDARD
* Bolt, Hex 3/8-24 x 1-1/2 Grade 5
Spring, Extension
Rod, Clutch, Mower
Spring, Retainer
Spacer 1/2 x 9/16
Rock Shaft Assembly
*Pin, Cotter 3/16xl
Rod, Brake, Primary
* Bolt, Carriage 3/8-16 x 3/4
Bracket, Pivot, R_H.
Bracket, Pivot, L.H
Bracket, Suspension, Rear, R.H
Bracket, Suspension, Rear, LH
Brake Assembly
Rod, Brake, Secondary, L H
Rod, Brake, Secondary, R.H.
Bracket, Brake, Pivot
Spacer, Brake
Bracket, Support
Washer 13/32xl
x14Gauge
*Bolt 3/8-16x5-1/2
Runner, L.H.
Washer 11/32 x 1 x 14 Gauge
*Bolt 3/8-16 x 1-1/4
*Bolt, Carriage 5/16-18x3/4
Spacer
* Pin, Cotter 3/32 x 1/2
Mower Assembly, Complete
Decal, Belt Installation
Decal, Cut Finger
Decal, Instruction, Caution
HARDWARE - - PURCHASE LOCALLY
NOTE: All component dimensions given in U S inches
1 inch = 25,4 mm
F
@19 @4 @19 @19
G
H
@4
@19
41
J
K
®18
L
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR
TRANSAXLE
- - MODEL NUMBER
917.257360
AND PUMP ASSEMBLY
5
13
12
3
I
12
11
3
KEY PART
NO. NO,
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19092016
STD551125
STD551131
121188X
STD522507
126578X
126579X
121211X
126581X
--STD523145
121323X
STD541431
73680400
STD523707
STD541437
DESCRIPTION
Washer 9/32 x 1-1/4 x 16 Gauge
* Washer, Lock, Heavy Helical Spring
*Washer, Lock
Bracket, Pnt. Mounting, Differential
*Bolt, Hex 1/4-20UNCx3/4
Fan, Hydro, 7"
Pulley, Transaxle
Standoff, Fan, Hydro
Guard Assembly, Belt
Differential Assembly (See breakdown)
Pump Assembly (See breakdown)
*Bolt, Hex, Fin 5/16-18UNCx4-1/2
Reservoir, Pump
*Nut, Crownlock 5/16-18
Nut, Crownlock 1/4-20 UNC
*Bolt 3/8-16x3/4
*Nut 3/8-16UNC
* STANDARD HARDWARE
- - PURCHASE LOCALLY
NOTE: All component dimensions given in US. inches
1 inch = 25.4 mrn
42
A
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR
SUNDSTRAND
PUMP ASSEMBLY
- MODEL
- - MODEL NUMBER
NUMBER
917,257360
BDU-10S
6
40
41
4
39
5
2
42
37
22
42
OVERHAUL
PUMPASSEMRL
COMPLETE
(EY PART
qO° NO.
