Download Handy Home Products 19520-4 Instructions / Assembly

Revision:
Run:
10’, 12’ &14’ Oval
Gazebo Floor
2-26-03
Made in the U.S.A.
- BEFORE YOU BEGIN Always wear OSHA-APPROVED safety
glasses throughout assembly process
■ First...
Read these instructions thoroughly before you begin
assembly. Assembly is easiest if you follow the steps
in the order shown.
In a drawing, a dotted line represents a part hidden
from view (like a part under a panel).
■ Check all parts
Compare parts you have to the list on page 2. If a part
is missing, circle the part in question in the parts list
and call us toll-free at 1-800-437-0784.
■ Preparation required
We recommend that you assemble this floor on level
ground in the location it will be used. Assistance is
necessary to handle, fit, and secure some
components. Two people are needed for some steps.
■ Check local zoning
Before starting construction, check with your local
building code official for any required permits,
variances, etc.
- TREATING YOUR GAZEBO ■ Staining...
These Gazebo Floor Panels are constructed of a longlasting western cedar. Untreated Cedar exposed to
sunlight will eventually weather to a silver-grey color. To
help keep original red color, apply a minimum of two
coats of oil based penetrating stain WITHIN 30 DAYS
(required by warranty).
STAIN REQUIREMENTS FOR GAZEBO FLOORS
FLOOR SIZE
10'
12'
14'
# OF GALLONS
1
1
1-1/2"
■ Tools required
❑ Hammer
❑ #2 Phillips Screwdriver
❑ Level
❑ Tape Measure
❑ Pencil
■ Optional tools
❑ Electric Drill w/ #2 Phillips Tip
❑ Nail Pouch
#16690
10’x14’ - 10 sided Gazebo Floor
12’x16’ - 12 sided Gazebo Floor (not shown)
14’x18’ - 14 sided Gazebo Floor (not shown)
10’, 12’ & 14’ Oval Gazebo Floor
■ Parts List 10’ Gazebo Floor Kit
❑ 8 pcs.
❑ 2 pcs.
❑ 12 pcs.
❑ 2 pcs.
❑ 2 pcs.
❑ 3 pcs.
❑ 4 pcs.
❑ 2 pcs.
❑ 1 pc.
❑ 2 pc.
❑ 1 pc.
❑ 8 pcs.
❑ 2 pcs.
❑
J1’s Bond Boards (angled)
2 x 4 x 44-3/4” Treated
J1-A’s Bond Boards (square ends)
2 x 4 x 44-3/4” Treated
J2’s Joist
2 x 4 x 54-3/4” Treated
J3’s Center Block Treated
Center Floor Support (angled)
2 x 4 x 43-1/4” Treated
Center Support Spacer
1/2” x 3-1/2” x 6” Treated
J4’s Floor Joist Add on
1 x 4 x 54-3/4” Treated
Outside Floor Board
1” x 6 x 44-3/4”
Base Plate Treated
2 x 6 x 59-1/2” Treated
Center Deck Piece
1” x 3-1/2” x 54-13/16
Center Deck Piece
1” x 4-1/2” x 56-3/4”
Pre-assembled Triangle Deck Panels Cedar
Pre-assembled Square Deck Panels Cedar
1-5/8” Screws, 2-1/2” Screws, 3” Screws
J1 Treated
J2 Treated
Center Deck Pieces
10' and 14' - 3 pieces
12' - 2 pieces
■ Parts List 12’ Gazebo Floor Kit
❑ 10 pcs.
❑ 2 pcs.
❑ 14 pcs.
❑ 2 pcs.
❑ 2 pcs.
❑ 3 pcs.
❑ 4 pcs.
❑ 2 pcs.
❑ 1 pc.
❑ 2 pc.
❑ 10 pcs.
❑ 2 pcs.
❑
J1’s Bond Boards (angled)
2 x 6 x 44-3/4” Treated
J1-A’s Bond Boards (square ends)
2 x 6 x 44-3/4” Treated
J2’s Joist
2 x 6 x 67-7/8” Treated
J3’s Center Block Hollow
Center Floor Support (angled)
2 x 6 x 43-1/16”Treated
Center Support Spacer
2 x 6 x 2-3/16” Treated
J4’s Floor Joist Add on
1 x 4 x 67-7/8” Treated
Outside Floor Board
1” x 6 x 44-3/4”
Base Plate Treated
2 x 6 x 59-1/2” Treated
Center Deck Piece
1” x 3-1/2” x 51-3/4”
Pre-assembled Triangle Deck Panels Cedar
Pre-assembled Square Deck Panels Cedar
1-5/8” Screws, 2-1/2” Screws, 3” Screws
Center Floor Support
Base Plate
J3
10' = 8 sided
Center Block
■ Parts List 14’ Gazebo Floor Kit
❑ 12 pcs.
