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UNION SWITCH & SIGNAL SERVICE MANUAL 6700B 645 Russell Street Batesburg, SC 29006 GENISYS SERIES 2000 Multi-Purpose Communication Products Installation Operation Field Programming Field Maintenance June 1996 COPYRIGHT 1995, UNION SWITCH & SIGNAL, INC. PRINTED IN USA An ANSALDO Affiliated Company TABLE OF CONTENTS I GENERAL INFORMATION .....................................................................................................1-1 1.1 RELATED MANUALS ..................................................................................................1-1 1.2 FORMAT OF MANUAL ................................................................................................1-1 1.3 INTRODUCTION..........................................................................................................1-2 1.3.1 General.........................................................................................................................1-2 1.3.2 Components .................................................................................................................1-7 1.3.2.1 Enhanced Controller Board N451441-9101 .................................................................1-7 and Software 1.3.2.2 32-Bit Output Boards N451441-9601, -9801................................................................1-7 1.3.2.3 32-Bit Input Board N451441-9701................................................................................1-8 1.3.2.4 Code Line Interface/Power Supply Board N451441-9402 ...........................................1-8 1.3.2.5 Code Line Interface Board N451441-9401...................................................................1-8 1.3.2.6 Power Supply Board N451441-9403 ............................................................................1-8 1.3.2.7 Card Enclosure N451891-0102....................................................................................1-8 1.3.2.8 Surge Suppressor/Serial Interface PCBs and Panels..................................................1-9 1.3.2.9 Summary ......................................................................................................................1-9 1.4 SYSTEM SPECIFICATIONS...................................................................................... 1-11 II ENHANCED CONTROLLER PCB N451441-9101 .................................................................2-1 2.1 DESCRIPTION.............................................................................................................2-1 2.1.1 General Application ......................................................................................................2-1 2.1.2 Hardware ......................................................................................................................2-1 2.1.3 Communications Interfaces..........................................................................................2-5 2.1.3.1 Serial ............................................................................................................................2-5 2.1.3.2 Parallel..........................................................................................................................2-5 2.1.4 Software .......................................................................................................................2-5 2.1.4.1 Executive ......................................................................................................................2-5 2.1.4.2 Application ....................................................................................................................2-6 2.1.4.3 Field Configuration .......................................................................................................2-6 2.2 SPECIFICATIONS .......................................................................................................2-7 2.3 INSTALLATION............................................................................................................2-9 2.3.1 Shipment Inspection .....................................................................................................2-9 2.3.2 Pre-Installation Preparation..........................................................................................2-9 2.3.2.1 EPROMs.......................................................................................................................2-9 2.3.2.2 Jumpers........................................................................................................................2-9 2.3.3 Installation in Cardfile or Enclosure............................................................................ 2-11 2.3.4 Serial and Parallel Communications Interfaces ......................................................... 2-13 2.3.4.1 General....................................................................................................................... 2-13 SM 6700B 6/96 i TABLE OF CONTENTS 2.3.4.2 PCB Connector “A” Pinout Listing (Serial and Parallel Ports) ................................... 2-17 2.3.4.3 PCB Connector “A” Signal Line Descriptions ............................................................ 2-18 2.3.4.4 Detailed Serial Link Diagrams.................................................................................... 2-20 2.3.4.5 Serial Interface to Portable PC................................................................................... 2-31 2.4 FIELD CONFIGURATION PROGRAMMING ............................................................ 2-32 2.4.1 Introduction................................................................................................................. 2-32 2.4.2 Procedure Using Board Switches and Alpha-Numeric LEDs..................................... 2-34 2.4.2.1 Introduction................................................................................................................. 2-34 2.4.2.2 Procedure for ATCS MCP Application ....................................................................... 2-37 Procedure for US&S GENISYS®/500 Series Code Line Applications....................... 2-44 2.4.2.3 2.4.2.4 Procedure for US&S GENISYS®/GRS K Series Code Line Applications ................. 2-55 2.4.2.5 Procedure for Harmon MCS-1, MCS-2 Code Line Applications ................................ 2-56 2.4.2.6 Procedure for WB&S S2 Code Line Application ........................................................ 2-57 2.4.3 Procedure Using Portable PC .................................................................................... 2-58 2.4.3.1 Introduction................................................................................................................. 2-58 2.4.3.2 Program Rules and Notes .......................................................................................... 2-58 2.4.3.3 Initial Set-Up and Program Close-Out........................................................................ 2-61 2.4.3.4 CONFIGURE Miscellaneous Address/Time Out Parameters - ATCS ....................... 2-63 2.4.3.5 CONFIGURE Slave Serial Port Parameters - ATCS ................................................. 2-64 2.4.3.6 CONFIGURE Slave Serial Station Parameters - ATCS............................................. 2-65 CONFIGURE Slave Serial Port Parameters - GENISYS® ........................................ 2-66 2.4.3.7 2.4.3.8 CONFIGURE Slave Serial Station Parameters -GENISYS® .................................... 2-67 2.4.3.9 CONFIGURE - Harmon MCS-1, MCS-2 Applications................................................ 2-69 2.4.3.10 CONFIGURE - Harmon MCS-1, MCS-2 Applications................................................ 2-70 2.4.3.11 CONFIGURE Misc. Recall/Time Out Parameters -US&S 500 Series DC Code Lines ........................................................................................................... 2-71 2.4.3.12 CONFIGURE Slave Station Parameters - US&S 500 Series DC Code Lines ........................................................................................................... 2-72 2.4.3.13 CONFIGURE Timing Parameters - US&S 500 Series DC Code Lines ..................... 2-73 2.4.3.14 CONFIGURE - GRS K, K1 Applications .................................................................... 2-75 2.4.3.15 CONFIGURE - GRS K, K1 Applications .................................................................... 2-76 2.4.3.16 CONFIGURE - GRS K, K1 Applications .................................................................... 2-77 2.4.3.17 CONFIGURE Slave Serial Port Parameters - WB&S S2........................................... 2-78 2.4.3.18 2.4.3.19 CONFIGURE Slave Serial Station Parameters - WB&S S2 ...................................... 2-79 CONFIGURE Master Serial Port Parameters - ATCS, GENISYS®, US&S 500 Series, WB&S S2 ..................................................................................... 2-80 CONFIGURE Code Unit Local I/O Parameters - ATCS, GENISYS®, US&S 500 Series, WB&S S2 .................................................................................... 2-83 2.4.3.20 ii SM 6700B 6/96 TABLE OF CONTENTS 2.4.3.21 WRITE Parameter Values/Options Into Enhanced Controller EEPROM .................................................................................................................... 2-84 2.5 LED INDICATIONS .................................................................................................... 2-85 2.5.1 Power-Up/Reset Displays........................................................................................... 2-85 2.5.2 Operational Displays .................................................................................................. 2-87 2.6 FIELD MAINTENANCE .............................................................................................. 2-88 2.6.1 Introduction................................................................................................................. 2-88 2.6.2 Inspection and Field Repairs...................................................................................... 2-89 2.6.3 Initial Troubleshooting ................................................................................................ 2-89 2.6.3.1 Preliminary Checks .................................................................................................... 2-89 2.6.3.2 LED Fault Indications ................................................................................................. 2-90 2.6.4 Troubleshooting with Portable PC.............................................................................. 2-93 2.6.4.1 Introduction................................................................................................................. 2-93 2.6.4.2 Misc. Communications and Program Entry/Termination Commands - All Applications ..................................................................................... 2-97 2.6.4.3 GET Misc. Data from Connected Unit - ATCS........................................................... 2-98 2.6.4.4 2.6.4.5 GET Message and Error Counts - US&S 500 SeriesCode Lines .............................. 2-99 GET Message and Error Counts - GENISYS® ......................................................... 2-101 2.6.4.6 GET Message and Error Counts - WB&S S2 ...........................................................2-102 2.6.4.7 GET Misc. Information - All Applications...................................................................2-103 2.6.4.8 SHOW Misc. Internal Message and Error Counts, and DTOOL Version No. - All Applications ....................................................................................2-104 2.6.4.9 Misc. Test Operation Commands..............................................................................2-105 2.6.4.10 Misc. Programming Commands - All Applications ....................................................2-106 III 32-BIT INPUT PCB N451441-9701 .........................................................................................3-1 32-BIT OUTPUT PCB N451441-9601 32-BIT OUTPUT PCB N451441-9801 3.1 DESCRIPTION.............................................................................................................3-1 3.1.1 General Applications ....................................................................................................3-1 3.1.2 Components and Basic Operation ...............................................................................3-1 3.1.2.1 32-Bit Input Board N451441-9701................................................................................3-1 3.1.2.2 32-Bit Output Boards N451441-9601, -9801................................................................3-3 3.2 SPECIFICATIONS .......................................................................................................3-5 3.3 INSTALLATION............................................................................................................3-6 3.3.1 Shipment Inspection .....................................................................................................3-6 3.3.2 Pre-Installation Adjustments.........................................................................................3-6 3.3.3 Installation In Cardfiles .................................................................................................3-6 3.3.4 Connector/Cable Assemblies .......................................................................................3-9 3.3.5 Basic Application Circuits ........................................................................................... 3-12 SM 6700B 6/96 iii TABLE OF CONTENTS 3.4 LED INDICATIONS .................................................................................................... 3-12 3.5 FIELD MAINTENANCE .............................................................................................. 3-17 3.5.1 Inspection ................................................................................................................... 3-17 3.5.2 Troubleshooting.......................................................................................................... 3-18 IV CODE LINE INTERFACE PCB N451441-9401 ......................................................................4-1 CODE LINE INTERFACE/POWER SUPPLY PCB -9042 POWER SUPPLY PCB N451441-9403 4.1 DESCRIPTION.............................................................................................................4-1 4.1.1 General Applications ....................................................................................................4-1 4.1.2 Components .................................................................................................................4-1 4.2 SPECIFICATIONS .......................................................................................................4-3 4.3 INSTALLATION AND POWER-UP ..............................................................................4-5 4.3.1 Shipment Inspection .....................................................................................................4-5 4.3.2 Pre-Installation Preparation..........................................................................................4-5 4.3.3 Installation in Card Enclosure.......................................................................................4-5 4.3.4 Board Power-Up and LED Displays .............................................................................4-6 4.4 FIELD MAINTENANCE ................................................................................................4-8 4.4.1 Inspection .....................................................................................................................4-8 4.4.2 Troubleshooting............................................................................................................4-9 V SURGE SUPPRESSOR/SERIAL INTERFACE PCBS N451807-8901, -9802 .......................5-1 VI INTERFACE MODULE CARD ENCLOSURE N451891-0103................................................6-1 ILLUSTRATIONS 1-1 1-2 1-3 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 iv ATCS Communications Interface.................................................................................1-4 Serial Code Line Interface............................................................................................1-5 DC Code Line Interface................................................................................................1-6 Enhanced Controller PCB Block Diagram....................................................................2-2 Enhanced Controller PCB: EPROM and Jumper Locations ..................................... 2-10 Enhanced Controller PCB Installation ........................................................................ 2-12 Basic Serial Communications Links with ATCS MCP Interface................................. 2-14 Basic Serial Communications Links with Serial Code Line Interface......................... 2-15 Basic Serial Communications Links with DC Code Line............................................ 2-16 Interface Serial Port Wiring with ATCS MCP Interface - GENISYS® Cardfile ......................... 2-22 Serial Port Wiring with ATCS MCP Interface -MICROLOK-PLUS™ Cardfile ....................................................................................................................... 2-23 Serial Port Wiring with ATCS MCP Interface - GENISYS® Series 2000 Card Enclosure ...................................................................................... 2-24 SM 6700B 6/96 TABLE OF CONTENTS 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 4-1 4-2 5-1 6-1 Serial Port Wiring with Serial Code Line Interface -GENISYS® Cardfile ....................................................................................................................... 2-25 Serial Port Wiring with Serial Code Line Interface MICROLOK-PLUS™ Cardfile .................................................................................... 2-26 Serial Port Wiring with Serial Code Line Interface -GENISYS® Series 2000 Card Enclosure ...................................................................................... 2-27 Parallel and Serial Port Wiring with DC Code Line Interface - GENISYS® Cardfile ................................................................................................ 2-28 Parallel and Serial Port Wiring with DC Code Line Interface - MICROLOK-PLUS™ Cardfile .................................................................................. 2-29 Parallel and Serial Port Wiring with DC Code Line Interface - GENISYS® Series 2000 Card Enclosure ................................................. 2-30 Enhanced Controller Interface to Portable PC ........................................................... 2-31 Enhanced Controller Field Configuring Using Switches and LEDs............................ 2-35 Basic Switch/LED Field Configuration Procedure (Flow Chart) ................................. 2-36 DTOOL Commands Typically Used for Field Configuration Programming.............................................................................................................. 2-59 Enhanced Controller PCB LED Displays (Except Alpha-Numeric) ........................... 2-86 DTOOL Commands Typically Used for Diagnostics .................................................. 2-96 32-Bit Input PCB Basic Block Diagram ........................................................................3-2 32-Bit Output PCBs Basic Block Diagram....................................................................3-4 32-Bit Output PCB - Output Mode Select Jumper........................................................3-7 Sample Cardfile Installations of 32-Bit Input and Output PCBs ...................................3-8 Typical 32-Bit I/O Connector/Cable Mechanical Assembly........................................ 3-11 Basic Wiring of 32-Bit Input PCB N451441-9701 ...................................................... 3-13 Basic Wiring of 32-Bit Output PCB N451441-9601.................................................... 3-14 Basic Wiring of 32-Bit Output PCB N451441-9801.................................................... 3-15 32-Bit I/O Boards LEDs .............................................................................................. 3-16 -940X Series PCBs - Basic Block Diagram..................................................................4-2 -940X Series PCBs - Installation and LED Displays ....................................................4-7 Surge Suppressor/Serial Interface PCBs.....................................................................5-2 Card Enclosure Back Panel Connector Arrangement..................................................6-4 TABLES 1-1 2-1 2-2 2-3 2-4 2-5 2-8 2-9 2-10 4-1 6-1 6-2 GENISYS® Series 2000 Component Applications ................................................... 1-10 Enhanced Controller PCB Connector “A” Pinout Listing ............................................ 2-17 Enhanced Controller PCB Signal Line Descriptions .................................................. 2-18 Enhanced Controller PCB 9-Pin Port Pinout Listing .................................................. 2-31 Quick Reference Guide - On-Board Switch Configuration Procedure for ATCS MCP Software........................................................................... 2-38 Quick Reference Guide - On-Board Switch Configuration Procedure for GENISYS® and 500 Series DC Code Line Software.......................... 2-45 Enhanced Controller PCB LED Indications (Except Alpha-Numeric) .......................................................................................................... 2-87 Critical Error Codes on Alpha-Numberic Display ....................................................... 2-91 DTOOL Commands.................................................................................................... 2-94 -940X Series PCBs - LED Displays..............................................................................4-6 GENISYS Series 2000 Card Enclosure Serial Port Pin-Outs....................................6-2 GENISYS Series 2000 Card Enclosure Parallel Port Pin-Outs .................................6-3 SM 6700B 6/96 v This page is intentionally blank. Section I GENERAL INFORMATION I. GENERAL INFORMATION 1.1 RELATED MANUALS This manual describes field installation, programming, operation and maintenance procedures for selected applications of the GENISYS® Series 2000 product family, including: A. ATCS-compliant mobile communications processor interface B. US&S GENISYS®, Harmon MCS-1 or WB&S S2 serial code line interfaces C. US&S 500-series or GRS-K series dc code line interfaces Another manual covering GENISYS® Series 2000 components is: SM-6700A GENISYS® Series 2000 Application Logic Programming* *SM-6700A covers all GENISYS® Series 2000 applications except Protocol Converter. Any manuals covering special applications of the GENISYS® Series 2000 components fall within the 6700 series (e.g. SM-6700E, SM-6700F). Because the Enhanced Controller PCB may be used in GENISYS® and MICROLOK-PLUS™ systems, field and shop information on this PCB is also appended to: SM-6300B GENISYS® Non-Vital Logic Emulator/MICROLOK-PLUS™ Vital + Non-Vital Control Package - Field Installation and Maintenance Contact US&S at 1-800-652-7276 for these other manuals. (Manuals may also be obtained through any US&S Field Sales Office.) NOTE Selected GENISYS® Series 2000 components are integral to the operation of the GENISYS® Non-Vital Logic Emulator and MICROLOK-PLUS™ Vital + Non-Vital Control Package. The manuals for these products must be used in conjunction with this manual for proper installation, operation and maintenance of these systems. 1.2 FORMAT OF MANUAL Each GENISYS® Series 2000 component is covered in a separate section of the manual: Section II Enhanced Controller PCB Section III 32-Bit Output PCBs 32-Bit Input PCB SM 6700B 6/96 1-1 Section I GENERAL INFORMATION Section IV Power Supply PCB DC Code Line PCB DC Code Line/Power Supply PCB Section V Surge Suppressor/Serial Interface Panel Section VI Card Enclosure In addition, specific applications of this equipment are contained in specific sets of pages with the application denoted at the top corner of the page, including: ATCS MCP GENISYS® MCS-1 WB&S S2 US&S 500 DC GRS K DC Pages covering subjects applicable to all of the above are denoted with “ALL APPLICATIONS” at the top. 1.3 INTRODUCTION 1.3.1 General (Ref. Figures 1-1, 1-2, 1-3) GENISYS® Series 2000 product line is used for a variety of communication interfacing and non-vital logic functions. Basic applications include: Application Description CTC/ATCS BCP Interface Direct interface between a CTC communications circuit employing a US&S PRCCI™ protocol and an ATCScompliant radio Base Communications Processor (BCP). ATCS MCP Interface Direct interface between an ATCS-compliant radio Mobile Communications Processor (MCP) and US&S vital interlocking controllers*: Serial Code Line Interface Direct interface between US&S GENISYS, Harmon MCS1 and WB&S S2 serial code lines and US&S vital interlocking controllers* DC Code Line Interface Direct interface between selected DC code lines and US&S vital interlocking controllers: In applications where the GENISYS® Series 2000 Controller board is part of a field code unit, the system also performs non-vital logic functions (e.g. local I/O control, Local Control Panel interface), in addition to the above communications interfacing functions. 1-2 SM 6700B 6/96 Section I GENERAL INFORMATION As shown in the right-hand part of Figure 1-1, GENISYS® Series 2000 components enable a direct interface between an ATCS-compliant Mobile Communications Processor (MCP) and US&S vital interlocking controllers*. If a new field installation requires local non-vital I/O (e.g. to a local control panel), the Enhanced Controller is housed in a GENISYS® or MICROLOK-PLUS™ cardfile. Existing GENISYS® or MICROLOK-PLUS™ installations can be retrofit with the Enhanced Controller to create the interface to the MCP. If there is no requirement for non-vital local I/O, the Enhanced Controller can be housed in the GENISYS Series 2000® Card Enclosure. Regardless of the installation, the Enhanced Controller contains the same interfacing/conversion software for the communications link with the MCP. As shown in Figure 1-2, GENISYS® Series 2000 components also enable a direct interface between selected serial code line carriers and US&S vital interlocking controllers*. Installation options for the Enhanced Controller are the same as those for the MCP application (refer to above paragraph). Different communications handling software is provided for each serial code line application. In both the ATCS MCP and serial code line applications, an optional Surge Suppression/Serial Interface Panel is available to protect Enhanced Controller PCB circuits from potentially damaging transient voltages. As shown in Figure 1-3, GENISYS® Series 2000 components also enable a direct interface between selected DC code lines and US&S vital interlocking controllers*. As with the ATCS MCP and serial code line applications, the Enhanced Controller can be installed in GENISYS® or MICROLOK-PLUS™ cardfiles to manage non-vital local I/O, or in the GENISYS® Series 2000 Card Enclosure when the local I/O is not present. The GENISYS® Series 2000 DC Code Line PCB provides the electrical interface between the Enhanced Controller and the DC Code Line. Different communications handling software is provided for each DC code line application. * MICROLOK® Vital Interlocking Control System MICROLOK-PLUS™ Vital + Non-Vital Control Package MICROTRAX® Coded Track Circuit/End-of-Siding Controller SM 6700B 6/96 1-3 9 10 1 N 45 14 41 - CO N T RO L L ER EN H AN C ED T O C L US T ER M ICR O T RA X ® CO N T RO L L ER CO M P UT E R PRO T C O L T O C T C A S YCH RO N O US O R A T CS PRO T O CO L AAAA AAAA AAAA AAAAAAAA AAAA AAAAAAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA S ERIA L " PRC CI™" CO N T RO L P A CK A G E V IT A L + N O N -V IT A L E OS CO N T RO L L E R GE N ISY S ® SERIE S 2 0 0 0 CO M P O N EN T S 91 01 C O NT RO L SY ST E M M ICRO L O K ® V I T A L INT ERL O CK ING 3 2 - B IT N 45 14 41 - I/ O PCB S C O NT RO L L E R 3 2 - B IT I/ O PC B S B M IC RO L O K - P L US™ P O W ER S UP PL Y I/ O L O G. I/ O L O G. N- V C O N VE RT ER ( RE F E R T O S M -6 7 0 0 D ) EN H . C O NT . 