Download User Manual English - Velopex International
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Automatic X-Ray Film Processor Extra - X Xtender (USA only) USER GUIDE Operation and Maintenance manual WARNING: Do not plug into the electrical mains power supply before reading this manual - or before filling the machine with liquids Register your machine by returning the Warranty Card to enable full customer support. www.velopex.com C US Hi-Tech Diagnostics Service MAKERS OF DENTAL, VETERINARY AND MEDICAL EQUIPMENT Machine serial number to be quoted on all correspondence: I/LIT0050P Extra-X Manual English Iss.5 Issued: 11/10/11 I )NTRODUCTION 4HANK YOU FOR PURCHASING YOUR AUTOMATIC lLM PROCESSOR FROM 6ELOPEXWECERTAINLYAPPRECIATEYOURBUSINESS )N ORDER TO MAINTAIN THE QUALITY OF OUR PRODUCT AND YOUR PROCESSINGITISIMPORTANTTHATYOUPAYCLOSEATTENTIONTOTHE INSTRUCTIONS CONTAINED IN THIS USER MANUAL4HIS WILL ENSURE A LONGLIFEFORYOURPROCESSOR 4HISMANUALISTOBEUSEDWITHTHEFOLLOWING6ELOPEXPROCESSORS Extra-X & Xtender. %XTRA88TENDER 4HE PROCESSOR COULD BE DANGEROUS IF INCORRECTLY INSTALLED OR MAINTAINEDOUTSIDETHEGUIDELINESSETOUTINTHISMANUALANDTHE WARRANTYWILLBEVOIDED This 4HIS equipment EQUIPMENT can CANonly ONLYbe BEserviced SERVICEDby BYtechnically TECHNICALLYqualified QUALIlED engineers, trained on Velopex machines, and is not designed ENGINEERTRAINEDON6ELOPEXMACHINESANDISNOTDESIGNEDTO to serviced the end user other than specified BEbe SERVICED BYby THE END USER OTHER THAN ASas SPECIlED BYinINthis THIS manual. MANUAL #AUTION 5SEASSISTANCEWHENUNPACKINGANDPUTTING THEMACHINEINPLACE #ONTACTS Office: UK Office: France Office: USA %52/0% 53! Medivance Instruments Limited Velopex International Velopex International Inc. -%$)6!.#%).3425-%.43,4$ 6%,/0%8).4%2.!4)/.!,).# Barretts Green Road, Harlesden 14 route de Montreuil le Gast 105 East 17th Street, St Cloud "ARRETTS'REEN2OAD(ARLESDEN %ASTTH3TREET3T#LOUD London, NW10 7AP, UK B.P.45, 35520 Melesse, France Florida, 34769, 5+ 53! USA ,ONDON &LORIDA Tel: +44 (0)20 8965 2913 .7!0 Tel: +33 (0) 2.99.13.22.59 Tel: +1 (407) 957 3900 4EL Fax: +44 (0)20 8963 1270 Fax: +33 (0) 2.99.13.22.604EL Fax: +1 (407) 957 3927 &AX &AX WWWVELOPEXCOM WWWVELOPEXUSACOM ii Velopex Processor 5 3 2 14 15 6 4 7 9 12 1 8 13 11 10 1 Velopex X-Ray Film Processor - Left Side 2 Lid Lock 3 Film Collector 4 Endo Slide 5 On/Off Power Switch 6 Viewer Cover 7 Daylight Loader viewing Window 8 Hand entry port/Glove 9 Daylight Loader Lid 10 Daylight Loader - Left Side 11 Daylight Loader Coupling Points/Studs 12 Film Entry Guide 13 Transport Module 14 Service Technician Interface 15 Display Machine Accessories and Extras Supplied 16 20 18 25 22 27 24 17 19 23 21 28 30 26 29 31 16 USA - Chemical Container Cap - Developer 21 Turning Tool 26 Cleaning Tablets 17 USA Chemical Container Cap - Fixer 22 UK - Electricity Supply Cord 27 Water Re-Circulation Tubes 18 Worldwide - Developer Pourer (Non-USA) 23 USA - Electricity Supply Cord 28 Chemical Change Record Sheet 19 Worldwide - Fixer Pourer (Non-USA) 24 Continental - Electricity Supply Cord 29 Quick Start Guide 20 Cleaning Brush Blank Endo Slide 30 Warranty Registration Card 31 Manual CD or or 25 III III 4ABLEOF3YMBOLS Table Of Symbols 4ABLEOF3YMBOLS 3YMBOL 3YMBOL $ESCRIPTION $ESCRIPTION !LTERNATING#URRENT !LTERNATING#URRENT /FF0OWER$ISCONNECTFROMTHEMAINS /FF0OWER$ISCONNECTFROMTHEMAINS /N0OWER#ONNECTTOTHEMAINS /N0OWER#ONNECTTOTHEMAINS !TTENTION7ARNING2EFERTO-ANUAL !TTENTION7ARNING2EFERTO-ANUAL @25."UTTON0ROCESSSWITCH @25."UTTON0ROCESSSWITCH 3YMBOLSUSEDWITHIN-ANUAL 3YMBOLSUSEDWITHIN-ANUAL 4IP 4IP !TTENTION7ARNING !TTENTION7ARNING #HEMICAL4UBES#OLOUR#ODING #HEMICAL4UBES#OLOUR#ODING 53!2ED $EVELOPER 53!2ED $EVELOPER 7ORLDWIDE"LACK &IXER &IXER 7ATER 7ATER 7ORLDWIDE"LACK 53!"LUE 53!"LUE 7ORLDWIDE2ED 7ORLDWIDE2ED USA - White 53! Worldwide 53! - Blue/Green 7ORLDWIDE'REY"LUE 7ORLDWIDE'REY"LUE 3PECIlCATIONV )NSTALLATION 0RE)NSTALLATION)NSTRUCTIONS $AYLIGHT,OADER)NSTALLATION &ILLINGWITH#HEMICALS 2EPLENISHER2E#IRCULATION0UMP /PERATION -AINTENANCE INSTALLATION ).34!,,!4)/. OPERATION /0%2!4)/. #ONTENTS Contents IV 27 3ERVICE,OG &ORMACHINE)NSTALLATIONAND0LUMBINGREQUIREMENTSREFER TRAINEDTECHNICALPERSONNELTOSECTIONSINTHE4ECHNICAL -ANUALATREAROFTHISUSERGUIDE !44%.4)/.5SEONLYTHEHOSESSUPPLIEDWITHTHISMACHINE ¹/CTOBER-EDIVANCE)NSTRUMENTS,IMITED !LLRIGHTSRESERVED )SSUE/-),)4- TROUBLE SHOOTING 42/5",%3(//4).' 22 4ROUBLE3HOOTING MAINTENANCE -!).4%.!.#% $ISPLAY%RROR#ODES Specification H D W Width (W) Depth (D) Inc. Loader Height (H) Weight: Empty Full Tanks Tank Capacity Operating Temperatures: Developer Fixer Electric Supply Warm-up Time Film Feed Speed Max. Film Width Processing time*: Dry Wet-Endodontic Fast Speed Input Power Environmental Conditions: Environment Temperature Maximum Relative Humidity 510mm / 20” 470mm / 18½” 740mm / 29” 340mm / 13½” 21Kg / 46¼lb 27Kg / 59½lb 3.8litres / 6¾Imp Pints each Water- should not exceed 280C (82.40F) 25.50C (770F) / 300C (860F) 300C (860F) / 330C (91.40F) 100-120V, 200-240V, 50/60Hz 10 min. approx. 470mm / 18½” per min. 260mm / 10¼” 4 min. approx. 2 min. approx. 2 min. approx. 1150W Indoor use Only 50C-260C (410F-78.80F) 80% * in the unit’s first few cycles, processing time can vary between four and five minutes. Then the process time will stabilise around four and a half minutes. Pre-Installation Instructions 0RE)NSTALLATION)NSTRUCTIONS VELOPEX EXTRA-X 1 6%,/0%8%842!8 User5SER'UIDE Guide -AINS7ATER#ONNECTION$IAGRAM ."&/2&)8%$#/5.4%2).34!,,!4)/.3 2%&%24/0!0%24%-0,!4%), -!#().%34!.$/04)/.!,7/2,$7)$% $%04(½vMM 7)$4( vMM (%)'(4 vMM INSTALLATION ).34!,,!4)/. 7ATER3UPPLY)N 2 VELOPEX EXTRA-X User Guide Pre-Installation Instructions (Cont.) INSTALLATION • Sitting of the VELOPEX When using the machine in daylight or a darkroom, avoid sources of intense light. Do not mount the unit under a window, fluorescent light or flood lamp. IMPORTANT NOTE: A well ventilated position is mandatory. The ambient temperature must be below 26ºC (78.8ºF) and above 5ºC (41ºF) to prevent lengthy warm-up temperatures. Prevent sitting the machine above or near other electrical or mechanical equipment. Surfaces susceptible to water or chemical damage should be avoided, such as carpeted areas. 1. COUNTER PLAN (REFER TO MACHINE LOCATION AND DRILLING TEMPLATE IL-31) a) Use a counter that will support a minimum of 91Kg (200lbs). b) With a minimum height of 79cm (31in). c) With a minimum width of 53cm (21in). d) With a minimum depth of 61cm (24in). This will give you a working area of 0.32 sq.m (3.5 sq.ft)(See page 1). 2. ELECTRICAL SUPPLY a) Refer to specification table, page v. b. The power source must be within one metre (3 feet) of the machine above the counter and well separated from the water supply. It should be easily accessible for operation and maintenance. 