Download Renault Multimedia Control Module4
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Multimedia Service Manual for the Renault Scenic, Laguna and Espace Rear Seat Entertainment System Control Module for the Control Module used on the Renault Rear Seat Entertainment System Control Module Part Number 4035241 About this Document Document no. Produced by: Download from: 30-900-00015 Visteon Technical Service Operations http://euro.evisteon.com Issue 2002-11-28 Remarks First Issue Printed Copies are Uncontrolled. CONFIDENTIAL 30-900-00015 Issued 2002-11-28 http:/euro.evisteon.com © Copyright Visteon 2002 Service Manual – Renault System A. Initial Inspection and Test. 1. Read the dealer fault report. 2. Examine the module. Note any bent or missing connector pins or other obvious damage. 3. Plug the module into the test kit and test as follows. Note any faults found. Step 1 2 3 Procedure Connect the control module to the test kit. Plug the output from the DVD into CN1 (see figure 1) on the control module. Connect a 12.5 V DC supply to the permanent and ignition inputs of the test kit. Aim the remote control at TFT screen A and press 'POWER' Press 'MENU' on the remote. Navigate to 'MEDIA SELECT' then press 'ENTER'. Select DVD and press ENTER again. Aim the remote at TFT screen B and select DVD as per step 2 above. Insert a DVD disk into the DVD player. 4 5 6 21 Aim the controller at TFT A, press Stop, wait and then press PLAY. Aim the controller at TFT B and press Menu. Press Stop and then PLAY as above. Plug the DVD output into CN2. Use the remote to select AUX 1 on both screens. Plug the DVD output into CN3. Use the remote to select AUX 2 on both screens. With the remote aimed at Screen A select COLOUR on the DISPLAY menu. Vary intensity from high to low colour. Set back to mid-range. Select BRIGHTNESS. Vary intensity from high to low then to mid-range. Select CONTRAST. Vary intensity from high to low contrast then back to midrange. Press the OFF button on the remote. 22 23 Turn off the ignition switch Unplug the control module. 7 10 11 17 18 19 20 Check that . . Verification The DVD switches on. Module power circuits and regulator. Both TFT screens come on Control, power & IR. Transmission, backlight & screen power supplies to the TFT monitors The menu appears on TFT A. Menu chip. The menu appears on TFT B Control power to TFT B Check that the DVD displays on both screens and there is sound on both channels. Video and Audio circuits The DVD pauses then continues to play each time. IR coms The picture from the DVD appears on TFT A and TFT B as each selection is made and there is sound on both channels. Colour scale appears on screen Colour changes from black & white to extreme colour. Brightness changes from dark to bright. Contrast changes from diffuse to sharp. Screens become dark, picture and illumination ceases. After 5 min the power switches off. Menu chip, TFT screens Colour adjustment Brightness adjustment Contrast adjustment Power switching Auto-off feature 4. If the unit is faulty proceed to the next step. 30-900-00015 Issued 2002-11-28 Page 2 of 19 © Copyright Visteon 2002 Service Manual – Renault System B Opening the Control Module CAUTION: Observe antianti-static precautions when handling the PCB. 4 3 2 1 CN3 CN4 8 6 CN2 CN1 7 5 Figure 1 Control Module Housing 1. Loosen screws 1 to 4 and remove the control box lid. 2. Remove screws 5 to 8. and separate the PCB from the control box base. 3. Visually inspect the components for obvious signs of mechanical or electrical damage. 4. Proceed to section C. 30-900-00015 Issued 2002-11-28 Page 3 of 19 © Copyright Visteon 2002 Service Manual – Renault System C. Diagnosis and Repair. 1. Connect the open control module to the test kit. 2. Connect the 12.5 V power supplies to the test kit. 3. Compare the symptoms observed under A. Initial Inspection and Test with the symptoms listed below to locate the components likely to be faulty and effect the necessary repairs. Symptom Media device such as DVD or TV missing from OSD Menu Media Device Switching OFF/ON continuously, video signal present Audio Fault No sound both left and right Investigation Corrective Action Check for <1 V at IC1 pin11,12 Power OFF supply for 5 Seconds If OK go to next line Check for <0.5 V TR3 collector If OK go to next line Check TR3, D1, IC1, C3, C26, C36, C37 in turn. Replace faulty components. Replace IC 11. If OK go to next line Replace faulty components. Repower system and recheck fault. IC11 defective Check Audio route in logical manner IC7/19 > IC1 > IC2/5 > IC3/4 Video OK? Check as No Colour / poor /no image – NO audio OSD OK – See "Image Faults" below. If OK go to next line. Check IC1, IC3, IC4.defect - Symptom Investigation Replace IC1. Replace defective components. Corrective Action Power Faults No Power / No LCD 30-900-00015 Issued 2002-11-28 Check 12 V on F1 If OK go to next line F1 Defect - check for S/C on output. Replace defective components. Check 5 V/12 V IC If OK go to next line IC 17/D3 Defective or S/C on 17 output. Replace defective components. Check IR sig. on If OK go to next line Check IC12/13/14. Replace IC11 pin 8 defective components. Check Xtal sig. on IC If OK go to next line XTAL or IC11 Defect. Replace 11pin 6, 7 defective components. Check < 0.6 V IC If OK go to next line TR6 defect IC11 Defect. Replace 11tPin 2 defective components. Check 5 V IC 16 Pin If OK go to next line TR6 