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N 4 5 1 4 4 1 -9 4 0 3 CIRCU IT S L IN K ( RS -4 2 2 ) L IN K ( R S-2 3 2 ) L O CA L H DL C S ERIA L V DC AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAA AAA AAAAAAAA AAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAAAA AAAA AAAA AAA AAAA AAAA AAA AAAAAAAA AAA AAAAAAA AAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA HD L C S E RIA L AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAA AAA AAAAAAAA AAAAAAA AAAAAAAA AAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAA AAAA AAAAAAAAAAA 9 .5 - 3 5 .0 O R O N C A R DF IL E) N 4 5 1 8 9 2 -1 4 0 1 B R E N HA N CED L O GI C E M UL A T O R G E N ISY S ® N O N- V IT A L L O G. E W N- V O P I/ O AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA N -V CIRCU IT S L O CA L P C B P O RT C O DE SY S T E M B VDC S ERIA L L I NK RS- 2 3 2 / 4 2 3 N45 189 1-0 10 2 9 .5 - 3 5 .0 C A RD E NC L O S URE IN T E RF A CE M O D U L E E N H. CO N T . N4 5 1 4 4 1 - 9 1 0 1 P OW ER SU P P. N 4 5 1 4 4 1 -9 4 0 3 O R O N CA RD FIL E ) HD L C SE RIA L L I N K ( R S -4 2 2 ) L IN K ( RS - 4 2 2 ) AAAAAAAAAAA AAAAAAAAAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAAAAAA AAA AAAAAAA AAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAA AAAA H D L C S ERIA L O R O N CA RD F IL E) 8 90 2 IN T ERF A CE PA N E L 8 90 1 N 45 18 07 - S. S. / S .I PCB H D L C SE RI A L L IN K ( RS - 2 3 2 ) AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAAAAAAAAAA AA AAAAAA AAAAAAAA AAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAA AAAAAA AA AAAAAAAA AAAA 89 02 PA N EL ( ST A N D -A L O N E N 45 18 07 P A N EL ( S T A ND - A LO N E S UP P RE SS ./ SE RIA L A M O UN T I N G S URG E PR OC E S SO R ( B AS E) A T C S - CO M P L I A NT B CP M O BI LE CO M M UN ICA T IO N S PA N EL 8 90 1 N45 18 07 - M O UN T IN G 8 90 2 S .S. / S .I PCB N 4 51 80 7- M O U NT IN G 89 01 S.S ./ S. I P CB N 4 51 80 7- L I N K ( RS -4 2 2 ) S . S ./ S .I PC B PRO C ES S O R ( F IEL D ) A T CS - CO M P L I A NT A T CS RF L IN K M O BI L E CO M M UN ICA T IO N S HD L C SE RIA L A M CP A S. S . / S. I P C B N 45 18 07 - S .S. / S .I PCB A AAAAAAAAAAA AAAAAAAAAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAAAAAA AAA AAAAAAA AAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAA AAAA ( ST A N D- A L O N E Section I GENERAL INFORMATION Figure 1-1. ATCS Communications Interface 1-4 SM 6700B 6/96 PO W E R SUP PL Y ENHANCED CONTROLLER N451441-9101 N -V I/ O N -V LO G. V IT . I/ O VIT . LO G. MICROT RA X ® EO S CO NT RO LL E R AAAAAAAAA AAAAAAAA AAAAAA AAAA AAAA AAAAAAAA AAAAAA AAAA AAAA AAAA AAAAAAA AAAA AAAAAAAA AAAAAA AAAA AAAA MI CROL OK - PL US ™ V IT A L + NO N-V IT A L CO NT ROL PA CK A GE 3 2 -B IT I/ O PCBS B P O W E R AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAA AAAAAAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA GENIS YS ® SERIES 2 0 0 0 CO M PO NE NT S MI CRO LOK ® V IT A L I NT ERL OCK IN G CON TROL SY ST EM B GEN ISY S® N ON - V IT A L 3 2 - BIT LO GIC EM ULA T OR I/ O PCBS EN HA NCED CON TROL L ER N4 5 1 4 4 1 - 9 1 0 1 N-V I/ O AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAA AAAA AAAAAAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA N -V LO G. L OCA L CIRCUI TS SE RIA L LIN K ( RS- 2 3 2 ) S ERI A L L INK ( RS-2 3 2 ) AAAAAAAAAAA AAAAAAAA AAAAAAA AAA AAAA AAAA AAAAAAAA AAAAAAA AAA AAAA AAAA AAA AAAA AAAA AAA AAAA AAAAAAAA AAAAAAA AAA AAAA AAAA AAA AAAA AAAA AAAAAAAA AAAAAAA AAA AAAA AAA AAAA AAAA AAA AAAA AAAA AAA AAAA AAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAA AAAA AAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAAAAAAA AAAAAAA AAA AAAA AAA AAAA AAAA AAAAAAAA AAAAAAA AAA AAAA AAA AAAA AAAA AAAAAAAA AAAAAAA AAA AAAA AAA AAAA AAAA AAAAAAAAAAA AAA AAAAAAAA AAAAAAA AAA AAAA AAAA AAAAAAAA AAAAAAA AAA AAAA AAAA AAA LO CA L CI RCUIT S MOUN T ING P A NE L ( STA ND A LO NE OR O N CA RDFIL E) AAAAAAAAAAA AAAAAAAAAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAA AAA AAAAAAAA AAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAA AAA AAAA AAAA AAA AAAA CO DE S YSTEM PCB PO RT B SERIA L LIN K RS- 2 3 2 / 4 2 3 9.5 - 3 5.0 VD C INT ERFA CE MO DUL E CA RD EN CLO SURE N4 5 1 8 9 1 - 0 1 0 2 - . . ENH CONT N451441-9101 POWER SUPP N451441-9403 S. S. / S. I PCB S. S./ S .I P CB N4 5 1 8 0 7 -8 9 0 1 N4 5 1 8 0 7 - 8 9 0 1 A S. S. / S. I PCB N4 5 1 8 0 7 - 8 9 0 1 MOUN T ING P A NE L ( S TA ND A LO NE OR O N CA RDFIL E) S. S ./ S.I P CB N4 5 1 8 0 7 - 8 9 0 A 1 A S ERI A L L INK ( RS-2 3 2) LINE CA RRIER SERIA L COD E LIN E ( GENI SY S® , HA RMO N M CS- 1 / 2 , W B & S S2 ) AAAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAA AAAAAAAA A AAAAAAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAAAA AAAAAAAA A AAAAAAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAA A AAAAAAAAAAAA AAAAAAAAAAAA AAAAAA AAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAA A AAAAAAAAAAAA AAAAAAAAAAAA AAAAAA AAAAAAAA AA AAAAAAAAAAAA AAAAAAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAA A AAAAAAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AAAAAAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAA A AAAAAAAAAAAA AAAA AAAAAAAA AAAAAA AAAAAAAA AAAA MOUNTING PANEL (STAND ALONE OR CARDFILE A AAAAAAAAAAA AAAAAAAAAAA AAAA AAAA AAAAAA AAAA AAAA AAA AAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAA AAAAAA AAAA AAA AAAA AAAA AAA AAAAAAAA AAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAA AAAA AAA AAAAAA AAAA AAAA AAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAA AAAA AAAAAA AAAA AAA AAAA AAAA AAA AAAA AAAAAAA AAA AAAAAAAA AAAA SE RIA L LIN K ( RS -2 3 2 ) S. S ./ S .I P CB N4 5 1 8 0 7 -8 9 0 1 Section I GENERAL INFORMATION Figure 1-2. Serial Code Line Interface SM 6700B 6/96 1-5 MICROT RA X ® EO S CO NT RO L L E R B MOUNTING PANEL ( ST A ND- A LO NE OR ON CA RDFILE) S.S./ S. I PCB N4 5 1 8 0 7 - 8 9 0 1 MICRO LO K ® VIT A L INT ERLOCKIN G CON T RO L SY ST EM CO DE S YST EM P CB PO RT GENI SY S® SE RIES 2 0 0 0 COM PON ENT S MICROLO K-P L US™ V IT A L + N ON -V IT A L CO NT RO L P A CK AG E PO W ER SUPP L Y N- V L OG. V IT. I/ O V IT . L OG. A N- V I/ O AAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA A AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA A AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAA AAAA AAAA AAAA A AAAAAAAAAAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAAAAAAAAAAAAAA AAAA AAAAAAAAAA AAAAAAAAAA AAAA AAAAAA AA AAAA AA AAAAAAAA AAAAAA AAAA AAAA AA AAAA AAAA AA AAAA AAAA AAAAAAAAAA AA AAAA AAAA AA AAAA AAAA AA AAAAAAAA AAAAAA AAAA AA AAAA AAAA AA AAAA AAAA AAAAAAAA AA AAAA AAAA AAAAAAAA AAAAAA AAAA AAAAAAAA AAAAAA AAAA AAAAAAAA AAAAAA AAAA AAAAAAAA AAAAAA AAAA AAAAAAAA AAAAAA AAAA AAAAAAAA AAAAAA AAAA AAAAAAAA AAAAAA AAAA AAAAAAAA AAAAAA AAAA AAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AA AAAA AA AAAA AAAA AA AAAA AAAA AA AAAAAAAA AAAAAA AAAA AA AAAA AAAA AA AAAAAAAA AAAAAA AAAA AA AAAA AAAA AAAAAAAAAA AA AAAAAAAA AAAAAA AAAA AA AAAA AAAA AA AAAAAAAA AAAAAA AAAA AAAAAAAAAA ENHA NCED CO NT RO L L ER N4 5 1 4 4 1 - 9 1 0 1 GE NIS YS ® NON - V IT A L 3 2 - BIT I/ O LO GIC EM UL AT O R PCB S S ERI A L L INK RS- 2 3 2 / 4 23 3 2 -BIT I/ O PCB S A PA RA L L EL I NT ERFA CE LO CA L CIRCUIT S INTERFACE MODULE CARD ENCLOSURE N451891-0102 ( N O PCB) DC CODE LINE N451441-9401 PA RA L L E L INT ERFA CE 9 .5 - 3 5 .0 V DC CO DE LINE FILT ER AAAA AAAAAAAA AAAAAAAA AAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAA AAAA AAAA AAAAAAAAAAAA AAAAA AAAAAAAA AAAAAAAA AAAAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAAAAAA AAAAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAA AAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAA AAAA AAAAAAAAAAAA AAAAA AAAA AAAA AAAAAAAAAAAA AAAAAA AAAA AAAAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAAAAAA AAAAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAA AAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAA AAAA AAAA B B N -V LO G. N- V I/ O AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAA P O W E R A EN HA N CED CO NT ROL L ER N 4 5 1 4 4 1 -9 1 0 1 L OCA L CIRCUIT S MO UNT IN G PA NEL ( ST A ND- A L ON E O R O N CA RDFIL E) SERIA L LIN K RS- 2 3 2 / 4 2 3 ENH. CONT. N451441-9101 IN T E RF A CE MOD UL E CA RD E NCLO SURE N 4 5 1 8 9 1 -0 1 0 2 N 4 5 1 4 4 1 -9 4 0 2 AAAA AAAAAAAA AAAAAAAA AAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAA AAAA AAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAA AAAA AAAA AAAA AAAA AAAAAAAAAAAA AAAAAA AAAAAAAA AAAAAAAA AAAAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAA AAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAA AAAA AAAAAAAAAAAA AAAAA AAAAAAAA AAAAAAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAA AAAA AAAAAAAAAAAA AAAAA AAAAAAAA AAAAAAAA AAAAAA AAAA AAAA AAAA AAAAAA AAAA AAAA AAAAAAAAAAAA AAAAA S. S. / S. I PCB N 4 5 1 8 0 7 -8 9 0 1 DC CO DE LI NE/ PO W ER SUPP L Y PA RA L L EL I NT ERF A CE 9 .5 - 3 5 .0 V DC CO DE LI NE FILT ER DC CO DE L INE ( US & S 5 0 0 SERIES, GRS K S ERI ES) AAAAAAAA AAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAA AAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAA AAA AAAA AAAA AAAA AAA AAAA AAAA AAAA AAAA AAAA AAA AAAA AAAA AAAA AAAA AAA AAAA AAAA AAAA AAAA AAA AAAA AAAA AAAA AAAA AAA AAAA AAAA AAAA AAAA AAA AAAA AAAA AAAA AAAA AAA AAAA AAAA AAAA AAAA AAA AAAA AAAA AAAA AAAA AAA AAAA AAAA AAAA AAAA AAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAA AAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAA AAA AAAAAAAAAAA SE RIA L LIN K RS- 2 3 2 / 4 2 3 Section I GENERAL INFORMATION AAAAAAAAAA AAAA AAAAAAAA AAAAAA AAAA AAAA A AAAA AAAAAAAA AAAAAA AAAA AAAA A AAAA AAAAAAAA AAAAAA AAAA AAAA AAAAAAAAA Figure 1-3. DC Code Line Interface 1-6 SM 6700B 6/96 Section I GENERAL INFORMATION 1.3.2 Components GENISYS® Series 2000 component part numbers include: Component US&S Part No. Enhanced Controller PCB 32-Bit Output PCBs 32-Bit Input PCB Code Line Interface PCB Code Line Interface/Power Supply PCB Power Supply PCB Card Enclosure Surge Suppressor/Serial Interface Panel Surge Suppressor/Serial Interface PCBs GENISYS® Series 2000 Development System (G2DS) Executive PROM Sets N451441-9101 N451441-9601, -9801 N451441-9701 N451441-9401 N451441-9402 N451441-9403 N451891-0102 N451892-1401 N451807-8901, -8902 N451232-0120, -0121 N451800-0201 to -020X 1.3.2.1 Enhanced Controller Board (N451441-9101) and Software The Enhanced Controller PCB is used in all GENISYS® Series 2000 applications. It contains circuitry and software for performing non-vital logic functions in GENISYS® and MICROLOK-PLUS™ units, as well as the various communications interfacing functions in ATCS, serial code line and DC code line applications. When used in GENISYS® and MICROLOK-PLUS™ units, this board performs the same logic and local I/O interfacing functions as the N451441-5602 Controller. (The -5602 board does not have the signal interfacing/protocol conversion capabilities of the -9101 board). When used in the stand-alone field interface to a MICROLOK® or MICROTRAX End-of-Siding system (Reference Figures 1-1 through 1-3), the Enhanced Controller Board is housed in the GENISYS® Series 2000 Card Enclosure. The Enhanced Controller PCB operates with both Executive and Application software. Executive PROM sets accommodate the different communications protocols (e.g. ATCS, MCS), while Application EPROMs contain the operating logic designed via the GENISYS® Series 2000 Development System (G2DS). The G2DS is not compatible with the GENISYS® Development System (GDS). Refer to Section II, Enhanced Controller PCB N451441-9101, for a detailed description of the Enhanced Controller Board. 1.3.2.2 32-Bit Output Boards (N451441-9601, -9801) The 32-Bit Output boards are used in GENISYS® Series 2000 field code unit applications that drive local relays. These boards are installed in the 18-PCB GENISYS® cardfile or in the non-vital section of the MICROLOK-PLUS™ cardfile. They can only be used with the Enhanced Controller PCB; output type is selected by jumpers. The 32-bit boards differ only in direction of relay drive voltage (source or sink). Refer to Section III, 32-Bit Input PCB N451441-9701, 32-Bit Input PCB N451441-9601, 32-Bit Output PCB N451441-9801, for detailed descriptions of the 32-Bit Output boards. SM 6700B 6/96 1-7 Section I GENERAL INFORMATION 1.3.2.3 32-Bit Input Board (N451441-9701) The 32-Bit Input board is used in GENISYS® Series 2000 field code unit applications that take inputs from local relay contacts. This board is installed in the 18-PCB GENISYS® cardfile or in the non-vital section of the MICROLOK-PLUS™ cardfile. It is only compatible with the Enhanced Controller PCB, and provides the same type of relay contact inputs as the earlier 16-bit input boards. Refer to Section III, 32-Bit Input PCB N451441-9701, 32-Bit Output PCB N451441-9601, 32-Bit Output PCB N4514419801, for a detailed description of the 32-Bit Input board. 1.3.2.4 Code Line Interface/Power Supply Board (N451441-9402) This board is used in DC code line applications and is housed in the Card Enclosure with the Enhanced Controller (Ref. Figure 1-3). The -9402 board contains power supply components to convert external input voltage to levels compatible with the Enhanced Controller. It also contains components for conversion of DC code signal voltages to signal levels compatible with the Enhanced Controller’s logic, and vice-versa. Refer to Section IV, Code Line Interface PCB N451441-9401, Code Line Interface/Power Supply PCB -9042, Power Supply PCB N451441-9403, for a detailed description of this board. 1.3.2.5 Code Line Interface Board (N451441-9401) This board is used exclusively in DC code line applications where the Enhanced Controller Board is installed in GENISYS® or MICROLOK-PLUS™ units (Ref. Figure 1-3). The -9401 board only contains components for converting DC code line voltages to levels compatible with the Enhanced Controller, and vice-versa. Power supply components are absent. The -9401 board is used in applications where logic power is available from another source such as a GENISYS®, MICROLOK® or MICROTRAX® cardfile. Refer to section IV, Code Line Interface PCB N451441-9401, Code Line Interface/Power Supply PCB -9042, Power Supply PCB N451441-9403, for a detailed description of this board. 1.3.2.6 Power Supply Board (N451441-9403) This board is used in ATCS and serial code line applications, and is housed in the Card Enclosure along with the Enhanced Controller to provide regulated operating power to the Controller (Ref. Figures 1-1 and 1-2). The application of -9403 board covered in this manual consists of the field stand-alone interface to a MICROLOK® or MICROTRAX® End-of-Siding system. Refer to section IV, Code Line Interface PCB N451441-9401, Code Line Interface/Power Supply PCB -9042, Power Supply PCB N451441-9403, for a detailed description of this board. 1.3.2.7 Card Enclosure (N451891-0102) The GENISYS® Series 2000 Card Enclosure is provided to house the DC Code Line Interface PCB (-9401) and, for certain applications, the Enhanced Controller PCB. The most common application of the enclosure is connection of a GENISYS® or MICROLOK-PLUS™ unit to a DC code line. In this application, the enclosure houses only the DC Code Line Interface PCB, while the Enhanced Controller PCB is housed in the GENISYS® or MICROLOK-PLUS™ cardfile. When the application requires an interface between a MICROLOK® or MICROTRAX® End-of-Siding System, the card enclosure also contains the Enhanced Controller PCB. In this configuration, the enclosure also contains the alternate Code Line Interface/Power Supply PCB, which includes a logic- 1-8 SM 6700B 6/96 Section I GENERAL INFORMATION level power supply for the Enhanced Controller. This configuration is used when the external unit (to which the Enhanced Controller is connected) is not capable of powering the controller. Because of the many possible system configurations, the enclosure and appropriate PCBs must be ordered separately. Refer to section VI, Code Line Interface PCB N451441-9401, Code Line Interface/Power Supply PCB -9042, Power Supply PCB N451441-9403, for a detailed description of the Card Enclosure. 1.3.2.8 Surge Suppressor/Serial Interface PCBs and Panels GENISYS® Series 2000 Surge Suppressor/Serial Interface PCBs are used in ATCS (office and field) and serial code line applications to protect the Enhanced Controller from transient voltages (e.g. lightning-induced) on the serial communications interfaces (Ref. Figures 1-1 and 1-2). In addition, the PCBs interface RS-232 and RS-422 signal levels to the Enhanced Controller PCB. PCB part numbers are N451807-8901 and N451807-8902. PCB -8901 is used for all RS-232 serial interfaces, but not the RS-422 interface used in the MCP end of the ATCS communications link. PCB -8902 is used only for the RS-422 interface to the MCP. Mounting Panel N451892-1401 allows 19” rack mounting of the above PCBs adjacent to an existing GENISYS® or MICROLOK-PLUS™ cardfile, or the GENISYS® Series 2000 card enclosure. GENISYS® and MICROLOK-PLUS cardfiles are also available with built-in mounting panel for the PCBs. Contact US&S for ordering information. 1.3.2.9 Summary Table 1-1 summaries the application of the various GENISYS® Series 2000 components to new and existing communications systems. Office protocol converter applications are included for reference (refer to SM-6700D for details). SM 6700B 6/96 1-9 1-10 In Stand-Alone Interface Assy. In GENISYS® or MICROLOKPLUS™ unit In Stand-Alone Interface Assy. In GENISYS® or MICROLOKPLUS™ unit In Code Line Interface Assy. ATCS-compliant MCP to MICRO LOK® unit. See Figure 1-1. ® or Serial code line to GENISYS MICROLOK-PLUS™ unit. See Fig. 1-2. ® Serial code line to MICROLOK unit. See Figure 1-2. ® or DC code line to GENISYS MICRO LOK-PLUS™ unit. See Fig. 1-3. DC code line to MICROLOK® unit. See Figure 1-3. GRS K Series: N451800-0203 GRS K Series: N451800-0203 US&S 500 Series: N451800-0202 WB&S S2: N451800-020X US&S 500 Series: N451800-0202 Harmon MCS-1: N451800-0204 WB&S S2: N451800-020X GENISYS®: N451800-0202, -0203 Harmon MCS-1: N451800-0204 GENISYS®: N451800-0202, -0203 ATCS: N451800-0201 ATCS: N451800-0201 EXECUTIVE SOFTWARE (PRO M SETS)* (None) CARD ENCLOSURE N451891-0102 MCP Interface: N451807-8902 SURGE SUPPRESS./ SERIAL INTERFACE PCB(S) (None) GENISYS®/MICROLOKPLUS™ Interface: N451807-8901 Code Line Interface/ Power Supply: N451441-9402 Code Line Interface: N451441-9401 PROM set N451800-0203 US&S GENISYS ® and GRS K-Series conversion software. (None) In GENISYS® or MICROLOK-PLUS™ unit, if req’d by appli-cation. (None) 32-BIT INPUT PCB N451441-9701 ® In GENISYS or MICROLOK-PLUS™ unit, if req’d by appli-cation. 32-BIT OUTPUT PCBS N451441-9601, -9801 (None) In GENISYS® or GENISYS®/MICROLOKPLUS™ Interface: N451807 - MICROLOK-PLUS™ unit, if 8901 req’d by appli-cation. (Optional) Function: Stand-Alone GENISYS®/MICROLOKPLUS™ Interface: N451807 Interface 8901 (Optional) Function: Code Line Interface MICROLOK® Interface: N451807-8901 Power Supply: N451441 - Function: Stand-Alone Carrier Modem Interface: N451807-8901 9403 Interface (None) ® MICROLOK Interface: N451807-8901 Carrier Modem Interface: N451807-8901 GENISYS®/MICROLOKPLUS™ Interface: N451807 8901 Power Supply: N451441 - Function: Stand-Alone MCP Interface: N451807 8902 9403 Interface (None) CODE LINE INTF. PCB/POWER SUPPLY PCBS * PROM set N451800-0202 contains both US&S GENISYS ® and 500-Series conversion software. In GENISYS® or MICROLOKPLUS™ unit ENHANCED CONTROLLER PCB N451441-9101 ATCS-compliant MCP to GENISYS® or MICROLOKPLUS™ unit. See Fig. 1-1. APPLICATION Table 1-1 . GENISYS ® Series 2000 Component Applications (Except Protocol Converter) Section I GENERAL INFORMATION SM 6700B 6/96 Section I GENERAL INFORMATION 1.4 SYSTEM SPECIFICATIONS ATCS Radio Interface: ATCS-compliant mobile communications processor (Motorola MCP or equivalent) over HDLC serial link Communications Interfaces: ATCS-compliant BCP: ATCS-compliant MCP: EIA RS-422 GENISYS® Master and Slave: EIA RS-423 (RS232C/422 compatible) No TTL capability GENISYS® Master/Slave System: Up to 64 Slave units (typical maximum) Serial Code Line Protocols: US&S GENISYS® Harmon MCS-1 WB&S S2 DC Code Line Protocols: US&S 504B, 504C, 506, 506A, 506C, 514 GRS K, K1, K2 Field Code Unit Non-Vital I/O: 32 bits per output PCB 32 bits per input PCB GENISYS® cardfile: Up to 16 output and/or input PCBs MICROLOK-PLUS™ cardfile: One or two output and/or input PCBs SM 6700B 6/96 1-11 This page is intentionally blank. Section II ENHANCED CONTROLLER PCB N451441-9101 2.1 DESCRIPTION (Refer to Figure 2-1) 2.1.1 General Application ALL APPLICATIONS The GENISYS® Series 2000 Enhanced Controller PCB manages logic and communications interfacing functions in a variety of non-vital control system applications. Basic applications covered in this manual include: A. Interfacing of a US&S vital interlocking system* to an ATCS-compliant mobile communications processor (MCP). B. Interfacing of a US&S vital interlocking system* to GENISYS®, Harmon MCS-1 or WB&S S2 protocol serial code lines. C. Interfacing of a US&S vital interlocking system* to US&S 500 series or GRS K series DC code lines. These applications are accomplished with installation of the Enhanced Controller in a GENISYS® or MICROLOK-PLUS™ cardfile, or the GENISYS® Series 2000 Card Enclosure. When used in a GENISYS® or MICROLOK-PLUS™ cardfile, the Enhanced Controller PCB also manages local nonvital inputs and outputs in the same manner as the N451441-5602 Controller board. Refer to Section I, General Information, for a more detailed description of Enhanced Controller Board applications. 2.1.2 Hardware Enhanced Controller Board N451441-9101 is a standard GENISYS®/MICROLOK® size PCB. Two 44-way PCB connectors interface all power and data lines to the board. In a GENISYS® or MICROLOK-PLUS™ unit, the “A” (top) connector interfaces external signals via 44-way cable plug. In the GENISYS® Series 2000 Card Enclosure, the “A” connector passes signals through a motherboard to selected 25-pin “D” connectors on the rear of the enclosure. The “B” (bottom) connector passes internal signals via the cardfile or enclosure motherboard bus. No modifications are required on the GENISYS® or MICROLOK-PLUS™ motherboard “B” connector (at Controller PCB slot) to accommodate the Enhanced Controller. However, the external cable wiring to the “A” connector differs between the -5602 and -9101 boards. When retrofitting an existing GENISYS® or MICROLOK-PLUS™ unit with the -9101 Controller, the external cable connection must be rewired (Refer to section 2.3.4). * MICROLOK® Vital Interlocking Control System MICROLOK-PLUS™ Vital + Non-Vital Control Package MICROTRAX® Coded Track Circuit/End-of-Siding Controller SM 6700B 6/96 2-1 2-2 TO "A" C ON NEC TOR A PP L I. E PR O M AP PL I. E PR OM EX EC U TIV E EP R OM EX EC U TIV E EP R OM 10 M HZ C LOCK RAM RAM LE D A D D R . B US SE R IAL IN TER FACE RE CEIV ERS S ER IAL IN TER FA CE D R IVE RS RES ET B U TTON SLAV E & SPA RE SE R IAL P OR TS 9 .8 304 M HZ C L OCK RECE IVE SE R IA L DATA LEDS D IA G. & MA STE R SE R IA L P OR TS V IA DATA BUS RECE IVE SE R IAL D ATA LEDS D ATA B US LATC HE S PU S HB U TTON 9- PIN P OR T VE RS ATIL E IN TER FAC E AD A PTE R VE RS ATIL E IN TER FAC E AD A PTE R DATA B US D IAG . P OR T INTE R FA CE TIM ER 6 80 1 0 M ICR OPR OCE SS OR A LP HANUM ER IC D IS PLAY TO P ER IP HE RALS 2 M HZ C L OCK A D D RES S BUS WATC H D OG C IRC U IT TO "B " C O NN E C TOR : GE N IS YS ® S ER IES 200 0 EN C LOSU R E (D C C OD E I/O) + 12V TO IN TER NAL & A PP LI. CIR C U ITS POW ER C ON V ER TE R C IR C U IT +5V F RO M U N IT P OW ER SUP PL IES SE RIA L M ES SA GE S TATU S LEDS TO " B" C ON NEC TOR : GE N ISY S ® , M IC RO LO K-P LU S™ I/O PCB S DATA AD D RES S/ BU S C ON TR O L DATA TO M IS C . C H IP S PR OG RAM MA BLE LO GIC D E VICES F IE L D C O NF IG . E EP R OM AD D R . TOG GLE SW ITC H Section II ENHANCED CONTROLLER PCB N451441-9101 Figure 2-1. Controller PCB Block Diagram SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS The Enhanced Controller PCB operates from regulated +5, +12 and -12V dc sources supplied through the “B” connector. Input power is obtained from these sources: GENISYS® cardfile: MICROLOK-PLUS™ cardfile: GENISYS® Series 2000 Card Enclosure: Power Supply Converter PCB Power supply drawer Power Supply PCB or Code Line Interface/Power Supply PCB Principal components of the Enhanced Controller PCB include: Microprocessor The Enhanced Controller PCB is managed by a 16-bit Motorola microprocessor (MC68010). This chip is used to provide enhanced performance and extended, directly accessible memory address space not available with the -5602 board. The MC68010 is driven by a 10 MHz clock signal. EPROMs and EEPROM Two erasable programmable read-only memory (EPROM) ICs contain the system Executive software, while two additional EPROMs contain the user-defined application software. Each of these EPROM sets has a capacity of 128K bytes. Field-configurable data is stored in a separate, electrically-erasable serial PROM (EEPROM). RAMs Two 32K random access memory (RAM) ICs are installed on the Enhanced Controller for storage of variable data. These ICs have a capacity of 64KB x 8 bit bytes. Parallel I/O VIAs Two 6522 Versatile Interface Adapter (VIA) ICs on this board interface parallel data lines to the microprocessor. One VIA handles these functions: 4 inputs: 4 outputs: 1 output: 3 inputs: 2 inputs/outputs: DC code system* DC code system* Watchdog strobe Manual switches** EEPROM address and data lines * When required by application **Refer to “Manual Switches and Jumpers” below The other VIA interfaces to the system Control/Indication bus, for example, to pass data between the microprocessor and the I/O boards in a GENISYS® cardfile. Lines include: 8 data bits (input/output) 8 address/bus control bits (output) SM 6700B 6/96 2-3 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS Serial Communications Controllers The Enhanced Controller is equipped with two 85C30 Serial Communications Controllers, each with two serial data ports, that interface serial communications with the microprocessor. These ports serve but are not limited to the following uses: Universal serial port (ATCS, GENISYS®, MCS-1, S2, Slave port) Asynchronous serial port (GENISYS® Master port) Asynchronous serial port (field set-up and diagnostics)* Asynchronous serial port (spare) *Refer to following listing. Set-Up/Diagnostic Serial Port A 9-pin “D” type male plug on the front edge of the Enhanced Controller permits connection of a portable PC for field set-up and diagnostics of the associated system. Refer to sections 2.3.4.8, 2.4.3 and 2.6.4 for use of this port. Manual Switches and Jumpers The Enhanced Controller PCB is equipped with the following user-accessible switches and jumpers: One momentary-action pushbutton (set-up/diagnostics)* One momentary-action pushbutton (reset) One momentary-action, center-off toggle switch (set-up/diagnostics)* Seven jumpers (configure serial communications lines) *Used in conjunction with alphanumeric displays; refer to following listing. Refer to section 2.4.2 for switch operation/settings, and section 2.3.2.2 for jumper positions. LED Displays Alphanumeric and individual LEDs are provided on the board for various monitoring purposes. One 4character alphanumeric display provides encoded messages during system set-up and diagnostics, and is used in conjunction with two of the three manual switches. Seven of fifteen individual LEDs show the status of these lines: 4 LEDs (serial communications receive lines) 1 LED (control deliver output line)* 1 LED (reset line) 1 LED (watchdog strobe line) *When used in a GENISYS® or MICROLOK-PLUS™ cardfile equipped with output PCBs. The remaining eight LEDs are software controlled and indicate logical status of serial ports. Refer to Section 2.5 for interpretation of LED displays. 2-4 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.1.3 Communications Interfaces 2.1.3.1 Serial The Enhanced Controller PCB is equipped with independent serial data ports for communications with: A. B. C. D. E. F. PRCCI™ CTC communications circuits ATCS-compliant base* and mobile communications processors Serial code lines (US&S GENISYS®, Harmon MCS-1, WB&S S2) Master and Slave GENISYS® and MICROLOK-PLUS™ units MICROLOK® or MICROTRAX (End-of-Siding) units (via code line interface) Portable PC Except for the portable PC, these remote systems/devices are interfaced on the board’s “A” connector edge. EIA RS-232, RS-422 or RS-423 signal levels are employed according to the application, however a 5V TTL interface is not available. Serial communications parameters such as key delays and baud rates may be defined during field configuration via the front edge toggle switches and alpha-numeric display, the front edge PC port or in the application logic. Set-up of a given parameter is not limited to any one of these options; most are accessible via all three paths. When the Enhanced Controller is used to manage other GENISYS® or MICROLOK-PLUS™ units in a Master/Slave configuration, the maximum practical limit is 64 Slaves. Refer to Section 2.3.4 for application of the serial data ports. 2.1.3.2 Parallel The Enhanced Controller PCB is equipped with a set of signal lines for parallel communication with a DC code line. These lines reside on the board’s “A” connector. Communications with the DC code line are interfaced through the GENISYS® Series 2000 Code Line Interface or Code Line Interface/Power Supply board. The code line protocol (e.g. 504, 514, K1) is selected via the Executive EPROM set and the application logic. 