3. COMMERCIAL WATER SUPPLY ATTENTION! Use only the hoses supplied with this machine. a) Water temperature no higher than 26º (78.8ºF). b) A water valve adjusted to a water flow rate of 1.0ltr/min (0.27 gal/min). c) The supply should be fitted with an Isolating Valve just prior to the main On/Off faucet/valve which should be adjusted before installation to limit water flow to delivery rate of 1.0ltr/min (0.27gal/min). VELOPEX EXTRA-X User Guide 3 d) The output side of the Mains On/Off faucet/valve must have a 3/4” male thread (see diagram on page 1). The faucet/valve should be situated in such a position that it can be easily turned off each day. IMPORTANT NOTE: The water inlet hose supplied with this machine is not a standard Domestic Applicance Hose. It is fitted with a water flow restrictor valve designed to deliver water at a max. Rate of 1.0ltr/min (0.27gal/min). It is suitable for all installations where the mains water supply is rated between 0.2 & 10.0 Bar. However, for installations without mains water supply, e.g.: where a header tank is employed (min. height 1.83m (6ft.) above machine) a standard hose without restrictor must be used and the flow regulated to 1.0ltr/min (0.27gal/ min) with the separate Control Valve. 4. DRAIN a) A corrosion resistant PVC drainpipe 38mm (1.5 in) diameter with a length of 56-61cm (22-24 inches). NOTE: The Drains Pipe should not rise higher than 102mm (4.0 in.) below the bottom of the machine (see page 1). 5. VELOPEX free standing Machine Stand. USA: A) Shelf dimensions 49.5cm (19.5 in.) by 51.6cm (20.3 in.). b) Shelf heigh “lower” 22.9cm (9in.) and “upper” 78.7cm (31in.). WORLDWIDE: a) Shelf dimensions 39.4cm (15.1in.) by 59.7cm (23.5in.). b) Shelf height “lower” 22.9cm (9in.) and “upper” 81.0cm (31.9in.) WARNING: X-ray radiation can be harmful to patient, technician and dentist. Inadequate lead shielding of the darkroom or film storage area will also cause fogging from exposure of films to stray x-ray radiation. Consult your local codes, Health Department or Dental Equipment Dealer for proper construction of darkroom or placement of film processing equipment in the vicinity of x-ray radiation sources. NOTE: Pictures are for instruction only and are not necessarily identical to product. INSTALLATION Pre-Installation Instructions (Cont.) 4 VELOPEX EXTRA-X User Guide INSTALLATION Pre-Installation Instructions (Cont.) NOTE: For unpacking and lifting the machine into position it is important to have assistance. Fragile Keep Dry This Side Up The machine comes in a single carton. Check contents of the box, see page ii. NOTE: Pictures are for instruction only and are not necessarily identical to product. 1. Lift the machine from the carton and position on counter top. Remove outer and inner packaging, including carry-straps and tape securing film-catcher. The transport modules are protected by internal packing pieces: these must be discarded. 2. Connect the Water Waste hose to the back of the machine. 3. Cut hoses to allow 200-300mm (8-12 inches) to be inserted into the waste outlet stand-pipe, ensuring no loops or kinks are left in them. Place hoses in drain.They must not rise higher than the outlet on the back of the machine. WARNING: Any rise in the height of these pipes above the level of the outlet on the machine will cause incomplete drainage, and could cause the machine to flood. 1. 2. VELOPEX EXTRA-X User Guide Remove the Black Covers from the studs on the front panel. Slide Loader over projecting studs. 5 INSTALLATION Daylight Loader Installation 6 VELOPEX EXTRA-X User Guide 6%,/0%8%842!8 5SER'UIDE INSTALLATION Daylight Loader Installation (Cont.) &ILLINGWITH#HEMICALS 3. Lift Lid. 4a. 5NLOCKTHE,IDBYMEANSOFTHE ,ID,OCK Secure Loader with black knobs screwed onto Studs now "RINGTHE,IDTOTHEUPRIGHTPO positioned inside the Loader (as SITION)NDICATIONOFTHEOPENED illustrated in 4b). LIDISDISPLAYEDASh,)Dv TIP: knobs are located inside 4)0Black 4HE,IDCANBEKEPTINTHE UPRIGHTPOSITIONWHILETHEMACHINEIS the Loader. 4b. OPEN 2EMOVEINTERNAL 7!2.).' ANDEXTERNALTRANSITPACKINGFROM MACHINE 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE SLIGHTLYSLIDEITTOTHELEFTAND LIFTITSTRAIGHTOUT 7!2.).' "%&/2%lLLINGWITH CHEMICALSRUNTHEMACHINEWITHCLEAN WATERINTHE$EVELOPER&IXERAND 7ATERTANKSWITH4RANSPORT-ODULES INPOSITIONnFORACOMPLETERUNNING CYCLE 6%,/0%8%842!8 5. 5SER'UIDE VELOPEX EXTRA-X User Guide 7 6%,/0%8%842!8 5SER'UIDE &ILLINGWITH#HEMICALS 6. 5NLOCKTHE,IDBYMEANSOFTHE ,ID,OCK "RINGTHE,IDTOTHEUPRIGHTPO SITION)NDICATIONOFTHEOPENED Bring the Lid to the upright LIDISDISPLAYEDASh,)Dv position. Indication of the opened lid is displayed as: “Lid”. TIP: can be kept in the upright 4)0 The lid 4HE,IDCANBEKEPTINTHE position while the machine is open. UPRIGHTPOSITIONWHILETHEMACHINEIS 7. OPEN 2EMOVEINTERNAL 7!2.).' Remove WARNING: internal and ANDEXTERNALTRANSITPACKINGFROM external transit packing from MACHINE "RINGTHE,IDTOTHEUPRIGHTPO machine. SITION)NDICATIONOFTHEOPENED LIDISDISPLAYEDASh,)Dv Remove modules, starting with the Developer. Lift Module 2EMOVEMODULESSTARTINGWITH Slightly, slide it to the left and lift 4)0 4HE,IDCANBEKEPTINTHE THE$EVELOPER,IFT-ODULE UPRIGHTPOSITIONWHILETHEMACHINEIS it straight out. SLIGHTLYSLIDEITTOTHELEFTAND OPEN LIFTITSTRAIGHTOUT 2EMOVEINTERNAL 7!2.).' BEFORE WARNING: filling with ANDEXTERNALTRANSITPACKINGFROM 7!2.).' "%&/2%lLLINGWITH chemicals run the machine with MACHINE CHEMICALSRUNTHEMACHINEWITHCLEAN clean water in the Developer, Fixer WATERINTHE$EVELOPER&IXERAND and Water tanks with Transport 7ATERTANKSWITH4RANSPORT-ODULES Modules in position - for a complete INPOSITIONnFORACOMPLETERUNNING running cycle. CYCLE 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE SLIGHTLYSLIDEITTOTHELEFTAND LIFTITSTRAIGHTOUT ).34!,,!4)/. 5NLOCKTHE,IDBYMEANSOFTHE ,ID,OCK Unlock the Lid by means of the Lid Lock. INSTALLATION ).34!,,!4)/. &ILLINGWITH#HEMICALS Filling with Chemicals 8. 9. ).34 ).34!,,!4)/. 8 ,ID,OCK VELOPEX EXTRA-X User Guide "RINGTHE,IDTOTHEUPRIGHTPO When Filling with “ready to use” SITION)NDICATIONOFTHEOPENED chemicals, the solution level LIDISDISPLAYEDASh,)Dv required is marked by the longer rib inside the tank. 6%,/0%8%842!8 &ILLINGWITH#HEMICALS 5SER'UIDE "RINGTHE,IDTOTHEUPRIGHTPO TIP: VELOPEX chemicals designed 4)0 Use4HE,IDCANBEKEPTINTHE SITION)NDICATIONOFTHEOPENED UPRIGHTPOSITIONWHILETHEMACHINEIS for your unit. If unobtainable use ONLY a LIDISDISPLAYEDASh,)Dv OPEN proprietary chemical available. 