Download Subaru Robin Power Products RGX2900 User's Manual

PARTS
MANUAL
Model
RGX2900
Generator
PUB-GP6281
Rev. 08/06
940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212
e-mail: [email protected] • www.robinamerica.com
© Copyright 2006 Robin America, Inc.
HOW TO USE THIS MANUAL
Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifications. Each specification will be
unique in some way. The difference may only be the paint color or it may have a different type
of PTO or some other significant difference.
In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are
know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.
The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:
EX170
XXXX
SPEC NO. (11 digits)
CODE NO. (4 digits)
PRODUCT NO. (15 digits)
MANUAL LAYOUT
1
4
3
2
1
6
7
9
2
3
5
8
4
1. SECTION NAME
Parts are broadly classified according to their functions.
Refer to the Group Index (table of contents) for respective section name.
2. FIG. No.
The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).
3. REF. No .
The Reference number identifies the part illustration with the corresponding part number in the
part list.
4. SUBASSEMBLY
SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER
It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION
It is designation of the part.
7. QTY.
Quantity of each part used for each product.
8. REMARKS
This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO
This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:
2101- 2100
The part is used in the product irrespective of CODE No.
The part is used in the products with CODE No. of 2101 and after this number.
The part is used in the products with CODE No. of 2100 and before this number.
GROUP INDEX
Group Name
Page
CRANKCASE ............................................................................................. 6
CRANKSHAFT, PISTON ............................................................................ 8
INTAKE, EXHAUST .................................................................................. 10
GOVERNOR, OPERATION...................................................................... 14
COOLING, STARTING ............................................................................. 16
FUEL, LUBRICANT .................................................................................. 18
ELECTRIC DEVICE ................................................................................. 22
GENERATOR ........................................................................................... 24
BASE, FRAME ......................................................................................... 26
CONTROL ................................................................................................ 28
ACCESSORY GROUP ............................................................................. 30
INDEX OF DESCRIPTION SYMBOLS
SYMBOL
DESCRIPTION
