Download Dentron DTR-2000L User Manual-signed
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WWW.AMPLADY.COM Scanned by TA2ST lntroduction The DenTronDTR-2000LLinearAmplifieris a conseruatively designed 2000Watt PEP160-15meter amplifierof uniquedesign.Throughyearsof designing linearamplifiers, DenTronRadiohasgreatlysimplified the circuitryof the DTR-2000L,buildingin yearsof reliabilitybasedon the experience of our worldfamousMLA-2500series. The incorporationof a single8877 la tube till now usedalmostexclusivelyin broadcasting applications)makesthe DTR-2000La no-compromise unit featuringthe most powerfulfinal tube ratingallowedundercurrentFCCregulations. . . 1500Wattsplatedissipation! The DTR-2000Lhas beenfully testedat the maximumlegalAmateurpowerlimit on all modes;SSB, CW,SSTV,RTTY, as well as undercontestconditions.The unit coversall the AmateurBandsfrom 1.8 to 21.45OMHz, alongwith most MARS operatingfrequencies, without modifications.With factory modifications, the DTR-2000Lwill operateon any frequencyfrom 1.8 to 35 MHz,strictly for commercialapplications. A single8877 externalanodeceramicmetal triode is usedin the DTR-2000L,operatingin grounded grid. A built-incontinuous duty powersupplycompletes the unit,capable of either117V or 234Voperation, although234V line voltageis recommended.Coolingof the unit is accomplished throughan EIMAC specipowertransformer, fied pressurized hi-lo powerswitching, chamberand chimney. A vacuumimpregnated dual metersfor monitoringplate voltageand current,and modularconstructioncompletethe DTR-2000L package. Please be certainto completelyreadthis manualbeforeoperatingyour new DTR-2000L. U. S. Amateurregulations limit the useof high poweredamplifierssuchasthe DTR-200OL to licensees of GeneralClassor higher. WWW.AMPLADY.COM Theory of Operation After the DTR-2000Lis hookedup to an AC power sourceand turned on, power is appliedto the power transformer.This appliespowerto the Amperitetube which keepsthe unit from beingkeyedfor 3 minutes. Also, power is suppliedto the B+ and 12 volt sectionsof the unit. The B+ sectionis a standard voltagedoubler,the only differencebeingthat the transformer hasa tap for SSBwhich is highestvoltageand from relayK2. RelayK2 alsoselectsthe approCWwhich is about 30% less. Thesetwo voltages areselected priatezenerdiodefor SSBor CWoperation. Platecurrent is measured acrossB- to groundthroughR18,voltageis measured through R6, R7, R8, and R9 to ground. SSBis about27OOVDC andCWis about1800VDC. After the readylamp is lit, control of the unit is accomplished throughthe standbyswitchon the front panel. A path to groundis requiredfor keyingthe amplifier. Signalis appliedto J2 and passes to J1 throughK1, if the unit is in standby.lf the unit is out of standby, signalgoesfrom J2 through FL-l (matchingdwice) to.t5 on the tube box. Now, the signalgoesthrough two .01 discceramiccapacitors(CG& C7) to cathodeof the 8877tube. Cathodebiasis controlledby R1 in whetheryou're operatingSSBor CW. CW is 24 volt zener,SSBis 8.9 volt standby,or D2 or D3 depending zener.This is donethroughKl and K2 relays. The gridsof the 8877 tube are groundeddirectlythroughclipsmountedinsidethe tube box. Outputof the 8877 tube passes througha parasiticchoketo C15. B+ is appliedto tubethrougha