2EMOVEINTERNAL 7!2.).' When using “One Plus One” chemical, fill toANDEXTERNALTRANSITPACKINGFROM lower rib in tank then top-up to the 5NLOCKTHE,IDBYMEANSOFTHE MACHINElevel with water. Always read higher 4)0 rib4HE,IDCANBEKEPTINTHE ,ID,OCK UPRIGHTPOSITIONWHILETHEMACHINEIS and follow instructions on bottle. OPEN 2EMOVEINTERNAL 7!2.).'DO NOT WARNING: use chemistry or ANDEXTERNALTRANSITPACKINGFROM film designed for manual processing. MACHINE 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE Fill Fixer and Developer tanks in SLIGHTLYSLIDEITTOTHELEFTAND that order with their respective LIFTITSTRAIGHTOUT chemical solutions. 7!2.).' 10. "%&/2%lLLINGWITH 2EMOVEMODULESSTARTINGWITH CHEMICALSRUNTHEMACHINEWITHCLEAN WARNING: Ensure machine is THE$EVELOPER,IFT-ODULE WATERINTHE$EVELOPER&IXERAND disconnected from mains power supply 7ATERTANKSWITH4RANSPORT-ODULES SLIGHTLYSLIDEITTOTHELEFTAND whilst filling. INPOSITIONnFORACOMPLETERUNNING "RINGTHE,IDTOTHEUPRIGHTPO LIFTITSTRAIGHTOUT CYCLE SITION)NDICATIONOFTHEOPENED 7!2.).' "%&/2%lLLINGWITH LIDISDISPLAYEDASh,)Dv carefully CHEMICALSRUNTHEMACHINEWITHCLEAN Lower Transport Modules WATERINTHE$EVELOPER&IXERAND into their respective tanks. Top up if 7ATERTANKSWITH4RANSPORT-ODULES required - should be one inch INPOSITIONnFORACOMPLETERUNNING (2.5cm) below the top of the tank, 4)0 CYCLE 4HE,IDCANBEKEPTINTHE level with Drain Tube overflow. UPRIGHTPOSITIONWHILETHEMACHINEIS OPEN 7!2.).'Should2EMOVEINTERNAL WARNING: there be any spillage of ANDEXTERNALTRANSITPACKINGFROM the Fixer into Developer tanks this MACHINE MUST be wiped clean before filling with Developer. 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE SLIGHTLYSLIDEITTOTHELEFTAND LIFTITSTRAIGHTOUT ).34!,,!4)/. INSTALLATION Filling with Chemicals (Cont.) 11. VELOPEX EXTRA-X 9 6%,/0%8%842!8 User 5SER'UIDE Guide 2EPLACETHELIDnLOCKINTO POSITION INSTALLATION ).34!,,!4)/. Filling with Chemicals (Cont.) &ILLINGWITH#HEMICALSCONT '%.%2!,0,5-").',!9/54/04)/.3 GENERAL PLUMBING LAYOUT OPTIONS BACK OF MACHINE BACK OF MACHINE 53!2E#IRCULATION0LUMBING,AYOUTWITHEXTERNAL WATERSUPPLYANDDRAINAGE FRESH MAINS WATER IN WATER OVERFLOW DEVELOPER FIXER WATER WATER 7ORLDWIDE0LUMBING,AYOUTWITHOUT DRAIN 2EPLENISHER2ECIRCULATIONWITHRECIRCULATED WATERSUPPLYFROMTANK DEVELOPER FIXER (USA Re-Circulation Plumbing Layout with Re-Circulated Water Supply) (USA Re-Circulation Plumbing Layout with Mains Water Supply) ).34!,,!4)/. INSTALLATION ).34!,, ).34 10 VELOPEX EXTRA-X 2EPLENISHER2E#IRCULATION0UMP User Guide 12. Replenisher/Re-circulation BACK OF MACHINE )NSERTTUBESHOSESTHROUGH HOLESINCOUNTERANDINTOTHE Pump APPROPRIATECHEMICALCONTAINER WATERSUPPLIESANDDRAINPIPES "RINGTHE,IDTOTHEUPRIGHTPO Insert tubes/hoses through holes inSITION)NDICATIONOFTHEOPENED counter and into the appropriate "RINGTHE,IDTOTHEUPRIGHTPO LIDISDISPLAYEDASh,)Dv supplies chemical container, water SITION)NDICATIONOFTHEOPENED and drain pipes. LIDISDISPLAYEDASh,)Dv 4)0 7ORLDWIDE0LUMBING (USA Re-Circulation Plumbing Layout with Re-Circulated Water Supply) BACK OF MACHINE 53!0LUMBING (USA Re-Circulation Plumbing Layout with Mains Water Supply) DEVELOPER FIXER 7HENATTACHING.%7 TIP: When attaching NEW chemical CHEMICALCONTAINERSFOLLOWCOLOUR 4)0 4HE,IDCANBEKEPTINTHE CODINGFORAPPROPRIATECHEMICALS containers follow colour coding for UPRIGHTPOSITIONWHILETHEMACHINEIS OTHERWISECONTAMINATIONWILLOCCUR 4)0 4HE,IDCANBEKEPTINTHE appropriate chemicals, otherwise OPEN UPRIGHTPOSITIONWHILETHEMACHINEIS 7!2.).' will2EMOVEINTERNAL contamination occur. OPEN ANDEXTERNALTRANSITPACKINGFROM 7!2.).' MACHINE 7!2.).' %NSURETHATTHE WARNING: Ensure2EMOVEINTERNAL that the tubes are ANDEXTERNALTRANSITPACKINGFROM TUBESAREINTHECORRECTCHEMICAL in correct chemical: MACHINE $EVELOPER 53!2ED Developer 7ORLDWIDE"LACK &IXER USA - Red 2EMOVEMODULESSTARTINGWITH 53!"LUE- Black Worldwide THE$EVELOPER,IFT-ODULE 7ORLDWIDE2ED 2EMOVEMODULESSTARTINGWITH SLIGHTLYSLIDEITTOTHELEFTAND Fixer THE$EVELOPER,IFT-ODULE LIFTITSTRAIGHTOUT USA - Blue SLIGHTLYSLIDEITTOTHELEFTAND 7!2.).' Worldwide"%&/2%lLLINGWITH - Red LIFTITSTRAIGHTOUT CHEMICALSRUNTHEMACHINEWITHCLEAN 7!2.).' "%&/2%lLLINGWITH Water WATERINTHE$EVELOPER&IXERAND CHEMICALSRUNTHEMACHINEWITHCLEAN 7ATERTANKSWITH4RANSPORT-ODULES USA - White/Clear WATERINTHE$EVELOPER&IXERAND INPOSITIONnFORACOMPLETERUNNING Worldwide - Blue/Green 7ATERTANKSWITH4RANSPORT-ODULES CYCLE INPOSITIONnFORACOMPLETERUNNING CYCLE 4HE2EPLENISHER4UBE3TRAW 13. WATER The Replenisher Tube/Straw must FRESH MAINS MUSTBEPUSHEDTOTHEBOTTOM IN to the bottom of the be WATER pushed OFTHECONTAINER container. USED #UTAWAYIMAGEFORINSTRUCTION/.,9 WATER OUT (Cutaway image for instruction only) DEVELOPER FIXER VELOPEX EXTRA-X User Guide 11 ).34 Replenisher/Re-circulation Pump (Cont.) 14. INSTALLATION "RINGTHE,IDTOTHEUPRIGHTPO Each time the machine is initiated, a SITION)NDICATIONOFTHEOPENED charge of chemical will be injected LIDISDISPLAYEDASh,)Dv 2EPLENISHER2E#IRCULATION0UMPC into the machine tank. The overflow will return to the same containers. TIP: can be linked up in 4)0The machine 4HE,IDCANBEKEPTINTHE a UPRIGHTPOSITIONWHILETHEMACHINEIS replenishment mode by diverting OPEN the waste chemicals into separate 2EMOVEINTERNAL 7!2.).' containers for both Developer and Fixer. ANDEXTERNALTRANSITPACKINGFROM This mode of replenishment is more MACHINE costly to run than re-circulation. 15. For Water Re-Circulation remove tubes from packaging. Dip tube 2EMOVEMODULESSTARTINGWITH ends into a cup of boiling water THE$EVELOPER,IFT-ODULE for at least 30 seconds and swiftly SLIGHTLYSLIDEITTOTHELEFTAND sleeve onto the fittings. Screw the LIFTITSTRAIGHTOUT elbow connector onto the water 7ORLDWIDE2ECIRCULATIONLAYOUT inlet. 7!2.).' "%&/2%lLLINGWITH %ACHTI ISINITIA CHEMIC INTOTH OVERmO SAMEC 4)0 LINKEDU BYDIVER INTOSEP $EVELOP REPLENIS THANRE CHEMICALSRUNTHEMACHINEWITHCLEAN WATERINTHE$EVELOPER&IXERAND VERY IMPORTANT: 6%29)-0/24!.4 7ATERTANKSWITH4RANSPORT-ODULES Before draining chemicals replace with 7HENCHANGINGCHEMICALSBEFOREDRAININGCHEMICA INPOSITIONnFORACOMPLETERUNNING empty containers of at least 5 litres (1 CYCLEcapacity. Machine tanks may then gallon) 2EMOVEFULLWASTECONTAINERSANDREPLACEWITHEMP be drained by unscrewing the drain tubes in ,ITRE'ALCAPACITY each tank. When machine chemical tanks are completely -ACHINE TANKS MAY empty, THEN BEremove DRAINEDfull BY UNSCREWING waste containers, and replace with those 7HILEDRAININGTHEMACHINETANKSENSURETHECONTAIN appropriate for the system in use. Refill UPRIGHT machine (follow sections 6-15). 7HENMACHINECHEMICALTANKSARECOMPLETELYEMPT ANDREPLACEWITHTHOSEAPPROPRIATEFORTHESYSTEMIN 2EMOVECAPASSEMBLIESFROMCONTAINERSANDREPLACE 2ElLLMACHINEFOLLOWSECTIONS 5NLOCKTHE,IDBYMEANSOFTHE "RINGTHE,IDTOTHEUPRIGHTPO ,ID,OCK SITION)NDICATIONOFTHEOPENED LIDISDISPLAYEDASh,)Dv Operating the Processor 1. Turn on Water Supply (if not already on) or make sure water inlet hose is 4)0 4HE,IDCANBEKEPTINTHE properly located in the appropiate UPRIGHTPOSITIONWHILETHEMACHINEIS water tank. OPEN 2EMOVEINTERNAL 7!2.).' WARNING: Make sure all hoses are ANDEXTERNALTRANSITPACKINGFROM connected properly and drain pipes are MACHINE ).34!,,!4)/. 