AY ........................... ASSEMBLY
CP........................... COMPLETE
EX ........................... EXPORT (from Japan)
FIG.......................... FIGURE
FR. .......................... FRONT
" .............................. INCH
INCL. ...................... INCLUDE
~L............................ LITER
L= ........................... LENGTH (in. mm)
L.H. (LH) ................. LEFT-HAND SIDE
MECH ..................... MECHANICAL
NO (NON) ............... NONE
OPT......................... OPTIONAL
O.S. ........................ OVER SIZE
SYMBOL
DESCRIPTION
P= ........................... PITCH (in mm)
P.T.O. (PTO) ........... POWER TAKE OFF
REF. ........................ REFERENCE
R.H. (RH) ................ RIGHT HAND SIDE
RR. ......................... REAR
STD. ....................... STANDARD
SW .......................... SWITCH
T= ........................... THICKNESS (in mm)
UN .......................... UNIT
U.S.......................... UNDER SIZE
~V ........................... VOLTAGE
~W .......................... WATT
W/ ........................... WITH
W/O ........................ WITHOUT
SECTION 1
CRANKCASE GROUP
FIG. 100
RGX2900
-6-
08-06
SECTION 1
REF
10
20
26
30
40
50
60
70
75
80
90
210
220
230
250
260
270
280
300
610
620
630
631
380
390
700
710
960
PART NO
277-10102-41
237-14202-03
277-16010-01
044-02502-00
060-02800-21
277-15011-03
010-50802-90
010-50603-51
044-00600-20
040-11400-30
021-11400-20
277-11001-31
044-02502-10
060-02501-40
277-45004-J1
277-41901-03
277-63601-13
021-31600-20
001-04083-50
277-13002-11
277-15001-23
011-00802-40
011-00803-10
277-15503-01
277-16001-13
277-15011-03
011-00600-20
277-99001-27
RGX2900
CRANKCASE GROUP
DESCRIPTION
CRANKCASE
VALVE GUIDE
STEM SEAL
OIL SEAL
BALL BEARING
PIPE KNOCK
STUD
STUD
OIL SEAL
PLUG
GASKET
MAIN BEARING COVER
OIL SEAL
BALL BEARING
GOVERNOR GEAR
GOVERNOR SLEEVE
OIL GAUGE
GASKET
FLANGE BOLT
CYLINDER HEAD
GASKET, cylinder head
FLANGE BOLT
FLANGE BOLT
ROCKER COVER
GASKET, rocker cover
PIPE KNOCK
FLANGE BOLT
GASKET SET
QTY REMARKS
1
Includes oil sensor
2
1
1
1
2
2
2
1
2
2
1
1
1
1
1
2
2
6
1
1
4
1
1
1
2
4
1
-7-
FROM - TO
FIG
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
08-06
SECTION 2
CRANKSHAFT, PISTON GROUP
FIG. 200
RGX2900
-8-
08-06
SECTION 2
REF
10
50
70
310
311
320
350
360
361
362
370
371
372
380
PART NO
277-20701-21
018-01400-20
032-30300-10
277-22501-10
277-22502-00
277-23001-03
277-23301-13
277-23401-J3
277-23403-J3
277-23404-J3
277-23501-17
277-23502-17
277-23503-17
056-51600-10
RGX2900
CRANKSHAFT, PISTON GROUP
DESCRIPTION
CRANKSHAFT
FLANGE NUT
WOODRUFF KEY
CONNECTING ROD AY
CONNECTING ROD AY
CONNECTING ROD BOLT
PISTON PIN
PISTON
PISTON
PISTON
PISTON RING SET
PISTON RING SET
PISTON RING SET
CLIP
QTY
1
1
1
1
1
2
1
1
1
1
1
1
1
2
-9-
REMARKS
Undersized
STD
Oversize 0.25mm
Oversize 0.50mm
STD
Oversize 0.25mm
Oversize 0.50mm
FROM - TO
FIG
200
200
200
200
200
200
200
200
200
200
200
200
200
200
08-06
SECTION 3
INTAKE, EXHAUST GROUP
FIG. 300
RGX2900
- 10 -
08-06
SECTION 3
REF
10
25
27
34
35
37
38
60
70
80
90
95
150
160
163
166
170
200
202
220
225
230
231
240
241
290
310
315
317
320
321
340
341
350
351
360
405
415
540
550
560
570
580
620
850
855
INTAKE, EXHAUST GROUP
PART NO
DESCRIPTION
278-31601-31 CAMSHAFT
277-35101-03 PIN, camshaft
024-00600-10 O RING
277-38601-03 PIN, spring
277-36401-03 RELEASE LEVER
277-36501-03 CLIP
279-38701-13 RETURN SPRING
279-33601-03 VALVE SPRING
269-33701-03 SPRING RETAINER
277-33401-H3 INTAKE VALVE
277-33501-H3 EXHAUST VALVE
132-10KA0-31 COLLET VALVE
277-35601-11 TIMING CHAIN
277-36911-03 TENTIONER
277-37101-03 SPRING, tentioner
277-36902-03 PIN, tentioner
277-36913-13 CHAIN GUIDE
277-35002-01 PIN, rocker
003-13050-00 CLIP
277-36201-00 ROCKER ARM, intake
277-36202-00 ROCKER ARM, exhaust
014-90500-20 ADJUST SCREW
014-90500-20 ADJUST SCREW
017-00500-30 NUT
017-00500-30 NUT
011-00600-20 FLANGE BOLT
277-30202-01 MUFFLER
277-37603-01 SPARK ARRESTOR
015-00400-60 TAPPING SCREW
277-34501-01 MUFFLER COVER 1
277-34601-01 MUFFLER COVER 2
277-35201-13 GASKET, muffler
277-35201-01 GASKET, exhaust
980-20082-80 FLANGE NUT
980-20082-80 FLANGE NUT
011-00600-20 FLANGE BOLT
277-34001-01 EXHAUST PIPE
010-50802-90 STUD
277-32902-J1 INSULATOR
277-35903-J3 GASKET 2, insulator
277-35902-J3 GASKET 1, insulator
002-38060-00 FLANGE NUT
011-00600-50 FLANGE BOLT
277-39001-01 BRACKET,a/c
277-32762-08 BREATHER PIPE
277-69001-03 SPONGE PROTECTOR
RGX2900
QTY REMARKS
1
1
1
1
1
1
1
2
2
1
1
4
1 88 Link
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
3
1
2
1
1
1
2
1
1
1
1
- 11 -
FROM - TO
FIG
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
08-06
SECTION 3
INTAKE, EXHAUST GROUP
FIG. 310
RGX2900
- 12 -
08-06
SECTION 3
REF
510
-200
-220
-250
-260
520
PART NO
277-32622-20
277-32632-08
277-32604-08
277-32643-18
073-20044-30
277-32661-17
RGX2900
INTAKE, EXHAUST GROUP
DESCRIPTION
AIR CLEANER AY
BASE
PACKING
COVER
LABEL, choke
ELEMENT
QTY REMARKS
1
1
1
1
1
1
- 13 -
FROM - TO
FIG
310
310
310
310
310
310
08-06
SECTION 4
GOVERNOR, OPERATION GROUP
FIG. 400
RGX2900
- 14 -
08-06
SECTION 4
GOVERNOR, OPERATION GROUP
REF
10
20
30
40
50
60
70
80
310
360
370
485
DESCRIPTION
GOVERNOR LEVER
GOVERNOR SHAFT
GOVERNOR ROD
ROD SPRING
CLIP
BOLT and WASHER AY
NUT
GOVERNOR SPRING
SPEED CONTROL
SCREW
NUT
FLANGE BOLT
PART NO
277-42301-23
277-42201-33
277-42701-11
277-42801-23
003-13050-00
013-00602-40
018-60600-20
277-42510-13
277-46501-11
004-31064-00
002-17060-00
011-00600-20
RGX2900
QTY REMARKS
1
1
1
1
1
1
1
1
1
1
1
2
- 15 -
FROM - TO
FIG
400
400
400
400
400
400
400
400
400
400
400
400
08-06
SECTION 5
COOLING, STARTING GROUP
FIG. 500
RGX2900
- 16 -
08-06
SECTION 5
COOLING, STARTING GROUP
REF
10
20
25
40
60
61
62
80
81
82
210
-1
-2
-3
-4
-5
-6
-7
-8
-11
-49
220
DESCRIPTION
BLOWER HOUSING
LABEL, trademark
LABEL, warning
FLANGE BOLT
BAFFLE 1, case
BAFFLE 2, head
DUCT, case
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
RECOIL STARTER AY
SPIRAL SPRING
REEL
STARTER ROPE
STARTER KNOB
RATCHET
FRICTION SPRING
RETURN SPRING
RATCHET GUIDE
STARTER PULLEY
SET SCREW
FLANGE BOLT
PART NO
277-51226-01
073-20054-70
073-20051-81
011-00600-30
277-52711-21
277-52702-03
277-55001-11
001-04061-60
011-00600-20
011-00600-20
269-50201-30
270-50115-08
269-50120-08
282-50111-18
261-50100-08
270-50125-08
227-50131-08
227-50135-08
270-50261-08
269-50145-18
227-50152-08
011-00600-10
RGX2900
QTY REMARKS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
2
- 17 -
FROM - TO
FIG
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
08-06
SECTION 6
FUEL, LUBRICATIONGROUP
FIG. 600
RGX2900
- 18 -
08-06
SECTION 6
REF
10
30
40
45
46
50
-1
-2
-3
-4
-6
-8
-15
70
90
FUEL, LUBRICATION GROUP
PART NO
DESCRIPTION
270-61718-01 FUEL TANK
043-05900-11 FUEL TANK CAP
064-15400-11 FUEL FILTER
064-80018-00 FUEL GAUGE
014-50500-40 SCREW
064-20100-01 FUEL STRAINER
064-20041-10 FILTER
064-20014-30 RUBBER PACKING
064-20014-10 CUP
064-20100-20 LOCK NUT
064-20003-30 O RING
064-20027-90 BOLT
064-20032-30 SPRING
269-62603-01 FUEL PIPE 3
056-11100-20 HOSE CLAMP
RGX2900
QTY REMARKS
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
- 19 -
FROM - TO
FIG
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
08-06
SECTION 6
FUEL, LUBRICATION GROUP
FIG. 610
210
RGX2900
- 20 -
08-06
SECTION 6
REF
210
-1
-2
-3
-4
-5
-8
-9
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-22
-24
-28
-44
-45
-62
-79
-102
PART NO
277-62304-40
277-62535-08
209-62351-08
277-62527-08
237-62451-08
246-62420-08
277-62522-08
277-62570-28
277-62531-18
227-61451-08
277-62571-08
277-62500-08
277-62515-08
277-62506-08
214-62450-08
214-62540-08
226-62506-08
277-62440-08
277-62402-08
226-62701-18
277-62360-08
248-62410-08
106-62410-08
236-62680-08
236-62541-08
246-62390-08
RGX2900
FUEL, LUBRICATION GROUP
DESCRIPTION
CARBURETOR AY
THROTTLE VALVE
SCREW
VALVE CHOKE
SCREW
PILOT JET
CHOKE LEVER
RING
THROTTLE SHAFT A
BOLT
RING
NEEDLE
PIN
FLOAT BODY
PACKING
CHAMBER PACKING
FLOT
MAIN NOZZLE
MAIN JET
CLIP
BOLT
AIR JET
AIR JET, pilot
SEAL
PACKING
SEAL
QTY
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
- 21 -
REMARKS
#160
#40
#81.3
FROM - TO
FIG
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
08-06
SECTION 7
ELECTICAL GROUP
FIG. 700
RGX2900
- 22 -
08-06
SECTION 7
REF
10
11
30
50
100
110
700
705
740
741
780
ELECTRICAL GROUP
PART NO
DESCRIPTION
277-79230-11 FLYWHEEL
277-79431-01 IGNITION COIL
001-14062-50 BOLT and WASHER
277-73102-H1 WIRE 2 CP
065-01401-50 SPARK PLUG
065-50002-70 SPARK PLUG CAP
277-76301-21 OIL SENSOR
KU3-11070-01 FLOAT C/U CP 4
001-14061-60 BOLT and WASHER
015-00400-90 TAPPING SCREW
056-90000-20 PURSE LOCK
RGX2900
QTY REMARKS
1
1
2
1
1
1
1
1
2
2
1
- 23 -
FROM - TO
FIG
700
700
700
700
700
700
700
700
700
700
700
08-06
SECTION 8
GENERATOR GROUP
FIG. 2200
RGX2900