two stageplatechoke circuit (RFC2,RFC3,C13, and C14). Amplifiedsignalgoesto a highlyefficientpi-networktank circuit consistingof Cl8, L1, L2, and C21. Thereis only addedcapacitance on the tune and loadcontrolsfor 160 meteroperation. ALC is obtainedfrom the cathodeof the 8877tubethroughC8 andC9. The polarityof the ALC circuit is set by Dl. As shownin the schematic, ALC is negativegoingin the DTR-2000L. lf positiveALC is required,reverse diodeD1. WWW.AMPLADY.COM Specif ications FrequencyRanges: 160 MeterBand 80 MeterBand 40 MeterBand 20 MeterBand 15 MeterBand 1.8- 2.5 M Hz 3.45- 4.6 MHz 6.00- 9.0 MHz 11.00- 16. 0 0MHz 20.95- 23.50MHz just outsidethe AmateurBands. (With properFLI The DTR-2000Lwill cover most MARS frequencies and bandswitchmodification,the unit will alsocoverthe 10 meteramateurband. Modes: USB,LSB,CW, RTTY, SSTV PowerRequiremenr:234/117VAC 5O/60Hz RF DrivePower: 125Wattsmaximum,and 65 WattsRMSminimumfor 1 KW DC input. DC PlateVoltage: SSB {ldle+ 2500Vapproximate} CW (ldle+ 1800Vapproximate) Duty Cycle: 100%SSB,CW, RTTY, SSTV Input lmpedance:50 Ohmsnominal Input VSl\lR: 1.5to 1 average Output lmpedance:5OOhmsnominal AntennaloadVSIIVR:3 to 1 maximum ALC: negativegoing,adjustablefrom rearpanel. Emissions: IMD - greaterthan30 db down Spurior.rs Harmonics- greaterthan 40 db down FGCType Accepted x D 14Y2" Size: H 7To"xW 14Y2" Weight: {including8877154pounds 3 WWW.AMPLADY.COM Gautions 1. Makeno attempt to put the DTR-2000Lin serviceoutsideof the cabinet. Contactwith voltagesin this Amplifier can be fatal to the humanbody. 2. Neverattemptto operatethe DTR-2000Lwith drivepowerof morethan 125 Watts! 3. Neverattempt to operatethe DTR-2000Lwithout first connectingit to an antennawith an SWRof less than 3:1, or a 50 Ohm dummy load of sufficientpower handlingcapacityor seriousdamagemay result to the amplifier. 4. Elo not, under any circumstances, operatethe DTR-2000Lfrom a 117V lightingcircuit because the circuit conductorsare not largeenoughto safelycarrythis load. 5. Neverrun Amplifier from an extensioncord. 6. Do not attempt to changejumper connectionson back of the Amplifier without firct removingpower plug from the DTR-2000L. 7. Do not ooverthe top of the DTR-2fllOLwith books,pape6 or other piecesof equipmentor overheata:rg may result. 8. Do not usedifferenttuning procedures other than indicatedin this manual. 9. Whencleaningthe DTR-2000L,neverblow high prcssureair directly into the fan blades. Spinningthe fan at higher speedsthan it was designedfor can causedamageand lrcezethe rotor assemblyof the fan. Usebrushin cleaningfan assembly. I I I 4 Operating Features 1. Continuousmonitoringof D.C.platevoltageand D.C.platecurrentvia two front panelmeters. Standby/operate switch. 3. CW/SSBpowerswitchto providemaximumoperating efficiencyat 1 KW and2 KW PEPinput to amplifier. 