Download Avanti WBV21DZ Service manual
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WINE CHILLER Model Number: WBV21DZ SERVICE MANUAL CAUTION Before servicing, make sure to unplug the appliance. Replace all part before operating the appliance. Failure to do so could result in death, electrical shock or personal injury. Avanti Products, A Division of the mackle Co.,Inc INC. P.O.Box 520604 – Miami, Florida 33152 USA www.avantiproducts.com TABLE OF CONTENTS 1. SPECIFICATIONS……………………………………………………………………3 2. NAME OF PARTS……………………………………………………………………4 3. REFRIGERANT CYCLE DIAGRAM……………………………………………….5 4. WIRING DIAGRAM…………………………………………………………………..6 5. COMPRESSOR ROOM VIEW AND PARTS LIST……………………………….7 6. HOW TO REMOVE THE SHELVES………………….……………………………8 7. HOW TO REPLACE THE BOTTOM GRILLE……………………………….…..8-9 8. HOW TO REMOVE THE DOOR….………………….…………………………..9-11 9. RELACING THE CONTROL PANEL……………………………………….....11-12 10. REPLACE THE MAIN PCB………………….…………………...…………..…13-14 11. REPLACE REAR AIR DUCT THE EVAPORATOR FAN MOTOR…………15-16 12. REPLACE THE LED LIGHT ASSEMBLY…………………………..………...16-17 13. REPLACE THE CONDENSER FAN MOTOR, COMPRESSOR STARTER& PROTECTOR........................................................................................................18-19 14. REPLACE THE DOOR GASKE, CHARCOAL FILTRATION………………....20 15. TROUBLESHOOTING…………………………………………………………...21-22 16. EXPLOSION VIEW & PARTS LISTS……………………………….….……...23-25 2 1. SPECIFICATIONS 1.1 WBV21DZ WBV21DZ BUILT-IN OR RECESSED OR FREE STANDING Model No. Type Capacity 21 75 No. of Wine Bottles Zone One - L Capacity Zone Two - L 75 Zone Three - L N.A Performance & Features 16 ~ 38 Left side 7 ~ 18 / 45 ~ 65 Right side 1 ~ 7 / 34 ~ 43 115/60 Ambient Temp. Range °C Setting Temp. Range °C/°F Power Source V/Hz Rated Input W 170 Rated Current A 2.2 Noise Level dB(A) Less than 45 Automatic Defrost Type Electronic Cyclopentane Temp. Control Blowing Agent Refrigerating System Wind cooling Cooling System AE1350Y/HYE55Y42 Model No. Compressor Type Hermetic LRA 13.1 2.0 RLA Overload Protector B60-125 PTC Starter QP2-22/* / Oil Condenser Fan Motor Evaporator Fan Motor YJF610A-610-RX Model No. 110-120V, 60Hz Rating PL92B12H Model No. 12 V, 0.2A Capillary (Ø0.6 x 1800 mm) R134a / 90g Rating Expansion device Refrigerant / Charged Volume Dimensions & Weights Net Dimensions Packing Dimensions Width - mm Height - mm Depth - mm Width - mm 624 856 595 655 Height - mm 906 705 Depth - mm Weight 51/58 Net / Gross - KGS * Specifications are subject to change without prior notice. 3 2. Name of Parts 2.1 WBV21DZ 1 2 3 4 5 12 11 10 6 7 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 9 8 WINE CHILLER TEMPERATURE CONTROL PANEL INTERIOR FAN INTERIOR LIGHT CABINET BEVERAGE CENTER TEMPERATURE CONTROL PANEL WINE BOTTLE SHELVES WINE BOTTLE STORAGE RACK / BASKET BEVERAGE SHELVES STORAGE BASKET LEVELING LEGS LOCK CHARCOAL FILTER 4 3. REFRIGERANT CYCLE DIAGRAM 1. Compressor 2. Hot Pipe 3. Condenser (Internal) 4. Condenser Fan 5. Condenser (External) 6. Dry Filter 7. Capillary 8. Evaporator Fan 9. Evaporator 10. Accumulator 5 4. WIRING DIAGRAM 4.1 WBV21DZ *********** 6 5. COMPRESSOR VIEW AND PARTS LIST 1. Suction Pipe 2. Compressor 3. Process Pipe Outlet Pipe of Condenser 4. Discharge Pipe 5. Condenser Fan Supporter 6. Condenser Fan Cover 7. Condenser Fan 8. Condenser Fan Motor 9. Power Supply Cord with Plug 10. Junction Box 11. Electrical Box of Compressor 12. Compressor Base 13. Compressor Junction Box 14. Compressor Junction Box supporter 7 6. HOW TO REMOVE THE SHELVES The appliance is equipped with the wired shelves and beverage shelves. You can move the shelves out and in smoothly. • To prevent damaging the door gasket, make sure to have the door all the way opened when pulling the bottom shelf out of the rail compartment. • For easy access to the storage content, you must pull the shelf approximately 1/2 out of the rail compartment, however this unit was designed with a plastic post on each sides of the shelf track to prevent bottles from falling. • When removing the shelf out of the inner rail, make sure to remove all items first. Then move the shelf to the position where the notch of shelf is exactly under the plastic post and lift the shelf. In order to replace the shelf, repeat steps described above in reverse. Wire shelf Beverage shelf (glass shelf) 7 REPLACING THE BOTTOM GRILLE 1.Remove two screws that are used to fix the bottom grille with the cabinet. 