defect, IC16. Replace 2 defective components. Check for PCB damaged pins . Replace defective components. Page 4 of 19 © Copyright Visteon 2002 Service Manual – Renault System Symptom Investigation Corrective Action Image Faults LCDs on. No OSD on one LCD Is color image shown on LCD? LCDs on. No OSD on both LCDs Check Waveform If OK go to next line IC11 Defect - eeprom corrupt. IC11 Pin 9,10 Replace defective components. Check Waveform If OK go to next line IC 8/9 Defect. Replace defective IC8, 9 Pin 7 components. CN4 damaged - Check For PCB Damage. -Replace defective components. Check Waveform IC1 If OK go to next line CN1/2 / test Media / looms. pin 1/8 Replace defective components. Check 9V IC18 pin 3 If OK go to next line IC18 Defect - check for S/C on O/P. Replace defective components. Check Waveform IC1 If OK suspect Defective IC / inspect soldering or PCB pin 33/34 damage. Replace defective components. Is OSD OK? If OK go to next line Go to image Faults – No OSD above. Check Waveform IC1 If OK go to next line IC v / defect IC1 x S/C. Replace pin 1,8,15 defective components. Check Waveform IC1 If OK go to next line Defect IC1, C26/36/37-PCB pin 44,53 O/C. Replace defective components. Check Waveform If OK go to next line IC10 Defect Replace defective IC10 pin 7,8 component. Check Waveform If OK go to next line R35, 36 – PCB Defect. Replace CN4 pin 8/18 defective components. Check Correct Values R35/36 - Reg supplies 5/12/Gnd. No colour, poor /no image – No audio, OSD OK No colour, poor /no image – audio OK: All 3 Inputs, one or both LCDs No colour, poor /no image – audio OK. One input, both LCDs 30-900-00015 Issued 2002-11-28 If yes go to next line Check Waveform CN1/2/3 pin7 If OK go to next line Check Waveform IC1 pin 44, 53 If OK go to next line Check Waveform IC10 7, 8 Check test looms If OK go to next line TR1/2, IC8 Defective CN4 damaged. Replace defective components. Check connector / test Media/looms. Replace defective components. Defect IC1, C26/36/37-PCB O/C. Replace defective components. Recheck Fault symptoms Check Reg supplies 5/9/12/Gnd. Replace defective components. Page 5 of 19 © Copyright Visteon 2002 Service Manual – Renault System Symptom Possible Cause Micro defective. P o w e r Power supply circuit not switched on Control Module Power Failure. C o n t r o l +5 V supply to LCD interface board IR sensor missing IR detection circuit failure. Control module fails to detect media device Micro does not detect that the media1 or media 2 sense lines are grounded Micro does not detect either Media1 or media 2 sense lines No video on left screen, audio OK No video output from IC1 circuit area No video output from IC10 circuit area V i d e o No video on right screen, audio is ok No video output from IC1 circuit area No video output from IC10 circuit area Poor quality video on left and right screens, audio OK Poor quality video on right screen, audio OK Poor quality video on left screen, audio OK No video picture, on either screen, DVD controls working 30-900-00015 Issued 2002-11-28 Video input signal not terminated properly. Video output signal not terminated properly Video output signal not terminated properly No IIC clock signal to LCD screens Page 6 of 19 Probable Diagnosis IC11 micro crashed XT1 inoperative TR5 collector output failed low (reset). D3 failed o/c. IC 17 (5 V) TR5 failed low IC16 switch inoperative TR6 output failed low Dry joint at IC11 pin 2. Dry joint or broken track between IC16 pin 23 and TR6 collector. D2 failed s/c R55 & R56 o/c or missing C77 & C76 s/c to gnd. IC12 internally defective holding 14 high. CN3 pin 3 or CN4 PIN 4 or CN4 pin14 gnd. C94 s/c to gnd LK1 missing (no +5V) R42 missing IC14 faulty C50 s/c to gnd IC13 faulty R59, R48 OR R49 o/c. R63 or R54 o/c IC11 pin 11 or 12 dry-jointed Poor continuity between CN1 pin 2 and IC11 pin 12 and CN2 pin 2 and IC11 pin 11 Media device connected after turning on power supply to the control box. C11 or C12 or C13 o/c IC1 defective Dry or open joints on IC1 video input pins 1, 8, & 15 or output pins 44 & 53. C45, C48, R36, L9 o/c IC10 defective Dry/ open joints on IC10 pins C11. C12, C13 o/c IC1 defective Dry open joints on IC1 video input pins 1, 8 & 15 or output pins 53 & 44. C44, C47, R35, L8 o/c IC10 defective Dry/ open joints on IC10 pins R1, R2, R3 dry joint/ o/c RV1 or RV2 or RV3 partial short C11, C12, C13 o/c C44, C47, R35 o/c or dry joint RV18 partial short C45, C48, R36 o/c or dry joint RV15 partial short C80 s/c to gnd. IC9 pin 7 failed, open R31 open, dry-jointed © Copyright Visteon 2002 Service Manual – Renault System O S D D V D Loss of control of OSD functions e.g. contrast, colour, etc. . on right screen. IIC control signals to right LCD screen defective Loss of control of OSD functions e.g. contrast, colour, etc. on left screen IIC control signals to left LCD screen defective DVD player does not respond to remote control IR signal not being relayed from the control module Failure of any left-side audio input circuit associated with CN1 Left side audio missing or out of spec, video OK: left and/or right screen Failure of any left-side audio input circuit associated with CN2 Failure of any left-side audio input circuit associated with CN3 A u d i o Failure of any right-side audio input circuit associated with CN1 Right side audio missing or out of spec, video OK: left and/or right screen Failure of any right-side audio input circuit associated with CN2 