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Zoran Solution DVD Service Manual TABLE OF CONTENTS TABLE OF CONTENTS 1 Terminology and Abbreviations……………………………………………………….1-5 2 Safety Precautions ……………………………………………………………………...6-9 3 Electrical Performance Standards ……………………………………………………..10 4 DVD Box Block Diagram…………………………………………………………..……11 5 General Classtication of Symptoms………………………………………………...12-16 6 Software Update Method ………………………………………………………..…… 17 7 Repair of Power Board………………………………………………………….. … 18-22 8 Repair of Decoder Board …………………………………………………………...23-34 9 Repair of Key Board………………………………………………………..……… 10 Package diagram 11 System decomposition 3-D diagram 12 Main point waveforms of Electronic components 35 …………………………………………………………...……. 36 ………………………………………...…… 37 ………………………….……38 Terminology & Abbreviations Terminology & Abbreviations AC-3 The former name of the Dolby Digital audio-coding system . AC-3 followed AC-1 and AC-2. Still used in some standards documents. Angle In DVD-video, a specific view of a scene, usually recorded from a certain camera angle. Different angles can be chosen while viewing the scene. CD Short for compact disc, an optical disc storage format developed by Philips and Sony. CD-DA Compact disc digital audio. The original music CD format, storing audio information as digital PCM data. Defined by the Red Book standard. CD+G Compact disc plus graphics. A variation of CD which embeds graphical data in with the audio data, allowing video pictures to be displayed periodically as music is played. Primarily used for karaoke. CD-R An extension of the CD format allowing data to be recorded once on a disc by using dye-sublimation technology. Defined by the Orange Book standard. Channel A part of an audio track. Typically there is one channel allocated for each loudspeaker. Chapter In DVD-Video, a division of a title. Technically called a part of title (PTT). Closed Caption Text captions for video which are not normally visible, as opposed to open captions, which are a permanent part of the picture. In the United States, the official NTSC Closed Caption standard requires that all TVs larger than 13 inches include circuitry to decode and display caption information stored on line 21 of the video signal. DVD-Video can provide closed caption data, but the subpicture format is preferred for its versatility. Component Video A video system containing three separate color component signals, either red/green/blue (RGB) or chroma/color difference (YGbCr, YPbPr, YUV), in analog or digital form. The MPEG-2 encoding system used by DVD is based on color-difference component digital video. Very few televisions have component video inputs. Composite Video An analog video signal in which the luma and chroma components are combined (by frequency multiplexing), along with sync and burst. Also called CVBS. Most televisions and VCRs have composite video connectors, which are usually colored yellow. CD-i Compact disc interactive. An extension of the CD format designed around a set-top computer that connects to a TV to provide interactive home entertainment, including digital audio and video, video games, and software applications. Defined by the Green Book standard. CD-i Assn. 1 Terminology & Abbreviations Dolby Digital A perceptual coding system for audio, developed by Dolby Laboratories and accepted as an international standard. Dolby Digital is the most common means of encoding audio for DVD-Video and is the mandatory audio compression system for 525/60 (NTSC) discs. Dolby Surround The standard for matrix encoding surround-sound channels in a stereo signal by applying a set of defined mathematical functions when combining center and surround channels with left and right channels. The center and surround channels can then be extracted by a decoder such as a Dolby Pro Logic circuit which applies the inverse of the mathematical functions. A Dolby Surround decoder extracts surround channels, while a Dolby Pro Logic decoder uses tially independent of the recording or transmission format. Both Dolby Digital and MPEG audio compression systems are 1-1 compatible with Dolby Surround audio. DTS Digital Theater Sound. A perceptual audio-coding system developed for theaters. A competitor to Dolby Digital and an optional audio track format for DVD-Video. DVCD Stands for Double Video CD -- pretty popular format in mainland China. Format itself is nothing new really, its just a regular VideoCD overburned to include 90 to 99mins per CD, compared to regular 74mins per CD in standard VideoCD format. DVD An acronym that officially stands for nothing, but is often expanded as Digital Video Disc or Digital Versatile Disc. The audio/video/data storage system based on 12-and 1-1 8-cm optical discs. DVD+R DVD+Recordable defines a standard for recordable DVD drives and media defined by the DVDRW Alliance. Often called "plus R", the format is write once (compared to DVD+RW wich can be erased and rewritten). The single sided discs can hold 4,700,000,000 bytes (4.38 Gigabytes at 1024 bytes to the kilobyte) with double sided discs holding twice as much. There are no dual layer single sided recordable discs. This format competes with the DVD Forum DVD-R specification. DVDRhelp DVDR information JPEG Joint Photographic Experts Group. The international committee which created its namesake standard for compressing still images. Karaoke Literally empty orchestra. The social sensation from Japan where sufficiently inebriated people embarrass themselves in public by singing along to a music track. Karaoke was largely responsible for the success of laserdisc in Japan, thus supporting it elsewhere. Kodak Picture CD Kodak Picture CD is a CD that contains your pictures in JPEG format(.jpg) along with software that lets you view, enhance, share, and print your pictures from your computer. Some standalone DVD Players supports this format also, but then only for viewing. This format will also work on DVD Players that supports "JPEG file viewing" but you may lose some Kodak Picture CD specific features. Kodak Picture CD. Macrovision An antitaping process that modifies a signal so that it appears unchanged on most televisions but is distorted and unwatchable when played back from a videotape recording. Macrovision takes advantage of characteristics of AGC circuits and burst decoder circuits in VCRs to interfere with the recording process. 