2.1.4 Software The Enhanced Controller PCB operates under the control of its Executive and Application software as modified by its field configuration. 2.1.4.1 Executive The Executive software performs certain routine operations and automatic diagnostics common to all Enhanced Controller PCBs, and is contained in two 64K byte EPROM chips. Different communications protocols are accommodated in different part numbers for these chips (two EPROMs per set). Executive software covered by this manual include: SM 6700B 6/96 2-5 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS US&S Part No. N451800-0201 N451800-0202 N451800-0203 N451800-0204 N451800-020? Application ATCS-compliant MCP interface GENISYS® serial code line and US&S 500 series DC code line GENISYS® serial code line and GRS K series DC code line Harmon MCS-1 serial code line WB&S S2 Note that the -0202 and -203 EPROM sets contain both GENISYS® serial and DC code line interfacing software and may be used for either type of communications system. Upgrades to the Executive software are denoted in the revision number printed on the EPROM chip. When upgrades are implemented, users are initially notified through a US&S software Maintenance Notice. NOTE The Executive software used in the Enhanced Controller PCB is not compatible with Controller PCB N451441-5602. 2.1.4.2 Application The Application software carries the user-defined logic for the particular system managed by the Enhanced Controller PCB. Field configuration parameters such as baud rates, station address etc. may also be set up via this software. Application software is contained in two 64K byte EPROMs. The software may be developed by US&S as a customer service, or with the GENISYS® Series 2000 Development System (G2DS). With the G2DS, the user may design, exercise, debug and load the application logic into the EPROMs, prior to installation on the board. When upgrades to the G2DS compiler or simulator are implemented, users are initially notified through a US&S software Maintenance Notice. G2DS software loading procedures (hard and floppy disk) are described in US&S service manual SM-6701. Refer to service manual SM-6700A, Genisys Series 2000 Application Logic Programming, for application logic programming, debugging and loading procedures. 2.1.4.3 Field Configuration The Field Configuration software is used to set up local operating parameters for the particular unit that contains the Enhanced Controller. Included in this software are baud rates, key delays, station address, etc. Field Configuration software is contained in an erasable EEPROM. Programming may be performed by the following means: A. Board front edge toggle switches and alpha-numeric displays B. Portable PC plugged into the 9-pin port on the front edge of the board. (On the earlier 5602 Controller PCB, these parameters are only set up with manual switches on the board.) C. Application software. 2-6 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.2 SPECIFICATIONS US&S Part No.: N451441-9101 Board Size: Standard GENISYS®/MICROLOK® size Installations: GENISYS® Series 2000 Card Enclosure (lower slot) GENISYS® cardfile (slot J2) MICROLOK-PLUS™ cardfile (slot O) Connections: 44-way PCB edge connector “A”: External communications 44-way PCB edge connector “B”: System motherboard 9-pin “D” (IBM compatible PC) Slave Serial I/O Port: EIA RS-423 (RS-232C/RS-422 compatible) Synchronous or asynchronous Baud Rates: 150 to 19,200 BPS Mode: Half or full duplex Master Serial I/O Port: EIA RS-423 (RS-232C compatible) Asynchronous only Baud Rates: 150 to 19,200 BPS Mode: Half or full duplex Set-Up/Diagnostics Port: RS-423 (RS-232C compatible) Asynchronous only Baud Rates: 150 to 19,200 TTL Serial Interface: Not available Master/Slave System: 64 Slave units (practical maximum) G2DS Development System: 128K bytes in application logic (max.) 4000 “relay coils” (max.) Not compatible with GENISYS® Development System (GDS) Controlling Chip: Motorola MC68010: 32-bit internal data bus 16-bit external data bus Executive EPROMs: Qty = 2 64K bytes per chip 128K total bytes SM 6700B 6/96 2-7 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS US&S Part Numbers: N451800-0201 (ATCS radio protocol) N451800-0202 (GENISYS® serial and US&S 500series dc code line protocols) N451800-0203 (GENISYS® serial and GRS Kseries dc code line protocols) N451800-0204 (Harmon MCS-1 serial code line protocol) N451800-020X (WB&S S2 serial code line protocol) Application Logic EPROMs: Qty = 2 64K bytes per chip 128K total bytes US&S part no.: J715029-0596 (blank chip) User Controls: 1 momentary pushbutton (set-up/diagnostics) 1 momentary pushbutton (reset) 1 momentary toggle (set-up/diagnostics) 7 jumpers (configure serial comm.) User Displays: 4-character alphanumeric LED display 15 discrete LEDs (misc. function monitoring) Board Environmental Limits: -40o to +70oC 95% relative humidity (non-condensing) 2-8 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.3 INSTALLATION 2.3.1 Shipment Inspection Prior to installation, the Enhanced Controller PCB should be inspected for possible damage during shipping. Check for loose or missing components, broken solder leads, breaks in tracks, fractures in the board material etc. Damaged boards should be returned to US&S for repair or replacement. For service information call 1-800-652-7276 or write: Union Switch & Signal Inc. The Service Shop 645 Russell St. Batesburg, SC 29006 2.3.2 Pre-Installation Preparation (Ref. Figure 2-2) 2.3.2.1 EPROMs The Enhanced Controller PCB is shipped without Executive or Application software or EPROMs. Four EPROMs are required for normal operation, including two Executive and two Application. The sockets for these EPROMs are marked “EXEC EVEN”, “EXEC ODD” and “APPL EVEN”, “APPL ODD”. These sockets are also marked U4, U5, U6 and U7. Install the Executive and Application software EPROMs according to their labels, with the “EVEN” EPROMs going in the “EVEN” sockets and the “ODD” EPROMs going in the “ODD” sockets. When installing an EPROM, make certain the chip has the proper pin orientation and is fully inserted. 2.3.2.2 Jumpers The Enhanced Controller PCB is equipped with seven jumpers for configuration of various communications lines and watchdog functions. Settings are as follows: Jumper settings for GENISYS®, US&S 500-Series, GRS “K” Series, Harmon MCS-1 slave Applications JP1 JP2 JP3 JP4 BC BC BC BC JP5 JP6* JP7** BC BC AB Jumper settings for ATCS MCP communications: JP1 JP2 JP3 JP4 BC BC AB AB JP5 JP6* JP7** BC BC AB * Keep jumper in BC position for all applications (watchdog enable) **Keep jumper in AB position for all applications (watchdog time out of 1200 mS) SM 6700B 6/96 2-9 Section II ENHANCED CONTROLLER PCB N451441-9101 EXEC JP2 A A C C C JP1 APPLICATION EPROMS JP4 A JP3 U4 A C ODD C A U6 JP5 APPL EVEN U7 U5 EXECUTIVE EPROMS JUMPER POSITIONS GENISYS ®, US&S 500 SERIES CODE LINE, HARMON MCS-1/2 SLAVE APPLICATIONS: JP1 JP2 JP3 JP4 - BC - BC - BC - BC JP5 - BC JP6 - BC JP7 - AB ATCS MCP APPLICATIONS: JP1 JP2 JP3 JP4 - BC - BC - AB - AB JP5 - BC JP6 - BC JP7 - AB JUMPER IN A-B POSITION A A JP7 JP6 C C NOTE: KEEP T HESE JUMPER POSITIONS FOR ALL APPLICATIONS. A C JUMPER IN B-C POSITION A C Figure 2-2. Enhanced Controller PCB: EPROM and Jumper Locations 2-10 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.3.3 Installation in Cardfile or Enclosure (Ref. Figure 2-3) The Enhanced Controller PCB is installed in slot J2 of the GENISYS® cardfile, slot O of the MICROLOK-PLUS™ cardfile, or the lower slot of the GENISYS® Series 2000 Card Enclosure, as required by the application. CAUTION Make certain unit operating power is turned off while installing the enhanced controller PCB, otherwise component damage and or unreliable operation may result. SM 6700B 6/96 2-11 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS GENISYS® / GENISYS® SERIES 2000 CARDFILE SLOT J1 J2 J3 J18 POWER SUPPLY ENHANCED CONTROLLER N451441-9101 OUTPUT AND/OR INPUT PCBS (32-BIT OR 16-BIT) OUTPUT AND/OR INPUT PCBS (32-BIT OR 16-BIT) ENHANCED CONTROLLER N451441-9101 SLOT ABC OPQ MICROLOK-PLUS™ CARDFILE DC CODE LINE/POWER SUPPLY PCB DC CODE LINE PCB POWER SUPPLY PCB GENISYS® SERIES 2000 CARD ENCLOSURE ENHANCED CONTROLLER N451441-9101 Figure 2-3. Enhanced Controller PCB Installation 2-12 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.3.4 Serial and Parallel Communications Interfaces 2.3.4.1 General Figure 2-4 summarizes the serial and parallel communications interfaces to the Enhanced Controller board for the system applications covered in this manual. Three serial communications ports on the Enhanced Controller reside on the “A” connector. These ports include: A. Universal synchronous/asynchronous Slave port for communications with a remote Master unit B. Asynchronous-only Master port for communications with a remote Slave Unit C. Universal spare port (not used) The asynchronous 9-pin port on the PCB front edge is only used for on-site set-up and diagnostics. Refer to Section 2.3.4.8 for wiring of this port. The Universal Slave serial interface port supports both synchronous and asynchronous interfaces and is an RS-422 compatible implementation of RS-423. All inputs are balanced differential inputs, while all outputs are unbalanced and referenced to signal common. This allows connection to external devices implementing standard RS-232, RS-422 or RS-423 interfaces. The Master serial interface and set-up/diagnostics ports only support asynchronous serial interfaces and RS-232/423 electrical compatibility. Physically, the serial ports on the Enhanced Controller are connected with a 44-way cable connector when the board is installed in a GENISYS® or MICROLOK-PLUS™ cardfile. When the board is installed in the GENISYS® Series 2000 Card Enclosure, the serial ports are externally connected through plugs J3, J4 and J5 (25-pin “D” type) on the rear of the Card Enclosure, which shares a motherboard bus with the Enhanced Controller. Shielded cable is used in all interfaces to minimize induced noise. Twisted pair wiring is also employed in the ATCS MCP interface to take full advantage of the additional noise immunity inherent in RS-422 balanced signal circuits. NOTE The Enhanced Controller PCB is not equipped with a TTL-compatible serial communications port, as is provided on the on -5602 Controller PCB. NOTE Use of the GENISYS® Series 2000 Surge Suppressor/Serial Interface Panel is optional, but strongly recommended for any installation where transient voltages (e.g. lightning induced) could damage circuits in the Enhanced Controller PCB. SM 6700B 6/96 2-13 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP 4 4 -W A Y P CB CO N N. S LOT J 2 CO NT RO LL ER PC B 1 SL AVE TO C OD E L IN E PORT: • MICR OL OK® • MICR OTRAX ® EOS RS-4 23 MASTER G ENISYS ® 2 • MODEM F M M 3 F 4 4 -W A Y P C B CO N N . S LO T J 2 CONT ROL LE R PC B H DLC L IN K RS-4 22 TO ATCS MCP H DLC L IN K RS-4 22 HD LC LINK R S-422 TO ATCS MCP SL AVE 4 EXTERNAL LY INTERFAC ED UN ITS MASTER ATCS MCP MS3116 F1 4-15 SZ TO CODE LINE PORT: • MICR OL OK® • MICR OTRAX ® EOS R S-423 • MODEM 2 GENISYS® 4 4 -W A Y PC B CON N . S LOT O CO NT ROL LER PCB M M F 2 5 -P IN ( M ) C O NN . CO D E S Y S. P ORT F MICROLOK ® CPU C ARDFILE 3 5 SLAVE SL AVE 6 37-PIN (F) C ON NECTO R AT C OD E SYSTEM PCB HDL C LINK RS-4 22 MASTER TO ATCS MCP M 2 F MIC ROLOK-PLUS™ 4 4 -W A Y P C B CO NN . S LO T O CONT ROL LE R PCB MICROTRAX ® EN D-OF-SIDING C ARDFILE 2 5 - PI N (M ) C ON N . COD E S YS . PO RT SLAVE HD LC LINK R S-422 MASTER 7 HDL C LINK RS-4 22 2 MIC ROLOK-PLUS™ M 2 5-PIN (F) C ON NECTOR: CODE SYSTEM PORT TO ATCS MCP 5 F MODEM HD LC LINK R S-422 SL AVE MASTER 8 J3 J4 J5 HD LC LINK R S-422 TO ATC S MC P RS-42 3 2 TO CODE LINE POR T: • MIC RO LO K® • MIC RO TR AX ® EOS M F M F 3 5 1 GENISYS® CAR DFIL E WITH BUILT-IN SU RGE PC B PANEL 4 GENISYS ® CARD FILE WITHOUT BU ILTIN SURG E PCB PANEL 7 MIC ROLOK-PLUS™ CARD FILE WITHOUT BUILT-IN SUR GE PCB PANEL 2 SU RGE SU PPR./SER IAL INTERFAC E PC B N 451 807 -890 2 5 GENISYS ® 200 0 SURGE PCB MOUNTING PANEL N4 518 92-1 401 8 GEN ISYS ® 2 000 C ARD ENC LOSURE 3 SU RGE SU PPR./SER IAL INTERFAC E PC B N 451 807 -890 1 6 MICROLOK-PLU S™ C ARDFILE WITH BUILT-IN SURGE PCB PAN EL Figure 2-4. Basic Serial Communications Links with ATCS MCP Interface 2-14 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, MCS-1, WB&S S2 4 4 -W A Y PC B C O N N . S LOT J2 C O N T RO L L ER PC B 1 S LAV E TO C O DE LI NE P OR T: • M I CR OL OK ® • M I CR OT R A X ® E OS R S -4 23 M A S TE R G E N IS Y S ® 2 • M OD EM F M M F 2 R S -2 32 4 4 -W A Y PC B C O N N . S LOT J2 C O N T RO L L E R PC B T O S ER IA L LIN E C A RR IE R R S -232 R S -23 2 T O S ER IA L LIN E C A RR IE R R S -423 T O C O DE LINE P OR T: • M I CR O LOK ® • M I CR O TR A X ® EOS S LA VE 3 E XT E RN A LLY I NT ER FA C E D UN I TS MA S T ER S E R I AL LI NE C AR R IE R • M O DE M 2 G EN IS Y S ® 4 4 -W A Y PC B C O N N . SL O T O C O N TR O L L ER PC B M F M 2 5 - PIN ( M ) C ON N . C O D E SY S. PO RT F M IC R OLO K ® C P U C A RD F IL E 2 4 S LA VE S LAV E 5 R S - 23 2 M A S TE R M F 37-P IN (F) C ONN E C T OR A T C OD E S Y S TE M P C B T O S ER IA L LIN E C A RR IE R 2 M IC ROLO K - PL U S ™ 4 4 -W A Y P CB C O N N . S LOT O C O N T RO L L ER PC B M I CR OT RA X ® EN D- OF -S I D I N G C A R D F I LE 2 5 - PI N ( M ) CONN . C O D E SY S. PO R T S L AV E R S - 232 M A ST E R 6 R S -232 2 M I C ROL OK - P LU S ™ M 25 - PI N (F) C ONN E C T OR : C ODE S Y S TE M P O R T T O S ER IA L LIN E C A RR IE R 4 F M OD EM R S -23 2 S LAV E M A S TE R 7 J3 J4 J5 R S -232 TO S E R I A L LI N E C A R RI ER R S -42 3 T O C OD E LIN E P ORT: • MI C RO LOK ® • MI C RO TRA X ® EO S 2 M F M F 2 4 1 GE N IS Y S® C A R D FILE WI TH BUI LT- IN S UR G E P CB PA NE L 4 GE NI S YS ® 2000 S U RGE P CB M OUN T IN G PA NE L N 45189 2-1401 2 S UR GE S U PP R ./ S ER I A L INT ERFA CE P CB N 45180 7-8901 5 MI CR OLOK -PLUS ™ C A R D FI LE WI TH B UILT-I N SU R GE PC B PA N E L 3 GE N IS Y S® C A R D FILE WI TH O UT B U ILTI N S U R GE PC B PA N E L 6 MI CR OLOK -PLUS ™ CAR DF ILE WI TH O U T B UI LT - IN S UR G E P CB P A NE L 7 GE NIS YS ® 2000 C A R D ENC LO SUR E Figure 2-5. Basic Serial Communications Links with Serial Code Line Interface SM 6700B 6/96 2-15 Section II ENHANCED CONTROLLER PCB N451441-9101 US&S 500 DC, GRS K DC 44-WAY PCB CO NN. SLO T J2 PAR ALLEL INTERFACE SLAVE TO MIC ROLOK® MIC ROTRAX® RS-423 MASTER 1 TO J1, J2, J 6 GENISYS ® M 2 F J2 J1 PA RA L L EL J7 IN TERF A C E J9 J 11 J6 J8 J10 3 EXTERNALLY INTERFACED UNITS TO CODE LINE F ILTER MICROLOK ® CPU CARDFILE 2 5 44- WAY PC B CO NN. SLO T J2 4 M F MICROLOK® MICROTR AX® 37- PIN ( F) CONNECTOR AT CO DE SYST EM PCB PARALLEL INTERFACE MASTER RS-423 J1 GENISYS ® J6 J8 J1 0 J2 3 6 TO SLAVE TO J1, J2, J6 44-WAY PCB CO NN. SLO T O RS- 423 PA RA L L EL J7 IN TER F A CE J9 J1 1 MICROTRAX® END-O F-SIDING CARDFILE TO CODE LINE FILTER 25-PIN (F ) CO NNECT OR: CODE SYSTEM PORT PARALLEL INT ERFACE SLAVE TO J 1, J2, J6 J1 MICRO LOK-PLUS™ J2 3 J6 J8 J1 0 5 M F PA RA L L EL J7 IN TERF A C E J9 J1 1 RS- 423 TO CODE LINE FILT ER DC CODE LINE FILTER TO MICROLO K® MICROT RAX® SLAVE RS-423 J1 3 J2 J4 J6 J8 J10 PA RA L L EL J7 IN TERF A C E J9 J1 1 TO CODE LINE FILT ER 1 GENISYS® CARDFILE WITH BUILT-IN 4 GENISYS ® CARDFILE WITHOUT BUILT-IN SURGE PCB PANEL 2 SURGE SUPPR./SERIAL INTERFACE PCB 5 GENISYS ® SERIES 2000 SURGE PCB MOUNTING PANEL N451892-1401 3 GENISYS® SERIES 2000 C ARD 6 MICROLOK-PLUS™ CARDF ILE (BUILT-IN SURGE PCB PANEL NOT REQUIRED) SURGE PCB PANEL N451807-8901 ENCLOSURE (INTERFACE MOD ULE) N451891-0102 Figure 2-6. Basic Serial Communications Links with DC Code Line Interface 2-16 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS Refer to Section 2.4.2, Procedure Using Board Switches and Alpha-Numeric LEDs, for serial communications set up instructions using the switches and alpha-numeric display, and Section 2.4.3, Procedure Using Portable PC, for set-up via a PC. Refer to SM-6700A, Genisys Series 2000 Application Logic Programming, for serial communications programming in the Application software. Parallel interface lines to the Enhanced Controller also reside on the “A” connector and are used strictly for DC code line applications. These include four output lines, four input line and dc voltage lines of +5V, +12V, -12V and 0V. Refer to following section for parallel line pinout locations. 2.3.4.2 PCB Connector “A” Pinout Listing (Serial and Parallel Ports) Table 2-1. Enhanced Controller PCB Connector “A” Pinout Listing Pin No. 1 2 3 4 5 6 Description S2RXD- (Spare Receive Data “-”) S2DCD- (Spare Data Carrier Detect “-”) S1TXC- (Slave Transmit Clock “-” ) S1RTS (Slave Request to Send) S1TXD (Slave Transmit Data) S1COM (Slave Common: 0 volts) Pin No. A B C D E F 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 S2DTR (Spare Data Terminal Ready) S2TXD (Spare Transmit Data) S1DCD- (Slave Data Carrier Detect “-”) S1RXC- (Slave Receive Clock “-”) S1CTS- (Slave Clear to Send “-”) S1RXD- (Slave Receive Data “-”) POUT1 (Parallel Out 1)* POUT2 (Parallel Out 2)* PIN1 (Parallel In 1)* PIN3 (Parallel In 3)* +12V (+12 Volts dc)* MTXD (Master Transmit Data) 0V (0 volts dc)* -12V (-12 volts dc)* MRXD (Master Receive Data) +5V (+5 volts dc)* H J K L M N P R S T U V W X Y Z Description S2COM (Spare Common: 0 volts) S2RXC- (Spare Receive Clock “-”) S1TXC+ (Slave Transmit Clock “+”) S1DTR (Slave Data Terminal Ready) S1TXC (Slave Transmit Clock: Output) S2TXC (Spare Xmit Clock: Output)** S2TXC- (Spare Xmit Clock “-”: Input)** MDTR (Master Data Terminal Ready) S2RTS (Spare Request to Send) S1DCD+ (Slave Data Carrier Detect “+”) S1RXC+ (Slave Receive Clock “+”) S1CTS+ (Slave Clear to Send “+”) S1RXD+ (Slave Receive Data “+”) POUT2 (Parallel Out 2)* POUT4 (Parallel Out 4)* PIN2 (Parallel In 2)* PIN4 (Parallel In 4)* +12V (+12 volts dc) MRTS (Master Request to Send) MCOM (Master Common: 0 volts) -12V (-12 volts dc) MDCD (Master Data Carrier Detect) +5V (+5 volts dc) Notes: * Connections to Code Line Interface board **Output or input selected with jumper JP5 on controller board S1 = Slave Port: RS-423 (RS-422 compatible) S2 = Spare Port: RS-232D compatible M = Master Port: RS-232D compatible SM 6700B 6/96 2-17 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.3.4.3 PCB Connector “A” Signal Line Descriptions Table 2-2. Describes all individual serial and parallel signal lines on all “A” connector edge ports. Table 2-2. Enhanced Controller PCB Signal Line Descriptions (Serial and Parallel) - Connector “A” Signal Name Signal Direction Port(s) Description TXD (Transmit Data) Output Slave Master Spare Passes serial data to connected device. RXD (Receive Data) Input Slave Master Spare Accepts serial data from connected device. RTS (Request to Send) Output Slave Master Spare Frames transmitted message. Typically used to turn on data carrier at start of transmitted message, turn off carrier and end of this message. CTS (Clear to Send) Input Slave Indicates the serial link is stable and ready to accept transmitted data. Typically asserted in response to RTS by the serial link after fixed delay. DCD (Data carrier detect) Input Slave Master Spare Indicates serial link (carrying incoming data) is active and stable. Connected unit is about to send or is sending data. TXC (Transmit Clock) Input or Output Slave Spare Clock signal to which transmitted data is synchronized. Transmitted data is valid on negative-going transition of clock signal. Transmitted data also in transition on positive-going transition of clock signal. Slave port may accept or generate TXC based on position of jumpers JP2 and JP4. TXC only used when transmitting serial data in synchronous mode. 2-18 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 RXC (Receive Clock) Input Slave Spare Clock signal, provided by source of received data, to which received data is synchronized. Received data expected to be valid on negative-going transition of received clock. Received data also expected to be in transition on positive-going transition of received clock. RXC only used when receiving serial data in synchronous mode. DTR (Data Terminal Ready) Output Slave Master Spare Slave: Asserted to enable the connected data modem. When not asserted, modem transmit oscillator is disabled. DTR only used by WB&S S2 Executive software. Master, Spare: Not used. SM 6700B 6/96 2-19 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.3.4.4 Detailed Serial Link Diagrams The following tabulation summarizes detailed serial link diagrams in this section: Fig. No. 2-7 Page No. 2-20 2-8 2-21 Serial Port Wiring with ATCS MCP Interface - MICROLOK-PLUS™ Cardfile • Enhanced Controller Slave port interface to MCP • Master port interfaces to modem or to MICROLOK-PLUS™ code system port on same cardfile. (Vital section of MICROLOK-PLUS™ cardfile functions as interlocking controller.) 2-9 2-22 Serial Port Wiring with ATCS MCP Interface - GENISYS® Series 2000 Card Enclosure • Covers Enhanced Controller Slave port interface to MCP • Master port interface to external US&S interlocking controller. 2-10 2-23 Serial Port Wiring with Serial Code Line Interface - GENISYS® Cardfile • Enhanced Controller Slave port interface to serial code line carrier • Master port interfaces to modem or external US&S interlocking controller. 2-11 2-24 Serial Port Wiring with Serial Code Line Interface - MICROLOK-PLUS™ Cardfile • Enhanced Controller Slave port interface to serial code line carrier • Master port interfaces to modem or to MICROLOK-PLUS™ code system port on same cardfile. (Vital section of MICROLOK-PLUS™ cardfile functions as interlocking controller.) 2-12 2-25 Serial Port Wiring with Serial Code Line Interface - GENISYS® Series 2000 Card Enclosure • Enhanced Controller Slave port interface to serial code line carrier • Master port interface to external US&S interlocking controller. 2-20 Description/Comments Serial Port Wiring with ATCS MCP Interface - GENISYS® Cardfile • Enhanced Controller Slave port interface to MCP • Master port interfaces to modem or external US&S interlocking controller. SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 2-13 2-26 Parallel and Serial Port Wiring with DC Code Line Interface GENISYS® Cardfile • Enhanced Controller parallel data port interface to DC code line filter • Master port serial interfaces to modem or external US&S interlocking controller. 2-14 2-27 Parallel and Serial Port Wiring with DC Code Line Interface MICROLOK-PLUS™ Cardfile • Enhanced Controller parallel data port interface to DC code line filter • Master port interfaces to modem or to MICROLOK-PLUS™ code system port on same cardfile. (Vital section of MICROLOK-PLUS™ cardfile functions as interlocking controller.) 2-15 2-28 Parallel and Serial Port Wiring with DC Code Line Interface GENISYS® Series 2000 Card Enclosure • Enhanced Controller parallel data port interface to DC code line filter • Master port interface to external US&S interlocking controller. SM 6700B 6/96 2-21 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP E NHA NCED CO NT RO L L E R PCB SURGE SUPPR./ SERIAL INTERFACE PCB N451807-8902 INTERFACE CABLE GENISYS ® CA RDFILE SL O T J2 S1RXDS1RXD+ S1RXCS1RXC+ S1TXD S1COM S1 TXC +12V -12V INTERFACE CABLE D B25S DB25P MCP MS3116F14-15SZ 12 3 GND 1 N 16 TXD- 2 H 10 17 TXD+ 19 J L 18 RXD- 3 D 5 2 RXD+ 16 E 6 7 RXC- 17 B RXC+ 18 C E 24 TXC+ 23 G U 9 TXC- 24 F X 10 COM 7 R 1 DB25S MTXD MRXD MCOM MRTS RXD B TXD A TXD B TXC A TXC B RXC B RXC A COM DB25P 9 9 10 10 18 2 2 21 3 3 W 7 7 Y 4 4 1 1 TY PICA L MA ST ER P ORT CO NN ECTI ON ( GEN ISY S® CA RDFILE ON LY) RXD A POWER FOR MODEM (IF REQ’D) MODEM TWISTED-PAIR WIRES SURGE SUPPR./ SERIAL INTERFACE PCB N451807-8901 INTERFACE CABLE Figure 2-7. Serial Port Wiring with ATCS MCP Interface - GENISYS® Cardfile 2-22 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP SURGE SUPPR./ SERIAL INTERFACE PCB N451807-8902 ENH A NC ED CO NT R OL L ER P C B M ICR OL OK - PL US ™ C A RD FIL E S L O T " O" S1RXD- INTERFACE CABLE DB25S DB25P 12 3 GND 1 MCP MS3116F14-15SZ N 16 TXD- 2 H 10 17 TXD+ 19 J L 18 RXD- 3 D 5 2 RXD+ 16 E 6 7 RXC- 17 B RXC+ 18 C S1RXD+ S1RXC- INTERFACE CABLE S1RXC+ S1TXD S1COM S1TXC +12V -12V E 24 TXC+ 23 G U 9 TXC- 24 F X 10 COM 7 R 1 SLAVE PORT RXD A RXD B TXD A TXD B TXC A TXC B RXC B RXC A COM MASTER PORT MTXD MRXD MCOM MRTS MDCD 18 21 W V Y MICROLOK-PLUS™ INTRA-CARDFILE CABLE RTS DCD SIG COM TXD RXD TWISTED-PAIR WIRES 13 5 20 16 14 DB25M M ICRO LO K- PL U S™ C A RD FIL E COD E SYSTEM PORT Figure 2-8. Serial Port Wiring with ATCS MCP Interface - MICROLOK-PLUS™ Cardfile SM 6700B 6/96 2-23 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP GENI SY S® SE RIES 2 0 0 0 CA RD E NCL O SURE PO RT J 4 ( TO EN HA N CED CON TROL L ER P CB) S1RXDS1RXD+ S1RXCS1RXC+ S1TXD S1COM S1TXC +12V -12V INTERFACE CABLE DB25F MCOM MRTS MDCD DB25M MCP MS3116F14-15SZ 3 GND 1 16 16 TXD- 2 H 17 17 TXD+ 19 J RXD B 18 18 RXD- 3 D TXD A 2 2 RXD+ 16 E 7 7 RXC- 17 B RXC+ 18 C 24 24 TXC+ 23 G 9 9 TXC- 24 F 10 10 COM 7 R MASTER PORT MRXD INTERFACE CABLE 3 1 SLAVE PORT MTXD SURGE SUPPR./ SERIAL INTERFACE PCB N451807-8902 DB25F DB25M DB2 5F 14 3 16 7 2 4 5 8 13 18 GEN ISY S® S ERI ES 2 0 0 0 CA RD ENCL OS URE 30 7 SURGE SUPPR./ SERIAL INTERFACE PCB N451807-8901 TWISTED-PAIR WIRES (OPTIONAL) TXD B TXC A TXC B RXC B RXC A COM DB3 7M 2 PORT J3 ( T O E NHA NCED CO NT RO LL ER PCB ) RXD A INTERFACE CABLE RX D TXD SIG COM DCD RTS RX COM CTS DS R M ICRO LO K ® CO DE S YS TE M PO RT Figure 2-9. Serial Port Wiring with ATCS MCP Interface - GENISYS® Series 2000 Card Enclosure 2-24 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, MCS-1, WB&S S2 Figure 2-10. Serial Port Wiring with Serial Code Line Interface - GENISYS® Cardfile SM 6700B 6/96 2-25 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, MCS-1, WB&S S2 SURGE SUPPR./ SERIAL INTE RFACE PCB N451807-8901 EN HA N CED CON TRO L L ER PCB M ICRO L OK - PL US ™ CA RD FILE SL O T " O " DB25M 5 2 12 3 S1TXDS1RXD- INTERFACE CABLE INTERFACE CABLE N S1RXD+ 6 S1COM 7 K S1DCD+ 1 TXD 2 RXD 3 RTS 4 COM 7 8 DCD 8 4 4 +12V 9 D 20 -12V 10 U 9 DTR 20 X 10 S1RTS S 1DTR -12V SHIE LD 9 S1DCD- +12V DB25F 1 SLAVE PORT SERIA L L INE CA RRIER ( MO DEM ) DATA TO MODEM DATA FROM MODEM KEY ON S IGNAL COMMON MODEM CARR. DET. (1) POWER TO MODEM (2) POWER TO MODEM (2) MODEM DISABLE (3) (1) HARMON MCS-1 AND WB&S S2 ONLY (2) REQUIRED ONLY IF MODE M IS POWERED BY GENIS YS® SERIES 2000 (3) WB&S S2 O NLY MASTER PORT MTXD MRX D MCOM MRTS 18 21 W V DB25M RTS DCD SIG COM TXD RXD MICROLOK -P LUS™ INTRA-CARDFIL E CABLE 13 5 20 16 14 MI CROL OK - PL US ™ CA RDFI L E CO DE S YS TE M PO RT Figure 2-11. Serial Port Wiring with Serial Code Line Interface - MICROLOK-PLUS™ Cardfile 2-26 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, MCS-1, WB&S S2 SURGE SUPPR./ SERIAL INTERFACE PCB N451807-8901 GENIS YS ® 2 0 0 0 CA RD ENCL O SURE PO RT J4 ( T O EN HA NCED CON TRO L L ER PCB ) S1TXDS1RXDS1RXD+ S1COM S1DCD+ DB25M 2 2 3 3 7 7 12 DB25F SHIELD 1 TXD 2 RXD 3 RTS 4 COM 7 8 8 DCD 8 4 4 +12V 9 20 20 -12V 10 9 9 DTR 20 10 10 S1RTS +12V -12V INTERFACE CABLE 16 S1DCD- S1DTR INTERFACE CA BLE INTERFACE CABLE MASTER PORT MTXD MRXD MCOM MRTS MDCD DATA TO MODEM DATA FROM MODEM KEY ON SIGNAL COMMON MODEM CARR. DET. (1) POWER TO MODEM (2) POWER TO MODEM (2) MODEM DISABL E (3) (1) HARMON MCS-1 AND WB&S S2 ONLY (2) REQUIRED ONLY IF MODEM IS POWERED BY G ENISYS® SERIES 2000 (3) WB&S S2 ONLY 1 SLAVE PORT SE RIA L LI NE CA RRI ER ( M ODE M) INTERFACE CABLE DB25M DB25F 2 2 2 14 3 3 3 16 7 7 7 2 4 4 4 5 8 8 8 13 1 1 18 30 GE NIS YS ® 2 0 0 0 CA RD E NCL O SURE PORT J3 ( TO EN HA N CED CON TROL L ER PCB) 7 SURGE SUPPR./ SERIAL INTERFACE PCB N451807-8901 DB37M RX D TXD SIG COM DCD RTS RX COM CTS DSR M ICRO L O K ® COD E SY ST EM PO RT Figure 2-12. Serial Port Wiring with Serial Code Line Interface - GENISYS® Series 2000 Card Enclosure SM 6700B 6/96 2-27 Section II ENHANCED CONTROLLER PCB N451441-9101 US&S 500 DC, GRS K DC GENISYS® SERIES 2000 CARD ENCLOSURE (CODE LINE INTERFACE MODULE) J8-8 FSR J8-1 ENHA NCED CO NT RO LLE R PCB GENISYS ® CA RDFILE SLO T J2 -12V 0V +12V P OUT1 P OUT2 P IN1 P IN2 MTXD MRXD MCOM MRTS J9-7 20 J1-4 17 LA L1 L2 LB J11-3 J1-1 13 LB-1 LB-3 LB-2 J1-8 19 R 600R J2-8 P J2-7 15 J2-4 S 2MF-1 4MF-1 J11-2 J2-3 2MF J6-8 J6-1 4MF CODE LINE FILTER DB25P U 9 9 X 10 10 18 2 2 21 3 3 W 7 7 Y 4 4 1 1 TY PICA L MA ST ER P ORT CO NN ECTION ( GEN ISY S® CA RDFILE ON LY) LA-1 CODE LINE DB25S -12V LA-2 INTERFACE CABLE HOUSE BATTERY 9.5 - 36.0 VOLTS +12V LA-3 J9-8 POWER FOR MODEM (IF REQ'D) MODEM INTERFACE CABLE SURGE SUPPR./ SERIAL INTERFACE PCB N451807-8901 INTERFACE CABLE Figure 2-13. Parallel and Serial Port Wiring with DC Code Line Interface GENISYS ® Cardfile 2-28 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 US&S 500 DC, GRS K DC