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2.7 2.7.6 Error Handling Error message ’Regenerative overload’ Message no. / Message 4 / ’Regenerative overload’ Type / Motor action Unrecoverable error / Motor is set in passive mode. Error condition The amount of power dissipated in the motors built-in power dump (breaking) resistor is above safe limit. This error is tripped if the ’Regenerative load’ is >99%. The regenerative load value can be monitored in the ’Motor status field’. Possible cause of this error The returned amount of energy from the motor has been too high. This can typically happen if: - The motor decelerate a large load inertia too fast. - The motor is forced backwards. - The servo filter or ’Load’ parameter is not adjusted to a stable motor operation and the motor tends to oscillate causing energy to flow forward and backward from/to the motor. In all situations the motor will start to work as a generator that generate energy backward into the drive electronics. Solutions to avoid error - Decrease the load inertia. - Decrease the top speed and/or the acceleration value. - Make sure that the supply voltage is within nominal range in order to leave extra capacity at the internal capacitors. How to return to normal operation - Reset the motor, clear the error bit(s) in register 35 or cycle the power. Error bit / Firmware name Bit 3 / ’UIT_ERR’ Error message 5, 6 and 7 do not exist since bits are used for other status purposes. 2.7.7 Error message ’Position Limit Exceeded’ Message no. / Message 8 / ’Position Limit Exceeded’ Type / Motor action Unrecoverable error / Motor is set in passive mode. Error condition The actual position of the motor is outside the value(s) specified in the ’position limit min.’ or ’position limit max.’ specified in the ’error handling’ area of the main tab in MacTalk. Possible cause of this error The motor has been commanded outside the value(s) specified in the ’position limit min.’ or ’position limit max.’ registers. Be aware that the error can happen even if the motor is in passive mode and the motor is forced outside this range. Solutions to avoid error - Set the position limits descriped above to more realistic values. - Make sure that the position limits also cover worst case situations such as position overshot (if using a soft filter). How to return to normal operation - Reset the motor, clear the error bit(s) in register 35 or cycle the power. Error bit / Firmware name Bit 7 / ’PLIM_ERR’ JVL Industri Elektronik A/S - User Manual - Integrated Servo Motors MAC050 - 800 41