2 Terminology & Abbreviations MP3 MP3 is an acronym for MPEG-1 (or MPEG-2) Layer 3 audio encoding (it is not an acronym for MPEG3). MP3 is a popular compression format used for audio files on computers and portable devices. The compression in MP3 works on the basis of a "psychoacoustic model" which means that parts of the audio that human ears cannot detect are discarded by the encoder. Although this is a LOSSY process, it can yield very high quality audio files are relatively high compression rates. A typical MP3 file encoded at 128 kbit/s (12:1 compression) is near CD quality. MP3 audio is increasingly being used in video production coupled with various MPEG-4 video codecs like divx. The audio may be encoded with a constant or variable bitrate. Multiangle A DVD-Video program containing multiple angles allowing different views of a scene to selected during playback. Multilanguage A DVD-Video program containing sound tracks and subtitle tracks for more than one language. RGB Video information in the form of red, green, and blue tristimulus values. The combination of three values representing the intensity of each of the three colors can represent the entire range of visible light. S/N Signal-to-noise ratio. Also called SNR. SACD Super Audio CD is the next generation of audio disc, offering full-range, uncompressed digital multi-channel surround sound. SACD can also be backward compatible using so called hybrid discs with an extra layer that allows them to be played on conventional CD players but then only with ordinary CD quality. SACD can be played on SACD Players, DVD Players with SACD support and if using hybrid discs also CD Players. SACD is currently competing with DVD-Audio as the new audio defacto standard. Philips SACD information. Subtitle A textual representation of the spoken audio in a video program. Subtitles are often used with foreign languages and do not serve the same purpose as captions for the hearing impaired. SVCD SVCD stands for 'Super VideoCD'. A SVCD is very similiar to a VCD, it has the capacity to hold about 35-60 minutes on 74/80 min CDs of very good quality full-motion MPEG-2 video along with up to 2 stereo audio tracks and also 4 selectable subtitles. A SVCD can be played on many standalone DVD Players and of course on all computers with a DVD-ROM or CD-ROM drive with the help of a software based decoder / player. SVCDHelp.com. S-video A video interface standard that carries separate luma and chroma signals, usually on a four-pin mini-DIN connector. Also called Y/C. The quality of s-video is significantly better than composite video since it does not require a comb filter to separate the signals, but it’s not quite as good as component video. Most high-end televisions have s-video inputs. S-video is often erroneously called S-VHS. System menu The main menu of a DVD-Video disc, from which titles are selected. Also called the title selection menu or disc menu 3 Terminology & Abbreviations Title The largest unit of a DVD-Video disc (other than the entire volume or side). Usually a movie, TV program, music album, or so on. A disc can hold up to 99 titles, which can be selected from the disc menu. VCD VCD stands for 'Video Compact Disc' and basically it is a CD that contains moving pictures and sound. If you're familiar with regular audio/music CDs, then you will know what a VCD looks like. A VCD has the capacity to hold up to 74/80 minutes on 650MB/700MB CDs respectively of full-motion video along with quality stereo sound. VCDs use an encoding standard called MPEG-1 to store the video and audio. A VCD can be played on almost all standalone DVD Players and of course on all computers with a DVD-ROM or CD-ROM drive with the help of a software based decoder / player. VCDHelp.com. YUV In the general sense, any form of color-difference video signal containing one luma and two chroma components. Technically, YUV is applicable only to the process of encoding component video into composite video. WMF Windows Media Format files are audio/video files encoded with the Windows Media Encoder, providing high quality and media security for streaming and download-and-play applications on PCs, set-top boxes, and portable devices. Windows Media Format comprises Windows Media Audio and Video codecs, an optional integrated digital rights management (DRM) system, and a file container. Microsoft WMF Information CVD China Video Disk - a precursor to SVCD marketed since 1998. Resolutions are 352x480 NTSC, 352x576 PAL, 44.1khz audio (unlike 1/2 D1 DVD that is the same resolution at 48khz audio). Not all players will play CVD (compatible players). CVD Guide DivX DivX™ is a new format for digital video, much like MP3 is a format for digital music. DivX™ is the brand name of a patent-pending video compression technology created by DivXNetworks, Inc., (also known as Project Mayo). The DivX™ codec is based on the MPEG-4 compression standard. This codec is so advanced that it can reduce an MPEG-2 video (the same format used for DVD or Pay-Per-View) to ten percent of its original size. DivX.com. DVD+RW DVD+RW is a ReWriteable media format of the DVD+R standard. DVD-Audio DVD-Audio or sometimes called DVD-A is a separate format from DVD-Video. 1-3 It is a format specifically designed to provide the highest possible audio fidelity capable on DVD. DVD-Audio provides for audio in stereo and in multi-channel surround in a wide range of specifications. In addition to audio, a DVD-Audio disk can contain a limited amount of video, which can be used to display text, such as lyrics or notes. DVD-Audio can only be played on DVD Players with DVD-Audio support (most DVD Players do not support this format). DVD-Audio is currently competing with SACD as the new audio defacto standard. DigitalAudioGuide DVD Audio FAQ DVD-R DVD-Recordable defines a standard for recordable DVD drives and media defined by the DVD Forum. Often called "minus R", the format is write once (compared to DVD-RW wich can be erased and rewritten). The single sided discs can hold 4,700,000,000 bytes (4.38 Gigabytes at 1024 bytes to the kilobyte) with double sided discs holding twice as much. There are no dual layer single sided recordable discs. This format competes with the DVD+R format. DVDRhelp DVDR information 4 Terminology & Abbreviations DVD-RAM A recordable format supported by the DVD Forum. It has superior recording features but it is not compatible with