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Service Parts
Marine Generator Sets
Models:
3.5--5EFZ
4--6.5ESZ
U.S.A. Plant ISO Registered
Specification Series 125
TP-5833 8/99a
Introduction
This manual contains a list of generator and some engine
service replacement parts for Kohler marine generator
sets. Refer to the Specification Number Index for models
and specifications covered.
This manual includes the following main sections:
D Table of Contents: Lists the sections of this catalog.
D Introduction (and other information sections): Contains
introductory material followed by sections on specification
numbers, part numbers, and hardware.
D Index: Indexes generator set specifications and their
groups.
D Group Parts Lists: Lists part numbers of parts in the
groups.
DKit sections: Lists accessories, and their parts.
D Appendices: Includes Glossary of Abbreviations,
Common Hardware Application Guidelines, Common
Hardware Identification, General Torque Specifications,
and Common Hardware List.
variation number corresponding to the components of that
specification number. Note the variation number.
STEP 2: Find the page number of the group in the Table of
Contents and turn to that page or page forward until you
find the group. Variation numbers in the column heading
of the group page correspond to variations found in the
Specification Number Index. Find the description of the
part you need in the description column. The intersection
of the description row with the variation column identifies
the quantity of that part used in that group. Find the part
number to order to the left of the description in the part
number column.
Hardware Grades
When replacing hardware do not substitute inferior
grade hardware. All hex. head screws are hardness
grade 5, except where noted. Socket head screws are
similar to grade 8. All replacement hardware should be at
least equal to original manufacturer’s hardware quality.
Refer to Common Hardware Application Guidelines and
Common Hardware Identification in the back of the
manual.
Number Significance
This catalog uses a variety of numbering systems. A
description of these follows:
D Specification Number: The generator specification
number (spec number) is six digits with a PA-, PB-, or PEprefix (Specification Number Index does not show
prefixes). The first three digits designate generator size
and engine model (specification series). The remaining
digits are in sequence and identify a particular spec in a
series. Spec numbers break down into groups.
D Group Number: A group consists of parts needed to
perform one or more related functions. For example, the
101 group is the generator set Air Intake group.
D Variation Number: A group might have several
variations. Parts comprising each variation perform the
same function, but parts lists vary. For example, a 50 Hz
generator alternator and 60 Hz generator alternator both
perform the same function.
However, they are
constructed of different parts. Each of these differences
necessitates the assignment of a group variation number.
Hardware References
Many common hardware items will appear in parts
catalogs as common hardware entries or hardware
references. A common hardware entry refers to the size of
common hardware to apply in accordance with hardware
guidelines. For example, an item may appear as “3/8-16
hardware” in the text. It indicates that the piece is 3/8-16
size. See Common Hardware Application Guidelines.
A hardware reference has the abbreviation “ref.” in the
part’s description. Hardware references specify common
hardware items; however, size or some other
characteristic requires specification in that application.
For example, item 1 in Figure 1 below might appear in the
text as follows:
Screw, 3/8-16 x 1, ref.
D Part Number: The part number identifies an individual
assembly, subassembly, component, or accessory kit.
2
X-6021-1
1
How to Find Part Numbers
FOLLOW THESE STEPS to identify a part:
STEP 1: Turn to the Specification Number Index. The first
column lists generator set specification numbers grouped
by model. The headings across the top identify the groups
of parts that make up the generator set. The intersection
of the specification number and the group numbers is the
TP-5833 8/99
Figure 1. Hardware References
1
Specification Number Index
GROUP TITLE
&
NUMBER
GROUP NO.
B1
B2
B4
B6
B7
B10
C3
C4
C5
C6
C7
C8
VARIATION NUMBER
SPEC NO.
2
B8
125237
1
1
1
1
1
1
1
1
1
1
1
1
1
125238
1
1
1
1
1
1
1
1
1
1
1
1
1
125239
1
1
1
1
1
1
1
1
1
1
1
1
1
125240
1
1
1
1
1
1
1
1
1
1
1
1
1
125241
1
1
1
1
1
1
1
1
1
1
1
1
1
125242
1
1
1
1
1
1
1
1
1
1
1
1
1
125243
1
1
1
1
1
1
1
1
1
1
1
1
1
125244
1
1
1
1
1
1
1
1
1
1
1
1
1
125245
1
1
1
1
1
1
1
1
1
1
1
1
1
125246
1
1
1
1
1
1
1
1
1
1
1
1
1
125247
1
1
1
1
1
1
1
1
1
1
1
1
1
125248
1
1
1
1
1
1
1
1
1
1
1
1
1
125249
1
1
1
1
1
1
1
1
1
1
1
1
1
125250
1
1
1
1
1
1
1
1
1
1
1
1
1
125251
1
1
1
1
1
1
1
1
1
1
1
1
1
125252
1
1
1
1
1
1
1
1
1
1
1
1
1
125253
1
1
1
1
1
1
1
1
1
1
1
1
1
125254
1
1
1
1
1
1
1
1
1
1
1
1
1
125255
1
1
1
1
1
1
1
1
1
1
1
1
1
125256
1
1
1
1
1
1
1
1
1
1
1
1
1
125257
1
1
1
1
1
1
1
1
1
1
1
1
1
125258
1
1
1
1
1
1
1
1
1
1
1
1
1
125259
1
1
1
1
1
1
1
1
1
1
1
1
1
125260
1
1
1
1
1
1
1
1
1
1
1
1
1
125261
1
1
1
1
1
1
1
1
1
1
1
1
1
TP-5833 8/.99
Specification Number Index
GROUP TITLE
&
NUMBER
GROUP NO.
101
103
104
105
107
109
116
201
301
501
701
VARIATION NUMBER
SPEC NO.
125237
4
5
4
4
9
4
4
14
20
--
3
125238
4
5
4
4
9
4
4
13
19
--
3
125239
4
5
4
4
9
4
4
15
19
5
3
125240
4
5
4
4
9
4
4
15
19
--
3
125241
4
5
4
4
10
4
4
16
20
5
3
125242
4
5
4
4
10
4
4
16
20
--
3
125243
4
5
4
4
9
4
4
13
22
--
3
125244
4
5
4
4
9
4
4
14
23
--
3
125245
4
5
4
4
9
4
4
15
21
--
3
125246
4
5
4
4
9
4
4
16
24
--
3
125247
4
6
4
4
11
4
4
14
20
--
3
125248
4
6
4
4
12
4
4
16
20
5
3
125249
4
6
4
4
12
4
4
16
20
--
3
125250
4
6
4
4
11
4
4
14
23
--
3
125251
4
6
4
4
12
4
4
16
24
--
3
125252
5
7
5
5
13
5
5
17
26
--
3
125253
5
7
5
5
13
5
5
18
26
7
3
125254
5
7
5
5
13
5
5
18
26
--
3
125255
5
7
5
5
13
5
5
17
29
--
3
125256
5
7
5
5
13
5
5
18
30
--
3
125257
5
7
5
5
13
5
5
19
25
--
3
125258
5
7
5
5
13
5
5
19
25
7
3
125259
5
7
5
5
13
5
5
19
25
--
3
125260
5
7
5
5
13
5
5
19
28
--
3
125261
5
7
5
5
13
5
5
19
27
--
3
TP-5833 8/99
3
Group B1: Cylinder Head Cover
1
3
2
a229876_1
Item
1
2
3
Part Number
Description
267852 Cover, Cylinder Head
267708 Packing, Head Cover
267754 Bolt, Flange, M6 x 20
Qty
Variation
1
1
1
4
a229876_1
4
TP-5833 8/99
Group B2: Cylinder Head
19
15
14
17
16
18
14
8
18
27
24
22
24
3
2
10
23
4
21
26
20
25
7
9
6
7
11
7
7
25
28
13
12
1
29
5
a229876_2
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Part Number
267857
267856
267837
267785
267710
267870
267803
267766
267767
267768
267769
267711
267712
267748
267789
267762
267770
267749
267734
267752
267753
267781
267728
267732
267735
267751
267822
267729
267713
Description
Cylinder Head
Guide, Exhaust Valve
Guide, Intake Valve
Seal, Valve Stem
Gasket, Cylinder Head
Camshaft
Arm, Valve Rocker