4. Mandatory3 minutewarmupfor longtube life. 8877 EIMACtriode ratedat 1500Wattsdissipation, yieldsa comfortablesafetymarginand insuresmaximumtubelife. Unpacking lnstructions Carefullyremoveyour DTR-2000Lfrom its packingcarton. Makesurethereis no damage from shipping. lf thereis any evidence of damage, notify the delivering shipper,fully describing the damage. Fill out the DenTronRegistration Cardincludedin the informationpackage and return it to DenTron. Do not destroythe packingmaterialsinceit will be usablelatershouldyou requirefactoryserviceor wishto transportthe amplifierfor any otherreason. In general, the locationof your DTR-2000Lis not criticalaslongasyou makesurethat thereis adequate air flow at the back, top and sidesof the case. Freshcool air entersfrom the back,throughthe fan, and exhaustthroughthe top andsidesof the cabinet. WWW.AMPLADY.COM Tube lnstallation l; 1. Make sure that the AC power cord is not pluggedinto an AC source before going on. 2. Removethe top cover of the DTR-2000L with threescrewson both uppersides. 3. Unpackthe 8877 tube and inspectit, making sureall pins are striaghtandthereis no shippingdamage. 4. Align the 8877 pins with the tube socket (with the largepin orientednearlystraight up) and carefullyinsert. lf too muchresistance is felt remorethe tube andcheckfor bent pins. After mounting the 8877 in its socket,inspect the teflon chimney and mounts to makesurethey aremountedsolidly. Ir l, 6. Installthe platecapconnectorandcarefully tightenthe clampscrew.(Caution: Do not overtighten). 7. Unpack and inspectthe Amperitetime delay relay. 8. Align the time delay tube pins with the socketand carefullyinsert. 9. Reinstall the DTR-2O0OLtop cover and proceedto the next set of instructions. WWW.AMPLADY.COM lnstallation lnstructions Tune-uF Procedures The DTR-2O@Lis factorywired to operatetrom234 AC nominalat 15 amps. lf 117ACis used,you will haveto rewirethe terminalblock per the schematicdiagramand installa 30 AMP 250 V fuse. Seethe DTR-20@LSchematic for attachinga plugto the linecord. 117 VAC operationis not recommended unlessyou havean independent 117 V line with at leasta 30 AMP breakeror fusein the servicebox. For 117VACchangeover, seepage8. 1. Positionthe DTR-2000Lin sucha way that the rear,sides,and top of the unit areclearof all obstructions. Thiswill assure adequate air circulation,which is a must. 2. Connecta known 50 Ohm load to the antennajack using RG8 or equivalenttype coax. (Thesafest loadis the DenTronBig Dummy,etc.) 3. Connectthe DTR-2000Lkeying leadto your transmitterusingshieldedcables(Seeyour Transmitter Owner'sManual). 4. Connectthe R.F. input jack to the transmitteroutput using50 Ohm coaxcable. 5. Connectthe DTR-2OOOL ALC output to the transmitterALC input usingshieldedcable. (Checkyour goingALC.) TransmifterManualto makesurethat it is compatiblewith negative 6. Positionthe DTR-20(X)L front panelsritchesasfollows: 7. P WR- OFF STDBY/OPERATE - STANDBY O/V/SSB CW Insertthe AC plugon the DTR-2000Lpowercord,into the appropriate AC outlet. 8. Turn the main powerswitch"on". Platevoltageshouldreadapproximately1800V DC on meter! 9. Allow approximately3 minutesand the readylight will come on indicatingthat the DTR-2000Lis readyto tune. FROMTHIS POINTON. EXERCISE CAREAND FOLLOWTHE PROCEDURES CAREFULLY. -/ CAREFULLY. CAREAND FOLLq'UTHE PROCEDURES FROMTHISPOINTON, EXERCISE 1. (160M through40 Ml Setthe loadcontrolat 1 on the scale. ( 20 M through15 M) use3 on the loadscale. 2. Setthe tunecontroland bandswitchto the bandbeingtuned. output of exciterto achieve50 3. Tune exciterto your input powerthat is normallyused! Now decrease Watts. (Usecarrierdrivecontrol!) 