most DVD-ROM drives or DVD Video players. It works well when set up like a removable hard disk. DVD-RW DVD-RW is a ReWriteable media format of the DVD-R standard. DVD-Video DVD-Video is the video element of the DVD format. DVD Demystified DVD-Video Features. DVD±R A term used to cover both the DVD-R and DVD+R standards in one word. HDCD High Definition Compatible Digital® (HDCD®) is a patented encode/decode process for delivering the full richness and detail of the original microphone feed on Compact Discs and DVD-Audio. HDCD has been used in the recording of more than 5,000 CD titles, which include more than 250 Billboard Top 200 recordings and more than 175 GRAMMY® nominations, and account for more than 300 million CDs sold. HDCD-encoded CDs sound better because they are encoded with 20 bits of real musical information, as compared with 16 bits for all other CDs. HDCD overcomes the limitation of the 16-bit CD format by using a sophisticated system to encode the additional 4 bits onto the CD while remaining completely compatible with the existing CD format. HDCD provides more dynamic range, a more focused 3-D soundstage, and extremely natural vocal and musical timbre. With HDCD, you get the body, depth, and emotion of the original performance not a flat, digital imitation. 5 IMPORTANT SAFETY PRECAUTIONS Prior to shipment from the factory, the products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following pre-cautions when a set is being serviced. ·Precautions during Servicing 1. Locations requiring special caution are denoted by labels and inscriptions on the rear panel and certain parts of the product. When performing service, be sure to read and comply with these and other cautionary notices appearing in the operation and service manuals . 2. Parts identified by the ! symbol in schematic diagram parts are critical for safety. Replace only with specified part numbers. Note : Parts in this category also include those specified to comply with laser emission standards for Products using cathode ray tubes and those specified for compliance with various regulations regarding spurious radiation. 3. Use Specified internal wiring. Note especially: 1) Double insulated wires 2)High voltage leads 4. Use specified insulating materials for hazardous live parts. Note especially: 1)Insulation Tape 2)PVC tubing 3)Spacers 4)Insulation sheets for transistor 5. Observe that wires do not contact heat producing PARTS (heatsinks, oxide metal film resistors ,fusible resistors ,etc .) 6.Check that replaced wires do not contact sharp edged or pointed parts . 6 SAFETY PRECAUTIONS 7. 1)When a power cord has been replaced ,check that A mark is made on the cord ,under strain ,near the aperture ,and the flexible cord is subjected 100times to a pull of 40N for a duration of 1 second each . 2)During the test ,the cord shall not be displaced by more than 2mm 8.Also check areas surrounding repaired locations . 9. The internal wiring is secured so as not to approach the heating parts and high voltage parts by its shape.So, these wires must be restored to its former state. 10. After updated the hazardous live part or accessible part, if the clearance or creepage distance cann’t accord with the safe request, then need adopt reinforced insulation method for ensure safety. SAFETY CHECK AFTER SERVICING Examine the area surrounding the repaired location for damage or deterioration. Observe that screws ,parts and wires have been reterned to original positions . Afterwards ,perform the following tests and confirm the specified values in order to verify compliance wit atfety standards . 7 SAFETY PRECAUTIONS ·Insulation resistance test confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set (RF terminals ,antenna terminals ,video and audio input and output terminals ,microphone jacks ,earphone jacks ,etc .)See table below. ·Dielectric strength test Confirm specified dielectric strength or greater between power cord prongs and exposed accessible parts of the set (RF terminals ,antenna terminals ,video and audio input and output terminals ,microphone jacks ,earphone jacks ,etc.)See table below . ·Clearance distance When replacing primary circuit components ,confirm specified clearance distance (d),between soldered terminals ,and between terminals and surrounding metallic parts .See table below. Table 1: Ratings for selected areas AC Line Voltage Region *110 to 240 v USA,Australia 110 to 230 v Europe Insulation Dielectric Clearance Resistance Steength Distance(d),(d) 4kv/minute F 6mm(d) F 4M/500VD C *Class ll model only . Note . This table is unofficial and for reference only . Be sure to confirm the precise values for your particular country and locality. · Leakage Current test Confirm specified or lower leakage current between B(earth ground ,power cord plug prongs ) and externally exposed accessible (RF terminals ,antenna terminals ,video and audio input and output terminals ,microphone jacks ,earphone jacks ,etc .) 8 SAFETY PRECAUTIONS Measuring Method: (Power ON) Insert load Z between B (earth ground ,power cord plug prongs )and exposed accessible parts .Use an AC voltmeter to measure across both terminals of load Z . See figure and following table . Table 2: Leakage current ratings for selected areas . AC Line Voltage Earth Ground Region Load Z Leakage Current(i) (B) to : <or= 0.7mA peak 2k ohm 100 to 130 v Europe 200 to 240 v Australia <or= 2mA DC Antenna earth Terminals <or=0.7mA peak Other terminals 50k ohm <or= 2mA DC Note . This table is for IEC member only . Be sure to confirm the precise values for your particular country and locality. 