8 1. The bottom grille is shown as below. 8. HOW TO REMOVE THE DOOR Note: All parts removed must be saved to do the reinstatement of door. 1. Remove the bottom grille according to “Replacing the Bottom Grille”. 2. Pull out and remove the lower hinge cover. 9 3. Disconnect the communication cable between the door and the cabinet. 4. Pull out the wire from the cabinet. 5. Remove the upper hinge cover from the top right of the door 10 6. Remove the three screws with the upper hinge and remove the upper hinge. 7. Lift up the door slightly and remove the wire from the lower hinge. 9.RELACING THE CONTROL PANEL 1. Remove the cover behind the control panel with a screw driver. 11 2. Remove two screws that are used to fix the PCB broad. 3. Remove PCB board and disconnect the cables. 12 10. REPLACING THE MAIN PCB. 1. Lay down the cabinet to the left side and place it on a padded surface to prevent scratching it. The main PCB is located at the bottom of the cabinet. Note: Never lay down the cabinet to the right side as it may damage the compressor. 2. Remove the main PCB box cover 13 3. Disconnect all terminals on the main control PCB. 4. Remove four screws that are used to fix the main control PCB. Now you can replace the main control PCB. 14 11. REPLACING THE FAN MOTOR AND EVAPORATOR 1. Remove all the shelves according to “How to remove the shelves”. 2. Remove the screws that are used to fix the air duct with the cabinet. 2. Disconnect the wires then you can replace the evaporator fan motor. 15 4. Remove screws between air dust and the evaporator fan motor, then you can replace the fan motor. EVAPORATOR PICTURE ***************** 12. REPLACING THE LED LIGHT ASSEMBLY 1. Remove the top two shelves according to “How to remove the shelves”. 2. Turn the light cover counter-clockwisely to remove. 16 3. Remove the two screws that are used to fix light holder. 4. Disconnect the cables then you can replace the LED light assembly. 17 13. REPLACING THE CONDENSER FAN MOTOR, THE COMPRESSOR PTC STARTER AND OVERLOAD PROTECTOR 1. Remove the seven screws that are used to fix the condenser fan motor with the compressor base. 2. Remove the clamp that is used to fix the junction box of compressor. Then dismantle the junction box cover. 18 3.Disconnect the condenser fan motor cable with compressor. Now you can replace the condenser fan motor. 4. Disconnect the compressor PTC starter and overload protector cable with compressor. Now you can replace the compressor PTC starter and overload protector. ***********Starter and protector pictures 19 14. REPLACING THE DOOR GASKET 1. Open the door and detach the old door gasket from the doorframe by pulling off the gasket. 15. REPLACING CHARCOAL FILTRATION 1. 2. 3. 4. 5. Remove the bottles of wine stored on the two(2) shelves in front of the filter. Remove the shelves and set aside to be replaced once you have changed the filter. Hold the filter and turn it counter-clockwisely and then pull it out. Remove the existing filter and replace with a new one. Put the new filter into the hole and then turn the filter clockwisely. 