Download Sauer-Danfoss 90R100 Series Service Manual

Danfoss Power Solutions
90R100
Product Page
http://www.atlantic-hydraulics.com/product-categories/sauer-danfoss-powersolutions/90-series-pumps/90r100/
Danfoss Power Solutions Factory Trained
ATLANTIC
HYDRAULICS
Danfoss Power Solutions Authorized
Service Center
Danfoss Power Solutions Parts Distributor
Copyright © 2015 - Atlantic Hydraulics. All Rights Reserved.
atlantic-hydraulics.com 800.862.8848
CONTENTS
saueContents
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Unit and Service Parts Identification ............................................................................................................... 3-4
Order Code ...................................................................................................................................................... 5
Common Parts ................................................................................................................................................ 6-9
Displacement Limitation ............................................................................................................................. 10-11
End Cap ...................................................................................................................................................... 12-13
Charging System ........................................................................................................................................ 14-15
Auxiliary Mounting Flange .......................................................................................................................... 16-19
Charge Pressure ........................................................................................................................................ 20-21
Shaft ........................................................................................................................................................... 20-21
Control ........................................................................................................................................................ 22-31
Filtration ...................................................................................................................................................... 32-33
High Pressure Regulation ........................................................................................................................... 34-35
Orifice ......................................................................................................................................................... 36-39
Special Hardware/Side Cover .................................................................................................................... 40-43
Overhaul Kit .................................................................................................................................................... 43
BLN-10107 ................................................................................................................................................. 44-45
SB-8809 ...................................................................................................................................................... 46-47
SB-8816 ...................................................................................................................................................... 48-49
SB-8823 ...................................................................................................................................................... 50-51
SB-8824 ...................................................................................................................................................... 52-53
SB-8902 ...................................................................................................................................................... 54-55
SB-8903 ...................................................................................................................................................... 56-57
SB-8906 ...................................................................................................................................................... 58-59
SB-8923 ...................................................................................................................................................... 60-61
SB-9203 ...................................................................................................................................................... 62-63
SB-9211 ...................................................................................................................................................... 64-65
SB-9301 ...................................................................................................................................................... 66-69
SB-9302 ...................................................................................................................................................... 70-71
SB-9312 ...................................................................................................................................................... 72-73
SB-9315 ...................................................................................................................................................... 74-75
SB-9413 ...................................................................................................................................................... 76-77
SB-9417 ...................................................................................................................................................... 78-79
SB-9418 ...................................................................................................................................................... 80-81
SB-9435 ...................................................................................................................................................... 82-83
SB-9436 ...................................................................................................................................................... 84-85
SB-9503 ...................................................................................................................................................... 86-87
SB-9510 ...................................................................................................................................................... 88-89
SB-9514 ...................................................................................................................................................... 90-91
SB-9515 ...................................................................................................................................................... 92-93
SB-9525 ...................................................................................................................................................... 94-95
Copyright 1993, 1994, 1995, 1996 Sauer-Sundstrand. All rights reserved.
Contents subject to change. Information contained herein should be confirmed before placing orders.
2
Printed
in U.S.A.
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Parts Identification
The following information and procedure is used to identify the module group, item number, manufactured date,
part number, and part name of the parts included in the Series 90 Pump.
The parts listed include all parts which may be used when performing either "Minor Repairs", "Major Repairs", or
"Conversions" on the Series 90 Pump.
- Nameplate -
Each pump will have a nameplate affixed to the housing. The
name plate will include the following information.
saue
Model Code
The Sauer-Sundstrand model code completely defines the
specific unit and must be used when ordering the complete unit
for the first time or for ordering parts to service the product.
Model Number
The Sauer-Sundstrand model number is used by the factory in
manufacturing. On repeat orders, a complete unit can also be
ordered by the model mumber.
Serial Number
The Sauer-Sundstrand serial number is used to identify the
manufacturing location, manufacturing date and the unit sequence in the build. The serial number is also used to identify
the unit's warranty time period.
Identification Number
Pumps manufactured in Germany will have an identification
number instead of a model number.
The letter code indicates the location of original manufacture
(assembly). "A" indicates the unit was originally assembled
in Ames, Iowa, USA. "N" indicates the unit was originally
assembled in Neumünster, Germany.
Ames, Iowa, U.S.A.
Model Code
Neumünster, Germany
Typ
90R100 MA 1 B
6 S 3 C6 C 03
NNN 42 42 20
Model No.
Ident Nr
96 – 2062
A – 92 – 26 – 12345
Serial No.
Fabr Nr
MADE IN U.S.A.
saue
Ames, Iowa, U.S.A.
Model Code
Neumünster, Germany
Typ
90R100 MA 1 B
6 S 3 C6 C 03
NNN 42 42 20
Model No.
Ident Nr
123456
N – 92 – 26 – 12345
Serial No.
Fabr Nr
MADE IN GERMANY
The first number (2 digits) indicates the year of manufacture.
("92" would indicate the unit was manufactured in 1992)
The second number (2 digits) indicates the calender week of
manufacture.
The third number (5 digits) is a sequential number used to
identify a specific unit.
3
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Date Code
The date code is defined as the year and week of manufacture. The same reference number may list more than one
part number. This indicates that there is more than one configuration for that reference number. You will see that there
are different date codes for the different part numbers. Find the date code of your unit via the nameplate to determine
which service part number you need to order.
EXAMPLE: The service part desired is Item G302.
Order
Code
2
Item
G302
“
Date Code
Begin → End
89-46 →
87-02 → 89-45
Part Number
8200212
8200043
Description
End cap gasket (SB-9203)
End cap gasket (SB-8923)
Qty. per
Model
1
1
All units using this module group with a date code of 87-02 and up to and including 89-45 must use part number
“8200043”. All units with a date code of 89-46 and up must use part number “8200212”.
Service Bulletins
A Service Bulletin Number (SB- _ _ _ _) may follow the “Description” of the part you desire. You must read that
Service Bulletin prior to ordering that part. A copy of each of these Service Bulletins, as of the print date of this
bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as
interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins
to this manual as you receive them.
Procedure to Identify a Given Part/Part Number
General
The modular design of Series 90 units results in a simplified Service Parts List and Part Identification Procedure.
The same item numbers are used for same part description on all units within a product type. (Example: The shaft seal
- Item Number L40 has the same item number on all variable displacement pumps.)
All Item Numbers begin with a letter. The letter identifies a particular module. (Example: any items beginning with “K”
relate to the charge relief valve; items beginning with “L” relate to the drive shaft components, etc.)
Example of a Part Identification
The nameplate on a Series 90 pump has an Order Code of 90L100 EP 1 V 6 P 3 S4 E 05 NNN 38 38 20. Use the
following procedures to determine the part number of the filtration kit used on this pump.
1) Referring to the filtration module in the Model Code (see page 5), the filtration option for this unit is identified by
the code “P” (90L100 EP 1 V 6 P 3 S4 E 05 NNN 38 38 20)
2) Referring to the Service Parts List, find the filtration group. Next find the order code that relates to this unit, which
is “P”. The filtration kit is found to be item N00M and part number 8002N00M-A. Also note that the saleable parts
included in this kit are indented, which indicates the filter is not included in the kit.
4
CONTENTS
Series 90
100 cc Pump
saue
90
R
1 0 0 MA
1
B
6
BLN-2-41672
May, 1996
Genuine Parts
Original
Ersatzteile
S
3
C6
C
03
NNN
42
42
20
Charge
Pressure Setting
Series
Rotation
High Pressure Setting
Port A
Pump Size (cc)
High Pressure Setting
Port A
Control Type
Special Hardware Features
Pressure Regulation
Control Orifice
Auxilary Mounting Pad
End Cap Ports
Filtration
Charging System
Input Shaft
Displacement Limitation
5
CONTENTS
Series 90
100 cc Pump
saue
BLN-2-41672
May, 1996
Genuine Parts
Original
Ersatzteile
Common Parts
L60
B70
L70
L40
L30
G542
B82
L20
B80
G532
L10
B90
B70
L50
B90
G902
G94
B71
G93
G95
G512
G502
G952
G522
G502
Side Port End Cap
G172
G502
G502
G901
G511
G94
G93
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
G95
G952
G522
G502
Twin Port End Cap
6
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
Order
Code
Item
B70
B71
B80
B82
B90
G93
“
G94
“
G95
“
G172
G502
G511
G512
G522
G532
G542
G901
“
G902
“
“
G952
“
L10
L20
L30
L40
L50
L60
L70
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
92-12 →
87-02 →
92-12 →
87-02 → 92-11
92-12 →
87-02 → 92-11
92-12 →
87-02 → 92-11
92-12 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
92-12 →
89-46 → 92-11
92-12 →
89-46 → 92-11
87-02 → 89-45
92-12 →
87-02 → 92-11
Part Number
9005110-5600
9005110-4400
9005110-9000
9005110-5600
9803390
8800564
8800404
8800565
8800522
9009610-3459
9009610-2850
9005110-4400
9005100-5600
9005110-5600
9005110-4400
9005110-5600
9005110-5600
9005110-5600
9007314-0810
9007314-0608
9007314-0810
9007314-0608
9007314-0607
9007314-0810
9007314-0608
Description
Plug
Plug
Plug
Plug (SB-9203)
Control filter screen
Spacer (SB-9203)
Spacer
Lifting bracket (SB-9203)
Lifting bracket
Washer (SB-9203)
Washer
Plug
Plug
Plug
Plug
Plug
Plug
Plug
Screw (SB-9203)
Screw
Screw (SB-9203)
Screw
Screw
Screw (SB-9203)
Screw
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
683722
9006300-0175
8200112
9008000-0114
9004104-1540
8200135
9007314-0605
Roller bearing
Retaining ring
Seal carrier
Lip seal
O-ring
Retainer plate
Screw, M6 x 20
Qty. per
Model/Kit
2
1
1
1
3
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
Bold Items indicate recommended parts to be stocked for servicing
7
CONTENTS
Series 90
100 cc Pump
saue
BLN-2-41672
May, 1996
Genuine Parts
Original
Ersatzteile
Common Parts
B10
D55
D65
B50
D14
B20
D10
F20
D75
D70
D95
D60
B20
D85
D50
B30
D80
D01
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
8
B50
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
Order
Code
Date Code
Begin → End
92-12 →
87-02 →
87-02 →
87-02 →
Part Number
8200305
9004800-1904
8200053
9004800-3708
Description
Variable housing (SB-9435)
Pin
Bearing
Pin
D01
D10
D14
D50
D55
D60
D65
D70
D75
88-16 →
88-16 →
87-02 →
88-16 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8200192
8200268
8200344
8200232
9007276-0111
8800669
9007375-0032
9009625-0146
9004875-0098
Swashplate assy. (SB-8809)
Servo arm assembly (SB-9315)
Feedback link (SB-9609)
Swashplate (SB-8809)
Screw
Swashplate guide
Screw (SB-9211)
Washer
Spiral head pin
1
1
1
1
1
1
1
1
1
D80
D85
D95
F20
87-02 →
87-02 →
87-02 →
87-02 →
8200273
8100235
8200058
8200225
Cage locator link (SB-9417)
Pin
Spring
Slider block
1
1
1
1
Item
B10
B20
B30
B50
Qty. per
Model/Kit
1
2
1
2
Bold Items indicate recommended parts to be stocked for servicing
9
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Displacement Limitation
S01
F344
F354
F603
S03
F603
F40
F50
F40
F50
S10
F12
F11
F11
F12
F50
F40
Enlarged bold type item numbers
F50
F40
F60
are Recommended parts to be
stocked for servicing.