12 VELOPEX EXTRA-X &ILLINGWITH#HEMICALS User Guide &ILLINGWITH#HEMICALS 2. SITION)NDICATIONOFTHEOPENED LIDISDISPLAYEDASh,)Dv 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE Plug in electric cord and switch on SLIGHTLYSLIDEITTOTHELEFTAND mains power supply. The machine willLIFTITSTRAIGHTOUT then run through a high speed 4)0 4HE,IDCANBEKEPTINTHE 5NLOCKTHE,IDBYMEANSOFTHE cycle. UPRIGHTPOSITIONWHILETHEMACHINEIS 7!2.).' "%&/2%lLLINGWITH ,ID,OCK OPEN CHEMICALSRUNTHEMACHINEWITHCLEAN 2EMOVEINTERNAL 7!2.).' WATERINTHE$EVELOPER&IXERAND WARNING: Always turn mains switch ANDEXTERNALTRANSITPACKINGFROM off at7ATERTANKSWITH4RANSPORT-ODULES night. MACHINE INPOSITIONnFORACOMPLETERUNNING CYCLE 3. 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE Incorrect temperature is indicated SLIGHTLYSLIDEITTOTHELEFTAND when the message on the LED LIFTITSTRAIGHTOUT display reads “tLO”. Ready to use "RINGTHE,IDTOTHEUPRIGHTPO is indicated by three horizontal 7!2.).' "%&/2%lLLINGWITH SITION)NDICATIONOFTHEOPENED central lines and cooling CHEMICALSRUNTHEMACHINEWITHCLEAN LIDISDISPLAYEDASh,)Dv down is WATERINTHE$EVELOPER&IXERAND indicated in the lines descending from7ATERTANKSWITH4RANSPORT-ODULES left to right. INPOSITIONnFORACOMPLETERUNNING 4)0 4HE,IDCANBEKEPTINTHE TIP: CYCLE The time taken to achieve the UPRIGHTPOSITIONWHILETHEMACHINEIS correct temperature depends on the OPEN room temperature (usually 10-20 min.). 2EMOVEINTERNAL 7!2.).' ANDEXTERNALTRANSITPACKINGFROM MACHINE ).34!,,!4)/. OPERATION in place. Always turn water supply off at 6%,/0%8%842!8 night. "RINGTHE,IDTOTHEUPRIGHTPO 5SER'UIDE VELOPEX EXTRA-X User Guide 5NLOCKTHE,IDBYMEANSOFTHE ,ID,OCK "RINGTHE,IDTOTHEUPRIGHTPO 13 Operating Operatingthe theProcessor Processor(Cont.) (cont.) SITION)NDICATIONOFTHEOPENED LIDISDISPLAYEDASh,)Dv 4. The Velopex is equipped with automatic stand-by mode. Touch the4)0 Film 4HE,IDCANBEKEPTINTHE Entry Slot to initiate UPRIGHTPOSITIONWHILETHEMACHINEIS processing. ).34!,,!4)/. &ILLINGWITH#HEMICALS OPEN 7!2.).' WARNING: Before 2EMOVEINTERNAL placing in the ANDEXTERNALTRANSITPACKINGFROM 6%,/0%8%842!8 machine, intra oral film packets 5SER'UIDE MACHINE should be wiped clean of all mouth contaminants. "RINGTHE,IDTOTHEUPRIGHTPO 5. SITION)NDICATIONOFTHEOPENED LIDISDISPLAYEDASh,)Dv 2EMOVEMODULESSTARTINGWITH 5NLOCKTHE,IDBYMEANSOFTHE Open Daylight Loader and place THE$EVELOPER,IFT-ODULE ,ID,OCK film inside,4HE,IDCANBEKEPTINTHE Close and lock Lid. 4)0 SLIGHTLYSLIDEITTOTHELEFTAND UPRIGHTPOSITIONWHILETHEMACHINEIS LIFTITSTRAIGHTOUT OPEN 7!2.).' "%&/2%lLLINGWITH 7!2.).' WARNING: Always 2EMOVEINTERNAL remove old film CHEMICALSRUNTHEMACHINEWITHCLEAN ANDEXTERNALTRANSITPACKINGFROM wrappers from inside the loader. WATERINTHE$EVELOPER&IXERAND MACHINE 7ATERTANKSWITH4RANSPORT-ODULES INPOSITIONnFORACOMPLETERUNNING CYCLE 6. 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE "RINGTHE,IDTOTHEUPRIGHTPO PutSLIGHTLYSLIDEITTOTHELEFTAND hands through Loading Gloves SITION)NDICATIONOFTHEOPENED andLIFTITSTRAIGHTOUT strip wrapping from film, insert LIDISDISPLAYEDASh,)Dv film 7!2.).' into Entry Slot."%&/2%lLLINGWITH Touch the Film CHEMICALSRUNTHEMACHINEWITHCLEAN Entry Slot to initiate processing. A WATERINTHE$EVELOPER&IXERAND bleep will indicate film detected. 7ATERTANKSWITH4RANSPORT-ODULES 4)0 4HE,IDCANBEKEPTINTHE INPOSITIONnFORACOMPLETERUNNING TIP:UPRIGHTPOSITIONWHILETHEMACHINEIS Intra oral film can be processed CYCLE via OPEN the film guides across the width of 2EMOVEINTERNAL 7!2.).' the film entry slot for ease of patient ANDEXTERNALTRANSITPACKINGFROM identification. MACHINE (Image for instruction ONLY, Lid is closed when operating machine) 2EMOVEMODULESSTARTINGWITH OPERATION ).34!,,!4)/. &ILLINGWITH#HEMICALS 7. &ILLINGWITH#HEMICALS Operating the Processor &ILLINGWITH#HEMICALS 6%,/0%8%842!8 6%,/0%8%842!8 5SER'UIDE 5SER'UIDE "RINGTHE,IDTOTHEUPRIGHTPO SITION)NDICATIONOFTHEOPENED (Cont.) LIDISDISPLAYEDASh,)Dv 5NLOCKTHE,IDBYMEANSOFTHE Extra Oral films - Ensure Loader Lid 5NLOCKTHE,IDBYMEANSOFTHE ,ID,OCK is 4)0 closed before loading cassette or ,ID,OCK 4HE,IDCANBEKEPTINTHE processing film. UPRIGHTPOSITIONWHILETHEMACHINEIS OPEN WARNING: Extra Oral2EMOVEINTERNAL films are 7!2.).' 6%,/0%8%842!8 ANDEXTERNALTRANSITPACKINGFROM extremely light sensitive. When loading 6%,/0%8%842!8 5SER'UIDE 5SER'UIDE MACHINE Extra-Oral film always have the viewer cover in place to avoid film fogging. &ILLINGWITH#HEMICALS &ILLINGWITH#HEMICALS 8. OPERATION 5NLOCKTHE,IDBYMEANSOFTHE When the message on the LED display 2EMOVEMODULESSTARTINGWITH 5NLOCKTHE,IDBYMEANSOFTHE ,ID,OCK reads “E21” or “E22”, top up Chemicals THE$EVELOPER,IFT-ODULE ,ID,OCK "RINGTHE,IDTOTHEUPRIGHTPO (See Display error code list on page SLIGHTLYSLIDEITTOTHELEFTAND "RINGTHE,IDTOTHEUPRIGHTPO SITION)NDICATIONOFTHEOPENED 21LIFTITSTRAIGHTOUT and Installation sections 6-12). SITION)NDICATIONOFTHEOPENED LIDISDISPLAYEDASh,)Dv If aLIDISDISPLAYEDASh,)Dv re-circulation pump is 7!2.).' "%&/2%lLLINGWITH installed, chemical tanks will be full unless the CHEMICALSRUNTHEMACHINEWITHCLEAN reservoir containers are empty. WATERINTHE$EVELOPER&IXERAND 7ATERTANKSWITH4RANSPORT-ODULES 4HE,IDCANBEKEPTINTHE TIP:4)0 Before processing run through “clean4)0 4HE,IDCANBEKEPTINTHE INPOSITIONnFORACOMPLETERUNNING UPRIGHTPOSITIONWHILETHEMACHINEIS up UPRIGHTPOSITIONWHILETHEMACHINEIS film” or any spare extra oral film. This CYCLE OPEN helps to clean the transport system. OPEN 7!2.).' 2EMOVEINTERNAL 2EMOVEINTERNAL 7!2.).' WARNING: The same film may be used ANDEXTERNALTRANSITPACKINGFROM ANDEXTERNALTRANSITPACKINGFROM for this purpose for one week, after which MACHINE MACHINE discard the old film and use a fresh one. "RINGTHE,IDTOTHEUPRIGHTPO "RINGTHE,IDTOTHEUPRIGHTPO SITION)NDICATIONOFTHEOPENED SITION)NDICATIONOFTHEOPENED Feed films squarely into LIDISDISPLAYEDASh,)Dv the film LIDISDISPLAYEDASh,)Dv entry slot. Touch the Film Entry Slot to initiate processing. 