Failure of any right-side audio input circuit associated with CN3 30-900-00015 Issued 2002-11-28 Page 7 of 19 C78 s/c to gnd IC8 pin2 failed, open IC9 pin 7 to CN4 pin 2 open, dry-jointed IC11 pin 16 output failed, open R28 open, dry-jointed TR1 failed, open C79 s/c to gnd IC8 pin7 failed, open IC9 pin7 to CN4 pin12 open, dry-jointed. IC11 pin 14 output failed or open R29 open, dry-jointed TR2 failed, open IC11 pin19 open, dry jointed, output failed R57 open, dry jointed D5 failed s/c to gnd or to 5 V L2 open, dry-jointed CN1 pin5 dry-jointed C5, C82 o/c or dry joint R4 terminator, R10, R75, R77 o/c or dry joint, IC7 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52. C6, C86 o/c or dry joint R5 terminator, R11, R80, R83, o/c or dry joint IC7 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52. C7, C88, o/c or dry joint R6 terminator, R12, R86, R87, o/c or dry joint, IC19 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52 C8, C83 o/c or dry joint R7 terminator, R13, R78, R84 o/c or dry joint, IC7 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 45 or 54 C9, C85 o/c or dry joint R8 terminator, R14, R81, R83 o/c or dry joint IC7 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52 C10, C87, o/c or dry joint R9 terminator, R15, R83, R85, R88, o/c or dry joint IC19 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52 © Copyright Visteon 2002 Service Manual – Renault System A u d i o Left side audio on left screen missing or out of spec., video OK. Failure in left side audio processing within the left screen audio processor/amplifier circuit Right side audio on left screen missing or out of spec., video OK. Failure in right side audio processing within the left screen audio processor/amplifier circuit Left side audio on right screen missing Failure in left side audio processing within the right screen audio processor/amplifier circuit Right side audio on right screen missing Failure in right side audio processing within the right screen audio processor/amplifier circuit Audio signal not reaching rear shelf speakers (headphones OK) Channel select signal not being relayed from control module Left screen audio not reaching rear shelf speakers (headphones, right screen audio OK) Right screen audio not reaching rear shelf speakers (headphones, right screen audio OK) Channel select signal for left screen audio not being relayed from control module Channel select signal for right screen audio not being relayed from control module No IIC clock signal to right audio processor chip Right screen audio processor IC2 not working No IIC clock signal to right audio processor chip Left screen audio processor IC5 not working Unable to adjust audio controls: treble, bass etc. on right screen. OSD OK. Unable to adjust audio controls: treble, bass etc. on left screen. OSD OK. C25, C29 or C35 o/c C32 failed s/c IC4 pin 7 open IC4 partially defective IC5 pin 2, 12, 13 or 19 open (no IIC) IC5 partially defective R26 or R20 o/c C24, C31 or C34 o/c C33 failed s/c IC4 pin 6 open IC4 partially defective IC5 pin 1, 12, 13 or 18, open (no IIC) IC5 partially defective R21 or R27 o/c C16, C18 or C20 o/c C22 failed s/c IC2 pin 2, 12, 13 or19 open (no IIC) IC2 partially defective IC3 pin 7 open IC3 partially defective R16 or R24 o/c C15, C19 or C21 o/c C23 failed s/c IC2 pin 1, 12, 13, 18, open (no IIC) IC2 partially defective IC3 pin 6, open IC3 partially defective R17, R25 o/c IC11 pin3 open, dry jointed, output failed IC19 pin 9 output failed LK4 defective TR7 defective IC11 pin3 output failed high R102 defective TR7 failed high (>6 V) IC11 pin3 output failed low TR7 failed o/c IC2 pin12 and/or 13 open. C28 open IC2 pin 15 open (no 9 V) IC2 is defective IC5 pin 12 and/or 13 open C30 open IC5 pin15 open (no 9 V) IC5 defective 4. Complete repairs to the control module. Ensure that the repaired items are clean. 5. Reassemble the control module by performing the dismantling procedure described above in reverse. 6. Retest the module as described in section A-3 30-900-00015 Issued 2002-11-28 Page 8 of 19 © Copyright Visteon 2002 Service Manual – Renault System D. Reference General Description: The control module is central to the Entertainment system. It interprets and implements commands entered by the user using the system's infrared remote control. These commands are relayed to the control module via the system's infrared sensors mounted in the screen modules. It also distributes power to the system and detects the vehicle's ignition state via a sense wire running from CN1 to the vehicle's ignition switch. This enables it to limit battery drain whilst the vehicle is not in use. The control module receives audio and video inputs from the DVD Player via connector CN1 and from the vehicle's TV tuner (if fitted) via connector CN2. It is also able to receive a further audio/video input and supply a low-level two-channel audio output via CN3. Technical Description: A micro-controller in the Control Module supplies and controls the power to the system via an I2C bus. On receipt of a power-on command from the Infrared Controller it performs a simple system check and then sends commands to other parts of the system to bring them on line. When a screen has been selected using the infrared remote control the Control Module identifies the selected screen and displays on it a menu providing the user with access to the functions detailed below: • Independent switching of three Audio-Visual inputs (DVD, TV and AUX) • Video manipulation (Colour, brightness, contrast and aspect ratio of the display.) • Audio processor (Bass, Treble and Volume) • On-Screen instructions language selection • Switch on/off individual screen displays The Control Module also determines which media source has been routed to the selected screen and relays commands in the appropriate protocol. For example if, while Screen A is displaying the DVD transmission, an infrared play command is detected at screen A, it would be captured, stored and relayed to the DVD in the DVD's Infrared protocol. If screen B is displaying a TV transmission the play command would be transmitted in the vehicle's TV tuner infrared protocol. A non-volatile memory stores the display instruction language in use and the current Audio and Video settings for each output channel. These settings are reloaded on power-up with the exception of the audio volume level, which defaults to a low state. Support equipment that has been powered off is detected by the lack of video sync pulse. This can be caused by auto shutdown after extended pause mode. When this happens the module responds by transmitting a power-on command to the support equipment until it is ready to accept it and power up. The supply of the video sync pulse then resumes and the module stops transmitting the power-on command. 30-900-00015 Issued 2002-11-28 Page 9 of 19 © Copyright Visteon 2002 Service Manual – Renault System Connection Connection Diagram 30-900-00015 Issued 2002-11-28 Page 10 of 19 © Copyright Visteon 2002 Service Manual – Renault System CN 1 DVD CN 2 I2C Bus Extender CN3 Auxiliary Panel Audio Processors Audio Processors Video/Audio Switch EPROM CN4 Video Output to TFT Screens Microprocessor I2C Bus Extender Power supply Functional Diagram Analogue Audio and Video signals: Quad OP amps IC7 & 19 (if fitted) are used to reduce any ground noise from the Vehicle by employing a “Floating” audio ground that is referenced from the media devices ground. Audio signals from these devices along with the corresponding CVBS signals are applied to IC1 (I²C controlled AV Switch matrix). Audio signals are routed through this device to the relevant audio processors IC2/5 and then on to the Headphone amplifiers IC3/4 Video signals from IC1 are buffered by IC10 and supplied to the relevant LCD module. 30-900-00015 Issued 2002-11-28 Page 11 of 19 © Copyright Visteon 2002 Service Manual – Renault System IC1 CN1 VIDEO/AU 37 VCR 5 D1/TR3 VIDEO DETECT VCR Detect Audio Amp 33 34 CN4 IC8 CN2 DVD 5 DVD Detect Audio Amp 19 1,20 18 8 IC12, 13, 14 4 IR Sis-Strength /Selector 14 IC9 2,12 LOGIC CONTROL IC11 IC2-Audio IC2 Processor 6 SCL CLK10 2 PWR EN IC5-Audio IC5 Processor HP2 11 17 CN3 HP1 1 3 SDA1 6 SDA2 SDA-9 IIC BUS EN1 EN2 14 16 TR1 TR2 SDA1 SDA2 PSU IC16 Control Signal Block CN1 DVD IC1 AV Switching D1/TR3 VIDEO SIG DETECT Video R L CN4 CN2 TV Screen1 Video IC10 VIDEO AMP R L Screen2 CN3 AUX Video LOGIC CONTROL R L R1 HP L1 HP R2 HP L2 HP IC3-Screen 1 Audio Amp IC2-Audio Processor IC4-Screen 2 Audio Amp IC5-Audio Processor Router Signal Block Diagram 30-900-00015 Issued 2002-11-28 Page 12 of 19 © Copyright Visteon 2002 Service Manual – Renault System Control Module pcb Top 30-900-00015 Issued 2002-11-28 Page 13 of 19 © Copyright Visteon 2002 Service Manual – Renault System Top View of the Control Module pcb Detailing Circuit Reference Nos. 30-900-00015 Issued 2002-11-28 Page 14 of 19 © Copyright Visteon 2002 Service Manual – Renault System Control Module pcb Bottom 30-900-00015 Issued 2002-11-28 Page 15 of 19 © Copyright Visteon 2002 Service Manual – Renault System Bottom View of the Control Module PCB Detailing Circuit Reference Nos. 30-900-00015 Issued 2002-11-28 Page 16 of 19 © Copyright Visteon 2002 Service Manual – Renault System Connector Details Circuit Function To CN 1 DVD 1 Not used Not used 2 Infrared Gnd DVD 3 DVD enable DVD 4 Not used Not used 5 Infrared + DVD 6 Not used Not used 7 Video + DVD 8 Video Gnd DVD 9 Audio R+ DVD 10 Audio L+ DVD 11 Audio ground DVD 12 Ground Belden 9539 To Function Laguna Espace CN2 CN Scenic 1 Accessory Radio Ignition ? 2 Infra Red- ? ? 3 Not used Not used Not used 4 Not used Not used Not used 5 Not used Not used Not used 6 Main Power + 12 V Battery ? 7 Not used Not used Not used 8 Not used Not used Not used 9 Not used Not used Not used 10 Not used Not used Not used 11 Not used Not used Not used 12 Power ground ? ? 30-900-00015 Issued 2002-11-28 Page 17 of 19 © Copyright Visteon 2002 Service Manual – Renault System Connector Details Continued Function To CN3 Aux Panel 1 2 3 4 5 6 7 8 9 10 11 12 Audio R out Ch1 Audio L out Ch1 Not used Audio out R Ch2 Audio out L Ch2 Power Out Video + in Video ground Audio in R Audio in L Audio ground Ground Aux Panel Aux Panel Not used Aux Panel Aux Panel Aux Panel Aux Panel Aux Panel Aux Panel Aux Panel Aux Panel Aux Panel Connector Details Continued Function To CN4 TFT Screens Section 1 Section 2 30-900-00015 Issued 2002-11-28 1 XSDA I2C data bus CN 5-1 2 3 2 XSCL Sync Clock I C Ground/Screen CN 5-2 CN 5-3 4 5 Infrared Sense in 5 V IR supply out CN 5-4 CN 5-5 6 7 LCD Power +12 V Video Out CN 5-6 CN 5-7 8 9 LCD Video gnd Backlight Ground CN 5-8 CN 5-9 10 11 Backlight +12 V XSDA IIC data bus CN 5-10 CN 15-1 12 13 XSCL Sync Clock IIC Ground/Screen CN 15-2 CN 15-3 14 15 Infrared Sense in 5 V IR supply out CN 15-4 CN 15-5 16 17 LCD Power +12 V Video Out CN 