Shaft, Valve Rocker Arm
Spring, Valve Rocker Arm
Collar A, Valve Rocker Arm
Collar B, Valve Rocker Arm
Valve, Inlet
Valve, Exhaust
Spring, Valve
Retainer, Valve Spring
Retainer, Valve Spring
Rotator, Valve
Seat, Valve Spring
Cotter, Valve
Screw, Tappet Adjusting
Bolt, Head, M8 x 70
Bolt, Hex., M8 x 55
Nut, Tappet Adjusting
Washer, Head, 8mm
Washer, Thrust, 16mm
Oil Seal, M16 x 28 x 8
Bolt, Hex., M8 x 100
Pin, Dowel, M10 x 16
Plug, Spark (BPR4HS NGK)
Qty
Variation
1
1
2
2
4
1
1
4
1
1
1
2
2
2
4
2
2
2
4
4
4
3
2
4
6
2
1
1
2
2
a229876_2
TP-5833 8/99
5
Group B4: Cylinder Barrel
3
18
33
12
11
32
8
28
22
21
6
27
5
26
23
10
4
7
2
1
29
34
24
16
13
14
25
19
15
30
17
32
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
31
Part Number
267883
267797
267884
267839
267866
267867
267872
267887
267714
267821
267771
267807
267715
267888
267889
267890
267891
239873
267773
267835
267774
267921
267818
267814
239842
267858
267796
267787
267729
267741
267740
267764
267862
239846
9
20
Description
Barrel Assy., Cylinder
Orifice, Oil Control
Cover, Breather
Plate, Breather With Gaskets
Plate, Valve
Stopper, Valve
Guard, Breather
Filter, Oil Internal
Filter, Oil
Valve, Check
Spring, Check Valve
Plate, Check Valve
Cap, Oil Filler
Reservoir, Oil
O-Ring, Oil Joint
O-Ring, Oil Reservoir
Joint, Oil Reservoir
Bolt, Flange, M6 x 23
Holder, Oil Filter
Bolt, Flange, M6 x 23
Screw, M5 x 8
Rubber, Cylinder Barrel
Oil Seal, M33 x 48 x 7
Oil Seal, M30 x 44 x 7
O-Ring, M26 x 2.7
O-Ring, M11.8 x 2.4
O-Ring, M10.8 x 2.4
Bolt-Washer, M6 x 12
Pin, Dowel, M10 x 16
Bolt, Flange, M6 x 25
Bolt, Flange, M6 x 28
Bolt, Flange, M8 x 55
Bolt, Flange, M6 x 18
Bearing, Radial Ball, 6202
a229876_3
Qty
Variation
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
1
1
1
1
1
1
2
1
4
2
1
1
1
1
a229876_3
6
TP-5833 8/99
Group B6: Thermostat
10
14
6
1
5
4
2
3
8
9
12
13
11
9
7
11
a229876_4
Item
Part Number
1
2
3
4
5
6
267859
267809
267717
267718
267810
267794
7
8
9
10
11
12
267922
267757
267776
267784
267775
229995
344056
13
14
267920
229958
Description
Case, Thermostat
Packing, Governor Case
Thermostat Assembly
Packing, Thermostat Cover
Hose, Water Bypass
Bolt, Breathing Water
Switch, Thermostat Solenoid
(Shutdown)
O-Ring, M15.5 x 1.4
Nut, Flange, 6mm
Clip, Tube (D12.5)
Bolt, Flange, M6 x 65
Cover, Thermostat
Gasket, Thermostat Housing
Switch, Engine Thermostat
(Choke)
Cap, Pressure
Qty
Variation
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
a229876_4
TP-5833 8/99
7
Group B7: Oil Pump
3
1
7
6
4
8
2
5
9
10
a229876_5
Item
1
2
3
4
5
6
7
8
9
10
Part Number
267885
267804
267886
267876
267805
267806
267815
267796
267738
267741
Description
Body, Oil Pump
Cover, Oil Pump
Packing, Oil Pump
Gear Assembly, Oil Pump
Rotor, Inner
Rotor, Outer
O-Ring, Pump Cover
O-Ring, M10.8 x 2.4
Bolt, Flange, M6 x 12
Bolt, Flange, M6 x 25
Qty
Variation
1
1
1
1
1
1
1
1
1
3
4
a229876_5
8
TP-5833 8/99
Notes
TP-5833 8/99
9
Group B8: Crankshaft & Piston
1
9
12
3
10
2
12
9
10
8
5
4
11
7
10
7
10
6
Connecting Rod Marks
Crankcase Marks
Crank Pin Marks
Crankshaft Marks
Identification Color
a229876_6
10
TP-5833 8/99
Group B8: Crankshaft & Piston
Item
1
1
1
2
2
2
3
4
5
6
7
8
9
10
11
12
Part Number
Qty
Variation
1
Description
267719
267828
267829
267720
267819
267820
267765
267721
267782
267783
See chart
267873
267830
See chart
267875
267756
Ring Set, Piston (Std.)
Ring Set, Piston (0.25)
Ring Set, Piston (0.50)
Piston (Std.)
Piston (0.25)
Piston (0.50)
Pin, Piston
Rod Assembly, Connecting
Bolt, Connecting Rod
Nut, Connecting Rod
Bearing, Connecting Rod
Crankshaft
Bearing, Crankshaft Thrust
Bearing, Crankshaft
Gear, Oil Pump Drive
Clip, Piston Pin, 14mm
2
2
2
2
2
2
2
2
4
4
4
1
2
4
1
4
a229876_6
Connecting Rod Bearing Selection Table
Select replacement bearings according to the size codes
marked on the crankshaft and connecting rod.
Connection Rod I.D. 35mm
Mark A
Crank Pin O.D. 32mm
+
0
0.008
Mark B
+
+
0.008
0.016
Mark C
+
+
0.016
0.024
Mark A
+
+
0.014
0.006
267747
(Red)
267746
(Yellow)
267745
(Green)
Mark B
+
-
0.006
0.002
267746
(Yellow)
267745
(Green)
267744
(Brown)
Mark C
-
0.002
0.010
267745
(Green)
267744
(Brown)
267743
(Black)
Crankshaft Bearing Selection Table
Measure inner diameter (I.D.) of the crankcase journal bearing
bore. Measure the outer diameter (O.D.) of the crankshaft
journal. Select replacement bearings to obtain correct journal
oil clearance. Standard oil clearance is 0.02-0.04mm
(0.001-0.002 in.).
Crankshaft O.D. 33mm
Mark 1
Crankcase I.D. 36mm
TP-5833 8/99
+
+
0.018
0.012
Mark 2
+
+
0.012
0.006
Mark 3
+
0.006
0
Mark 1
+
0
0.006
267802
(Red)
267801
(Yellow)
267800
(Green)
Mark 2
+
+
0.006
0.011
267801
(Yellow)
267800
(Green)
267799
(Brown)
Mark 3
+
+
0.016
0.016
267800
(Green)
267799
(Brown)
267798
(Black)
11
Group B10: Timing Belt Cover & Water Pump
14
13
6
15
7
17
9
1
12
16
5
4
10
8
3
11
2
3
19
18
a229876_7
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part Number
267881
267816
267817
267871
267722
267841
267795
267811
267812
267813
239865
267750
267777
267758
267739
267790
267788
267855
267405
Description
Cover B, Timing Belt
Pulley, Timing
Flange, Timing Pulley
Pulley, Camshaft
Belt, Timing
Pump, Water
O-Ring, Water Pump
Nut, Lock, 30mm
Washer, Plain, M6.5 x 15
Washer, Lock 30mm
Key, Special w\Woodruff, M25 x 18
Key, Cam Pulley
Nut, Flange 10mm
Bolt, Flange, M6 x 10
Bolt, Flange, M6 x 22
Bolt, Flange, M6 x 12
Bolt, Flange, M6 x 22
Bolt, Flange, M6 x 10
Cover, Timing Belt
Qty
Variation
1
1
1
2
1
1
1
1
1
3
1
1
1
1
5
1
3
3
2
2
a229876_7
12
TP-5833 8/99
Group C3: Flywheel
1
6
2
4
3
5
Item
1
2
3
4
5
6
a229876_8
Part Number
267364
267778
267910
267792
239864
239865
Description
Fan, Cooling
Collar, Fan
Flywheel
Bolt, Flange, M6 x 16
Nut, Special, 16mm
Key, Special Woodruff, M25 x 18
Qty
Variation
1
1
3
1
3
1
1
a229876_8
TP-5833 8/99
13
Group C4: Ignition Coil
8
3
8
9
10
4
11
6
10
4
9
7
2
5
1
2
Spark plug leads not sold separately. Must buy coil assembly, item 1.
Item
1
2
3
4
5
6
7
8
9
10
11
Part Number
267725
267843
267846
267847
267844
239874
267848
267731
267739
267740
267976
Description
Coil Assembly, Ignition
Grommet, High Tension Cord
Stay, Ignition System
Cap Assembly, Noise Suppressor
Cord, Engine Stop
Bolt, Flange, M6 x 28
Clip, High Tension Cord
Pin A, Dowel, M8 x 10
Bolt, Flange, M6 x 22
Bolt, Flange, M6 x 28
Twin Coil, Charger
a229876_9
Qty
Variation
1
1
1
1
2
1
2
1
2
1
2
1
a229876_9
14
TP-5833 8/99
Group C5: Starter Motor
16
6
21
1
22
7
11
4
10
11
19
14
5
13
3
9
20
15
8
23
18
23
17
12
2
a229876_10
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part Number
267832
267911
267912
267913
267823
267914
267915
267726
267824
267833
267834
267825
267727
267916
267917
267838
267918
267831
267919
267826
267772
267742
267863
Description
Bolt, Through
Cover, Gear
Gear Assembly
Yoke Assembly
Armature
Stay Assy., Brush (Mitsuba)
Bracket Assy., Rear
Motor Assy., Starter
Ring, Square
Washer, Thrust, M1.2
Washer, Thrust, M0.2
Screw w/Washer, M4 x 28
Switch Assy.
Plate, Front
Front Assy.
