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Application manual for EC-Control Table of contents 1 Safety instructions...................................................................................................3 2 Basis and term definitions for EC-Control ............................................................. 4 2.1 2.2 2.3 Open loop control............................................................................................................................. 8 Closed loop control .......................................................................................................................... 8 P and I factor.................................................................................................................................... 9 2.3.1 Proportional control system .............................................................................................................................................10 2.3.2 PI-control 11 2.4 2.5 2.6 EC-Control control modes ...............................................................................................................13 Control function of a closed loop (only for control mode “sensor control”) ......................................13 Limit values of the speed and the PWM signal ...............................................................................15 3 Setting options and basic functions via MODBUS .............................................. 17 3.1 Networking and assigning addresses to MODBUS nodes ..............................................................17 3.1.1 Automatic address assignment .......................................................................................................................................21 3.2 3.3 Soft On/Off and Motor stop enable .................................................................................................22 Changing the parameter set............................................................................................................23 3.3.1 Configuring separate set values for day/night operation .................................................................................................24 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.10.1 3.10.2 3.10.3 3.10.4 3.10.5 3.11 4 Fail safe function .............................................................................................................................24 Winter functions ..............................................................................................................................26 Motor settings (alarm relay) ............................................................................................................27 Specification of actual value by sensor via the inputs Ain2 U and Ain2 I ........................................28 Specification of actual value by two sensors ...................................................................................29 Set value input via the inputs Ain1 U and Ain1 I or via EC-Control .................................................30 Curves ............................................................................................................................................31 Input curve .......................................................................................................................................................................31 Inverse curve ...................................................................................................................................................................33 Output curve ....................................................................................................................................................................34 Analogue output : Impulses per revolution ......................................................................................................................35 Motor derating .................................................................................................................................................................35 Run monitoring................................................................................................................................37 Use of EC-Control in customer applications ....................................................... 38 4.1 Refrigeration plantn .........................................................................................................................38 4.1.1 Master-slave Configuration (star-shaped) .......................................................................................................................38 4.1.2 Master-slave Configuration with cascade operation ........................................................................................................43 4.1.3 Reverse operation for cleaning and de-icing the exchanger ...........................................................................................45 4.2 Configuration notes for air flow control in air-conditioning unitsn ....................................................48 4.2.1 Digital setting of values for air flow control, such as day/night switchover ......................................................................50 4.2.2 Analogue setpoint input during air flow control ................................................................................................................52 4.3 Temperature control – any control characteristic with temperature sensor .....................................53 Keyword index .................................................................................................................. 58 1