GENISYS® SERIES 2000 CARD ENCLOSURE (CODE LINE INTERFACE MODULE) EN HA N CED CON T RO L L ER PCB M ICRO L O K -PL US ™ CA RD FIL E SL O T " O " -12V 0V +12V P OUT1 P OUT2 P IN1 P IN2 J8-8 FSR J8-1 J9-8 LA-3 LA-2 LA-1 LA INTERFACE CABLE CODE LINE J9-7 20 J1-8 19 J1-4 17 LB-3 LB-1 LB-2 LB L2 J11-3 J1-1 13 L1 R 600R J2-8 P J2-7 15 J2-4 S 2MF-1 4MF-1 J11-2 J2-3 HOUSE BATTERY 9.5 - 36.0 VOLTS J6-8 J6-1 2MF 4MF CODE LINE FILTER MASTER PORT MTXD MRXD MCOM MRTS MDCD 18 21 W V Y MICROLOK-PLUS™ INTRA-CARDFILE CABLE RTS DCD SIG COM TXD RXD 13 5 20 16 14 DB25M M IC ROL OK - PL US™ CA RDF IL E C OD E SYST EM PO RT Figure 2-14. Parallel and Serial Port Wiring with DC Code Line Interface MICROLOK-PLUS™ Cardfile SM 6700B 6/96 2-29 Section II ENHANCED CONTROLLER PCB N451441-9101 US&S 500 DC, GRS K DC GENISYS® SERIES 2000 CARD ENCLOSURE (INTERFACE MODULE) J8-8 FSR J8-1 LA-3 J9-8 LA-2 LA-1 LA L1 CODE LINE LB-1 J9-7 LB-3 LB-2 L2 LB J11-3 R 600R 2MF-1 4MF-1 J11-2 2MF 4MF CODE LINE FILTER INTERFACE CABLE MASTER PORT MTXD MRXD MCOM MRTS MDCD INTERFACE CABLE DB25M DB25F 2 2 2 14 3 3 3 16 7 7 7 2 4 4 4 5 8 8 8 13 1 1 18 30 SERIAL PORT J3 7 SURGE SUPPR./ SERIAL INTERFACE P CB N451807-8901 DB37M RXD TXD SIG COM DCD RTS RX COM CTS DSR MI CRO L OK ® CODE SY ST EM PO RT Figure 2-15. Parallel and Serial Port Wiring with DC Code Line Interface GENISYS ® Series 2000 Card Enclosure 2-30 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.3.4.5 Serial Interface to Portable PC The PC serial port is a standard 9-pin, IBM compatible interface that uses RS-423 (RS-232C) signals. Operating mode is asynchronous only. Baud rates range from 150 BPS to 19,200 BPS (default: 2400 BPS). To select the baud rate on the Enhanced Controller PCB, use the switch/LED field configuration procedure for the type of Executive software installed on the board (refer to section 2.5.2). Table 2-3 lists pinouts. Figure 2-16 shows wiring options. Table 2-3. Enhanced Controller PCB 9-Pin Port Pinout Listing Pin No. 1 2 3 4 5 6 7 8 9 Description DCD: Data Carrier Detect RXD: Received Data TXD: Transmitted Data DTR: Data Terminal Ready COM: Signal Common NC: (No connection) RTS: Request to Send NC: (No connection) NC: (No connection) ENHANCED CONTROLLER PCB 9-PIN PC PORT LAPTOP PC 9-PIN CONNECTOR TXD RXD COM 3 2 5 GND AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAAAAAAAAAA AA AAAAAA AAAAAAAA AAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AAAAAA AAAAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAA AAAA AAAA AAAAAAAA AA AAAA AAAAAAAA AAAAAA AAAAAAAAAAAA AAAAAAAA A AAAA AAAAAAAA AAAAAA AAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAA AAAA AAAAAAAA AAAAAA AAAAAAAAAAAA AAAAAAAA A AAAA AAAAAAAA AAAAAA AAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAA AAAA AAAAAAAA AAAAAA AAAAAAAAAAAA AAAAAAAA A AAAA AAAAAAAA AAAAAA AAAAAAAAAAAA AAAAAAAA A AAAA AAAAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAA AAAA AAAAAAAA AA AAAA AAAAAAAA AAAAAA AAAAAAAAAAAA AAAAAAAA A AAAA AAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAAA RXD COM GND 2 3 7 1 3 5 RXD TXD COM ENHANCED CONTROLLER PCB 9-PIN PC PORT LAPTOP PC 25-PIN CONNECTOR TXD 2 AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAA AA AAAAAAAA AAAAAAAA AAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAAAAAAAAAA AA AAAAAA AAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAA AAAA AA AAAAAAAA AAAAAAAA AAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAAAAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAA AAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAA AAAA AAAA AAAAAAAA AAAAAAAAAA AAAAAAAA A AAAAAAAAAAAA AAAAAAAAAAAA AAAAAA AAAAAAAA A AAAAAAAAAAAA AAAAAAAAAAAA AAAAAA AAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAA A AAAAAAAAAAAA AAAAAAAAAAAA AAAAAA AAAAAAAA A AAAAAAAAAAAA A AAAAAAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAA A AAAAAAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAA AAAA AAAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAA AAAA AAAAAAAAAAAAA 2 3 5 RXD TXD COM Figure 2-16. Enhanced Controller Interface to Portable PC SM 6700B 6/96 2-31 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.4 FIELD CONFIGURATION PROGRAMMING 2.4.1 Introduction This section describes how to select various field configuration values unique to each Enhanced Controller installation, using the board’s front edge switches and alpha-numeric display, or a PC plugged into the front edge 9-pin port. Field configuration values may also be defined in the Application software (refer to SM-6700A, Genisys Series 2000 Application Logic Programming for procedures). Field configuration values are entered according to the type Executive software installed on the Enhanced Controller (e.g. ATCS MCP, GENISYS®). These values are stored in field configuration software EEPROM U15. Most (but not all) configuration operations can be performed using the on-board configuration process. The process allows most parameters to be viewed or changed, however it is somewhat more cumbersome than the DTOOL utility, and is intended for emergency field use. Refer to section 2.4.2, Procedure Using Board Switches and Alpha-Numeric LEDS’s, for the switch/LED field configuration procedure. The PC-based field configuration procedure is part of the “DTOOL” program utility, which performs diagnostic as well as set-up operations. This procedure controls a greater range of field configuration parameters than the on-board switch procedure. (These additional parameters are also controllable in the Application software.) Refer to section 2.4.3, Procedure Using Portable PC, for the PC-based setup procedures. CAUTION Before setting any field configuration value in the Genisys Series 2000 Enhanced controller board, consult Service Manual 6300B, Genisys/Microlok Plus Installation/Field Maintenance, for recommendations on optimum settings. If these recommendations are not followed the system could operate unreliably. The latest revision of the original GENISYS® controller Executive program obtains its configuration from parameters programmed in the application EPROM, and from discrete configuration switches on the Enhanced Controller board. Configuration parameters not set in the application program (which are alternately assigned to switches) may be set by changing the on-board configuration switches. Configuration parameters explicitly set in the Application program may only be changed by changing the Application program. The resulting composite of configuration parameters (Application program, on-board switch, and DTOOL-defined) is stored in non-volatile memory (serial EEPROM), from which it is reloaded each time the controller PCB is reset. When Executive and Application PROMs are first installed on a new Enhanced Controller board and the board is powered up: A. Checksums of the Application and Executive PROM sets are compared to checksums stored in the Enhanced Controller’s non-volatile configuration memory. 2-32 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS B. If the checksums do not match those in configuration memory, or if the memory is invalid, the unit configuration is rebuilt. C. Values to be stored in the rebuilt configuration memory are obtained as follows: 1. First from values placed in the Application program by the user. 2. Second from Application program standard default values (placed by GENISYS® Series 2000 compiler) where user values are not specified. 3. Last from Executive program standard default values where Application program values (user or default) are not specified. D. These default values, along with Executive and Application program checksums, are automatically written to the non-volatile configuration memory when the new Enhanced Controller/program is first initialized. E. This valid product configuration will be loaded in any time the Enhanced Controller is powered up or reset. F. Once valid, the configuration memory can be changed either using the on-board switches or DTOOL utility. G. The modified configuration can be stored, if desired, in the non-volatile configuration memory, where it becomes the permament configuration of the Enhanced Controller. (Data stored in the serial EPROM is highly secure.) The permanent configuration is a composite of values selected by the application programmer, the GENISYS® Series 2000 compiler, the Executive program and the field user (via the on-board switches). This arrangement is designed to simplify Enhanced Controller installation by reducing the need to re-program Application PROMs when unexpected changes to the site application are encountered. After successful completion of an installation, configuration data in the Application EPROMs may be updated to reflect the final, permanent configuration. Or, the permanent configuration in the EPROM can be used indefinitely. The permanent configuration for an Enhanced Controller is destroyed and replaced with default configuration when: A. Executive or Application program PROM sets are replaced with PROM sets having different checksums. B. The “Load Default” (LD) command is issued, followed by the “Write” (WR) command (from the on-board switches or DTOOL utility). C. The permament configuration is determined to be invalid. SM 6700B 6/96 2-33 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.4.2 On-Board Configuration Procedure 2.4.2.1 Introduction The on-board field configuration procedure uses toggle switch SW1 (“Select”), pushbutton switch SW2 (“Execute”) and the 4-character alpha-numeric display. 1. A given parameter is selected by pressing switch SW1 downward when the Enhanced Controller is installed in a GENISYS® or MICROLOK-PLUS™ cardfile, and to the right when the board is installed in the GENISYS® Series 2000 Card Enclosure. 2. Each time this switch is pressed, a 2-character code or “mnemonic” appears in the alphanumeric display. This represents a specific parameter such as Slave port baud rate or Master port key-on delay. 3. Once a parameter is selected, it is entered by pressing switch SW2 (execute). At this point, the current value for that parameter is displayed in the remaining part of the alpha-numeric display. 4. Pressing toggle switch SW1 advances the display through all possible values in a continuous loop. 5. When the desired parameter value is reached, the SW2 is pushed. This action stores the value in the active configuration in volatile memory. 6. If a given parameter is not entered within 30 seconds of call-up, the alpha-numeric display goes dark. To restore the display, press toggle switch SW1 downward to recycle the display. 7. After all desired parameters are entered, the user may write the current configuration into the field configuration EEPROM. 8. If the new configuration is not written into the EEPROM and the unit is reset, the configuration will be lost and replaced with the values currently stored in the EEPROM. 9. At any time the user can restore the last values, stored in the EEPROM, to the active configuration memory by resetting the unit, or restore Application PROM defaults by executing the “Load Default” (LD) command. 10. If any parameter values must be changed, SW1 is pressed again to cycle the alphanumeric display back to the first parameter in the menu. Remaining parameters are then run through until the desired parameter and values are reached. 2-34 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 4-CHARACTER ALPHA-NUMERIC DISPLAY "SELECT" TOGGLE SWITCH (SW1) "EXECUTE" PUSHBUTTON (SW2) "RESET" P US HBUTTO N (SW3) (NOT US ED DURI NG SWITCH/ LED PROCEDURE) ENHANCED CONTROLLER PCB GENISYS®/MICROLOK-PLUS™ INSTALLATION GENISYS ® SER IES 2000 CARD ENCLOSURE INSTALLATION " SELECT" TOGGLE SWITCH (SW1) "EX ECUTE" PUSHBUTTON (SW2) "RESE T" PUSHBUTTON (SW3) (NO T US ED DURI NG SWITCH/LE D PROCEDURE) 4-CHARACTER ALPHA-NUMERIC DISPLAY ENHANCED CONTROLLER PCB Figure 2-17. Enhanced Controller Field Configuring Using Switches and LEDs SM 6700B 6/96 2-35 Section II ENHANCED CONTROLLER PCB N451441-9101 THIS PAGE INTENTIONALLY BLANK. 2-36 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP 2.4.2.2 Procedure for ATCS MCP Application (Ref. Table 2-4) List of Procedure Steps Function Master port carrier test Select “logical” Slave Selected ATCS MCP address Wayside Interlocking Unit (WIU) Link Address Master Port Baud Rate Master port key-on delay Master port key-off delay Master port stop bits Master port parity Master carrier option Relay output PCB control delivery time 9-pin PC port baud rate Load Application software default values? Write switch-set or default values to memory? SM 6700B 6/96 DisplayProcedure Steps MT SL AT AD MB MN MF MS MP MX DT DB LD WR 1-4 6-8 9 - 15 16 - 19 20 - 22 23 - 25 26, 27 28 - 30 31 - 33 34 - 36 37 - 39 40 - 42 43 - 45 46 - 48 2-37 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP Table 2-4. Quick-Reference Guide - On-Board Switch Configuration Procedure for ATCS MCP Software MT (Master Carrier Test): NO (normal operation), MK (mark), SP (space), CY (50% duty cycle) SL (Slave Select): 1, 2, 3, 4, 5, 6 AT (ATCS MCP Address): First two digits: 00, 01, 02, 03, 04, 05, 06, 07, 08, 09, 0A Second two digits: Determined by first digits Third two digits: Determined by second digits Etc. AD (WIU Link Address): 00 ---> all hexidecimal numbers ---> FF. MB (Master Baud Rate): 01 (150), 03 (300), 06 (600), 12 (1200 BPS), 24 (2400), 48 (4800), 96 (9600), 19 (19,200) BPS MN (Master Key-On Delay): 00, 04, 08, 12, 16, 20, 24, 28, 32, 36, 40, 44, 48, 52, 52, 56, 60 MF (Master Key-Off Delay): 00, 04, 08, 12, 16, 20, 24, 28, 32, 36, 40, 44, 48, 52, 52, 56, 60 MS (Master Stop Bits): 01 (1 stop bit), 02 (2 stop bits) MP (Master Parity): NO (none), EV (even), OD (odd) MX (Master Carrier Option): CO (constant), KY (keyed) DT (Relay Output PCB 01 (10 mS), 03 (30 mS), 07 (70 mS), 13 (130 mS), Control Delivery Time): 25 (250 mS), 1S (1 sec.), 2S (2 sec.), 4S (4 sec.) DB (PC Port Baud Rate); 2-38 01 (150), 03 (300), 06 (600), 12 (1200 BPS), 24 (2400), 48 (4800), 96 (9600), 19 (19,200) BPS LD (Load Appli. Software Defaults?): N (No), Y (Yes) WR (Write Set-Up Data to EEPROM?): N (No), Y (Yes) SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 Operation Result ATCS MCP 1. Press toggle switch SW1 as required to bring up MT on alpha-numeric display. 1. If the serial carrier on the Master port is to be tested, continue with step 2. Otherwise, go to step 5. 2. Press pushbutton SW2. 2. Alphanumeric display should show current Master port state. 3. Press toggle SW1 to cycle through carrier test modes. 3. Display should repeat cycle as follows: 4. Press SW2 when desired carrier test mode is selected. 4. Display should go dark. 5. Press toggle switch SW1 as required to bring up SL on alpha-numeric display. 5. If selecting “logical” Slaves, continue with step 6. Otherwise, go to step 9. 6. Press pushbutton SW2. 6. Display should show 1. 7. Press toggle SW1 to cycle through logical Slaves 1 through 6. 7. Display should repeat 1 2 3 4 5 6. 8. Press SW2 when desired Slave number is selected. 8. Display should go dark. All further Slavedependent changes will be made to the selected Slave. 9. Press toggle switch SW1 as required to bring up AT on alpha-numeric display. 9. 10. Press pushbutton SW2. 10. If selecting or changing the ATCS MCP address, continue with step 10. Otherwise, go to step 16. Display should show 00. 11. Press toggle SW1 to cycle through the first two hexidecimal digits of the ATCS MCP address. 11. Display should repeat 00 01 02 04 05 06 07 08 09 0A. 12. Press SW2 when desired first two digits of ATCS MCP address appear on display. 12. Display should show another pair of hexidecimal digits. 13. Press toggle SW1 to cycle through the next two hexidecimal digits of the ATCS MCP address. 13. Display should repeat a sequence of 11 new hexidecimal digits, related to the previous digits selected. 14. Press SW2 when desired next two digits of the ATCS MCP address appear on the display. 14. Display should show another pair of hexidecimal digits. SM 6700B 6/96 NO MK SP CY Normal operation Mark Space 50% duty cycle 03 2-39 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP Operation 15. Result 15. Repeat steps 13 and 14 to build complete ATCS MCP address. Continue with step 13 when the complete address is developed. NOTE If a wrong pair of ATCS MCP address digits are selected with SW2, the complete address must be rebuilt, starting with step 9. Each time SW2 is pressed, display should show another pair of hexidecimal digits. Each time SW1 is toggled, the display should repeat another 11-digit sequence. When the last two digits of the address are selected, the display will go dark when SW2 is pressed. 16. Press toggle switch SW1 as required to bring up AD on alpha-numeric display. 16. If selecting or changing the wayside interlocking unit (WIU) link address, continue with step 17. Otherwise, go to step 20. 17. Press pushbutton SW2. 17. Display should show 00. 18. Press SW1 to cycle through the WIU link address numbers. 18. Display should repeat all hexidecimal numbers between 00 and FF. 19. Press SW2 when desired WIU link address is selected. 19. Display should go dark. 20. Press toggle switch SW1 as required to bring up MB on alpha-numeric display. 20. If baud rate on Master port is to be entered or changed, continue with step 21. Otherwise, go to step 23. 21. To set Master port baud rate, press pushbutton SW2 once, then press SW1 as required to select baud rate. 21. Alpha-numeric display will show the following baud rates: 22. When desired baud rate is selected, press SW2 to enter rate. 22. Alphanumeric display should go dark. 23. Press toggle switch SW1 as required to bring up MN on alpha-numeric display. 23. If Master port key-on delay is to be entered or changed, continue with step 24. Otherwise, go to step 26. 2-40 01 03 06 12 150 BPS 300 BPS 600 BPS 1200 BPS 24 48 96 19 2400 BPS 4800 BPS 9600 BPS 19200 BPS SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP Operation 24. Result To set Master port key-on delay, press SW2 24. once, then press SW1 as required to select delay. Alpha-numeric display will show the following key-on delays: 25. When desired key-on delay is selected, press SW2 to enter delay. 25. Alphanumeric display should go dark. 26. Press SW1 as required to bring up MF on alpha-numeric display. 26. If Master port key-off delay is to be entered or changed, continue with step 27. Otherwise, go to step 28. 27. Repeat steps 24 and 25 to select the Slave port key-off delay. 27. Same displays as Master key-on delay apply to key-off delay. 28. Press SW1 as required to bring up MS on alpha-numeric display. 28. IF Master port stop bits are to be entered or changed, continue with step 29. Otherwise, go to step 31. 29. To set Master port stop bits, press SW2 once, then press SW1 as required to select bits. 29. Alpha-numeric display will show the following stop bits: 30. When desired stop bits are selected, press SW2 to enter bits. 30. Alpha-numeric display should go dark. 31. Press SW1 as required to bring up MP on alpha-numeric display. 31. If Master port parity is to be entered or changed, continue with step 32. Otherwise, go to step 34. 32. To set Master port parity, press SW2 once, 32. then press SW1 as required to select parity. 00 04 08 12 16 20 24 28 0 bit times 4 bit times 8 bit times 12 bit times 16 bit times 20 bit times 24 bit times 28 bit times 01 1 stop bit When desired parity option is selected, press SW2 to enter option. SM 6700B 6/96 33. 32 bit times 36 bit times 40 bit times 44 bit times 48 bit times 52 bit times 56 bit times 60 bit times 02 2 stop bits Alpha-numeric display will show the following parity options: NO No parity EV Even parity 33. 32 36 40 44 48 52 56 60 OD Odd parity Alpha-numeric display should go dark. 2-41 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP Operation Result 34. Press SW1 as required to bring up MX on alpha-numeric display. 34. If Master port carrier option is to be entered or changed, continue with step 35. Otherwise, go to step 37. 35. To set Master port carrier option, press SW2 once, then press SW1 as required to select option. 35. Alpha-numeric display will show the following carrier options: 36. When desired carrier option is selected, press SW2 to enter option. 36. Alpha-numeric display should go dark. 37. Press SW1 as required to bring up DT on display. 37. If output board control delivery time (in GENISYS® or MICROLOK-PLUS™ unit) is to be entered or changed, continue with step 38. Otherwise, go to step 40. 38. To set relay output board control delivery time, press SW2 once, then press SW1 as required to select option. 38. Alpha-numeric display will show the following control delivery times: 39. When desired control delivery time is selected, press SW2 to enter time. 39. Alpha-numeric display should go dark. 40. Press SW1 as required to bring up DB on display. 40. If baud rate for 9-pin PC port is to be entered or changed, continue with step 41. Otherwise, go to step 43. 41. To set PC port baud rate, press SW2 once, then press SW1 as required to select rate. If desired rate is passed over, continue pressing SW1 to recycle display. 41. Alpha-numeric display will show the following PC port baud rates: When desired PC port baud rate is selected, press SW2 to enter rate. 42. 42. 2-42 CO Constant carrier KY Keyed carrier 01 03 07 13 25 1S 2S 4S 01 03 06 12 10 milliseconds 30 milliseconds 70 milliseconds 130 milliseconds 250 milliseconds 1 second 2 seconds 4 seconds 150 BPS 300 BPS 600 BPS 1200 BPS 24 48 96 19 2400 BPS 4800 BPS 9600 BPS 19200 BPS Alpha-numeric display should go dark. SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP Operation Result 43. Press SW1 as required to bring up LD on alpha-numeric display, then press SW2 once. 43. If field configuration default values (stored in Application software) are to be used in place of switch settings, continue with step 44. If not, go to step 46. 44. Press SW1 to select Y, then press SW2 once. 44. When Y is selected, default parameters are loaded. 45. Press SW1 to select N, then press SW2 once. 45. Alpha-numeric display should go dark. 46. Press SW1 as required to bring up WR on alpha-numeric display, then press SW2 once. 46. If current active configuration values are to be written in to the EEPROM, continue with step 47. If not, go to step 48. 47. Press SW1 to select Y, then press SW2 once. 47. Alpha-numeric display should go dark. 48. Press SW1 to select N, then press SW2 once. 48. Alpha-numeric display goes dark. Return to step 1 to make any additional configuration adjustments required. SM 6700B 6/96 2-43 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, US&S 500 DC 2.4.2.3 Procedure for US&S GENISYS®/500 Series Code Line Applications (Ref. Table 2-5) List of Procedure Steps Function GENISYS® Slave port carrier test GENISYS® Master port carrier test Select “logical” Slave (DC or serial code) 500 series DC code address 500 series DC code control stop 500 series DC code indication stop GENISYS® Slave unit address GENISYS® Slave port baud rate GENISYS® Slave port key-on delay GENISYS® Slave port key-off delay GENISYS® Slave port stop bits GENISYS® Slave port parity GENISYS® Slave carrier option GENISYS® Master port baud rate GENISYS® Master port key-on delay GENISYS® Master port key-off delay GENISYS® Master port stop bits GENISYS® Master port parity GENISYS® Master carrier option Relay output PCB control delivery time 9-pin PC port baud rate Load Application software default values? Write switch-set or default values to memory? 2-44 DisplayProcedure Steps ST MT SL AX CS IS AD SB SN SF SS SP SX MB MN MF MS MP MX DT DB LD WR 1-4 5, 6 7 - 10 11 - 13 14 - 16 17, 18 19 - 21 22 - 24 25 - 27 28 - 29 30 - 32 33 - 35 36 - 38 39 - 41 42 - 44 45 - 46 47 - 49 50 - 52 53 - 55 56 - 58 59 - 61 62 - 64 65 - 67 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, US&S 500 DC Table 2-5. Quick-Reference Guide - On-Board Switch Configuration Procedure for GENISYS® and 500 Series DC Code Line Software ST (Slave Carrier Test): NO (normal operation), MK (mark), SP (space), CY (50% duty cycle) MT (Master Carrier Test): NO (normal operation), MK (mark), SP (space), CY (50% duty cycle) SL (Slave Select): 1, 2, 3, 4, 5, 6 AX (500 series DC Code Addresses): 357, 578, 235, 268, 358, 567, 237, 245, 356, 568, 238, 248, 378, 678, 236, 248, 367, 368, 345, 347, 348, 346, 457, 458, 456, 478, 467, 468, 234, 257, 258, 256, 278, 267, 246 CS (500 series DC code Control Stop): 10 --> (even numbers) --> 64 IS (500 series DC code Indication Stop): 10 --> (even numbers) --> 64 AD (GENISYS® Slave Addr.): 001 --> (all numbers) --> 255 SB (GENISYS® Slave Baud Rate): 01 (150), 03 (300), 06 (600), 12 (1200 BPS), 24 (2400), 48 (4800), 96 (9600), 19 (19,200) BPS SN (GENISYS® Slave KeyOn Delay): 00, 04, 08, 12, 16, 20, 24, 28, 32, 36, 40, 44, 48, 52, 52, 56, 60 SF (GENISYS® Slave KeyOff Delay): 00, 04, 08, 12, 16, 20, 24, 28, 32, 36, 40, 44, 48, 52, 52, 56, 60 SS (GENISYS® Slave Stop Bits): 01 (1 stop bit), 02 (2 stop bits) SP (GENISYS® Slave Parity): NO (none), EV (even), OD (odd) SX (GENISYS® Slave Carrier Option): CO (constant), KY (keyed) MN (GENISYS® Master KeyOn Delay): 00, 04, 08, 12, 16, 20, 24, 28, 32, 36, 40, 44, 48, 52, 52, 56, 60 MF (GENISYS® Master KeyOff Delay): 00, 04, 08, 12, 16, 20, 24, 28, 32, 36, 40, 44, 48, 52, 52, 56, 60 SM 6700B 6/96 2-45 Section II ENHANCED CONTROLLER PCB N451441-9101 2-46 MS (GENISYS® Master Stop Bits): 01 (1 stop bit), 02 (2 stop bits) MP (GENISYS® Master Parity): NO (none), EV (even), OD (odd) MX (GENISYS® Master Carrier Option): CO (constant), KY (keyed) DT (Relay Output PCB Control Delivery Time): 01 (10 mS), 03 (30 mS), 07 (70 mS), 13 (130 mS), 25 (250 mS), 1S (1 sec.), 2S (2 sec.), 4S (4 sec.) DB (PC Port Baud Rate); 01 (150), 03 (300), 06 (600), 12 (1200 BPS), 24 (2400), 48 (4800), 96 (9600), 19 (19,200) BPS LD (Load Appli. Software Defaults?): N (No), Y (Yes) WR (Write Set-Up Data to EEPROM?): N (No), Y (Yes) SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, US&S 500 DC Operation Result 1. Press toggle switch SW1 as required to bring up ST on alpha-numeric display. 1. If the serial carrier on the GENISYS® Slave port is to be tested, continue with step 2. Otherwise, go to step 5. 2. Press pushbutton SW2. 2. Display should also show the current Slave port state. 3. Press toggle SW1 to cycle through carrier test modes. 3. Display should repeat cycle as follows: Press SW2 when desired carrier test mode is selected. Press toggle switch SW1 as required to bring up MT on alpha-numeric display. 4. Alphanumeric display should go dark. 5. If the serial carrier on the GENISYS® Master port is to be tested, continue with step 6. Otherwise, go to step 7. 4. 5. NO MK SP CY Normal operation Mark Space 50% duty cycle 6. Repeat steps 2 through 4 for the Master port test. 6. Display shows same test modes as step 3. 7. Press toggle switch SW1 as required to bring up SL on alpha-numeric display. 7. If selecting “logical” Slaves (dc code or serial code), continue with step 8. Otherwise, go to step 10. 8. Press pushbutton SW2. 8. Display should also show 1. 9. Press toggle SW1 to cycle through logical Slaves 1 through 6. 9. Display should repeat 1 2 3 4 5 6. 10. Press SW2 when desired Slave number is selected. 10. Alphanumeric display should go dark. All further Slave-dependent changes will be made to the selected Slave. 11. Press toggle switch SW1 as required to bring up AX on alpha-numeric display. 11. If 500 Series DC code address for the selected Slave is to be entered or changed, continue with step 12. Otherwise, go to step 14. SM 6700B 6/96 2-47 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, US&S 500 DC Operation 12. To set 500 series dc code address, press pushbutton SW2 once, then press SW1 as required to select address. Result 12. Alpha-numeric display will show the following code addresses (based on Slave unit configuration): 357 358 356 378 367 368 345 347 348 346 578 567 568 678 457 458 456 246 Address 478 Address 467 Address 468 Address 235 Address 237 Address 238 Address 236 Address 234 Address 257 Address 258 Address 256 Address 278 Address 267 Address 268 Address 245 Address 247 Address 248 13. Press SW2 when desired dc code address is selected. 14. Press toggle switch SW1 as required to bring up 14. CS on alpha-numeric display. If 500 series DC code control stop is to be entered or changed, continue with step 15. Otherwise, go to step 17. 15. To set 500 series control stop, press pushbutton 15. SW2 once, then press SW1 as required to select CS. Alpha-numeric display will show the following: Press SW2 when desired DC code control stop is selected. Alphanumeric display should go dark. 16. 2-48 13. 