Cover, Terminal
Tube, Labyrinth
Bush, Rubber
Cover, Drain
Screw-Washer, M6 x 30
Nut, Hex, 8mm
Washer, Spring, 8mm
Bolt, Flange, M8 x 20
Qty
Variation
1
2
1
1
1
1
1
1
1
1
1
2
3
1
1
1
1
1
3
1
3
1
1
2
a229876_10
TP-5833 8/99
15
Group C6: Governor Arm & Balancer Weight
12
13
3
6
10
4
2
5
10
7
9
1
8
11
a229876_11
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part Number
267874
267900
267877
267924
267851
267878
246481
239946
239855
267761
229948
267741
239846
Description
Weight, Balancer
Packing, Governor Cover
Cover, Governor
Slider, Governor
Shaft, Governor Arm
Fork, Governor
Spring, Governor
Bolt, Governor Arm
Oil Seal, M8 x 14 x 5
Screw, Pan, M3 x 8
Nut, Flange, 6mm
Bolt, Flange, M6 x 25
Bearing, Radial Ball, 6202
Qty
Variation
1
1
1
1
1
1
1
1
1
1
2
1
3
1
a229876_11
16
TP-5833 8/99
Group C7: Engine Mount Stay
6
2
3
5
1
Item
4
a229876_12
Part Number
Qty
Variation
1
1
2
3
4
5
6
267879
267880
267849
267763
267868
267864
Description
Stay, Right Engine Mount
Stay, Left Engine Mount
Pin, Dowel, M10 x 12
Bolt, Flange, M8 x 20
Bolt, Flange, M8 x 25
Bolt, Flange, M8 x 28
1
1
2
1
1
2
a229876_12
Group C8: Front Housing
2
1
2
1
3
2
a229876_13
3
Item
1
2
3
Part Number
Description
267730 Pin A. Dowel, M10 x 14
267779 Bolt, Flange, M8 x 32
267755 Bolt, Flange, M8 x 40
Qty
Variation
1
2
3
2
a229876_13
TP-5833 8/99
17
Group 101: Air Intake
4
5
6
3
7
Item
1
2
3
4
5
6
7
Part Number
X-258-8
246053
249900
344507
344508
344632
344633
Description
Connector, Compression
Hose, Vacuum
Arrestor, Flame
Hose, Breather
Connector, Hose
Foam, Acoustic
Line, Vent
2
1
101_129_4
Qty
Variation
4
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
101_129_4
18
TP-5833 8/99
Notes
TP-5833 8/99
19
Group 103: Fuel System
36
12
38
16
26
24
9
To carburetor adapter
57
28
56
51
44
1
31
21
33
48
5
13
35
52
34
30
27
45
55
23
32
46
29
44
30
44
49
47 53
54
44
37
2
50
58
9
25
19
Variation 7
7
25
39
8
6
9
58
3
To carburetor
adapter
16
7
3
22
19
41
20
15
40
103_129_5
Item
1
2
3
4
5
6
7
Part Number
344489
X-101-25
X-202-27
X-22-12
X-22-7
X-284-29
X-296-5
Description
Qty
Variation
5
6
7
Carburetor Kit (includes items 29, 31, and 44--56)
Nut, Hex Elastic Stop
Bushing, Reducer, 1/8
Washer, Lock, 1/4 Int./Ext. Tooth
Washer, Lock, #8 Int. Tooth
Grommet
Connector, Half-Union
1
3
2
2
3
3
2
1
3
2
2
3
3
2
1
2
3
1
103_129_5
20
TP-5833 8/99
Group 103: Fuel System
Item
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
40
41
42
43
44
45
46
47
48
48
49
50
51
52
53
54
55
56
57
58
Part Number
X-426-8
X-447-13
X-468-3
X-468-4
X-49-2
X-51-15
X-519-10
X-555-1
X-555-2
X-6074-3
X-72-4
229051
278490
229168
229933
239683
239967
267420
267428
267483
267724
267776
267840-S
267845
267850-S
267853
267865
267898
267899
267932
267987
344293
344311
344312
359166
344370
344628
344884
267892
239950
239951
267893
239953
344560
267780
267894
239958
267895
267896
267760
344211
344212
344163
#
#
Description
Clamp, Hose, 1-15/16
Elbow
Tie, Cable Nylon (not shown)
Tie, Cable (not shown)
Screw, r.h.m., 6-32 x .375
Screw, r.h.m., 8-32
Plug, Cap, 1/4 inch (not shown)
Elbow, Street, 1/4 x 1/4
Elbow, Street, 1/8 x 1/8
Sleeve, Fire, 2.25” ID. (not shown)
Nut, Hex 8-32 Zinc Plated (not shown)
Pump, Fuel
Pump, Fuel
Lead Assembly
Bracket, Choke
Regulator, Pressure
Joint, Rod
Lever, Throttle
Elbow, 45_ Street
Line, Fuel Recovery
Solenoid Assembly
Nut, Flange
Gasket, Carburetor
Bolt, Stud
Packing, Carburetor
Insulator, Carburetor
Spacer, Carburetor
Rod, Solenoid
Spacer, Solenoid
Connector, Half-Union
Filter, Fuel
Adapter, Carburetor
Line, Fuel
Line, Fuel
Line, Fuel
Fitting, Female
Bracket, Fuel Pump
Bracket, Regulator (not shown)
Gasket Set
Valve Set, Float (includes needle and seat)
Float Set
Chamber Set, Float
Set Screw, Pilot
Set Screw, Pilot
Set Screw, Drain
Set Screw
Dust Cap, Choke
Nozzle, Main
Solenoid, Valve
Screw w/Washer, M5 x 12
Jet, Main #105
Jet, Pilot #40
Pilot and Main Jet Kit (includes items 55 and 56)
Washer, #6
Washer, 1/4
Qty
Variation
5
6
7
2
2
1
2
1
3
1
1
2
1
1
1
2
2
1
2
1
3
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
3
1
1
1
1
1
1
2
1
1
1
1
3
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
3
103_129_5
TP-5833 8/99
21
Group 104: Cooling System
To thermostat cover
10
11
C
20
11
11
23
4
31
16
11
5
A
11
11
B
24
C
29
37
7
25
22
28
1
27
3
13
17
3
36
8
9
35
34
33
30
12
10
8
18
11
21
A
6
2
B
11
26
32
44
39
38
41
Items not shown 14, 15, 19, 40, 42, 43
22
104_129_4
TP-5833 8/99
Group 104: Cooling System
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Part Number
X-101-16
X-25-125
X-309-16
X-312-10
X-312-23
X-312-3
X-312-42
X-386-95
X-391-27
X-426-15
X-426-3
X-582-19
X-6049-2
X-6050-3
X-67-115
X-672-18
229878
246474
246490
260071
260072
260079
260083
267441
267445
344371
344372
344373
344595
344631
#
344494
344495
344022
X-465-18
#
267928
344584
229826
344587
344043
344107
344585
344306
Description
Qty
Variation
4
5
Nut, Elastic Stop 5/16
Washer, Plain
Clamp, Spring Hose
Hose, 5/8 x 7.62”
Hose, 5/8 x 8.62”
Hose, 5/8 x 2.5”
Hose, 5/8 x 5”
Line, Fuel
Connector, Hose Elbow
Clamp, Hose
Clamp, Hose 1/2 x 1-13/32
Connector, Hose
Screw, H.C. M6 x 1
Screw, Hex Head Cap (not shown)
Screw, Self Tapping (not shown)
Clamp, Insulated
Bottle, Overflow (includes items 8, 32-34)
Elbow, Water
Bracket, Heat Exchange (not shown)
Hose, Molded
Hose, Molded
Bracket, Mounting
Elbow, Water Hose
Pin, Drive Tube
Screw, Shoulder Socket
Pump, Sea Water (includes items 38-44)
Cup, Pilot
Drive, Water Pump
Exchanger, Heat
Bracket, Mounting
Hardware, 1/4-20
Tank, Reserve
Cap, Reserve Tank
Joint, Reserve Tank
Screw
Washer, 1/4
Anode, Zinc
O-Ring
Impeller
Drive Shaft (not shown)
Ball Bearing
Plug, 3/8” Plastic
Housing
Cover Plate
2
1
2
1
1
1
1
1
1
4
8
1
5
2
1
2
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
3
3
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
4
8
1
5
2
1
2
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
3
3
1
1
1
1
1
1
1
1
104_129_4
TP-5833 8/99
23
Group 105: Engine
Note: See Groups B1 through C8 for item 1, engine components.
Items not shown: 17
13
34
30
21
9
22
7
29
33
3
24
23
6
27
19
18
25
12
31
28
16
11
20
26
11
5
2
32
15
8
See group
14
4
10
105_129_4
24
TP-5833 8/99
Group 105: Engine
Item
Part Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
A-229876
X-22-12
X-268-3
X-352-87
X-400-28
X-447-1
X-51-15
X-545-27
X-70-3
X-76-2
X-81-9
229884
229932
233269
238915
239946
246421
246481
246488
246492
249872
267340
267359
267404
267446
267776
267869
267958
267959
289282
X-465-13
X-465-8
#
X-6238-10
Description
Qty
Variation
4
5
Engine Assembly GX-360
Washer Lock 1/4 int./ext. tooth
Cap, Pipe
Stud
Spacer
Elbow 5/8-18 x 1/4
Screw, r.h.m., 8-32
Cable, Battery
Nut, Hex, 10-32 Zinc Plated
Nut, Hex
Nut, Hex
Rod, Governor Adjusting
Plate, Closure
Insulator, Panel
Boot
Bolt, Governor Arm
Screen, Starter
Spring, Gov. Speed Adjust
Arm, Governor
Bracket, Governor Spring
Switch, High Temp. Cut
Adapter, Sender
Adapter, Oil Drain
Linkage, Carburetor
Spring, Anti-Slack
Nut, Flange
Joint, Rod
Hose, Oil Drain
Clip, Hose
Switch, Oil Pressure
Screw, Ref.
Screw, Ref.
Nut, #8-32
Screw, Ref.
1
2
1
1
2
1
1
1
2
2
2
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
2
1
1
1
2
2
2
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
105_129_4
Group 107: Nameplate and Decals
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part Number
X-6275-2
X-781-1
X-793-3
224233
228518
229831
238162
239768
239796
249808
249809
249810
249899
267468
267939
344282
344295
344588
226889
Description
9
Decal, Kohler
Rivet, Pop
Rivet, Pop
Decal, 1-800 Number
Nameplate
Decal, Reconnection
Marker, Adhesive
Tag, Hang
Decal, Warning
Decal, Warning
Decal, Warning
Decal, Warning
Tag, Hang
Decal, Coast Guard
Plate, Converting
Decal, Notice
Decal, Equipment Ground
Decal, CE
Decal, Emission
1
8
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
Variation
10
11
12
13
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
107_129_9
TP-5833 8/99
25
Group 109: Skid and Plant Mounting
10
10
13
4
1
13
12
2
1
3
10
13
7
9
6
12
13
11
5
8
109_129_4
Qty
Variation
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part Number
X-22-16
X-22-5
X-6050-3
229934
239673
246496
246497
267984
290418
X-125-3
X-125-30
#
#
Description
4
5
Washer, Lock, 5/16 Int./ext. Tooth
Washer, Lock, 5/16 Int. Tooth
Screw, Hex Head Cap
Bracket, Alter. Support
Damper, Vibro
Bracket, Engine Mounting
Bracket, Lifting
Tray
Strap, Ground
Screw, Ref.
Screw, Ref.
Nut, 5/16-18
Washer, 5/16
2
1
4
1
4
1
1
1
1
6
2
1
4
2
1
4
1
4
1
1
1
1
6
2
1
4
109_129_4
26
TP-5833 8/99
Group 116: Exhaust
4
5
5
3
3
7
2
5
8
11
1
6
9
10
Item
1
2
3
4
5
6
7
7
8
9
10
11
12
Part Number
X-22-5
X-25-63
X-281-4
X-391-26
X-426-16
X-6053-2
X-6049-3
X-6055-6
X-6055-7
229395
229540
267936
#
12
116_129_4
Description
Qty
Variation
4
5
Washer, Lock, 5/16 Int. Tooth
Washer, Plain
Hose, Radiator
Connector, 90_
Clamp, Hose
Nut, Hex.
Screw, Hex Head Machine
Screw, Socket Head
Screw, Socket Head
Manifold, Intake & Exhaust
Gasket
Tube, Mixing (Alum)
Washer, 5/16
1
3
2
2
4
3
2
1
1
1
1
1
2
1
3
2
2
4
3
2
1
1
1
1
1
2
116_129_4
TP-5833 8/99
27
Group 201: Generator and Mounting
18
19
16
19
5
12
17
24
25
6
14
21
23
22
7
20
9
10
11
17
18 19
1
13
201_129_14
Item
1
1
2
3
4
5
6
7
8
9
10
11
12
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part Number
F-267327
E-267328
X-6050-15
X-6050-2
X-6050-7
X-6068-3
X-781-10
238211
239673
246408
246409
246410
260068
260069
260070
260080
267413
267459
267460
#
X-125-30
#
#
B-239736
X-400-135
X-758-1
X-6003-6
X-634-11
2
Description
Rotor Assembly (includes items 21-23)
Rotor Assembly (includes items 21-23)
Screw, Hex Cap
Screw, Hex Head Cap
Screw, Hex Head Cap
Screw, Hex Head Cap
Rivet, Pop
Ring, Tolerance
Damper, Vibro
Pin, Dowel
Pin, Dowel
Flange, PTO
Stator Assembly (includes item 24, 25)
Stator Assembly (includes item 24, 25)
Stator Assembly (includes item 24, 25)
Adapter, Generator
Guard, Adapter
Spacer
Shield, Bolt
Washer, 3/8
Screw, Ref.
Washer, 5/16
Bolt, 3/8-16
PCB Assembly, Rotate 3 diode
Spacer
Bearing, Ball
Conduit, Convoluted
Bushing, Nylon
13
14
1
1
1
3
1
4
1
2
1
1
1
1
1
1
1
3
1
4
1
2
1
1
1
1
1
1
1
4
1
6
6
6
4
1
2
1
1
1
Qty
Variation
15
16
17
1
1
3
1
4
1
2
1
1
1
1
1
1
3
1
4
1
2
1
1
1
1
1
1
3
1
4
1
2
1
1
1
1
18
19
1
1
1
1
3
1
4
1
2
1
1
1
1
1
3
1
4
1
2
1
1
1
1
1
1
4
1
6
6
6
4
1
2
1
1
1
1
1
4
1
6
6
6
4
1
2
1
1
1
3
4, 15
1
1
1
1
4
1
6
6
6
4
1
2
1
1
1
1
1
4
1
6
6
6
4
1
2
1
1
1
1
1
1
4
1
6
6
6
4
1
2
1
1
1
1
1
4
1
6
6
6
4
1
2
1
1
1
201_129_13
28
TP-5833 8/99
Notes
TP-5833 8/99
29
Group 301: Controller and Mounting
24
14
24
15
33
23
12
22
36
25
14
32
25
19 36
15
18
39
18
11
30
38
16
29
41
18
26
27
23
16
19
8
13
28
21
10
37
15
34
15
3
6
9
4
34
17
5
35
7
30
20
31
40
301_129_19
TP-5833 8/99
Group 301: Controller and Mounting
Item
1
1
1
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29
29
29
29
30
30
31
32
32
33
34
35
35
36
37
38
38
39
40
41
42
43
44
Part
Number
Description
A-344576
A-344575
A-344578
A-344577
X-22-10
X-25-73
X-6049-2
X-672-13
241769
246483
344017
267377
#
#
B-267448
C-229388
D-1128
X-22-11
X-22-12
X-22-6
X-414-6
X-49-25
X-49-26
X-6046-4
X-6266-1
X-67-147
X-71-2
X-76-2
X-81-8
223316
238426
238736
245264
229183
X-506-47
X-506-41
X-506-46
249406
229997
250788
260099
344009
260100
267491
267968
267384
287948
344294
344630
344579
#
#
#
239493
292370
248362
Controller Assembly (includes items 11-41)
Controller Assembly (includes items 11-41)
Controller Assembly (includes items 11-41)
Controller Assembly (includes items 11-41)
Washer, Lock, 3/8 Int. Tooth (not shown)
Washer, Plain
Screw, H.C. M6 x 1
Clamp, Insulated
Mount, Controller
Harness, Wiring (includes items 42, 43)
Harness, Wiring (includes items 42, 43)
Regulator, Voltage
Nut, 1/4-20
Hardware, 1/4-20
PCB Assy., Marine Choke
PCB Assy., Relay Control
Grommet
Washer, Lock, 1/4 Int. Tooth
Washer, Lock, 1/4 I/E Tooth
Washer Lock, #6
Clip, Wire
Screw, r.h.m., 6-32 x .25 Slotted
Screw, r.h.m., 6-32 x .50 Slotted
Strap, Ground
Connector, Cable
Screw, Thread Cutting
Nut, Hex, 6-32 Zinc
Nut, Hex
Nut, Hex, 1/4-20 Green
Fuse, 10A 250V .25 x 1.25
Holder, Fuse, .25 x 1.25
Meter, Hour
Plate, Cover
Plate, Cover
Breaker, Circuit (55 Amp)
Breaker, Circuit (18 Amp)
Breaker, Circuit (35 Amp)
Switch, Rocker
Switch, Rocker
Boot, Protective
Harness, Wiring
Harness, Wiring
Cover
Screw, Special
Capacitor
Capacitor
Spacer, .25 x .50
Cover, Silkscreened
Box, Controller
Box, Controller
Washer, #6
Nut, 1/4-20
Nut, #6-32
22-Pin Connector (not shown)
2-Pin Connector (not shown)
Relay (not shown)
19
20
21
22
23
Qty
Variation
24 25
1
26
27
28
29
30
1
1
1
4
1
1
4
1
4
1
1
4
1
1
4
1
1
4
1
1
4
1
1
4
1
1
4
2
1
1
1
2
4
6
1
20
6
1
1
3
6
2
2
2
2
1
1
1
4
2
1
1
1
2
4
6
1
20
6
1
1
3
6
2
2
2
2
1
1
1
4
2
1
1
1
2
4
6
1
20
6
1
1
3
6
2
2
2
2
1
1
1
4
2
1
1
1
2
4
6
1
20
6
1
1
3
6
2
2
2
2
1
1
1
1
1
1
1
1
1
4
1
1
4
1
1
4
1
1
4
1
1
4
2
1
1
1
2
4
6
1
20
6
1
1
3
6
2
2
2
2
1
1
1
4
2
1
1
1
2
4
6
1
20
6
1
1
3
6
2
2
2
2
1
1
1
1
4
1
1
4
1
4
1
1
4
1
1
4
1
1
4
1
1
4
2
1
1
1
2
4
6
1
20
6
1
1
3
6
2
2
2
2
1
1
1
4
2
1
1
1
2
4
6
1
20
6
1
1
3
6
2
2
2
2
1
1
1
4
2
1
1
1
2
4
6
1
20
6
1
1
3
6
2
2
2
2
1
1
1
4
2
1
1
1
2
4
6
1
20
6
1
1
3
6
2
2
2
2
1
1
1
1
1
1
1
1
4
1
1
4
1
4
1
1
4
1
1
4
1
1
4
1
1
4
2
1
1
1
2
4
6
1
20
6
1
1
3
6
2
2
2
2
1
1
1
4
2
1
1
1
2
4
6
1
20
6
1
1
3
6
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
2
1
1
1
2
1
1
2
8
1
1
1
8
1
1
8
1
8
1
1
8
1
1
8
1
8
1
4
1
1
8
1
4
1
1
1
8
1
4
1
1
1
1
8
1
4
1
1
1
1
8
1
4
1
1
1
1
8
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
2
1
1
1
2
1
1
2
8
1
1
1
8
1
1
8
1
8
1
1
8
1
1
8
1
8
1
4
1
1
8
1
4
1
1
1
8
1
4
1
1
1
1
8
1
4
1
1
1
1
8
1
4
1
1
1
1
8
1
4
1
1
1
301_129_19
TP-5833 8/99
31
Group 501: Housing
5
4
10
8
9
2
7
6
3
Items 11 and 12 not shown.
1
501_129_5
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part Number
A-344300
X-6348-5
267973
343165
344596
344597
344598
344599
359109
359110
359111
359112
Description
Qty
Variation
5
7
Shield Assembly, Sound
(includes items 2-8)
Decal, Kohler Power System
Duct, exhaust air
Decal, caution
Shield, sound (top left)
Shield, sound (bottom)
Shield, sound (side)
Shield, sound (top right)
Door, sound shield
Cover, panel
Insulation, acoustic (not shown)
Insulation, acoustic (not shown)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
501_129_5
Group 701: Literature
Item
1
2
3
4
5
Part Number
TP-5338
TP-5833
TP-5363
TP-5620
TP-5810
Description
Service Manual, 4/6.5CZ, 3.5/5CFZ
Parts Catalog, 4/6.5ESZ, 3.5/5EFZ
Service Manual, Honda GX360
Safety Precautions, Marine
Operation/Installation Manual, 4/6.5ESZ, 3.5/5EFZ
Qty
Variation
3
1
1
1
1
1
701_129_3
32
TP-5833 8/99
Accessories
Qty.
Description
Breaker, Circuit (120V, 2 wire)
1
1
1
1
Breaker, circuit 35 amp.
Plate, cover
Decal, notice
Instructions, installation
Breaker, Circuit (110V, 3 wire)
1
1
1
1
Breaker, circuit 18 amp.
Decal, notice
Terminal, jumper
Instructions, installation
Breaker, Circuit (220V, 2 wire)
1
1
1
1
Breaker, circuit
Plate, cover
Decal, notice
Instructions, installation
Breaker, Circuit (120/240V, 3 wire)
1
1
1
Breaker, circuit 8 amp.
Instructions, installation
Decal, notice
Breaker, Circuit (120V, 2 wire)
1
1
1
1
Breaker, circuit 55 amp.
Plate, cover
Decal, notice
Instructions, installation
Breaker, Circuit (120V, 3 wire)
1
1
1
1
Breaker, circuit 30 amp.
Terminal, jumper
Instructions, installation
Decal, notice
Breaker, Circuit (100/220V, 3 wire)
1
1
1
Breaker, circuit 63 amp.
Decal, notice
Instructions, installation
Breaker, Circuit (120/240V, 3 wire)
1
1
1
Breaker, circuit
Decal, notice
Instructions, installation
Breaker, Circuit (110V, 3 wire)
1
1
1
1
Breaker, circuit
Terminal, jumper
Decal, notice
Instructions, installation
Flush Kit
1
1
1
1
1
1
Part No.
PA-229184
X-506-46
229183
246242
TT-875
PA-229391
X-506-41
246242
249956
TT-875
PA-228670
X-506-53
229183
246242
TT-875
PA-344051
X-506-41
TT-875
246242
PA-229185
X-506-47
229183
246242
TT-875
PA-229394
X-506-36
249956
TT-875
246242
PA-344050
X-506-40
246242
TT-875
PA-344052
X-506-36
246242
TT-875
PA-225630
X-506-40
249956
246242
TT-875
PA-267999
Connector, hose
Connector, hose
Hose, .5” dia. x 28”
Connector, hose
Hose, .375” dia. x 30”
Instructions, installation
X-582-12
X-582-4
X-612-15
X-6269-1
X-651-5
TT-741
Harness, Extension (25 Ft.)
PA-344013
1
Harness
Harness, Extension (12 Ft.)
1
Harness
TP-5833 8/99
344013
Qty.
Description
Harness, Fire System Interface
1
1
Harness, wiring
Instructions, installation
Harness, Remote 12 In. Pigtail
1
Harness extension
Harness for Remote Panel (15 Ft.)
1
1
Strap, wire 5/8
Harness, extension
Harness for Remote Panel (25 Ft.)
1
1
Strap, wire 5/8
Harness, extension
Panel, Remote Start and 2-Meter
1
1
1
1
1
1
1
1
Instructions, installation
Decal, warning
Panel Assembly (includes the following)
Panel
Harness, wiring
Gauge, water temperature
Gauge, oil pressure
Switch, rocker
Panel, Remote Start and 4-meter
1
1
1
1
1
1
1
1
1
1
Instructions, installation
Decal, warning
Panel Assembly (includes the following)
Panel
Harness, wiring
Gauge, water temperature
Gauge, oil pressure
Voltmeter
Hourmeter
Switch, rocker
Sender, Oil/Water Temperature
1
1
1
Sender, water temp.
Sender, oil pressure
Instructions, installation
Siphon break
1
2
1
2
1
2
Instructions, installation
Grommet
Hose
Clamp, hose
Valve, siphon break
Connector, hose
Siphon Break
1
2
1
2
2
2
2
1
1
1
Instructions, installation
Washer, plain
Hose
Connector, 90_
Clamp, hose
Screw, r.h.m .,10-32
Connector, hose
Valve, siphon break
Door, sound shield
Cover, panel
Part No.
PA-229833
229832
TT-930
PA-249941
249935
PA-249334
X-526-3
249334
PA-249336
X-526-3
249936
PA-344040
TT-1072
249494
A-344033
344029
344031
344035
344036
344039
PA-344041
TT-1073
249494
A-344034
344030
344032
344035
344036
344037
344038
344039
PA-246487
249348
267967
TT-901
PA-359105
TT-1182
X-284-42
X-312-53
X-426-3
229928
344934
PA-344603
TT-1149
X-25-36
X-312-53
X-391-26
X-426-3
X-50-1
X-582-19
229928
344601
344607
PA-344014
344014
33
Accessories
Sound Shield
1
1
1
1
1
1
2
1
1
1
1
1
1
Switch, Ship-to-shore,
110/120V, 2wire
1
1
Instructions, installation
Switch, transfer
Switch, Ship-to-shore,
110/120V, 2 wire or 220/240V, 3 wire
1
1
34
PA-344301
Instructions, installation
TT-805
Door, sound shield
359109
Cover, panel
359110
Insulation, acoustic
359111
Insulation, acoustic
359112
Shield assembly (Includes all the following) A-344300
Decal, Kohler logo
X-6348-5
Duct, exhaust air
267973
Decal, caution--not a step
343165
Shield, sound (top left)
344596
Shield, sound (bottom)
344597
Shield, sound (side wing)
344598
Shield, sound (top right)
344599
Instructions, installation
Switch, transfer
PAA-246614
TT-535
A-246614
PAA-246617
TT-535
A-246617
TP-5583 8/99
Appendix A. Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp
ABDC
AC
A/D
ADC
adj.
ADV
AHWT
AISI
ALOP
alt.
Al
ANSI
AO
API
approx.
AR
AS
ASE
ASME
assy.
ASTM
ATDC
ATS
auto.
aux.
A/V
avg.
AVR
AWG
AWM
bat.
BBDC
BC
BCA
BCI
BDC
BHP
blk.
blk. htr.
BMEP
bps
br.
BTDC
Btu
Btu/min.
C
cal.
CARB
CB
cc
CCA
ccw.
CEC
cfh
cfm
CG
CID
CL
ampere
after bottom dead center
alternating current
analog to digital
analog to digital converter
adjust, adjustment
advertising dimensional drawing
anticipatory high water
temperature
American Iron and Steel Institute
anticipatory low oil pressure
alternator
aluminum
American National Standards
Institute
(formerly American Standards
Association, ASA)
anticipatory only
American Petroleum Institute
approximate, approximately
as required, as requested
as supplied, as stated, as
suggested
American Society of Engineers
American Society of Mechanical
Engineers
assembly
American Society for Testing
Materials
after top dead center
automatic transfer switch
automatic
auxiliary
audio/visual
average
automatic voltage regulator
American Wire Gauge
appliance wiring material
battery
before bottom dead center
battery charger, battery charging
battery charging alternator
Battery Council International
before dead center
brake horsepower
black (paint color), block (engine)
block heater
brake mean effective pressure
bits per second
brass
before top dead center
British thermal unit
British thermal units per minute
Celsius, centigrade
calorie
California Air Resources Board
circuit breaker
cubic centimeter
cold cranking amps
counterclockwise
Canadian Electrical Code
cubic feet per hour
cubic feet per minute
center of gravity
cubic inch displacement
centerline
TP-5833 8/99
cm
cmm
CMOS
cogen.
COM
conn.
cont.
CPVC
crit.
