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Maintenance
Manual
Fadal
TABLE OF CONTENTS
TABLE OF CONTENTS ................................................................................................. i
Overview ..................................................................................................................... 1
1.1 Introduction ........................................................................................... 1
1.2 Digital Control System ............................................................................ 2
1.3 Digital Drive Converter System ................................................................. 2
1.3.1 CCU ................................................................................................... 2
1.3.2 CCU Interface Panel ............................................................................. 3
1.3.3 Axis Extension Module ......................................................................... 7
1.4 Power Supply ........................................................................................ 7
1.5 Pendant Components ............................................................................. 8
1.5.1 MCP .................................................................................................. 8
1.5.2 HMI ................................................................................................... 8
1.5.3 CNC Keyboard .................................................................................... 9
1.5.4 MPG .................................................................................................. 10
1.6 System Components and Parts ................................................................ 10
Hand –Held Unit (Remote MPG) – Description of elements. ................................ 12
Control Components .................................................................................................. 13
2.1 Replacement of Modules ................................................................................... 13
2.1.1 Reactor and Line Module Replacement ................................................... 13
2.1.2 Replacing the E/R Module ..................................................................... 18
2.1.3 CCU1 Module Replacement .................................................................. 18
2.1.4 Power Module Replacement .................................................................. 19
2.1.5 Connecting Modules ............................................................................ 21
2.2 Wiring Connections ........................................................................................... 22
2.2.1 CCU1 Module Connections ................................................................... 22
2.2.2 Simodrive 611 Module Connections ....................................................... 24
2.2.3 Reactor/Line Filter Module Connections .................................................. 25
2.2.4 Power Module Connections ................................................................... 26
2.3 Replacing the 24V Power Supply ........................................................................ 26
2.4 Replacing the I/O Module ................................................................................... 27
2.5 Replacing the 2010-0 Board .............................................................................. 28
2.6 Replacing Fadal 5 VDC Power Supply .................................................................. 32
2.7 Replacing Pendant Components ......................................................................... 33
2.7.1 2020 Power Distribution Board ............................................................. 34
2.7.2 MPG Panel ......................................................................................... 34
May 2002
TABLE OF CONTENTS
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