478 467 468 235 237 238 236 234 257 258 256 278 267 268 245 247 248 Address 357 Address 358 Address 356 Address 378 Address 367 Address 368 Address 345 Address 347 Address 348 Address 346 Address 578 Address 567 Address 568 Address 678 Address 457 Address 458 Address 456 Address 246 16. Alphanumeric display should go dark. 10 12 14 16 18 20 22 24 26 28 30 32 34 36 10 steps 12 steps 14 steps 16 steps 18 steps 20 steps 22 steps 24 steps 26 steps 28 steps 30 steps 32 steps 34 steps 36 steps 38 40 42 44 46 48 50 52 54 56 58 60 62 64 38 steps 40 steps 42 steps 44 steps 46 steps 48 steps 50 steps 52 steps 54 steps 56 steps 58 steps 60 steps 62 steps 64 steps SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, US&S 500 DC Operation Result 17. Press toggle switch SW1 as required to bring up IS on alpha-numeric display. 17. 18. Repeat steps 15 and 16 to select indication stop. 18. 19. Press toggle switch SW1 as required to bring up AD on alpha-numeric display. 19. 20. To set GENISYS® address for Slave port 1, 20. press SW2 once, then press SW1 as required to select address. Alpha-numeric display will advance in 1step increments, starting with 001 (Address 1) and stopping at 255 (Address 127), depending on the actual Slave unit configuration. 21. When desired Slave address is selected, press SW2 to enter address. 21. Alphanumeric display should go dark. 22. Press toggle switch SW1 as required to bring up SB on alpha-numeric display. 22. If baud rate on Slave port 1 is to be entered or changed, continue with step 23. Otherwise, go to step 25. 23. To set Slave port baud rate, press pushbutton SW2 once, then press SW1 as required to select baud rate. 23. Alpha-numeric display will show the following baud rates: 24. When desired baud rate is selected, press SW2 to enter rate. 24. Alphanumeric display should go dark. 25. Press toggle switch SW1 as required to bring up SN on alpha-numeric display. 25. If GENISYS® Slave port key-on delay is to be entered or changed, continue with step 26. Otherwise, go to step 28. SM 6700B 6/96 If 500 series dc indication stop is to be entered or changed, continue with step 18. Otherwise, go to step 19. . Same displays as control stop (see above) apply to indication stop. IF GENISYS® Slave unit address is to be entered or changed, continue with step 20. Otherwise, go to step 22. 01 03 06 12 150 BPS 300 BPS 600 BPS 1200 BPS 24 48 96 19 2400 BPS 4800 BPS 9600 BPS 19200 BPS 2-49 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, US&S 500 DC Operation 26. Result To set Slave port key-on delay, press SW2 once, then press SW1 as required to select delay. 26. 27. When desired key-on delay is selected, press SW2 to enter delay. 27. Alphanumeric display should go dark. 28. Press SW1 as required to bring up SF on alpha-numeric display. 28. If GENISYS® Slave port key-off delay is to be entered or changed, continue with step 29. Otherwise, go to step 30. 29. Repeat steps 26 and 27 to select the Slave port key-off delay. 29. Same displays as Slave key-on delay apply to key-off delay. 30. Press SW1 as required to bring up SS on alpha-numeric display. 30. IF GENISYS® Slave port stop bits are to be entered or changed, continue with step 31. Otherwise, go to step 33. 31. To set GENISYS® Slave port stop bits, press SW2 once, then press SW1 as required to select bits. 31. Alpha-numeric display will show the following stop bits: 32. When desired stop bits are selected, press SW2 to enter bits. 32. Alpha-numeric display should go dark. 33. Press SW1 as required to bring up SP on alpha-numeric display. 33. If GENISYS® Slave port parity is to be entered or changed, continue with step 34. Otherwise, go to step 36. 34. To set GENISYS® Slave port parity, press SW2 once, then press SW1 as required to select parity. 34. Alpha-numeric display will show the following parity options: When desired parity option is selected, press SW2 to enter option. 35. 35. 2-50 Alpha-numeric display will show the following key-on delays: 00 04 08 12 16 20 24 28 0 bit times 4 bit times 8 bit times 12 bit times 16 bit times 20 bit times 24 bit times 28 bit times 01 1 stop bit NO No parity EV Even parity 32 36 40 44 48 52 56 60 32 bit times 36 bit times 40 bit times 44 bit times 48 bit times 52 bit times 56 bit times 60 bit times 02 2 stop bits OD Odd parity Alpha-numeric display should go dark. SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, US&S 500 DC Operation Result 36. If GENISYS® Slave port carrier option is to be entered or changed, continue with step 37. Otherwise, go to step 39. 36. Press SW1 as required to bring up SX on alpha-numeric display. 37. To set GENISYS® Slave port carrier option, 37. press SW2 once, then press SW1 as required to select option. Alpha-numeric display will show the following carrier options: 38. When desired carrier option is selected, press SW2 to enter option. 38. Alpha-numeric display should go dark. 39. Press toggle switch SW1 as required to bring up MB on alpha-numeric display. 39. If baud rate on Master port is to be entered or changed, continue with step 40. Otherwise, go to step 42. 40. To set Master port baud rate, press pushbutton SW2 once, then press SW1 as required to select baud rate. 40. Alpha-numeric display will show the following baud rates: 41. When desired baud rate is selected, press SW2 to enter rate. 41. Alphanumeric display should go dark. 42. Press toggle switch SW1 as required to bring up MN on alpha-numeric display. 42. If GENISYS® Master port key-on delay is to be entered or changed, continue with step 43. Otherwise, go to step 45. 43. To set Master port key-on delay, press SW2 43. once, then press SW1 as required to select delay.. Alpha-numeric display will show the following key-on delays: When desired key-on delay is selected, press SW2 to enter delay. Alphanumeric display should go dark. 44. SM 6700B 6/96 CO Constant carrier KY Keyed carrier 01 03 06 12 44. 00 04 08 12 16 20 24 28 150 BPS 300 BPS 600 BPS 1200 BPS 0 bit times 4 bit times 8 bit times 12 bit times 16 bit times 20 bit times 24 bit times 28 bit times 24 48 96 19 32 36 40 44 48 52 56 60 2400 BPS 4800 BPS 9600 BPS 19200 BPS 32 bit times 36 bit times 40 bit times 44 bit times 48 bit times 52 bit times 56 bit times 60 bit times 2-51 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, US&S 500 DC Operation Result 45. If GENISYS® Master port key-off delay is to be entered or changed, continue with step 46. Otherwise, go to step 48. 45. Press SW1 as required to bring up MF on alpha-numeric display. 46. Repeat steps 43 and 44 to select the Master 46. port key-off delay. 47. Press SW1 as required to bring up MS on alpha-numeric display. 47. If GENISYS® Master stop bits are to be entered or changed, continue with step 48. Otherwise, go to step 50. 48. To set GENISYS® Master stop bits, press SW2 once, then press SW1 as required to select bits. 48. Alpha-numeric display will show the following stop bits: 49. When desired stop bits are selected, press SW2 to enter bits. 49. Alpha-numeric display should go dark. 50. Press SW1 as required to bring up MP on alpha-numeric display. 50. If GENISYS® Master port parity is to be entered or changed, continue with step 51. Otherwise, go to step 53. 51. To set GENISYS® Master port parity, press SW2 once, then press SW1 as required to select parity. 51. Alpha-numeric display will show the following parity options: 52. When desired parity option is selected, press SW2 to enter option. 52. Alpha-numeric display should go dark. 53. Press SW1 as required to bring up MX on alpha-numeric display. 53. If GENISYS® Master port carrier option is to be entered or changed, continue with step 54. Otherwise, go to step ??. 54. To set GENISYS® Master port carrier option, press SW2 once, then press SW1 as required to select option. 54. Alpha-numeric display will show the following carrier options: When desired carrier option is selected, press SW2 to enter option. 55. 55. 2-52 Same displays as Master key-on delay apply to key-off delay. 01 1 stop bit NO No parity EV Even parity 02 2 stop bits OD Odd parity CO Constant carrier KY Keyed carrier Alpha-numeric display should go dark. SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, US&S 500 DC Operation Result 56. Press SW1 as required to bring up DT on display. 56. If output board control delivery time (in GENISYS® or MICROLOK-PLUS™ unit) is to be entered or changed, continue with step 57. Otherwise, go to step 59. 57. To set relay output board control delivery time, press SW2 once, then press SW1 as required to select option. 57. Alpha-numeric display will show the following control delivery times: When desired control delivery time is selected, press SW2 to enter time. Press SW1 as required to bring up DB on display. 58. Alpha-numeric display should go dark. 59. If baud rate for 9-pin PC port is to be entered or changed, continue with step 60. Otherwise, go to step 62. To set PC port baud rate, press SW2 once, then press SW1 as required to select rate. If desired rate is passed over, continue pressing SW1 to recycle display. 60. Alpha-numeric display will show the following PC port baud rates: 61. When desired PC port baud rate is selected, press SW2 to enter rate. 61. Alpha-numeric display should go dark. 62. Press SW1 as required to bring up LD on alpha-numeric display, then press SW2 once. 62. If field configuration default values (stored in Application software) are to be used in place of switch settings, continue with step 63. If not, go to step 64. 63. Press SW1 to select Y, then press SW2 once. 63. When Y is selected, default parameters are loaded. 64. Press SW1 to select N, then press SW2 once. 64. Alpha-numeric display should go dark. 58. 59. 60. SM 6700B 6/96 01 03 07 13 25 1S 2S 4S 01 03 06 12 10 milliseconds 30 milliseconds 70 milliseconds 130 milliseconds 250 milliseconds 1 second 2 seconds 4 seconds 150 BPS 300 BPS 600 BPS 1200 BPS 24 48 96 19 2400 BPS 4800 BPS 9600 BPS 19200 BPS 2-53 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, US&S 500 DC Operation Result 65. Press SW1 as required to bring up WR on alpha-numeric display, then press SW2 once. 65. If current active configuration values are to be written in to the EEPROM, continue with step 66. If not, go to step 67. 66. Press SW1 to select Y, then press SW2 once. 66. Alpha-numeric display should go dark. 67. Press SW1 to select N, then press SW2 once. 67. Alpha-numeric display goes dark. Return to step 1 to make any additional configuration adjustments required. 2-54 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS®, GRS K DC 2.4.2.4 Procedure for US&S GENISYS®/GRS K Series Code Line Applications (under development) SM 6700B 6/96 2-55 Section II ENHANCED CONTROLLER PCB N451441-9101 MCS-1 2.4.2.5 Procedure for Harmon MCS-1 Code Line Application (under development) 2-56 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 WB&S S2 2.4.2.6 Procedure for WB&S S2 Code Line Application (Under Development) SM 6700B 6/96 2-57 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.4.3 Procedure Using Portable PC 2.4.3.1 Introduction The PC-based field configuration procedure uses serial port on the front edge of the Enhanced Controller PCB. This is a standard 9-pin, IBM PC-compatible port that uses RS-423 (RS-232C) signals. Operating mode is asynchronous only. Baud rates range from 150 BPS to 19,200 BPS. To select the baud rate on the Enhanced Controller PCB, use the switch/LED field configuration procedure for the type of Executive software installed on the board (refer to Section 2.5.2, Operational Displays). The Enhanced Controller board software contains a program called “DTOOL”, which is used for diagnostics as well as field configuration. Two of 20 total DTOOL commands are used to select and execute field configuration data: CONFIGURE and WRITE. Some commands have subroutine levels. The first level of the CONFIGURE command is used to select the basic application (e.g. ATCS, DC code line). The second level under each application is used to set up specific configuration values such as baud rates, key delays etc. When all field configuration data has been selected, the WRITE command is used to load the data into the EEPROM on the Enhanced Controller. If the WRITE command is not issued, the system will revert to the previous field configuration with the next reset. 2.4.3.2 Program Rules and Notes The PC-based field configuration is governed by the following program rules: A. When a given command is entered, the user is automatically prompted for new field configuration data. B. Where applicable, limits for a given parameter are displayed. When a new value is entered, it is checked against these limits. C. Each parameter description includes the default value or setting (the default is always the current value). This is indicated by the letter D in [brackets] at the end of the parameter line. Example: MASTER PORT PARITY [NONE = 0, EVEN = 1, ODD = 3 D:0]: “D:0” indicates the default is 0 or no parity. D. If the new value is in the proper range, a prompt for the next parameter is displayed. E. If an invalid value is entered, the same prompt is repeated. F. If a value is entered that does not apply to the installed Executive software, the system generates a COMMAND COULD NOT BE EXECUTED message. G. If no value is entered (carriage return <CR> response only), the current parameter value remains unchanged. H. If no value or carriage return is entered, the program automatically times out after 60 seconds and leaves all parameters in the selected configuration group unchanged. 2-58 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 TI MING ALL APPLICATIONS S2_SLAVE SUB-COMMANDS CO MMANDS REFER TO SM-6700D STATIO N NVLE MASTER_PO RT MASTER_PORT SERIAL_SLAVE CH A R A CT ERIST I CS AAAAAAAAAA AAAAAAAAAA AAAAAAAA AA AAAAAAAAAA AAAAAAAAAA AAAAAAAA AA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAA AA AAAAAAAAAA AAAAAAAAAA AAAAAAAA AA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAA AA AAAAAAAAAA AAAAAAAAAA AAAAAAAA AA AAAAAAAAAA AAAAAAAAAA AAAAAAAA AA AAAAAAAAAA AAAAAA AAAA AAAAAAAAAA PROTO COL_ CONVERTER STATION N VLE PO RT PORT STATIO N NVLE MASTER_PO RT STATI ON DC_SLAVE ATCS_SLAVE C H A RA C T ERIS T IC S MASTER_PORT H ELP COMMAND AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA N VLE PORT WRITE CO MMAND AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAA AAAA AAAAAAAAAAA C O N F IG UR A T I O N C OM M A ND AAAAAAAA AAAAAAAA AAAAAA AA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAA AA AAAA AAAA AAAA AA AAAA AAAA AAAA AA AAAA AAAAAAAA AAAAAAAA AAAAAA AA AAAA AAAA AAAA AA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAA AA AAAA AA AAAA AAAA AAAA AA AAAA AAAAAAAA AAAAAAAA AAAAAA AA AAAA AAAA AAAA AAAAAAAAAAAAAA AA AAAAAAAA AAAAAAAA AAAAAA AA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAA AA AAAA AA AAAA AAAA AAAA AA AAAA AAAAAAAA AAAAAAAA AAAAAA AA AAAA AAAA AAAA AA AAAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAA AA AAAA AA Figure 2-19. DTOOL Commands Typically Used for Field Configuration Programming SM 6700B 6/96 2-59 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS I. The program does not allow the user to skip over a given parameter; all parameters in a given set must be run through. To bypass a parameter that is not to be changed, press the carriage return (<CR>) key. J. After all prompts have been answered, the current product configuration is updated by answering yes (Y) to a final configuration prompt. A no (N) answer leaves the configuration unchanged. K. The DTOOL HELP command describes actions and options available in the CONFIGURE command. The HELP command can be consulted at any time during the configuration process. It is not an isolated command that must be entered and exited separate from the operational commands. To use the HELP command, type in this word before the command/subcommand in question. Example: HELP CONFIGURE SERIAL_SLAVE MASTER_PORT L. The DTOOL program accepts shortened command terms in lower or upper case letters. Such a command term must be distinguishable from other commands and must not have out-of-sequence letters. Example from item K above: HE CON SER MAS Refer to section 2.6.4, Troubleshooting with Portable PC, for DTOOL commands typically used for diagnostics. 2-60 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.4.3.3 Initial Set-Up and Program Close-Out Operation Result 1. With PC turned off, plug cable into 9-pin port on front edge of Enhanced Controller Board. 1. -- 2. On the board, set the baud rate for the PC link using the front switches and LEDs. Refer to section 2.4.2 for procedure. (Default is 2400 BPS and normally need not be changed.) 2. -- 3. Set PC to matching baud rate if a rate other than 2400 BPS has been selected. 3. -- 4. Press carriage return (<CR>) on PC. 4. The PC should display the current DOS prompt string. 5. Type DTOOL at DOS prompt. 5. The PC should show the version number of the DTOOL software, a HELP instruction and the status of the communication link with the board. 6. Enter ENAB <CR> at DTOOL> prompt. 6. The PC should show: REMOTE COMMUNICATIONS STATUS: NORMAL 7. If the REMOTE COMMUNICATION STATUS message on the PC indicates a failed link, check the plug connection to the board and repeat steps 4 and 5. If the communi-cations problem does not clear, a fault is indicated. 7. -- 8. Using the DTOOL HELP command, enter the required CONFIGURE command for the applicable Executive software. 8. -- 9. 9. After all values and options are selected using the CONFIGURE command and subcommands, go to section 2.3.4.21 (WRITE command) to load values/options into EEPROM on Enhanced Controller PCB. -- SM 6700B 6/96 2-61 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS Specific CONFIGURE command and subcommand procedures are covered in the following sections of the manual: Section Application Parameter(s) 2.4.3.4 ATCS MCP Code unit addresses: Health monitor, ground host, HDLC link etc. Comm. failure time out. 2.4.3.5 ATCS MCP Slave serial port: Baud rate, key delays etc. 2.4.3.6 ATCS MCP Slave station address 2.4.3.7 GENISYS® serial line Slave serial port: Baud rate, key delays etc. 2.4.3.8 GENISYS® serial line Slave station address 2.4.3.9 Harmon MCS-1 (under development) 2.4.3.10 Harmon MCS-1 (under development) 2.4.3.11 US&S 500 Series DC line Misc. characteristics: Auto recall option, cutout time, communication failure time out, etc. 2.4.3.12 US&S 500 Series DC line Slave station: Address, control stop, indication stop, etc. 2.4.3.13 US&S 500 Series DC line Timing: Indication odd short, maximum control start etc. 2.4.3.14 GRS K, K1 DC line (under development) 2.4.3.15 GRS K, K1 DC line (under development) 2.4.3.16 GRS K, K1 DC line (under development) 2.4.3.17 WB&S S2 serial line Slave serial port: Baud rate, key delays etc. 2.4.3.18 WB&S S2 serial code line Slave station address 2.4.3.19 All Master serial port: Baud rate, key delays etc. 2.4.3.20 All Non-Vital Logic Emulator: Control delivery time, indication change delay time 2-62 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP 2.4.3.4 CONFIGURE Miscellaneous Address/Time Out Parameters - ATCS 1. Operation Enter CON ATC CHA <CR> on PC. 1. PC should show: Result ATCS ADDRESS FOR MCP [D:XXXXXXXXXXXXXXXX]: where “XXXXX.....” is application-defined default ATCS MCP address, if the address was not defined in the application program. This address is all zeros. 2. Type in ATCS MCP address and press <CR> to enter address. Type <CR> only to keep current address. Repeat this procedure for all remaining parameters displayed on PC. 2. When valid ATCS MCP address is entered, PC should display next parameter. The same occurs if <CR> is typed only without a new value. Remaining parameters displayed on the PC include: ATCS ADDRESS FOR HEALTH MONITOR [D:XXXXXXXXXXXXXXX]: ATCS ADDRESS FOR GROUND HOST [D:XXXXXXXXXXXXXXXX]: CODE UNIT HDLC LINK ADDRESS [ODD NUMBERS BETWEEN $1 AND $FD D:$S3]: GROUND HDLC LINK ADDRESS [ODD NUMBERS BETWEEN $1 AND $FD D:$23]: MCP SOFTWARE HDLC LINK ADDRESS [ODD NUMBERS BETWEEN $1 AND $FD D:$1]: COMMUNICATION FAILURE TIME OUT [10 - 600 SEC. D:300 SEC.]: where “XXXXX.....” is application-defined value. When last parameter value in sequence (communi-cation failure time out) is entered, PC should display option of writing values (entered to this point) into configuration file, or entering displayed default values. PC display: 3. Answer Y <CR> or N <CR> to prompt. When DTOOL prompt appears, any other parameter can be accessed at this time (refer to section 2.4.3.3, step 7 for listing). Refer to section 2.4.3.21 for EEPROM loading with WRITE command. SM 6700B 6/96 3. WRITE NEW ACTIVE ATCS SLAVE CONFIGURATION? [Y/N D:N]: When answer is entered, PC display should return to DTOOL>. 2-63 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP 2.4.3.5 CONFIGURE Slave Serial Port Parameters - ATCS Operation 1. Answer Y <CR> or N <CR> to prompt. When DTOOL prompt appears, any other parameter can be accessed at this time (refer to section 2.4.3.3, step 7 for listing). Refer to section 2.4.3.21 for EEPROM loading using WRITE command. Result 1. When answer is entered, PC display should return to DTOOL>. (No other steps.) 2-64 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP 2.4.3.6 CONFIGURE Slave Serial Station Parameters - ATCS Operation 1. Enter CON ATC STA <CR> on PC. Result 1. PC should show: SLAVE 1 ATCS ADDRESS [D:XXXXXXXXXXXXXXXX]: Where “XXXX...” is application-defined default ATCS Slave station address. 2. Type in station address for Slave port 1 and press <CR> to enter address. Type <CR> only to keep current address. Repeat this procedure for all remaining ATCS Slave station addresses (as applicable) displayed on PC. 2. When valid Slave station address 1 is entered, PC should display station 2 address request. The same occurs if <CR> is typed only without a new value. Same displays should be repeated for up to 6 stations: SLAVE 2 ATCS ADDRESS [D:XXXXXXXXXXXXXXXX]: SLAVE 3 ATCS ADDRESS [D:XXXXXXXXXXXXXXXX]: SLAVE 4 ATCS ADDRESS [D:XXXXXXXXXXXXXXXX]: SLAVE 5 ATCS ADDRESS [D:XXXXXXXXXXXXXXXX]: SLAVE 6 ATCS ADDRESS [D:XXXXXXXXXXXXXXXX]: “XXXX...” is application-defined default ATCS Slave station address. When last address in sequence is entered, PC should display option of writing values (entered to this point) into configuration file, or entering displayed default values. PC display is as follows: WRITE NEW ACTIVE ATCS SLAVE STATION CONFIGURATION? [Y/N D:N]: 3. Answer Y <CR> or N <CR> to prompt. When DTOOL prompt appears, any other parameter can be accessed at this time (refer to section 2.4.3.3, step 7 for listing). Refer to section 2.4.3.21 for EEPROM loading using WRITE command. SM 6700B 6/96 3. When answer is entered, PC display should return to DTOOL>. 2-65 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS® 2.4.3.7 CONFIGURE Slave Serial Port Parameters - GENISYS® 1. Operation Enter CON SER POR <CR> on PC. 1. PC should show: Result SLAVE PORT BAUD [150 - 19200 BPS. D:9600 BPS.]: 2. Type in Slave port baud rate and press <CR> to enter rate. Type <CR> only to keep current rate. Repeat this procedure for all remaining Slave port parameters and Y/N options displayed on PC. 2. When valid Slave port baud rate is entered, PC should display next parameter. The same occurs if <CR> is typed only without a new value. Remaining parameters and Y/N options displayed on the PC include: SLAVE PORT STOP BITS [1 - 2 BITS D:1 BIT(S)]: SLAVE PORT PARITY [NONE = 0, EVEN = 1, ODD = 3 D:0]: SLAVE PORT KEY-ON DELAY [0 - 63 BITS D:12 BIT(S)]: SLAVE PORT KEY-OFF DELAY [0 - 63 BITS D:12(S)]: SLAVE PORT DATA ACCEPT DELAY [0 - 16 BITS D::0 BIT(S)] SLAVE PORT WORD RECEIVE DELAY [25 - 100 MS D:25 MS.] SLAVE PORT COMMUNICATION FAILURE TIMEOUT [10 - 600 SEC. D:300 SEC.]: CONSTANT CARRIER ON SLAVE PORT? [Y/N D:N]: When last value in sequence is entered, PC should display option of writing values (entered to this point) into configuration file, or entering displayed default values. PC display is as follows: WRITE NEW ACTIVE SERIAL SLAVE CONFIGURATION? [Y/N D:N]: 3. 2-66 Answer Y <CR> or N <CR> to prompt. When DTOOL prompt appears, any other parameter can be accessed at this time (refer to section 2.4.3.3, step 7 for listing). Refer to section 2.4.3.21 for EEPROM loading using WRITE command. 3. When answer is entered, PC display should return to DTOOL>. SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 2.4.3.8 CONFIGURE Slave Serial Station Parameters - GENISYS® Operation Result 1. Enter CON SER STA <CR> on PC. 1. PC should show: GENISYS® SERIAL SLAVE 1 ADDRESS [1 - 255 D:1]: 2. Type in station address for Slave port 1 and press <CR> to enter address. Type <CR> only to keep current address. Repeat this procedure for all remaining Slave station addresses (as applicable) displayed on PC. 2. When valid Slave station address 1 is entered, PC should display station 2 address request. The same occurs if <CR> is typed only without a new value. Same displays should be repeated for up to 6 stations: SERIAL SLAVE 2 ADDRESS [1 - 255 D:0]: MCS SLAVE 2 CONTROL BYTES [0 - 9 D:3.]: MCS SLAVE 2 INDICATION BYTES [1 - 12 D:3.]: SERIAL SLAVE 3 ADDRESS [1 - 255 D:0]: MCS SLAVE 3 CONTROL BYTES [0 - 9 D:3.]: MCS SLAVE 3 INDICATION BYTES [1 - 12 D:3.]: SERIAL SLAVE 4 ADDRESS [1 - 255 D:0]: MCS SLAVE 4 CONTROL BYTES [0 - 9 D:3.]: MCS SLAVE 4 INDICATION BYTES [1 - 12 D:3.]: SERIAL SLAVE 5 ADDRESS [1 - 255 D:0]: MCS SLAVE 5 CONTROL BYTES [0 - 9 D:3.]: MCS SLAVE 5 INDICATION BYTES [1 - 12 D:3.]: SERIAL SLAVE 6 ADDRESS [1 - 255 D:0]: MCS SLAVE 6 CONTROL BYTES [0 - 9 D:3.]: MCS SLAVE 6 INDICATION BYTES [1 - 12 D:3.]: When last address in sequence is entered, PC should display option of writing values (entered to this point) into configuration file, or entering displayed default values. PC display is as follows: WRITE NEW ACTIVE SERIAL SLAVE STATION CONFIGURATION? [Y/N D:N]: SM 6700B 6/96 2-67 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS® Operation 3. 2-68 Answer Y <CR> or N <CR> to prompt. When DTOOL prompt appears, any other parameter can be accessed at this time (refer to section 2.4.3.3, step 7 for listing). Refer to section 2.4.3.21 for EEPROM loading using WRITE command. Result 3. When answer is entered, PC display should return to DTOOL>. SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 MCS-1 2.4.3.9 CONFIGURE - Harmon MCS-1 Application (under development) SM 6700B 6/96 2-69 Section II ENHANCED CONTROLLER PCB N451441-9101 MCS-1 2.4.3.10 CONFIGURE - Harmon MCS-1 Application (under development) 2-70 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 US&S 500 DC 2.4.3.11 CONFIGURE Misc. Recall/Time Out Parameters - US&S 500 Series DC Code Lines Operation 1. Enter CON DC CHAR <CR> on PC. Result 1. PC should show: AUTO RECALL OPTION? [Y/N D:N]: 2. Answer Y or N to auto recall option and press <CR> to enter answer. Type <CR> only to keep current option. Repeat this procedure for all remaining parameters. 2. When valid auto recall option is entered, PC should display next parameter. The same occurs if <CR> is typed only without a new option answer. Remaining parameters displayed on PC include: CUTOUT TIME [0 = DISABLED, 30 - 300 SEC. D:0 SEC.]: COMMUNICATION FAILURE TIMEOUT [10 - 600 SEC. D:300 SEC.]: When last value is entered, PC should display option of writing values (entered to this point) into configuration file, or entering displayed default values. PC display is as follows: WRITE NEW ACTIVE DC LINE CONFIGURATION? [Y/N D:N]: 3. Answer Y <CR> or N <CR> to prompt. When DTOOL prompt appears, any other parameter can be accessed at this time (refer to section 2.4.3.3, step 7 for listing). Refer to section 2.4.3.21 for EEPROM loading using WRITE command. SM 6700B 6/96 3. When answer is entered, PC display should return to DTOOL>. 2-71 Section II ENHANCED CONTROLLER PCB N451441-9101 US&S 500 DC 2.4.3.12 CONFIGURE Slave Station Parameters - US&S 500 Series DC Code Lines Operation 1. Enter CON DC STAT <CR> on PC. Result 1. PC should show: DC SLAVE 1 ADDRESS [D:357]: 2. Type in station address for Slave 1 and press <CR> to enter address. Type <CR> only to keep current address. Repeat this procedure for all remaining Slaves (as applicable) displayed on PC. 2. When valid Slave address 1 is entered, PC should display next parameter. The same occurs if <CR> is typed only without a new option answer. Remaining parameters displayed onPC include: DC SLAVE 1 CONTROL STOP [10 - 64 STEPS D:16 STEPS]: DC SLAVE 1 INDICATION STOP [10 - 64 STEPS D:16 STEPS]: DC SLAVE 2 ADDRESS [D:000]: DC SLAVE 2 CONTROL STOP [10 - 64 STEPS D:0 STEPS]: DC SLAVE 2 INDICATION STOP [10 - 64 STEPS D:0 STEPS]: | (continues up to:) | V DC SLAVE 6 ADDRESS [D:000]: DC SLAVE 6 CONTROL STOP [10 - 64 STEPS D:0 STEPS]: DC SLAVE 6 INDICATION STOP [10 - 64 STEPS D:0 STEPS]: When last value in sequence is entered, PC should display option of writing values (entered to this point) into configuration file, or entering displayed default values. PC display is as follows: WRITE NEW ACTIVE DC SLAVE CONFIGURATION? [Y/N D:N]: 3. 2-72 Answer Y <CR> or N <CR> to prompt. When DTOOL prompt appears, any other parameter can be accessed at this time (refer to section 2.4.3.3, step 7 for listing). Refer to section 2.4.3.21 for EEPROM loading using WRITE command. 