Download INSTALLATION & OPERATING INSTRUCTIONS
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Table of Contents 1.0 cfa1000x Features & Benefits 1.1 cfa1000x System 2.0 System Installation 2.1 2.2 2.3 Unit Installation Unit Wiring Encoder Setup 3.0 Functional Overview 3.1 3.2 3.3 3.4 3.5 3.6 The Force Sensor The Encoder The CPU GCP – Graphical Control Panel 3.4.1 Selection Menus 3.4.2 Adjusting the Display Contrast 3.4.3 Setting the Real Time Clock RTC 3.4.4 The Production Screen Digital I/O Coaxial Interface 4.0 Analysis Algorithm 4.1 4.2 4.3 4.4 4.5 Evaluation Range 4.1.1 Setting Width Factors (W1 & W2) Production Process Limits 4.2.1 Setting BLO – Bad Limit Overall 4.2.2 Setting S Factor – Stop Factor 4.2.3 Setting D Factor – Drift Factor Adjusting Zone Sensitivities 4.3.1 Setting S1 & S2 Sensitivity Factors The Teach Sequence 4.4.1 Setting T Factor – Teach Factor 4.4.2 Setting the number of Teach Cycles 4.4.3 Starting a new Teach Sequence Drift Compensation 4.5.1 Controlling Drift Compensation 5.0 Force Calibration 5.1 Peak force calibration of the cfa1000x 6.0 The Batch Buffer and Online Statistics 6.1 Viewing Batch Statistics 7.0 The Batch Counter Facility 7.1 Setting the Batch Counter 8.0 Auxiliary Inputs and the Relays 8.1 8.2 8.3 Relay Mode Quick Set Quick Set Modes Relay Programming Matrix 8.3.1 cfa1000x Events 8.3.2 cfa1000x Relay Actions 8.3.3 Linking Events with Actions 8.3.4 Setting a Relay Action 8.3.5 Relay Strobe Timings 9.0 The Password Facility 9.1 9.2 9.3 9.4 Setting the system password Locking Menus Unlocking Menus Password Utility 10.0 Press cycle counter facility 10.1 Viewing the press cycle counters 10.2 Reseting the resettable press counter 11.0 Additional features and settings 11.1 Restoring Factory Default Settings 11.2 Seting the coaxial interface node address 11.3 Cfa1000x Data Cature Triggering 11.3.1 Setting the data capture mode 11.4 Controlling buzzer operation 12.0 cfaNET PC Software 12.1 cfaNET Software Installation 12.2 cfaNET Hardware Installation 12.2.1 Network Adapter Connection 12.2.2 Connection of cfa1000x to the cfaNET 12.2.3 Configuring the network NODE ID 12.2.4 Troubleshooting the cfa network 12.3 Use of cfaNET software 12.3.1 Serial Port Settings 12.3.2 Adding/Deleting a press station 12.3.3 Setting Press Station Properties 12.3.4 Downloading a force curve 12.3.5 Downloading the batch buffer 12.3.6 Resetting the batch buffer 12.3.7 Add to statistics window 12.3.8 Adding a user defined background 13.0 Printing a batch report using the optional printer 13.1 Printing – Troubleshooting APPENDICES 5 7 10 10 13 15 16 16 17 17 18 19 20 21 22 23 23 25 27 27 27 28 28 29 29 29 30 31 31 31 32 33 34 36 37 38 39 39 40 41 41 45 45 45 45 46 46 47 47 47 47 48 48 48 49 50 50 50 50 51 51 52 52 53 53 54 55 55 56 56 56 57 57 58 58 59 59 60 60 4