- 24 -
08-06
SECTION 8
REF
210
220
222
224
240
244
250
260
264
266
440
490
680
730
731
732
734
GENERATOR GROUP
PART NO
DESCRIPTION
35A-51004-01 STATOR
35A-51001-01 ROTOR
353-58208-08 BALL BEARING
35A-54001-01 THROUGH BOLT
367-54113-08 FRONT COVER
359-59935-08 BOLT and WASHER
31B-51023-01 STATOR COVER
35A-52001-01 REAR COVER
366-58305-08 COVER BOLT
003-20060-00 SPRING WASHER
35A-53001-01 WIRE CP
353-57506-08 BUSHING
004-31030-60 SCREW
35A-63001-01 MUFFLER, bracket A
35A-63002-01 MUFFLER, bracket B
359-59935-08 BOLT and WASHER
002-38080-00 FLANGE NUT
RGX2900
QTY REMARKS
1
1
1
1
1
4
1
1
3
3
1
1
1
1
1
4
2
- 25 -
FROM - TO
FIG
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
08-06
SECTION 9
PIPE FRAME GROUP
FIG. 2300
RGX2900
- 26 -
08-06
SECTION 9
REF
10
320
321
326
327
330
440
680
730
732
740
742
744
912
946
PART NO
35A-61001-01
31C-65001-01
377-37001-11
003-10080-00
31C-69001-03
002-38080-00
30A-82201-03
376-39100-01
35A-63006-01
35A-64001-01
011-00602-20
391-39000-13
35C-62003-01
388-93003-03
073-20050-80
RGX2900
PIPE FRAME GROUP
DESCRIPTION
PIPE FRAME CP
RUBBER MOUNT
RUBBER MOUNT
WASHER
SPACER
FLANGE NUT
EARTH CORD
SCREW and WASHER
MUFFLER BRACKET
FLANGE BOLT
FLANGE BOLT
RUBBER WASHER
RUBBER MOUNT
LABEL, caution
LABEL, fuel strainer
QTY REMARKS
1
2
2
1
2
8
1
1
1
6
2
2
2
1
1
- 27 -
FROM - TO
FIG
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
08-06
SECTION 10
CONTROL BOX GROUP
FIG. 2400
RGX2900
- 28 -
08-06
SECTION 10
REF
100
110
116
300
305
310
316
360
362
365
480
490
500
520
530
535
537
538
565
572
660
661
665
666
671
672
680
681
682
683
684
685
720
902
915
952
PART NO
35A-70106-00
35A-71102-02
359-59929-08
31E-74000-01
30G-47605-08
390-49972-08
002-17040-00
353-45804-08
004-36042-00
002-17040-00
011-00600-80
389-89001-03
35A-70206-00
35A-72002-03
388-85003-01
351-49920-08
002-17040-00
003-10040-00
393-40651-08
30G-45308-08
391-43002-03
352-45620-08
31B-79011-03
351-49921-08
363-45701-08
363-45700-08
356-49956-08
332-00050-08
353-49903-08
353-49902-08
372-59950-08
353-49901-08
31B-79012-03
35A-71209-02
35A-71208-02
391-93014-03
RGX2900
CONTROL BOX GROUP
DESCRIPTION
CONTROL BOX AY
CONTROL BOX UN
SCREW and WASHER
CONDENSER
CONDENSER HOLDER
SCREW
NUT
DIODE STACK
SCREW and WASHER
NUT
FLANGE BOLT
GROMMET
PANEL A AY
ROCKER SWITCH
AC RECEPTACLE
SCREW and WASHER
NUT
WASHER
HOUR METER
LAMP
CIRCUIT BREAKER
CIRCUIT BREAKER
SCREW and WASHER
SCREW and WASHER
TERMINAL BOLT
TERMINAL BOLT
SCREW
SPRING WASHER
WASHER
NUT
LOCK WASHER
WING NUT
BOLT and WASHER
LABEL, brand
LABEL, panel
LABEL, ground
QTY REMARKS
1
1
4
1
1
1
1
1
1
1
4
1
1
1
1
2
2
2
1
1
1
1
2
2
1
1
1
2
1
1
1
1
4
1
1
1
- 29 -
FROM - TO
FIG
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
08-06
SECTION 11
ACCESSORIES GROUP
FIG. 2900
RGX2900
- 30 -
08-06
SECTION 11
REF
10
ACCESSORIES GROUP
PART NO
DESCRIPTION
277-90301-H0 TOOL KIT
RGX2900
QTY REMARKS
1
- 31 -
FROM - TO
FIG
2900
08-06
PRINTED IN THE USA