15-6 CN 15-7 18 19 LCD Video gnd Backlight Ground CN 15-8 CN 15-9 20 Backlight +12 V CN 15-10 Page 18 of 19 © Copyright Visteon 2002 CN3 12 CN3 9 10 11 CN3 8 CN3 CN3 7 GND AUDIO3_GND LIN3 RIN3 GND V3 ACC_VIA_DIODE VOLVO_AUDIO_SEL_DRIVE AUDIO3_GND LIN3 RIN3 V3 R2 L2 (Output Signal) (Output Signal) (Output Signal) +9VA (Output Signal) +5V L2 L3 VOLVO_AUDIO_SELECT ISENSE 9VSENSE +5V GND L1 2) +5V GND +9VA R1 SHEET AV_SWITCH BLOCK (REF. LOUT1 ROUT1 LOUT2 ROUT2 VOUT1 SDA SCL VOUT2 ISENSE 9VSENSE VOLVO_AUDIO_SELECT VOLVO_AUDIO_SEL_DRIVE AUDIO1_GND AUDIO2_GND LIN2 RIN2 V2 LIN1 RIN1 V1 AV_SWITCH DVD_REMOTE_CTRL VCR_REMOTE_CTRL VCR_SENSE L2 R2 L1 R1 GND +5V L2 R2 L1 R1 +9VA POWERSW SEL1 SCL SDA1 SDA2 5) SEL2 AUDIO_VIDEO_OUTPUT SHEET AUDIO_OUTPUT (REF. LOUT1 ROUT1 LOUT2 ROUT2 GND VOUT1 VOUT2 IR1 IR2 9VSENSE +5V BAV99 200MA 70V D6 GND +5V SDA2 R64 4.7K 5% TP60 +5V TP59 (VIA) TR6 BC817-25 225MW 45V 500MA XSDA1 XSCL GND IR1 SEL1 VFILTER GND GND CN4-12 CN4-6 CN4-16 CN4-15 CN4-18 4-CN4 CN4-17 CN4-5 7-CN4 CN4-14 8-CN4 CN4-13 CN4-9 CN4-10 CN4-11 CN4-11 CN4-10 12-CN4 CN4-9 CN4-13 CN4-8 14-CN4 CN4-7 CN4-15 CN4-6 CN4-16 CN4-5 17-CN4 CN4-4 18-CN4 CN4-3 CN4-19 CN4-2 CN4-20 CN4-1 DATE NO. OF # 7 CG MAN CK APP First Revision for Checking. Second Revision for EMC/ECAD Review CN5 deleted. Pinouts on CN4 frigged to work with wrong Visula pinouts. I2C_BUFFER and VIDEO_BUFFER FUBS added for ECAD clarity. AUDIO1_GND,AUDIO2_GND & AUDIO3_GND added. IC6 now chosen to be 24C16 with correct P/N. Mods to POWER_SUPPLY fub. Mods to POWER_SUPPLY fub. Mods to AUDIO_OUTPUT(Sheet5)fub. CN3 PKG_TYPE corrected to as per CN1,CN2. POWER_SUPPLY FUB mod’d. Notes added for clarification. AUDIO_SW Fub mod’d. TP44,TP45 added. AUDIO1_GND connect, to IR_I/F fub deleted and reconn to AV_SW fub. CN3 PIN1&2 are corrected to be O/Ps IR_INTERF. Fub mod’d. POWER_SUPPLY fum mod’d. AV_SWITCH BLOCK mod’d POWER_SUPPLY fub mod’d. SCL line added into I2C_BUFFER fub. SCL,SDA1,SDA2 lines added into AUDIO_OUTPUT fub. AV_SWITCH block mod’d PSU_BLOCK mod’d. Notes added to VIDEO_BUFFER. IC6 pin 7 now GND’d according to Fairchild Datasheet. POWER_SUPPLY fub mod’d. BATTF deleted from POWER_SUPPLY fub. Entire Design has GND for all grounds. All FUBs mod’d for this. MECH_DETAIL FUB mod’d. AV_SWITCH and AUDIO_OUTPUT BLOCK FUBS modified to fix GND and Alternator whine noise issues. AV_SWITCH BLOCK mod’d. VOLVO_AUDIO_SEL_DRIVE signal added. PSU_BLOCK mod’d. Release to ECAD for AUDIO & VOLVO mods. AV_SWITCH fub modified. AV_SW Block mod’d. CN1 pin 6 redrawn as input. Minor Mop up of Notes; AV_Switch_block modified. REVISIONS # SHEET 1 MS-XXXX-3458-XX LET 30 1 MATERIAL NAME NO. 40 "E"SIZE PRODUCT MANUAL 2 50 60 DATE 70 80 3 90 ENGINEERING 5 6 ORIGINAL WHEN RED 4 100 110 120 130 140 150 160 NONE SCALE APPROVED ENGR_NAME ABOVE SCALE FOR REFERENCE ONLY CHECKED 3RD ANGLE PROJECTION APP STAMPED DIM. +/- DATE SKETCH - WIRING DIAGRAM DRAWING_NAME MACHINED DIM. +/ANGULAR DIM. +/- DIMENSIONS ARE IN INCHES MILLIMETERS UNLESS OTHERWISE SPECIFIED: DRAWN_BY DRWG_DATE DRAWN BY REF PROJECT/SCH/SCH_NAME DO NOT SCALE ENGLISH METRIC 20 CG COLUMN = GRAPHIC DATA LEVEL * COMPUTER Visteon PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1 TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT 14.06.01 19.06.01 21.06.01 19.07.01 30.10.01 08.06.01 25.05.01 09.04.01 30.03.01 02.04.01 27.03.01 23.03.01 19.03.01 16.03.01 15.03.01 13.03.01 14.03.01 12.03.01 12.03.01 01.03.01 Temporary 09.03.01 Actual PWB 12.03.01 Pin num: Pin num: VIDEO_OUT1 VFILTER XSDA2 XSCL GND IR2 SEL2 VFILTER GND CN4-3 CN4-20 2-CN4 CN4-19 CN4-1 Pin10 Pin1 PWB Bottomside View of CN4 Pin11 Pin20 GND VIDEO_OUT2 VFILTER EMC NOTES: 1. R51, R52, R65 & R66 NOT FITTED. OTHER NOTES: 11. Refer to SHEET4 for TRACK CURRENTS. 10. All GROUNDS(GNDS, GNDVOUT..etc) shall be made a SINGLE GROUND PLANE. 9. Introduce GUARD GND tracks between audio,video & IR sigs and other adjacent signal tracks. Tracks affected are LIN1&2, RIN1&2, L1&2, R1&2 LOUT1&2, ROUT1&2 and also IR0,1 and 2. 8. COMMON all types of GND (GNDS etc..) onto a SINGLE GROUND PLANE. 7. Ensure that no components are present under the footprint of L1 or L1a (see POWER_SUPPLY BLOCK) or within a clearance gap of 0.03 inches around the L1 or L1a components. 6. Place all decoupling caps near power pins of ICs. 5. Starpoint the +5V lines from the BULK capacitor C64. 4. Introduce GUARD GND tracks between SCL,SDA and other adjacent signal tracks. 3. Place XT1 near IC11. 2. Place C66,C54,C57,C52,C53,R70 close to IC11 and with their GND points tied to the MGP. Ensure that these GND points are directly connected to the MGP; not via GND loop branches. 1. Ensure IC11 is provided with an MGP. R53 2.7K 5% REF SHEET 6 I2C_BUFFER XSDA2 XSCL XSDA1 I2C_BUFFER SCL SDA1 SDA2 GND VCC VIDEO_BUFFER VIDEO_OUT2 VIDEO_OUT1 VIDEO_BUFFER REF SHEET 7 GND VOUT1 VOUT2 +5V R66 4.7K 5% R65 4.7K 5% C54 100N 10% BSS138 220MA TR2 +5V BSS138 220MA TR1 9VSENSE R52 4.7K 5% VOUT2 VOUT1 GND +5V R51 4.7K 5% +5V_BATTF TP85 P0.1 20 P0.2 19 TP45 NOTE: R70 NOT FITTED FOR VOLVO! R70 0 +5V R57 1.2K 5% 1 P0.0 2 P1.7 P0.3 18 P0.4 17 C57 10P 5% C66 100N 10% +5V_ACC TP86 3 P1.6 4 RST P0.5 16 VDD 15 IC11 5 VSS 6 X1 P0.6 14 P0.7 13 P1.0 12 P1.1 11 7 X2 8 INT1 9 SDA 10 SCL 87LPC764 MICRO_POWERSW_CTRL SCL DVD_SENSE_TO_MICRO SDA R58 1.2K 5% MCB1000_TOP_LEVEL_SCHEMATIC LOUT1 ROUT1 LOUT2 ROUT2 TP62 TP44 BAV99 200MA 70V D5 IR_STATUS1 IR_STATUS0 220 5% R54 RESON,XTAL,6.29MHZ,HC-49/U-S C52 C53 15P 15P 5% 5% XT1 RESET VOLVO_AUDIO_SELECT MICRO_POWERSW_CTRL +5V_BATTF R43 8.2K 5% TP63 SCL SDA +5V INT1 R50 4.7K 5% VCR_SENSE_TO_MICRO SDA1 IR1 +5V OUTPUTS C38 470N 10% R63 +5V C41 100N 10% +5V VCC CN3 6 CN3 L2 R2 IR0 L1 R1 GND AUDIO2_GND LIN2 GND RIN2 V2 VBAT DVD_REMOTE_CTRL SBATT IR_STATUS1 INPUTS 220 5% IC6 NC 7 VCC8 1A0 2A1 SDA5 SCL6 3A2 4VSS NM24C16UEM8 TO RIGHT LCD INTERFACE BOARD TO LEFT LCD INTERFACE BOARD 5 CN3 3 4 CN3 CN3 2 CN3 1 CN3 CN2-12 CN2-11 CN2-10 CN2-9 CN2-8 CN2-7 5-CN2 CN2-6 4-CN2 IR2 DVD_SENSE IR_STATUS1 IR_STATUS0 +5V_VIA_D8 IR_STATUS0 +5V_VIA_D8 C58 10U 20% 16V +5V R62 4.7K 5% C40 470N 10% ENFIELD MECH MECH_DETAIL_TOP SDA 3-CN2 IR2 IR1 INT1 GND +5V ISENSE POWERSW VCC VCC +5V_VIA_D8 +5V_BATTF GND SDA DVD_SENSE IR2 IR1 IR0 IR0 3) GND INT1 +5V_ACC 4) RESET IR_INTERFACE SHEET IR_INTERFACE BLOCK (REF. +9VA SHEET SCL CN2-2 ACC GND VBAT AUDIO1_GND LIN1 RIN1 GND V1 SBATT VCR_REMOTE_CTRL VFILTER +5V RESET ISENSE POWERSW VCC +5V_VIA_D8 +5V_BATTF VOLVO_AUDIO_SEL_DRIVE ACC_VIA_DIODE VBAT SBATT ACC OUTPUTS POWER_SUPPLY BLOCK (REF. GND SCL INPUTS INPUTS INPUTS +9VA SDA CN2-1 CN1-12 CN1-11 CN1-10 CN1-9 CN1-8 CN1-7 CN1-6 5-CN1 4-CN1 VCR_SENSE SBATT VBAT ACC_VIA_DIODE +5V_ACC 3-CN1 ACC Pin7 Pin12 +9VA CN1-2 CN1-1 Pin1 Pin6 PWB Bottomside View of CN1,CN2 & CN3 VOLVO_AUDIO_SEL_DRIVE OUTPUTS POWER_SUPPLY PLANT CODE: PLANT_CODE PWB_NUMBER=10292 MS-XXXX-3458-XX POWERVIEW VFILTER TO AUXILLIARY PANEL TO (TBE) DVD TO JVC VCR OR NECVOX DVD TO CN1 PIN 10 TO CN1 PIN 9 TO CN1 PIN 11 TO CN2 PIN 10 TO CN2 PIN 9 TO CN2 PIN 11 LIN1 RIN1 R4 620 5% R75 TP89 R79 1.1K 1% 47K 1% R84 47K 1% R89 R77 47K 1% R2 75 5% C81 1U 10% R80 47K 1% R81 47K 1% RV3 TP94 R93 47K 1% TP93 TP92 +9VA 1OUT1 C84 100N 10% IC7 OUT414 IN4-13 IN4+12 GND11 IN3+10 2IN13IN1+ 4V+ 5IN2+ OUT38 TP104 TP105 C98 1U 10% R95 47K 1% TP97 LM2902MX IN3-9 6IN27OUT2 R94 47K 1% C90 1U 10% TP103 TP102 TP109 R82 47K 1% VBIAS R83 47K 1% TP91 R96 47K 1% C13 470N 10% C6 1U 10% C12 470N 10% C11 470N 10% C5 1U 10% C8 1U 10% C2 470N 10% C9 1U 10% C7 1U 10% R10 5.6K TP64 TP38 5% R13 R12 5.6K 5% R14 5.6K 5% R11 5.6K 5% TP41 TP77 TP39 TP42 TP83 TP40 TP68 TP4 TP65 TP7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 AV_SWITCH TP69 TP66 TP67 TP70 C37 1U 10% BLOCK V1 LV1 Y1 RV1 C1 S2-1 S-1 V2 LV2 Y2 RV2 C2 S2-2 S-2 V3 LV3 Y3 RV3 C3 TP81 TP84 TP82 TP8 CXA2069Q TP43 5.6K 5% R15 5.6K 5% C36 470N 10% AUDIO_BLOCK IC1 TP78 IC2, IC3, IC4, IC5 CN3 CIN1 BIAS YIN1 MUTE COUT2 TRAP2 ROUT2 VOUT2 LOUT2 VCC VOUT3 ROUT3 YOUT3 LOUT3 COUT3 DC-OUT AGND SDA SCL 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 TP9 C3 470N 10% TP2 TP5 TP3 TP1 +9VA TP74 TP71 TP73 TP76 TP72 ROUT1 VOUT1 LOUT1 ROUT2 VOUT2 LOUT2 MICROPROCESSOR (IC11 & IC6) TO AUDIO_VIDEO BLOCK C16 (REF SHEET5) TO VIDEO_BUFFER BLOCK C44 (REF SHEET7) TO AUDIO_VIDEO BLOCK C15 (REF SHEET5) TO AUDIO_VIDEO BLOCK C25 (REF SHEET5) TO VIDEO_BUFFER BLOCK C45 (REF SHEET7) IR_INTERFACE IC12,13 &14 ICs 8,9 I2C_BLOCK VIDEO_BUFFER BLOCK IC10 POWER_SUPPLY_BLOCK IC16,18,17 on underside. CN1 CN4 TO IC11 PIN 17 TO AUDIO_VIDEO BLOCK C24 (REF SHEET5) R47 10K 5% 9VSENSE R45 47K 5% +9VA C39 1U 10% VOLVO_AUDIO_SEL_DRIVE TR3 BC817-25 TP47 TP75 R61 75 5% D1 BAS16 C14 100N 10% TP46 C4 1U 10% C26 100N 10% TP79 C67 10P 5% TP80 IC7 & IC19 CN2 AV_SWITCH_BLOCK Locate IC1 in middle of pwb on underside IC1 & Passives & TR3 AV_SWITCH_BLOCK PLEASE LAYOUT THE FUNCTIONALITY OF THE DESIGN AS SHOWN BELOW: 32 31 30 29 28 27 26 25 24 23 22 21 20 GND11 ADR RV5 V5 LV5 S-4 S2-4 C4 RV4 Y4 LV4 V4 S-3 S2-3 C10 1U 10% C1 470N 10% OUT4 14 +9VA C89 100N 10% IN4+ 12 TR7 IC19 1OUT1 IN3+ 10 IN4- 13 2IN13IN1+ IN3- 9 +9VA 4V+ 5IN2+ R106 BC817-25 LM2902MX 47K 1% ARE NOT FITTED. R102,R105,R106 & TR7 NOTE: FOR NON-VOLVO R105 1.2K 5% OUT3 8 R104 47K 6IN27OUT2 TP113 TP112 R98 47K 1% C99 1U 10% LOUT1 VOUT1 ROUT1 TRAP1 YOUT1 VGND COUT1 LV6 V6 RV6 LTV TV RTV R85 47K 1% R91 C97 1U 10% R71 R92 47K 47K 1% 1% TP99 TP108 R3 75 5% TP98 47K 1% R90 R76 1.1K 1% RV2 TP101 TP100 C61 33U 20% 47K 1% R78 47K 1% TP90 TP88 VBIAS C82 1U 10% C83 1U 10% R7 620 5% C86 1U 10% R1 75 5% C85 1U 10% RV1 R8 620 5% AUDIO1_GND LIN2 RIN2 R5 620 5% AUDIO2_GND V1 V2 ISENSE V3 SCL SDA GND +5V +9VA 47K 1% VBIAS R99 47K 1% 47K 1% R97 47K 1% TP115 C91 1U 10% +5V R102 56.2K 1% R103 47K 1% 52 53 54 55 56 57 58 59 60 61 62 63 64 TO CN1 PIN 7 TO CN2 PIN 7 TO IC16 PIN 4 (SHEET4) TO CN3 PIN 7 TO IC11 PIN 10 (SHEET1) TO IC11 PIN 9 (SHEET1) TO CN3 PIN 12 TO CN1 PIN 8 TO CN2 PIN 8 R9 620 5% R86 TP110 47K C88 1% TP106 1U R87 10% 47K 1% C87 TP107 TP111 1U R88 10% R6 620 5% AUDIO3_GND RIN3 LIN3 +9VA +5V TO CN4 PINS 7 & 17 TO IC18 PIN 3 (SHEET4) TO CN3 PIN 10 TO CN3 PIN 9 TO CN3 PIN 11 VOLVO_AUDIO_SELECT DATE NO. REVISIONS OF # 7 CG MAN CK APP SHEET 2 # MS-XXXX-3458-XX LET 01.03.01 First Revision for Checking 12.03.01 Placement Notes mod’d after review. 12.03.01 AUDIO1..AUDIO3_GND added. C61,C90,C91 added. 12.03.01 IC7 & IC19 now correct components. 16.03.01 C89,90,91 changed to 16V to minimise size. 19.03.01 R79 is now 10K 5%. C61 is now 33uF. 27.03.01 TP78 ADDED. 09.04.01 All Grounds are now GND. 25.05.01 IC7 & IC19 reconfigured to be differential amp buffer for Audio Inputs. 08.06.01 Test points added to circuit around IC7 & IC19. 19.06.01 C89 is now connected to gnd plane earth. TP95,TP96 deleted - no space. 21.06.01 TP87, TP114 deleted - no space. R102 changed to 56.2K 1%. 