❑ 2 pcs.
❑ 16 pcs.
❑ 2 pcs.
❑ 2 pcs.
❑ 3 pcs.
❑ 4 pcs.
❑ 2 pcs.
❑ 1 pc.
❑ 2 pcs.
❑ 1 pc.
❑ 12 pcs.
❑ 2 pcs.
❑
12' and 14'
Hollow Center
Block
J3
J1’s Bond Boards (angled)
2 x 6 x 44-3/4” Treated
J1-A’s Bond Boards (square ends)
2 x 6 x 44-3/4” Treated
J2’s Joist
2 x 6 x 81-1/16” Treated
J3’s Center Block Hollow
Center Floor Support (angled)
2 x 6 x 42-13/16” Treated
Center Support Spacer
2 x 6 x 4-1/4” Treated
J4’s Floor Joist Add on
1 x 4 x 81-1/16” Treated
Outside Floor Board
1” x 6 x 44-3/4”
Base Plate Treated
2 x 6 x 59-1/2” Treated
Center Deck Piece
1” x 3-1/2” x 54-3/4”
Center Deck Piece
1” x 3-1/2” x 55-7/8”
Pre-assembled Triangle Deck Panels Cedar
Pre-assembled Square Deck Panels Cedar
1-5/8” Screws, 2-1/2” Screws, 3” Screws
Pre-assembled Triangular Floor Panel
Pre-assembled Square Floor Panel
Note: Lumber is not marked with Part Letters Identification.
NATIONAL STANDARD LUMBER SIZES
Nominal size
Actual size
2 x 4 = 1-1/2" x 3-1/2"
2 x 6 = 1-1/2" x 5-1/2"
2 x 8 = 1-1/2" x 7-1/4"
2 x 10 = 1-1/2" x 9-1/4"
4 x 4 = 3-1/2" x 3-1/2"
6 x 6 = 5-3/8" x 5-3/8"
2
Oval Floor
PARTS LIST 10’ FLOOR KIT
1
FLOOR SYSTEM
CENTER
ASSEMBLY
❑ 2 pcs.
❑ 3 pcs.
❑ 2 pcs.
❑ 1 pc.
Center Floor Support
Center Spacer
J3’s Solid Center Block
Base Plate Treated (if needed)
2 x 6 x 59-1/2”
PARTS LIST 14’ FLOOR KIT
❑ 2 pcs.
❑ 3 pcs.
❑ 2 pcs.
❑ 1 pc.
Center Floor Support
Center Spacer
J3’s Hollow Center Block
Base Plate Treated (if needed)
2 x 4 x 42-13/16”
2 x 6 x 4-1/4”
2 x 6 x 59-1/2”
PARTS LIST 12’ FLOOR KIT
❑ 2 pcs.
❑ 3 pcs.
❑ 2 pcs.
❑ 1 pc.
Center Floor Support
Center Spacer
J3’s Hollow Center Block
Base Plate Treated (if needed)
2 x 6 x 43-1/16”
2 x 6 x 2-3/16”
2 x 6 x 59-1/2”
1-A: 10’ Gazebo - Layout Center Floor Support (angled) and
Center Spacers equally as shown. Use (2) 3” screws as
shown. Install Solid Center Blocks J3 as shown with 3”
Screws. Note: Keep Predrilled holes in Center Block to Top.
Note: If you are installing your Floor Kit above ground or on a
soft surface such as grass, sand and loose pebbles, add
Base Plate to Center Assembly as shown in Fig.1 with (6) 3”
screws. DO NOT Use Base Plate on hard surfaces such
as concrete or an existing wood deck.