20 16. TROUBLESHOOTING 16.1 Troubleshooting Guide PROBLEM Wine Chiller does not operate. Wine Chiller is not cold enough. Turns on and off frequently. The light does not work. Vibrations. The Wine Chiller seems to make too much noise. The door will not close properly. Display “E1” or “E2”. POSSIBLE CAUSE Not plugged in. The appliance is turned off. The circuit breaker tripped or a blown fuse. Check the temperature control setting. External environment may require a higher setting. The door is opened too often. The door is not closed completely. The door gasket does not seal properly. The room temperature is hotter than normal. A large amount of contents has been added to the wine chiller. The door is opened too often. The door is not closed completely. The temperature control is not set correctly. The door gasket does not seal properly. Not plugged in. The circuit breaker tripped or a blown fuse. The bulb has burned out. The light button is “OFF”. Check to assure that the Wine Chiller is level. The rattling noise may come from the flow of the refrigerant, which is normal. As each cycle ends, you may hear gurgling sounds caused by the flow of refrigerant in your Wine Chiller. Contraction and expansion of the inside walls may cause popping and crackling noises. The Wine Chiller is not level. The Wine Chiller is not level. The door was reversed and not properly installed. The gasket is dirty. The shelves are out of position. The air sensor is failed. This sensor is connected to the main control PCB in white color wires. 21 16.2 Trouble Check for Refrigerant System No. 1 Symptom • • Cause Action The evaporator cools down and warms Moisture again. refrigerant causes the The condenser warms in proportion as malfunction. in the Replace the refrigerant. the evaporator. 2 3 • The process repeats again. • The condenser is cold. Foreign • The evaporator is not cold. hamper • The temperature of compressor is high. system. Repairs. • No difference in temperature between Failed compressor. Replace the compressor. Overcharge. • substances the cooling Locate section the disturbed and make suction pipe and discharge pipe of compressor. • The temperature of compressor is kept • The evaporator does not cool down. • Frost on the suction pipe. • The condenser is overheated. • The refrigeration of evaporator is not at room temperature level. 4 Discharge the refrigerant. • efficient. Charge refrigerant to the designated volume. 5 • The condenser is cold. • The compressor surface temperature is Short of refrigerant. Check for gas leak. • Discharge the refrigerant. high. • • • The refrigeration is not cold enough. Charge refrigerant to the designated volume. • 22 Check for gas leak. 17. EXPLOSION VIEWS & PARTS LISTS 17.1 WBV21DZ EXPLODED VIEW 23 17.2 WBV21DZ PARTS LIST No Part name Qty 1 Cabinet 1 2 Capillary 1 3 Connect water dish 1 4 Box of electronic plate 1 5 Power importation/signal output 1 Electric wire 6 Electronic plate 1 7 Box cover of electronic plate 1 8 Connect line cover supporter 1 9 Connect line cover 1 10 PTC starter 1 11 Overload protector 1 12 Compressor conjunction electric wire 4 13 Leveling leg 4 14 M6 Stud bolt 4 15 Compressor leg 4 16 Compressor base 1 17 Earth wire 1 18 Compressor 1 19 Compressor leg supporter 4 20 Washer 4 21 M6 nut 4 22 Wire fixation 1 23 Low pressure vacuum tube 1 24 Motor fan conjunction electric wire 1 25 Connect line box of Motor fan 1 26 Suction pipe 1 27 Power supply plug wire 1 28 Motor fan fixation 1 29 Motor fan 1 30 Backboard 1 31 Condenser liquid tube 1 32 Dry filter 1 33 High pressure vacuum tube 1 34 Shunt resistor 1 35 Condenser 1 36 Fan 1 37 Main connect line box 1 38 Motor fan supporter 1 39 Cover of condenser 1 24 40 41 Accumulator Top hinge 1 1 42 M6 nut 3 43 Liner 1 44 M6 bolt 1 45 DC fan 1 Shelf holder Shelf holder Evaporator Evaporator DC fan DC fan Black plank Black plank DC fan cover DC fan cover LED light cover LED light broad LED light cover LED light broad Wine bottle shelves Wine bottle storage rack (Wine Storage) Beverage Shelf (Beverage Storage) Beverage Shelf (Beverage Storage) Storage Basket (Beverage Storage) Left door The left door handle The right door handle Right door Handle setting bolt Left door gasket Right door gasket Bottom grille Lower hinge cover Lower hinge Lower hinge supporter Sensor-temperature detector cover Upper hinge cover 5 5 1 1 1 1 1 1 2 1 1 1 1 2 3 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62A 62B 62C 63 64 65 66 67 68 69 70 71 72 73 74 75 25