F60
F344
F354
S04
10
S02
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
Displacement Limitation Group
Order
Code
3
4
F
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
87-02 →
Part Number
8202F003-A
9004104-0350
9004104-0340
9007210-0804
Description
Servo sleeve kit - No limitation
O-ring
O-ring
Screw
S03
F40
F50
F60
87-02 →
87-02 →
87-02 →
87-02 →
8202F003-A
9004104-0350
9004104-0340
9007210-0804
Servo sleeve kit - No limitation
O-ring
O-ring
Screw
1
1
1
3
S01
F40
F50
F60
F344
F354
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8202F004-A
9004104-0350
9004104-0340
9007210-0804
9007712-0814
9003509-0008
Servo sleeve kit - Adjustable
O-ring
O-ring
Screw
Set screw
Seal nut
1
1
1
3
1
1
S04
F40
F50
F60
F344
F354
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8202F004-A
9004104-0350
9004104-0340
9007210-0804
9007712-0814
9003509-0008
Servo sleeve kit - Adjustable
O-ring
O-ring
Screw
Set screw
Seal nut
1
1
1
3
1
1
S02
F40
F50
F60
96-01→
96-01 →
96-01 →
96-01 →
8510124
9004104-0350
9004104-0340
9007210-0804
Servo sleeve kit, no limitation
O-ring
O-ring
Screw
1
1
1
3
S03
F40
F50
F60
96-01 →
96-01 →
96-01 →
96-01 →
8510124
9004104-0350
9004104-0340
9007210-0804
Servo sleeve kit - No limitation
O-ring
O-ring
Screw
1
1
1
3
S10
F11
F12
87-02 →
87-02 →
87-02 →
82020S10
9004100-1310
8700067
Servo piston kit (SB-8809)
O-ring
Piston ring
1
2
2
Item
S02
F40
F50
F60
Qty. per
Model/Kit
1
1
1
3
Bold Items indicate recommended parts to be stocked for servicing
11
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
End Cap
G64
G63
G20
G961
G302
G182
G40
G042
Side Port End Cap
G20
G63
G40
G041
Twin Port End Cap
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
12
G64
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
G: End Cap Group
Order
Code
1
Item
G041
G20
G40
G63
G64
G302
G961
G961
Date Code
Begin → End
92-12 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
92-12 → 95-06
87-02 → 92-11
Part Number
8200235
8700030
8700008
8700074
9007200-4426
8200212
9007314-0808
9007314-0607
Description
End cap, twin ports (SB-9203)
Journal bearing
Bushing
Split clamp
Screw
End cap gasket (SB-9203)
Screw (SB-9435)
Screw
2
G042
G20
G40
G63
G64
G182
G302
“
G961
"
89-46 → 89-46
87-02 →
87-02 →
87-02 →
87-02 →
92-12 →
89-46 →
87-02 → 89-45
92-12 → 95-06
87-02 → 92-11
8200236
8700030
8700008
8700074
9007200-4426
9005110-4400
8200212
8200043
9007314-0808
9007314-0607
End cap, side ports (SB-9203)
Journal bearing
Bushing
Split clamp
Screw
Plug (SB-9203)
End cap gasket (SB-9203)
End cap gasket (SB-8923)
Screw (SB-9435)
Screw
1
1
1
4
4
1
1
1
1
1
6
G042
G20
G40
G182
G302
“
G961
"
89-46 → 89-46
87-02 →
87-02 →
92-12 →
89-46 →
87-02 → 89-45
92-12 → 95-06
87-02 → 92-11
8200236
8700030
8700008
9005110-4400
8200212
8200043
9007314-0808
9007314-0607
End cap, side ports (SB-9203)
Journal bearing
Bushing
Plug (SB-9203)
End cap gasket (SB-9203)
End cap gasket (SB-8923)
Screw (SB-9435)
Screw
1
1
1
1
1
1
1
1
G041
G20
G40
G302
G961
"
92-12 →
87-02 →
87-02 →
87-02 →
92-12 → 95-06
87-02 → 92-11
8200235
8700030
8700008
8200212
9007314-0808
9007314-0607
End cap, twin ports (SB-9203)
Journal bearing
Bushing
End cap gasket (SB-9203)
Screw (SB-9435)
Screw
1
1
1
1
1
1
H
G042
G20
G40
G182
G302
94-29 →
94-29 →
94-29 →
94-29 →
94-29 →
8200294
8700030
8700008
9005110-4400
8200212
End cap, metric side ports
Journal bearing
Bushing
Plug
End cap gasket
1
1
1
1
1
M
G042
G20
G40
G182
G302
94-15→
94-15 →
94-15 →
94-15 →
94-15 →
8200284
8700030
8700008
9005110-4400
8200212
End cap, metric side ports, secial
Journal bearing
Bushing
Plug
End cap gasket
1
1
1
1
1
8
Qty. per
Model/Kit
1
1
1
4
4
1
1
1
Bold Items indicate recommended parts to be stocked for servicing
13
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Charging System
H90L
H50
H05L
H60
H50
H40
H05
H90L
H70
H80
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
14
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
H: Charging System Group
Order
Code
D
Item
H05
H40
H50
“
“
H60
H70
H80
Date Code
Begin → End
93-10 →
87-02 →
93-10 →
88-48 → 93-09
87-02 → 88-47
87-02 →
87-02 →
87-02 →
Part Number
8200238
9004800-1224
8100476
337956
8100142
9003310-1208
8800424
9007210-0604
Qty. per
Description
Model/Kit
Charge pump-17cc (SB-9301*)
1
Pin
1
Charge pump shaft (SB-9301*)
1
Charge pump shaft (SB-8906)
1
Charge pump shaft
1
Key
1
Retaining plate
1
Screw
6
E
H05
H40
H50
“
“
H60
H70
H80
93-10 →
87-02 →
93-10 →
88-48 → 93-09
87-02 → 88-47
87-02 →
87-02 →
87-02 →
8200239
9004800-1224
8100476
337956
8100142
9003310-1208
8800424
9007210-0604
Charge pump-20cc (SB-9301*)
Pin
Charge pump shaft (SB-9301*)
Charge pump shaft (SB-8906)
Charge pump shaft
Key
Retaining plate
Screw
1
1
1
1
1
1
1
6
F
H05
H40
H50
“
“
H60
H70
H80
93-10 →
87-02 →
93-10 →
88-48 → 93-09
87-02 → 88-47
87-02 →
87-02 →
87-02 →
8200240
9004800-1224
8100476
337956
8100142
9003310-1208
8800424
9007210-0604
Charge pump-26cc (SB-9301*)
Pin
Charge pump shaft (SB-9301*)
Charge pump shaft (SB-8906)
Charge pump shaft
Key
Retaining plate
Screw
1
1
1
1
1
1
1
6
L
H05L
H50
“
“
H70
H80
H90L
87-02 →
93-10 →
88-48 → 93-09
87-02 → 88-47
87-02 →
87-02 →
87-02 →
8800466-0100
8100476
337956
8100142
8800424
9007210-0604
9005110-9500
Charge pump spacer
Charge pump shaft (SB-9301*)
Charge pump shaft (SB-8906)
Charge pump shaft
Retaining plate
Screw
Plug
1
1
1
1
1
6
1
* For additional information regarding replacement parts for units
built prior to 93-10, refer to BLN-10107 in the appendix
Bold Items indicate recommended parts to be stocked for servicing
15
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Auxiliary Mounting Pad
J15
J30
J10
J60
L
J70
J80
J50
J40
J90
J
J92
J95
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
16
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
J: Auxiliary Mounting Pad Group
Order
Code
A
Item
J
J10
J15
“
J30
J50
J60
J70
J80
“
J90
J40
J92
J95
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
89-46 →
87-02 → 89-45
87-02 →
87-02 → 92-29
87-02 →
87-02 →
Part Number
8202J00A-A
8100147
8800832
8800833
8700008
9004104-1580
8800172
9009625-0132
9007314-1623
9007314-1624
9004100-0420
9004104-0440
9802336
9007200-3714
Qty. per
Description
Model/Kit
Aux. mtg. A flange kit, 9T
1
Coupling
1
Cover assy., CW (SB-9301*)
1
Cover assy., CCW (SB-9301*)
1
Bushing
1
O-ring
1
Flange adaptor
1
Washer
4
Screw (SB-8923)
4
Screw
4
O-ring
1
O-ring
1
Cover plate
1
Screw
2
B
J
J10
J15
“
J30
J50
J60
J70
J80
“
J90
J40
J92
J95
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
89-46 →
87-02 → 89-45
87-02 →
87-02 → 92-29
87-02 →
87-02 →
8202J00B-A
8100148
8800832
8800833
8700008
9004104-1580
8800173
9009625-0132
9007314-1623
9007314-1624
9004104-0440
9004104-0440
4460370
9007200-5021
Aux. mtg. B flange kit, 13T
Coupling
Cover assy., CW (SB-9301*)
Cover assy., CCW (SB-9301*)
Bushing
O-ring
Flange adaptor
Washer
Screw (SB-8923)
Screw
O-ring
O-ring
Cover plate
Screw
1
1
1
1
1
1
1
4
4
4
1
1
1
2
C
J
J10
J15
“
J30
J50
J60
J70
J80
“
J90
J40
J92
J95
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
89-46 →
87-02 → 89-45
87-02 →
87-02 → 92-29
87-02 →
87-02 →
8202J00C-A
8100149
8800832
8800833
8700008
9004104-1580
723205
9009625-0132
9007314-1623
9007314-1624
9004100-0480
9004104-0440
8800406
9007200-5021
Aux. mtg. C flange kit, 14T
Coupling
Cover assy., CW (SB-9301*)
Cover assy., CCW (SB-9301*)
Bushing
O-ring
Flange adaptor
Washer
Screw (SB-8923)
Screw
O-ring
O-ring
Cover plate
Screw
1
1
1
1
1
1
1
4
4
4
1
1
1
4
* The new style covers are interchangable with either charge pump design
Bold Items indicate recommended parts to be stocked for servicing
17
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Auxiliary Mounting Pad
J80N
J40N
J15N
J30
J15
J30
J10
J60
L
J70
J80
J50
J40
J90
J
J92
J95
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
18
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
J: Auxiliary Mounting Pad Group
Order
Code
N
Item
J15N
J30
J40N
J80N
“
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
89-46 →
87-02 → 89-45
Part Number
8800834
8700008
9004104-0440
9007210-1621
9007210-1622
Qty. per
Description
Model/Kit
Charge pump cover (SB-9301*)
1
Bushing
1
O-ring
1
Screw (SB-8923)
4
Screw
4
T
J
J10
J15
“
J30
J50
J60
J70
J80
“
J90
J40
J92
J95
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
89-46 →
87-02 → 89-45
87-02 →
87-02 → 92-29
87-02 →
87-02 →
8202J00T-A
8100297
8800832
8800833
8700008
9004104-1580
8800172
9009625-0132
9007314-1623
9007314-1624
9004100-0420
9004104-0440
9802336
9007200-3714
Aux. mtg. A flange kit, 11T
Coupling
Cover assy., CW (SB-9301*)
Cover assy., CCW (SB-9301*)
Bushing
O-ring
Flange adaptor
Washer
Screw (SB-8923)
Screw
O-ring
O-ring
Cover plate
Screw
1
1
1
1
1
1
1
4
4
4
1
1
1
2
V
J
J10
J15
“
J30
J50
J60
J70
J80
“
J90
J40
J92
J95
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
89-46 →
87-02 → 89-45
87-02 →
87-02 → 92-29
87-02 →
87-02 →
8202J00V-A
8100273
8800832
8800833
8700008
9004104-1580
8800173
9009625-0132
9007314-1623
9007314-1624
9004104-0440
9004104-0440
4460370
9007200-5021
Aux. mtg. B-B flange kit, 15T
Coupling
Cover assy., CW (SB-9301*)
Cover assy., CCW (SB-9301*)
Bushing
O-ring
Flange adaptor
Washer
Screw (SB-8923)
Screw
O-ring
O-ring
Cover plate
Screw
1
1
1
1
1
1
1
4
4
4
1
1
1
2
Bold Items indicate recommended parts to be stocked for servicing
19
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Shaft
K90
K000
K10
K50
K70
K80
L8
L1
L8
L1
L9
L1
L6
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
20
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
K: Charge Pressure Setting
Order
Code
00-30
31-42
Item
K000
K10
K50
K70
K80
K90
K10
K50
K70
K80
K90
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
Part Number
8002K000-A
8800488-2000
9004201-6200
8800197
8800449
9003575-0101
Qty. per
Description
Model/Kit
Adj. charge relief kit (SB-8902)
1
Plug assembly (SB-8902)
1
O-ring (SB-8902)
1
Spring, 10-30 bar (SB-8902)
1
Poppet (SB-8902)
1
Nut (SB-8902)
1
94-13 →
94-13 →
94-13 →
94-13 →
94-13 →
8800488-2000
9004201-6200
344127
8800449
9003575-0101
Plug assembly
O-ring
Spring, 31-42 bar
Poppet
Nut
1
1
1
1
1
L: Shaft Group
C7
L1
“
89-46 →
87-02 → 89-45
8200169
8200119
Shaft, 23 t 16/32 (SB-8923)
Shaft, 23 t 16/32
1
1
F1
L1
“
89-46 →
87-02 → 89-45
8200170
8200118
Shaft, 13 t 8/16 (SB-8923)
Shaft, PV, 13 t 8/16
1
1
K3
L1
“
L8
89-46 →
87-02 → 89-45
87-02 →
8200176
8200164
9003261-3724
Shaft, 1.750 str. key (SB-8923)
Shaft, 1.750 str. key
Key
1
1
1
S1
L1
“
89-46 →
87-02 → 89-45
8200171
8200143
Shaft, 14 t 12/24 (SB-8923)
Shaft, 14 t 12/24
1
1
TF
L1
“
L9
89-46 →
87-02 → 89-45
87-02 →
8200179
8200132
9700189
Shaft, tapered spline (SB-8923)
Shaft, tapered spline
Slotted nut
1
1
1
T2
L1
“
L6
L8
L9
89-46 →
87-02 → 89-45
87-02 →
87-02 →
87-02 →
8200173
8200133
9004600-1230
9003310-3724
9700169
Shaft, 1.500 tapered (SB-8923)
Shaft, 1.500 tapered
Cotter pin
Key
Slotted nut
1
1
1
1
1
Bold Items indicate recommended parts to be stocked for servicing
21
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Control
M9E
M98E
M90E
M95E
M97E
E
M1E
M1C
M96E
M90C
M11
M11
M90D
D
M1D
C
M11
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
22
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
M: Control Group
Order
Code
CA
Item
C
M11
M1C
M90C
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
87-02 →
CB
C
M11
M1C
M90C
87-02 →
87-02 →
87-02 →
87-02 →
DC
D
M11
M1D
M90D
87-02 →
87-02 →
87-02 →
87-02 →
8102M0DC-A
8800923
344010
9007314-0606
Control kit,3 position sol.,12v
Control gasket
Control, 3 position, 12v
Screw
1
1
1
6
DD
D
M11
M1D
M90D
87-02 →
87-02 →
87-02 →
87-02 →
8102M0DD-A
8800923
354159
9007314-0606
Control kit,3 position sol.,24v
Control gasket
Control, 3 position, 24v
Screw
1
1
1
6
EA
E
M11
M1E
M9E
M95E
M96E
M97E
M98E
M90E
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8202M0EA-B
8800923
MCV111B1002
MCV110A1017
9004104-0120
9004104-0140
9004104-0240
9007315-0504
9007314-0611
EDC kit w/MS connector
Control gasket
EDC, MS connector
PCP type 3 oil filled
O-ring
O-ring
O-ring
Screw
Screw
1
1
1
1
2
1
1
4
6
EN
M11
M1E
M9E
M95E
M96E
M97E
M98E
M90E
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8800923
MCV114A1007
MCV116A3501
9004104-0120
9004104-0140
9004104-0240
9007315-0504
9007314-0611
Control gasket
EDC, MS connector
PCP type 3, oil filled, MS conn.
O-ring
O-ring
O-ring
Screw
Screw
1
1
1
2
1
1
4
6
EP
E
M11
M1E
M9E
M95E
M96E
M97E
M98E
M90E
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8202M0EP-B
8800923
MCV111B1004
MCV110A1058
9004104-0120
9004104-0140
9004104-0240
9007315-0504
9007314-0611
EDC kit w/packard connector
Control gasket
EDC1, packard connector
PCP type 3 oil filled
O-ring
O-ring
O-ring
Screw
Screw
1
1
1
1
2
1
1
4
6
Part Number
Description
8102M0CA-A
Control cover plate kit
8800923
Control gasket
8800336
Cover plate
9007314-0606
Screw
(No feedback link on Swashplate)
Qty. per
Model/Kit
1
1
1
6
8102M0CA-A
Control cover plate kit
8800923
Control gasket
8800336
Cover plate
9007314-0606
Screw
(Feedback link on Swashplate)
1
1
1
6
Bold Items indicate recommended parts to be stocked for servicing
23
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Control
M9E
M98E
M90E
M95E
M97E
M1E
M90H
M96E
M11
M1H
M11
H
E
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
24
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
M: Control Group
Order
Code
EX
Item
E
M11
M1E
M9E
M95E
M96E
M97E
M98E
M90E
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
Part Number
8202M0EX-B
8800923
MCV111B1006
MCV110A1090
9004104-0120
9004104-0140
9004104-0240
9007315-0504
9007314-0611
Qty. per
Description
Model/Kit
EDC1 kit w/metri-pak connector
1
Control gasket
1
EDC1, metri-pak connector
1
PCP type 3 oil filled
1
O-ring
2
O-ring
1
O-ring
1
Screw
4
Screw
6
EZ
M11
M1E
M9E
M95E
M96E
M97E
M98E
M90E
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8800923
MCV111E1002
MCV110A1017
9004104-0120
9004104-0140
9004104-0240
9007315-0504
9007314-0611
Control gasket
EDC, ms connector
PCP type 3 oil filled
O-ring
O-ring
O-ring
Screw
Screw
1
1
1
2
1
1
4
6
HF
H
M1H
M11
M90H
87-02 →
87-02 →
87-02 →
87-02 →
8202M0HF-A
MCV115A1003
K11420
9007314-0611
HDC2, 3-11 bar
HDC2, 3-11 bar (44-160 psi)
Control gasket (SB-9302)
Screw
1
1
1
6
HK
H
M1H
M11
M90H
87-02 →
87-02 →
87-02 →
87-02 →
8202M0HK-A
MCV115A1002
K11420
9007314-0611
HDC2, 1-11 bar
HDC2, 1-11 bar
Control gasket (SB-9302)
Screw
1
1
1
6
HM
H
M1H
M11
M90H
87-02 →
87-02 →
87-02 →
87-02 →
8202M0HM-A
MCV115A1001
K11420
9007314-0611
HDC, 1.1-6.7 bar
HDC2, 1-11 bar
Control gasket (SB-9302)
Screw
1
1
1
6
HS
H
M1H
M11
M90H
87-02 →
87-02 →
87-02 →
87-02 →
8202M0HS-A
MCV115E1008
K11420
9007314-0611
HDC, 6-18 bar
HDC2, 6-18 bar
Control gasket (SB-9302)
Screw
1
1
1
6
HT
M11
M1H
M90H
87-02 →
87-02 →
87-02 →
K11420
MCV115A1002
9007314-0611
Control gasket (SB-9302)
HDC, 4-16 bar
Screw
1
1
6
Bold Items indicate recommended parts to be stocked for servicing
25
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Control
M76M
M78M
M
M75M
M77M
M9E
S40
M72M
M90M
M98E
M90E
M71M
M95E
M97E
M7M
M1M
M11
M1E
M96E
M11
E
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
26
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
M: Control Group
Order
Code
KP
Item
M11
M1E
M9E
M95E
M96E
M97E
M98E
M90E
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
Part Number
8800923
KVEAB104
MCV116F4204
9004104-0120
9004104-0140
9004104-0240
9007315-0504
9007314-0611
Qty. per
Description
Model/Kit
Control gasket
1
EDC, weather pack connector
1
PCP type 3 oil filled
1
O-ring
2
O-ring
1
O-ring
1
Screw
4
Screw
6
MA
M
M11
M1M
M7M
M71M
M72M
M90M
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8102M0MA-A
8800923
8800630
9800916
9009660-3100
9003513-0800
9007314-0611
MDC kit w/o neutral start
Control gasket
MDC w/o neutral start switch
Control handle
Washer
Nut
Screw
1
1
1
1
1
1
6
MB
M
M11
M1M
M7M
M71M
M72M
M90M
S40
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8102M0MB-A
8800923
8800631
9800916
9009660-3100
9003513-0800
9007314-0611
80020S40
MDC kit with neutral start
Control gasket
MDC with neutral start switch
Control handle
Washer
Nut
Screw
Neutral start switch kit
1
1
1
1
1
1
6
1
MC
M
M11
M1M
M7M
M71M
M72M
M75M
M76M
M77M
M78M
"
M90M
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
95-10→
87-02 →
87-02 →
95-10 →
87-02 → 95-09
87-02 →
8102M0MC-A
8800923
8800633
9800916
9009660-3100
9003513-0800
505022
9700803
8800882
9007314-0606
9007314-0605
9007314-0611
MDC kit w/sol. valve
Control gasket
MDC with solenoid valve
Control handle
Washer
Nut
Control manifold (SB-9503)
Solenoid valve, 12v, double screw
Manifold gasket
Screw (SB-9503)
Screw
Screw
1
1
1
1
1
1
1
1
1
2
2
6
Bold Items indicate recommended parts to be stocked for servicing
27
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Control
M9M
M92M
M97M
M98M
M95M
M76M
M78M
M96M
M75M
M77M
S40
M72M
M90M
M71M
M7M
M1M
M
M11
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
28
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
M: Control Group
Order
Code
MD
Item
M
M11
M1M
M7M
M71M
M72M
M75M
M76M
M77M
M78M
"
M90M
S40
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
95-10→
87-02 →
87-02 →
95-10 →
87-02 → 95-09
87-02 →
87-02 →
Part Number
8102M0MD-A
8800923
8800632
9800916
9009660-3100
9003513-0800
505022
9700886
8800882
9007314-0606
9007314-0605
9007314-0611
80020S40
Description
MDC w/12v sol. valve, nss
Control gasket
MDC with sol. valve, nss
Control handle
Washer
Nut
Control manifold (SB-9503)
Solenoid valve, 12v
Manifold gasket
Screw (SB-9503)
Screw
Screw
Neutral start switch kit
Qty. per
Model/Kit
1
1
1
1
1
1
1
1
1
2
2
6
1
ME
M
M11
M1M
M7M
M9M
M71M
M72M
M90M
M92M
M92M
M95M
M96M
M97M
M98M
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
95-24 →
87-02 → 95-23
87-02 →
87-02 →
87-02 →
87-02 →
8102M0ME-A
8800923
347740
9800916
8510107
9009660-3100
9003513-0800
9007314-0611
9007315-0507
9007315-0510
9004105-0140
9004105-0140
9004105-0190
9007315-0505
MDC w/2 position sol. valve
Control gasket
MDC with 2 position sol. valve
Control handle
Solenoid valve, 12v (SB-9510)
Washer
Nut
Screw
Screw (SB-9510)
Screw
O-ring
O-ring
O-ring
Metric screw
1
1
1
1
1
1
1
6
4
4
1
1
1
4
MK
M
M11
M1M
M7M
M71M
M72M
M90M
S40
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8102M0MK-A
8800923
8800634
9800916
9009660-3100
9003513-0800
9007314-0611
80020S40
MDC kit, wide deadband, nss
Control gasket
MDC, wide deadband, nss
Control handle
Washer
Nut
Screw
Neutral start switch kit
1
1
1
1
1
1
6
1
ML
M1
M11
M7M
M71M
M72M
M90M
S40
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8800813
8800923
9800916
9009660-3100
9003513-0800
9007314-0611
8510027
MDC, high force nss
Control gasket
Control handle
Washer
Nut
Screw
Neutral start switch kit
1
1
1
1
1
6
1
Bold Items indicate recommended parts to be stocked for servicing
29
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
Control
M76M
M78M
M75M
M77M
S40
M72M
M90M
M71M
M7M
M1M
M
M11
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
30
BLN-2-41672
May, 1996
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
M: Control Group
Order
Code
MS
Item
M1
M11
M7M
M71M
M72M
M90M
S40
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
Part Number
8800864
8800923
9800916
9009660-3100
9003513-0800
9007314-0611
8510027
Description
MDC, high force nss
Control gasket
Control handle
Washer
Nut
Screw
Neutral start switch kit
Qty. per
Model/Kit
1
1
1
1
1
6
1
MT
M1
M11
M7M
M71M
M72M
M75M
M76M
M77M
M78M
M90M
95-19 →
95-19 →
95-19 →
95-19 →
95-19 →
95-19 →
95-19 →
95-19 →
95-19 →
95-19 →
8800919
8800923
9800916
9009660-3100
9003513-0800
505022
9700886
8800882
9007314-0606
9007314-0611
MDC, 12v override
Control gasket
Control handle
Washer
Nut
Control manifold
Solenoid valve, 12v
Manifold gasket
Screw
Screw
1
1
1
1
1
1
1
1
2
6
MU
M1
M11
M7M
M71M
M72M
M75M
M76M
M77M
M78M
"
M90M
S40
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
95-10→
87-02 →
87-02 →
95-10 →
87-02 → 95-09
87-02 →
87-02 →
8800870
8800923
9800916
9009660-3100
9003513-0800
505022
9700886
8800882
9007314-0606
9007314-0605
9007314-0611
8700115
MDC, 12v override, nss
Control gasket
Control handle
Washer
Nut
Control manifold (SB-9503)
Solenoid valve, 12v
Manifold gasket
Screw (SB-9503)
Screw
Screw
Neutral start switch only
1
1
1
1
1
1
1
1
2
2
6
1
MV
M1
M11
M7M
M71M
M72M
M90M
S40
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8800845
8800923
9800916
9009660-3100
9003513-0800
9007314-0611
8700115
MDC, 12v override, nss
Control gasket
Control handle
Washer
Nut
Screw
Neutral start switch only
1
1
1
1
1
6
1
Bold Items indicate recommended parts to be stocked for servicing
31
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
Filtration
N40P
N35S
N10S
N00M
N35M
N40L
N10M
N00R
N25M
N20M
N35R
N10R
N15
N25R
N20R
N15
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
32
BLN-2-41672
May, 1996
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
N: Filtration Group
Order
Code
L
Item
N00M
N10M
N15
N20M
N20M
N25M
N35M
N40L
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
95-18 →
87-02 → 95-17
87-02 →
87-02 →
87-02 →
Part Number
8002N00M-A
8800896
9004201-9000
5000222
9002863-1600
8800180
9005100-5600
8700068
Description
Filtration manifold kit
Manifold (SB-9436)
O-ring
Nut (SB-9436)
Nut
Tube
Plug
Filter, long
Qty. per
Model/Kit
1
1
1
1
1
1
2
1
M
N00M
N10M
N15
N20M
N20M
N25M
N35M
87-02 →
87-02 →
87-02 →
95-18 →
87-02 → 95-17
87-02 →
87-02 →
8002N00M-A
8800896
9004201-9000
5000222
9002863-1600
8800180
9005100-5600
Filtration manifold kit
Manifold (SB-9436)
O-ring
Nut (SB-9436)
Nut
Tube
Plug
1
1
1
1
1
1
2
P
N00M
N10M
N15
N20M
N20M
N25M
N35M
N40P
87-02 →
87-02 →
87-02 →
95-18 →
87-02 → 95-17
87-02 →
87-02 →
87-02 →
8002N00M-A
8800896
9004201-9000
5000222
9002863-1600
8800180
9005100-5600
9700810
Filtration manifold kit
Manifold (SB-9436)
O-ring
Nut (SB-9436)
Nut
Tube
Plug
Filter, short
1
1
1
1
1
1
2
1
R
N00R
N10R
N15
N20R
N25R
N35R
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8002N00R-A
350777
9004201-9000
9002863-1600
8800210
9005100-5600
Filtration manifold kit (SB-8824)
Manifold (SB-8824)
O-ring
Nut
Tube
Plug
1
1
1
1
1
1
S
N10S
N35S
87-02 →
87-02 →
5000230
9005110-5600
Reducer fitting
Plug
1
1
Bold Items indicate recommended parts to be stocked for servicing
33
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
High Pressure Regulation
END CAP GASKET FACE
END CAP GASKET FACE
P80
P80
P70
P802
P70
P702
Left Hand Rotation