3. When answer is entered, PC display should return to DTOOL>. SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 US&S 500 DC 2.4.3.13 1. 2. CONFIGURE Timing Parameters - US&S 500 Series DC Code Lines Operation Enter CON DC TIM <CR> on PC. Type in indication start pulse value and press <CR> to enter value. Type <CR> only to keep current value. Repeat this procedure for all remaining timing functions displayed on PC. 1. 2. PC should show: Result INDICATION START PULSE [130 - 230 MS. D:180 MS.]: When valid indication start pulse value is entered, PC should display next parameter. The same occurs if <CR> is typed only without a new option answer. Remaining parameters displayed the PC include: INDICATION ODD SHORT [60 - 130 MS. D:84 MS.]: INDICATION EVEN SHORT [60 - 130 MS. D:103 MS.]: INDICATION ODD LONG [300 - 450 MS. D:345 MS.]: INDICATION EVEN LONG [300 - 450 MS. D:410 MS.]: TRANSMIT MODE TIME OUT [30 - 70 MS. D:50 MS.]: LINE QUIET BEFORE INDICATION START [1000 - 1200 MS. D:1026 MS.]: LINE QUIET BEFORE INDICATION START (W/SS) [1200 - 1500 MS. D:1358 MS.]: INDICATION DISABLE DELAY AFTER LINE BUSY {20 - 50 MS. D:30 MS.]: INDICATION ABORT DELAY [230 - 350 MS. D:300 MS.]: MINIMUM CONTROL START [230 - 350 MS. D:280 MS.]: MINIMUM CONTROL SHORT [40 - 70 MS. D:50 MS.]: MINIMUM CONTROL LONG [180 - 300 MS. D:250 MS.]: MAXIMUM CONTROL LONG [475 - 590 MS. D:550 MS.]: MINIMUM RECALL STEP 9 [500 - 800 MS. D:600 MS.]: MINIMUM RECEIVED INDICATION START [110 - 220 MS. D:160 MS.]: MAXIMUM RECEIVED INDICATION START [150 - 250 MS. D:250 MS.]: MINIMUM RECEIVED INDICATION SHORT [40 - 70 MS. D:65 MS.]: MINIMUM RECEIVED INDICATION LONG [280 - 430 MS. D:330 MS.]: MAXIMUM RECEIVED INDICATION LONG [450 - 600 MS. D:550 MS.]: MAXIMUM RECEIVE MODE LINE SHUNT [1500 - 3000 MS. D:2000 MS.]: MAXIMUM NOISE IN RECEIVED SHORT [10 - 50 MS. D:40 MS.]: MAXIMUM NOISE IN RECEIVED LONG [10 - 300 MS. D:200 MS.]: MAXIMUM NOISE IN RECEIVED CONTROL START [10 - 350 MS. D:150 MS.]: MAXIMUM NOISE IN RECEIVED INDICATION START [10 - 200 MS. D:40 MS.]: LINE REVERSE THRESHOLD [100 - 200 MS. D:150 MS.]: MINIMUM LINE QUIET TIME [500 - 600 MS. D:550 MS.]: SM 6700B 6/96 2-73 Section II ENHANCED CONTROLLER PCB N451441-9101 US&S 500 DC Operation Result When last value in sequence is entered, PC should display option of writing values (entered to this point) into configuration file, or entering displayed default values. PC display is as follows: WRITE NEW ACTIVE DC LINE CONFIGURATION? [Y/N D:N]: 3. 2-74 Answer Y <CR> or N <CR> to prompt. When DTOOL prompt appears, any other parameter can be accessed at this time (refer to section 2.4.3.3, step 7 for listing). Refer to section 2.4.3.21 for EEPROM loading using WRITE command. 3. When answer is entered, PC display should return to DTOOL>. SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 GRS K DC 2.4.3.14 CONFIGURE - GRS K, K1 Applications (under development) SM 6700B 6/96 2-75 Section II ENHANCED CONTROLLER PCB N451441-9101 GRS K DC 2.4.3.15 CONFIGURE - GRS K, K1 Applications (under development) 2-76 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 GRS K DC 2.4.3.16 CONFIGURE - GRS K, K1 Applications (under development) SM 6700B 6/96 2-77 Section II ENHANCED CONTROLLER PCB N451441-9101 WB&S S2 2.4.3.17 CONFIGURE Slave Serial Port Parameters - WB&S S2 Operation 1. 2. Result Enter CON S2_SL POR <CR> on PC. 1. Type in Slave port baud rate and press <CR> to enter rate. Type <CR> only to keep current rate. Repeat this procedure for all remaining Slave port parameters and Y/N options displayed on PC. 2. PC should show: SLAVE PORT BAUD [150 - 19200 BPS. D:300 BPS.]: When valid Slave port baud rate is entered, PC should display next parameter. The same occurs if <CR> is typed only without a new value. Remaining parameters and Y/N options displayed on the PC include: SLAVE PORT KEY-ON DELAY [5 - 63 BITS D:0 BIT(S)]: SLAVE PORT KEY-OFF DELAY [0 - 63 BITS D:0 BIT(S)]: SLAVE FRAME LENGTH [32 - 128 BITS D: 32 BITS.]: SLAVE PORT COMMUNICATION FAILURE TIMEOUT [30 - 600 SEC. D:300 SEC.]: CONSTANT CARRIER ON SLAVE PORT? [Y/N D:Y]: When last value in sequence is entered, PC should display option of writing values (entered to this point) into configuration file, or entering displayed default values. PC display is as follows: WRITE NEW ACTIVE S2 SERIAL SLAVE CONFIG? [Y/N D:N]: 3. 2-78 Answer Y <CR> or N <CR> to prompt. When DTOOL prompt appears, any other parameter can be accessed at this time (refer to section 2.4.3.3, step 7 for listing). Refer to section 2.4.3.21 for EEPROM loading using WRITE command. 3. When answer is entered, PC display should return to DTOOL>. SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 WB&S S2 2.4.3.18 CONFIGURE Slave Serial Station Parameters - WB&S S2 Operation 1. Enter CON S2_SL STA <CR> on PC. Result 1. PC should show: SERIAL SLAVE 1 ADDRESS [1 - 255 D:0]: 2. Type in station address for Slave port 1 and press <CR> to enter address. Type <CR> only to keep current address. Repeat this procedure for all remaining Slave station addresses (as applicable) displayed on PC. 2. When valid Slave station address 1 is entered, PC should display station 2 address request. The same occurs if <CR> is typed only without a new value. Same displays should be repeated for up to 6 stations: SERIAL SLAVE 2 ADDRESS [1 - 255 D:0]: SERIAL SLAVE 3 ADDRESS [1 - 255 D:0]: SERIAL SLAVE 4 ADDRESS [1 - 255 D:0]: SERIAL SLAVE 5 ADDRESS [1 - 255 D:0]: SERIAL SLAVE 6 ADDRESS [1 - 255 D:0]: When last address in sequence is entered, PC should display option of writing values (entered to this point) into configuration file, or entering displayed default values. PC display is as follows: WRITE NEW ACTIVE SERIAL SLAVE STATION CONFIGURATION? [Y/N D:N]: 3. Answer Y <CR> or N <CR> to prompt. When DTOOL prompt appears, any other parameter can be accessed at this time (refer to section 2.4.3.3, step 7 for listing). Refer to section 2.4.3.21 for EEPROM loading using WRITE command. SM 6700B 6/96 3. When answer is entered, PC display should return to DTOOL>. 2-79 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.4.3.19 CONFIGURE Master Serial Port Parameters - ATCS, GENISYS ®, US&S 500 Series, WB&S S2 Operation 1. Enter configuration command/ subcommand and carriage return (<CR>) according to type of Executive software installed: Result 1. PC should show: MASTER PORT BAUD [150 - 19200 BPS. D:300 BPS.]: For ATCS MCP application: CON ATC MAS <CR> For GENISYS® serial code line application: CON SER MAS <CR> For US&S 500 series dc code line application: CON DC MAS <CR> 2-80 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 2. Type in Master port baud rate and press <CR> to enter rate. Type <CR> only to keep current rate. Repeat this procedure for all remaining Master port parameters and Y/N options displayed on PC. 2. When valid Master port baud rate is entered, PC should display next parameter. The same occurs if <CR> is typed only without a new value. Remaining parameters and Y/N options displayed on the PC after Master port baud rate include: MASTER PORT STOP BITS [1 - 2 BITS D:1 BIT(S)]: MASTER PORT PARITY [NONE = 0, EVEN = 1, ODD = 3 D:0]: MASTER PORT KEY-ON DELAY [0 - 63 BITS D:0 BIT(S)]: MASTER PORT KEY-OFF DELAY [0 - 63 BITS D:0(S)]: MASTER PORT NO RESP. TIME OUT [30 - 8000 MS. D:1000 MS.]: CONSTANT CARRIER ON MASTER PORT? [Y/N D:Y]: USE SECURE POLL ON MASTER PORT? [Y/N D:N]: USE CHECKBACK CONTROLS ON MASTER PORT? [Y/N D:N]: ENABLE COMMON MODE ON MASTER PORT? [Y/N D:N]: When last parameter value in sequence (communication failure time out) is entered, PC should display option of writing values (entered to this point) into configuration file, or entering displayed default values. PC display is as follows: WRITE NEW ACTIVE MASTER PORT CONFIGURATION? [Y/N D:N]: (Continued) SM 6700B 6/96 2-81 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS Operation 3. 2-82 Answer Y <CR> or N <CR> to prompt. When DTOOL prompt appears, any other parameter can be accessed at this time (refer to section 2.4.3.3, step 7 for listing). Refer to section 2.4.3.21 for EEPROM loading using WRITE command. Result 3. When answer is entered, PC display should return to DTOOL>. SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 2.4.3.20 ALL APPLICATIONS CONFIGURE Code Unit Local I/O Parameters - ATCS, GENISYS ®, US&S 500 Series, WB&S S2 Operation 1. Enter configuration command/ subcommand and carriage return (<CR>) according to type of Executive software installed: Result 1. PC should show: CONTROL DELIVERY TIME [30 - 8000 MS D:50]: Note: This parameter applies to relay output board(s) in a GENISYS® or MICROLOK-PLUS™ cardfile. For ATCS MCP application: CON ATC NVL <CR> For GENISYS® serial code line application: CON SER NVL <CR> For Harmon MCS-1 serial code line application: CON SER NVL <CR> For US&S 500 series DC code line application: CON DC NVL <CR> For WB&S serial code line application: CON S2_SL NVL <CR> 2. Type in control delivery time delay and press <CR> to enter delay. Type <CR> only to keep current delay. 2. When valid control delivery time is entered, PC should display next parameter. The same occurs if <CR> is typed only without a new value: INDICATION CHANGE DELAY TIME [0 - 2000 MS. d:1000]: Note: This parameter applies to optical input board(s) in a GENISYS® or MICROLOK-PLUS™cardfile. 3. 4. Type in indication change time delay and press <CR> to enter delay. Type <CR> only to keep current delay. Answer Y <CR> or N <CR> to prompt. When DTOOL prompt appears, any other parameter can be accessed at this time (refer to section 2.4.3.3, step 7 for listing). Refer to section 2.4.3.21 for EEPROM loading using WRITE command. SM 6700B 6/96 3. 4. PC should display option of writing values (entered to this point) into configuration file, or entering displayed default values. PC display is as follows: WRITE NEW ACTIVE NVLE CONFIGURATION? [Y/N D:N]: When answer is entered, PC display should return to DTOOL>. 2-83 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.4.3.21 WRITE Parameter Values/Options Into Enhanced Controller EEPROM Operation Result 1. Type WRITE <CR> at DTOOL prompt. 1. 2. Answer Y <CR> or N <CR> to prompt. 2. 2-84 -When answer is entered, PC display should return to DTOOL>. Configuration parameters are now loaded into the EEPROM. SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.5 LED INDICATIONS (Ref. Figure 2-20) 2.5.1 Power-Up/Reset Displays When the Enhanced Controller PCB is powered up or reset with pushbutton switch SW3, the following normal indications should occur: 1. LED 13 should light for about 1 second, then go dark. If LED 13 flashes continuously at about once per second, a problem on the board is indicated. Refer to Section 2.6, Field Maintenance, for troubleshooting instructions. 2. LED 14 should flash rapidly for about 3 seconds, then should flash continuously. This indicates the board has passed power-up/reset diagnostics. 3. Depending on the system configuration, selected LEDs among LEDs 1 through 12 should flash rapidly, reporting the state of serial communications links, etc. Refer to Section 2.5.2, Operational Displays, for a detailed description of LED displays when the Enhanced Controller board has passed power-up/reset diagnostics. NOTE Refer to section 2.6.3.2 for error code indications on the 4-character alpha-numeric display. SM 6700B 6/96 2-85 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS LED 1: SLAVE PORT REC EIVE DATA LED 2: SPAR E PORT RECEIVE DATA (NOT U SED) LED 3: M ASTER PORT RECEIVE DATA LED 4: PC PORT RECEIVE DATA LED 5: SLAVE PORT REC EIVE GOOD DATA LED 6: SLAVE PORT TRANSMIT GOOD DATA LED 7: SLAVE PORT ADD RESS ACCEPT LED 8: SLAVE PORT RECEIVE DATA ERROR LED 9: M ASTER PORT RECEIVE GOOD DATA LED 10: MASTER PORT T RAN SM IT DATA LED 11: M ASTER PORT RECEIVE DATA ERROR LED 12: PC PORT RECEIVE DATA ERROR LED 13: WATCH DOG 2H Z FLASH: BOARD FAILED LED 14: HEARTBEAT 2 - 3HZ FLASH: BOARD NORMAL LED 15: CONTR OL D ELIVERY LED 13 LED 14 LED 15 LED 5 LED 6 LED 7 LED 8 LED 9 LED 10 LED 11 LED 12 LED 1 LED 2 LED 3 LED 4 ENH AN CED C ON TROLLER PCB GENISYS ®/MIC ROLOK-PLUS™ IN STALLATION GEN ISYS® SERIES 2000 CARD ENCLOSUR E INSTALLATION Figure 2-20. Enhanced Controller PCB LED Displays (Except Alpha-Numeric) 2-86 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.5.2 Operational Displays Table 2-8 summaries LED displays when the Enhanced Controller PCB has passed power-up/reset diagnostics and is operational. Table 2-8. Enhanced Controller PCB LED Indications (Except Alpha-Numeric) LED Description Display 1 Slave Port Receive Data Flashes with receipt of data from remote Master unit, otherwise dark 2 Spare Port Receive Data None (port not used) 3 Master Port Receive Data Flashes with receipt of data from remote Slave unit, otherwise dark 4 PC Port Receive Data Flashes with receipt of data from portable PC, otherwise dark 5 Slave Port Receive Good Data 50 mS flash with receipt of good data on Slave port, otherwise dark 6 Slave Port Transmit Good Data 50 mS flash with transmit of good data from Slave port, otherwise dark 7 Slave Port Address Accept 50 mS flash when unit is correctly addressed by Master unit, otherwise dark 8 Slave Port Receive Data Error On steady with receipt of bad data on Slave port. Goes dark when a good message is received. 9 Master Port Receive Good Data 50 mS flash with receipt of good data on Master port, otherwise dark 10 Master Port Transmit Data Flashes during data transmit from Master port, otherwise dark 11 Master Port Receive Data Error 12 PC Port Receive Data Error 13 14 Watchdog Heartbeat 50 mS flash with receipt of bad data on Master port, otherwise dark On steady with receipt of bad data on PC port. Goes dark when a good message is received. 2 Hz flash when board has failed (refer to section 2.5.1) 2 - 3 Hz flash when board is operating normally (refer to section 2.5.1) 15 Control Delivery SM 6700B 6/96 Flashes when delivering outputs to GENISYS®/MICROLOK-PLUS™ output boards 2-87 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.6 FIELD MAINTENANCE 2.6.1 Introduction This section gives procedures for field inspection, repairing and troubleshooting of the Enhanced Controller board. These procedures are intended for technicians trained in the operation and maintenance of microprocessor-based, software-driven controllers and the various classes of remote communications systems covered in this manual (e.g. ATCS, serial code, DC code). Inspection of the Enhanced Controller board consists of an examination for any visible defects which may be causing a fault. Repairs are limited to replacement of selected plug-in chips and correction of interface wiring defects. Systematic troubleshooting procedures include: A. Analysis of board LED fault displays B. Analysis of communication link performance using a portable PC plugged into the board’s front edge 9-pin port. The PC-based procedure describes how to access, examine and exercise internal and remote communications circuits. However, interpretation of PC-derived test data and corrective actions are not provided. These are determined by the user’s particular application of the Enhanced Controller. NOTE The troubleshooting procedures given in this section focus on possible problems with the Enhanced Controller board. Because this board is extensively linked with other boards and other systems, attention must also be paid to these boards/systems as a possible source of a problem. For example, in a GENISYS® installation, faults with an output board, optical-input board or the cardfile motherboard could appear on the Enhanced Controller. Refer to SM-6300B, GENISYS®/Microlok Plus Installation/Field Maintenance, Section VII for detailed system-wide troubleshooting recommendations for GENISYS® and MICROLOK-PLUS™ installations running the GENISYS® communications protocol. No field repairs on the Enhanced Controller should be attempted beyond those described in this section. A faulty board should be removed from service and returned to US&S for shop repair or replacement. For service information call 1-800-652-7276 or write: Union Switch & Signal Inc. The Service Shop 645 Russell St. Batesburg, SC 29006 2-88 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.6.2 Inspection and Field Repairs The Enhanced Controller PCB should be periodically inspected in conjunction with inspections of related equipment. CAUTION Make sure unit operating power is turned off while removing and reinstalling the enhanced controller PCB,otherwise compenent damage and/or improper operation may result. A. Check the board material for fractures or other physical damage. B. Examine circuit traces on both sides for breaks or unintended cross connections, and check for broken leads on components such as resistors and diodes. C. Check for evidence of transient voltage (e.g. lightning) damage, for example burned or discolored components. D. Make sure all plug-in chips are fully inserted with pins properly oriented. E. In GENISYS® and MICROLOK-PLUS™ installations, check the 44-way plug that attaches to board connector “A”. Make certain all wires are properly inserted in the plug. Also confirm that all contact pins are present and properly connected to their respective wires. Refer to section 2.3.4, Serial and Parallel Communications Interfaces, to confirm proper location of serial interface wires. Field repairs to the Enhanced Controller board are limited to replacement of these plug-in chips: A. Executive software EPROMs - sockets “EXEC EVEN”, “EXEC ODD” (U4, U5) B. Application software EPROMs - sockets “APPL EVEN”, “APPL ODD” (U6, U7) Do not replace any other plug-in chips. These chips may require special calibration procedures during reinstallation. 2.6.3 Initial Troubleshooting 2.6.3.1 Preliminary Checks Prior to troubleshooting the Enhanced Controller PCB, make these installation checks: A. Make certain the board is fully inserted in the cardfile or card enclosure. B. In GENISYS® and MICROLOK-PLUS™ installations, check that the 44-way serial port plug is properly connected to the board, through the rear of the cardfile. SM 6700B 6/96 2-89 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS C. In GENISYS® and MICROLOK-PLUS™ installations with output and/or optical input boards, check the LEDs on these boards. For example, dark LEDs may suggest a problem with the backplane motherboard. D. Make certain all unit power inputs (+5V, +12V, -12V) to the Enhanced Controller are present. GENISYS® cardfile: Power supply PCB LEDs MICROLOK-PLUS™ cardfile: Power supply drawer LEDs GENISYS® Series 2000 Card Enclosure: Power Supply or DC Code Line/Power Supply PCB LEDs E. Turn off power, remove Enhanced Controller and confirm that the board has the correct Executive and Application software EPROMs for the installation. 2.6.3.2 LED Fault Indications The 15 individual LEDs on the Enhanced Controller PCB provide general diagnostic information on: A. Serial communications links B. Microprocessor watchdog circuit C. Control delivery line to relay output PCB’s in a GENISYS® or MICROLOK-PLUS™ cardfile LED messages are detailed in section 2.5.2. LEDs 1 - 12 indicate when a given serial line is active and if a valid message has passed through a given serial port. Note that several of these LEDs specifically indicate message errors. LEDs 13 and 14 monitor the status of the board’s microprocessor. Any failure that triggers the watchdog circuit is shown by these LEDs, including failure to reset properly. Refer to section 2.5.1, Power-Up/Reset Displays, for displays from these two LEDs during power-up or manual reset. Any control delivery problem in the Enhanced Controller or on the cardfile motherboard is shown by LED 15. A control delivery receive failure on a output board is shown by related LED on that board. The 4-character alpha-numeric LED display on the Enhanced Controller provides various “Critical” error codes. Critical errors result in a sustained shutdown of the board and inability to reset until the source of the problem is eliminated. These errors can be generated by a fault in the Executive software, a critical interrupt of the microprocessor or by a hardware problem. Table 2-9 lists these error codes. 2-90 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS Table 2-9 Critical Error Codes on Alpha-Numeric Display General Type Executive Software Processor Interrupt System Hardware Notes: SM 6700B 6/96 Error Code Description Notes E 00 General Executive software fault 1 E 01 E 02 E 03 E 04 E 05 E 06 E 07 E 08 E 0A E 0B E 0C E 0D E 0E E 0F E 10 E 11 E 12 E 13 E 14 E 15 E 16 E 17 E 18 E 19 I 100 Diagnostic Tool (DTOOL) requested a reset General executive database inconsistency Serial receive queue corrupted Serial Slave port transmitter time out Slave serial transmit queue overflow Send link state error (ATCS MCP application only) Executive event timer database inconsistency All executive event timers used Master port transmit queue full Invalid Master port mode Master port transmit queue corrupted Master port transmitter time out Timer executive linked list corrupted DC code line indication queue corrupted Master port interrupt error Non-vital logic emulator (NVLE) logic error Key-on, key-off logic error Executive queue handler detected a corrupted queue Critical Slave control queue error WB&S S2 Slave transmitter error Bit change queue full Pool buffer management error Invalid LAPB send handler mode Bad ATCS address detected General interrupt fault 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I 102 I 103 S 00 Processor bus error Address error General Enhanced Controller PCB fault S 01 S 02 S 03 C 01 Executive EPROM checksum error Application EPROM checksum error Watchdog late Unit configuration error 2, 4 3, 4 1 5 6 1 7 (1) GENISYS Series 2000 Executive detected a critical software error during normal operation. Report this fault to US&S Customer Service (1-800-652-7276). (2) Processor addressed non-existent address space (3) Processor generated illegal ODD address (4) Check all EPROMs to verify that they have been correctly inserted. Verify that Application PROMs have been properly programmed. If error’s cause cannot be found, contact US&S Customer Service. 2-91 Section II ENHANCED CONTROLLER PCB N451441-9101 (5) Check Executive PROMs for proper insertion. Replace these PROMs with a known good set, if necessary. (6) Check Application PROMs for proper insertion. Replace these PROMs as necessary. (7) Where applicable, check all input and output boards to insure they are inserted in the cardfile in accordance with the application program. 2-92 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.6.4 Troubleshooting with Portable PC 2.6.4.1 Introduction The US&S “DTOOL” PC program provides means of examining various Enhanced Controller PCB stored data and setting up field configuration parameters such as baud rates and key delays. Refer to the following sections for background information on the PC link and the DTOOL program: Section Topic 2.3.4.8 2.4.2 2.4.3.1 2.4.3.2 2.4.3.3 9-pin port pinouts, wiring 9-pin port baud rate General introduction to program Program rules and notes Initial set-up of PC link and close-out Table 2-10 on next page summarizes all DTOOL commands. Figure 2-21 shows DTOOL commands and subcommands typically used for diagnostics. Note those commands and subcommands intended for US&S factory use only. SM 6700B 6/96 2-93 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS Command Name CLEAR Table 2-10. DTOOL Commands Purpose/Comments Resets DTOOL statistics accumulators. COMMAND_SYN Instructional command only: Describes acceptable usage of command and subcommand terms. TAX CONFIGURE Selects field configuration values/options (baud rates, key delays etc.). CONVERT Converts numbers from one radix to another. (Typically used for program analysis.) DEPOSIT Places data directly in PCB memory (1) DISABLE Suspends diagnostic communications protocol. ENABLE Reestablishes diagnostic communications protocol. EXAMINE Views contents of software memory (2). EXIT Terminates DTOOL and returns PC to DOS. GET Obtain miscellaneous data (controls, indications, error messages etc.). HANGUP Breaks phone line connection to remote unit when diagnostic connection is made by modem. HELP Describes purpose, use of selected command and subcommand. LOAD_DEFAULT Sets all field configuration values/options to factory or application EPROM defaults. Does not affect values/options stored in Field Configuration EEPROM (see WRITE). MODEM Enables user to pass (AT) commands directly to a modem (i.e. GENISYS® serial link not used). QUIT Terminates DTOOL and returns program to DOS. RESET Executes a hardware reset on the connected GENSYS® Series 2000 unit. SET Sets the address of the connected unit for PC/DTOOL communications. Used when multiple remote units are accessed via modem (3) 2-94 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 SHOW Displays accumulated transmit/receive messages, errors, DTOOL version number for the diagnostic tool protocol. START Causes GENISYS® Series 2000 unit to transmit a test indication message (e.g. to central office) WRITE Loads current active configuration values/options to EEPROM. (1) CAUTION: FOR FACTORY TEST ONLY. USE OF THIS COMMAND COULD RESULT IN UNRELIABLE OPERATION OR FAILURE OF THE ENHANCED CONTROLLER BOARD. (2) Command intended for factory test only. (3) RDB subcommand of this command intended for factory test only. SM 6700B 6/96 2-95 Section II ENHANCED CONTROLLER PCB N451441-9101 *FAC TORY USE ONLY EXAMINE* DC-SLAVE RESET *FAC TORY USE ONLY R DB * START LOA D D EF A U L T AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAAAAAA AAAA AAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAAAAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA SET ERROR COUNTS SHOW M IS C. TES T OP ER ATION C OMMA ND S VERSION STATUS INDICATIONS CONTROLS BIT R DB * *FACTOR Y USE ONLY STATION AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAAAAA AAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAAAAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAAAAAA AAA ADDRESS UPTIME AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAA AAAA AAAAAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAAAAAA AAAA ATCS_SLAVE DEPOSIT* CONVERT AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAAAAAA CLEAR IDENTIFICATION LOCAL MIS C. PR OGR AM MING C OMM AN D S REFER TO SM- 67 00 D P RO T O . C O NV . STATUS SERIAL_SLAVE ATCS_SLAVE AAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAAAAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA GET DISABLE AAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAAAAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAAA AAA AAAA AAAAAAA AAA AAAA AAA AAA AAAAAAA AAAA AAA AAAA AAA AAAA AAA AAAAAAA AAAA AAA AAAA AAA AAAAAAA AAAA AAA AAAA AAA AAAAAAA AAAA AAA AAAA AAA AAAA AAA AAAAAAA AAAA AAA AAAA AAA AAAAAAA AAAA AAA AAAA AAAAAAA AAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAAAAAA AAAA ENABLE AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAA AAAA H DL C S TAT. AAAAAAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAA AAAA AAAAAAAA AAAA AAAA AAAAAAAA AAAA ATC S S TAT. COMMANDS DC_SLAVE SERIAL_SLAVE HANG-UP AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAA AAAA AAAAAAA EXIT MISC. COMMUNICATIONS AND PROGRAM ENTRY/TERMINATION COMMANDS MODEM AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAA AAAA AAAAAAAA ERRO RS QUIT AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA SUB-CO MMANDS REMOTE ALL APPLICATIONS Figure 2-21. DTOOL Commands Typically Used for Diagnostics 2-96 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.6.4.2 Misc. Communications and Program Entry/Termination Commands All Applications: A. B. C. D. E. F. DISABLE PC/unit serial communications ENABLE PC/unit serial communications EXIT DTOOL program, return to DOS (same as QUIT) HANGUP phone connection (via modem) with remote unit Establish MODEM connection with remote unit QUIT DTOOL program, return to DOS (same as EXIT) Operation Result A. Enter DISA <CR> to break PC communications with the unit under test. A. PC will show DTOOL> prompt and: B. Enter ENAB <CR> to reestablish PC communications with the unit under test. B. PC will show DTOOL> prompt and: C. Enter EXIT <CR> to leave DTOOL program. C. PC should show the DOS prompt. D. Enter HANG <CR> to terminate phone connection with remote unit. D. PC will show DTOOL> prompt and: E. Enter MOD <CR> to dial up modem for remote unit. When PC screen clears, enter required phone number. E. PC screen clears when modem is ready to dial up remote modem. Modem response depends on type and configuration of modem used. F. F. Enter EXIT <CR> to leave DTOOL program. SM 6700B 6/96 REMOTE COMMUNICATIONS: DISABLED REMOTE COMMUNICATIONS: NORMAL REMOTE COMMUNICATIONS: DISABLED PC should show the DOS prompt. 2-97 Section II ENHANCED CONTROLLER PCB N451441-9101 ATCS MCP 2.6.4.3 GET Misc. Data from Connected Unit - ATCS (under development) 2-98 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 US&S 500 DC 2.6.4.4 GET Message and Error Counts - US&S 500 Series Code Lines NOTE Use CLEAR REMOTE command/subcommand to reset message and error counts to zero (refer to section 2.6.4.10). Operation Result A. Enter GET DC_S ERR <CR> on PC. A. PC should show: X X X X X X X X X X X X SHORT CONTROL START LONG CONTROL START NOISY CONTROL START SHORT CONTROL STEP NOISY SHORT CONTROL STEP LONG CONTROL STEP NOISY LONG CONTROL STEP LONG LINE SHUNT (CONTROL) TOO FEW CONTROL STEPS TOO MANY CONTROL STEPS NO CONTROL ADDRESS INVALID CONTROL ADDRESS X X X SHORT INDICATION START LONG INDICATION START NOISY INDICATION START SHORT INDICATION STEP NOISY SHORT INDICATION STEP LONG INDICATION STEP NOISY LONG INDICATION STEP LONG LINE SHUNT (IND.) X X X X X X X X X X LONG LINE RECEIVE TOO MANY INDICATION STEPS TOO MANY TRANSITIONS TRANSMIT LOGIC FAILURE TOTAL ERRORS where “X” is the total number of errors for that parameter. B. Enter GET DC_S STAT <CR> on PC. SLAVE SM 6700B 6/96 GOOD CONTRO L B. PC should show: GOOD RECALL GOOD INDICATI ON I CONTRO INDICATI ON L ERRORS ABORTS 2-99 Section II ENHANCED CONTROLLER PCB N451441-9101 1 2 3 4 5 6 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X TOTAL X X X X X TOTAL GOOD CONTROL CYCLES X where “X” is the total number of events for that station. 2-100 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 GENISYS® 2.6.4.5 GET Message and Error Counts - GENISYS® NOTE Use CLEAR REMOTE command/subcommand to reset message and error counts to zero (refer to section 2.6.4.10). Operation A. Enter GET SER <CR> on PC. GOOD MESSAGES RECEIVED GOOD CONTROLS RECEIVED GOOD COMMON CTL’S RECEIVED GOOD ACK MESSAGES RECEIVED GOOD INDICATIONS SENT HARDWARE RECEIVE ERRORS MESSAGE LENGTH ERRORS Result A. PC should show: XXX XX XXX XX XXX XX XXX XX XXX XX XXX XX XXX XX GOOD MESSAGES FOR THIS UNIT FAILED CONTROL CHECKBACKS GOOD RECALLS RECEIVED XXX XX XXX XX XXX XX MESSAGE CRC ERRORS XXX XX ILLEGAL MESSAGE HEADERS XXX XX where “X” is the total number of events for that parameter. SM 6700B 6/96 2-101 Section II ENHANCED CONTROLLER PCB N451441-9101 WB&S S2 2.6.4.6 GET Message and Error Counts - WB&S S2 NOTE Use CLEAR REMOTE command/subcommand to reset message and error counts to zero (refer to section 2.6.4.10). Operation A. Enter GET S2_SL STAT <CR> on PC. GOOD MESSAGES RECEIVED GOOD CONTROLS RECEIVED GOOD INDICATIONS SENT MESSAGE LENGTH ERRORS CONTROL BYTE ERRORS OVERRUN ERRORS 2-102 Result A. PC should show: XXX XX XXX XX XXX XX XXX XX XXX XX XXX XX GOOD MESSAGES FOR THIS UNIT GOOD RECALLS RECEIVED XXX XX XXX XX MESSAGE CRC ERRORS XXX XX XXX XX DIRECTION BIT ERRORS where “X” is the total number of events for that parameter. SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.6.4.7 GET Misc. Information - All Applications NOTES The RDB subcommand is intended for factory test only. Operation A. To get the value of GENISYS® user-defined bits, enter on PC: Result A. -- GET BIT <DECIMAL Starting Bit Number> [DECIMAL number of bits>] <CR> B. To get misc. ID and time-stamped data, enter GET IDENT <CR> on PC. B. Using GENISYS®/500 series Executive software application as example, PC would show: US&S GENISYS/5XX FIELD CODE UNIT EXECUTIVE REVISION - 00 10/15/1993 EXECUTIVE CHECKSUM APPLICATION CHECKSUM - 00704B7A - 01D68913 TOTAL UNIT UPTIME LAST UNIT RESET - 000 22:59:38 - Thu Jun 14:11:30 1994 LAST STATISTICS RESET - Fri Jun 03 12:47:43 1994 C. To get total time unit under test has run since the last reset, enter GET UPT <CR> on PC. SM 6700B 6/96 C. PC should show (example): TOTAL UNIT UPTIME - 000 22:59:38 2-103 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.6.4.8 SHOW Misc. Internal Message and Error Counts, and DTOOL Version No. All Applications NOTE Use CLEAR LOCAL command/subcommand to reset message and error counts to zero (refer to section 2.6.4.10). Operation A. Enter SHOW COUNT <CR> to display total numbers of messages transmitted and received by the DTOOL program. Result A. PC show: Diagnostic Tool Message Counts Transmitted Messages Received Messages XXXXX XXXXX where “XXXXX” is the total number of messages. B. Enter SHOW ERR <CR> to display various types of errors and counts. B. PC should show: Invalid Errors Hardware Errors Buffer Overflow Transmitter Time Out Receiver Time Out Handler Error Receive CRC Error No Message Header Protocol Errors Request Errors Remote Unit Fault Print Data Lost Invalid Error Header Total Line Errors Multiple Line Errors X X X X X X X X X X X X X X X where “X” is the total number of events for that parameter. C. Enter SHOW VERS <CR> to display current version number of DTOOL software. 2-104 C. PC should show (example): Union Switch & Signal Inc. Diagnostic Tool Version 1.0 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.6.4.9 Misc. Test Operation Commands A. B. C. D. E. LOAD DEFAULT Configuration Values into Unit Under Test SET Address of Unit Under Test for DTOOL START Transmission of Test Indication Bit - ATCS Application START Transmission of Test Indication Bit - DC Code Line Application RESET Unit Under Test NOTE The RDB subcommand of the SET command is intended for factory test only. Operation Result A. Enter LOAD DEF <CR> to enter default configuration values. A. PC should return to DTOOL> prompt after command is entered. B. To set DTOOL address of unit under test, enter: B. PC should return to DTOOL> prompt after command is entered. SET ADDR <address> <CR> where “address” is 1 - 255. C. Enter RESET <CR> to reset unit under test. SM 6700B 6/96 C. PC should return to DTOOL> prompt after command is entered. Also, Enhanced Controller PCB LEDs should show reset condition. 2-105 Section II ENHANCED CONTROLLER PCB N451441-9101 ALL APPLICATIONS 2.6.4.10 A. B. C. D. E. Misc. Programming Commands - All Applications CLEAR statistics accumulators in DTOOL memory. CLEAR Statistics accumulators in memory of unit under test CONVERT one radix to another DEPOSIT data in memory EXAMINE memory contents of Operation Result A. Enter CLEAR LOCAL <CR> on PC to reset DTOOL statistics accumulators. A. PC should show DTOOL> prompt (PC clearing operation complete). B. Enter CLEAR REMOTE <CR> on PC to reset statistics accumulators in the connected unit (e.g. Enhanced Controller PCB in GENISYS® unit). B. PC should show DTOOL> prompt (unit clearing operation complete). C. Enter CONV <current radix> <desired radix> <CR> on PC. 1. Example: DTOOL>CONV. 10 16-25 25(10) = 19(16) CAUTION The DEPOSIT COMMAND is intended for factory test only. Improper use of this command could result in unreliable or failed operation of the enhanced controller board. NOTE The EXAMINE command is intended for factory use only. 2-106 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 OLD S2 ON-BOARD SWITCH PROCEDURE Function DisplayProcedure Steps Address for Slave port 1 Slave port baud rate Slave port key-on delay Slave port key-off delay Master port baud rate Master port key-on delay Master port key-off delay Master port stop bits Master port parity Master port carrier option Relay output PCB control delivery time 9-pin PC port baud rate Load/no-load default parameters from Application software Write/no-write parameter values to EEPROM A1 SB SN SF MB MN MF ST PA CX DT DB 1-3 4-6 7-9 10, 11 12, 13 14, 15 16, 17 18 - 20 21 - 23 24 - 26 27 - 29 30 - 32 LD WR 33, 34 35, 36 Operation Result 1. Press toggle switch SW1 as required to bring up A1 on alpha-numeric display. 1. If S2 address for Slave port 1 is to be entered or changed, continue with step 2, otherwise go to step 4. 2. To set S2 address for Slave port 1, press SW2 once, then press SW1 as required to select address. If desired address is passed, continue pressing SW1 to recycle display. 2. Alpha-numeric display will advance in 1step increments, starting with 001 (Address 1) and stopping at 127 (Address 127). No other addresses are available. 3. When desired Slave address is selected, press SW2 to enter address. 3. After Slave address is entered, display should return to A1. 4. Press toggle switch SW1 as required to bring up SB on alpha-numeric display. 4. If S2 Slave port baud rate is to be entered or changed, continue with step 5, otherwise go to step 7. 5. To set Slave port baud rate, press pushbutton SW2 once, then press SW1 as required to select baud rate. If desired baud rate is passed, continue pressing SW1 to recycle display. 5. Alpha-numeric display will show the following baud rates: When desired Slave port baud rate is selected, press SW2 to enter rate. 6. 6. SM 6700B 6/96 01 03 06 12 150 BPS 300 BPS 600 BPS 1200 BPS 24 48 96 19 2400 BPS 4800 BPS 9600 BPS 19200 BPS No other baud rates are available. After PC port baud rate is entered, display should return to SB. 2-107 Section II ENHANCED CONTROLLER PCB N451441-9101 WB&S S2 Operation Result 7. Press SW1 as required to bring up SN on display. 7. If S2 Slave port key-on delay is to be entered or changed, continue with step 8. Otherwise, go to step 10. 8. To set Slave port key-on delay, press SW2 once, then press SW1 as required to select delay. If desired delay is passed, continue pressing SW1 to recycle display. 8. Alpha-numeric display will show the following key-on delays: 00 04 08 12 16 20 24 28 0 bit times 4 bit times 8 bit times 12 bit times 16 bit times 20 bit times 24 bit times 28 bit times 32 36 40 44 48 52 56 60 32 bit times 36 bit times 40 bit times 44 bit times 48 bit times 52 bit times 56 bit times 60 bit times No other key-on delays are available. 9. When desired key-on delay is selected, press SW2 to enter delay. 9. After key-on delay is entered, display should return to SN. 10. Press SW1 as required to bring up SF on display. 10. If S2 Slave port key-off delay is to be entered or changed, continue with step 11. Otherwise, go to step 12. 11. Repeat steps 8 and 9 to select the Slave port key-off delay. 11. Same displays as Slave key-on delay apply to Slave key-off delay. 12. Press SW1 as required to bring up MB on display. 12. If S2 Master port baud rate is to be entered or changed, continue with step 13. Otherwise, go to step 14. 13. Repeat steps 5 and 6 to select the Master port baud rate. 13. Same displays as Slave port baud rate apply to Master port baud rate. 14. Press SW1 as required to bring up MN on display. 14. If S2 Master port key-on delay is to be entered or changed, continue with step 15. Otherwise, go to step 16. 15. Repeat steps 8 and 9 to select the Master port key-on delay. 15. Same displays as Slave key-on delay apply to Master key-on delay. 16. Press SW1 as required to bring up MF on display. 16. If S2 Master port key-off delay is to be entered or changed, continue with step 17. Otherwise, go to step 18. WB&S S2 2-108 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 Operation Result 17. Repeat steps 8 and 9 to select the Master port key-off delay. 17. Same displays as Slave key-on delay apply to Master key-off delay. 18. Press SW1 as required to bring up ST on display. 18. IF S2 stop bits are to be entered or changed, continue with step 19. Otherwise, go to step 21. 19. To set S2 stop bits, press SW2 once, then press SW1 as required to select bits. If desired stop bits are passed, continue pressing SW1 to recycle display. 19. Alpha-numeric display will show the following stop bits: 20. When desired stop bits are selected, press SW2 to enter bits. 20. After stop bits are entered, display should return to ST. 21. Press SW1 as required to bring up PA on display. 21. If S2 Master port parity is to be entered or changed, continue with step 22. Otherwise, go to step 24. 22. To set S2 Master port parity, press SW2 once, then press SW1 as required to select parity. If desired parity is passed, continue pressing SW1 to recycle display. 22. Alpha-numeric display will show the following parity options: 23. When desired parity option is selected, press SW2 to enter option. 23. After parity option is entered, display should return to PA. 24. Press SW1 as required to bring up CX on display. 24. If S2 Master port carrier option is to be entered or changed, continue with step 25. Otherwise, go to step 27. 25. To set S2 Master port carrier option, press SW2 once, then press SW1 as required to select option. If desired option is passed, continue pressing SW1 to recycle display. 25. Alpha-numeric display will show the following carrier options: 26. When desired carrier option is selected, press SW2 to enter option. 26. After carrier option is entered, display should return to CX. 27. Press SW1 as required to bring up DT on display. 27. If relay output board control delivery time (in GENISYS® or MICROLOK-PLUS™ unit) is to be entered or changed, continue with step 28. Otherwise, go to step 30. SM 6700B 6/96 01 1 stop bit NO No parity EV Even parity 02 2 stop bits OD Odd parity CO Constant carrier KY Keyed carrier 2-109 Section II ENHANCED CONTROLLER PCB N451441-9101 WB&S S2 Operation 28. To set relay output board control delivery time, press SW2 once, then press SW1 as required to select option. If desired option is passed, continue pressing SW1 to recycle display. Result 28. Alpha-numeric display will show the following control delivery times: 01 03 07 13 25 1S 2S 4S 10 milliseconds 30 milliseconds 70 milliseconds 130 milliseconds 250 milliseconds 1 second 2 seconds 4 seconds No other times are available. 29. When desired control delivery time is selected, press SW2 to enter time. 29. After control delivery time is entered, the display should return to DT. 30. Press SW1 as required to bring up DB on display. 30. If baud rate for 9-pin PC port is to be entered or changed, continue with step 31. Otherwise, go to step 33. 31. To set PC port baud rate, press SW2 once, then 31. press SW1 as required to select rate. If desired rate is passed over, continue pressing SW1 to recycle display. Alpha-numeric display will show the following PC port baud rates: 01 03 06 12 150 BPS 300 BPS 600 BPS 1200 BPS 24 48 96 19 2400 BPS 4800 BPS 9600 BPS 19200 BPS No other baud rates are available. 32. When desired PC port baud rate is selected, press SW2 to enter rate. 32. After PC port baud rate is entered, display should return to DB. 33. Press SW1 as required to bring up LD on display, then press SW2 once. 33. This function allows loads (or does not load) field configuration default parameters stored in the Application software. 34. Press SW1 as required to select Y or N, then press SW2 once to answer. 34. When Y is selected, default parameters are loaded. When N is selected, default parameters are not loaded. When either option is selected, the display should return to LD. 35. Press SW1 as required to bring up WR on display, then press SW2 once. 35. This function allows writes (or does not write) field configuration values into the EEPROM. 2-110 SM 6700B 6/96 Section II ENHANCED CONTROLLER PCB N451441-9101 WB&S S2 Operation Result 36. Press SW1 as required to select Y or N, then press SW2 once to answer. 36. When Y is selected, field configuration values are written. When N is selected, parameters are not written. When either option is selected, the display should return to WR. 37. Press SW1. 37. No display (end of procedure). SM 6700B 6/96 2-111 This page is intentionally blank. Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS SECTION III 32-BIT INPUT PCB N451441-9701 32-BIT OUTPUT PCB N451441-9601/ 32-BIT OUTPUT PCB N451441-9801 3.1 DESCRIPTION 3.1.1 General Applications The GENISYS® Series 2000 32-Bit Input and Output PCBs are used in applications where local parallel data lines are interfaced to the system. These boards serve the same purpose as the original GENISYS® 16-bit relay-output and opto-input boards, but have twice the parallel data capacity as the earlier boards to reduce system hardware requirements. The 32-bit boards are designed for installation in the standard GENISYS®/GENISYS® Series 2000 cardfile or the MICROLOK-PLUS™ cardfile, and may be mixed with the 16-bit boards. However, the 32-bit boards are only compatible with the GENISYS® Series 2000 Enhanced Controller PCB N451441-9101. They are not compatible with the earlier N451441-5602 Controller PCB. All boards are compatible with the standard GENISYS® DC/DC and AC/DC Power Supply Converter boards. External connections to the 32-bit boards are made on a 44-way PCB edge connector that projects through backplane slots in the cardfile. Cardfile internal bus signals are interfaced on the “B” connector of these boards. The output mode (constant or pulsed) of the 32-Bit Output boards is defined with jumpers. Discrete LEDs on all boards allow monitoring of individual input or output lines, and addressing of a board by the Enhanced Controller. The -9601 “Sinking” Output PCB and -9801 “Sourcing” Output PCBs differ only in the common power configuration. The -9601 board provides a negative sink path for external devices with a “+” common, while the -9801 board provides “+” voltage to external devices with a negative common. 3.1.2 Components and Basic Operation 3.1.2.1 32-Bit Input Board N451441-9701 (Ref. Figure 3-1) Each input (B+, N-) to the -9701 board passes through a level detection circuit that only accepts signals of 6.5V dc or greater. The usable input voltage range is 8.0 to 32.0V dc, and is received on the board’s “A” connector edge. An input of the proper voltage actives an opto isolator (32 total), which serves to electrically isolate any external voltage transients from PCB or system internal circuits. At the same time, the corresponding LED is lit (32 total), displaying the presence of the input. The first three groups of eight inputs requires the same common voltage on all inputs, while different commons may be applied to each of the last group of eight inputs (Ref. Figure 3-6). Four, 8-bit control gates enable the 32 total inputs on the board to be passed onto the cardfile data bus in 8-bit groups (under the control of the Enhanced Controller PCB). A bus address decoding circuit on the board receives two groups of external inputs: Program bit and address bit. The 4-bit program input is read on the cardfile slot “B” connector, and defines the cardfile location of the particular input board. The 4-bit address input is generated by the Enhanced Controller to enable reading of inputs of a specific input board. SM 6700B 11/95 3-1 3-2 24- 31 INPUT BITS 16- 23 INPUT BITS 8- 15 INPUT BITS 0-7 INPUT BITS PROG. BIT SLOT ASSIGNMENT FROM MOTHER BOARD BINARY ADDRESS BUS U5 U4 U2 DECODER ADDRESS LEVEL DETECTORS LEVEL DETECTORS LEVEL DETECTORS LEVEL DETECTORS FROM MICRO CONTROLLER FROM EXTERNAL CIRCUITS U8 A1 ISOLATORS A3 A2 A1 A0 ISOLATORS OPTO A2 ISOLATORS A3 U11 ADDRESS 8 BIT GATE U10 ADDRESS OPTO 8 BIT GATE U9 ADDRESS 8 BIT GATE A0 ADDRESS 8 BIT GATE OPTO ISOLATORS OPTO 8 BIT DATA BUS TO MICRO CONTROLLER Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS Figure 3-1. 32-Bit Input PCB Basic Block Diagram SM 6700B 11/95 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS When the Program bit and address bit agree, groups of inputs at the 8-bit control gates are released to the cardfile system bus. When these bits are not in agreement, input data is not released. Four additional LEDs report when individual 8-bit groups of input data are addressed by the Enhanced Controller board 3.1.2.2 32-Bit Output Boards N451441-9601, -9801 (Ref. Figure 3-2) Data outputs from the Enhanced Controller PCB (via 8-bit cardfile bus) are locked in four 8-bit storage buffers, each in sequence. When each 8-bit byte is placed on the bus, the Enhanced Controller sends the address bit for the respective 8-bit storage buffer, followed by a data strobe pulse which triggers the respective buffer. Two methods of data output to external circuits are available on the 32-Bit output boards: Constant and pulsed. In the constant mode, data stored in the four 8-bit buffers is immediately output to external circuits as soon as each buffer receives data. Each data output in this mode remains “on” until turned off by the Enhanced Controller. In the Strobe mode, data in the 8-bit storage buffers is held until the Enhanced Controller sends a “Deliver” pulse. The Deliver pulse sets off a 0.5 second output pulse during which time the selected external circuits are energized. A single jumper (JP1) on the 32-Bit Output board is installed to select Constant or Strobe delivery. This jumper configures a single mode select circuit that controls the delivery mode of all 32 outputs. Each output is protected with an opto isolator that electrically isolates PCB and system internal circuits from possible transient voltages induced on the output circuits. These opto-isolators are also used to execute the output mode selected with the mode-select circuit. In the constant mode, all isolators are set high to pass data as soon as it appears on the 8-bit storage buffers. In the strobe mode, the isolators are set high only during the 0.5 second output pulse. The 32-Bit Output boards use 32 solid-state, field effect transistors (FETs) to pass output energy to external circuits; relay contacts are not used. On the -9801 “Sourcing” board, B+ and N- lines are configured so that the board routes battery positive to external device with a negative common. On the -9601 “Sinking” board, B+ and N- lines are configured to provide a negative path for external devices with a positive common. Individual LEDs are provided to display the “on” state of each output. A bus address decoding circuit on the -9601 and -9801 boards receives two external inputs: Program bits and address bits. The 4-bit program input is read on the cardfile slot “B” connector, and defines the cardfile location of the particular output board. The 4-bit address input is generated by the Enhanced Controller prior to generating outputs from a specific board. When the Program bit and address bit agree, output bits on the cardfile data bus are accepted for temporary storage and delivery. When these bits are not in agreement, output bits are not accepted for delivery to external circuits. Four additional LEDs report when individual 8-bit groups of output data are supplied by the Enhanced Controller board. SM 6700B 11/95 3-3 3-4 PROG. BIT SLOT ASSIGNMENT FROM MOTHER BOARD BINARY ADDRESS BUS PULSED U4 U3 U2 DECODER ADDRESS CONSTANT DATA STROBE 8 BIT DATA BUS JP1 FROM MICRO CONTROLLER A3 A2 A1 A0 U14 ADDRESS A3 8 BIT STORAGE U15 8 BIT STORAGE ADDRESS A2 U16 8 BIT STORAGE ADDRESS A1 U17 8 BIT STORAGE ADDRESS AO ISOLATORS OPTO ISOLATORS OPTO ISOLATORS DRIVERS SOLID STATE DRIVERS SOLID STATE DRIVERS SOLID STATE DRIVERS ISOLATORS OPTO SOLID STATE OPTO 24 - 31 OUTPUT BITS 16 - 23 OUTPUT BITS 8 - 15 OUTPUT BITS 0-7 OUTPUT BITS TO EXTERNAL CIRCUITS Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS Figure 3-2. 32-Bit Output PCBs - Basic Block Diagram SM 6700B 11/95 Section III 32-BIT INPUT/OUTPUT PCB 3.2 SPECIFICATIONS US&S Part Nos.: N451441-9601 (32-Bit Sinking Output PCB) N451441-9701 (32-Bit Input PCB) N451441-9801 (32-Bit Sourcing Output PCB) Board Size: Standard GENISYS®/MICROLOK® size Installation: GENISYS®/GENISYS® Series cardfile, slots J3 through J18 MICROLOK-PLUS™ cardfile (non-vital section), slots Connections: 44-way PCB edge connector “A” through cardfile backplane slots 44-way PCB edge connector “B” to cardfile backplane plug on motherboard Input Board Voltage: Detection threshold: 6.5V dc (min.), +0.3V dc Range: 8.0 to 32.0V dc Input Board Current: 4 mA @ 32.0V dc Output Boards Voltage: Range: 8.0 to 32.0V dc Output Boards Current: 750 mA (resistive) Output Boards Strobe Time: 0.5 second Output Boards Configuration: N451441-9601: N- for external device B+ N451441-9801: B+ for external device N- User Controls: Output boards: Mode-select jumper Input board: None User Displays: 32 discrete LEDs: Monitor individual I/O lines (all boards) 4 discrete LEDs: Monitor 8-bit byte addressing from Enhanced Controller Board Environmental Limits: SM 6700B 11/95 -40oC to +70oC 95% relative humidity (non-condensing) 3-5 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS 3.3 INSTALLATION 3.3.1 Shipment Inspection Prior to installation, the 32-Bit Input or Output board should be inspected for possible damage during shipping. Check for loose or missing components, broken solder leads, breaks in tracks, fractures in the board material etc. Damaged boards should be returned to US&S for repair or replacement. For service information call 1-800-652-7276 or write: Union Switch & Signal Inc. The Service Shop 645 Russell St. Batesburg, SC 29006 3.3.2 Pre-Installation Adjustments (Ref. Figure 3-3) The 32-Bit Output boards incorporate a jumper for selecting constant or pulsed delivery of outputs. Set jumper JP1 as follows: “CON” position for constant delivery “PUL” position for pulsed delivery No other adjustments are required on the output boards before installation. No adjustments are required on the 32-Bit Input board before installation. 3.3.3 Installation In Cardfiles (Ref. Figure 3-4) The 32-Bit Input and 32-Bit Output boards are installed in the non-vital I/O section of the GENISYS®/GENISYS® Series 2000 18-slot cardfile, or the MICROLOK-PLUS™ cardfile. CAUTION Make sure unit operating power is off when installing the 32-bit boards, otherwise component damage and/or unreliable operation may result. Cardfile installation rules are as follows: A. The cardfile must be equipped with Enhanced Controller PCB N451441-9101. B. In systems with both input and output boards, the 32-Bit Output boards are always installed to the left of the input boards. C. Input and Output boards may be installed in clusters or with empty cardfile spaces between boards. (If empty spaces are present, these must be specified as dummy locations in the application logic.) D. The 32-bit boards may be mixed with 16-bit boards; rule “B” above is still applicable. (16-bit boards are compatible with the Enhanced Controller PCB.) 3-6 SM 6700B 11/95 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS JUMPER IN "PULSED" OUTPUT POSIT ION PUL PUL AAAAAAAAAA AA AAAA AA AAAAAAAA AAAAAA AAAA AAAA AA AAAA AAAAAAAA AAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAA AAA AAAAAAAAAAA AAAAAAA AAA AAAAAAAA AAAA CON CON PUL JP1 CON JU MPER IN "CONSTANT" OU TPU T POSITION 32-OUTPUT PCBS N451441-9601, -9801 Figure 3-3. 32-Bit Output PCB - Output Mode Select Jumper SM 6700B 11/95 3-7 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS GEN ISYS ® C ARD FILE INSTALLATIO N EXAMPLES SLOT J1 P OWER SU PP LY ENHAN CE D C ON TRO LLE R N451441-9101 J2 J3 J18 OUTPUT OR INPUT P CBS ONLY (32-BIT A ND/OR 16-B IT) SLOT J1 POWE R SU PPLY ENHANC ED CONTR OL LER N 451441-9101 POW ER S UPP LY ENH ANCED CONTROLLER N451441-9101 J2 J3 ABC J2 J3 J18 O UTPUT AND INPUT PCBS ( 32-BIT AN D/OR 16-BIT )* J18 OUTPUT O R INPU T PC BS ONLY (32- BIT A ND/OR 16-BIT)* *M AK E C ERTAIN TO D EN OTE EMP TY CARD FILE S LOT S IN AP PLICATIO N LOGIC OUTPUT AND/OR IN PU T PC BS ONLY (32- BIT AN D/OR 16-B IT ) E NHAN CED C ON TROLLER N451441- 9101 SLOT J1 SLOT OPQ MIC RO LO K-PLU S™ CARD FILE INSTALLAT ION Figure 3-4. Sample Cardfile Installations of 32-Bit Input and Output PCBs 3-8 SM 6700B 11/95 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS 3.3.4 Connector/Cable Assemblies Connector/cable assemblies for the 32-Bit Input and Output boards are not available from US&S as standard products. However, connector kits are available in US&S kit part no. N451170-1001. The construction and test procedure is as follows: NOTE The following information is intended as a general guide for the design and assembly of the 32-bit I/O interfac-ing cables. The rules set down should be followed in accordance with the overall project requirements, proper engineering practices and common sense. Contact US&S for any interfacing details not covered in this manual. A. General Rules Each external interface is connected to the unit using a printed circuit board edge connector housing and contacts mounted on a strain-relief bracket. Generic rules for constructing the assembly are as follows: 1. In general, shielded cabling is not required for the non-vital 32-bit I/O interfaces. However, if the application does require shielded cable for noise protection, connect only one end of the shield to ground, not both. When shielded cable is used, check all active wires in the cable for possible shorts to the shield. 2. When twisted-pair wiring is required by the application, twists should be made at a minimum of two twists per foot. 3. The contact used to terminate the cardfile end of the cable can accept one #18 to #22 AWG wire with a nominal outside diameter of .055 to .080 inches. Or, it can accept two #22 wires with a maximum outside diameter of .120 inches. If a configuration with a wire larger than one #18 wire or more than two #22 wires is required, contact US&S for additional information. 4. To avoid strain on the cable connection, each cable should be connected to the cardfile mounting bar or an external mounting bar. Also, add a service loop to the cable at the mounting bar so that the connector can be easily accessed during maintenance. B. Typical Construction Procedure (Ref. Figure 3-5) 1. Cut cable (Item 1) and common wire (Item 4) to required length. 