Download Handy Home Products 19520-4 Instructions / Assembly
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Revision: Run: 10’, 12’ &14’ Oval Gazebo Floor 2-26-03 Made in the U.S.A. - BEFORE YOU BEGIN Always wear OSHA-APPROVED safety glasses throughout assembly process ■ First... Read these instructions thoroughly before you begin assembly. Assembly is easiest if you follow the steps in the order shown. In a drawing, a dotted line represents a part hidden from view (like a part under a panel). ■ Check all parts Compare parts you have to the list on page 2. If a part is missing, circle the part in question in the parts list and call us toll-free at 1-800-437-0784. ■ Preparation required We recommend that you assemble this floor on level ground in the location it will be used. Assistance is necessary to handle, fit, and secure some components. Two people are needed for some steps. ■ Check local zoning Before starting construction, check with your local building code official for any required permits, variances, etc. - TREATING YOUR GAZEBO ■ Staining... These Gazebo Floor Panels are constructed of a longlasting western cedar. Untreated Cedar exposed to sunlight will eventually weather to a silver-grey color. To help keep original red color, apply a minimum of two coats of oil based penetrating stain WITHIN 30 DAYS (required by warranty). STAIN REQUIREMENTS FOR GAZEBO FLOORS FLOOR SIZE 10' 12' 14' # OF GALLONS 1 1 1-1/2" ■ Tools required ❑ Hammer ❑ #2 Phillips Screwdriver ❑ Level ❑ Tape Measure ❑ Pencil ■ Optional tools ❑ Electric Drill w/ #2 Phillips Tip ❑ Nail Pouch #16690 10’x14’ - 10 sided Gazebo Floor 12’x16’ - 12 sided Gazebo Floor (not shown) 14’x18’ - 14 sided Gazebo Floor (not shown) 10’, 12’ & 14’ Oval Gazebo Floor ■ Parts List 10’ Gazebo Floor Kit ❑ 8 pcs. ❑ 2 pcs. ❑ 12 pcs. ❑ 2 pcs. ❑ 2 pcs. ❑ 3 pcs. ❑ 4 pcs. ❑ 2 pcs. ❑ 1 pc. ❑ 2 pc. ❑ 1 pc. ❑ 8 pcs. ❑ 2 pcs. ❑ J1’s Bond Boards (angled) 2 x 4 x 44-3/4” Treated J1-A’s Bond Boards (square ends) 2 x 4 x 44-3/4” Treated J2’s Joist 2 x 4 x 54-3/4” Treated J3’s Center Block Treated Center Floor Support (angled) 2 x 4 x 43-1/4” Treated Center Support Spacer 1/2” x 3-1/2” x 6” Treated J4’s Floor Joist Add on 1 x 4 x 54-3/4” Treated Outside Floor Board 1” x 6 x 44-3/4” Base Plate Treated 2 x 6 x 59-1/2” Treated Center Deck Piece 1” x 3-1/2” x 54-13/16 Center Deck Piece 1” x 4-1/2” x 56-3/4” Pre-assembled Triangle Deck Panels Cedar Pre-assembled Square Deck Panels Cedar 1-5/8” Screws, 2-1/2” Screws, 3” Screws J1 Treated J2 Treated Center Deck Pieces 10' and 14' - 3 pieces 12' - 2 pieces ■ Parts List 12’ Gazebo Floor Kit ❑ 10 pcs. ❑ 2 pcs. ❑ 14 pcs. ❑ 2 pcs. ❑ 2 pcs. ❑ 3 pcs. ❑ 4 pcs. ❑ 2 pcs. ❑ 1 pc. ❑ 2 pc. ❑ 10 pcs. ❑ 2 pcs. ❑ J1’s Bond Boards (angled) 2 x 6 x 44-3/4” Treated J1-A’s Bond Boards (square ends) 2 x 6 x 44-3/4” Treated J2’s Joist 2 x 6 x 67-7/8” Treated J3’s Center Block Hollow Center Floor Support (angled) 2 x 6 x 43-1/16”Treated Center Support Spacer 2 x 6 x 2-3/16” Treated J4’s Floor Joist Add on 1 x 4 x 67-7/8” Treated Outside Floor Board 1” x 6 x 44-3/4” Base Plate Treated 2 x 6 x 59-1/2” Treated Center Deck Piece 1” x 3-1/2” x 51-3/4” Pre-assembled Triangle Deck Panels Cedar Pre-assembled Square Deck Panels Cedar 1-5/8” Screws, 2-1/2” Screws, 3” Screws Center Floor Support Base Plate J3 10' = 8 sided Center Block ■ Parts List 14’ Gazebo Floor Kit ❑ 12 pcs. ❑ 2 pcs. ❑ 16 pcs. ❑ 2 pcs. ❑ 2 pcs. ❑ 3 pcs. ❑ 4 pcs. ❑ 2 pcs. ❑ 1 pc. ❑ 2 pcs. ❑ 1 pc. ❑ 12 pcs. ❑ 2 pcs. ❑ 12' and 14' Hollow Center Block J3 J1’s Bond Boards (angled) 2 x 6 x 44-3/4” Treated J1-A’s Bond Boards (square ends) 2 x 6 x 44-3/4” Treated J2’s Joist 2 x 6 x 81-1/16” Treated J3’s Center Block Hollow Center Floor Support (angled) 2 x 6 x 42-13/16” Treated Center Support Spacer 2 x 6 x 4-1/4” Treated J4’s Floor Joist Add on 1 x 4 x 81-1/16” Treated Outside Floor Board 1” x 6 x 44-3/4” Base Plate Treated 2 x 6 x 59-1/2” Treated Center Deck Piece 1” x 3-1/2” x 54-3/4” Center Deck Piece 1” x 3-1/2” x 55-7/8” Pre-assembled Triangle Deck Panels Cedar Pre-assembled Square Deck Panels Cedar 1-5/8” Screws, 2-1/2” Screws, 3” Screws Pre-assembled Triangular Floor Panel Pre-assembled Square Floor Panel Note: Lumber is not marked with Part Letters Identification. NATIONAL STANDARD LUMBER SIZES Nominal size Actual size 2 x 4 = 1-1/2" x 3-1/2" 2 x 6 = 1-1/2" x 5-1/2" 2 x 8 = 1-1/2" x 7-1/4" 2 x 10 = 1-1/2" x 9-1/4" 4 x 4 = 3-1/2" x 3-1/2" 6 x 6 = 5-3/8" x 5-3/8" 2 Oval Floor PARTS LIST 10’ FLOOR KIT 1 FLOOR SYSTEM CENTER ASSEMBLY ❑ 2 pcs. ❑ 3 pcs. ❑ 2 pcs. ❑ 1 pc. Center Floor Support Center Spacer J3’s Solid Center Block Base Plate Treated (if needed) 2 x 6 x 59-1/2” PARTS LIST 14’ FLOOR KIT ❑ 2 pcs. ❑ 3 pcs. ❑ 2 pcs. ❑ 1 pc. Center Floor Support Center Spacer J3’s Hollow Center Block Base Plate Treated (if needed) 2 x 4 x 42-13/16” 2 x 6 x 4-1/4” 2 x 6 x 59-1/2” PARTS LIST 12’ FLOOR KIT ❑ 2 pcs. ❑ 3 pcs. ❑ 2 pcs. ❑ 1 pc. Center Floor Support Center Spacer J3’s Hollow Center Block Base Plate Treated (if needed) 2 x 6 x 43-1/16” 2 x 6 x 2-3/16” 2 x 6 x 59-1/2” 1-A: 10’ Gazebo - Layout Center Floor Support (angled) and Center Spacers equally as shown. Use (2) 3” screws as shown. Install Solid Center Blocks J3 as shown with 3” Screws. Note: Keep Predrilled holes in Center Block to Top. Note: If you are installing your Floor Kit above ground or on a soft surface such as grass, sand and loose pebbles, add Base Plate to Center Assembly as shown in Fig.1 with (6) 3” screws. DO NOT Use Base Plate on hard surfaces such as concrete or an existing wood deck. 10' Assembly Center Floor Support 2 x 4 x 43-1/4” 1 /2” x 3-1/2” x 6” (2) 3" Screws 10' Gazebo Center Block Pre-Drilled Inside Holes Facing Up Center Spacer Equally (2) 3" Screw Center Block J3 Fig.1 J3 Base Plate for Ground Installation Only 3" Screws 12' Assembly Center Floor Support (2) 3" Screws 2-3/16" Center Spacer Equally (2) 3" Screw 1-A: 12’ Gazebo - Layout Center Floor Support (angled) and Center Spacers equally as shown. Use (2) 3” screws as shown. Install Hollow Center Blocks J3 as shown with 3” Screws. Note: If you are installing your Floor Kit above ground or on a soft surface such as grass, sand and loose pebbles, add Base Plate to Center Assembly as shown in Fig.1 with (6) 3” screws. DO NOT Use Base Plate on hard surfaces such as concrete or an existing wood deck. Center Block J3 J3 Flush to Bottom Fig.1 Base Plate for Ground Installation Only 3" Screws 14' Assembly Center Floor Support (2) 3" Screws 4-1/4" 1-A: 14’ Gazebo - Layout Center Floor Support (angled) and Center Spacers equally as shown. Use (2) 3” screws as shown. Install Hollow Center Blocks J3 as shown with 3” Screws. Note: If you are installing your Floor Kit above ground or on a soft surface such as grass, sand and loose pebbles, add Base Plate to Center Assembly as shown in Fig.1 with (6) 3” screws. DO NOT Use Base Plate on hard surfaces such as concrete or an existing wood deck. Center Spacer Equally (2) 3" Screw J3 Center Block J3 Fig.1 Flush to Bottom Base Plate for Ground Installation Only 3" Screws Oval Floor 3 1 PARTS LIST J1’s 10’Treated FLOOR KIT ❑ 8 pcs. - angled FLOOR SYSTEM FRAMING ❑ 2 pcs. x 44-3/4” ❑ 12 pcs. ❑ 1 pc. NOTE: Assembly shown below is for 10’ Oval ❑ 2 pcs. 44-3/4” ❑ 14 pcs. ❑ 1 pc. J1A’s Treated J2 2 x 6 x 44-3/4” 2x4x 2 x 6 x 81-1/16” J2’s Treated Center Assembly Connect 12' & 14' Top View with 3" screws. J3 J3 J2 Fig.4 Fig.3 Fig.5 Fig.2 Connect with (1) 3" screw down inside with 6" Phillips Bit. J1 J1 Notch up and to the inside - straight 10' Top View 2 x 6 x 44-3/4” 2x4x 2 x 6 x 67-7/8” J2’s Treated Center Assembly J3 Fig.1 - straight PARTS LIST J1’s 14’Treated FLOOR KIT ❑ 12 pcs. - angled Approx. 1/8" J2 J1A’s Treated ❑ 2 pcs. 44-3/4” ❑ 16 pcs. ❑ 1 pc. 2 x 4 x 44-3/4” 2x4 2 x 4 x 54-3/4” J2’s Treated Center Assembly Connects J2 10' Bottom View to J3 with 3" screws. Top View - straight PARTS LIST J1’s 12’Treated FLOOR KIT ❑ 10 pcs. - angled Gazebo floor kit. The 12’ and 14’ Oval Gazebo floor kit assembles in the same manner; however, there are two extra J1’s, J2’s and Deck Panels for the 12’ and there are four extra J1’s, J2’s and Deck Panels for the 14’. Follow Instructions below for assembly of the 10’, 12’ and 14’ floor kit. Connects J2 to center support 3" screws. J1A’s Treated J1A J2 J1 1-B J2 J2 J2 J1 J2 J2 J2 J1 J2 J2 J2 J2 J2 J1 J1 J1A Fig.7 J1 J2 Fig.6 J2 J1A J1 Connects J1 to J1 with 3" screw. 1-B: Locate Center Assembly in desired location and layout J2’s around Center Assembly with predrilled holes to the center, for 10’ Gazebo, facing down as shown in Fig. 1. Attach middle J2 to Center Assembly with 3” screws as shown in Fig. 2. Attach remaining J2’s around assembly with 3” screws as in Fig. 3 or 5 through each hole in J3 and into J2’s. Leave about a 1/8” space between J2 and center assembly as shown in Fig. 1. J1 Connects J1 to J2 with 3" screws. Connects J1 to J2 with 3" screws. Layout all J1 and J1A parts on edge as shown, make sure that the notch on J1 is facing up and to the inside. Connect J1’s and J1A’s as shown in Fig. 6&7 with 3” screws. Keep joints even on top and outside edges. Assemble all in the same manner. IMPORTANT: Two people required for this step. With all “J” boards secured to Center Assembly, carefully turn the assembly over - 10’ Gazebo only and install one 3” screw through each predrilled hole in J2’s into Center Assembly as shown in Fig.4. You may have to remove Base Plate to install screws from the bottom on the 10’ Gazebo Floor and reinstall. If Installing a 12’ or 14’ Gazebo floor, do not turn floor over. Install remaining 3” screws into Center Assembly with 6” bit supplied in kit as shown in Fig. 5. 4 Oval Floor 1 FLOOR SYSTEM FRAMING CONTINUED PARTS LIST J410’ FLOOR KIT ❑ 4 pcs. ’s Treated Add on 1 x 4 x 54-3/4” PARTS LIST J412’ FLOOR KIT ❑ 4 pcs. ’s Treated Add on 1 x 4 x 67-7/8” PARTS LIST J414’ FLOOR KIT ❑ 4 pcs. ’s Treated Add on 1 x 4 x 81-1/16” 1-C: Install the J4’s on the side of the Joist and flush to top of floor frame with (10) 1-5/8” screws as shown. Install the remaining 3 in same manner for the center floor panel to rest on. Top View J2 1-5/8" Screws 1-C J2 J4 1-5/8" Screws 1x4 Joist Add on Flush to Top J2 J1A J4 1-5/8" Screws 1-D: Once floor frame is complete, measure for squareness at X to X and Y to Y, they should be the same dimension and level. Shims may be needed to level. 1-D Y X X Y Make Sure Floor Notch on J1 is Facing Up Oval Floor 5 1 PARTS LIST Triangle 10’ FLOOR KIT ❑ 8 pcs. Deck Panels FLOOR SYSTEM DECKING ❑ 2 pcs. ❑ 3 pcs. ❑ 2 pcs. Square Center Deck Panels Center Deck Pieces Outside Floor Board 1 x 6 x 44-3/4” PARTS LIST Triangle 12’ FLOOR KIT ❑ 10 pcs. Deck Panels ❑ 2 pcs. ❑ 2 pcs. ❑ 2 pcs. Square Center Deck Panels Center Deck Pieces Outside Floor Board 1 x 6 x 44-3/4” PARTS LIST Triangle 14’ FLOOR KIT ❑ 12 pcs. Deck Panels Note: Layout All Decking Parts before attaching to frame. ❑ 2 pcs. ❑ 3 pcs. ❑ 2 pcs. Outside Floor Board Center Deck Pieces arranged to Fit Square Center Deck Panels Center Deck Pieces 3 Outside Floor Board 1 x 6 x 44- /4” Square Panels Narrow board to Outside 1-E Notch in J1 is Facing Up J1 J2 Top View 1-E: Carefully set Floor Panels in place. Align Floor Panels so that they are tight and equally spaced before fastening in place. Seams on Floor Panels should line up directly over center of J2’s. 6 Oval Floor 1 FLOOR SYSTEM DECKING 1-F: Once all floor parts are in place, keep overhang on the frame the same all around your gazebo. 1-F Keep equal overhang all around Floor Frame 1-G: Removal of Center Panels may be necessary for easier assembly. Triangular Floor Panels are attached by using eight 2-1/2” screws only. Add additional screws where holes are predrilled for 12’ and 14’ floor. Predrilled holes are provided in each Floor Panel. 1-G Attach all Triangular Panels only with (8) 2-1/2" Screws add additional screws for 12' and 14' Oval Floor 7 1 FLOOR SYSTEM DECKING CONTINUED 1-H: Square Floor Panels are attached by using 2-1/2” screws. Keep the panel flush to the Triangular panels short end. Predrilled holes are provided in each Floor Panel. Attach Outside Floor Board flush to the outside of the Triangle Floor Panels with (5) 2-1/2” screws. Flush to Front 1-H Use 2-1/2" Screws Flush to Outside 2-1/2" Screws at Angle 1-I: Attach Center Deck Boards with 2-1/2” screws through predrilled holes. Keep equally spaced. 1-I 10' Oval Center Deck Boards 12' Oval Center Deck Boards 8 14' Oval Center Deck Boards Oval Floor