Right Hand Rotation
With Pressure Limiters
Left/Right Hand Rotation
Without Pressure Limiters
P2B1
P6
P13
P6
P13
P2B1
P2A1
P6
P13
Side Port End Cap
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
34
P2A1
P6
P13
Twin Port End Cap
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
P: High Pressure Regulation Group
Order
Code
1
(Range 1)
2
(Range 1)
6
(Range 2)
7
(Range 2)
Item
P2A1
P2B1
P6
P13
P70
P80
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
Part Number
8510022-1
8510022-1
9004100-0200
9004105-0190
8800188
9005475-0004
Description
Multi-function valve kit (w/PL)
Multi-function valve kit
O-ring
O-ring
Check valve
Special plug
Qty. per
Model/Kit
1
1
2
2
2
2
P2A1
P2B1
P6
P13
P702
P802
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8510022-2
8510022-2
9004100-0200
9004105-0190
9005110-4400
9005475-0004
Multi-function valve kit (w/o PL)
Multi-function valve kit
O-ring
O-ring
Plug
Special plug
1
1
2
2
1
3
P2A1
P2B1
P6
P13
P70
P80
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8510022-6
8510022-6
9004100-0200
9004105-0190
8800188
9005475-0004
Multi-function valve kit (w/PL)
Multi-function valve kit
O-ring
O-ring
Check valve
Special plug
1
1
2
2
2
2
P2A1
P2B1
P6
P13
P702
P802
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8510022-7
8510022-7
9004100-0200
9004105-0190
9005110-4400
9005475-0004
Multi-function valve kit (w/o PL)
Multi-function valve kit
O-ring
O-ring
Plug
Special plug
1
1
2
2
1
3
Bold Items indicate recommended parts to be stocked for servicing
35
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Orifice
Installed in
Control Housing
T001
T301
T401
36
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
T: Orifice Group
Order
Code
01
Item
T001
T301
T401
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
Part Number
8002T001-A
8700007
8800340
Description
Control orifice kit - .018
Spring
Spring retainer
Qty. per
Model/Kit
1
1
1
02
T001
T301
T401
87-02 →
87-02 →
87-02 →
8002T002-A
8700007
8800340
Control orifice kit - .026
Spring
Spring retainer
1
1
1
03
T001
T301
T401
87-02 →
87-02 →
87-02 →
8002T003-A
8700007
8800340
Control orifice kit - .032
Spring
Spring retainer
1
1
1
04
T001
T301
T401
87-02 →
87-02 →
87-02 →
8002T004-A
8700007
8800340
Control orifice kit - .040
Spring
Spring retainer
1
1
1
05
T001
T301
T401
87-02 →
87-02 →
87-02 →
8002T005-A
8700007
8800340
Control orifice kit - .054
Spring
Spring retainer
1
1
1
06
T001
T301
T401
87-02 →
87-02 →
87-02 →
8002T006-A
8700007
8800340
Control orifice kit - .062
Spring
Spring retainer
1
1
1
09
T001
T301
T401
87-02 →
87-02 →
87-02 →
8002T009-A
8700007
8800340
Control orifice kit - .092
Spring
Spring retainer
1
1
1
22
T001
T301
T401
87-02 →
87-02 →
87-02 →
8002T022-A
8700007
8800340
Control orifice kit - .022
Spring
Spring retainer
1
1
1
37
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Orifice
Installed in
Control Housing
T001
T521
T721
T301
T821
38
T621
T401
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
T: Orifice Group
Order
Code
28
Item
T001
T301
T401
T521
T621
T721
T821
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
Part Number
8002T002-A
8700007
8800340
639104
639104
704650
704650
Description
Control orifice kit - .026
Spring
Spring retainer
Orifice plug, .7mm M5 x 6
Orifice plug, .7mm M5 x 6
Orifice plug, .7mm M8 x 8
Orifice plug, .7mm M8 x 8
Qty. per
Model/Kit
1
1
1
1
1
1
1
29
T001
T301
T401
T521
T621
91-30 →
91-30 →
91-30 →
91-30 →
91-30 →
8002T003-A
8700007
8800340
639104
639104
Control orifice kit - .032
Spring
Spring retainer
Orifice plug, .7mm, M5 x 6
Orifice plug, .7mm, M5 x 6
1
1
1
1
1
35
T001
T301
T401
T521
T621
T721
T821
91-30 →
91-30 →
91-30 →
91-30 →
91-30 →
87-02 →
87-02 →
8002T003-A
8700007
8800340
598292
598292
714477
714477
Control orifice kit - .032
Spring
Spring retainer
Orifice plug, .8mm, M5 x 6
Orifice plug, .8mm, M5 x 6
Orifice plug, .8mm M8 x 8
Orifice plug, .8mm M8 x 8
1
1
1
1
1
1
1
36
T001
T301
T401
T721
T821
91-30 →
91-30 →
91-30 →
87-02 →
87-02 →
8002T003-A
8700007
8800340
704650
704650
Control orifice kit - .032
Spring
Spring retainer
Orifice plug, .7mm M8 x 8
Orifice plug, .7mm M8 x 8
1
1
1
1
1
50
T001
T301
T401
T721
T821
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
8002T002-A
8700007
8800340
521054
521054
Control orifice kit - .026
Spring
Spring retainer
Orifice plug, .9mm
Orifice plug, .9mm M8 x 8
1
1
1
1
1
39
CONTENTS
Series 90
100 cc Pump
saue
BLN-2-41672
May, 1996
Genuine Parts
Original
Ersatzteile
Special Hardware Feature
B83
B83
C20
C30
S07
C40
C05
C50
E30
C65
E30
C70
C13
E22
E20
E82
C14
E22
C15
E80
C16
E82
E24
E80
C80
E50
E24
E90
E10
E60
E70
E40
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
40
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
Order
Code
Item
S07
C05
C13
C14
C15
C16
C20
C30
C40
C50
C65
C70
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
Part Number
82020S07
8200124
8200027
8200210
8200028
9006275-0026
364000
8200026
8200144
8200216
9009625-0159
9007276-0099
Qty. per
Description
Model/Kit
Cylinder. block kit, welded (SB-9312) 1
Cylinder block assy, w/o speed ring 1
Spring seat
1
Cylinder block spring
1
Spring retainer
1
Retaining ring
1
Welded piston (SB-8823)
9
Slipper retainer
1
Slipper guide brg. (SB-8816)
1
Spacer (SB-8816)
4
Washer (SB-8816)
4
Screw
4
E10
“
E20
E22
E24
E30
"
E40
E50
E60
E70
E80
E90
95-50 →
87-02 → 92-11
87-02 →
87-02 →
87-02 →
95-50 →
87-02 → 95-49
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
95-50 →
501574
8200011
8200007
358846
359059
8000379
8100353
9003509-0008
9004104-1620
5000206
9005110-9000
8200174
8200321
Side cover (SB-9525)
Side cover (SB-9203)
Leveler (SB-8903)
Spring Seat (SB-8903)
Shim (SB-8903)
Guide post (SB-9525)
Guide post
Nut
O-ring
Screw (SB-9418)
Plug
Spring
Insert assembly (SB-9525)
1
1
1
2
2
2
2
2
1
6
1
2
1
W: Special Hardware Features Group
B83
C05
C20
C80
S07
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
9005110-5600
8200124
8200031
8200041
82020S05
Plug
Cylinder block assy, w/o speed ring
Hollow piston
Pump valve plate, -2 degree
Cylinder Block kit, hollow pistons
1
1
9
1
1
B83
C05
C80
87-02 →
87-02 →
87-02 →
KPPB154
8200277
501327
Speed sensor
Cylinder block assy.,w/speed ring
Pump valve plate (SB-9515)
1
1
1
FAA & NDN
B83
C05
C80
E82
87-02 →
87-02 →
87-02 →
87-02 →
9005110-5600
8200124
8200041
8200194
Plug
Cylinder block assy, w/o speed ring
Pump valve plate, -2 degree
Spring
1
1
1
2
FAB & NBN
B83
C05
C80
E82
87-02 →
87-02 →
87-02 →
87-02 →
9005110-5600
8200124
8200195
8200194
Plug
Cylinder block assy, w/o speed ring
Pump valve plate, -3 degree
Spring
1
1
1
2
CAA & HNP
EDB
Bold Items indicate recommended parts to be stocked for servicing
41
CONTENTS
Series 90
100 cc Pump
saue
BLN-2-41672
May, 1996
Genuine Parts
Original
Ersatzteile
Special Hardware Feature
B83
B83
C20
C30
S07
C40
C05
C50
E30
C65
E30
C70
C13
E22
E20
E82
C14
E22
C15
E80
C16
E82
E24
E80
C80
E50
E24
E90
E10
E60
E70
E40
Enlarged bold type item numbers
are Recommended parts to be
stocked for servicing.
42
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
100 cc Variable Displacement Pump
W: Special Hardware Features Group
Order
Code
Item
FAC & NMN B83
C05
C80
E82
Date Code
Begin → End
87-02 →
87-02 →
87-02 →
87-02 →
Part Number
9005110-5600
8200124
737478
8200194
Qty. per
Description
Model/Kit
Plug
1
Cylinder block assy, w/o speed ring
1
Pump valve plate, 1.5 degree
1
Spring
2
FAD & NSN
B83
C05
C80
E82
87-02 →
87-02 →
87-02 →
87-02 →
9005110-5600
8200124
501327
8200194
Plug
Cylinder block assy, w/o speed ring
Pump valve plate (SB-9515)
Spring
1
1
1
2
GBA & NNN
B83
C05
C80
87-02 →
87-02 →
87-02 →
9005110-5600
8200124
501327
Plug
Cylinder block assy, w/o speed ring
Pump valve plate (SB-9515)
1
1
1
KCA
B83
C05
C80
87-02 →
9005110-5600
Plug
87-02 →
8200124
Cylinder block assy, w/o speed ring
87-02 →
8200041
Pump valve plate, -2 degree
No control screens ( Item B90, Common Parts, page 6-7)
1
1
1
Overhaul Seal Kit
S30
C70
E40
E50
E60
F11
F12
F40
F50
G301
J40
J50
J90
J90
J90
K50
L40
L50
M11
M11
M77
M95E
M96E
M97E
N15
P6
P13
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 → 92-29
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
87-02 →
82020S30
9007276-0099
9003509-0008
9004104-1620
5000206
9004100-1310
8700067
9004104-0350
9004104-0340
8200212
9004104-0440
9004104-1580
9004100-0420
9004104-0440
9004100-0480
9004201-6200
9008000-0114
9004104-1540
8800274
K11420
8800882
9004104-0120
9004104-0140
9004104-0240
9004201-9000
9004100-0200
9004105-0190
Overhaul seal kit, 100 PV
Screw
Nut
O-ring
Screw (SB-9418)
O-ring
Piston ring
O-ring
O-ring
End cap gasket (SB-9203)
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring (SB-8902)
Lip seal
O-ring
Control gasket
Control gasket (SB-9302)
Manifold gasket
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Bold Items indicate recommended parts to be stocked for servicing
1
4
2
1
6
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
43
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
BLN-10107 Rev. B
Charge Pump Design Change
To improve efficiency and reliability, the number of parts in Series 90 pumps
is being reduced. The charge pump design on 55cc thru 130cc frame sizes
is being changed so that the outer port plate is an integral part of the charge
pump cover and distance plates are eliminated. The change is taking effect
at the following manufacturing dates:
55cc: 93-10
75cc: 93-10
100cc: 93-15
130cc: 93-34
For auxiliary pad options, the new charge pump cover is rotation dependent.
The cover will be marked as either left hand (L) or right hand (R). The nonaxiliary pad cover is not rotation dependent.
The charge pump shaft also changes and must be replaced when using the
new style hardware. The complete charge assembly can be interchanged
with corresponding hardware from 89-17 and beyond. However, piece
parts are not interchangeable. For units prior to 89-17, consult SauerSundstrand.
The old design charge pump hardware is obsolete and is no longer available.
Refer to the chart on the reverse side of this page to determine the
replacement kit.
44
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
BLN-10107 Rev. B
The following information must be known to determine the correct
charge pump replacement kit:
1. Unit size (055, 075, 100 or 130 cc)
2. Charge pump displacement (11, 14, 17, 20, 26 or 34 cc)
3. Auxilary pad (Yes or No)
4. Rotation (LH or RH)
Obsoleted Charge Pump Parts
Gear Set
Shaft
8000169
8000174
8000170
8000174
8000171
8000174
8100313
337956
8100314
337956
8100315
337956
8200158
337956
8200159
337956
8200160
337956
714444
303636
714451
303636
714469
303636
Cover
8800513
8800514
8800514
8800513
8800514
8800514
8800513
8800514
8800514
8800513
8800514
8800514
8800513
8800514
8800514
8800513
8800514
8800514
8800513
8800514
8800514
8800513
8800514
8800514
8800513
8800514
8800514
347518
347526
347526
347518
347526
347526
347518
347526
347526
Chg. pump
Unit Size displacement
055
11 cc
055
14 cc
055
17 cc
075
14 cc
075
17 cc
075
20 cc
100
17 cc
100
20 cc
100
26 cc
130
20 cc
130
26 cc
130
34 cc
Auxilary
pad
Rotation
Replacement
Kit
No
Yes
Yes
No
Yes
Yes
No
Yes
Yes
LH or RH
LH
RH
LH or RH
LH
RH
LH or RH
LH
RH
8510028
8510029
8510030
8510031
8510032
8510033
8510034
8510035
8510036
No
Yes
Yes
No
Yes
Yes
No
Yes
Yes
LH or RH
LH
RH
LH or RH
LH
RH
LH or RH
LH
RH
8510037
8510038
8510039
8510040
8510041
8510042
8510043
8510044
8510045
No
Yes
Yes
No
Yes
Yes
No
Yes
Yes
LH or RH
LH
RH
LH or RH
LH
RH
LH or RH
LH
RH
8510046
8510047
8510048
8510049
8510050
8510051
8510052
8510053
8510054
No
Yes
Yes
No
Yes
Yes
No
Yes
Yes
LH or RH
LH
RH
LH or RH
LH
RH
LH or RH
LH
RH
8510064
8510065
8510066
8510067
8510068
8510069
8510070
8510071
8510072
45
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8809
PRODUCTS AFFECTED: Series 90 Pumps
SUBJECT: Servo Arm Change
DESCRIPTION:
As a product improvement, Sauer-Sundstrand has changed the Series 90 Pump servo arm
and swashplate (items D10 and D50). The old style servo arm and swashplate will become
obsolete. Because this change creates non-interchangeability between new and old
swashplates, servo arms, and possibly servo pistons (item S10) and slider blocks (item
F20), separate servo arms and swashplates will no longer be sold as spare parts.
Also, the new servo arm is actually a press fit into a groove in the new swashplate. This
situation requires special tooling for assembly, therefore, pre-assembled kits will be created
for 55, 75, and 100 cc pumps. The kits will work in any vintage pump.
The kit for 55 cc pumps will include all the items in the figure, except item S10.
The kit for 75 cc pumps will include all the items in the figure.
The kit for 100 cc pumps will include all the items in the figure, except items S10 and F20.
NOTE: The slider block (item F20) in 55 cc pumps and the slider block and the servo piston
(item S10) in 75 cc pumps had to be changed slightly to allow clearance for the new
servo arm. The new part number servo piston and slider blocks will work in any
vintage pump.
S10
F12
F11
F11
F20
D55
F12
D65
D10
D75
D70
D50
46
D60
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8809
MODELS AFFECTED:
All 94-2XXX (55 cc Pumps), 95-2XXX (75 cc Pumps), and
96-2XXX (100 cc Pumps)
SERIAL NUMBERS AFFECTED:
Change goes into effect with S/N 88-14-XXXXX on 55 cc Pumps
and with S/N 88-16-XXXXX for 75 cc and 100 cc Pumps.
PART NUMBERS AFFECTED:
New 55 cc Slider Block is P/N 8000189.
New 75 cc Slider Block is P/N 8100368.
New 100 cc Slider Block is P/N 8100369.
New 55 cc Servo Arm / Swashplate Kit is P/N 8000201.
New 75 cc Servo Arm / Swashplate Kit is P/N 8100377.
New 100 cc Servo Arm / Swashplate Kit is P/N 8200192.
PARTS DISPOSITION:
Not Applicable
X Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
X Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
47
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8816
PRODUCTS AFFECTED: Series 90 Pumps
SUBJECT: Change in Fixed Slipper Hold Down
DESCRIPTION:
As a product improvement, Sauer-Sundstrand has simplified the design of the Series 90 Pump
slipper hold-down mechanism. The hold-down changes from spring loaded with a fixed
maximum clearance to a fixed clearance design.
The leaf spring (item C60) and spring aligner (item C66) will be eliminated and will not be
available as spare parts.
The spacer (item C50), bearing (item C40), and washer (item C65) will change and the old part
numbers will not be available as spare parts.
The swashplate (item D50), pistons (item C20), slipper retainer (item C30), and screws (item
C70) will remain the same.
If any of the affected parts (items C66, C60, C65, C50, or C40) require replacement during
repair of older style pumps, discard these parts and rebuild using new style parts (items C40,
C50, and C65). As before, the screws (item C70) which are coated with locking compound
MUST always be replaced after removal.
New Style
Slipper Hold-Down
48
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8816
MODELS AFFECTED:
All 94-2xxx (55 cc Pumps), 95-2xxx (75 cc Pumps), and
96-2xxx (100 cc Pumps)
SERIAL NUMBERS AFFECTED:
55 cc Pumps, 94-2xxx, Changed at S/N 88-43-xxxxx
75 cc Pumps, 95-2xxx, Changed at S/N 88-22-xxxxx
100 cc Pumps, 96-2xxx, Changed at S/N 88-20-xxxxx
PART NUMBERS AFFECTED:
Part numbers for the obsoleted parts can be found in the Series 90 Service Parts
Manual, BLN-2-41528/9. New style part numbers are as follows:
Item
C40
C50
C65
C70
Qty / Pump
2
4
4
4
55 cc
8000137
8000138
9009625-0159
9007276-0114
Part Numbers
75 cc
8100294
8100295
9009625-0159
9007276-0099
100 cc
8200144
8200145
9009625-0159
9007276-0099
PARTS DISPOSITION:
Not Applicable
Interchangeable
X Non-Interchangeable - as individual parts, but new style C40, C50 and C65 can be
used in any vintage pump if all three (3) parts are used.
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
49
CONTENTS
Series 90
100 cc Pump
saue
BLN-2-41672
May, 1996
Genuine Parts
Original
Ersatzteile
Service Bulletin SB-8823
PRODUCTS AFFECTED: Series 90 Pumps and Motors
SUBJECT: Piston Improvement
DESCRIPTION:
Product Information Bulletin PIB-8801 (March, 1988) announced the incorporation of
fabricated (welded) piston assemblies, replacing non-fabricated (hollow) piston assemblies,
in the cylinder blocks of all Series 90 pumps and motors. This change increases the overall
efficiency of the Series 90 product line.
To simplify service parts inventory for all Series 90 units, only individual welded piston
assemblies will be available as service parts. The hollow pistons will be obsoleted. Part
numbers for INDIVIDUAL welded piston assembies are listed on the back side of this
bulletin.
Since all Series 90 pumps and motors have nine (9) pistons, welded pistons being used to
replace hollow pistons during repair MUST be installed in the cylinder block symmetrically,
in multiples of three (3).
Welded Piston
Assembly
Hollow Piston
Assembly
W
W
H
W
H
H
H
W
OR
W
H
H
H
H
W
W
W = Welded
H = Hollow
W
W
H
When replacing hollow pistons with welded pistons, it is mandatory that the welded
pistons be incorporated symmetrically in multiples of three (3).
50
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8823
MODELS AFFECTED:
All Series 90 Pumps and Motors
93-XXXX
94-XXXX
95-XXXX
96-XXXX
SERIAL NUMBERS AFFECTED:
Welded pistons will be incorporated into all Series 90 pumps and motors by the end
of the first quarter of 1989.
PART NUMBERS AFFECTED:
PART NUMBER
706101
367672
708230
364000
DESCRIPTION
Piston Assembly, Welded-42 cc
Piston Assembly, Welded-55 cc
Piston Assembly, Welded-75 cc
Piston Assembly, Welded-100 cc
PARTS DISPOSITION:
Not Applicable
X Interchangeable (in groups of 3)
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
51
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8824 Rev. A
PRODUCTS AFFECTED: Series 90 Pumps
SUBJECT: Remote Pressure Filtration Adapter Change
DESCRIPTION:
NOTICE
The initial issue of this bulletin (dated 12/19/88) did not include an incorporation date. This revision
is being distributed to inform all users of the exact incorporation date. You may remove the initial
issue of this bulletin from your files.
DESCRIPTION
The configuration of the Remote Pressure Filtration Adapter, available as an option on SauerSundstrand Series 90 Variable Pumps (55, 75, and 100 cc) is changing. This improved design
adapter incorporates a charge pressure test port. In addition, the remote filter connections have
been relocated to improve the customer interface and the routing for filter plumbing on most
applications. Port sizes did not change. (A version of the improved design adapter is already being
used on Series 90 42 cc Variable Pumps.)
This change does not affect the pump end cap, and either design filtration adapter can be used on
any vintage pump. Only the new style adapter will be available as spare parts or on new production
pumps.
The outline dimensional differences between the new and old adapters are shown below.
New Style
52
Old Style
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8824 Rev. A
MODELS AFFECTED:
All Series 90 pumps (93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx) with Remote Pressure Filtration (Option R).
SERIAL NUMBERS AFFECTED:
Remote pressure filtration equipped pumps shipped after April 24, 1989, or with serial
number X-89-17-xxxxx and up will include the new design adapter.
PART NUMBERS AFFECTED:
Part Number
8002N00R-A
Description
Filtration Remote - Kit ("New Style")
PARTS DISPOSITION:
Not Applicable
X Interchangeable (changes to machine plumbing will probably be necessary)
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
All ASCs
Non-Restricted Distribution
53
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8902
PRODUCTS AFFECTED: Series 90 Pumps
SUBJECT: Incorporation of Adjustable Charge Relief Valve
DESCRIPTION:
As a product improvement, Sauer-Sundstrand is incorporating an externally adjustable charge
relief valve on all Series 90 variable displacement pumps. This design replaces the previous shim
adjustable charge relief valve. The new design valve provides a range of pressure adjustment
which covers the available charge pressure options of 290, 348, and 406 psi (20, 24, and 28 bar).
NOTE This improvement changes the design of the charge relief valve poppet and plug. The new
style charge relief valve may protrude from the pump end cap approximately 0.27 in. (6.9
mm) farther than the shim adjustable design.
To adjust the new design valve, first install gauges to measure charge pressure and case pressure
as described in the Series 90 Service Manual. Loosen the adjustment lock nut with a 1-1/16 in. hex
wrench. Operate the pump at an input speed of 1700 to 2000 rpm and turn the adjustment nut with
a large screwdriver while observing the charge pressure and case pressure. Clockwise (CW)
rotation of the plug increases the setting, while counterclockwise (CCW) rotation decreases the
setting (at a rate of approximately 50 psi [3.4 bar] per turn). Charge pressure settings are
referenced to case pressure. Once the desired setting is achieved, torque the lock nut to 34 to 41
lbsf•ft (46 to 55 Nm) and remove the gauges.
Sauer-Sundstrand will offer an adjustable charge relief valve kit for sale as a spare part. This kit
can be used to service any vintage Series 90 variable pump. Since the new and old style charge
relief valves are interchangeable as an assembly, the old style parts will be made obsolete and will
no longer be available as spare parts.
Adjusting Charge Relief Valve
54
Charge Relief Valve Assembly
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8902
MODELS AFFECTED:
All Series 90 Pumps (93-2xxx, 94-2xxx, 95-2xxx, and 96-2xxx)
SERIAL NUMBERS AFFECTED:
Due to the interchangeability of the charge relief valve assemblies, this is a running
change. It will be incorporated into all Series 90 variable pumps by March of 1989.
PART NUMBERS AFFECTED:
Part Number
8002K000-A
Description
Adjustable Charge Relief Valve Kit - "New Style"
(Includes poppet, spring, plug, O-ring, and lock nut)
PARTS DISPOSITION:
Not Applicable
Interchangeable
X Non-Interchangeable (as an assembly)
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
Non-Restricted Distribution
55
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8903
PRODUCTS AFFECTED: Series 90 Pumps
SUBJECT: Swashplate Leveler Spring Seat Change
and Servo Pressure Relief Valves
DESCRIPTION:
As a product improvement, Sauer-Sundstrand is adding hardened shims between the
swashplate leveler springs and the end cap in Series 90 variable displacement pumps. In
addition, the leveler spring seats have been hardened, and are now separate pieces from
the leveler. Previously, the seats were peened to the leveler.
These improvements requier some minor changes in the repair procedures for the Series
90 pumps. When installing the leveler springs (item E80), take care that the spring seats
(item E22) are in position on the swashplate leveler. Before installing the end cap, assemble
the hardened shims (item E24) into their poskets in the end cap and retain with petroleum
jelly.
The swashplate leveler, plus the separate spring seats, is directly interchangeable with the
old design part. When performing major repairs on any Series 90 pump, the hardened shims
should be installed between the leveler springs and the end cap.
In an unrelated change, the servo pressure check (relief) valves (item P70) installed in the
pump end cap (or rotation valve housing) were replaced by standard internal hex, straight
thread O-ring plugs in some pumps. The servo pressure check (relief) valves MUST be
installed in pumps equipped with pressure limiters in order to provide maximum end cap
gasket life.
End Cap
E80
E22
E20
E22
E24
E80
E24
P80
P70
56
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8903
MODELS AFFECTED:
All 93-2xxx (42 cc Pumps), 94-2xxx (55 cc Pumps), 95-2xxx (75 cc Pumps),
and 96-2xxx (100 cc Pumps)
SERIAL NUMBERS AFFECTED:
The hardened swashplate leveler spring seats and hardened shims between the
leveler springs and end cap will be incorporated into Series 90 pumps at Serial
Number 89-09-xxxxx.
PART NUMBERS AFFECTED:
Item
E20
E22
E24
Desc.
Leveler
Spring Seat
Shim
Qty /Pump
1
2
2
42 cc
673897
358820
359034
Part Numbers
55 cc
75 cc
8000094
8100130
358838
358523
359042
359042
100 cc
8200007
358846
359059
PARTS DISPOSITION:
Not Applicable
X Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
Non-Restricted Distribution
57
CONTENTS
Series 90
100 cc Pump
saue
BLN-2-41672
May, 1996
Genuine Parts
Original
Ersatzteile
Service Bulletin SB-8906
PRODUCTS AFFECTED: Series 90 Pumps
SUBJECT: Charge Pump Design Changes
DESCRIPTION:
The original design Series 90 charge pump assembly included two (2) port plates, one (1)
on each side of the gerotor. If the charge pump displacement was less than the maximum
available for the pump’s frame size, the inside port plate was thicker than the 0.050 in. (1.27
mm) outside port plate.
The new design charge pump will always have two (2) 0.050 in. (1.27 mm) thickness port
plates, one (1) on each side of the gerotor. Additionally, if the charge pump displacement
is less than the maximum available for the pump’s frame size, one (1) or two (2) spacers
will be installed between the outside port plate and the charge pump cover.
In addition, the location of the keyway in the charge pump shaft has also been changed to
ensure full engagement of the drive key in the gerotor. The new charge pump shaft used
in 75 cc and 100 cc frame size pumps has two (2) keyways. The rear keyway (farthest from
the end cap and splined end of the shaft) is used for 75 cc pumps, while the front keyway
(closest to the end cap and splined end of the shaft) is used for 100 cc pumps. The new style
charge pump shafts for 55, 75, and 100 cc pumps also changed from having a beveled end
to a square end on the end of the shaft closest to the pump end cap.
Drive Key H60
Shaft H50
Pin H40
Inner Port Plate (H31)
Gerotor and Gerotor Ring
Outer Port Plate H30
O-Ring J40N
Charge Pump
Cover J15
Journal Bearing J30
Drive Key H60
Shaft H50
Pin H40
Inner Port Plate (H30)
Gerotor and Gerotor Ring
Outer Port Plate H30
Spacer
O-Ring J40N
Charge Pump
Cover J15
2nd Spacer
(used only with 17 cc/rev
for 100 cc pump)
Journal Bearing J30
Note beveled
end
Old charge pump shaft
58
Identifying groove for
75 cc keyway
75 cc keyway
100 cc keyway
New charge pump
shaft for 75 cc and
100 cc pumps
Note square
end
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8906
MODELS AFFECTED:
All 94-2xxx (55 cc Pumps), 95-2xxx (75 cc Pumps), and 96-2xxx (100 cc Pumps)
SERIAL NUMBERS AFFECTED:
The new charge pump design will be incorporated into Series 90 pumps at the following
Serial Numbers:
A-89-17-xxxxx for all pumps manufactured in Ames, Iowa, U.S.A.
N-89-07-xxxxx for all 95-2xxx (75 cc) pumps manufactured in Neumünster, Germany.
N-88-48-xxxxx for all 96-2xxx (100 cc) pumps manufactured in Neumünster, Germany.
PART NUMBERS AFFECTED:
Proper part number versus pump serial number information can be found in the May, 1989, issue of the
Series 90 Service Parts Manual, BLN-2-41528/9.
The thicker inside port plates (thicker than 0.050 in. [1.27 mm]) will be obsoleted, and will NOT be available as spare parts. If these parts require replacement, use the 0.050 in. (1.27 mm) port plate and appropriate spacer(s) as spares. On 100 cc pumps only, the new charge pump shaft MUST be used if the new
style spacer is used.
On 55 and 75 cc pumps, the charge pump shaft clearance pocket in the end cap changed from a beveled
to a straight (90°) corner to correspond with the change in the charge pump shaft. Old style charge pump
shafts will remain available as spare parts and MUST be used in the 55 cc and 75 cc beveled pocket end
caps.
Old style (beveled pocket) end caps will be obsoleted and will NOT be available as spare parts. If an old
style end cap needs replacement, new style end caps can be used with any vintage charge pump hardware and charge pump shaft.
PARTS DISPOSITION:
Not Applicable
Interchangeable
X Non-Interchangeable (Must use correct charge pump shaft per Serial Number of pump)
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
Non-Restricted Distribution
59
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-8923 Rev. A
PRODUCTS AFFECTED: Series 90 100cc Variable Pumps
SUBJECT:Reduction in Overall Length
DESCRIPTION:
This Bulletin was issued in September, 1989 for advanced information. The purpose
of this revision 'A' is for exact serial number incorportation only.
To improve application flexibility, the overall length of Series 90 100cc pumps will be
reduced by .39" (10mm). Some port locations will also change.
Shown below are all dimensional differences between the current and new design pumps.
60
CONTENTS
saue
Series 90
100 cc Pump
BLN-2-41672
May, 1996
Genuine Parts
Original
Ersatzteile
Service Bulletin SB-8923 Rev. A
MODELS AFFECTED: All 96-2xxx pumps
SERIAL NUMBERS AFFECTED:
This change will take place in late November, 1989 with s/n A-89-46-xxxxx.
PART NUMBERS AFFECTED:
Non-interchangeability will exist with drive shafts, which become shorter with this change, end caps, end
cap gaskets, and the end cap to the variable housing retaining screws. Old style end caps will no longer
be available as spare parts. In the rare event that a new end cap is required, a new shaft, end cap gasket,
and screws will also be needed. Part number for current parts can be found in the Series 90 Service Parts
Manual (BLN-2-41528/9, May 1989). The new part numbers are as follows:
Item*
Part Number
Description
End cap - Axial
G046
8200175
Gasket
G306
8200166
Screw
G906
9007210-0608
Screw
G956
9007210-0608
Screw
J80A
9007314-1623
Screw
J80B
9007314-1623
Screw
J80C
9007314-1623
Screw
J80N
9007210-1621
Shaft -23 t.
L1C7
8200169
Shaft - 13 t.
L1F1
8200170
Shaft - 14 t.
8200171
L1S1
Shaft - Tapered spline
8200179
L1TF
Shaft - Tapered
8200173
L1T2
Shaft - Straight Key
8200176
L1K3
* From the Series 90 Service Parts Manual, BLN-2-41528/9
Qty.
1
1
1
1
4
4
4
4
1
1
1
1
1
1
PARTS DISPOSITION:
Not Applicable
Interchangeable
X Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
Non-Restricted Distribution
61
CONTENTS
Series 90
100 cc Pump
saue
BLN-2-41672
May, 1996
Genuine Parts
Original
Ersatzteile
Service Bulletin SB-9203 Rev. A
PRODUCTS AFFECTED: Series 90: 55,75,100, 130 cc Pumps
SUBJECT: Block Point Change: Components Redesign
DESCRIPTION:
As part of our overall Series 90 product improvement program, numerous components are
being redesigned. This redesign is referred to as a “blockpoint” change. The objective of the
blockpoint change is to minimize the number of times we change the units while we convert to high
volume tooling at various plant sites. These design improvements will provide increased reliability
and more application flexibility. The nature of these changes makes customer requalification
unnecessary. Old style (pre-block point) variable housings and endcaps will no longer be available
as spare parts.
FRAME SIZE: 100
Parts Affected:
Pre "blockpoint"
Part Number
New Part Number
(92-12 & Later)
Common Parts Group, 100 cc
B10
Variable Housing
E10
Side cover
F20
Slider block
G93
Spacer
G94
Bracket Lifting
G95
Washer
B82
Plug
8200117✧
8200011
8200016*✧
end cap grp
end cap grp
n/a
n/a
726554
746560
8200225*
8800564
8800565
9009610-3459
9005110-5600
End Cap Group, 100 cc
G048
End cap-twin ports
G93
Spacer
G94
Lifting bracket
G308
End cap gasket
G908
Screw
G958
Screw
G968
Screw
G046
End cap-Side ports
G306
End cap gasket
G906
Screw
G956
Screw
G968
Screw
G172
Plug
G182
Plug
8200157✧
8800404
8800401
8200166*✧
9007314-0608
9007314-0608
9007314-0607
8200175✧
8200166*✧
9007314-0608
9007314-0608
9007314-0607
n/a
n/a
8200235
common part
common part
8200212*
9007314-0810**
9007314-0810**
9007314-0808**
8200236
8200212*
9007314-0810**
9007314-0810**
9007314-0808**
9005110-4400
9005110-4400
Item
Description
Special Hardware Features Group, 100 cc
B83
Plug-Speed Pick-up
*
✧
62
Interchangeable part.
Obsolete
n/a
9005110-5600
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9203 Rev. A
MODELS AFFECTED:
All Series 90 94-2xxx, 95-2xxx, 96-2xxx, and 97-2xxx Variable Pumps.
SERIAL NUMBERS AFFECTED:
Changes will take place at the following Serial Numbers:
55 cc
75 cc
100 cc
130 cc
92-06 & beyond
92-18 & beyond
92-12 & beyond
92-19 & beyond
PART NUMBERS AFFECTED:
Refer to text of this bulletin for specific part numbers.
Housing:
(all frame sizes)Thickness adjacent to the side cover has been increased.
Side Cover: (100 cc & 130cc only) Thickness increased.
End Cap:
(all frame sizes) Match housing change; small end cap screws (55 cc100 cc) will be larger; the orientation of the charge relief valve on side
port end caps has been changed from an oblique to a vertical orientation.
Controls:
(130cc only) Eliminate mounting plate, three-pin link change.
Side Cover: (130cc only) Swashplate hold-down ("T-bar") mounting will be changed
to commonize the design with the smaller displacement units.
NOTE: Reference PIB-9102 for design changes and outline dimensions.
PARTS DISPOSITION:
Not Applicable
Interchangeable
X Non-Interchangeable except where noted
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
63
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9211
PRODUCTS AFFECTED: Series 90: 55, 75 and 100 cc Pumps
SUBJECT: Feedback Link Retention
DESCRIPTION:
Effective in September of 1992, the feedback link in Series 90 pumps will be mechanically
retained to the swashplate. In the past, the link slipped over a specially ground socket head
screw and could fall off the screw during pump assembly. The screw has changed to include
a head to retain the link. The feedback link does not change.
Special Screw
Control Feedback Link
Swashplate Assembly
Swashplate Guide
64
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9211
MODELS AFFECTED:
All 94-2xxx (55cc), 95-2xxx (75cc), and 96-2xxx (100cc) pumps.
SERIAL NUMBERS AFFECTED:
Pumps with S/N A-92-38-xxxxx and beyond include the new feature.
PART NUMBERS AFFECTED:
Old Screw
55 & 75cc
100cc
New "Headed" Screw
9007276-0109
9007375-0030
9007375-0044
9007375-0032
PARTS DISPOSITION:
Not Applicable
X Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
65
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9301 Rev. A
PRODUCTS AFFECTED: Series 90 Pumps - 55cc thru 100cc
SUBJECT: Charge Pump Design Change
DESCRIPTION:
The serial numbers mentioned on the reverse side of this page apply only to Ames
production units. Neumunster will incorporate the change in July or August of this
year. A service bulletin will follow when the exact dates are known.
To improve efficiency and reliability, the number of parts in Series 90 charge pumps is being
reduced. The charge pump design on 55cc thru 100cc frame sizes is being changed such
that the outer port plate (H30) is an integral part of the charge pump cover (J15) and distance
plates are eliminated.
For auxiliary pad options, the new charge pump cover is rotation dependent. The cover will
be marked either left hand (L) or right hand (R). The non-auxiliary pad cover is not rotation
dependent.
The charge pump shaft also changes and must be replaced when using the new style
hardware. The complete charge pump assembly can be interchanged with corresponding
hardware from
89-17 and beyond. However, piece parts are not interchangeable. For units prior to 8917, consult Sauer-Sundstrand.
66
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9301 Rev. A
MODELS AFFECTED:
All 94-2xxx, 95-2xxx, and 96-2xxx Pumps
SERIAL NUMBERS AFFECTED:
55cc: A-93-10 & beyond
75cc: A-93-10 & beyond
100cc: A-93-15 & beyond
PART NUMBERS AFFECTED:
See Attached Table
PARTS DISPOSITION:
Not Applicable
Interchangeable for S/N's 89-17 and beyond.
X Interchangeable
Piece parts are not interchangeable.
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
67
CONTENTS
Series 90
100 cc Pump
saue
BLN-2-41672
May, 1996
Genuine Parts
Original
Ersatzteile
Service Bulletin SB-9301 Rev. A
CURRENT CHARGE PUMP CONFIGURATION
EXCEPT FOR 100 CC FRAME SIZE PUMPS
CURRENT CHARGE PUMP
CONFIGURATION FOR 100 CC
FRAME SIZE PUMPS
NEW CHARGE PUMP
CONFIGURATION
H60
H50
H40
H30
H05
H60
H50
H40
H05
(H30)
(H31)
J80N
OR
H30
H60
H50
H40
H05
OR
J40N
J15
J15N
J10
H70
H80
J30
L
J50
J30
J70
OR
J80
J60
H80
REF
J90
NEW CHARGE PUMP COVER
FOR PUMPS WITHOUT AUXILIARY PADS
(SAME COVER FOR LEFT HAND OR
RIGHT HAND ROTATION)
H70
REF
J92
J
J95
L
NEW CHARGE PUMP COVERS FOR PUMPS WITH AUXILIARY PADS
(LEFT HAND AND RIGHT HAND ROTATION VERSIONS INCLUDED
IN AUXILARY PAD KIT)
68
THE NEW CHARGE PUMP COVERS HAVE AN 'L' OR 'R'
STAMPED ON THEM FOR EASY IDENTIFICATION
CONTENTS
75cc
100cc
After
93-10
Before
93-10
After
93-10
Before
93-10
After
93-10
Item
Number
8000169
8000268
N/A
N/A
N/A
N/A
H05B
11 cc Charge Pump Set
8000170
8000269
8100313
8100479
N/A
N/A
H05C
14 cc Charge Pump Set
8000171
8000270
8100314
8100480
8200158
8200238
H05D
17 cc Charge Pump Set
N/A
N/A
8100315
8100481
8200159
8200239
H05E
20 cc Charge Pump Set
N/A
N/A
N/A
N/A
8200160
8200240
H05F
26 cc Charge Pump Set
8800314
N/A
8800314
N/A
8800314
N/A
H30
Port Plate
N/A
Incl in H05
N/A
Incl in H05
8800315-
Incl in H05
H31
Port Plate - 100cc
8000174
8000267
337956
8100476
337956
8100476
H50
Charge Pump Shaft
8800513
8800834
8800513
8800834
8800513
8800834
J15N
Cover Assy - Charge Pump
J15
"Aux" Charge Pump Cover
8800514 See J15 L/R 8800514 See J15 L/R 8800514 See J15 L/R
Description
N/A
8800833
N/A
8800833
J15L
"Aux" L.H. Cover Assy
N/A
8800832
N/A
8800832
N/A
8800832
J15R
"Aux" R.H. Cover Assy
NOTE: PIECE PARTS ARE NOT INTERCHANGEABLE!
Series 90
100 cc Pump
8800833
BLN-2-41672
May, 1996
N/A
Genuine Parts
Original
Ersatzteile
Before
93-10
Service Bulletin SB-9301 Rev. A
55cc
saue
Series 90 - 55cc thru 100 cc Charge Pump Configuration
69
CONTENTS
Series 90
100 cc Pump
saue
BLN-2-41672
May, 1996
Genuine Parts
Original
Ersatzteile
Service Bulletin SB-9203 Rev. A
PRODUCTS AFFECTED: Series 90: 55,75,100, 130 cc Pumps
SUBJECT: Block Point Change: Components Redesign
DESCRIPTION:
As part of our overall Series 90 product improvement program, numerous components are being redesigned. This redesign is referred to as a “blockpoint” change. The
objective of the blockpoint change is to minimize the number of times we change the units
while we convert to high volume tooling at various plant sites. These design improvements
will provide increased reliability and more application flexibility. The nature of these changes
makes customer requalification unnecessary. Old style (pre-block point) variable housings
and end caps will no longer be available as spare parts.
FRAME SIZE: 075
Item
Description
Common Parts Group, 75 cc
B10
Variable Housing
B82
Plug
G93
Spacer
G94
Bracket Lifting
G95
Washer
G048
End cap-Twin ports
G308
Gasket
G958
Screw
G93
Spacer
G94
Lifting bracket
G95
Washer
G046
End cap-Side ports
G306
Gasket
G906
Screw
G956
Screw
G17
Plug
G18
Plug
B83
Plug-Speed Pick-up
*
✧
70
Interchangeable part.
Obsolete
Pre "blockpoint"
Part Number
New Part Number
(92-19 & Later)
716621✧
n/a
end cap grp
end cap grp
end cap grp
8100292✧
8100270*✧
9007314-0604
8800404
8800522
9009610-2850
8100356✧
8100212*✧
9007210-0611
9007314-0608
n/a
n/a
n/a
724674
9005110-5600
8800564
8800565
9009610-3459
8100471
8100466*
9007314-0804**
common part
common part
common part
8100472
8100448*
9007210-0810**
9007314-0810**
9005110-4400
9005110-4400
9005110-5600
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9203 Rev. A
MODELS AFFECTED:
All Series 90 94-2xxx, 95-2xxx, 96-2xxx, and 97-2xxx Variable Pumps.
SERIAL NUMBERS AFFECTED:
Changes will take place at the following Serial Numbers:
55 cc
75 cc
100 cc
130 cc
92-06 & beyond
92-19 & beyond
92-12 & beyond
92-19 & beyond
PART NUMBERS AFFECTED:
Refer to text of this bulletin for specific part numbers.
Housing:
(all frame sizes)Thickness adjacent to the side cover has been increased.
Side Cover: (100 cc & 130cc only) Thickness increased.
End Cap:
(all frame sizes) Match housing change; small end cap screws (55 cc100 cc) will be larger; the orientation of the charge relief valve on side
port end caps has been changed from an oblique to a vertical orientation.
Controls:
(130cc only) Eliminate mounting plate, three-pin link change.
Side Cover: (130cc only) Swashplate hold-down ("T-bar") mounting will be changed
to commonize the design with the smaller displacement units.
NOTE: Reference PIB-9102 for design changes and outline dimensions.
PARTS DISPOSITION:
Not Applicable
Interchangeable
X Non-Interchangeable except where noted
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
71
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9312
PRODUCTS AFFECTED: All Series 90 Pumps
SUBJECT: Removal of Valve Plate from Cylinder Block Kit
DESCRIPTION:
Due to the increasing number of valve plate options, the valve plate (item C80) will be no
longer included in the cylinder block kit (item S07) on all Series 90 variable pumps. Valve
plates must be ordered separately for service parts. See special hardware features group
in your Service Parts Manual for appropriate valve plate number.
C20
C30
C50
C40
C65
C70
S07
C05
C13
C14
C80
C15
C16
72
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9312
MODELS AFFECTED:
All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xx, and 97-2xxx pumps.
SERIAL NUMBERS AFFECTED:
Not Applicable
PART NUMBERS AFFECTED:
Frame Size
42 cc
55 cc
75 cc
100 cc
130 cc
Cylinder Block Kit
80520S07
80020S07
81020S07
82020S07
83020S07
PARTS DISPOSITION:
X Not Applicable
Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
All Product Related Sauer-Sundstrand Distributors
All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
73
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9315 Rev. A
PRODUCTS AFFECTED: 90 Series Variable Pumps 042, 055, 075 and 100 cc
SUBJECT: Servo Arm Interference with Speed Sensor Ring
DESCRIPTION:
NOTE: This Service Bulletin revision adds the 042 cc Frame Size and the incorporation date of the 055 through 100 cc.
A potential interference problem has been identified in Series 90 042, 055, 075, and 100
frame size pumps built since early 1992. Interference may occur between the swashplate
hold down bracket on the servo arm and the speed sensor ring, which may be installed on
the cylinder block as an option.
A new hold down bracket has been designed to provide clearance for the speed sensor ring.
If a cylinder block with speed sensor ring must be installed in one of the subject pumps, a
servo arm assembly with the new style hold down will also be required.
Sometime during the first quarter of 1994, all 055, 075 and 100 cc pumps will be equipped
with the new design hold down bracket. The 042 cc pumps will implement the new design
hold down bracket in the second quarter of 1994. A revision to this bulletin will be issued
when exact incorporation date is known.
Servo Arm Assembly
(item D10)
Clearance Slot for
Speed Sensor Ring
Swashplate
(item D50)
74
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9315 Rev. A
MODELS AFFECTED:
All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xx, and 97-2xxx pumps.
SERIAL NUMBERS AFFECTED:
042 cc → S/N's beginning with 92-16 and later
055 cc → S/N's beginning with 92-06 and later
075 cc → S/N's beginning with 92-17 and later
100 cc → S/N's beginning with 92-12 and later
All 55, 75, 100 cc units built in Ames beginning with S/N A-94-11 and later will have the
new servo arm assembly installed. The 100 cc units from Neumunster will also incorporate on this date. The 75 cc units built in Neumunster will incorporate on 94-14. The 42
cc does not have an incorporation date as of yet.
PART NUMBERS AFFECTED:
Frame Size
042 cc
055 cc
075 cc
100 cc
Old Servo Arm
(no slot in bracket)
354282
8000191
8100366
8200182
New Servo Arm
(with slotted bracket)
502976
8000318
8100499
8200268
PARTS DISPOSITION:
Not Applicable
Interchangeable
X Non-Interchangeable - Pumps with a speed ring must use the new servo arm.
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
75
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9413 Rev. A
PRODUCTS AFFECTED: Series 90 and Series 51 Units with
Pulse Pickup (Speed Sensing)
SUBJECT: Pulse Pick-up Change
DESCRIPTION:
A small number of pulse pick-ups used on pumps and motors between June 1992 and April
1994 have been found to be defective due to corrosion of internal circuitry.
The corrosion of the internal circuitry may cause intermittent operation or partial loss of
signal and eventual failure.
A typical installation of a pulse pick-up is pictured below. Note the "silver" color of the
potentially defective pulse pick-up body. This should be replaced with a pulse pick-up body
that is "black" in color.
NOTE: If your speed sensor is in an electrical closed loop feedback circuit, possibly used
with a microprocessor, the silver colored speed sensor must be changed regardless of the
special hardware features code.
Silver Pulse Pick-up Body
A
76
CONTENTS
Series 90
100 cc Pump
saue
BLN-2-41672
May, 1996
Genuine Parts
Original
Ersatzteile
Service Bulletin SB-9413 Rev. A
MODELS AFFECTED:
All pumps and motors that used the pulse pick-up option,
which is indicated by the special hardware features order
code.
Options: 51 Series = ACA, NNT, AAA, NNU, ABA
90 Series = EAA, EAB, EAD, NNS, EBB, ECA
90L055 EA 1 N
6 S 3 C6 C 03
EAA 35 35 24
51V160 RFIN
F1A1 ANE1 ACA
050AA21 0322
SERIAL NUMBERS AFFECTED:
A-92-22-xxxxx thru A-94-17-xxxxx
PART NUMBERS AFFECTED:
Sensor
Connector Style
Body Color
KPPA124
Weather Pack
Silver
KPPB124
Weather Pack
Silver
KPPA125
Metri Pac
Silver
KPPB125
Metri Pac
Silver
KPPC124
Weather Pac
Black
KPPC125
Metri Pac
Black
PARTS DISPOSITION:
Not Applicable
X Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
77
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9417
PRODUCTS AFFECTED: Series 90, 55 - 100 cc Variable Pumps
SUBJECT: Swashplate Cage Locator
DESCRIPTION:
As a product improvement, Sauer-Sundstrand has made a design change to the cage
locator link (item no. D80) used on the 55 cc through 100 cc variable pumps.
The new link is made from square wire. In the past, the link was made from round wire. This
is an interchangeable change.
Cage Locator Link
(D80)
78
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9417
MODELS AFFECTED:
All 94-2xxx + 942xxx, 95-2xxx + 952xxx, and 96-2xxx + 962xxx pumps
SERIAL NUMBERS AFFECTED:
55 - 75 cc ➛ 94-18 and beyond
100 cc
➛ Beginning 4th Quarter 1994
PART NUMBERS AFFECTED:
55 & 75 cc
100 cc
Old Link
8100241
8200108
New Link
8100506
8200273
PARTS DISPOSITION:
Not Applicable
X Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
79
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9418
PRODUCTS AFFECTED: Series 90 Variable Pumps
SUBJECT: Side Cover Washer Elimination
DESCRIPTION:
The washers located under the side cover screws have been removed on all Series 90
42 thru 130 cc variable pumps.
As before, the side cover screws must be replaced if they are removed for any reason.
The special coating, which seals and retains the screws, wears off when the screws are
removed.
The screw length changed on 55 thru 100 cc pumps, so it is important that the washers
are discarded during repair. The proper screw is included in the overhaul seal kits.
Washer - No Longer Used
New Special Screw
80
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9418
MODELS AFFECTED:
All Series 90 42 thru 130 cc variable pumps
SERIAL NUMBERS AFFECTED:
Change took place during the 2nd and 3rd quarter of 1994
PART NUMBERS AFFECTED:
Pump Size
Old Screw
New Screw
42 cc
55-100 cc
130 cc
648477
9007276-0115
308700
Same Part Number
5000206
Same Part Number
PARTS DISPOSITION:
Not Applicable
X Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
Non-Restricted Distribution
81
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9435
PRODUCTS AFFECTED: Series 90 100 cc Variable Pumps
SUBJECT: Elimination of Housing/End Cap Screw
DESCRIPTION:
As a product improvement, Sauer-Sundstrand reinforced the 100 cc pump housing, eliminating
the need for the screw shown below.
The hole was not removed from the end cap gasket so it can be used with any housing/end
cap combination.
The hole was removed from the end cap, but the part number did not change. The new end
cap can be used with either housing.
The old housing was obsoleted and no longer available as a service part.
Housing
Gasket
End Cap
Screw
(Deleted)
82
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9435
MODELS AFFECTED:
All Series 90 100 cc Variable Pumps
SERIAL NUMBERS AFFECTED:
Change occurred at serial number 95-07-xxxxx
PART NUMBERS AFFECTED:
Description
Housing
Screw
Part Number
(prior to 95-07)
726554
9007314-0808
Part Number
(95-07 & beyond)
8200305
No longer required
PARTS DISPOSITION:
Not Applicable
X Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
Non-Restricted Distribution
83
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9436
PRODUCTS AFFECTED: Series 90 55 thru 130 cc Variable Pumps
SUBJECT: Integral Filtration Manifold
DESCRIPTION:
As a product improvement, Sauer-Sundstrand is changing the integral filter manifold and
bulkhead nut to make it more easily indexed.
The old bulkhead nut may be used with either the old or new filter manifold. The new
bulkhead nut can only be used with the new filter manifold.
The old bulkhead nut will remain available as a service part. The old filter manifold will be
obsoleted and no longer available as a service part.
Old Design
Manifold
Nut
New Design
Manifold
Nut
84
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9436
MODELS AFFECTED:
All Series 90 55 thru 130 cc Variable Pumps with 'L', 'M', or 'P' filtration option code
SERIAL NUMBERS AFFECTED:
Change occurred at serial number 95-18-xxxxx
PART NUMBERS AFFECTED:
Description
Filter Manifold
Bulkhead Nut
Part Number
(prior to 95-18)
8800200
9002863-1600
Part Number
(95-18 & beyond)
8800896
5000222
PARTS DISPOSITION:
Not Applicable
X Interchangeable - new bulkhead nut can only be used with new filter manifold
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
85
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9436
PRODUCTS AFFECTED: Series 90 55 thru 130 cc Variable Pumps
SUBJECT: Integral Filtration Manifold
DESCRIPTION:
As a product improvement, Sauer-Sundstrand is changing the integral filter manifold and
bulkhead nut to make it more easily indexed.
The old bulkhead nut may be used with either the old or new filter manifold. The new
bulkhead nut can only be used with the new filter manifold.
The old bulkhead nut will remain available as a service part. The old filter manifold will be
obsoleted and no longer available as a service part.
Old Design
Manifold
Nut
New Design
Manifold
Nut
86
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9436
MODELS AFFECTED:
All Series 90 55 thru 130 cc Variable Pumps with 'L', 'M', or 'P' filtration option code
SERIAL NUMBERS AFFECTED:
Change occurred at serial number 95-18-xxxxx
PART NUMBERS AFFECTED:
Description
Filter Manifold
Bulkhead Nut
Part Number
(prior to 95-18)
8800200
9002863-1600
Part Number
(95-18 & beyond)
8800896
5000222
PARTS DISPOSITION:
Not Applicable
X Interchangeable - new bulkhead nut can only be used with new filter manifold
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
87
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9503
PRODUCTS AFFECTED: Series 90 Pumps - All Frame Sizes
SUBJECT: Manual Displacement Control (MDC)
with DC Electric Solenoid Override
DESCRIPTION:
In order to accomodate our European customers, the manifold which attaches to the front
of the manual displacement control (MDC) housing is being changed.
The European solenoid valve requires a thicker manifold to provide clearance between
the solenoid and the front of the MDC housing. The revised manifold will protrude closer
to the mounting flange of the pump, reducing dimension "A" shown in the accompanying
drawing by approximately 5 mm [0.2 in]. Please see chart below for specific clearances.
The thicker manifold requires longer screws and may be used with either the U.S. or
European sourced solenoid.
This change will become effective during March of 1995. The old manifold will be
obsoleted and no longer available as a service part.
SOLENOID VALVE
"A"
"X"
NEUTRAL START
SWITCH (NSS)
OPTION
TOP VIEW
Frame Size
SERIES 90
MANUAL DISPLACEMENT CONTROL
WITH DC SOLENOID OVERRIDE
VIEW IN DIRECTION "X"
FRONT VIEW
042
055
075
100
130
Dimension
"A"
Current
39.9
[1.57]
55.9
[2.20]
54.1
[2.13]
60.2
[2.37]
74.4
[2.93]
mm
[in]
Future
34.9
[1.37]
50.9
[2.0]
49.1
[1.93]
55.2
[2.17]
69.4
[2.73]
88
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9503
MODELS AFFECTED:
All Series 90 Variable Pumps using manual displacement control (MDC) with
DC electric solenoid override.
SERIAL NUMBERS AFFECTED:
Change will take place in March '95
PART NUMBERS AFFECTED:
Manifold
Screw
Current Part Number
New Part Number
Quantity
8800365
505022
1
9007314-0605
9007314-0606
2
PARTS DISPOSITION:
Not Applicable
X Interchangeable (new manifold requires longer screws)
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
89
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9510
PRODUCTS AFFECTED: Series 90 Variable Pumps
SUBJECT: Solenoid Valve Change
DESCRIPTION:
Sauer-Sundstrand has changed suppliers of the solenoid valve for the manual displacement
control with 12 volt two position solenoid valve (order codes ME and MJ).
The new solenoid valve requires shorter mounting screws.
The old solenoid valve is being obsoleted and no longer available as a service part. A kit
has been created that includes the new solenoid valve and the appropriate mounting
screws.
Solenoid
Mounting Screw
90
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9510
MODELS AFFECTED:
All Series 90 variable pumps using control order codes ME and MJ
SERIAL NUMBERS AFFECTED:
Units built N-95-24-xxxxx and after
PART NUMBERS AFFECTED:
Old Solenoid
Old Screws
Replacement
Kit
504381
9007315-0510
8510107
PARTS DISPOSITION:
Not Applicable
X Interchangeable ☛ Piece parts are not interchangeable.
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
91
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9514
PRODUCTS AFFECTED: Series 20 & 90 Pumps With
Optional Neutral Start Switch
SUBJECT: Neutral Start Switch Change
DESCRIPTION:
Sauer-Sundstrand has changed suppliers of the neutral start switch on Series 20 and
some neutral start switch options (MR, MS and ML) on Series 90 pumps. Advanced
notification of this change was given with Product Information Bulletin number PIB-9403.
The new switch has Teflon tape on the threads instead of Vibra-Seal. New Teflon tape
should be applied to the threads if the switch is removed for any reason.
Due to interchangeability, the old switch has been obsoleted and no longer available as
a service part.
Teflon Tape Applied To Threads
92
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9514
MODELS AFFECTED:
All Series 20 variable pumps and Series 90 variable pumps using control order codes
ML, MR and MS
SERIAL NUMBERS AFFECTED:
Units built N-95-17-xxxxx and after
PART NUMBERS AFFECTED:
Old Switch
New Switch
NSS Kit
9700922
503545
8510027*
* The Neutral Start Switch Kit part number did not change
PARTS DISPOSITION:
Not Applicable
X Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
93
CONTENTS
saue
Series 90
100 cc Pump
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9515
PRODUCTS AFFECTED: Series 90 75 & 100 Pumps
SUBJECT: Valve plate part number change
DESCRIPTION:
Sauer-Sundstrand has changed the sourcing of valve plates on 75 and 100 cc variable
displacement pumps.
The new valve plate is interchangeable with the old valve plate. The old valve plate will
be obsoleted and no longer available as a service part. Due to interchangeability, any old
valve plates in inventory may be used or reidentified as the new part number.
94
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9515
MODELS AFFECTED:
All Series 90 75 cc variable pumps using EBC, FAC and GBA 'Special Hardware'
order code.
All Series 90 100 cc variable pumps using EDB, FAC, FAD,GBA and GBG 'Special
Hardware' order code.
SERIAL NUMBERS AFFECTED:
Not Applicable
PART NUMBERS AFFECTED:
75 cc
Order
Code old number
new number
100 cc
old number
new number
EBC
758409
501332
-
-
EDB
-
-
758417
501327
FAC
737460
501333
737478
501328
FAD
-
-
758417
501327
GBA
758409
501332
758417
501327
GBG
-
-
758417
501327
PARTS DISPOSITION:
Not Applicable
X Interchangeable
Non-Interchangeable
X Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
X Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
95
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9525
PRODUCTS AFFECTED: Series 90, 55, 75, & 100 cc Variable Pumps
SUBJECT: Side Cover Design Change
DESCRIPTION:
As a product improvement, Sauer-Sundstrand is changing the side cover and swashplate
leveler ("T-Bar") guide post design.
The new design side cover will have two hardened inserts in the machined slot which
serves as a guide for the swashplate leveler, and modified guide posts. The swashplate
leveler does not change.
Old guide posts will remain available for service requirements of pumps with the old
design side cover.
The old style side cover will be obsoleted and no longer available as a service part. A
service kit has been created for replacing the old design side cover. The kit includes the
new side cover, guide posts and inserts. Piece parts are not interchangeable.
Guide Post
Guide Post
Swashplate Leveler
Inserts
Side Cover
96
CONTENTS
Series 90
100 cc Pump
saue
Genuine Parts
Original
Ersatzteile
BLN-2-41672
May, 1996
Service Bulletin SB-9525
MODELS AFFECTED:
All 55, 75 & 100 cc variable pumps
SERIAL NUMBERS AFFECTED:
This change became effective at serial number N-95-50-xxxxx
PART NUMBERS AFFECTED:
New Part Numbers
Old Part Numbers
Description
Guide Post
Side Cover Insert assy. Guide Post Side Cover Kit
55 cc
8100353
8000157
8000406
8000379
8510097
75 cc
8100353
8100226
8100562
8000379
8510098
100 cc
8100353
746560
506914
8000379
8510099*
PARTS DISPOSITION:
Not Applicable
X Interchangeable
Piece parts are not interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
97
CONTENTS
saue
Hydraulic Power Systems
SAUER-SUNDSTRAND Hydraulic Power Systems - Market Leaders Worldwide
SAUER-SUNDSTRAND is a world leader in the design and
manufacture of Hydraulic Power Systems. Research and
development resources in both North America and Europe
enable SAUER-SUNDSTRAND to offer a wide range of
design solutions utilizing hydraulic power system
technology.
SAUER-SUNDSTRAND specializes in integrating a full
range of system components to provide vehicle designers
with the most advanced total-design system.
SAUER-SUNDSTRAND is Your World Source for
Controlled Hydraulic Power Systems.
Heavy Duty Axial Piston
Pumps and Motors
Heavy Duty Bent Axis
Variable Motors
Cartridge Motors/
Compact Wheel Drives
Medium Duty Axial Piston
Pumps and Motors
Microcontrollers and
Electrohydraulic Controls
Hydrostatic Transmission
Packages
Open Circuit Axial Piston Pumps
Gear Pumps and Motors
Genuine Service Parts
Worldwide Service Support
SAUER-SUNDSTRAND provides comprehensive worldwide service for its
products through an extensive network of Authorized Service Centers
strategically located in all parts of the world.
Look to SAUER-SUNDSTRAND for the best in WORLDWIDE SERVICE.
Genuine Parts
Original
Ersatzteile
saue
BLN-2-41672 • May, 1996
SAUER-SUNDSTRAND COMPANY
2800 East 13th Street
Ames IA 50010 • U.S.A.
Phone: (515) 239-6000 • FAX: (515) 239-6318
SAUER-SUNDSTRAND GMBH & CO.
Postfach 2460 • D-24531 Neumünster
Krokamp 35 • D-24539 Neumünster • Germany
Phone: (04321) 871-0 • Fax: (04321) 871122
ATLANTIC
HYDRAULICS
www.atlantic-hydraulics.com
Started in 1980, Atlantic Hydraulics is one of the largest full house repair
facilities in the Eastern United States. With a focus on hydraulic cylinders,
hydraulic pumps and motors Atlantic Hydraulics has the capabilities to repair,
remanufacture or repair any hydraulic component used on today’s mobile
and industrial machines. This includes pumps, motors, valves, and all types of
cylinders.
Call us for immediate hydraulic pump, motor and cylinder service:
800 862 8848
Copyright © 2015 - Atlantic Hydraulics. All Rights Reserved.
atlantic-hydraulics.com 800.862.8848