30.10.01 R105 is now 1.2K. MANUAL "E"SIZE PRODUCT 40 2 50 60 DATE YYMMDD 80 3 90 5 6 ORIGINAL WHEN RED 4 100 110 120 130 140 150 160 CHECKED NONE SCALE APPROVED ABOVE SCALE FOR REFERENCE ONLY 70 ENGINEERING PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1 TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT Visteon * COMPUTER 30 1 CG COLUMN = GRAPHIC DATA LEVEL ENGLISH METRIC 20 DO NOT SCALE DRAWN BY REF PROJECT/SCH/SCH_NAME DIMENSIONS ARE IN INCHES MILLIMETERS UNLESS OTHERWISE SPECIFIED: 3RD ANGLE PROJECTION APP STAMPED DIM. +/- DATE SKETCH - WIRING DIAGRAM (DRAWING_NAME) MACHINED DIM. +/ANGULAR DIM. +/- MATERIAL NAME NO. PWB PLANT CODE: MS-XXXX-3458-XX POWERVIEW TO POWER_SUPPLY BLOCK D8 (REF SHEET4) +5V_VIA_D8 GND IR2 IR1 C94 10P 5% IR0 2.2K 5% R49 2.2K 5% R48 2.2K 5% R59 NOTE: PLACE C94 NEAR TO CN3 PIN3. TO CN3 PIN 3 TO CN4 PIN 4 TO CN4 PIN 14 TO CN3 PIN 12 R38 47K 5% TP49 R39 47K 5% TP50 R40 47K 5% TP51 R41 47K 5% TP52 C51 100N 10% +5V_VIA_D8 VCC 16 E0 15 IC12 1 IN4 2 IN5 GS 14 IN3 13 IN2 12 IN1 11 IN0 10 A0 9 3 IN6 4 IN7 5 E1 6 A2 7 A1 8 GND 74HC148 C68 10P 5% C50 470P 5% TP55 A NC 2 GND BLOCK 5 C69 10P 5% TP56 (VIA) +5V_VIA_D8 C56 100N 10% +5V_VIA_D8 4 IC14 Y VCC BU4S584 3 1 IR_INTERFACE R42 100 5% TP57 TP53 (VIA) TP54 (VIA) IC13 1RESET1 VCC14 Q2 Q2 8 9 SET2 10 2DATA1 RESET2 13 3CLOCK1 DATA212 CLOCK2 11 74HC74A 4SET1 5 Q1 6 Q1 7GND +5V_VIA_D8 C55 100N 10% C70 10P 5% +5V_VIA_D8 INT1 IR_STATUS1 IR_STATUS0 TO IC11 PIN 8 (REF SHEET1) TO IC11 PIN 20 (REF SHEET1) TO IC11 PIN 1 (REF SHEET1) DATE NO. REVISIONS CG MAN CK APP SHEET 3 # OF 7 # MS-XXXX-3458-XX LET 01.03.01 First Revision for Checking 12.03.01 ECAD review. No change in this FUB. 16.03.01 C94 added. MANUAL "E"SIZE PRODUCT 40 2 50 60 DATE YYMMDD 80 3 90 5 6 ORIGINAL WHEN RED 4 100 110 120 130 140 150 160 CHECKED NONE SCALE APPROVED ABOVE SCALE FOR REFERENCE ONLY 70 ENGINEERING PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1 TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT Visteon * COMPUTER 30 1 CG COLUMN = GRAPHIC DATA LEVEL ENGLISH METRIC 20 DO NOT SCALE DRAWN BY REF PROJECT/SCH/SCH_NAME DIMENSIONS ARE IN INCHES MILLIMETERS UNLESS OTHERWISE SPECIFIED: 3RD ANGLE PROJECTION APP STAMPED DIM. +/- DATE SKETCH - WIRING DIAGRAM (DRAWING_NAME) MACHINED DIM. +/ANGULAR DIM. +/- MATERIAL NAME NO. PWB PLANT CODE: MS-XXXX-3458-XX POWERVIEW TO IC11 PIN 4 RESET GND POWERSW TR5 max MMBTA06 225MW 500MA 2A max 2A Sense Circuit will switch down to approx. 7V 6A D2 S3G 3A 400V D3 GF-1 400V 1A ACC C59 100N 10% max TP61 D4 IC16 BTS426L1 R46 150 5% GF-1 400V 1A LK3 0 % 2A max max allow R37 3.3K 5% (to Z2 5.1V 500MW 5% max 4 S/C max max max L1 500U 4A 2A 6A IC18 in LK1 0 max R74 1 5% R69 1 5% R72 1 5% R73 1 5% TR4 4A SBATT (+12R) R67 27K 5% R68 3.3K 5% +9VA VFILTER (12S) max max 2A ISENSE +5V_ACC max +5V VCC CN2 PINS 3 & 4 (DVD) TO CN1 PINs 3 & 4 (VCR) DESIGN NOTE: Combined R69,R72,R73&R74 = 0.25 Ohms Normal Pd = 1.8A*1.8A*0.25 =0.81W. Overcurrent Limit= 2.8A approx. Pd at near Overcurrent limit but not shutdown = 2.8A*2.8A**0.25=1.96W. => each Resistor sustains 1.96/4 = 0.5W C92 is to prevent TR5 from turning on in response to start up surge currents in LCD panel caps. C92 1U 10% TO CN4 PINs 6 & 16, 10 & 20 TO AV_SWITCH BLOCK (REF. SHEET 2) TO IC1 PIN 14 (SHEET 2) TO AV_SWITCH BLOCK (REF. SHEET 2) TO IC11 PIN 13 (REF SHEET1) TO CN3 PIN 6 (REF SHEET1) TO R43 (REF SHEET1) TO IR_INTERFACE FUB (REF SHEET3) (REF SHEET 7) TO VIDEO_BUFFER BLOCK NOTE: FIT CAP C93 NEAR CN3 PIN8 ACC_VIA_DIODE 2A max C93 100N 10% 1A Panel) 2.2 5% R44 +5V_BATTF +5V_VIA_D8 TP58 (VIA) max max C65 100U 20% 0.5A 0.5A AUX C62 33U 20% MMBTA56 225MW 500MA BA178M09FP D8 BAW56 200MA 70V conditions C49 3.3M 25V 20% BLOCK L1A 2 for FIT EITHER L1 OR L1a 6A POWER_SUPPLY R34 5.6K 5% 1A 2A 0 LK2 0 % NOTE: LK4 ONLY FITTED FOR VOLVO (LK3 MUST BE REMOVED) LK4 3 IC17 BA178M05FP max 1 VBAT ACC C60 100N 10% VOLVO_AUDIO_SEL_DRIVE 2A C64 100U 20% NOTE:..Ensure that the +5V line is STARPOINTED from the C64 BULK CAPACITOR. (5.1V NOMINAL.) 3Q GND IN VBB ST OUT 1 2 3 4 5 TP48 R60 27K 5% Z1 5.1V 500MW 5% 1I 2 GND TO CN3 PIN 12 TO CN2 PIN 12 TO CN1 PIN 6 TO CN1 PIN 1 CN2 PIN 1 TO AV_SWITCH FUB LINK TABLE FOR NON_VOLVO LK1,LK2 & LK3 FITTED. D8,R60,Z1, LK4 NOT FITTED. C63 100U 20% 3Q TO TR6,R53 (SHEET 1) CASE A: FITTED. D8,R60,Z1, LK3 NOT LK1,LK2 & LK4 FITTED. LINK TABLE FOR VOLVO MCB SOFTWARE WITHOUT SECURITY CODE. CASE B: MCB SOFTWARE WITH SECURITY CODE. CASE A: MCB SOFTWARE WITHOUT SECURITY CODE. CASE B: MCB SOFTWARE WITH SECURITY CODE. DATE NO. REVISIONS OF 7# CG MAN CK APP SHEET 4 # MS-XXXX-3458-XX LET 01.03.01 First Revision for Checking 12.03.01 ECAD review C61 2200uF deleted owing to space limitation. 13.03.01 C92 added to create ’SOFT START’ for overcurrent sense. Track Currents added. C93 added. 14.03.01 IC17&18 edited to show correct pkg_type. 15.03.01 All Tie-points removed as they are treated as additional components in Visula. Notes added for clarification. 16.03.01 TP58 added. 19.03.01 PIN 2&4 of L1a now conn. to GNDS. 23.03.01 BATTF FUB conn. added. 27.03.01 C63,64,65 are now 100uF 35V. 02.04.01 R71 removed. BATTF label deleted. 09.04.01 All Grounds are now GND. Text changes for clarification. 08.06.01 VOLVO_AUDIO_SEL_DRIVE signal added. 