Download Superior Surge Suppressor Solutions

Superior Surge
Suppressor Solutions
February 2000
Data Sheet 13.00
Description
Features
Moore Industries’ family of reliable surge suppressors
protects your process against failures caused by
lightning, power spikes, and many other types of
overvoltage damage. Overvoltage damage takes many
forms, from gradually reducing measurement accuracy
and product quality to destroying a unit outright and
causing an unneccessary and costly shutdown.
• Protect from failure due to overvoltage stress.
Our suppressors protect against power fluctuations
such as switching inductive loads, switch contacts
arcing, motors cycling, fuses clearing, circuit
breakers tripping, or power outages that can
gradually wear down the life of electronic circuits.
Providing up to 3kA of surge protection per line at
subnanosecond speeds, our suppressors protect your
process with the most effective suppression available.
Combine this lightning-fast protection with a multistage
design and a safety feature that resets automatically
after each surge, and you have a hassle-free surge
suppressor that provides affordable, powerful
protection.
• Hassle-Free Protection. Easy installation combined
with a safety feature that automatically resets the
suppressor after each surge makes these surge
suppressors hassle-free and maintenance-free.
• Versatile Housings. These accessories to our
popular line of interface instruments are available in
nine versatile housing configurations that can protect
every portion of your process from damage.
Figure 1. For complete loop protection, it is necessary to place surge suppressors at both ends of the loop.
UL
SCV1
RED O DOT
L.E. MASON CO.
½"
28VDC CONDUIT–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-08
PAGE 7
28VDC RAIL–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-06
PAGE 9
The Interface Solution Experts
©2000 Moore Industries-International, Inc.
Specifications subject to change. Printed in U.S.A.
Superior Surge
Suppressor Solutions
Ordering Information
What type of line What type of
do you need to
unit does
protect?
this line
connect to?
What is the
Part Number
for your
solution?
Where is more
information on
this solution?
ECT [DIN], RIY, SIY,
SPT, THZ, TIY, TRY
205-863-01
Page 6
Enclosure-Mount Surge Suppressor – A compact
unit, this 28VDC suppressor fits into Moore
Industries field-mount enclosures or mounts on top
of DIN-style instruments to protect 4-20mA lines.
SCX, ACX, DDA,
DDS, ECT[ECD], FCT,
IPT, MDS, PIT, SIX
205-863-02
Page 4
28VDC Rail-Mount Surge Suppressor – Enclosed
in a Moore Industries DIN-style housing, this surge
suppressor protects 4-20mA lines.
Any unit with a
4-20mA input/output
205-863-06
Page 9
Enclosure-Mount Surge Suppressor – A compact
unit, this 28VDC suppressor fits into Moore
Industries field-mount enclosures or mounts on top
of DIN-style instruments to protect 4-20mA line.
ACX, DDA, DDS,
ECT[ECD], MDS, PSD,
SCX, SIX, TDY, TDZ
205-863-02
Page 4
General Location Conduit-Mount Surge
Suppressor – This 28VDC general location conduitmount surge suppressor mounts on the outside of
field-mount housings to protect 4-20mA line.
Any unit with a ½"
NPT conduit pipe and
a 4-20mA input or
output
205-863-08
Page 7
Explosion-Proof Conduit-Mount Surge
Suppressor – This 28VDC suppressor mounts on
the outside of field-mount housings to protect
4-20mA line with explosion-proof certifications.
Any unit with a ½"
NPT conduit pipe and
a 4-20mA input or
output
205-863-09
Page 7
28VDC
Power Lines
28VDC Wire-In Surge Suppressor – Protect the
power terminals of 4-wire (line-powered) instruments
with this surface-mount surge suppressor.
Any unit that is
powered by 28VDC
205-863-06
Page 9
120VAC
Power Lines
120VAC Rail-Mount Surge Suppressor –
Enclosed in a Moore Industries DIN-style housing,
this 120VAC surge suppressor protects the power
terminals of 4-wire (line-powered) instruments.
Any unit that is
powered by 120VAC
205-863-05
Page 8
220VAC
Power Lines
220VAC Wire-In Surge Suppressor – