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National Council for Cement and Building Materials Enclosure to: Ref: NCB/MM/2015-16/CQC-H/60(13)/04 Appendix –‘A’ Specification for Thermocouple Calibration System i) Furnace with digital temperature controller a. 15 T/c can be calibrated simultaneously b. Accuracy is between ± 0.250C and ± 0.10C at 10000C and 20C above 10000C c. Depth of immersion: Approx 180 mm d. Temperature Range: 1000C to 1300/15000C e. Power: 3 kw, 208-240V AC, 50/60HZ ii) Digital Temperature Indicator having both port for T/c & RTD a. Accept 100 ohm resistance thermometer & conversion to ITS-90 & IEC-751 b. Temperature Range: 2000C to 23150C & resolution 0.0010C for RTD & 0.010C for T/c c. Indicator Units: 0C, 0F, K d. Display: LCD graphics panel with LED back light contrast control via key board e. PC interface: RS 239 and software included f. Power: 220-240 volts + 10% - 13% 47 to 63HZ max 40VA g. Battery: Sealed lead acid rechargeable cell giving approx – 10 hours continuous operation internal battery charges. iii) Reference T/c “S” or “R” type with cold junction Length: 360 mm Dia: 4 mm to 6 mm Probe wire length approx 2 m Reference T/c should be calibrated from UKAS calibration iv) Suitable adopter with the system v) Semi standard thermocouple “S” or “R” type with high alumina sheath Length: 300 mm Dia: 4 mm Probe wire length approx 2 m vi) Standard 100 ohm suitable RTD with the system Semi standard PRT: semi standard platinum resistance thermometer: general purpose, 2m cable length, four wire with lemo plug fitted Temperature Range: - 1000C to 6500C Probe Diameter: 6 mm, Probe length: 350 mm Sensing length: 25 mm, Handle: 19 × 120 mm, Cable: 2 m PTFE Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Annexure-II (a) Ref: NCB/MM/2015-16/CRT/9(14)/15 1. Equipment Name : Hot Air Oven 2. Broad Technical Specifications : Chamber size =500mmx500mmx500mm (Approx) ( WxHxD) Temperature – Ambient 2500C + 500C Insulation: Glass wool between the walls Rack: Three ( Stainless Steel) Electric Supply: 220V+10, 1 Phase Controllers: Digital based Microprocessor Controllers cum Indicator. Certificate: Calibration Certificate from NABL Accredited Lab. 3. Installation & Commissioning : NCB – Ballabgarh 4. Quantity Required : 2 Nos. 5. End Use : For use in Physical & Chemical Lab Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Enclosure to :NCB/MM/2015-16/CRT/16(14)/19 Appendix– A PARTICLE SIZE ANALYZER PRINCIPLE OF OPERATION PARTIICLE SIZE RANGE MODE OF SAMPLE ANMYSIS SOURCE TYPE TECHNOLOGY DETECTORS TYPE QF OPTICAL ALIGNMENT TYPE CONTROL AND OPERATION SPECIFICATIONS FOR PARTICLE SIZE ANALYSER TECHNOLOGY AND MAIN UNIT Laser diffraction technology with Mie / Modified Mie /Fraunhofer algorithm 0.1µ or less -1400µ or more Wet mode & Dry mode Solid state Laser/ Gas Laser Multi Laser technology preferably with two or three laser sources Silicon photo Diode detector with more t han 50 detector elements Automatic alignment SAMPLE DELIVERY SYSTEM WET Circulation type with centrifugal pump with turbulance stirring Fully Automatic and SOP controlled operation and SOP Controlled Operation. ULTRASONIC FACILITY Should have built-in ultrasonic facility with variable power and time which can be set and controlled through software VOLUME OF SUSPENSIO REOUIRED FOR MEASUREMENT 250 ml (approx.) PARAMETER SE1TINGS RSD TYPE SOFTWARE FEATURES SAMPLE DELIVERY SYSTEM. DRY Should have facility to set compressor and flow conditions. 1% or better SOFTWARE Operation and control of the particle size system and sample delivery module. One click operation with simple measurement icons Real time display of particle distribution measurement Possibility of simultaneous measurement and data processing. Display of measurement conditions Display of Histrograms, Tabular data, Peak summary, Percentile value, size percentage information, Mean Volume, Mean Number and Mean Area information etc. Programming saving and recalling of measurements set ups in accordance with Standard Operating Procedures (SOP’s) 128 Channel distribution Data Export facility into ASCII, Excel and HTML formats Data Tolerance feature. Data Correlation with other techniques. Customize Report generation TRACEABILITY AND VALIDATION NIST Traceable standards for both wet and dry applications. BCR Validation standards DATA PROCESING AND CONTROL Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Computer & Printer with Pentium Core 2 Duo Process, 2 GB of DDR Ram, minimum 500 GB UPS Hard Disk Drive, DVD/CD-RW, 4 USB ports, 19 Inch-LCD Monitor, HP Key Board, Optical Mouse and Color Inkjet Printer, OR Equivalent Accessories Analysis for Dry Suitable Air compressor and vacuum unit should be provided by the supplier Warranty Provided upto 3 years Accessories Provided supplier upto 5 years * Transparent and durable dust cover for entire set up to be made supplied with equipment * Operation manual and service manual with schematic and circuit diagram and work instruction (framed for display near the equipment) shall be supplied by the supplier. Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Enclosure to :NCB/MM/2015-16/CRT/17(14)/20 Appendix– A LAB ROOM TEMPERATURE CONTROLLER 1. Name of the equipment : Lab Room Temperature Controller equipment. 2. Broad technical specification : Capable for maintain the temp. of room at 270C + 2 0C : Auto cut compressor : Heating & cooling arrangement : Digital temp. reading : Thermocouple for room temp. control : Room size Approx. 25 x 20 feet x 10 feet ( height) : Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Annexure-II (a) Ref: NCB/MM/2015-16/CDR/56(14)/38 1. Equipment Name : Hot Air Oven 2. Broad Technical Specifications : Having Internal size of – 95 cm height x 95 cm width x 100 cm depth, Insulation of 7.5 cm of suitable material Range: Ambient to 110 0C, with digital temperature indicator cum controller Material of construction :(i) Inner chamber made of Stainless Steel Grade -304 (ii) Outer body made up of Mild Steel having powder coating. 3. Installation & Commissioning : NCB – Ballabgarh 4. Quantity Required : 4 Nos. 5. End Use : For sample conditioning purpose in MPI Laboratory Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Enclosure: NCB/MM/2015-16/CRT/32(14)/43 APPENDIX –‘A’ Automatic Bomb Calorimeter Description: 1. 2. 3. 4. 5. 6. 7. Mode of Analysis : Fully Automatic (Isoperibol, Adiabatic & Dynamic) Measurement Range : 500-10,000 Kcal/Kg Precision : 0.05% RSD Resolution : 0.0001 Cal/Gm Protection class to DINEN60529 or other International Standard Temperature Resolution : 0.0010C Jacket Type : Water jacket with temp. controller with a precision of +0.10C as per (ASTM/BIS/DIN) 8. Display : Graphic display on LCD Screen & soft touch key pads integrated with system. 9. Correction : Nitrogen or Acid, Fuse wire, Sulphur & Halogen. 10. Memory : More than 1000 test results 11. Sample Crucible Size : One gram 12. Measurement Precision : As per ASTM D-5865/04 & BIS1350 Pt 2 DIN 519000 13. Oxygen Bomb : Removable bomb type not fixed bomb concept, No additional bucket in system. 14. Water Handling system/ Chiller: Fully automated integrated close loop water handling system from original equipment manufacturer. No External water handling system should be attached with the system. 15. Oxygen Filling Vessel & Venting: Automatic Oxygen filling & venting 16. System Structure : Inner vessel with water filling and draining automatically with level sensor. 17. Bomb : SS Heavy duty with pressure Test Certificate (230 bar) to suit up to 9500 cal vol. 260ml. 18. Standard Accessories required: (1) Regulator (2) Pressure Gauge (3) Cotton Thread (4) Ignition wire (5) Crucibles Metal (25 No.) (6) Certified Benzoic Tablets etc. 19. Transparent and durable dust cover for entire set up to be made supplied with equipment Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Annexure –II (a) Ref: NCB/MM/2015-16/CRT-H/35/48 1. Equipment Name 2. Broad Technical Specification : 3. Installation and Commissioning : No. of Programmer -Two NCB – Hyderabad 4. Quantity Required : 1 No. 5. End Use : For Burnability Studies High Temperature Furnace Upto 1600 0C programmable heating; cooling and soaking Chamber Size: 250mm x 250mm x 300mm (Approx.) Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Enclosure to: NCB/MM/2015-16/CRT-H/36/49 Appendix –‘A’ Technical specification- X-Ray Fluorescence Spectrometer Primary Application: Quantitative and Qualitative analysis of following materials; 1. Cement, Kiln feed, Limestone, Sandstone, Gypsum, Iron ore, dolomite, Concrete, Mortar etc. 2. Industrial waste materials such as Flyash, Slag, mine waste, aggregates, etc. Model: Sequential wavelength dispersive X ray fluorescence spectrometer ( Fully Computerised ). Should not require external water chiller. Elements to be analysed:Na11U92specifically to Na, Mg, Al, Si, P, S, Cl, K, Ca, Fe in raw materials and cement. Additionally Mn, Ti, Pb, Zn, Ba, Cd, Cr, Hg etc. Accuracy and precision: Should meet criteria laid as per ASTM–C–114 and ISO- 29581-2. Automatic sample changer: To hold 8 or more sample in powder press pallet or fused glass bead form. Optics: Wavelength Dispersive with high sensitivity, resolution and high speed. H.T Generator: Power of 200 W or more &air cooled.Stability against fluctuation to be stated X- Ray Tube: Suitable target for analytical requirement as stated in 1 and 2 of primary application.End window. Spectrometer: 1. Vacuum path. 2. Sample size of 30 mm to 40 mm. 3. Measurement time to be <15 min. 4. Samplehandling capability of such as solid, powder pallet and glass fused bead. 5. Sample inlet of air lock system type 6. Sample rotation of ~ 30 rpm ( pls. specify) 7. Goniometer which is θ/2θ independent drive mechanism with high angular reproducibilty. 8. Crystal changer ofminimum 3 position, bidirectional and automatic. 9. Cabinet Temperature stability and it details to stated. 10. Detectors: Scintillation counter and flow proportional counter. 11. Safety standard against X Ray as per international guidelines. Tender for NCB/MM/2015-16 National Council for Cement and Building Materials 12. Data processing software with a computer of latest operating system with IPS LED monitor with laser printer. Software requirement: Total control of spectrometer function- Perfomance check, drift correction and operation. Data evaluation and acquisition capability. All program for quantitative and qualitative analysis of cement and related material, including databases (details to be specified). Matrix correction program with linear and high order line overlap correction etc. Fundamental parameter method ( for standard less quantitative analysis of unknown materials). SPC module for trend analysis UPS: Online, generator compatible UPS (reputed make) of adequate capacity with minimum 30 minutes backup. Sample Holder: 10 Samples holder and 50 steel rings for sample preparation. Spare Parts: Spare parts for smooth functioning of equipment for up to 5 years. Please quote X Ray tube also. Operational training: Two weeks training on operation, calibration, analysis and maintenance of equipment to be provided at the supplier’s application center for two scientist. Waranty: 1. XRF unit warranty and service as per NCB norms and requirements 2. Practical demonstration required at the technical bid evaluation stage. Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Annexure-‘A’ Enclosure to : NCB/MM/2015-16/CRT-H/45/52 Detailed Specifications for 100 kN ACTM ( Fully Automatic) 1. Capacity……………………….100 kN (with overload safety protection) 2. Least count / Resolution…………..0.01 kN or less 3. Minimum Clearance between Platens ……390 mm 4. Minimum Distance between side columns -260mm 5. Platen size ……………………140 mm dia ( maximum) 6. Specimen size ………………..50 or 25 mm Cube or Cylinder 7. Pumping unit ………………..single phase 220V or three phase 415V 8. It should confirm to IS : 14858 9. Computer with Data analysis Software a. Software should be windows based with automatic peak load record and with no manual adjustment. b. Data acquisition, storage, management and analysis should be freely programmable and fully automated. c. Full Address of Manufacturer with Serial No., Model No. and ISI Mark. Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Annexure-‘A’ Enclosure to : NCB/MM/2015-16/CRT-H/46/53 Detailed Specifications for 50 kN ACTM ( Fully Automatic) 2. Capacity……………………….50 kN (with overload safety protection) 3. Least count / Resolution…………..0.01 kN or less 4. Min Clearance between Platens ……390 mm 5. Min Distance between side columns -260mm 6. Platen size ……………………140 mm dia ( maximum) 7. Specimen size ………………..50 or 25 mm Cube or Cylinder 8. Pumping unit ………………..Single phase 220V or three phase 415V 9. It should confirm to IS : 14858 10. Computer with Data analysis Software a. Software should be windows based with automatic peak load record and with no manual adjustment. b. Data acquisition, storage, management and analysis should be freely programmable and fully automated. c. Full Address of Manufacturer with Serial No., Model No. and ISI Mark. Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Annexure –II (a) Ref: NCB/MM/2015-16/CDR/124/105/59 1. Equipment Name 2. Broad Technical Specification Hot Air Oven ( Conditioning Equipment) : - Having Internal Size of -100 cm height X 100 cm depth X 100 cm width - Range from ambient to -1100C, with digital temperature indicator cum controller. - It should also have a heat circulation fan. Accuracy: +10C. - It should also have a glass thermometer for visual display of temperature. - There should be provision of inserting the sensor externally for calibration purpose. - 3. Installation and Commissioning : Internal chamber made of stainless steel of grade 304 and outer body should be of Mild Steel having Powder Coating. NCB - BALLABGARH 4. Quantity Required : 08 Nos. 5. End Use : For sample conditioning purpose in MPI Laboratory. Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Annexure –II (a) Ref: NCB/MM/2015-16/CQC/147/71 1. Equipment Name 2. Broad Technical Specification Hot Air Oven with Micro processed PID Digital Temp. Controller cum Indicator : Condition: Calibration of Oven Calibrated by NABL accredited Lab / (i) Range: Ambient to 2500C (ii) Resolution of Indicator : 0.010C (iii) Stability + 0.050 C (iv) Dimensions : 300x300x300mm (v) Capacity: 28 Ltr. As per BIS -1269 Part -2 Power Supply 220 /230 Volts 3. Installation and Commissioning : NCB – BALLABGARH 4. Quantity Required : (01 No.) 5. End Use : For purpose to use on artifact for calibration. Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Annexure-II (a) Ref: NCB/MM/2015-16/CME/178/85 1. Equipment Name 2. Broad Technical Specification : Care and carry strap, hand held remove unit, (O2 / CO/ CO2) sensor, battery charger, water / SO2 trap, integral printer, high storage memory Measuring range O2= 0 - 21.7% CO: 0-10000PPm CO2: 0-30.7% Accuracy of ± 0.5 % and instant content readings of parameters Pump suction min upto 5000 mmwG and operatable at high flue gas temp (upto 10000C and dust laden gases. Selectable key for different fuel types Rugged combustion probe with detachable steel shaft Remote hand set with protective rubber indicates (O2 / CO/ CO2), combustion efficiency, excess air, battery life. 3. Installation and Commissioning : NCB-BALLABGARH 4. Quantity Required : 3 Nos. 5. End Use : For Measurement of Flue Gas Portable Flue Gas Analyzer (O2 /CO/CO2) Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Annexure –II (a) Ref: NCB/MM/2015-16/CQC/429/87 1. Equipment Name 2. Broad Technical Specification : To maintain lab temperature between 20oC to 27oC and humidity between 40 to 50% RH 3. Installation and Commissioning : NCB – BALLABGARH 4. Quantity Required : 09 No. 5. End Use : To maintain temp. & RH conditioning Split AC Type temperature controller i.e. Heating & cooling to maintain the laboratory temp. Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Annexure –II (a) Ref: NCB/MM/2015-16/CRT/563/96 1. Equipment Name 2. Broad Technical Specification : 3. Installation and Commissioning : Inner chamber size =18”x18”x18” (Approx) Range Ambient 2500C Heating Element must be insides and bottom ribs Double wall inside stainless steel out wall should be coated rust proof paint. With pengorated adjustable shelves Glass wool insulation Light weight 220 Volt AC on/off switch NCB-BALLABARH 4. Quantity Required : 2 Nos. 5. End Use : For testing purpose. Hot Air Oven Tender for NCB/MM/2015-16 National Council for Cement and Building Materials Annexure –II (a) Ref: NCB/MM/2015-16/ CDR-A/573/99 1. Equipment Name : Ductility apparatus with Mould for ductility testing. 2. Broad Technical Specification : As per ASTM D – 113 Length: 75.0 + 0.5 mm Distance between clips: 30.0 + 0.3 mm Width at mouth of clip: 20.0 + 0.2 mm Thickness: 10.0 + 0.1 mm The low temperature system should confirm to ASTMD-113. 3. Installation and Commissioning : NCB – BALLABGARH 4. Quantity Required : 01 No. 5. End Use : For Bitumen’s Testing Tender for NCB/MM/2015-16