14.06.01 Text added for clarification. MANUAL "E"SIZE PRODUCT 40 2 50 60 DATE YYMMDD 80 3 90 5 6 ORIGINAL WHEN RED 4 100 110 120 130 140 150 160 CHECKED NONE SCALE APPROVED ABOVE SCALE FOR REFERENCE ONLY 70 ENGINEERING PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1 TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT Visteon * COMPUTER 30 1 CG COLUMN = GRAPHIC DATA LEVEL ENGLISH METRIC 20 DO NOT SCALE DRAWN BY REF PROJECT/SCH/SCH_NAME DIMENSIONS ARE IN INCHES MILLIMETERS UNLESS OTHERWISE SPECIFIED: 3RD ANGLE PROJECTION APP STAMPED DIM. +/- DATE SKETCH - WIRING DIAGRAM (DRAWING_NAME) MACHINED DIM. +/ANGULAR DIM. +/- MATERIAL NAME NO. PWB PLANT CODE: MS-XXXX-3458-XX POWERVIEW 1I 2 GND max 2A To IC1 pin 54 To IC1 pin 52 To IC11 pin 10 To drain of TR1 To IC1 pin 45 To IC1 pin 43 To drain of TR2 ROUT1 LOUT1 SCL SDA1 ROUT2 LOUT2 SDA2 GND +5V +9VA C15 1U 10% C16 1U 10% C25 1U 10% C24 1U 10% TP10 (VIA) TP19 (VIA) +5V +9VA TP11 TP12 TP20 TP21 2CASS_L 3CDR 1CASS_R GND14 OUT_RR 16 OUT_RF 18 CREF 20 IC2 4CDGND 5CDL SDA13 SCL12 VDD15 OUT_LR 17 OUT_LF 19 8AM 6PHGND 7PHONE SMUTE11 TDA7460 9MPX 10 LEVEL IC5 OUT_LF 19 CREF 20 1CASS_R 2CASS_L OUT_LR 17 5CDL 6PHGND SDA13 VDD15 OUT_RR 16 OUT_RF 18 3CDR 4CDGND 7PHONE 8AM SMUTE11 TDA7460 SCL12 GND14 9MPX 10 LEVEL +9VA +9VA C28 10U 20% 16V TP13 R24 2.2K 5% R16 100 5% R20 100 5% 2.2K 5% TP22 R26 2.2K 5% TP14 R25 C74 100N 10% C30 10U 20% 16V C75 100N 10% R27 TP23 2.2K 5% C95 10U 20% 16V TP15 C17 100N 10% TP16 TP24 C27 100N 10% TP25 +9VA +9VA BLOCK -IN1 8 IC3 1 OUT1 2 VCC +IN2 6 -IN2 5 -IN1 8 +IN1 7 TDA2822D 3 OUT2 4 GND IC4 2 VCC +IN1 7 3 OUT2 +IN2 6 4 GND -IN2 5 TDA2822D 1 OUT1 AUDIO_OUTPUT R17 100 5% C96 10U 20% 16V 100 5% R21 C18 100U 20% C19 100U 20% C35 100U 20% C34 100U 20% +5V R56 220 5% R55 220 5% C20 100U 20% TP26 TP18 TP17 C21 100U 20% C29 100U 20% C31 100U 20% TP27 C22 100N 10% R18 4.7 5% C23 100N 10% R19 4.7 5% C32 100N 10% R22 4.7 5% C33 100N 10% R23 4.7 5% TP30 TP31 SEL2 SEL1 L1 R1 L2 R2 TO CN3 PIN 2 TO CN3 PIN 1 TO CN3 PIN 5 TO CN4 PIN 15 TO CN4 PIN 5 TO CN3 PIN 4 in close proximity with IC3 and IC4. NOTE: Keep these components in the dotted areas C77 100N 10% C76 100N 10% DATE NO. REVISIONS CG MAN CK APP SHEET 5 # OF 7 # MS-XXXX-3458-XX LET 01.03.01 First Revision for Checking. 12.03.01 IC8,IC9 Ckts transferred to I2C FUB after ECAD review. IC10 Ckts transferred to VIDEO_BUFFER FUB after ECAD review to improve clarity in LAYOUT notes. 14.03.01 C28&C30 now 16V parts. 09.04.01 All Grounds are now GND. Extra explanatory text added. 25.05.01 10uF caps added to supply pin of both IC3 & IC4. MANUAL "E"SIZE PRODUCT 40 2 50 60 DATE YYMMDD 80 3 90 5 6 ORIGINAL WHEN RED 4 100 110 120 130 140 150 160 CHECKED NONE SCALE APPROVED ABOVE SCALE FOR REFERENCE ONLY 70 ENGINEERING PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1 TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT Visteon * COMPUTER 30 1 CG COLUMN = GRAPHIC DATA LEVEL ENGLISH METRIC 20 DO NOT SCALE DRAWN BY REF PROJECT/SCH/SCH_NAME DIMENSIONS ARE IN INCHES MILLIMETERS UNLESS OTHERWISE SPECIFIED: 3RD ANGLE PROJECTION APP STAMPED DIM. +/- DATE SKETCH - WIRING DIAGRAM (DRAWING_NAME) MACHINED DIM. +/ANGULAR DIM. +/- MATERIAL NAME NO. PWB PLANT CODE: MS-XXXX-3458-XX POWERVIEW SDA1 SDA2 +5V SCL GND +5V 1 NC 2 LX IC8 IC9 VCC 8 LY 7 SY 6 NC 5 VCC 8 LY 7 P82B715TD 3 SX 4 GND 1 NC 2 LX 3 SX SY 6 4 GND NC 5 P82B715TD +5V +5V C42 100N 10% C43 100N 10% C71 10P 5% C72 10P 5% +5V R28 150 5% +5V R29 150 5% +5V R30 150 5% +5V R31 150 5% I2C C79 10P 5% C78 10P 5% BUFFER TP28 (VIA) TP29 (VIA) TP33 TP32 C80 10P 5% BLOCK XSDA3 XSCL XSDA1 XSDA2 TP6 TO CN4 PIN 1 TO CN4 PIN 11 Note: Keep C76,C77,C78,C79,C80, near connector side. TO CN4 PINs 2 & 12 DATE NO. REVISIONS SHEET 6 7# # OF CG MAN CK APP MS-XXXX-3458-XX LET 12.03.01 FUB created after ECAD review to allow clarity in ECAD layout. 29.03.01 Text added for Notes. 09.04.01 All Grounds are now GND. MANUAL "E"SIZE PRODUCT 40 2 50 60 DATE YYMMDD 80 3 90 5 6 ORIGINAL WHEN RED 4 100 110 120 130 140 150 160 CHECKED NONE SCALE APPROVED ABOVE SCALE FOR REFERENCE ONLY 70 ENGINEERING PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1 TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT Visteon * COMPUTER 30 1 CG COLUMN = GRAPHIC DATA LEVEL ENGLISH METRIC 20 DO NOT SCALE DRAWN BY REF PROJECT/SCH/SCH_NAME DIMENSIONS ARE IN INCHES MILLIMETERS UNLESS OTHERWISE SPECIFIED: 3RD ANGLE PROJECTION APP STAMPED DIM. +/- DATE SKETCH - WIRING DIAGRAM (DRAWING_NAME) MACHINED DIM. +/ANGULAR DIM. +/- MATERIAL NAME NO. PWB PLANT CODE: MS-XXXX-3458-XX POWERVIEW TO IC1 PIN 53 TO IC1 PIN 44 VCC GND VOUT1 VOUT2 VCC C44 1U 10% C45 1U 10% TP36 TP37 1 GND IC10 OUT1 8 2 IN1 OUT2 7 3 IN2 OUT3 6 4 IN3 VCC 5 BA7622F VCC C46 100N 10% C47 470U 20% C48 470U 20% C73 10P 5% R32 10K 5% R33 10K 5% RV18 R35 75 5% R36 75 5% RV19 TP34 TP35 L8 L9 VIDEO_OUT1 VIDEO_OUT2 TO CN4 PIN 8 TO CN4 PIN 18 DATE NO. REVISIONS SHEET 7 # OF 7 # CG MAN CK APP MS-XXXX-3458-XX LET 12.03.01 FUB created to clarify lay-out partitioningafter ECAD review. 30.03.01 MORE TEXT ADDED FOR NOTES, 09.04.01 All Grounds are now GND. MANUAL "E"SIZE PRODUCT 40 2 50 60 DATE YYMMDD 80 3 90 5 6 ORIGINAL WHEN RED 4 100 110 120 130 140 150 160 CHECKED NONE SCALE APPROVED ABOVE SCALE FOR REFERENCE ONLY 70 ENGINEERING PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1 TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT Visteon * COMPUTER 30 1 CG COLUMN = GRAPHIC DATA LEVEL ENGLISH METRIC 20 DO NOT SCALE DRAWN BY REF PROJECT/SCH/SCH_NAME DIMENSIONS ARE IN INCHES MILLIMETERS UNLESS OTHERWISE SPECIFIED: 3RD ANGLE PROJECTION APP STAMPED DIM. +/- DATE SKETCH - WIRING DIAGRAM (DRAWING_NAME) MACHINED DIM. +/ANGULAR DIM. +/- MATERIAL NAME NO. PWB PLANT CODE: MS-XXXX-3458-XX POWERVIEW