2EMOVEMODULESSTARTINGWITH 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE 4)0 4HE,IDCANBEKEPTINTHE THE$EVELOPER,IFT-ODULE SLIGHTLYSLIDEITTOTHELEFTAND 4)0 TIP:UPRIGHTPOSITIONWHILETHEMACHINEIS Use this4HE,IDCANBEKEPTINTHE opportunity to reload your SLIGHTLYSLIDEITTOTHELEFTAND UPRIGHTPOSITIONWHILETHEMACHINEIS LIFTITSTRAIGHTOUT cassette to minimise handling time. OPEN LIFTITSTRAIGHTOUT OPEN 7!2.).' "%&/2%lLLINGWITH 2EMOVEINTERNAL 7!2.).' WARNING: Do not remove hands 7!2.).' "%&/2%lLLINGWITH 2EMOVEINTERNAL CHEMICALSRUNTHEMACHINEWITHCLEAN fromANDEXTERNALTRANSITPACKINGFROM Daylight Loader until the film CHEMICALSRUNTHEMACHINEWITHCLEAN ANDEXTERNALTRANSITPACKINGFROM WATERINTHE$EVELOPER&IXERAND has MACHINE completely entered the machine. WATERINTHE$EVELOPER&IXERAND MACHINE 7ATERTANKSWITH4RANSPORT-ODULES Remember to replace lid on the film 7ATERTANKSWITH4RANSPORT-ODULES INPOSITIONnFORACOMPLETERUNNING storage box before removing hands. INPOSITIONnFORACOMPLETERUNNING CYCLE 9. (Image for instruction only) CYCLE 2EMOVEMODULESSTARTINGWITH 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE THE$EVELOPER,IFT-ODULE ).34!,,!4)/. ).34!,,!4)/. VELOPEX EXTRA-X User Guide ).34!,,!4)/. ).34!,,!4)/. 14 5SER'UIDE 6%,/0%8%842!8 5SER'UIDE 15 ).34!, VELOPEX EXTRA-X 6%,/0%8%842!8 User Guide SITION)NDICATIONOFTHEOPENED the Film &ILLINGWITH#HEMICALS AllLIDISDISPLAYEDASh,)Dv films are collected in 6%,/0%8%842!8 5NLOCKTHE,IDBYMEANSOFTHE "RINGTHE,IDTOTHEUPRIGHTPO 5SER'UIDE Catcher at the rear of the machine. ,ID,OCK SITION)NDICATIONOFTHEOPENED 5NLOCKTHE,IDBYMEANSOFTHE LIDISDISPLAYEDASh,)Dv TIP: You 4HE,IDCANBEKEPTINTHE will find the small films 4)0 ,ID,OCK collected in pockets, which are aligned UPRIGHTPOSITIONWHILETHEMACHINEIS OPENthe entry slots on the front with 2EMOVEINTERNAL 7!2.).' film entry 4HE,IDCANBEKEPTINTHE guide. The larger films are 4)0 5NLOCKTHE,IDBYMEANSOFTHE collected ANDEXTERNALTRANSITPACKINGFROM by the film catcher. UPRIGHTPOSITIONWHILETHEMACHINEIS ,ID,OCK MACHINE OPEN 2EMOVEINTERNAL 7!2.).' WARNING: At the end of the day turn ANDEXTERNALTRANSITPACKINGFROM off water and main electric switch. ).34!,,!4)/. ).34!,,!4)/. Operating the Processor (Cont.) "RINGTHE,IDTOTHEUPRIGHTPO &ILLINGWITH#HEMICALS ).34!,,!4)/. MACHINE 11. 2EMOVEMODULESSTARTINGWITH For quick viewing of intra oral "RINGTHE,IDTOTHEUPRIGHTPO THE$EVELOPER,IFT-ODULE X-Rays use the Endo Slide. SITION)NDICATIONOFTHEOPENED SLIGHTLYSLIDEITTOTHELEFTAND To use: press the Endo Slide FULLY "RINGTHE,IDTOTHEUPRIGHTPO LIDISDISPLAYEDASh,)Dv 2EMOVEMODULESSTARTINGWITH LIFTITSTRAIGHTOUT down, by pressing the latch and SITION)NDICATIONOFTHEOPENED THE$EVELOPER,IFT-ODULE lowering the slide."%&/2%lLLINGWITH 7!2.).' LIDISDISPLAYEDASh,)Dv SLIGHTLYSLIDEITTOTHELEFTAND CHEMICALSRUNTHEMACHINEWITHCLEAN LIFTITSTRAIGHTOUT WATERINTHE$EVELOPER&IXERAND TIP: This procedure is only “Dry-to4)0 4HE,IDCANBEKEPTINTHE "RINGTHE,IDTOTHEUPRIGHTPO Wet” 7ATERTANKSWITH4RANSPORT-ODULES , which means "%&/2%lLLINGWITH the film should be UPRIGHTPOSITIONWHILETHEMACHINEIS 7!2.).' SITION)NDICATIONOFTHEOPENED washed INPOSITIONnFORACOMPLETERUNNING OPEN with water and hung up to dry CHEMICALSRUNTHEMACHINEWITHCLEAN 4)0 4HE,IDCANBEKEPTINTHE CYCLE LIDISDISPLAYEDASh,)Dv 2EMOVEINTERNAL 7!2.).' WATERINTHE$EVELOPER&IXERAND UPRIGHTPOSITIONWHILETHEMACHINEIS when needed for archiving. 4)0ORAL 4HE,IDCANBEKEPTINTHE INTRA FILM ONLY UPRIGHTPOSITIONWHILETHEMACHINEIS OPEN 2EMOVEINTERNAL 7!2.).' ANDEXTERNALTRANSITPACKINGFROM MACHINE ANDEXTERNALTRANSITPACKINGFROM 7ATERTANKSWITH4RANSPORT-ODULES OPEN MACHINE The Endo INPOSITIONnFORACOMPLETERUNNING 2EMOVEINTERNAL 7!2.).' WARNING: Slide must be CYCLE ANDEXTERNALTRANSITPACKINGFROM returned to the up position before MACHINE further processing. If not, a jam will occur with extra-oral films. 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE SLIGHTLYSLIDEITTOTHELEFTAND LIFTITSTRAIGHTOUT 7!2.).' "%&/2%lLLINGWITH CHEMICALSRUNTHEMACHINEWITHCLEAN WATERINTHE$EVELOPER&IXERAND 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE 2EMOVEMODULESSTARTINGWITH SLIGHTLYSLIDEITTOTHELEFTAND THE$EVELOPER,IFT-ODULE LIFTITSTRAIGHTOUT SLIGHTLYSLIDEITTOTHELEFTAND 7!2.).' "%&/2%lLLINGWITH LIFTITSTRAIGHTOUT CHEMICALSRUNTHEMACHINEWITHCLEAN WATERINTHE$EVELOPER&IXERAND 7!2.).' "%&/2%lLLINGWITH 7ATERTANKSWITH4RANSPORT-ODULES CHEMICALSRUNTHEMACHINEWITHCLEAN INPOSITIONnFORACOMPLETERUNNING WATERINTHE$EVELOPER&IXERAND CYCLE 7ATERTANKSWITH4RANSPORT-ODULES INPOSITIONnFORACOMPLETERUNNING CYCLE OPERATION ALS 10. Operating the Processor (Cont.) "RINGTHE,IDTOTHEUPRIGHTPO "RINGTHE,IDTOTHEUPRIGHTPO When using Endo facility, feed in SITION)NDICATIONOFTHEOPENED SITION)NDICATIONOFTHEOPENED Endo film through the Fourth slot LIDISDISPLAYEDASh,)Dv LIDISDISPLAYEDASh,)Dv loading from the right on the film guide. TIP: using a daylight loader it is 4)0When 4HE,IDCANBEKEPTINTHE 4)0 4HE,IDCANBEKEPTINTHE easy to count the ribs on the entry slot UPRIGHTPOSITIONWHILETHEMACHINEIS UPRIGHTPOSITIONWHILETHEMACHINEIS OPEN and feel your way to the Fourth slot. OPEN 2EMOVEINTERNAL 7!2.).' "RINGTHE,IDTOTHEUPRIGHTPO 2EMOVEINTERNAL 7!2.).' WARNING: Make 6%,/0%8%842!8 sure the film is fed ANDEXTERNALTRANSITPACKINGFROM SITION)NDICATIONOFTHEOPENED ANDEXTERNALTRANSITPACKINGFROM squarely, and the short5SER'UIDE edge is the MACHINE LIDISDISPLAYEDASh,)Dv MACHINE leading edge. 6%,/0%8).42!8 5SER'UIDE /PERATINGTHE0ROCESSORCONT &ILM&EEDINGDIRECTION &ILLINGWITH#HEMICALS /0%2!4)/. &ILM%NTRY &ILM%NTRY &ILM OPERATION 4)0 #ENTRETHElLMONTHEGUIDEPROVIDEDTOPOSTTHElLM THROUGHTHEPROCESSOR 7!2.).' -AKESURETHElLMISFEDINSQUARELYANDIN THECENTREOFTHEENTRYSLOTSHORTEDGELEADING!DOUBLE"LEEPWILL INDICATETHATTHElLMHASBEENFULLYINSERTED &ILM ).34 ).3 12. 5NLOCKTHE,IDBYMEANSOFTHE ,ID,OCK 13. Remove film from ENDO slot. 4)0 4HE,IDCANBEKEPTINTHE UPRIGHTPOSITIONWHILETHEMACHINEIS 2EMOVEMODULESSTARTINGWITH 5NLOCKTHE,IDBYMEANSOFTHE 2EMOVEMODULESSTARTINGWITH OPEN THE$EVELOPER,IFT-ODULE ,ID,OCK THE$EVELOPER,IFT-ODULE WARNING: Make sure the film does not 2EMOVEINTERNAL 7!2.).' SLIGHTLYSLIDEITTOTHELEFTAND ANDEXTERNALTRANSITPACKINGFROM SLIGHTLYSLIDEITTOTHELEFTAND fall back into the Velopex - remove it as LIFTITSTRAIGHTOUT MACHINE LIFTITSTRAIGHTOUT soon as it emerges. 14. 7!2.).' "%&/2%lLLINGWITH 7!2.).' "%&/2%lLLINGWITH CHEMICALSRUNTHEMACHINEWITHCLEAN CHEMICALSRUNTHEMACHINEWITHCLEAN WATERINTHE$EVELOPER&IXERAND WATERINTHE$EVELOPER&IXERAND 7ATERTANKSWITH4RANSPORT-ODULES 7ATERTANKSWITH4RANSPORT-ODULES INPOSITIONnFORACOMPLETERUNNING INPOSITIONnFORACOMPLETERUNNING 2EMOVEMODULESSTARTINGWITH CYCLE CYCLE THE$EVELOPER,IFT-ODULE SLIGHTLYSLIDEITTOTHELEFTAND For Reference, the machine will LIFTITSTRAIGHTOUT display a countdown in seconds from the start to"%&/2%lLLINGWITH the end of the 7!2.).' "RINGTHE,IDTOTHEUPRIGHTPO process. The first cycle after CHEMICALSRUNTHEMACHINEWITHCLEAN SITION)NDICATIONOFTHEOPENED switching the machine on will WATERINTHE$EVELOPER&IXERAND LIDISDISPLAYEDASh,)Dv be7ATERTANKSWITH4RANSPORT-ODULES a fast Test Cycle. Every cycle INPOSITIONnFORACOMPLETERUNNING thereafter will run for 350 seconds. CYCLE 4)0If the 4HE,IDCANBEKEPTINTHE TIP: lid is opened during a cycle, UPRIGHTPOSITIONWHILETHEMACHINEIS closing it will initiate a “350 cycle”. OPENcycle tests the unit and clears This 2EMOVEINTERNAL any7!2.).' residue. It