10' Assembly
Center Floor Support
2 x 4 x 43-1/4”
1
/2” x 3-1/2” x 6”
(2) 3" Screws
10' Gazebo Center Block Pre-Drilled
Inside Holes Facing Up
Center Spacer Equally
(2) 3" Screw
Center Block
J3
Fig.1
J3
Base Plate for Ground Installation Only
3" Screws
12' Assembly
Center Floor Support
(2) 3" Screws
2-3/16"
Center Spacer Equally
(2) 3" Screw
1-A: 12’ Gazebo - Layout Center Floor Support (angled) and
Center Spacers equally as shown. Use (2) 3” screws as
shown. Install Hollow Center Blocks J3 as shown with 3”
Screws. Note: If you are installing your Floor Kit above
ground or on a soft surface such as grass, sand and loose
pebbles, add Base Plate to Center Assembly as shown in
Fig.1 with (6) 3” screws. DO NOT Use Base Plate on hard
surfaces such as concrete or an existing wood deck.
Center Block
J3
J3
Flush to Bottom
Fig.1
Base Plate for Ground Installation Only
3" Screws
14' Assembly
Center Floor Support
(2) 3" Screws
4-1/4"
1-A: 14’ Gazebo - Layout Center Floor Support (angled) and
Center Spacers equally as shown. Use (2) 3” screws as
shown. Install Hollow Center Blocks J3 as shown with 3”
Screws. Note: If you are installing your Floor Kit above
ground or on a soft surface such as grass, sand and loose
pebbles, add Base Plate to Center Assembly as shown in
Fig.1 with (6) 3” screws. DO NOT Use Base Plate on hard
surfaces such as concrete or an existing wood deck.
Center Spacer Equally
(2) 3" Screw
J3
Center Block
J3
Fig.1
Flush to Bottom
Base Plate for Ground Installation Only
3" Screws
Oval Floor
3
1
PARTS
LIST J1’s
10’Treated
FLOOR
KIT
❑ 8 pcs.
- angled
FLOOR SYSTEM
FRAMING
❑ 2 pcs.
x 44-3/4”
❑ 12 pcs.
❑ 1 pc.
NOTE: Assembly shown below is for 10’ Oval
❑ 2 pcs.
44-3/4”
❑ 14 pcs.
❑ 1 pc.
J1A’s Treated
J2
2 x 6 x 44-3/4”
2x4x
2 x 6 x 81-1/16”
J2’s Treated
Center Assembly
Connect 12' & 14' Top View
with 3"
screws.
J3
J3
J2
Fig.4
Fig.3
Fig.5
Fig.2
Connect with
(1) 3" screw down
inside with 6"
Phillips Bit.
J1
J1
Notch up and
to the inside
- straight
10' Top View
2 x 6 x 44-3/4”
2x4x
2 x 6 x 67-7/8”
J2’s Treated
Center Assembly
J3
Fig.1
- straight
PARTS
LIST J1’s
14’Treated
FLOOR
KIT
❑ 12 pcs.
- angled
Approx.
1/8"
J2
J1A’s Treated
❑ 2 pcs.
44-3/4”
❑ 16 pcs.
❑ 1 pc.
2 x 4 x 44-3/4”
2x4
2 x 4 x 54-3/4”
J2’s Treated
Center Assembly
Connects J2 10' Bottom View
to J3 with
3" screws.
Top View
- straight
PARTS
LIST J1’s
12’Treated
FLOOR
KIT
❑ 10 pcs.
- angled
Gazebo floor kit. The 12’ and 14’ Oval Gazebo floor
kit assembles in the same manner; however, there
are two extra J1’s, J2’s and Deck Panels for the 12’
and there are four extra J1’s, J2’s and Deck Panels
for the 14’. Follow Instructions below for assembly of the 10’, 12’ and 14’ floor kit.
Connects J2
to center
support
3" screws.
J1A’s Treated
J1A
J2
J1
1-B
J2
J2
J2
J1
J2
J2
J2
J1
J2
J2
J2
J2
J2
J1
J1
J1A
Fig.7
J1
J2
Fig.6
J2
J1A
J1
Connects J1
to J1 with
3" screw.
1-B: Locate Center Assembly in desired location and
layout J2’s around Center Assembly with predrilled holes
to the center, for 10’ Gazebo, facing down as shown in
Fig. 1. Attach middle J2 to Center Assembly with 3”
screws as shown in Fig. 2. Attach remaining J2’s around
assembly with 3” screws as in Fig. 3 or 5 through each
hole in J3 and into J2’s. Leave about a 1/8” space
between J2 and center assembly as shown in Fig. 1.
J1
Connects J1
to J2 with
3" screws.
Connects J1
to J2 with
3" screws.
Layout all J1 and J1A parts on edge as shown, make
sure that the notch on J1 is facing up and to the inside.
Connect J1’s and J1A’s as shown in Fig. 6&7 with 3”
screws. Keep joints even on top and outside edges.