2. On 44-pin connector end of cable, strip and discard 3-1/4 inches of outer jacket. On open end of cable, strip and discard 19 inches of outer jacket. 3. On both ends of cable, identify spare wires using the applicable wiring diagram. Fold back the spare wires, bundle and tape to the body of the cable. 4. Assemble cable connector using Item 6 and Items 8 through 13 (Ref. view C). SM 6700B 11/95 3-9 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS 5. Line up end of cable jacket with end of tie wrap hole (Ref. view B). Using the wiring diagram, place color-coded active wires through proper holes in connector. Bend wire along bracket for neat, even spacing (Ref. view B). This will leave approximately one inch protruding from the block for the end wires, with longer lengths protruding from the center. 6. Make sure all wires lay flat against the bracket with no tangles. Place cable tie (Item 14) through holes in bracket and tighten cable tie (Ref. view A) just enough to hold cable. 7. Cut all wires flush with the front of the block. 8. Pull wires out of the block and strip 1/8 inch of insulation. Then crimp the wire in contact (Item 7) with crimping tool (Item 15). 9. Insert contacts (Item 7) in proper position in block, referring to the applicable wiring diagram. Pull-test each wire. 10. Insert dummy contacts (Item 7) in all unused positions on block. 11. Roll up the #22 red common wire (Item 4). 12. Insert keying plug (Item 5) between applicable pins. 13. Apply label (Item 3) to housing per view A. 14. Inspect assembly as follows: Mechanical a. b. c. d. Check that color-coded wires agree with wiring diagram. Check that all assembly notes were followed. Make sure the cable is free of nicks, cracks and burns. Make sure the connector hardware is fastened securely. Electrical a. Check for shorts (individual signal wires to all other signal wires). b. Check continuity of all signal wires. 3-10 SM 6700B 11/95 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS Figure 3-5. Typical 32-Bit I/O Connector/Cable Mechanical Assembly SM 6700B 11/95 3-11 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS 3.3.5 Basic Application Circuits Figures 3-6, 3-7 and 3-8 show basic applications of the 32-Bit Input and Output boards to external circuits. Key on-board interfacing/driving components are included for reference. Note the battery/common differences between the -9601 “Sinking” and -9801 “Sourcing” output PCBs. Consult detailed application circuit diagrams for variations and additional details in these circuits. 3.4 LED INDICATIONS The 32-Bit Input and Output PCBs are each equipped with 32 discrete LEDs for monitoring individual input or output lines. When a given line is energized, the corresponding LED lights for the duration of the data bit “on” time. All 32-bit boards are also equipped with 4 discrete LEDs for monitoring 8-bit data byte addressing by the Enhanced Controller PCB. When a given line is energized, the corresponding LED lights for the duration of the addressing bit “on” time. As this time is very short, these LEDs light very dimly. Figure 3-9 shows the board edge arrangement of the LEDs for both types of boards. 3-12 SM 6700B 11/95 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS INPUT 0 (B +) INPUT 1 (B +) INPUT 2 (B +) INPUT 3 (B +) INPUT 4 (B +) INPUT 5 (B +) INPUT 6 (B +) INPUT 7 (B +) INPUTS 1 - 7 (N-) INPUT 8 (B +) INPUT 9 (B +) I NP UT 10 (B +) 1 A 2 B 3 4 D 5 9 K 8 J INP UT 11 (B +) INP UT 1 2 (B+) 7 INP UT 1 3 (B+) H INP UT 1 4 (B+) INP UT 1 5 (B+) INPUTS 8 - 15 : APP LY SA ME VO LTAGE * 6 F E I NP UTS 8 - 1 5 (N-) INP UT 1 6 (B+) INP UT 1 7 (B+) INP UT 1 8 (B+) INP UT 1 9 (B+) INP UT 2 0 (B+) INP UT 2 1 (B+) INP UT 2 2 (B+) INP UT 2 3 (B+) P 13 N 12 M 44-WAY CO NNECTOR INPUTS 1 6 - 2 3: A PPLY SAME VOLTA GE* 11 L 10 14 INPUTS 1 8 - 2 3 (N-) INP UT 2 4 (B+) 21 S INP UT 2 4 (N-) INP UT 2 5 (B+) 20 T INPUT 2 5 (N-) INP UT 2 6 (B+) 19 U INPUT 2 6 (N-) INP UT 2 7 (B+) 18 INPUT 2 7 (N-) V INP UT 2 8 (B+) 17 INPUTS 2 4 - 3 1: DIFFERENT VOLTAGES MAY BE AP PL IED TO EA CH INPUT* W INPUT 2 8 (N-) INP UT 2 9 (B+) 16 X INPUT 2 9 (N-) INP UT 3 0 (B+) 15 Y INPUT 3 0 (N-) INP UT 3 1 (B+) INPUT 3 1 (N-) INPUTS 0 - 7 : AP PLY S AM E V OLTAG E* C 22 R *RANGE: 8. 0 TO 32 .0V DC Figure 3-6. Basic Wiring of 32-Bit Input PCB N451441-9701 SM 6700B 11/95 3-13 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS OU TPU TS 0 - 7 (B+) OUT PUT 0 OU TPU T 1 OU TPU T 2 OU TPU T 3 OU TPU T 4 OU TPU T 5 OU TPU T 6 OU TPU T 7 OU TPU TS 0 - 7 (N -) OU TPU TS 8 - 15 (B+ ) OU TPU T 8 OU TPU T 9 OUT PUT 10 OU TPU T 11 OU TPU T 12 OU TPU T 13 OU TPU T 14 OU TPU T 15 OUT PUTS 8 - 15 (N-) OU TPU TS 16 - 19 (B+ ) OU TPU T 16 OU TPU T 17 OU TPU T 18 OU TPU T 19 OUT PUT S 16 - 19 (N-) OU TPU TS 20 - 23 (B+) OU TPU T 20 OU TPU T 21 OU TPU T 22 OU TPU T 23 OU TPU TS 20 - 23 (N -) OU TPU TS 24 - 27 (B+) OU TPU T 24 OU TPU T 25 OU TPU T 26 OU TPU T 27 OU TPU TS 24 - 27 (N -) OU TPU TS 28 - 31 (B+) OU TPU T 28 OU TPU T 29 OU TPU T 30 OU TPU T 31 OU TPU TS 28 - 31 (N -) 1 B C D E OUTP UTS 0 - 7 F H J K A 10 2 3 4 5 6 7 44- WAY CONN ECTOR OU TPU TS 8 - 15 8 9 L T N P R OUTPUTS 16 - 19 S M 18 12 13 14 OUTPUTS 20 - 23 15 11 U V W X OUTP UTS 24 - 27 Y Z 17 18 19 20 OUTP UTS 28 - 31 21 22 Figure 3-7. Basic Wiring of 32-Bit Output PCB N451441-9601 3-14 SM 6700B 11/95 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS Figure 3-8. Basic Wiring of 32-Bit Output PCB N451441-9801 SM 6700B 11/95 3-15 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS DATA BIT 0 DATA BIT 7 DATA BIT 8 DATA BIT 15 DATA BIT 16 SAME LED ARRANGEMENT FO R: 32-BIT INPUT PCB 32-BIT OUTPUT PCBS DATA BIT 23 DATA BIT 24 DATA BIT 31 BITS 0 - 7 ADDRESSED (FR OM CONTROLLER) BITS 8 - 15 ADDR ESSED ( FROM CONTROLLER) BIT S 16 - 23 ADDR ESSED ( FROM CONTROLLER) BIT S 24 - 31 ADDR ESSED ( FROM CONTROLLER) Figure 3-9. 32-Bit I/O Boards LEDs 3-16 SM 6700B 11/95 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS 3.5 FIELD MAINTENANCE Field maintenance of the 32-Bit Input and Output boards is limited to visual inspection of the boards for defects, checking of LEDs and complete replacement of faulty boards. No field repairs these should be attempted. A faulty board should be removed from service and returned to US&S for shop repair or replacement. For service information call 1-800-652-7276 or write: Union Switch & Signal Inc. The Service Shop 645 Russell St. Batesburg, SC 29006 3.5.1 Inspection The 32-Bit Input and Output boards should be periodically inspected in conjunction with inspections of related equipment. CAUTION Make certain unit operating power is turned off while removing and reinstalling a 32 Bit I/O PCB, otherwise component damage and/or unreliable operation may result. In the inspection: A. Check the board material for fractures or other physical damage. B. Examine circuit traces on both sides for breaks or unintended cross connections, and check for broken leads on components such as resistors and diodes. C. Check for evidence of transient voltage (e.g. lightning) damage, for example burned or discolored components. D. Make sure all plug-in chips are fully inserted with pins properly oriented. E. Also check the condition of the backplane connectors in the GENISYS® or MICROLOKPLUS™ cardfile. SM 6700B 11/95 3-17 Section III 32-BIT INPUT/OUTPUT PCB ALL APPLICATIONS 3.5.2 Troubleshooting In the event of an apparent problem with the 32-Bit Input or Output board, perform the following checks: A. Make certain the board is fully inserted in the GENISYS® or MICROLOK-PLUS™ cardfile. B. Make certain cardfile power connections are secure. C. Check board LEDs (Ref. Figure 3-9). - If one data input or output LED does not light, a problem with the associated input or output circuit is indicated. Group failures of LEDs suggest a problem with the LEDs. - If a board addressing LED does not light, a problem with the cardfile bus or Enhanced Controller PCB is suggested. D. Problems with input and output boards can also result from improper application logic programming. Check the application logic for proper assignments of boards to cardfile slots. E. If the above checks are OK, make certain problems in related circuits and equipment are not causing apparent problems with the 32-Bit Input or Output boards. For example, if the Enhanced Controller PCB is failing to send controls to local circuits, this will appear on the addressed Output board. 3-18 SM 6700B 11/95 Section IV DC CODE LINE INTERFACE SECTION IV CODE LINE INTERFACE PCB N451441-9401 CODE LINE INTERFACE/POWER SUPPLY PCB N451441-9402 POWER SUPPLY PCB N451441-9403 4.1 DESCRIPTION 4.1.1 General Applications The “-940X” series of PCBs serve several purposes in GENISYS® Series 2000 applications, including: A. Code Line Interface PCB -9401: Code line interface for Enhanced Controller board installed in GENISYS® or MICROLOK PLUS™ unit. PCB -9401 is installed in GENISYS® Series 2000 Interface Module. Reference Figure 1-3. B. Code Line Interface/Power Supply PCB -9402: Operating power and code line interface for Enhanced Controller board installed in GENISYS® Series 2000 Interface Module. Module interfaces US&S 500 series or GRS K series DC code line with MICROLOK® system. Reference Figure 1-3. C. Power Supply PCB -9403: Operating power for Enhanced Controller board installed in GENISYS® Series 2000 Interface Module. Reference Figures 1-1 and 1-2. D. Power Supply PCB -9403: Operating power for GENISYS® Series 2000 Protocol Converter. 4.1.2 Components (see Figure 4-1) The -940X series of PCBs are standard GENISYS®/MICROLOK® size PCBs developed from a common circuit board. These PCBs are only designed for installation in the upper slot of the GENISYS® Series 2000 Card Enclosure. They are not compatible with a GENISYS®, MICROLOKPLUS™ or MICROLOK® cardfile. PCB -9402 contains two basic circuits: Code line interface and power supply. PCB -9403 contains only the power supply circuitry; code line interface components are absent. PCB -9401 contains only the code line interface circuitry; power supply components are absent. All three boards incorporate the same copper traces on both sides. The power supply circuitry on the -9402 and -9403 boards is electrically independent from the code line interface circuitry (where present) and only provides regulated voltages for the Enhanced Controller PCB. A separate power supply converter within the code line interface circuitry provides regulated power to the interfacing components. Both power supply circuits accept 9.5 to 35.0V dc external voltage. This voltage enters the board through a filering/clamping circuit with a toggle switch. The toggle switch controls voltage to both the independent power supply circuitry and/or the power converter within the code line interface circuitry. SM 6700B 11/95 4-1 4-2 INP UTS FRO M ENHA NCE D CO NTROL LE R ( IND . TO COD E LINE) A TO G GL E SWITCH O P TO IS OL ATO RS LE D: O NB OA RD 5V S TATUS P O WER SU PP LY CO NV ERTER REL AY OUTP UT L EDS (IND. TO CO DE L INE ) +5 V TO INTERFACE CO MP ONE NTS EX TERNA L 9.5 - 35.0 BATT. (V IA CA RD ENCL OS URE) B LO GIC GATES , RE LAY DRIV ERS S HUNT/ CO NTRO LS FRO M CO DE LINE FILTER/ CLA MPING B L ED: 5 V TO E NHAN CED CO NTRO LL ER 5V CO NVE RTER FORM " C" REL AY S (DATA ) FORM " A" RE LAY (S HUNT) FILTER/ CLA MPING A 9. 5 - 35 .0 V DC TO: -9402,, -9403 PCBS: FRO M PO WER S UPP LY CIRCUIT (THIS CIRCUIT AB SE NT FRO M - 940 1 PC B) +12 & -12 V CONVERTERS +1 2V L ED -1 2V L ED +/-1 2V TO LINE DRIVE R C +5 V TO CO NTROL LER C -9401 PCB: FRO M ENHA NCED CONTRO LLER (V IA CA RD ENCL OS URE) +/-12 V DC L INE DRIVE R TO ENHA NCE D CO NTROL LE R (V IA CA RD E NCLO SURE ) (CIRCUITS O UTSIDE THES E B OX ES A BS ENT FROM - 904 3 PC B) TO CODE LINE ( VIA CARD ENCL OS URE) OP TOISO LATORS O PTO -IN PUT L EDS ( CONTRO LS FROM CO DE LINE) Section IV DC CODE LINE INTERFACE Figure 4-1. -940X Series PCBs - Basic Block Diagram SM 6700B 11/95 Section IV DC CODE LINE INTERFACE In the code line interface circuitry, three dual form “C”, mercury-wetted relays generate control outputs for the dc code line, while one dual form “A” relay shunts the code line. These relays are driven by a line driver IC via inputs from the Enhanced Controller PCB. Four opto-isolators interface relay driver inputs to the code line interface from the Enhanced Controller PCB. Inputs from the DC code line are interfaced through four additional opto-isolators. In turn, these inputs are delivered to the Enhanced Controller via a line driver IC operating from +/-12V power. Both sets of opto-isolators electrically isolate input and output lines from internal circuits to prevent transient voltage damage. LEDs tied to each input and output line (four input, 4 output LEDs) report status of code line controls and indications. Regulated 5V power for the code line circuitry is obtained from a power converter/regulator chip; this converter is not field adjustable. The state of the on-board 5V power is reported with a separate LED. The independent power supply circuit on the -9402 and -9403 boards includes three power converter/regulator chips providing these outputs (as applicable): A. +5V for all Enhanced Controller PCB components except serial line drivers and receivers. B. +12V and -12V for serial line drivers and receivers on the Enhanced Controller, and the onboard line driver for code line inputs to the Enhanced Controller. (On the -9401 board, this line driver receives +/-12V power externally from the Enhanced Controller.) None of the power converter/regulator chips in the power supply circuitry are field adjustable. An LED is provided for each +5V, +12V and -12V line. Reference Figure 4-2 for LED displays. 4.2 SPECIFICATIONS US&S Part Nos.: N451441-9401 (Code Line Interface PCB) N451441-9402 (Code Line Interface/Power Supply PCB) N451441-9403 (Power Supply PCB) Board Size: Standard GENISYS®/MICROLOK® size Installation: GENISYS® Series 2000 Card Enclosure - upper slot Connections: 44-way PCB edge connectors “A” and “B” (to card enclosure backplane plugs) Power Input: 9.5 to 35.0V dc, 5% ripple (max.) Power Outputs: +5V for Enhanced Controller misc. components +12V/-12V for Enhanced Controller serial line drivers and receivers, on-board line driver User Controls: SM 6700B 11/95 SPST toggle switch (input power control) 4-3 Section IV DC CODE LINE INTERFACE 4-4 User Displays: 11 or 12 discrete LEDs (per board part no.), I/O and power monitoring Board Environmental Limits: -40oC to +70oC 95% relative humidity (non-condensing) SM 6700B 11/95 Section IV DC CODE LINE INTERFACE 4.3 INSTALLATION AND POWER-UP 4.3.1 Shipment Inspection Prior to installation, the -940X series PCB should be inspected for possible damage during shipping. Check for loose or missing components, broken solder leads, breaks in tracks, fractures in the board material etc. Damaged boards should be returned to US&S for repair or replacement. For service information call 1-800-652-7276 or write: Union Switch & Signal Inc. The Service Shop 645 Russell St. Batesburg, SC 29006 4.3.2 Pre-Installation Adjustments Prior to installing the -940X PCB, make certain toggle switch SW1 is in the OFF position (to right as viewed in the GENISYS® Series 2000 Card Enclosure). No other adjustments are required prior to installation. 4.3.3 Installation In Card Enclosure (Ref. Figure 4-2) The -940X series PCB is installed in the upper slot of the GENISYS® Series 2000 Card Enclosure with the component side facing up. CAUTION Make certain unit operating power is tuned off while installing the 940X Series PCB, otherwise component damage and/or unreliable operation may result. SM 6700B 11/95 4-5 Section IV DC CODE LINE INTERFACE 4.3.4 Board Power-Up and LED Displays (see Figure 4-2) With power to the GENISYS® Series 2000 Card Enclosure turned on, flip toggle switch SW1 to the right. Table 4-1 below lists complete LED displays. Refer to section 2.5.2 for LED power-up and running displays on the Enhanced Controller. Table 4-1. -940X Series PCBs - LED Displays LED No. Used on PCB N451441- Description Display 1 -9401, -9402 Output #1 from Enhanced Controller Lights momentarily when line shunt to code line (line shunt) relay is engerized. 2 -9041, -9402 Output #2 from Enhanced Controller Lights momentarily when line control to code line (indication) relay is engerized. 3 -9041, -9402 Output #3 from Enhanced Controller Lights momentarily when line control to code line (indication) relay is engerized. 4 -9041, -9402 Output #3 from Enhanced Controller Lights momentarily when line control to code line (indication) relay is engerized. 5 -9041, -9402 Input #1 from code line to Enhanced Lights when normal line polarity is Controller (line shunted) received. 6 -9041, -9402 Input #2 from code line to Enhanced Lights when reverse line polarity is Controller (control) received. 7 -9041, -9402 Input #3 from code line to Enhanced Not used in US&S 500 series and Controller (control) GRS K series applications 8 -9041, -9402 Input #4 from code line to Enhanced Not used in US&S 500 series and Controller (control) GRS K series applications On-board +5V power. Lights steadily when power switch is turned on. -12V line driver power -9401 PCB: -12V line on from Enhanced Controller 9 -9401, -9402 10 All 11 12 -9402, -9403 All +5V power to Enhanced Controller components +12V line driver power -9402, -9403 PCBs: -12V line on from on-board supply Lights steadily when power switch is turned on. -9401 PCB: +12V line on from Enhanced Controller -9402, -9403 PCBs: +12V line on from on-board supply 4-6 SM 6700B 11/95 ENHANCED CONTROLLER PCB N451441-9101 (NOT INSTALLED HERE WITH -9401 CODE LINE INTERFACE PCB) LED 8 LED 7 LED 6 LED 5 LED 2 LED 1 LED 9: ON-BOARD 5V POWER GENISYS® SERIES 2000 CARD ENCLOSURE LED 3 LED 4 SM 6700B 11/95 -940X SERIES PCB INPUTS FROM CODE LINE TO ENHANCED CONTROLLER CONTROL OUTPUTS FROM ENHANCED CONTROLLER TO CODE LINE OFF BOARD POWER SWITCH ON LED 12: +12V LED 11: +5V TO ENHANCED CONTROLLER (ABSENT FROM -9401 PCB) LED 10: -12V Section IV DC CODE LINE INTERFACE Figure 4-2. -904X Series PCBs - Installation and LED Displays 4-7 Section IV DC CODE LINE INTERFACE 4.4 FIELD MAINTENANCE Field maintenance of the GENISYS® Series 2000 -940X boards is limited to visual inspection of the boards for defects, checking of LEDs and complete replacement of faulty boards. No field repairs on a -940X series PCB should be attempted. A faulty board should be removed from service and returned to US&S for shop repair or replacement. For service information call 1-800-6527276 or write: Union Switch & Signal Inc. The Service Shop 645 Russell St. Batesburg, SC 29006 4.4.1 Inspection The -940X series boards should be periodically inspected in conjunction with inspections of related equipment. Prior to removing the board for inspection, move the board’s toggle switch to the right (power off). CAUTION Make certain unit operating power is turned off while removing and reinstalling a 940X Series PCB, otherwise component damage and/or unreliable operation may result. In the inspection: A. Check the board material for fractures or other physical damage. B. Examine circuit traces on both sides for breaks or unintended cross connections, and check for broken leads on components such as resistors and diodes. C. Check for evidence of transient voltage (e.g. lightning) damage, for example burned or discolored components. D. Make sure all plug-in chips are fully inserted with pins properly oriented. E. Also check the condition of the backplane connectors in the GENISYS® Series 2000 Card Enclosure. 4-8 SM 6700B 11/95 Section IV DC CODE LINE INTERFACE 4.4.2 Troubleshooting In the event of an apparent problem with the -940X series board, perform the following checks: A. Make certain the board is fully inserted in the GENISYS® Series 2000 Card Enclosure. B. Make certain Card Enclosure power and code line connections are secure (refer to section 6.X). C. Check the board LEDs (Ref. Figure 4-3). 1. If the 5V on-board power LED does not light, the board may not be receiving external power. Power supply problems with the -9402 and -9403 boards will be shown on the Enhanced Controller PCB, which will be off. 2. If the 5V on-board power LED is lit, but remaining LEDs are dark or not showing proper displays (per section 3.3.4), the board should be replaced. D. If the above checks are OK, make certain problems in related circuits and equipment are not causing apparent problems with the -940X board. For example, if the Enhanced Controller PCB is failing to send indications to the code line, the four indication LEDs on the -940X board will be dark. SM 6700B 11/95 4-9 This page is intentionally blank. Section V SURGE SUPPRESSOR/SERIAL INTERFACE ALL APPLICATIONS GENISYS Series 2000 Surge Suppressor/Serial Interface PCBs are used in ATCS MCP (office and field) and serial code line applications to protect the Enhanced Controller from transient voltages (e.g. lightning-induced) on the serial communciations interfaces. In addition, the PCBs interface RS-232 and RS-422 signal levels to the Enhanced Controller PCB. PCB -8901 is used for all RS-232 serial interfaces, but not the RS-422 interface used in the MCP end of the ATCS communications link. PCB -8902 is used only for the RS-422 interface to the MCP. Stand along mounting panel N451892-1401 allows 19” rack mounting of the -8901 and -8902 PCBs adjacent to an existing GENISYS or MICROLOK-PLUS cardfile, or the GENISYS Series 2000 card enclosure. GENISYS and MICROLOK-PLUS cardfiles are also available with built-in mounting panel for the PCBs (contact US&S for ordering information.) Up to three PCBs may be mounted on the stand alone or cardfile-mounted panels using stand-off posts and screws. Key components of the -8901 and -8902 PCBs include one 25-pin “D” male connector for the cable connection to the Enhanced Controller PCB, and one 25-pin “D” female connector for the cable connection to the external device (e.g. modem or serial line carrier). Transient voltage protection for data lines is provided by 14 bi-directional Tranzorbs. Two single direction Transzorbs provide transient voltage protection for +12 and -12V lines. A level converter circuit on the -8902 board changes RS-232 data transmit and transmit clock signals to differential RS-422 levels. This circuit is absent form the -8901 PCB (not required). The GENISYS Series 2000 Surge Suppressor/Serial Interface PCBs are not field repairable. If faulty, they should be returned to US&S for repair or replacement. For service information, contact: Union Switch & Signal Inc. 645 Russell Street Batesburg, South Carolina 29006 Figure 5-1 shows the general arrangement and application of the Surge Suppressor/Serial Interface PCBs. SM 6700B 11/95 5-1 Section V SURGE SUPPRESSOR/SERIAL INTERFACE PCBS ALL APPLICATIONS MOUNTING PANEL STAND-ALONE: N451892-1401 ON-GENISYS® CARDFILE: CONTACT US&S SURGE SUPPRESOR/ SERIAL INTERFACE PCB N451807-8901 OR -8902 SURGE SUPPRESOR/ SERIAL INTERFACE PCB N451807-8901 OR -8902 SURGE SUPPRESOR/ SERIAL INTERFACE PCB N451807-8901 OR -8902 J2 SERIAL CABLE TO ENHANCED CONTROLLER PCB PIN 25 PIN 13 PIN 14 PIN 1 PIN 13 PIN 1 PIN 25 PIN 14 SERIAL CABLE TO EXTERNAL DEVICE (E.G. MODEM) J1 DB25M CONNECTOR DB25F CONNECTOR Figure 5-1. Surge Suppressor/Serial Interface PCBs 5-2 SM 6700B 11/95 Section VI INTERFACE MODULE CARD ENCLOSURE ALL APPLICATIONS SECTION VI INTERFACE MODULE CARD ENCLOSURE (N451891-0102) The GENISYS® Series 2000 Card Enclosure is provided to house the DC Code Line Interface PCB (-9401) and, for certain applications, the Enhanced Controller PCB. The most common application of the enclosure is connection of a GENISYS® or MICROLOK-PLUS™ unit to a DC code line. In this application, the enclosure houses only the DC Code Line Interface PCB, while the Enhanced Controller PCB is housed in the GENISYS® or MICROLOK-PLUS™ cardfile. When the application requires an interface between a MICROLOK® or MICROTRAX® End-of-Siding System, the card enclosure also contains the Enhanced Controller PCB. In this configuration, the enclosure also contains the alternate Code Line Interface/Power Supply PCB, which includes a logiclevel power supply for the Enhanced Controller. This configuration is used when the external unit (to which the Enhanced Controller is connected) is not capable of powering the controller. Because of the many possible system configurations, the enclosure and appropriate PCBs must be ordered separately. The GENISYS® Series 2000 Card Enclosure is designed for installation in a standard 19” equipment rack. Boards are inserted horizontally in two slots with two internal backplane connectors each. Installed boards may be accessed through a hinged front cover. The cover includes a transparent window for viewing LEDs, and a cut-out for connecting a diagnostic PC 9-pin plug to the Enhanced Controller PCB (when installed). To open the front cover, press the two side latches downward. All power and data line connections to the card enclosure are made on the back panel of the unit. Connectors include three 25-pin “D” plugs for serial communications with GENISYS®, MICROLOKPLUS™, MICROLOK®, MICROTRAX® EOS, modems and other devices per the application. Eight 8way terminal strips accommodate power input and dc code line parallel I/O discrete wiring. Silkscreen labeling on the enclosure back panel identifies parallel wiring terminals. See Figure 6-1 for the card enclosure back panel layout. Tables 6-1 and 6-2 list all back panel connector pin-outs. In addition to power and data connections, the card enclosure back panel includes two screws for card enclosure grounding. US&S recommends that the enclosure be grounded to rack prime ground to minimize the effects of possible voltage transients. The GENISYS® Series 2000 Card Enclosure is not repairable in the field. If determined to be faulty, it should be returned to US&S for repair or replacement. For service information, call 1-800-652-7276 or write: Union Switch & Signal Inc. The Service Shop 645 Russell St. Batesburg, SC SM 6700B 11/95 6-1 Section VI INTERFACE MODULE CARD ENCLOSURE ALL APPLICATIONS Table 6-1. GENISYS® Series 2000 Card Enclosure Serial Port Pin-Outs Conn. No. Pin No. J3 1 2 3 4 5, 6 6 7 8 9-25 Not Used* MTXD (Master Transmit Data) MRXD (Master Receive Data) MRTS (Master Request to Send) Not Used* 1 2 3 4 5, 6 7 8 9 10 11 12 13-15 16 17 18 19 20 21-23 24 25 Not Used* S1TXD (Slave Port Transmit Data) S1RXD- (Slave Port Receive Data “-”) S1RTS (Slave Port Request to Send) Not Used* S1COM (Slave Port Common) Not Used* +12V -12V Not Used* S1DCD+ (Slave Port Data Carrier Detect “+”) Not Used* S1RXD+ (Slave Port Receive Data “+”) S1RXC- (Slave Port Receive Clock “-”) S1RXC+ (Slave Port Receive Clock “+”) Not Used* S1DTR (Slave Port Data Terminal Ready) Not Used* S1TXC (Slave Port Transmit Clock) Not Used* 1-25 Not Used* J4 J5 Description MCOM (Master Common) MDCD (Master Data Carrier Detect) Not Used* Applications GENISYS® GENISYS® GENISYS® GENISYS® GENISYS® GENISYS®, ATCS MCP GENISYS®, ATCS MCP GENISYS® GENISYS®, ATCS MCP GENISYS®, ATCS MCP GENISYS®, ATCS MCP GENISYS® GENISYS®, ATCS MCP ATCS MCP ATCS MCP GENISYS® ATCS MCP *Not used for the specific system applications in this manual. Other applications may utilize these pinouts. 6-2 SM 6700B 11/95 Section VI INTERFACE MODULE CARD ENCLOSURE US&S 500, GRS K Table 6-2. GENISYS® Series 2000 Card Enclosure Parallel Port Pin-Outs Conn. No. Pin No. J1 1 2, 3 4 5-7 8 +12V Not used* 0 volts Not used* -12V 1, 2 3 4 5, 6 7 8 Not Used* Code Line Input 2 Code Line Input 1 Not used* Code Line Output 2 Code Line Output 1 1 2-7 8 External Battery “-” Not used* External Battery “+” J7 1-8 Not used* J8 1 2-7 8 Code Line FSR (see Figures 2-13, 2-14, 2-15) Not used* Code Line FSR (see Figures 2-13, 2-14, 2-15) 1-6 7 Not used* Code Line Filter L2 Output (see Figures 2-13, 2-14, 2-15) Code Line Filter L1 Output (see Figures 2-13, 2-14, 2-15) J2 J6 J9 8 J10 1-8 J11 1 2 3 4-8 Description Applications US&S 500, GRS K US&S 500, GRS K US&S 500, GRS K US&S 500, GRS K US&S 500, GRS K US&S 500, GRS K US&S 500, GRS K US&S 500, GRS K US&S 500, GRS K US&S 500, GRS K US&S 500, GRS K US&S 500, GRS K US&S 500, GRS K Not used* Not used* Code Line Filter L2 Input (see Figures 2-13, 214, 2-15) Code Line Filter L1 Input (see Figures 2-13, 214, 2-15) Not used* US&S 500, GRS K *Not used for the specific system applications in this manual. Other applications may utilize these pinouts. SM 6700B 11/95 6-3 J1 G ND 1 +1 2V 14 1 J3 25 13 RUN TO RACK GROUND 1 CDO UT 1 CDO UT 2 CDOUT 3 CDOUT 4 C D IN 1 CDIN2 CDIN3 CD IN 4 8 14 1 J4 25 13 14 1 J5 25 13 J1 0 J8 J6 1 8 L1 L2 RELA Y 3 REL A Y 2 1 APPLIES TO J6 THROUGH J11 8 B A TT + REL A Y 4 FSR B A TT - IN 3 + IN 3 IN4 + IN 4 - 6-4 -12 V 8 J2 NOT TO SCALE J1 1 J9 J7 Section VI INTERFACE MODULE CARD ENCLOSURE ALL APPLICATIONS Figure 6-1. Card Enclosure Back Panel Connector Arrangement SM 6700B 11/95