9 Electrical Performance Standards KEY ITEM TEST A U D I O 3 4 5 6 7 CONTENT UNIT C H A R A C T E R SPECIFICATION 20Hz ( V ) 10k LOAD dB ±2 125Hz dB ±2 1KHz dB ±2 18KHz dB ±2 20KHz dB ±2 S/N RATIO(A-WTD) dB ≥90 THD+N dB ≤-60(1KHz) CROSS-TALK dB ≥70 CHANNEL DIFFERENCE dB ≤1.5 ANALOG OUTPUT LEVEL 1 2 PERFORMANCE LIST FREQUENCY RESPONSE LEVEL 1.7±0.3 ±1 0 -10 NON- -20 LINEAR dB -40 -60 8 DYNAMIC RANGE dB ≥75(1KHz) 9 DIGITAL OUTPUTLEVEL (Vp-p)LOAD 0.5±0.05 10 VIDEO OUTPUT LEVET Vp-p 1.0±0.2 HORIZONTAL DEFINITION LINE ≥500 LUMINANCE CHNANEL BANDWITH LUMINANCE NON-LINEAR DISTORTION DIFFERENTIAL PHASE MHz ≥3.5 % ≤2 DP( 0 ) ≤8 OUTPUT LEVEL (Vp-p) LOAD 1.5±0.5 DISTORTION % ≤0.5 dB ±3 dB ≥45 REDING TIME S ≤5 LONG TIME READ TIME S ≤10 MAX POWER CONSUMER VA or 11 12 13 V I D E O CHARACTER 14 15 FREQUENCY MIC (120Hz/5K) CHARACTER S/N 16 17 18 OTHERS S-VIDEO LUMINANCE RESPONSE RATIO LEVEL S-VIDEO COLOUR SYNCH LEVEL 10 W 30 (Vp-p) LOAD 0.7±0.14 (VP-P)LOAD 0.3±0.06 DVD Box Block Diagram S-VIDEO VIDEO COAXIAL FR FL Pr/Cr Pb/Cb Y 1 2 3 4 5 6 7 OPTICAL 1 2 3 4 5 6 7 MIC IN 6 5 4 3 2 1 6 5 4 3 2 1 5.1CH 3 2 1 CN6 CN7 R E W O P DECODER(ZR36966) 24PIN 0.5mm SPACE LOADER:SANYO CON2 CN503 CN5 6 5 4 3 2 1 CON1 5 4 3 2 1 6 5 4 3 2 1 CN4 6 5 4 3 2 1 6 5 4 3 2 1 5 4 3 2 1 DISPLAY 1 234567 TRAY 1 234567 KEY POWER SWITCH SD-520 11 General Classification of Symptoms Common phenomenon classification 1. Key invalid N Check Power line connect to POWER?Check switch ? Connect again. Normal? Y N Check signal wire connect to decoder board correct? Connect again, Normal? Y KB board OK? Y To decoder board service N To KB board service 2. TV no voice N Check audio wire between DVD player and TV Connect DVD left/right channel to TV correctly Y Check 5.1ch signal connection ok? wire Y N Connect again N Setup audio by referring to manual DVD audio setup correct? Y To decoder board service 12 General Classification of Symptoms 3. TV no display N Video wire connection correct? Connect to TV correctly Y Press Setup menu video mode of the remote.. N Press times, normal? N Y To decoder board service 4. Cannot open tray Y Loader too low/high? Adjust loader N Check Loader signal wire connects to board correct? N Connect again, normal? Y N Check flat ribbon connect to decoder board. Connect again, normal? N Y I 13 General Classification of Symptoms 5. Do not read disc Y Disc scratched/dirty? Replace disc N N Check Loader wire connect to decoder board correct Connect again, normal? N Y N Check flat ribbon connect to decoder board correct Connect again, normal? N Y To decoder board service I Press “Open/Close” on front panel, the data line of KB board has wave out? N To KB board service Y N Press “Open/Close” on remote control, the IR line of KB board has wave out? Y To Decoder board service 14 To KB board service General Classification of Symptoms 6. Image/voice distortion Y Disc scratched/dirty? Replace N To decoder board service 7. Optical/Coaxial output abnormal N Audio setup correct? Adjust according to manual instruction Y N Check optical/coaxial connection to decoder device OK? Adjust according to manual instruction Y To decoder board service 8. Read disc and halt Y Disc scratched/dirty? Replace/clean disc N To decoder board service 15 General Classification of Symptoms Judgment standard for loader damage When below phenomenon exist, the loader may be damaged. 1. no spin 2. no laser 3. cannot open/close tray normally 4. main axis turning, but no pickup focus or gliding 5. cannot read discs When above phenomenon exists, please try replacing loader to solve the problem. 16 Software update method 1.RECORDING UPDATING DISC. Recording as a data disc containing belowed three files,. build.img ginger_release_dc0_dv34_1x16.bin update.ver NOTES: Don’t change the name of file; Use new CD-R DISC; Recording DISC type as DATA. 2.UPDATING A Put the DISC into the unit, it will be reading automatically. B When the information appeared on screen, press RIGHT button, to light the “START”, and press ENTER button C The unit will read the data, and it will be tray out automatically when it finished. D After the tray out, take off the disc. After updating, the tray in automatically. NOTES: The whole process need about 4 minutes, please make sure of no power off happened. 3.CHECK THE SOFTWARE VERSION Press “1 6 4 “number botton in “NO DISC” mode, it will display the new software version number. 17 Repair of Power Board 1 2 3 D7 D 10uH/1A L2 T1 4 D SR360 C7 1000u 47K C4 103/1KV R2 C8 470u D1 D8 FR104 D9 RF104 L3 D5 10uH 1n4007 D4 C L1 F1 D2 10uH CN4 R3 100k 1 2 3 4 5 6 C10 100u D6 FR104 C2 1N4007 D3 CN1 L4 C3 22u/400V T1A-250V FR107 1N4007 C11 100u C9 100u C12 100u 5V GND 5V GND +12V -12V C 104 2 1 R4 100k 1N4007 R6 22 R5 100k CN2 2 1 R7 1k 8 B R8 150 R9 5k1 IC2 5 IC3 TL431 IC1-DH321 1 4 C5 223 PC817B R11 180k R1 7k5 C6 CY3 10u/50V 471 B C15 104 R10 5k1 Title A Size A Number Revision A4 Date: File: 1 2 3 18 30-Oct-2006 Sheet of G:\·ÉÀÖÎļþ\µÂ¹ú¶©µ¥×ÊÁÏ\Ô-Àíͼ\µçÔ´°å\DH321.DDB Drawn By: 4 Repair of Power Board Repair of Power Board I. Power switch working principles The internal parts of main power switch IC DH321 (IC1) consist of: oscillation circuit, error test and T-ratio over current overheating protection, under-voltage and over voltage protection, and power-amp MOSFET. For descriptions of pins and block diagrams of internal IC, see appendix. 1. Conversion from AC. to DC. circuit 240V/110V AC. current flows restrictively through C1,fuse and L1 combines to be share-mode and differential-mode filter circuit, filtering external disturbance and preventing internal electromagnetic radiation, and through D1~D4 to combine as bridge rectification. After C3 undergoes electrolytic filter, we can obtain a 320/140V DC. voltage (Uhv). 2. Process to start up the software Connect R6, D6 ,C6 and bias winding to the multi-functional VCC pin of IC1, test DC. input voltage Uhv. This can effect as a protective function to restrict under-voltage current and reduce over voltage T-ratio. R3,R4,R5 is the charging circuits to start up software, and electric current inside IC1 flows from control pin 5. When Vc reaches 12V, internal oscillation circuit initiates, motivating power-amp MOSFET, forming AC. current on T1 primary winding, coupling to secondary winding. Power switch start-up has completed. 3. Bias winding After starting the power, T1 bias winding supplies bias current and error current to pin2 of IC1, through D6,R6 and C6 rectifier filter . 4. Clamping protective circuit C4, R2, D5 are connected to primary switch transformer, in order to fix the leakage electrode voltage of IC1 and to prevent the voltage exceeding the limit of IC1 leakage electrode voltage when switch transformer discharges at startup or overloading stage. 