will not develop films. ANDEXTERNALTRANSITPACKINGFROM MACHINE ).34!,,!4)/. VELOPEX EXTRA-X User Guide ).34!,,!4)/. &ILLINGWITH#HEMICALS 16 "RINGTHE,IDTOTHEUPRIGHTPO SITION)NDICATIONOFTHEOPENED It is suggested that the VISCHECK LIDISDISPLAYEDASh,)Dv Quality Manager be used to ensure consistent quality X-Rays. TIP: use of this product will 4)0Regular 4HE,IDCANBEKEPTINTHE 6%,/0%8%842!8 5SER'UIDE ensure that the quality of the film UPRIGHTPOSITIONWHILETHEMACHINEIS 6%,/0%8%842!8 OPEN processing and reduce5SER'UIDE the risk of 7!2.).' retakes. Vischeck will2EMOVEINTERNAL also tell you when ANDEXTERNALTRANSITPACKINGFROM to "RINGTHE,IDTOTHEUPRIGHTPO change the chemicals. Vischeck is SITION)NDICATIONOFTHEOPENED MACHINE available from your Velopex stockist. LIDISDISPLAYEDASh,)Dv 5NLOCKTHE,IDBYMEANSOFTHE ,ID,OCK 5NLOCKTHE,IDBYMEANSOFTHE ,ID,OCK Unlock Lid 4)0 the 4HE,IDCANBEKEPTINTHE 2EMOVEMODULESSTARTINGWITH UPRIGHTPOSITIONWHILETHEMACHINEIS (see section 6, page 4). THE$EVELOPER,IFT-ODULE OPEN SLIGHTLYSLIDEITTOTHELEFTAND 7!2.).'Carry 2EMOVEINTERNAL WARNING: out the cleaning ANDEXTERNALTRANSITPACKINGFROM LIFTITSTRAIGHTOUT routine each chemical change or approx. MACHINE once every four weeks, according to 7!2.).' "%&/2%lLLINGWITH use.CHEMICALSRUNTHEMACHINEWITHCLEAN 2. &ILLINGWITH#HEMICALS &ILLINGWITH#HEMICALS WATERINTHE$EVELOPER&IXERAND 7ATERTANKSWITH4RANSPORT-ODULES INPOSITIONnFORACOMPLETERUNNING CYCLE 2EMOVEMODULESSTARTINGWITH 3. "RINGTHE,IDTOTHEUPRIGHTPO THE$EVELOPER,IFT-ODULE SITION)NDICATIONOFTHEOPENED "RINGTHE,IDTOTHEUPRIGHTPO SLIGHTLYSLIDEITTOTHELEFTAND Drain Tanks by unscrewing drain LIDISDISPLAYEDASh,)Dv SITION)NDICATIONOFTHEOPENED LIFTITSTRAIGHTOUT tubes (refer to image in next section). LIDISDISPLAYEDASh,)Dv Remove Modules. "%&/2%lLLINGWITH 7!2.).' CHEMICALSRUNTHEMACHINEWITHCLEAN WATERINTHE$EVELOPER&IXERAND TIP: Tip the4HE,IDCANBEKEPTINTHE Module and lean it on the 4)0 7ATERTANKSWITH4RANSPORT-ODULES UPRIGHTPOSITIONWHILETHEMACHINEIS edge of the tank letting it drain before 4)0 4HE,IDCANBEKEPTINTHE INPOSITIONnFORACOMPLETERUNNING OPEN completely removing. UPRIGHTPOSITIONWHILETHEMACHINEIS CYCLE 2EMOVEINTERNAL 7!2.).' OPEN ANDEXTERNALTRANSITPACKINGFROM 2EMOVEINTERNAL 7!2.).' WARNING: The Modules are wet with MACHINE ANDEXTERNALTRANSITPACKINGFROM chemicals; handle with care. May MACHINE cause staining or corrosion of surfaces, (Use Turning Tool to Release Over-Tightened Drain Tubes) skin and eye irritation. Wipe away and spillage immediately or flush with copious amounts of water. 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE 2EMOVEMODULESSTARTINGWITH SLIGHTLYSLIDEITTOTHELEFTAND THE$EVELOPER,IFT-ODULE ).34!,,!4)/. Velopex Processor Cleaning ).34!,,!4)/. ).34!,,!4)/. 1. 17 MAINTENANCE VELOPEX EXTRA-X User Guide 5NLOCKTHE,IDBYMEANSOFTHE ,ID,OCK ). &ILLINGWITH#HEMICALS Velopex Processor Cleaning 4. 5NLOCKTHE,IDBYMEANSOFTHE "RINGTHE,IDTOTHEUPRIGHTPO ,ID,OCK SITION)NDICATIONOFTHEOPENED (Cont.) LIDISDISPLAYEDASh,)Dv Replace Drain Tubes. Hand screw the drain tubes in, do not over 4)0 4HE,IDCANBEKEPTINTHE tighten them. Make sure the “O”- 6%,/0%8%842!8 UPRIGHTPOSITIONWHILETHEMACHINEIS 5SER'UIDE Ring is at the bottom of the pipe. ).34!,,!4)/. &ILLINGWITH#HEMICALS 18 VELOPEX EXTRA-X User Guide OPEN MAINTENANCE (Worldwide drain tube) 5. 5NLOCKTHE,IDBYMEANSOFTHE "RINGTHE,IDTOTHEUPRIGHTPO ,ID,OCK SITION)NDICATIONOFTHEOPENED LIDISDISPLAYEDASh,)Dv 2EMOVEMODULESSTARTINGWITH Clean the Modules using the THE$EVELOPER,IFT-ODULE Velopex Cleaning Tablets: Drain SLIGHTLYSLIDEITTOTHELEFTAND Chemical and Water tanks. Re-fill 4)0 4HE,IDCANBEKEPTINTHE LIFTITSTRAIGHTOUT UPRIGHTPOSITIONWHILETHEMACHINEIS with fresh cold water. 7!2.).' "%&/2%lLLINGWITH OPEN CHEMICALSRUNTHEMACHINEWITHCLEAN 2EMOVEINTERNAL 7!2.).'Do not WARNING: allow cleaning WATERINTHE$EVELOPER&IXERAND ANDEXTERNALTRANSITPACKINGFROM solution to drain into containers 7ATERTANKSWITH4RANSPORT-ODULES MACHINE processing chemicals containing INPOSITIONnFORACOMPLETERUNNING FOLLOW INSTRUCTIONS SUPPLIED CYCLE (Images for instruction ONLY) WITH CLEANING TABLETS. "RINGTHE,IDTOTHEUPRIGHTPO SITION)NDICATIONOFTHEOPENED LIDISDISPLAYEDASh,)Dv 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE Replace the modules in their tanks SLIGHTLYSLIDEITTOTHELEFTAND and run for one cycle. Drain tanks LIFTITSTRAIGHTOUT again, remove Modules and re-fill 4)0 4HE,IDCANBEKEPTINTHE with fresh cold water. UPRIGHTPOSITIONWHILETHEMACHINEIS 7!2.).' "%&/2%lLLINGWITH 6. OPEN CHEMICALSRUNTHEMACHINEWITHCLEAN WATERINTHE$EVELOPER&IXERAND 7!2.).' WARNING: Always2EMOVEINTERNAL return a Module 7ATERTANKSWITH4RANSPORT-ODULES to ANDEXTERNALTRANSITPACKINGFROM the tank it was removed from e.g. INPOSITIONnFORACOMPLETERUNNING MACHINE Developer-to-Developer. CYCLE (Images for instruction ONLY) 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE SLIGHTLYSLIDEITTOTHELEFTAND LIFTITSTRAIGHTOUT ).34!,,!4)/. &ILLINGWITH#HEMICALS WARNING: Check that drain tubes are 2EMOVEINTERNAL 7!2.).' ANDEXTERNALTRANSITPACKINGFROM secure before refilling with Chemicals MACHINE FINGER TIGHT - Do Not Over Tighten. 7. 2EPLACE-ODULESAND 6%,/0%8%842!8 19 VELOPEX EXTRA-X FORTWOCYCLESATOPE 5SER'UIDE User Guide TEMPERATURE 5NLOCKTHE,IDBYMEANSOFTHE Add Velopex Cleaning Tablets three ,ID,OCK per4)0 tank. Replace Modules and run for 4HE,IDCANBEKEPTINTHE two cycles at operating temperature. UPRIGHTPOSITIONWHILETHEMACHINEIS OPEN WARNING: DO NOT2EMOVEINTERNAL FILL THE DRYER 7!2.).' TANKANDEXTERNALTRANSITPACKINGFROM WITH WATER! MACHINE $RYER-ODULE#LEANI 6%,/0%8%842!8 $RYER-ODULEINCON 5SER'UIDE 6%,/0%8%842!8 SINKlLLEDWITHFRESH 5SER'UIDE !DDTHREE6ELOPEX# 2EMOVEMODULESSTARTINGWITH 4ABLETSANDSOAKFOR "RINGTHE,IDTOTHEUPRIGHTPO THE$EVELOPER,IFT-ODULE Dryer Module Cleaning - Place Dryer MINUTES2INSETHORO 5NLOCKTHE,IDBYMEANSOFTHE SITION)NDICATIONOFTHEOPENED SLIGHTLYSLIDEITTOTHELEFTAND Module in container or sink filled with ,ID,OCK WATERTOREMOVEALLC LIDISDISPLAYEDASh,)Dv Velopex LIFTITSTRAIGHTOUT 5NLOCKTHE,IDBYMEANSOFTHE fresh cold water. Add three ,ID,OCK SOLUTION 7!2.).' Cleaning Tablets "%&/2%lLLINGWITH and soak for at 8. MAINTENANCE ).34!,,!4)/. ).34!,,!4)/. &ILLINGWITH#HEMICALS &ILLINGWITH#HEMICALS ).34!,,!4)/. "RINGTHE,IDTOTHEUPRIGHTPO 7!2.).' $/. &ILLINGWITH#HEMICALS SITION)NDICATIONOFTHEOPENED Velopex Processor Cleaning (Cont.) $29%24!.