1
2
3
4
5
6
8
11
12
13
14
15
17
18
19
_0
!1
!2
!5
_0
tl
;6
7
122756X
122716X
122745X
122715X
122700X
122699X
122767X
122747X
122717X
122748X
122749X
127146X
122770X
122771X
127147X
122773X
122722X
122750X
127148X
122723X
127149X
127151X
122786X
]_j0
61
y_
KEY PART
NO, NO,
DESCRIPTION
Shaft, Pump
* Ring, Retaining
Bearing, Ball
* Spacer
* Seal, Lip
* Ring, Retaining
Bearing, Cradle
Bearing, Journal
* Seal, Lip
Arm, Trunnion
Guide, Slot
Housing Kit, Transmission
Bearing, Thrust Ball
Plug, Pipe
Center Section Kit
Bearing, Needle
* Seal, Lip
Shaft, Motor
Swashplate, Variable
* Seal, Lip
Block Kit, Cylinder
Plug, Plastic
Pin, Stainless, Headless
38
39
4O
41
42
46
47
50
51
52
55
58
59
60
122718X
122731X
122730X
122728X
127152X
122787X
122752X
122788X
122789X
122754X
127153X
122727X
122790X
127154X
61
121430X
DESCRIPTION
* Gasket, Center Section
Filter
Washer, Thrust
Spring, Helical Compression
Check Valve Kit
Plug, Stainless, Threaded
Screw Socket Head Cap
Washer, Thrust
Pin, Spiral
Plug, Stainless, Threaded
Bypass Valve Kit
Adhesive Label, Bar Coded
Plug, Stainless, Threaded
Overhaul Seal Kit, BDU-!0
includes: items marked with * and
O-Rings for Check Valves and
Bypass Valve
Complete Pump Assembly
NOTE: All component dimensions given in U,S inches
1 inch :254 *ii':"
43
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\
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|
I n"
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XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
45
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.257360
BRIGGS & STRATTON ENGINE- MODEL NUMBER 281707, TYPE 0412-01
5
F"
3
2_
,I
'i
4
70
1%
12
6
73
7
15
20
21
16
22
27
23
24
37
36 _35
_8
I
43
48
47
J
51
' 62
52
65
53
64_
66_67
"_63
68
46
=IEPAIR PARTS
12 HP 38" RIDING
3RIGGS
& STRATTON
_.EY PART
_O. NO.
!
93158
2
3
93163
399265
4
5
6
7
8
391086
490450
261463
21O94O
261961
9
10
11
12
13
14
15
16
17
231597
27803
391406
280100
93394
491490
94160
262243
490466
18
19
20
21
22
23
24
25
222698
262135
262247
65906
221596
262246
26828
93630
26
27
28
292260
212897
802592
29
3O
31
32
33
34
66538
89838
93723
222299
92909
490348
26O924
299691
391286
394665
391781
391782
391783
LAWN
TRACTOR
ENGINE-
MODEL
-- MODEL NUMBER
NUMBER
281707,
TYPE 0412-0'1
KEY PART
NO. NO.
DESCRIPTION
917.257360
Screw, Blower Housing Mounting
Sem
Screw, Cylinder Shield Mtg Sem
Bearing, Cylinder
Note: Requires special tools for
installation
Seal, Oil
Cylinder Assembly
Seat, Intake Valve (Standard)
Seat, Exhaust Valve (Standard)
Guide, Exhaust Valve
Note: 231218 Guide - Intake Valve
(Brass)
Bushing, Governor Crank (1/4" ID)
Gasket, Valve Cover
Breather Assembly
Tube, Breather
Screw, Sere
Cover, Cylinder Head
Pin, Eccentric
Eccentric
Crankshaft
Note: Order Part Number 94196 for
Timing Gear
Key, Flywheel
Gear, Timing
Valve, Intake
Spring, Intake Valve
Retainer, Intake Valve
Valve, Exhaust
Spring, Exhaust Valve
Retainer, Exhaust Valve Rotocoil
(2)
Rotocoil, Exhaust Valve
Gear, Cam
Plug, Spark (1 1/2" high - 37-42
mm)
Elbow, Spark Plug
38
394661
394662
894663
394664
Piston Ring Sets
Wrench, Cylinder
Spark Plug
Screw,
Head (3" long)
Lock, Connecting Rod Screw
Screw, Connecting Rod
Rod Assembly, Connecting
Note: For Connecting Rod with
.020" undersize Crankpin Bore Order No. 490469
Lock, Piston Pin
Pin Assembly, Piston - Standard
Pin Assembly, Piston _ 005 O.S
Ring Set, Piston - Standard
Ring Set, Piston - .010" O S
Ring Set, Piston - _020" OS
Ring Set, Piston - 030" O.S.
39
271916
40
41
42
43
44
94305
91084
291675
490452
490927
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
92613
231082
491323
93307
93306
231058
222450
212359
93875
298909
399891
490815
398525
92791
93722
90576
26157
90200
93572
260695
390784
66
221535
67
68
89
70
71
72
73
93496
260584
262348
223715
271866
262248
491491
DESCRIPTION
Piston
Piston
Piston
Piston
Assembly
Assembly
Assembly
Assembly
Standard
- .010 O.S.