CRT
CSA
CT
Cu
cu. in.
cw.
CWC
cyl.
D/A
DAC
dB
dBA
DC
DCR
deg., °
dept.
dia.
DI/EO
DIN
DIP
DPDT
DPST
DS
DVR
E, emer.
EDI
EFR
e.g.
EG
EGSA
EIA
EI/EO
EMI
emiss.
eng.
EPA
EPS
ER
ES
ESD
est.
E-Stop
etc.
exh.
ext.
F
fglass.
FHM
fl. oz.
flex.
centimeter
cubic meters per minute
complementary metal oxide
substrate (semiconductor)
cogeneration
communications (port)
connection
continued
chlorinated polyvinyl chloride
critical
cathode ray tube
Canadian Standards Association
current transformer
copper
cubic inch
clockwise
city water-cooled
cylinder
digital to analog
digital to analog converter
decibel
decibel (A weighted)
direct current
direct current resistance
degree
department
diameter
dual inlet/end outlet
Deutsches Institut fur Normung
e. V.
(also Deutsche Industrie
Normenausschuss)
dual inline package
double-pole, double-throw
double-pole, single-throw
disconnect switch
digital voltage regulator
emergency (power source)
electronic data interchange
emergency frequency relay
for example (exempli gratia)
electronic governor
Electrical Generating Systems
Association
Electronic Industries Association
end inlet/end outlet
electromagnetic interference
emission
engine
Environmental Protection Agency
emergency power system
emergency relay
engineering special, engineered
special
electrostatic discharge
estimated
emergency stop
et cetera (and so forth)
exhaust
external
Fahrenheit, female
fiberglass
flat head machine (screw)
fluid ounce
flexible
freq.
FS
ft.
ft. lbs.
ft./min.
g
ga.
gal.
gen.
genset
GFI
gnd.
gov.
gph
gpm
gr.
gr. wt.
HxWxD
HC
HCHT
HD
HET
hex
Hg
HH
HHC
HP
hr.
HS
hsg.
HVAC
HWT
Hz
IC
ID
IEC
IEEE
IMS
in.
in. H2O
in. Hg
in. lbs.
Inc.
ind.
int.
int./ext.
I/O
IP
ISO
J
JIS
k
K
kA
KB
kg
kg/cm2
kgm
kg/m3
kHz
frequency
full scale
foot, feet
foot pounds (torque)
feet per minute
gram
gauge (meters, wire size)
gallon
generator
generator set
ground fault interrupter
ground
governor
gallons per hour
gallons per minute
grade, gross
gross weight
height by width by depth
hex cap
high cylinder head temperature
heavy duty
high exhaust temperature
hexagon
mercury (element)
hex head
hex head cap
horsepower
hour
heat shrink
housing
heating, ventilation, and air
conditioning
high water temperature
hertz (cycles per second)
integrated circuit
inside diameter, identification
International Electrotechnical
Commission
Institute of Electrical and
Electronics Engineers
improved motor starting
inch
inches of water
inches of mercury
inch pounds
incorporated
industrial
internal
internal/external
input/output
iron pipe
International Organization for
Standardization
joule
Japanese Industry Standard
kilo (1000)
kelvin
kiloampere
kilobyte (210 bytes)
kilogram
kilograms per square centimeter
kilogram-meter
kilograms per cubic meter
kilohertz
Appendix A-1
kJ
km
kOhm, kΩ
kPa
kph
kV
kVA
kVAR
kW
kWh
kWm
L
LAN
LxWxH
lb.
lbm/ft3
LCB
LCD
ld. shd.
LED
Lph
Lpm
LOP
LP
LPG
LS
Lwa
LWL
LWT
m
M
kilojoule
kilometer
kilo-ohm
kilopascal
kilometers per hour
kilovolt
kilovolt ampere
kilovolt ampere reactive
kilowatt
kilowatt-hour
kilowatt mechanical
liter
local area network
length by width by height
pound
pounds mass per cubic feet
line circuit breaker
liquid crystal display
load shed
light emitting diode
liters per hour
liters per minute
low oil pressure
liquefied petroleum
liquefied petroleum gas
left side
sound power level, A weighted
low water level
low water temperature
meter, milli (1/1000)
mega (106 when used with SI
units), male
m3
cubic meter
m3/min. cubic meters per minute
mA
milliampere
man.
manual
max.
maximum
MB
megabyte (220 bytes)
MCM
one thousand circular mils
meggar
megohmmeter
MHz
megahertz
mi.
mile
mil
one one-thousandth of an inch
min.
minimum, minute
misc.
miscellaneous
MJ
megajoule
mJ
millijoule
mm
millimeter
mOhm, mΩ
milliohm
MOhm, MΩ
megohm
MOV
metal oxide varistor
MPa
megapascal
mpg
miles per gallon
mph
miles per hour
MS
military standard
m/sec.
meters per second
MTBF
mean time between failure
MTBO
mean time between overhauls
mtg.
mounting
MW
megawatt
mW
milliwatt
µF
microfarad
A-2 Appendix
N, norm.
NA
nat. gas
NBS
NC
NEC
NEMA
NFPA
Nm
NO
no., nos.
NPS
NPSC
NPT
NPTF
NR
ns
O/C
OD
OEM
O/F
opt.
O/S
OSHA
O/V
oz.
p., pp.
PA
PC
PCB
pF
PF
ph.
PHC
PHH
PHM
PLC
PMG
pot
ppm
PROM
psi
pt.
PTC
PTO
PVC
qt.
qty.
R
rad.
RAM
RDO
ref.
rem.
RFI
RH
RHM
rly.
rms
normal (power source)
not available, not applicable
natural gas
National Bureau of Standards
normally closed
National Electrical Code
National Electrical Manufacturers
Association
National Fire Protection
Association
newton meter
normally open
number, numbers
National Pipe, Straight
National Pipe, Straight-coupling
National Standard taper pipe
thread per general use
National Pipe, Taper-Fine
not required, normal relay
nanosecond
overcrank
outside diameter
original equipment manufacturer
overfrequency
option, optional
oversize, overspeed
Occupational Safety and Health
Administration
overvoltage
ounce
page, pages
packed accessory
personal computer
printed circuit board
picofarad
power factor
phase
Phillips head crimptite (screw)
Phillips hex head (screw)
pan head machine (screw)
programmable logic control
permanent magnet generator
potentiometer, potential
parts per million
programmable read only memory
pounds per square inch
pint
positive temperature coefficient
power takeoff
polyvinyl chloride
quart
quantity
replacement (emergency) power
source
radiator, radius
random access memory
relay driver output
reference
remote
radio frequency interference
round head
round head machine (screw)
relay
root mean square
rnd.
ROM
rot.
rpm
RS
RTV
SAE
scfm
SCR
s, sec.
SI
round
read only memory
rotate, rotating
revolutions per minute
right side
room temperature vulcanization
Society of Automotive Engineers
standard cubic feet per minute
silicon controlled rectifier
second
Systeme international d’unites,
International System of Units
SI/EO
side in/end out
sil.
silencer
SN
serial number
SPDT
single--pole, double--throw
SPST
single--pole, single--throw
spec, specs
specification(s)
sq.
square
sq. cm
square centimeter
sq. in.
square inch
SS
stainless steel
std.
standard
stl.
steel
tach.
tachometer
TD
time delay
TDC
top dead center
TDEC
time delay engine cooldown
TDEN
time delay emergency to normal
TDES
time delay engine start
TDNE
time delay normal to emergency
TDOE
time delay off to emergency
TDON
time delay off to normal
temp.
temperature
term.
terminal
TIF
telephone influence factor
TIR
total indicator reading
tol.
tolerance
turbo.
turbocharger
typ.
typical (same in multiple
locations)
U/F
underfrequency
UHF
ultrahigh frequency
UL
Underwriter’s Laboratories, Inc.
UNC
unified coarse thread (was NC)
UNF
unified fine thread (was NF)
univ.
universal
U/S
undersize, underspeed
UV
ultraviolet
U/V
undervoltage
V
volt
VAC
volts alternating current
VAR
voltampere reactive
VDC
volts direct current
VFD
vacuum fluorescent display
VGA
video graphics adapter
VHF
very high frequency
W
watt
WCR
withstand and closing rating
w/
with
w/o
without
wt.
weight
xfmr
transformer
TP-5833 8/99
Appendix B. Common Hardware Application Guidelines
Use the information below and on the following pages to
identify proper fastening techniques when no specific
reference for reassembly is made.
Bolt/Screw Length: When bolt/screw length is not given,
use Figure 1 as a guide. As a general rule, a minimum
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is the
preferred method.
Washers and Nuts: Use split lock washers as a bolt
locking device where specified. Use SAE flat washers
with whiz nuts, spiralock nuts, or standard nuts and
preloading (torque) of the bolt in all other applications.
See General Torque Specifications and other torque
specifications in the service literature.
Steps for common hardware application:
1. Determine entry hole type: round or slotted.
2. Determine exit hole type: fixed female thread (weld
nut), round, or slotted.
For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
1/2 inch in diameter or less. Hardware that is greater
than 1/2 inch in diameter takes a standard nut and
SAE washer. Hardware 1/2 inch or less in diameter
can take a properly torqued whiz nut or spiralock nut.
See the diagram below.
3. Follow these SAE washer rules after determining exit
hole type:
a.
b. Always use a washer under a nut (see 2 above for
exception).
Preferred Nut/Bolt Clearance
1
Always use a washer between hardware and a
slot.
2
c. Use a washer under a bolt when the female
thread is fixed (weld nut).
4. Refer to the diagram below, which depicts the
preceding hardware configuration possibilities.
Unacceptable Nut/Bolt Clearance
2
1
3
3
G-585
1. 1/2 of Bolt Diameter
2. Min. 1 Full Thread Beyond Top of Nut
3. Below Top of Nut
Figure 2. Acceptable Bolt Lengths
5
6
4
G-585
1.
2.
3.
4.
5.
6.
Cap screw
Entry hole types
Standard nut and SAE washer
Whiz nut or spiralock: up to 1/2” dia. hardware
Weld nuts: above 1/2” dia. hardware
Exit hole types
Figure 3. Acceptable Hardware Combinations
TP-5833 8/99
Appendix A-3
Appendix C. General Torque Specifications
Use the following torque specifications when service
literature instructions give no specific torque values. The
charts list values for new plated, zinc phosphate, or oiled
threads. Increase values by 15% for nonplated threads.
All torque values are +0%/--10%.
American Standard Fasteners Torque Specifications
Assembled into Cast Iron or Steel
Size
8-32
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
1-8
1-12
Torque
Measurement
in. lbs. (Nm)
in. lbs. (Nm)
in. lbs. (Nm)
in. lbs. (Nm)
in. lbs. (Nm)
in. lbs. (Nm)
in. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
ft. lbs. (Nm)
Grade 2
16
26
26
60
72
120
132
18
20
29
32
44
49
60
67
83
94
147
164
191
209
(1.8)
(2.9)
(2.9)
(6.8)
(8.1)
(13.6)
(14.9)
(24)
(27)
(39)
(43)
(60)
(66)
(81)
(91)
(113)
(128)
(199)
(222)
(259)
(283)
Grade 5
20
32
32
96
108
192
204
28
31
44
50
68
76
98
109
135
153
240
268
532
582
(2.3)
(3.6)
(3.6)
(10.8)
(12.2)
(21.7)
(23.1)
(38)
(42)
(60)
(68)
(92)
(103)
(133)
(148)
(183)
(208)
(325)
(363)
(721)
(789)
Grade 8
—
—
—
132 (14.9)
144 (16.3)
264 (29.8)
288 (32.5)
39 (53)
44 (60)
63 (85)
70 (95)
96 (130)
108 (146)
138 (187)
154 (209)
191 (259)
216 (293)
338 (458)
378 (513)
818 (1109)
895 (1214)
Assembled into
Aluminum
Grade 2 or 5
16 (1.8)
26 (2.9)
26 (2.9)
60 (6.8)
72 (8.1)
120 (13.6)
132 (14.9)
18 (24)
20 (27)
—
—
—
—
—
—
—
—
—
—
—
—
Metric Fasteners Torque Specifications, Measured in ft. lbs. (Nm)
Assembled into Cast Iron or Steel
A-4 Appendix
Size (mm)
Grade 5.8
Grade 8.8
Grade 10.9
M6 x 1.00
M8 x 1.25
M8 x 1.00
M10 x 1.50
M10 x 1.25
M12 x 1.75
M12 x 1.50
M14 x 2.00
M14 x 1.50
M16 x 2.00
M16 x 1.50
M18 x 2.50
M18 x 1.50
4
10
16
20
29
35
48
55
74
85
104
114
145
7
18
18
35
35
61
65
97
103
148
155
203
225
10
26
26
50
50
86
92
136
142
210
218
288
315
(5.6)
(13.6)
(21)
(27)
(39)
(47)
(65)
(74)
(100)
(115)
(141)
(155)
(196)
(9.9)
(25)
(25)
(49)
(49)
(83)
(88)
(132)
(140)
(200)
(210)
(275)
(305)
(14)
(35)
(35)
(68)
(68)
(117)
(125)
(185)
(192)
(285)
(295)
(390)
(425)
Assembled into
Aluminum
Grade 5.8 or 8.8
4 (5.6)
10 (13.6)
16 (21)
20 (27)
29 (39)
—
—
—
—
—
—
—
—
TP-5833 8/99
Appendix D. Common Hardware Identification
Screw/Bolts/Studs
Nuts
Hardness Grades
Head Styles
Nut Styles
American Standard
Hex Head or Machine Head
Hex Head
Grade 2
Hex Head or Machine Head
with Washer
Lock or Elastic
Grade 5
Flat Head (FHM)
Square
Grade 8
Round Head (RHM)
Cap or Acorn
Grade 8/9 (Hex Socket
Head)
Pan Head
Wing
Hex Socket Head Cap or
Allent Head Cap
Washers
Metric
5.8
Washer Styles
Hex Socket Head or Allent
Head Shoulder Bolt
Plain
Sheet Metal Screw
Split Lock or Spring
Stud
Spring or Wave
Drive Styles
Number stamped on
hardware; 5.8 shown
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr
Slotted
Hex Socket
Allent head screw is a trademark of Holo-Krome Co.
Phillipsr screw is a registered trademark of Phillips Screw Company.
Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts)
1/4-20 x 1
Length In Inches (Screws and Bolts)
Plain Washers
9/32 x 5/8 x 1/16
Thickness
Threads Per Inch
External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size
Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20
Length In Millimeters (Screws and Bolts)
Distance Between Threads In Millimeters
Lock Washers
5/8
Internal Dimension
Major Thread Diameter In Millimeters
TP-5833 8/99
Appendix A-5
Appendix E. Common Hardware List
The Common Hardware List lists part numbers and dimensions for common hardware items.
American Standard
Part No.
Dimensions
Part No.
Dimensions
Part No.
Dimensions
Type
Hex Head Bolts (Grade 5)
Hex Head Bolts, cont.
Hex Nuts
X-465-17
X-465-6
X-465-2
X-465-16
X-465-18
X-465-7
X-465-8
X-465-9
X-465-10
X-465-11
X-465-12
X-465-14
X-465-21
X-465-25
X-465-20
1/4-20 x .38
1/4-20 x .50
1/4-20 x .62
1/4-20 x .75
1/4-20 x .88
1/4-20 x 1.00
1/4-20 x 1.25
1/4-20 x 1.50
1/4-20 x 1.75
1/4-20 x 2.00
1/4-20 x 2.25
1/4-20 x 2.75
1/4-20 x 5.00
1/4-28 x .38
1/4-28 x 1.00
X-6238-14
X-6238-16
X-6238-21
X-6238-22
3/8-24 x .75
3/8-24 x 1.25
3/8-24 x 4.00
3/8-24 x 4.50
X-6009-1
1-8
Standard
X-6024-5
X-6024-2
X-6024-8
X-6024-3
X-6024-4
X-6024-11
X-6024-12
7/16-14 x .75
7/16-14 x 1.00
7/16-14 x 1.25
7/16-14 x 1.50
7/16-14 x 2.00
7/16-14 x 2.75
7/16-14 x 6.50
X-6210-3
X-6210-4
X-6210-5
X-6210-1
6-32
8-32
10-24
10-32
Whiz
Whiz
Whiz
Whiz
5/16-18 x .50
5/16-18 x .62
5/16-18 x .75
5/16-18 x .88
5/16-18 x 1.00
5/16-18 x 1.25
5/16-18 x 1.50
5/16-18 x 1.75
5/16-18 x 2.00
5/16-18 x 2.25
5/16-18 x 2.50
5/16-18 x 2.75
5/16-18 x 3.00
5/16-18 x 4.50
5/16-18 x 5.00
5/16-18 x 5.50
5/16-18 x 6.00
5/16-18 x 6.50
1/2-13 x .75
1/2-13 x 1.00
1/2-13 x 1.25
1/2-13 x 1.50
1/2-13 x 1.75
1/2-13 x 2.00
1/2-13 x 2.25
1/2-13 x 2.50
1/2-13 x 2.75
1/2-13 x 3.00
1/2-13 x 3.50
1/2-13 x 4.00
1/2-13 x 4.50
1/2-13 x 5.50
1/2-13 x 6.00
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
1/2-13
7/16-20
X-125-33
X-125-23
X-125-3
X-125-31
X-125-5
X-125-24
X-125-34
X-125-25
X-125-26
230578
X-125-29
X-125-27
X-125-28
X-125-22
X-125-32
X-125-35
X-125-36
X-125-40
X-129-15
X-129-17
X-129-18
X-129-19
X-129-20
X-129-21
X-129-22
X-129-23
X-129-24
X-129-25
X-129-27
X-129-29
X-129-30
X-463-9
X-129-44
X-6210-2
X-6210-6
X-6210-7
X-6210-8
X-6210-9
X-6210-10
X-6210-11
X-6210-12
X-6210-15
X-6210-14
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
X-85-3
X-88-12
X-89-2
5/8-11
3/4-10
1/2-20
Standard
Standard
Standard
X-129-51
X-129-45
X-129-52
1/2-20 x .75
1/2-20 x 1.25
1/2-20 x 1.50
X-125-43
X-125-44
X-125-30
X-125-39
X-125-38
5/16-24 x 1.75
5/16-24 x 2.50
5/16-24 x .75
5/16-24 x 2.00
5/16-24 x 2.75
X-6238-2
X-6238-10
X-6238-3
X-6238-11
X-6238-4
X-6238-5
X-6238-1
X-6238-6
X-6238-17
X-6238-7
X-6238-8
X-6238-9
X-6238-19
X-6238-12
X-6238-20
X-6238-13
X-6238-18
X-6238-25
3/8-16 x .62
3/8-16 x .75
3/8-16 x .88
3/8-16 x 1.00
3/8-16 x 1.25
3/8-16 x 1.50
3/8-16 x 1.75
3/8-16 x 2.00
3/8-16 x 2.25
3/8-16 x 2.50
3/8-16 x 2.75
3/8-16 x 3.00
3/8-16 x 3.25
3/8-16 x 3.50
3/8-16 x 3.75
3/8-16 x 4.50
3/8-16 x 5.50
3/8-16 x 6.50
X-6021-3
X-6021-4
X-6021-2
X-6021-1
273049
X-6021-5
X-6021-6
X-6021-7
X-6021-12
X-6021-11
X-6021-10
5/8-11 x 1.00
5/8-11 x 1.25
5/8-11 x 1.50
5/8-11 x 1.75
5/8-11 x 2.00
5/8-11 x 2.25
5/8-11 x 2.50
5/8-11 x 2.75
5/8-11 x 3.75
5/8-11 x 4.50
5/8-11 x 6.00
X-6021-9
5/8-18 x 2.50
X-6239-1
X-6239-8
X-6239-2
X-6239-3
X-6239-4
X-6239-5
X-6239-6
3/4-10 x 1.00
3/4-10 x 1.25
3/4-10 x 1.50
3/4-10 x 2.00
3/4-10 x 2.50
3/4-10 x 3.00
3/4-10 x 3.50
X-792-1
X-792-5
X-792-8
1-8 x 2.25
1-8 x 3.00
1-8 x 5.00
A-6 Appendix
Washers
Part No.