+7)4(7!4%2 LIDISDISPLAYEDASh,)Dv leastCHEMICALSRUNTHEMACHINEWITHCLEAN 10 minutes. Rinse thoroughly 7!2.).' -AKE WATERINTHE$EVELOPER&IXERAND with to remove all cleaning 4)0water4HE,IDCANBEKEPTINTHE DRIPDRYTHEMODULEBEFOR 7ATERTANKSWITH4RANSPORT-ODULES solution. UPRIGHTPOSITIONWHILETHEMACHINEIS INPOSITIONnFORACOMPLETERUNNING INTHEDRYERCOMPARTMEN OPEN CYCLE 2EMOVEINTERNAL 7!2.).' WARNING: Make sure you drip-dry the ANDEXTERNALTRANSITPACKINGFROM module before replacing in the dryer MACHINE compartment. (Images for instruction ONLY) 9. Module cleaning -ODULECLEANING)M - Immerse the "RINGTHE,IDTOTHEUPRIGHTPO Modules in a tank/sink filled with hot -ODULESINATANKSIN SITION)NDICATIONOFTHEOPENED "RINGTHE,IDTOTHEUPRIGHTPO 2EMOVEMODULESSTARTINGWITH water and scrub with the supplied WITHHOTWATERANDS LIDISDISPLAYEDASh,)Dv SITION)NDICATIONOFTHEOPENED THE$EVELOPER,IFT-ODULE brush around the gears and rolled LIDISDISPLAYEDASh,)Dv THESUPPLIEDBRUSHA SLIGHTLYSLIDEITTOTHELEFTAND ends. LIFTITSTRAIGHTOUTGEARSANDROLLERENDS TIP:4)0 Use the4HE,IDCANBEKEPTINTHE turning "%&/2%lLLINGWITH tool; turn the gears 7!2.).' UPRIGHTPOSITIONWHILETHEMACHINEIS 4)0 5SETHETURNING and belts by hand to assist in thorough CHEMICALSRUNTHEMACHINEWITHCLEAN 4)0 4HE,IDCANBEKEPTINTHE OPEN WATERINTHE$EVELOPER&IXERAND cleaning. UPRIGHTPOSITIONWHILETHEMACHINEIS THEGEARSANDBELTSBYHAN 2EMOVEINTERNAL 7!2.).' 7ATERTANKSWITH4RANSPORT-ODULES OPEN THOROUGHCLEANING ANDEXTERNALTRANSITPACKINGFROM INPOSITIONnFORACOMPLETERUNNING WARNING: DO NOT 2EMOVEINTERNAL use boiling water; it 7!2.).' MACHINE CYCLE will ANDEXTERNALTRANSITPACKINGFROM damage the modules. Use ONLY cold 7!2.).' MACHINE water when cleaning the machine tanks. $/. BOILINGWATERITWILLDA MODULES5SE/.,9COL WHENCLEANINGTHEMAC 20 VELOPEX EXTRA-X User Guide 10. ). 6%,/0%8%842!8 5SER'UIDE &ILLINGWITH#HEMICALS "RINGTHE,IDTOTHEUPRIGHTPO ,ID,OCK SITION)NDICATIONOFTHEOPENED Remove old film wrappers from LIDISDISPLAYEDASh,)Dv daylight loader. Wipe clean the interior of loader. TIP: of the daylight loader 4)0The interior 4HE,IDCANBEKEPTINTHE UPRIGHTPOSITIONWHILETHEMACHINEIS should be cleaned with cold sterilising OPEN solution, wipe dry after appropriate 2EMOVEINTERNAL 7!2.).' period. ANDEXTERNALTRANSITPACKINGFROM MACHINE MAINTENANCE 11. "RINGTHE,IDTOTHEUPRIGHTPO SITION)NDICATIONOFTHEOPENED Fill up with Chemicals (See section LIDISDISPLAYEDASh,)Dv 9,2EMOVEMODULESSTARTINGWITH page 8). For best results, use VELOPEX chemicals. THE$EVELOPER,IFT-ODULE SLIGHTLYSLIDEITTOTHELEFTAND 4)0Use the 4HE,IDCANBEKEPTINTHE TIP: chart provided and keep a LIFTITSTRAIGHTOUT UPRIGHTPOSITIONWHILETHEMACHINEIS note of the date when chemicals were 7!2.).' OPEN changed. Process "%&/2%lLLINGWITH a Vischeck strip to CHEMICALSRUNTHEMACHINEWITHCLEAN 2EMOVEINTERNAL 7!2.).' produce the master reference strip and WATERINTHE$EVELOPER&IXERAND ANDEXTERNALTRANSITPACKINGFROM place in position on the Quality chart 7ATERTANKSWITH4RANSPORT-ODULES MACHINE (follow Vischeck instruction for use). INPOSITIONnFORACOMPLETERUNNING CYCLE (Images for instruction ONLY) 2EMOVEMODULESSTARTINGWITH THE$EVELOPER,IFT-ODULE SLIGHTLYSLIDEITTOTHELEFTAND LIFTITSTRAIGHTOUT 7!2.).' "%&/2%lLLINGWITH CHEMICALSRUNTHEMACHINEWITHCLEAN WATERINTHE$EVELOPER&IXERAND 7ATERTANKSWITH4RANSPORT-ODULES INPOSITIONnFORACOMPLETERUNNING CYCLE ).34!,,!4)/. Velopex Processor Cleaning (Cont.) 5NLOCKTHE,IDBYMEANSOFTHE VELOPEX EXTRA-X 21 6%,/0%8%842!8 User5SER'UIDE Guide Display Characters Description E18 Dryer power duty cycle too low Call for Service E21 Developer level low Re-fill with chemical E22 Fixer level low Re-fill with chemical E33 Watchdog relay test failure (Low) Call for Service E34 Watchdog relay test failure (High) Call for Service tLO Either Developer or Fixer tank temperature is low Wait for the correct temperature LId Lid switch open Close lid Actions $ISPLAY $ESCRIPTION !CTIONS #HARACTERSCassette temperature sensor s/c E01 Call for Service #ASSETTETEMPERATURESENSORSC #ALLFORSERVICE E02 % Cassette temperature sensor o/c Call for Service #ASSETTETEMPERATURESENSOROC #ALLFORSERVICE E03 % Dryer temperature sensor s/c Call for Service Dryer temperature sensor o/c $RYERTEMPERATURESENSORSC #ALLFORSERVICE E04 % Call for Service or Connection to Main PCB % $RYERTEMPERATURESENSOROC #ALLFORSERVICE E05 Fixer temperature sensor s/c Call for Service % &IXERTEMPERATURESENSORSC #ALLFORSERVICE E06 Fixer temperature sensor o/c Call for Service % &IXERTEMPERATURESENSOROC #ALLFORSERVICE E07 Developer temperature sensor s/c Call for Service $EVELOPERTEMPERATURESENSOR E08 % Developer temperature sensor o/c Call for Service #ALLFORSERVICE SC E10 Fan motor running slow Call for Service $EVELOPERTEMPERATURESENSOR #ALLFORSERVICE E11 % Transport turns count not zero Call for Service OC off the Machine. % &ANMOTORRUNNINGFAST 1. Switch #LEARAIRINTAKERESTRICTIONS 2. Clean the Gears on the Modules. E12 % Transport motor overloaded &ANMOTORRUNNINGSLOW 3. Switch on#ALLFORSERVICE the Machine. 4RANSPORTMOTORRUNNINGWHEN 4. If still E12 - Call for Service #ALLFORSERVICE % NOTREQUIRED 1. Switch off the Machine Transport motor not running 2. Clean the gears on the Modules. 4RANSPORTMOTORNOTRUNNING E13 % when required 3. Switch on#ALLFORSERVICE the Machine. WHENREQUIRED 4. If still E13 - Call for Service %XCESSIVEDEVELOPERTEM #ALLFORSERVICE % Excessive Fixer & Developer E14 Call for Service PERATUREOVERSHOOT temperature %XCESSIVElXERTEMPERATURE #ALLFORSERVICE E15 % Dryer temperature too high Call for Service OVERSHOOT TROUBLE SHOOTING 42/5",%3(//4).' Display Error Codes $ISPLAY%RROR#ODES 39-04/- -ACHINEDOESNOT OPERATE 4EMPERATURE)NDICATOR ,IGHTSTAYSON 3OLUTIONSOVERHEATING overheating &ILMS$O.OT%NTER THOUGH&ILM%NTRY'UIDE &ILM,OSTINTHE-ACHINE .O #ALLFOR3ERVICE )FTHELIDISNOTCORRECTLYCLOSEDTHESAFETYMECHANISMWILLPREVENTTHE MACHINEFROMOPERATING#HECKBYOPENINGANDCLOSINGAGAIN/THERWISE CALLFORSERVICE "LOWN&USE ,ID/PEN$ISPLAYED /PENMACHINELIDANDCHECKCORRECTENGAGEMENTOFTRANSPORTMODULES #HECKTHATTHETRANSPORTMODULESARECORRECTLYLOCATEDINTHEIRDRIVEDOGSAND RUNNINGCORRECTLY)FNOTRELOCATE 4RANSPORT-ODULESNOTIN0LACE 4RANSPORT-ODULESNOTIN0LACE #HECKTHATALLTRANSPORTMODULESHAVEBEENPUTTHROUGHTHECORRECTCLEANING PROCEDURE 2EPLACEA-ODULE !DDALITTLEDOMESTICFABRICSOFTENERTOTHEWASHINGWATERWHENWASHING DRYERMODULETOAVOID@STATIC)-0/24!.4&ABRICSOFTENERSHOULDBEUSED ONTHE$RYER-ODULE/.,9DO./4USEITONTHE$EVELOPER&IXEROR7ATER -ODULES $AMAGED4ORN"ELT 3TATIC%LECTRICITYINTHE$RYER 3ECTIONOFTHE-ACHINE Troubleshooting $IRTY4RANSPORT-ODULES VELOPEX EXTRA-X User Guide #HECKTHESPRINGSONTHEMODULESFORCORRECTPOSITIONING5SETHEMODULE 7RONG0OSITIONINGOF4RANSPORT TURNINGTOOLTOROTATETHEBELTSFORINSPECTIONANDRUNATESTlLMTHROUGHTHE -ODULE3PRING MODULEUSINGTHISTOOL 0RESS@2UNBUTTONMACHINEMAYBEIN@STANDBYMODE Entry guide -ACHINEISIN@STANDBYMODE $/./453%-!#().%#ALLFOR3ERVICE !TNORMALROOMTEMPERATUREAVERAGEWARMUPTIMEISMINUTESINAN UNHEATEDENVIRONMENTTHISTIMECOULDLENGTHEN)FDISPLAYSTAYSONFORAN ABNORMALLYLONGTIMECALLFORSERVICE Entry guide #[email protected]@STANDBY MODE -ACHINEISIN@STANDBYMODE !