4. Tune DTR-2000Lfor maximumoutput in CW positionon a wattmetersuchas the DenTronW-2Wattdrivelevelcontroland retuneamplimeter. 1 KW DC input will not be achiaredat this point. Increase fier until 1 KW DC input is achieved. NOTE: Gheckthe position of the CWSSBswitch to makesureit is in the CW position. 5. andexcitertuning,usingthe followingexample: RecheckDTR-2m0L tr.rning (Currentx Voltage= Powerl Ex.: 1500x .666ma= l(XX)WattsDGinput 6. When you havecompletedStep V and reachedthe 1 KW DC input lwel, unkey the transmitter. The 600 Wattsof powerout. approximately DTR-2000Lwill be delivering 7. For SSB operationyou needonly put the CW/SSBsritch in the SSBposition,and selectproperside bandon your exciter. NOTE: For best efficiencyand lowest distortion yor should load your transmitteras heavilyas yotl normallywould and retunethe DTR-2000Lto maintain1 KW input. The DTR-2000L will acceptup to 125 WattsPEPof drive without distortingor generatingunwanted outputs. Remenrber:1 KW is the legalinput poryerlimitl!! White Black Green 234 Volt Ooeration 1 Pins3 to 4 White= 1 sideot 234Y(117V) Bfack= othersideot 234V (t 17V) Green= Ground rh Pins2 to 4 3to5 ;J 6 8 at 117 Volt Operation WWW.AMPLADY.COM r v4 WWW.AMPLADY.COM DTR.2OOOLParts List P A RTNO . T UB E S : V1 T Dl CAPACITORS: D E S C R IP TION EIMAC8877Triode Amperite 372Min T.D. Relay cl , c2, c3, c5, c6, c7, c10.cl 2. C42,C43,cr', , @5, Ql6,andC22throughC33 c8, @ .01Disc,I KV 47 pf. S.M. .001F. T. Caps. 150uf at 450 VDC 500pf,20 K V 600 Uf at 25 VDC 1000pf, 5 KV 200 pf, 5 KV 250 pf Variable c 4, c 48, Cll C34throughC41 c l3, C14,C2 0 a7 c l5, Cl9 c l6, Cl7 cl8 c21 \ \ \ 800 pf Variable RE S I S T O R S : R1 R2 R3, R4 R5 R6, R7, R8 R9, R10,Rl1 , R l 2 , R l 3 , R 1 4 ,R t5 , R 1 6 ,R 1 7 Rl8 Rf c - 1 Rf c - 2, Rf c - 3 Rf c - 4 Rfc 5 Ll. L2 47K,2W \ r0 0 K , w 2 PoT \ 27K ,Y .W 100Ohm,2W 1 Meg,5 W , 1% \ 100K,2W FactoryMadeMeterShunt,.133Ohms (\l \ Factory Made Toroid - Rfc Factory Made Plate Choke 2.5 Mh. Rfc 8.5 uh Choke \ Factory Wound, Tapped Loading Coils ParasiticChoke 4 T, * 18 W i reon R 5 RELAYS: K T ,K 2 S1ATITCHES: 12 V, Cont. Relays $Jvl, sw2, s1'v4 SPSTRockerSw. s:w5 Interlock 9ritch S:W3 5 Pos.BandStW CONNECTORS: J1,J2, J3,U --S \ q SO239CoaxGonneqtor RCA Connector INDICATORS: t1,t2,t3,t4,t5,t6,t7 12 V Lanps, *382 METERS: M l, M 2 T RA NS F O R M ER : 0rl ma Meters T1 DuafPrimary1117l234VACl. Triote (600v& gmv, nvt (5v Fitl, (lA/ c."troD secondary BLOTTVER: B1 DlO DE S : Dl, Dl6, D1 7 ,D 1 8 117V A C ,75C FMFan 1N'tO07 1N3321 D2 D3 JLl (1 n Fl /, H 1N3308 "A 1- ( t'n Silicone H.V.Diode,toobt f ttr5 arnp D4 throughD15 MISCELLANEOUS: F Ll F1 FactoryMadeMatchingCkt. LineFuse,30 Amp at 117VAC and 15 Amp at 234 VAG I c.J 17 st1 PAR'3ITiC CHOKE !s-12! $ *iE*-l czl asE_ as ila Rrc V I l.ror eg{*t ^#t- WWW.AMPLADY.COM rE*fr *-'5f- DENTRON *3a2 sl sw l DTR 2OOOLAMP. l----- _ Lc2o-o!-, -----l @+ H V oU T ,ef .av **i* @.F3qjEl.EljL llSo " @ 650 .!L=l ll1 (}"r* _lseJJ_EJI_ 5 l+ - rr T W =t-q r*it I u/lRlNe Fae RF.tl ltp. tN 4 o o 1 1a!v^f. * * or rrnu ors r nrc l o.;f * lFruff!l--4.p.-ag*rs-ert d"t2tl )t4V - ,,/T: Jgg\l.tt I I PRitiAnV \ ISOV& lletr + f*tt 3SIL.LIIL I= - ,t /.',-' t 1..;/ o/.., ?C ').-'J rr.Q.,irs 6'a.I DTR 2OOOL CD-t 7c, a 2 J t/ t T ta ta t 4., 3z 7;8t7.."1 J2r"-;'r. Jc H,V.SUPPLY WWW.AMPLADY.COM