ID
X-25-46
.125
X-25-9
.156
X-25-48
.188
X-25-36
.219
X-25-40
.281
X-25-85
.344
X-25-37
.406
X-25-34
.469
X-25-26
.531
X-25-15
.656
X-25-29
.812
X-25-127 1.062
OD
.250
.375
.438
.500
.625
.687
.812
.922
1.062
1.312
1.469
2.000
Bolt/
Thick. Screw
.022
.049
.049
.049
.065
.065
.065
.065
.095
.095
.134
.134
#4
#6
#8
#10
1/4
5/16
3/8
7/16
1/2
5/8
3/4
1
TP-5833 8/99
Metric
Hex head bolts are hardness grade 8.8 unless noted.
Part No.
Dimensions
Part No.
Dimensions
Part No.
Dimensions
Type
Hex Head Bolts (partial thread)
Hex Head Bolts (full thread)
Hex Nuts
M931-06040-60
M931-06055-60
M931-06060-60
M931-06070-60
M931-06075-60
M931-06090-60
M6-1.00 x 40
M6-1.00 x 55
M6-1.00 x 60
M6-1.00 x 70
M6-1.00 x 75
M6-1.00 x 90
M933-04006-60
M4-0.70 x 6
M934-03-50
M3-0.50
Standard
M933-05050-60
M5-0.80 x 50
M934-04-50
M4-0.70
Standard
M5-0.80
M5-0.80
Standard
Elastic Stop
M8-1.25 x 35
M8-1.25 x 40
M8-1.25 x 40*
M8-1.25 x 45
M8-1.25 x 50
M8-1.25 x 55*
M8-1.25 x 60
M8-1.25 x 70
M8-1.25 x 70*
M8-1.25 x 75
M8-1.25 x 80
M8-1.25 x 90
M8-1.25 x 95
M8-1.25 x 100
M6-1.00 x 10
M6-1.00 x 14
M6-1.00 x 16
M6-1.00 x 20
M6-1.00 x 25
M6-1.00 x 40
M6-1.00 x 50
M934-05-50
M982-05-80
M931-08035-60
M931-08040-60
M931-08040-82
M931-08045-60
M931-08050-60
M931-08055-82
M931-08060-60
M931-08070-60
M931-08070-82
M931-08075-60
M931-08080-60
M931-08090-60
M931-08095-60
M931-08100-60
M933-06010-60
M933-06014-60
M933-06016-60
M933-06020-60
M933-06025-60
M933-06040-60
M933-06050-60
M6923-06-80
M934-06-64
M982-06-80
M6-1.00
M6-1.00
M6-1.00
Spiralock
Std. (green)
Elastic Stop
M933-08016-60
M933-08020-60
M933-08025-60
M933-08030-60
M8-1.25 x 16
M8-1.25 x 20
M8-1.25 x 25
M8-1.25 x 30
M6923-08-80
M934-08-60
M982-08-80
M8-1.25
M8-1.25
M8-1.25
Spiralock
Standard
Elastic Stop
M6923-10-80
M982-10-80
M10-1.50
M10-1.50
Spiralock
Elastic Stop
M12-1.75
M12-1.75
Spiralock
Elastic Stop
M982-14-80
M14-2.00
Elastic Stop
M10-1.50 x 40
M10-1.50 x 45
M10-1.50 x 50
M10-1.50 x 55
M10-1.50 x 60
M10-1.50 x 65
M10-1.50 x 70
M10-1.50 x 80
M10-1.50 x 90
M10-1.50 x 100
M10-1.50 x 12
M10-1.25 x 20
M10-1.50 x 20
M10-1.50 x 25
M10-1.50 x 30
M10-1.50 x 30*
M10-1.25 x 35
M10-1.50 x 35
M6923-12-80
M982-12-80
M931-10040-60
M931-10045-60
M931-10050-60
M931-10055-60
M931-10060-60
M931-10065-60
M931-10070-60
M931-10080-60
M931-10090-60
M931-10100-60
M933-10012-60
M961-10020-60
M933-10020-60
M933-10025-60
M933-10030-60
M933-10030-82
M961-10035-60
M933-10035-60
M6923-16-80
M982-16-80
M16-2.00
M16-2.00
Spiralock
Elastic Stop
M982-18-80
M18-2.50
Elastic Stop
M933-12016-60
M933-12020-60
M933-12025-60
M933-12025-82
M933-12030-60
M933-12040-60
M933-12040-82
M12-1.75 x 16
M12-1.75 x 20
M12-1.75 x 25
M12-1.75 x 25*
M12-1.75 x 30
M12-1.75 x 40
M12-1.75 x 40*
M934-20-80
M982-20-80
M20-2.50
M20-2.50
Standard
Elastic Stop
M934-22-80
M982-22-80
M22-2.50
M22-2.50
Standard
Elastic Stop
M931-12045-60
M931-12050-60
M931-12055-60
M931-12060-60
M931-12065-60
M931-12080-60
M931-12090-60
M931-12100-60
M931-12110-60
M12-1.75 x 45
M12-1.75 x 50
M12-1.75 x 55
M12-1.75 x 60
M12-1.75 x 65
M12-1.75 x 80
M12-1.75 x 90
M12-1.75 x 100
M12-1.75 x 110
M961-14025-60
M933-14025-60
M14-1.50 x 25
M14-2.00 x 25
M934-24-80
M982-24-80
M24-3.00
M24-3.00
Standard
Elastic Stop
M931-16090-60
M16-2.00 x 90
M961-16025-60
M933-16025-60
M933-16030-82
M933-16035-60
M933-16040-60
M933-16050-60
M933-16050-82
M933-16060-60
M16-1.50 x 25
M16-2.00 x 25
M16-2.00 x 30*
M16-2.00 x 35
M16-2.00 x 40
M16-2.00 x 50
M16-2.00 x 50*
M16-2.00 x 60
M931-20065-60
M931-20120-60
M931-20160-60
M20-2.50 x 65
M20-2.50 x 120
M20-2.50 x 160
M933-18050-60
M933-18060-60
M18-2.50 x 50
M18-2.50 x 60
M931-22090-60
M931-22120-60
M931-22160-60
M22-2.50 x 90
M22-2.50 x 120
M22-2.50 x 160
M931-24090-60
M931-24120-60
M931-24160-60
M24-3.00 x 90
M24-3.00 x 120
M24-3.00 x 160
Pan Head Machine Screws
M7985A-03010-20 M3-0.50 x 10
M7985A-03012-20 M3-0.50 x 12
Washers
Part No.
M125A-03-80
M125A-04-80
M125A-05-80
M125A-06-80
M125A-08-80
M125A-10-80
M125A-12-80
M125A-14-80
M125A-16-80
M125A-18-80
M125A-20-80
M125A-24-80
ID
3.2
4.3
5.3
6.4
8.4
10.5
13.0
15.0
17.0
19.0
21.0
25.0
Bolt/
OD Thick. Screw
7.0
9.0
10.0
12.0
16.0
20.0
24.0
28.0
30.0
34.0
37.0
44.0
0.5
0.8
1.0
1.6
1.6
2.0
2.5
2.5
3.0
3.0
3.0
4.0
M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M24
M7985A-04020-20 M4-0.70 x 20
M7985A-05010-20 M5-0.80 x 10
M7985A-05012-20 M5-0.80 x 12
Flat Head Machine Screws
M965A-05016-20
M5-0.80 x 16
* This metric hex bolt’s hardness is grade 10.9.
TP-5833 8/99
Appendix A-7
TP-5833 8/99a
E Kohler Co., 1997, 1999. All rights reserved.
KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Web site www.kohlergenerators.com
Fax 920-459-1646 (U.S.A. Sales), Fax 920-459-1614 (International)
For the nearest sales and service outlet in U.S.A. and Canada
Phone 1-800-544-2444