#4)/.3 #HECK-AINS0OWERISPLUGGEDINANDSUPPLYSWITCHEDON./4%6ELOPEX MACHINEWILLRUNONECYCLEWHENSWITCHEDONANDLIDINCORRECTPOSITION 0/33)",%#!53% 0OWER3UPPLY TROUBLE SHOOTING 22 6%,/0%8%842!8 5SER'UIDE .O 0/33)",%#!53% !#4)/.3 #HECK%XPIRYDATEONlLMBOXTOENSURElLMSARENOTOUTOFDATE+EEPlLMS INCOOLDRYPLACEEXCESSIVEHEATCANCAUSEPREMATUREAGEINGOFlLM #HECKTHATTHEREHASBEENNOCHEMICALMIXUPLEADINGTOCROSSCONTAMINA TION #HECKTHATTHE$EVELOPERHASBEENCORRECTLYMIXEDIFRELEVANT &ILM%XPIRED #HEMICAL#ONTAMINATION -IXINGOF$EVELOPER #HECKTEMPERATUREOFDEVELOPERAND&IXERTANKS4HESEAREGENERALLYSETAT $EVELOPER&#&IXER&#)FTHE$EVELOPERTEMPERATUREIS SIGNIlCANTLYHIGHERITCOULDLEADTODARKlLM3WITCHOFFTHEMACHINEANDCALL FORSERVICE #HECKTHATLIDHASNOTBEENLEFTOFFlLMBOXIEPROCESSONElLMFROMANEW BOXOFlLM &ILM"OX,IDOPEN 4EMPERATURE #HECKWHETHERlLMSHAVEBEENSTOREDTOOCLOSETO8RAYSOURCEANDRELOCATE REPLACE #HECKTHATWINDOWCOVERONLOADERHASBEENCORRECTLYREPLACEDANDCHECKAT HANDENTRYPORTSTOENSURETHEREISAGOODLIGHTSEALAROUNDTHEWRISTSIFNOT CALLFORSERVICE $ONOTREMOVEYOURHANDSOUTOFTHEHANDENTRYSLEEVESBEFORETHElLMHAS Do not remove your hands out of the hand entry sleeves before the film has FEDCOMPLETELYINTOTHEMACHINEFOGATONEENDONLYOFTHElLMINDICATES fed completely into the machine. Fog at one end only of the film indicates PREMATUREREMOVALOFHANDSFROMDAYLIGHTLOADER premature removal of hands from daylight loader). Troubleshooting (Cont.) #LOSETO8RAY3OURCE ,IGHT,EAKS #HECKTHATTHEDAYLIGHTLOADERISlRMLYSECUREDINCLUDINGREMOVALOFCOVER TAPESFROMSELFADHESIVEMOUNTING $AYLIGHT,OADERNOT3ECURED 6%,/0%8%842!8 5SER'UIDE VELOPEX EXTRA-X User Guide TROUBLE SHOOTING $ARK&ILM 4HEREIS,IGHT&OG #HECKTHATTHEDARKROOMISLIGHTTIGHTANDTHATTHESAFELIGHTISSOUNDEG PROCESSATESTWITHSAFELIGHTOFF $ARKROOMNOT,IGHT4IGHT 7HENTHE$AYLIGHTLOADERISUSEDENSURETHATTHEMACHINEHASNOTBEENSITED INDIRECTSUNLIGHTORININTENSELIGHTINGCONDITIONSEGDIRECTLYUNDERSPOT LIGHTSORSTRIPLIGHTS #HECKTHATTHETOPLIDISlRMLYINPLACENO,IDDISPLAYON ,ID/PEN 4ESTFORLIGHTFOGBYFEEDINGANUNEXPOSEDEXTRAORALlLMTHROUGHTHEMACHINE)TSHOULDPROCESSASATRANSPARENTPIECEOFlLMBASEANDTHERESHOULDBE NOSHADOWSORBLACKNESSONIT2%'5,!253%/&6)3#(%#+)34(%"%344//,&/2%!2,9$)!'./3)3/&02/#%33).'!.$82!902/",%-3 &ILMSTOO$ARK 39-04/- 42/5",%3(//4).' 23 #HECK8RAYUNIT #HECK$EVELOPERTEMPERATUREAND2EPLENISHMENTRATE 6%,/0%8%842!8 5SER'UIDE 42/5",%3(//4).' 8RAY5NIT -AKESURESOLUTIONSAREINCORRECTTANKS 7RONG3OLUTIONS 2EPLACE$EVELOPERIFCONTAMINATEDWITH&IXER #HECKFORSTRAYLIGHTENTERINGMACHINEPROCEEDASFORFOGGINGSEESYMPTOM ,IGHT,EAKS #HECKTRANSPORTMODULESAREBEINGCLEANEDCORRECTLYSEECLEANINGINSTRUC TIONSABOVE 4RANSPORT-ODULES$IRTY )FFOUNDINWRONGORDERCONTAMINATIONWILLHAVEOCCURRED4HOROUGHLYCLEAN MODULESANDTANKSRElLLWITHFRESHCHEMICALS #LEANMODULETHOROUGHLYINSUFlCIENTCLEANINGCANLEADTOABUILDUPOF ALGAE 7ATER4ANK$IRTY 7RONG0OSITIONINGOF-ODULES #HECKTHATTHElLMSARECOMPATIBLEWITHTHETYPEOFINTENSIFYINGSCREENUSED WITHTHEXRAYMACHINE &ILM#OMPATIBILITY Troubleshooting (Cont.) 4OPUP #HECKlLMSHAVEBEENEXPOSEDCORRECTLY &ILM%XPOSURE VELOPEX EXTRA-X User Guide #HEMICAL,EVELTOO,OW )FTEMPERATUREDISPLAYMESSAGEDOESNOTGOOUTCHECKWITHATHERMOMETER GENERALLYSETAT$EVELOPER&#&IXER&#IFSIGNIlCANTLY BELOWTHESETEMPERATURESCALLFORSERVICE 4EMPERATURETOO,OW #HEMICAL,EVELTOO,OW 3UDDEN#HANGEIN)MAGE $EVELOPER#ONTAMINATION $ENSITY 4EMPERATURE 4OPUP $EVELOPER)NCORRECTLY-IXED &ILMS$IRTYOR-ARKED 2EPLACEWITHFRESH #HEMICALS#ONTAMINATED #LEANMACHINEREPLACECHEMICALSWITHFRESHSOLUTIONS #HEMICALS%XHAUSTED !#4)/.3 2EPLACEWITHFRESHTHISWILLDEPENDONVOLUMEOFlLMBEINGPROCESSEDAND LENGTHOFTIMESINCELASTCHEMICALCHANGE 0/33)",%#!53% &ILMSTOO,IGHT 39-04/- .O TROUBLE SHOOTING 24 #HECKFOREXHAUSTED&IXER #HECKWATERmOWINWASHTANK #HECKFORDIRTONINTENSIFYINGSCREENSINlLMCASSETTE 0OORSCREENCONTACT &IXER 7ATER&LOW $IRTIN#ASSETTE #ASSETTE3CREEN VELOPEX EXTRA-X User Guide TROUBLE SHOOTING ,IGHT3POTSIN%XPOSED !REAS #HECK&IXERTEMPERATURE 4EMPERATURE 4AKESTHEFORMOFDOTSFERNLIKELINESORLIGHTENINGSTRIKESCHECKFOR,/7AM BIENTHUMIDITYINPROCESSINGAREA#LEANAREAWITHANTISTATICSOLUTION #HECK)NTENSIFYINGSCREENSINCASSETTEFORDIRT +INKINGTHE&ILM 3TATIC$AMAGE #HECKBELTSARETURNINGPROPERLY #LEAN-ODULES #LEANBRIDGEOVERROLLERS "ELTS*AMMED $IRT #HECKFOR$RYER-ODULECONTAMINATEDBYlXERDEPOSITS &IXER$EPOSITS #LEANENTRYSLOTORFEEDGUIDES #HECKFORCONTAMINATEDORWRONGLYMIXED&IXER &IXER 7HITE/PAQUE0ATCHES ON,OW$ENSITY!REAS )NDICATES,ACKOF&IXING 3WITCHOFFMACHINE3WITCHONAGAINAFTERSECONDS)FSTILLNOTDRYINGCALLFOR 3ERVICE %LECTRICAL#OMPONENT ,IGHT!REASON&ILM ,OOKFORPOORAIRCIRCULATIONOR()'(HUMIDITYINPROCESSINGAREA (UMIDITY #HECKFORVERYLOWWASHWATERmOWRATE -AKESURE$RYERISWORKINGANDBLOWINGHOTAIR $RYER 7ATER&LOW #HECKWASHWATERmOWRATE 7ATER&LOW !#4)/.3 #HECKTOPUPREPLENISHMENTRATES 0/33)",%#!53% 2EPLENISHMENT2ATE Troubleshooting Troubleshooting (Cont.) (Cont.) $ARK!REASON&ILM "LACK0ARALLEL,INES 7HITE3CUM $EPOSITSON&ILM &ILMNOT$RYING 39-04/- 6%,/0%8%842!8 5SER'UIDE .O 42/5",%3(//4).' 25 &ILMSCOMING/UT7ET #ONTAMINATION !BNORMAL/DOUR /VERHEATEDOR5NUSUAL .OISES 0/33)",%#!53% #HEMICALS !FTERTHEPROCESSORHASBEENRUNNINGFORTWOMINUTESCHECKTHATTHEAIR COMINGOUTOFTHEVENTOVERTHE$RYERMODULEISWARM)FNOTSWITCHTHE PROCESSOROFFATTHE-AINS0OWER3WITCHFORTWOMINUTESANDSWITCHITON AGAIN)FTHATDOESNOTCORRECTTHEFAULTCALLFORSERVICE !IR#OMING/UTOFTHE6ENTIS ./47ARM Troubleshooting (Cont.) )MMEDIATELYSWITCHPROCESSOROFFANDUNPLUGFROM-AINS0OWER3UPPLY #ONTACTYOURSUPPLIER 3HOULDATANKFAILTODRAINDOWNFULLYWHENTHEDRAINTUBESAREREMOVEDITWILL Should a tank fail to drain down fully when the drain tubes are removed, it will PROBABLYBEBECAUSETHEWASTEOUTLETPIPEISNOTLYINGmATBUTRISINGBEFORE probably be because the waste outlet pipe is not lying flat but rising before ENTERINGTHEWASTEPIPE4HETANKWILLTHENTAKEITSLEVELFROMTHISPOINT#OR entering the waste pipe. The tank will then take its level from this point. Correct RECTTHISBYENSUINGTHATALLWASTEEXITPIPESDONOTRISEABOVECOUNTERTOP this by ensuring that all waste exit pipes do not rise above counter top LEVEL#HECKFORKINKSINPIPES level. Check for kinks in pipes. 7HENCHANGING#HEMICALSMAKESURETHETANKSAREDRAINEDDOWNFULLYAND RINSEDOUT&RESHCHEMICALWILLBESPOILEDBYCONTAMINATIONLEADINGTOPOOR RESULTS 3EEABOVE3YMPTOM ,IGHT&OGGING !#4)/.3 #HECKAGEANDSTORAGECONDITIONSOFlLM #LEAN-ODULES &ILM%XPIRED $IRTY4RANSPORT-ODULES VELOPEX EXTRA-X User Guide 6%,/0%8%842!8 5SER'UIDE 42/5",%3(//4).' -OTTLE 39-04/- .O TROUBLE SHOOTING 26 Service Log VELOPEX EXTRA-X User Guide 27 3ERVICE,OG 3ERVICE$ESCRIPTION 3ERVICED"Y Machine Installation TROUBLE SHOOTING $ATE ETL LISTED/ENREGISTRÉ ETL CONFORMS TO/CONFORME À UL 61010-1 C THIS PRODUCT HAS BEEN TESTED TO THE REQUIREMENTS OF CAN/CSA-C22.2 No. 61010-1 SECOND EDITION INCLUDING AMENDMENT 1 OR A LATER VERSION OF THE SAME STANDARD INCORPORATION THE SAME LEVEL OF TESTING REQUIREMENTS. C No. 113778 ETL Testing Laboratories www.velopex.com Hi-Tech Diagnostics Service MAKERS OF DENTAL, VETERINARY AND MEDICAL EQUIPMENT US