- 020" O S
- 030" O.S
Note: For Chrome Ring Set Standard size - Order No 392331
Gasket, Crankcase Cover (1/64"
thick)
Screw, Base Mounting Sem
Plug, Oil Drain
Seal, Oil
Base, Engine
Lever Assembly, Governor (For 1/4"
dia. Crank)
Bolt, Governor Lever
Nut, Hex 10 - 24
Seal, Oil
Retainer, E-Ring
Cotter, Hairpin
Crank, Governor (1/4" dia.)
Washer, Governor Crank (1/4" dia.)
Link, Counterweight
Screw, Counterweight (1)
Pin, Counterweight (1)
Counterweight Assembly
Oil Slinger, Governor
Insulator Assembly
Washer, Lock, Shake-proof
Terminal, Spade
Nut, Hex 8- 32
Spring, Throttle Adjustment
Screw, Machine Fil Hd 8 - 32 x 1/2
Screw, Carburetor
Spring, Governor
Plate, Governor Control (Choke-AMatic)
Clamp, Casing
Screw, Sem
Spring, Governor Link
Link, Governor
Shield, Cylinder
Gasket, Cylinder Head
Tappet Valve
Head, Cylinder
NOTE: All component dimensions given in U S inches
1 inch = 25.4 mm
47
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.257360
BRIGGS & STRATTON ENGINE- MODEL NUMBER 281707, TYPE 0412-01
3
17
6
18
'19
21
2
24
10
I
55
1
39
44
36
_)
38
32
6061
5 "T41
63_
_58
65
6
_
71
_72
59
66
70
68
68
I
67
34 * Carburetor Overhaul Kit ]
48
REPAIR PARTS
12 HP 38" RIDING LAWN TRACTOR -- MODEL NUMBER 917.257360
BRIGGS & STRATTON ENGINE - MODEL NUMBER 281707, TYPE 0412-0'1
KEY PART
NO. NO.
1
2
490689
93158
3
4
5
6
7
8
9
93705
223752
19203
93535
223726
280687
492326
10
392134
11
12
13
14
15
16
17
!8
19
20
21
22
23
24
25
26
27
28
30
31
32
33
34
35
36
37
38
39
40
93805
222562
280848
92264
220865
222561
490327
270920
93572
223721
490474
280741
68838
94246
212706
94246
223700
231532
491519
490332
270853
94018
394698
270382
222010
390684
211960
91920
26157
KEY PART
NO. NO,
DESCRIPTION
Housing, Blower
Screw, Blower Housing Mounting
Sem
Screw, HexHd
Guard, Flywheel
Puller, Flywheel
Screw, Sere 3/4" Long
Retainer, Fan
Fan, Flywheel
Flywheel and Ring Gear Assy, Magneto
Gear, Ring (Includes Mounting
Parts)
Screw, Sem
Screen, Flush Rotating
Spacer
Nut, Hex
Washer, Spring
Cup, Screen Mounting
Cap and Dipstick, Oil Filter
Seal, Oil Filler Cap
Screw, Clamp Mounting
Clamp, Qil Filler Tube
Fil! Group, Oil
Tube, Oil Filler
Seal, Filler Tube
Stud, Air Cleaner
Knob, Air Cleaner
Stud, Air Cleaner
Cover, Air Cleaner
Nut, Air Cleaner Mtg,
Cartridge, Air Cleaner
Body, Air Cleaner
Gasket, Air Cleaner
Screw, Air Cleaner Sere
Carburetor Overhaul Lit
Washer, Choke Shaft
Valve, Choke
Shaft and Lever, Choke
Venturi, Carburetor
Screw, Machine Fil Hd 8-32 x 5/8"
Spring, Throttle Adjustment
41
93499
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
211712
261116
299740
93043
292681
271853
398970
491006
270511
299707
222433
390816
93357
491031
221995
231823
222014
396568
221997
490473
93572
394682
230896
222311
67218
394462
93053
393815
289090
261610
93621
270872
DESCRIPTION
Screw, Throttle and Choke Valve
Mtg, Sem
Stop, Throttle
Spnng, Choke Return
Nozzle, Carburetor
