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PN793 11/20/09 9:21 AM Page 6 SECTION 3: Installation and Setup 3.5 START-UP NOTICE: To avoid sand-locking pump, follow procedure below when starting pump for the first time. NEVER start a pump with discharge completely open unless you have done this procedure first. 1. Connect a pipe elbow, a short length of pipe and a gate valve to pump discharge at well head. 2. Make sure that controls will not be subjected to extreme heat or excess moisture. 3. Make sure power is OFF. DO NOT START PUMP YET. 4. Set gate valve on discharge 1/3 open; start pump. 5 Keep gate valve at this setting while water pumps out on ground. Let it run until water is clear of sand or silt. (To check solids in water, fill a glass from pump and let solids settle out). 6 NOTICE: The motor may draw higher than normal current while the riser pipe is filling. After the riser pipe is full, the amp draw should drop back to less than the allowed current given on the motor nameplate. When pump is in service, the amp draw must be approximately equal to or lower than the service factor amps given on the motor nameplate. If not, recheck entire installation and electrical hook-up to find out why amp draw is higher than normal. Motor Torque The motor exerts a strong torque force on the downpipe and any other supporting structures when it starts. This torque is usually in the direction that would unscrew righthand threads (the motor’s reaction movement is clockwise as seen from above). 6. When water is completely clear at 1/3 setting, open gate valve to approximately two-thirds open and repeat process. All pipe and pump joints must be tightened to safely handle the starting torque. Tighten all threaded joints to a minimum of 10 ft.-lb per horsepower. i.e. 20 HP = 200 ft.-lb; 50 HP = 500 ft.-lb. 7. When water is completely clear at 2/3 setting, open gate valve completely and run pump until water is completely clear. Tack welding or strap welding may be required with higher horsepower pumps. 8. Do not stop the pump until the water is clear. Otherwise sand will accumulate in the pump stages which may bind or freeze the pump. 9. Remove gate valve and make permanent installation. PN793