5. Regulation process of output voltage When the input current of control pin (FB) IC1 decreases (or increases), oscillation waveform will be regulated automatically so that T ratio will increase (or decrease) and the output voltage will increase (or decrease). Output voltage feedback circuit is completed by IC2, IC3. IC3 (TL431) is a reference regulation IC, reference voltage is 2.5V: Its pins are shown on the diagram below: 19 Repair of Power Board Main characteristics of TL431 (1) Anode voltage Vka, anode change in voltage (2) reference voltage, reference change in voltage Secondary main winding, set 5V to output change in voltage△Vo; we can deduce △ VR7=356△Vo From this formula we can deduce: If 5V Voltage rises, the voltage VR7 of the two ends of R7 will rise, error voltage increases by 356 times. VR7 error voltage is added to the light-emitting diode of IC3 optical coupling, so that the emitting intensity increases. Coupling increases the current of IC3 light-electric triode. The control current of IC2 then rises and the T ratio of open/close power reduces, thus reducing 5V output voltage. On the other hand, if 5V voltage reduces, negative feedback will cause it to rise automatically. 6. Output voltage for the first time After 5V main feedback winding has been regulated, other windings will be regulated relatively, and the voltage required by each circuit of the DVD machine can be obtained. II. Repair flowchart of open/close power: Below are two flowcharts for troubleshooting which occur frequently when open/close power Repair of Power Board 20 Repair of Power Board 1.No voltage output Y Measure each output terminal to see whether it is short circuit Eliminate short-circuit point N Measure the voltage of C3 Far less than 320V/140 About 320V/140 Measure the voltage of 6-8 pin (Drain) of IC1 0V Check AC. and DC. conversion elements such as FUSE, power switch, L1, D1,D2,D3,D4 etc. Open circuit of 1~3 pins of T1 About 320V/140 N Measure whether the voltage of 2 pin IC1 (VCC) is equal to 12V. D6, R6 damaged or IC1 is Y Measure whether the voltage of 3 pin IC2 (M) is equal to 1V Y Check whether C5 or IC2 are damaged N Test whether the windings of T1 are short circuit, open circuit Y Replace T1 N Measure other elements 21 Repair of Power Board 2.Unstable voltage output, decrease of carrier capability Take out the output cord, connect false loading Normal output voltage Other power boards over loaded Abnormal Measure the working temperature of elements by infrared thermometer Abnormal Analyze heating elements Normal Is the voltage of light-emitting tubes in optical coupling at about 1V? N Replace optical coupling Y N Is the reference voltage of IC3 at 2.5V? Is it normal after replacing TL431? Y Is the voltage of IC1 drain pin normal? N N Check T1 or IC1 N There is damage in D1,D2,D3,D4 forming half-wave rectification Y Is the voltage of C3 at 320V/140? Y Test other elements 22 5 4 While using BA5954 R106 R103 R107 R102 Crystal OSCOUT C117 10nF FOCUS_S TRACK_S R106 R103 27K [51K] 27K [51K] SPDL_S SLED_S R107 R102 22K [22K] 33K [51K] FB102 CN105 R147 DSPVCC33 NM [4.7K] MEMADD5 MEMADD4 MEMADD3 MEMADD2 MEMADD1 MEMADD19 D5V USB_DP USB_DN RAMADD4 RAMADD3 RAMADD5 MEMADD1 DSPVCC33 RF _F SPDL_SENS+ RF_E SPDL_SENSRF _D RF _C RF_B RF_A RFN R FP HS HS HS HS HS HS HS HS HS HS HS HS U101B ZR36966 245 244 243 242 241 240 239 238 237 236 235 234 1 Close to Vaddis C_B_U Y_R_V CVBS_C MUTE_CTL R3 RESET# R134 R135 R136 R137 75R 1% 75R 1% 75R 1% 75R 1% 75R 1% CVBS_G_Y VDDPLL AMCLK IRRCV FPC_DOUT FPC_CLK FPC_STB UART: For customer model, please just keep test point close to Vaddis. MUTE_CTL NM [24LC02 ] C MUTE_CTL FS3 DUPRD0 DUPTD0 10K [NM] CD_DVD Close to Vaddis. AIN S/PDIF_OUT ABCLK ALRCLK H SYNC VSYNC APWM_CENAPWM_CEN+ INSW DRVSB IN_OUT_SW CLOSE OPEN HOMESW 4.7R MARK6 INSW DRVSB IN_OUT_SW CLOSE OPEN HOMESW C177 C171 C169 C176 C175 C170 1nF 1nF 1nF 100pF 100pF 1nF EC101 100uF/16V Close to pin 105 Expansion header MIC_ON APWM_SR+ APWM_SRAPWM_SL+ APWM_SLAPWM_LFE+ APWM_LFE- CN104 VDDPLL VDDAFE VDD1AFE VDDPWM APWM_SRAPWM_SR+ APWM_LFEAPWM_LFE+ M5V M5V 500mA for device USB_DN USB_DP R143 15K [NM] 4 3 2 1 R144 15K [NM] C3 2.0X4S NM [10nF] [NM] V966U only. RAMCKE 4.7K C101 NM [22pF] Close to Vaddis. RAMADD11 RAMADD9 RAMADD8 RAMADD7 RAMADD6 RAMADD5 RAMADD4 C143 10nF R101 RAMDQM PCLK RAMCKE C142 10nF DSPVCC33 + EC146 47uF/16V RAMDAT8 C141 10nF DSPVCC33 C140 10nF RAMDAT10 RAMDAT9 C166 10nF C139 10nF RAMDAT12 RAMDAT11 C138 10nF RAMDAT14 RAMDAT13 C137 10nF RAMDAT15 C136 10nF RAMDAT14 RAMDAT15 C135 10nF RAMDAT12 RAMDAT13 C134 10nF 1 2 3 4 4 DSPVCC33 RAMDAT10 RAMDAT11 C133 10nF A0 A1 A2 GND I2C_CLK I2C_DAT For RAMDAT8 RAMDAT9 C132 10nF VCC WP SCL SDA MUX GPIOs DSPVCC33 R151 C147 NM [0.1uF] APWM_LAPWM_L+ APWM_RAPWM_R+ H SYNC VS YNC APWM_CENAPWM_CEN+ + R120 2K AMCLK APWM_LAPWM_L+ APWM_RAPWM_R+ VDDAPWM 8 7 6 5 DSPVCC33 CVBS_G_Y R119 2K DUPRD0 R2 DUPTD0 FPC_DOUT FPC_CLK FPC_STB INSW CD_DVD DRVSB IN_OUT_SW CLOSE OPEN HOMESW A IN S/PDIF_OUT ABCLK ALRCLK U105 Y_R_V CVBS_C VDDDAC OSCIN OSCOUT EEPROM C_B_U VDDDAC Close to Vaddis 3 DSPVCC33 C131 10nF R116 10K LL4148 R104 392 Ohm 1% 156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 APWM_SR+ APWM_SRAPWM_SL+ APWM_SLAPWM_LFE+ APWM_LFE- RAMCKE RAMDAT13 RAMDAT2 RAMDAT10 RAMDAT5 RAMDAT11 RAMDAT4 RAMDAT12 RAMDAT3 RAMDAT8 RAMDAT7 RAMDAT9 RAMDAT6 R5 0R PCLK RAMADD4 RAMADD5 RAMADD6 RAMADD7 RAMADD8 RAMADD9 C130 10nF EC106 10uF/16V D304 C167 NM [5pF] PCLK RAMDQM 2 3 RF_B RF_A VDD1AFE MIC_VOCAL RF_F SPDL_SENS+ RF_E SPDL_SENSRF_D RF_C 15.4K 1% 0.1uF VC R105 C168 VDDAFE VDDPWM RESOUT VREF VC FOCUS_PWM LD_DVD LD_CD MD_DVD MD_CD I2C_DAT I2C_CLK TRACK_PWM SPDL_PWM 100R 100R HS HS HS HS HS HS HS HS HS HS HS HS HS R142 56R No EMI test: Hold trace 1/2/3/4, and remove FB113/FB114/FB115/FB117. For EMI: Remove trace 1/2/3/4, after finish layout, remove the trace between pin1 and pin2 of FB113/FB114/FB115/FB117. Note: FB113/FB114/FB115/FB117 should be placed around the 4 corner of Vaddis. DSPVCC33 + R149 100R 1 Q1 9014 B JP102 OPEN CLOSE OPEN BOOTSEL1 [NM] C129 10nF 209 210 211 212 213 214 215 216 217 218 219 220 221 IPCLK JP101 OPEN OPEN CLOSE JP102 1 RESET# C122 0.1UF 1 2 FFC-50 DSPVCC18 MBW2012-221 + EC111 100uF/16V Put at the middle of traces. BOOTSEL Play Download SW debug R122 1K [NM] ZR36966 RAMWERAMDQM FC U_IRQ FCU_RST MEMADD0 MEMDAT0 MEMDAT1 MEMDAT8 GND MEMDAT2 MEMDAT9 MEMDAT10 CARD_DET FCU_CS2# FCU_CS3# GND FCU_WAIT# MEMCS0# MEMCS1# CARD_SEL GND R110 10K FB104 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 RAMADD2 RAMADD6 RAMADD1 RAMADD7 MEMADD5 MEMADD4 MEMADD3 MEMADD2 MEMADD1 RESET VDDPLL GNDDACBS2 RSET DAC1 VDDDAC DAC2 DAC3 VDDDAC DAC4 GNDDAC_D DAC5 XIN XO VDDPLL GNDPLL RESET# GNDC VDDC GPIO[48]/DUPRD1 GPIO[47]/DUPTD1 GPIO[46]/DUPRD0 GPIO[45]/PWMCO[5]/DUPTD0 VDDP IGPIO[44] GPIO[43]/TDO GPIO[42]/TCK GPIO[41]/TDI/NMI GPIO[40] GPIO[39] GPIO[38] IGPIO[37]/TMS/NMI GPIO[36] GPIO[35] GPIO[34]/RAMCKE/SPDIFIN GPIO[33]/AIN/SPDIFIN GPIO[32]/SPDIFO GPIO[31]/ABCLK GPIO[30]/ALRCLK VDDP GPIO[29]/AMCLK GNDC GPIO[28]/AOUT[0]/APWM0GPIO[27]/APWM0+ GPIO[26]/AOUT[1]/APWM1GPIO[25]/APWM1+ GPIO[24]/AOUT[2]/APWM2IGPIO[23]/APWM2+ GNDAPWM GPIO[22]/AOUT[3]/APWM3GPIO[21]/APWM3+ GPIO[20]/APWM4GPIO[19]/PWMCO[5]/APWM4+ VDDAPWM Vaddis 9 RAMADD9 RAMADD11 RAMCS0RAMBA RAMCS1RAMRASRAMCAS- FCU_SCLK D5V MEMDAT3 MEMDAT11 MEMDAT4 MEMDAT12 MEMDAT5 MEMDAT13 MEMDAT6 MEMDAT14 MEMDAT7 MEMDAT15 GND D5V MEMWR# MEMRD# MEMADD10 FCU_IORD# MEMADD9 FCU_IOW R# GND MEMADD8 MEMADD7 MEMADD6 IPCLK B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 DSPVCC33 + EC121 100uF/16V Expansion header 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 DSPVCC33 MBW2012-221 C119 10nF Close to Vaddis! . MEMADD16 MEMCS1# MEMADD15 MEMADD14 MEMADD13 MEMADD12 MEMADD11 MEMADD10 MEMADD9 MEMADD8 MEMWR# MEMADD18 MEMADD17 MEMADD7 MEMADD6 C D 22pF Close to Vaddis! VDDDAC RF C165 33pF 1 MEMDAT7 MEMDAT15 MEMDAT[2] MEMDAT[10]/GPIO[0] MEMDAT[3] MEMDAT[11]/GPIO[1] MEMDAT[4] MEMDAT[12]/GPIO[2] MEMDAT[5] MEMDAT[13]/GPIO[3] MEMDAT[6] MEMDAT[14]/GPIO[4] GNDC MEMDAT[7] MEMDAT[15] VDDC VDDP MEMADD[16] MEMCS1#/GPIO[5] MEMADD[15] MEMADD[14] MEMADD[13] MEMADD[12] MEMADD[11] MEMADD[10] MEMADD[9] MEMADD[8] MEMWR# MEMADD[18]/GPIO[6] MEMADD[17] MEMADD[7] MEMADD[6] GNDC MEMADD[5] MEMADD[4] MEMADD[3] VDDP MEMADD[2] MEMADD[1] MEMADD[19]/IGPIO[7] USBVDD USBDP/GPO[67] USBDN/GPO[68] USBGND RAMADD[4] RAMADD[3] RAMADD[5] VDDIP GNDC RAMADD[2] RAMADD[6] RAMADD[1] RAMADD[7] VDDC 257 256 255 254 253 252 251 250 249 248 247 246 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 HS HS HS HS HS HS HS HS HS HS HS HS C151 NM [33pF] MEMDAT2 MEMDAT10 MEMDAT3 MEMDAT11 MEMDAT4 MEMDAT12 MEMDAT5 MEMDAT13 MEMDAT6 MEMDAT14 FB105 RF C164 1nF RAMADD[0] RAMADD[8] RAMADD[10] VDDP GNDC RAMADD[9] RAMADD[11]/GPO[64] RAMCS0# RAMBA RAMCS1#/GPO[65] RAMRAS# RAMCAS# VDDP GNDC RAMWE# RAMDQM GNDPCLK PCLK VDDPCLK RAMDAT[8] RAMDAT[7] RAMDAT[9] RAMDAT[6] VDDP GNDC RAMDAT[10] RAMDAT[5] RAMDAT[11] RAMDAT[4] RAMDAT[12] RAMDAT[3] VDDP GNDC RAMDAT[13] RAMDAT[2] VDDC RAMDAT[14] RAMDAT[1] RAMDAT[15] RAMDAT[0] VDDP RAMDQM2/RAMCKE/GPO[66] GNDC RAMCKE/SDI_PSC/GPIO[10] GPAIO/IGPIO[11] APWM7+/GPIO[12] APWM7-/GPIO[13] APWM6+/GPIO[14] APWM6-/GPIO[15] APWM5+/GPIO[16] APWM5-/GPIO[17] AIN/SPDIFIN/IO[18] C150 NM [33pF] HS HS HS HS HS HS HS HS HS HS HS HS MARK5 R118 0R NM C108 EC116 100uF/16V C163 1nF VDDP GPIO[9]/MEMDAT[9] MEMDAT[1] GPIO[8]/MEMDAT[8] MEMDAT[0] MEMRD# MEMCS0# MEMADD[0] GPIO[63]/MEMCS2# GPIO[62]/FCU_IORD# GPIO[61]/FCU_IOWR# GPIO[60]/FCU_SCLK GPIO[59]/FCU_CS2# GPIO[58]/FCU_CS3# GPIO[57]/FCU_WAIT# GPIO[56]/FCU_RST IGPIO[55]/FCU_IRQ GNDC VDDC IGPIO[54]/PWMCO[5] GPIO[53]/PWMCO[4] GPIO[52]/PWMCO[3] GPIO[51]/PWMCO[2] GNDPWM GPIO[50]/PWMCO[1] VDDPWM GPIO[49]/PWMCO[0] DVD_LD CD_LD DVD_MD CD_MD VDDSAFE GNDREF RESOUT VREF VC GND1AFE H G GNDAFE F K E J D C VDDAFE B A VDD1AFE RFN RFP U101A MEMCS0# MEMADD0 C115 10nF C110 1nF 222 223 224 225 226 227 228 229 230 231 232 233 Close to Pin37 of U104 OSCIN + C114 10nF 208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157 DSPVCC33 DSPVCC33 MBW2012-221 2 DSPVCC18 C148 10nF R140 R141 FCU_IORD# FCU_IOWR# FCU_SCLK FCU_CS2# FCU_CS3# FCU_WAIT# FCU_RST F CU_IRQ R145 NM [0R] DSPVCC33 SST39VF800 [39VF400/800/160] Flash select R117 Intel NM AMD/SST 0R MEMDAT9 MEMDAT1 MEMDAT8 MEMDAT0 MEMRD# MEMCS0# MEMADD0 CARD_SEL R146 0R [NM] RAMADD0 RAMADD8 RAMADD10 R118 NM MEMADD18 MEMADD17 MEMADD7 MEMADD6 MEMADD5 MEMADD4 MEMADD3 MEMADD2 MEMADD1 LD_DVD LD_CD MD_DVD MD_CD 27nF 27nF VDDAFE 1nF SLED_PWM 1nF Y101 27.000MHz FB103 MBW2012-221 MEMADD16 MEMDAT15 MEMDAT7 MEMDAT14 MEMDAT6 MEMDAT13 MEMDAT5 MEMDAT12 MEMDAT4 DSPVCC33 MEMDAT11 MEMDAT3 MEMDAT10 MEMDAT2 MEMDAT9 MEMDAT1 MEMDAT8 MEMDAT0 MEMRD# R108 220K VDD1AFE VDDAFE . MEMWR# FLASH_RST# DSPVCC33 NM DSPVCC33R152 [4.7K] RESET# R153 0R [NM] 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 22pF 2 FOCUS_S TRACK_S 1 MEMADD19 A16 VCCQ GND DQ15 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE# GND CE# A0 C109 + EC118 100uF/16V Close to Vaddis! U104 A15 BYTE# A14 A13 A12 A11 A10 A9 A8 NC A19 A20 WE# RP# VPP N C WP# N C A19 R Y/BY# A18 A17 A7 A6 A5 A4 A3 A2 A1 SERVO33 MBW2012-221 C104 C105 C103 C102 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Use it to connect the shell of the crystal with ground. FB101 VDDPWM Flash speed <= 70 nS. If plan to use 90ns Flash, it needs to be verified by s/w. MEMADD15 MEMADD14 MEMADD13 MEMADD12 MEMADD11 MEMADD10 MEMADD9 MEMADD8 R117 0R 1 Important power supply! 51K 51K 22K 51K SPDL_S SLED_S D 2 While using AM5888S R103 30K 20K 33K 34K 27K 33K 27K 24K CARD_DET R106 30K 27K 33K 47K 27K 36K 24K 36K RAMDAT14 RAMDAT1 RAMDAT15 RAMDAT0 OPU Sony310 DL3 IAT510 THMSM507S HD65/HD62 SPU3153 502W Arima681 3 SDRAM3.3V 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 DSPVCC18 U102 VSS DQ15 VSSQ DQ14 DQ13 VDDQ DQ12 DQ11 VSSQ DQ10 DQ9 VDDQ DQ8 VSS NC DQMH CLK CKE NC A11 A9 A8 A7 A6 A5 A4 VSS 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 + EC145 47uF/16V VSS A4 A5 A6 A7 A8 A9 NC CKE CLK UDQM NC VDDQ DQ8 DQ9 VSSQ DQ10 DQ11 VDDQ DQ12 DQ13 VSSQ DQ14 DQ15 VSS C144 10nF U103 16Mbit: K4S161622C-TC/L70 [64Mbit:K4S641632H-UC70] FB109 VDD DQ0 VDDQ DQ1 DQ2 VSSQ DQ3 DQ4 VDDQ DQ5 DQ6 VSSQ DQ7 VDD DQML WE# CAS# RAS# CS# BA0 BA1 A10 A0 A1 A2 A3 VDD SDRAM configuration: 1X16Mbit: CS0# = Low; 1X64Mbit: CS1# = Low; CS0#=BA1 SDRAM speed <=7ns Tras <=44.4ns Trp <=22.2ns A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 VDD A3 A2 A1 A0 A10/AP BA CS RAS CAS WE LDQM VDDQ DQ7 DQ6 VSSQ DQ5 DQ4 VDDQ DQ3 DQ2 VSSQ DQ1 DQ0 VDD A NM SDRAM3.3V DSPVCC33 FBR RAMDAT7 RAMDQM RAMWERAMCASRAMRASRAMCS1RAMBA RAMCS0RAMADD10 RAMADD0 RAMADD1 RAMADD2 RAMADD3 RAMDAT5 RAMDAT6 RAMDAT3 RAMDAT4 Place de-coupling capacitors close to power pins. RAMDAT1 RAMDAT2 SDRAM3.3V C128 10nF RAMDAT0 C127 10nF RAMDAT1 RAMDAT0 C126 10nF RAMDAT3 RAMDAT2 C125 10nF RAMDAT5 RAMDAT4 C124 10nF RAMDAT7 RAMDAT6 C123 10nF RAMADD3 RAMADD2 RAMADD1 RAMADD0 RAMADD10 RAMBA RAMCS0RAMRASRAMCASRAMWERAMDQM EC120 + 47uF/16V ZORAN Confidential Title DC0 Size Document Number Custom Rev 30 Vaddis, Flash, SDRAM Date: 5 4 3 2 Wednesday, June 28, 2006 1 Sheet 4 of 7 5 4 3 2 1 Close to CN201 DSPVCC33 CD LD DVD LD EMC C216 NM [470pF] + EC228 47uF/16V 2 C205 NM [470pF] R221 4.7R Q204 BT2907 3 D R222 1 220R While using BA5954 LD_DVD OPU Sony310 DL3 IAT510 TOP1100S SEMCO-SP1 MITSM820W HD8(DV23) HOP1200W HD65/HD62 502W Arima681 DSPVCC33 CN201 is used for Sanyo/Samsung/Sony OPUs R224 4.7R 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 C208 1nF Q205 BT2907 R223 1 220R LD_CD R202=300R, for HOP1200W only R202 0R [300R] 3 DVDLD OPU_HFM OPU5V VC1 RFA5V C212 1nF CD LD VR_DVD VR_CD L201 R217 10uH 33R RF_E 2.1V While using AM5888s OPU HD65 Hitachi R210 100R 0 100R 10R 0 91R 0 NM 0 91R NM R209 0 NM R210 0R NM R270 NM 91R R283 NM 91R D MD_DVD R210 0R [NM] R294 0R MD_CD R209 0R [NM] VR_CD VR_DVD R295 0R + EC201 100uF/16V OPU HOP1200W Arima681 Others RFA5V VC R204 3.3K RF _F RF_B RF_A RF C D_DVD R270 100R 100R NM R283 100R 100R NM OPU 313A R294: 100R R295: 100R HD62 0R 0R R270 NM [91R] 502W 91R 91R R283 NM [91R] PDIC Control: DVD=LOW CD=HIGH C D_DVD RF _D RF _C GND TACTTACT+ FACT+ FACT- 25 26 GND GND-LD DVD-LD NC HFM MD CD-LD VR-DVD VR-CD NC E VCC VC(VREF) GND/PD F B A RF CD/DVD_SW D C TT+ F+ F- 2 C207 1nF CN201 24Pin OPU connector + EC229 47uF/16V R209 100R 0 100R 10R 0 91R 0 NM 0 91R NM C203 0.1uF C204 0.1uF U202 AM5888S + EC209 47uF/16V (value) is for AM5888s C Only for DPD20428/SPU3153/HOP1250 OPUs TRTR+ FOFO+ MD(DVD) VCC/NC VR(DVD) GND(DVD) LD(DVD) LD(CD) VR(CD) GND(CD) MD(CD) NC/SEL V-RF V-C V-B V-A V-D V-F V-E Vcc Vs GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 TACTTACT+ FACTFACT+ FOCUS_S SLED_S TRACK_S SPDL_S CLOSE OPEN DRVSB NM [0R] MD_DVD R293 OPU_HFM VR_DVD CLOSE OPEN DRVSB VC2 VINFC 3V3_DRV 2 CFCERR1(TRB_1) 1V8_FB 3 CFCERR2(REGO2) SLED_S 4 VINSL+ 3V3_FB 5 VINSL-(REGO1) OPEN 6 VOSL(FWD) CLOSE 7 VNFFC(REV) STBY 28 BIAS 27 VINTK 26 CTKERR1(TRB_2) 25 CTKERR2(NC) 24 VINLD 23 DRVSB Close to motor driver. 0R SL_MOT+ SL_MOTFACTFACT+ TACTTACT+ LOADLOAD+ R256 1K TRACK_S 1V8_DRV C217 NM [100pF] R264 1K 1% SPDL_S 22 PVCC2 21 MD_CD NM [0R] NM [0R] C D_DVD RF RF _C RF_B RF_A RF _D RF _F RF_E OPU5V VC1 PVCC1(LOAD-) VNFTK(NC) 20 10 PGND(LOAD+) PGND(VCC2) 19 11 VOSL-(VOSL+) VOLD- 18 SP_M- 12 VOSL+(VOSL-) VOLD+ 17 SP_MOT+ FACT- 13 VOFC- VOTK- 16 TACT- FACT+ 14 VOFC+ VOTK+ 15 TACT+ VCC LOAD- 9 LOAD+ SL_MOT+ SL_MOT- + EC204 220uF/10V 3V3_DRV 3V3_FB 1V8_DRV 1V8_FB C245 0.1uF C242 0.1uF R265 1K 1% C246 0.1uF 29 30 Choose the value in "[ ]" when using Hitachi/Sankyo/Aatech OPU R278 33K VC2 PREGND 8 M5V C DSPVCC33 VC2 R271 M5V DVDLD CD LD VR_CD R240 R242 FOCUS_S SLED_S TRACK_S SPDL_S 1 GND GND1 CN202 FOCUS_S NM [24Pin OPU connector] [NM] BEMF Current Type(Default) R298 SP_M- B SPDL_SENS2K B SPDL_SENS- D204 2 DSPVCC33 R281 1R M5V Value in [ ] is for AM5888s 1 SL_MOTSL_MOT+ HOMESW 1 2 3 4 5 6 SP_MOT+ SP_MOT2 SLEDSLED+ HOMESW GND SP+ SP- R254 4.7K R236 4.7K R286 4.7K [NM] DSPVCC33 HOMESW IN_OUT_SW INSW 5p 2.0: TRAY_Con HOMESW IN_OUT_SW INSW R218 1.2K [1.2K 1%] EC276 220UF/16V [220uF/10V] 1.25V 2E 1B 3C Q211 SS8550 [PSS8550] SP_MOT- BAT54C SPDL_SENS+ 2K Q210, Q211 must be genuine 8550, such as PHILIPS PSS8550D, Jiangsu Changdian S8550. SPDL_SENS+ DSPVCC18 + R219 2K [2K 1%] 3V3_FB 4.7R 1W [4.7R 1W] 1V8_DRV 1 Q210 SS8550 [PSS8550] 3 3V3_DRV 1 3 LOADLOAD+ 1 2 3 4 5 2 R200 2 DSPVCC33 CN5 R245 S8 050/S8550 D201 IN4001 [1N4001] CN4 LOADLOAD+ OUTSW GND INSW 3 1 6P 2.0: SLED & SPINDLE Con 1V8_FB R220 430R [430R 1%] 1.25V R238 1K [1K 1%] Q210, 211 must have enough large pads for thermal spreading A A ZORAN Confidential Title DC0 Size Document Number Custom R ev 30 Front End & Regulator D ate: 5 4 3 2 W ednesday, June 28, 2006 1 Sheet 5 of 7 5 4 Max. amplitude of Mic_Audio signal is 4Vrms 3 1 R460 1K MIC1 MIC_IN MIC2 R432 4.7K EC402 When internal DAC: R459 2K W/ Karaoke 10uF/16V LR IN + R327, R328, R337, R338 R462, R463, R464, R465 R433 1.2K NM 4.75K 1% W/o Karaoke 4.75K 1% NM When external DAC: R431 D 1 R425 EC419 10uF/16V MIC_ON 4.7K When external DAC + Karaoke: Q320 BT3904 1 -12V 4.7K DSPVCC33 Please refer to the option value in [...] 3 Q323 BT3906 3 Value in [] is for external DAC. Refer to Vaddis 6 solution. 2 2 DSPVCC33 D + R436 100K MUTE_BIAS1 C401 R463 Value in [] is for external ADC. 4.75K 1% [NM] 4.7K 1% [NM] C325 200pF 10% [NM] R383 4.7K 1% [3.3K] C321 180pF 10% [1nF] 6 R380 R328 NM [4.7K 1%] R329 4.7K 1% [0R] 18K [0R] 5 4.7K 1% [0R] C326 33pF 5% [NM] R381 39K 1% [0R] 39K [0] 6 7 5 +12V C400 0.1uF U309B LM4558 R429 1K [1K] LMAIN-OUT LMAIN-OUT +12V C323 0.1uF 3 U308 CE2632 R443 -12V R438 7 8 APWM_L+ ADC circuit for Karaoke MIC1 39K 1% [NM] 33pF 5% [150pF] U301B LM4558 C322 4 R320 4.7K 1% [10K] 8 NM [4.7K 1%] 4 R327 R462 R4 3.3K 100pF R324 APWM_L- + R437 100K MIC_VOCAL - R461 NM [0R] + R5 3.3K - MIC_IN MIC_VOCAL 2 R430 2K + C408 22uF/16V AMCLK 12 ALRCLK R447 MUTE 4 FMT NOHPF 11 5 CAP AGND 10 6 VCM AVDD 9 DSPVCC33 8 LR IN 7 C419 14 RIN LIN R441 AMCLK ALRCLK 10K -12V C410 R333 NM [0.1uF] APWM_R- 104 [0.1uF] R337 NM [4.7K 1%] R464 4.7K 1% [NM] 4.7K 1% [NM] R465 R330 4.7K 1% [10K] C335 200pF 10% [1nF] R386 4.7K 1% [3.3K] C331 180pF 10% [1nF] 2 R339 4.7K 1% [0R] 3 4.7K 1% [0R] C336 33pF 5% [NM] U301A LM4558 1 R440 R434 39K [0] 2 18K [0R] 3 U309A LM4558 1 R385 39K 1% [0R] R435 1K [1K] RMAIN-OUT +12V MUTE R439 C C403 0.1uF D302 1 2 IN4001 2 2 39K 1% [NM] 33pF 5% [150pF] U305B LM4558 4 C372 6 5 R379 R378 4.7K 1% [0R] R308 100K 1 C R374 2.4K [1K] 7 4.7K 1% [0R] C376 33pF 5% [NM] R302 39K 1% [0R] +12V LFE-OUT 3 4.7K 1% [NM] Q322 BT3904 1 MUTE +12V R375 2K 1 Q317 BT3904 C363 0.1uF 2 APWM_LFE+ R301 4.7K 1% [3.3K] C371 180pF 10% [1nF] 8 R377 D5V 2K R373 R370 4.7K 1% [10K] C375 200pF 10% [1nF] + 4.7K 1% [NM] - R376 APWM_LFE- RMAIN-OUT 3 NM [4.7K 1%] C399 100pF MIC2 8 R338 -12V C334 0.1uF 8 APWM_R+ 39K 1% [NM] 33pF 5% [150pF] C332 R384 D301 IN4001 Q321 BT3904 1 2K DSPVCC33 2 13 LRCK DGND 2 + C406 22uF/16V MCK BCK 4 104 [0.1uF] SDO 3 4 C415 DVDD 2 + R448 NM [4.7K] 1 - R445 NM 0 + ABCLK ABCLK - DSPVCC33 A IN AIN DSPVCC33 3 Q303 1 S8550 470uF/10V -12V MUTE_CTL R363 R360 4.7K 1% [10K] C365 200pF 10% [1nF] R367 MUTE_CTL R311 10K APWM_CEN+ 4.7K 1% [NM] R303 4.7K 1% [3.3K] C361 180pF 10% [1nF] 2 3 R369 R368 4.7K 1% [0R] 118K 1% [NM] 33pF 5% [150pF] C362 4.7K 1% [0R] C366 33pF 5% [NM] -12V C374 0.1uF U305A LM4558 1 R364 2.4K [1K] CEN-OUT MUTE R365 2K Q316 BT3904 1 R307 39K 1% [0R] 2 4.7K 1% [NM] Q304 S8550 4 APWM_CEN- MUTE 3 8 R312 10K 1 2 DSPVCC33 + R366 100uF/16V 3 EC318 R318 10K - EC317 + B B R343 5 R344 2.4K [1K] 7 R315 39K 1% [0R] +12V SL-OUT MUTER345 2K 1 +12V C343 0.1uF -12V R353 4.7K 1% [NM] 2 3 R359 R358 4.7K 1% [0R] 4.7K 1% [0R] C356 33pF 5% [NM] 39K 1% [NM] 33pF 5% [150pF] C352 U304A LM4558 1 -12V C354 0.1uF R354 2.4K [1K] MUTER355 2K 1 R317 39K 1% [0R] SR-OUT Q315 BT3904 8 R357 APWM_SR+ R316 4.7K 1% [3.3K] C351 180pF 10% [1nF] 4 R350 4.7K 1% [10K] C355 200pF 10% [1nF] + 4.7K 1% [NM] - R356 APWM_SR- Q314 BT3904 2 4.7K 1% [0R] C346 33pF 5% [NM] 3 6 R349 R348 4.7K 1% [0R] 3 4.7K 1% [NM] C341 180pF 10% [1nF] 2 APWM_SL+ 39K 1% [NM] 33pF 5% [150pF] U304B LM4558 C342 8 R347 R310 4.7K 1% [3.3K] 4 R340 4.7K 1% [10K] C345 200pF 10% [1nF] + 4.7K 1% [NM] - R346 APWM_SL- A A ZORAN Confidential Title DC0 Size Document Number Custom Rev 30 Back End Date: 5 4 3 2 Wednesday, June 28, 2006 1 Sheet 6 of 7 5 4 3 2 1 CN1 G ND VSYNC HS YNC Y-R-V_OUT G-Y_OUT C-B-U_OUT SCART_SWITCH VSYNC HSYNC C520 1 2 3 4 5 6 7 +12V LMAIN-OUT RMAIN-OUT TV 10 16:9 JR5 AUDIO 6CH AUDIO/TV/16:9 C522 11pF Y-R-V_OUT 1 Video Status Y_R_V Y_R_V R510 1.5K [NM] 2.0X4S CN7 DUPRD0 1 2 3 4 CVBS_OUT C521 160pF R509 1.2K [NM] 4:3 01 1.1uH L502 1.1uH Y-R-V_OUT 7 C523 160pF COAX_SPDIF 2 C-B-U_OUT 3 D 3 1 2 3 4 5 G ND L501 C511 150pF SCART CFG FS2 FS3 00 CN2 CVBS_OUT AUDIO/TV/16:9 CVBS_C CVBS_C FS1: H=RGB L=CVBS 2.0X7S D 11pF FS2 1 2 +12V -12V Q501 BT3904 [NM] C524 D5V CVBS_G_Y CVBS_G_Y L503 11pF 1.1uH G-Y_OUT MIC_IN 3 C525 160pF 1 FS3 Q502 BT3904 [NM] FS1 1 4 RMAIN-OUT C526 Q503 BT3904 [NM] 2 DUPTD0 8 R514 150R [NM] 3 2 MIC_PORT C_B_U C_B_U L504 11pF C539 100pF 1.1uH C-B-U_OUT C527 160pF SCART_SWITCH G-Y_OUT 5 RGB Status 9 R516 1K CN503 D5V C GND D5V DAT CLK STB IR 1 2 3 4 5 6 [NM] SCART config circuit 6 LMAIN-OUT C540 100pF CN3 R501 10K R502 10K R503 10K LMAIN-OUT RMAIN-OUT R504 2.2K C538 100pF VFD_PORT FB515 FB512 FB513 FB514 220Z 220Z 220Z 220Z 7 6 5 4 3 2 1 SL-OUT IRRCV FPC_STB FPC_CLK FPC_DOUT SR-OUT C 2.0X7S C537 100pF CEN-OUT C536 100pF JR4 LFE-OUT 1 C535 100pF MBW2012-221 FB502 MBW2012-221 M5V RFA5V R507 0R D5V +12V CVBS_OUT 7 5 6 FB501 8 B 1 2 3 4 5 6 3 4 Note: R505 = 0R when using AM5888 LDO controller PWR-CTRL CN6 +5V +5V GND GND -12 +12 2 C-B-U_OUT Y-R-V_OUT JR3 OPTICAL D5V S-Video w/ RCA -12V OPTICAL_SPDIF + + POWER C554 10nF +12V: +12V(+-10%) -12V: -12V(+-10%) +5V: +5V(+-2.5%) +3.3V: +3.3V(+-2.5%) C555 10nF C556 10nF C557 10nF 1 2 3 B GND VCC SIG EC530 47uF/16V EC503 100uF/16V R546 62R OPTICAL_SPDIF 3 D5V S/PDIF_OUT S/PDIF_OUT C509 0.1uF Q505 1 2 BT3904 R547 0R SERVO33 Close to Q505 DSPVCC33 R529 56R + EC505 220uF/10V C542 220pF C543 1nF R544 C528 COAX_SPDIF 62R R530 MARK1 . 39R 0.1uF C510 1 22pF A A DSPVCC18 MARK2 . 4 5 + EC508 220uF/10V MARK3 C544 220pF C545 1nF C546 0.1uF ZORAN Confidential . 3 2 1 4 5 Title MARK4 DC0 Close to Regulator . H6 1 H5 1 9 8 7 6 3 2 1 9 8 7 6 4 5 4 5 9 8 7 6 3 2 1 9 8 7 6 3 2 1 H6 1 H5 Size Document Number Date: Wednesday, June 28, 2006 R ev 30 Power, AV Output 5 4 3 2 1 Sheet 7 of 7 Repair of Decoder Board ZORAN36966 decoder board service manual Please check the power supply to decoder board is normal before checking the decoder board. 一. Check the power supply voltage has the normal wave. +5V,+12V,-12V. 二. Check reset circuit (reset at high electrical level) 三. Check crystal circuit (27MHz) and sdram frequency (108MHz) Decoder board repair flow chart: (Diagram not included) 1. Key invalid or led no display Check socket and plug connection N Connect correctly Y With check KB board Check CLK, DATA, STB wave out N Check ZR966 PIN131,132,133 short circuit Y Replace ZR36966 27 Repair of Decoder Board 2. CVBS no output(audio/tray door normal) Check the video cord connection N connect correctly Y Check video setup (software menu) Y N Set to svideo Y Check L501 voltage between 1.0±0.2VPP (use standard color band signal disc to test) Y N Check whether L501 is damaged Y N Check L501 connected with ZR36966 pin 151 Y Check ZR36966 PIN151 output short circuit Y Replace IC ZR36966 28 replace it Repair of Decoder Board 3. YUV no output (Audio normal) Check YUV port connected to TV correct N Connect YUV correctly Y Check video setup to YUV N Set to component Y Y Check L502,L503,L504 voltage between 0.7±0.14Vpp N Y Check L502,L503,L504 are damaged N Check L502,L503,L504 connected with Pin152, Pin154,P149. N N Check ZR36966 short circuit PIN152,Pin154,Pin149 N Replace ZR36966 IC 29 Y replace it Repair of Decoder Board 4. Karaoke no output Check the microphone is ok? N replace it Y Check signal wire connect to decoder board correct? N Connect correctly Y Check whether R430,R459,R460 is damaged? Y replace it N Check whether U309 is damaged? N Replace U308(2632) 30 Y replace it Repair of Decoder Board 5. No audio output Check the audio cord connection N connect correctly Y Load 1K signal disc, check L/R CH with sin-wave 5 .6V Vpp N Check “mute”signal is minus voltage N check mute N Check “APWM L/APWM R”with Sin-wave signal Y Replace ZR36966 31 Y replace U301 Repair of Decoder Board 6. Servo initial work process Power On System initiated, ZR36966 reset and initiated, wait for task Tray door close? Y N Close tray door Pickup in inner circle? Y N Pickup move outward Machine initiated:ZR36966 Check disc With disc Auto adjust Wait for order 32 Without disc Repair of Decoder Board 7. Check disc Activate pickup Focus loop move up Focus loop move down Disc check error Y Focus loop move up Focus loop move down Pickup LD off Initiate auto adjust Action repeat 33 N Repair of Decoder Board 8. Eject tray abnormal (CVBS normal) Check ZR36966 PIN125(OPEN), PIN126(CLOSE) Check “OPEN”, “CLOSE” signal level normal (When open tray, “OPEN” should be high level, “CLOSE” should be low level Y Check IC U202 N Check “LOAD+”, “LOAD-“ voltage larger than3.0V (connect multimeter black pen to “LOAD-”, red pen to “LOAD+” Y Check loader wire connection with loader Close tray abnormal (CVBS normal) Check ZR36966 PIN125(OPEN), PIN126(CLOSE) N Check “OPEN”, “CLOSE” signal level normal (When open tray, “OPEN” should be low level, “CLOSE” should be high level Y Check IC U202 N Check “LOAD+”, “LOAD-“voltage larger than3.0V (connect multimeter red pen to “LOAD-”, black pen to “LOAD+” Check loader wire connection with loader 34 Repair of key Board KB BOARD SERVICE PROCEDURE Power on Led no display N Check decoder board and kb board connection N Connect correctly Y Check whether KB board TW1618 is damaged? N Check other components 35 Y Replace it Package Diagram 36 System decomposition 3-D diagram 37 Main point waveforms of electronic components Reference waveform of key test point of power board TP1 27MHz XTAL TP3 CVBS TP2 SDRAM frequency 108MHz TP4 AUDIO 1KHz 38