Assemble all in the same manner.
IMPORTANT: Two people required for this step.
With all “J” boards secured to Center Assembly, carefully turn the assembly over - 10’ Gazebo only and install one 3” screw through
each predrilled hole in J2’s into Center Assembly as shown in Fig.4. You may have to remove Base Plate to install screws from the
bottom on the 10’ Gazebo Floor and reinstall. If Installing a 12’ or 14’ Gazebo floor, do not turn floor over. Install remaining 3” screws into
Center Assembly with 6” bit supplied in kit as shown in Fig. 5.
4
Oval Floor
1
FLOOR SYSTEM
FRAMING CONTINUED
PARTS
LIST J410’
FLOOR KIT
❑ 4 pcs.
’s Treated Add on
1 x 4 x 54-3/4”
PARTS
LIST J412’
FLOOR KIT
❑ 4 pcs.
’s Treated Add on
1 x 4 x 67-7/8”
PARTS
LIST J414’
FLOOR KIT
❑ 4 pcs.
’s Treated Add on
1 x 4 x 81-1/16”
1-C: Install the J4’s on the side of the Joist and flush to top
of floor frame with (10) 1-5/8” screws as shown. Install the
remaining 3 in same manner for the center floor panel to
rest on.
Top View
J2
1-5/8"
Screws
1-C
J2
J4
1-5/8"
Screws
1x4 Joist
Add on
Flush to Top
J2
J1A
J4
1-5/8"
Screws
1-D: Once floor frame is complete, measure for squareness
at X to X and Y to Y, they should be the same dimension and
level. Shims may be needed to level.
1-D
Y
X
X
Y
Make Sure Floor Notch
on J1 is Facing Up
Oval Floor
5
1
PARTS
LIST Triangle
10’ FLOOR
KIT
❑ 8 pcs.
Deck Panels
FLOOR SYSTEM
DECKING
❑ 2 pcs.
❑ 3 pcs.
❑ 2 pcs.
Square Center Deck Panels
Center Deck Pieces
Outside Floor Board
1 x 6 x 44-3/4”
PARTS
LIST Triangle
12’ FLOOR
KIT
❑ 10 pcs.
Deck Panels
❑ 2 pcs.
❑ 2 pcs.
❑ 2 pcs.
Square Center Deck Panels
Center Deck Pieces
Outside Floor Board
1 x 6 x 44-3/4”
PARTS
LIST Triangle
14’ FLOOR
KIT
❑ 12 pcs.
Deck Panels
Note: Layout All Decking Parts before attaching to frame.
❑ 2 pcs.
❑ 3 pcs.
❑ 2 pcs.
Outside Floor Board
Center Deck Pieces
arranged to Fit
Square Center Deck Panels
Center Deck Pieces
3
Outside Floor Board
1 x 6 x 44- /4”
Square Panels
Narrow board to Outside
1-E
Notch in J1
is Facing Up
J1
J2
Top View
1-E: Carefully set Floor Panels in place. Align Floor Panels so that they are tight and equally spaced
before fastening in place. Seams on Floor Panels should line up directly over center of J2’s.
6
Oval Floor
1
FLOOR SYSTEM
DECKING
1-F: Once all floor parts are in place, keep overhang on the frame the same all around your gazebo.
1-F
Keep equal
overhang
all around
Floor Frame
1-G: Removal of Center Panels may be necessary for easier assembly. Triangular Floor Panels are
attached by using eight 2-1/2” screws only. Add additional screws where holes are predrilled for 12’
and 14’ floor. Predrilled holes are provided in each Floor Panel.
1-G
Attach all
Triangular
Panels only
with (8) 2-1/2" Screws
add additional screws
for 12' and 14'
Oval Floor
7
1
FLOOR SYSTEM
DECKING CONTINUED
1-H: Square Floor Panels are attached by using 2-1/2” screws. Keep the panel flush to the Triangular panels short end. Predrilled holes are provided in each Floor Panel. Attach Outside Floor
Board flush to the outside of the Triangle Floor Panels with (5) 2-1/2” screws.
Flush to
Front
1-H
Use 2-1/2" Screws
Flush to
Outside
2-1/2" Screws
at Angle
1-I: Attach Center Deck Boards with 2-1/2” screws through predrilled holes. Keep equally spaced.
1-I
10' Oval Center Deck Boards
12' Oval Center Deck Boards
8
14' Oval Center Deck Boards
Oval Floor