Pin, Throttle Stop
Valve Assembly, Carburetor Idle
Washer, Throttle Shaft Seal (Foam)
Seal, Throttle Shaft
Shaft and Lever, Throttle
Gasket, Flat Bowl
Float, Carburetor
Valve, Throttle
Pump, Impulse
Screw, Carburetor
Carburetor Assembly
Bowl, Float
Screw, Nozzle
Washer, Float Bowl
Valve, Needle
Plug, Welch
Body Assembly, Carburetor
Screw, Carburetor
Valve, Fuel Inlet
Pin, Float Hinge
Bracket, Carburetor
Connector, Fuel Pipe
Repair Kit, Pump
Clamp, Fuel Pipe
Fuel Line (11" Long)
Filter, Fuel (In Fue/Line)
Link, Choke
Screw, Sem
Gasket, Carburetor Mounting
NOTE: All component dimensions given in U,S inches
1 inch = 25 4 mm
49
REPAIR
PARTS
12 HP 38" RIDING LAWN TRACTOR
-- MODEL NUMBER 917.257360
BRIGGS & STRATTON
ENGINE- MODEL NUMBER 281707, TYPE 0412-01
4
L
r
7_
r
"1
6
22
I
I
16
l
1
C
20
14
23 LABEL KIT
L24
I
I
I
GASKETSET}
I
15
KEY PART
NO. NO.
394805
2
3
4
5
6
7
8
9
10
11
12
13
14
15
94003
395538
395537
390837
393825
394857
490421
398003
490476
280104
94288
93535
93984
490324
KEY PART
NOo NO.
DESCRIPTION
Motor and Drive Assembly 12V, 43/8" Housing Length
Thru Bolt Assembly
Brush Assembly
* End Cap Assembly Commutator
Armature Assembly
Housing Assembly
Drive End Cap Assembly
Drive Assembly
Clutch Assembly
Retainer and Pin
Gear
Roll Pin
Screw, Sem
Screw, Sere
Cover, Starter (Includes Mounting
Screws)
16
17
393474
393456
18
393362
19
20
21
22
23
24
221798
93381
398808
492341
491252
49O525
DESCRIPTION
Stator, Alternator (Dual Circuit)
Diode and Connector Assembly
(Dual Circuit)
Alternator Harness Assembly (Du_
Circuit)
Terminal, ignition
Screw, Armature Mounting Sere
Wire, Ground
Armature, Magneto
Decal, Label Kit
Gasket Set
* Includes Brush Set
NOTE: All component dimensions given in U.S. inches
1inch=254mm
5O
SLOPE SHEET
I
/
o'oE
E_IG)
v
¢JI ffl
o
o _ f" "N
,$.. 0
I.. _"
:3 E
E
•
E
ea
_$oo
Om_o
51
OWNER'S
MANUAL
12,0 HP MC
ELECTRIC START
38" MOWER
AUTOMATIC (HYDROSTATIC)
LAWN TRACTOR
MODEL NO.
917.257360
Each tractor has its own model number.
number.
Each engine has its own model
The model number for your tractor will be found on the model plate
located under the seat
The model number for your engine will be found on the blower housing,
All parts listed herein may be ordered from any Sears, Roebuck and Co.
Service Centers and most Retail Stores
WHEN ORDERING REPAIR PARTS, ALWAYS
ING INFORMATION:
HOW TO ORDER
REPAIR PARTS
• PRODUCT-
GIVE THE FOLLOW-
LAWN TRACTOR
• MODEL NUMBER - 917.257360
• ENGINE MODEL NUMBER - 281707, TYPE NUMBER 0412-01
• PART NUMBER
• PART DESCRIPTION
Your Sears merchandise has added value when you consider Sears has
service units nationwide staffed with Sears trained technicians,
professional technicians specifically trained to insure that we meet our pledge
to you, we service what we sell
Sears,
128375
11091
Roebuck
and Co., Chicago,
IL 60684 U.S.A.
PRINTE[3 IN U S/_
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