Download No Container - Computrol, Inc.

Table of Contents
1. INTRODUCTION .................................................................................................. 1
1.1 FEATURES ....................................................................................................... 1
1.2 FUNCTIONAL DESCRIPTIONS ...................................................................... 3
1.2.1 Lockout Actuator Control ............................................................................ 3
1.2.2 Pull-Out Cam Control.................................................................................. 3
1.2.3 Lid Feed Downstacker Actuator Control ...................................................... 3
1.2.4 Wash-Down Bypass Mode............................................................................ 4
2. INTERLOCKS WITH EXISTING CONTROL SYSTEM................................... 5
2.1 OUTGOING INTERLOCKS ............................................................................. 5
2.1.1 System Ready Interlock ................................................................................ 5
2.1.2 Alarm Interlock............................................................................................ 5
2.2 INCOMING INTERLOCKS .............................................................................. 6
2.2.1 Filler/Seamer Running................................................................................. 6
3. INSTALLATION.................................................................................................... 7
3.1 PACKING LIST................................................................................................. 7
3.2 POWER REQUIREMENTS .............................................................................. 7
3.3 INSTALLING THE NC-NF/NC-NL MODULE................................................. 8
3.4 WIRING TO THE NC-NF/NC-NL .................................................................. 10
3.4.1 Incoming Power......................................................................................... 10
3.4.2 Input Sensors ............................................................................................. 10
3.4.3 Setup Protection Input ............................................................................... 10
3.4.4 Close/Auto/Open Selector Switches (optional)............................................ 10
3.4.5 Outputs ...................................................................................................... 11
3.4.6 Interlocks Between Existing System and NC-NF/NC-NL............................. 11
3.5 POWER-UP SEQUENCE................................................................................ 12
3.6 MODIFY EXISTING PLC PROGRAM........................................................... 12
4. SETTING UP ........................................................................................................ 13
4.1 SETTING UP THE SENSORS ........................................................................ 14
4.1.1 Verify Filler Timing Sensor........................................................................ 15
4.1.2 Verify Filler Container Sensor ................................................................... 15
4.1.3 Verify Lockout Response Feedback Sensor................................................. 16
4.1.4 Verify Infeed Sensor (Optional).................................................................. 16
4.1.5 Verify Discharge Sensor (Optional) ........................................................... 16
4.1.6 Verify Seamer Timing Sensor ..................................................................... 16
4.1.7 Verify Seamer Container Sensor ................................................................ 17
4.2 SETTING UP THE SYSTEM PARAMETERS ............................................... 18
4.2.1 Navigating the Setup Menu ........................................................................ 18
4.2.2 Changing Setup Parameters....................................................................... 18
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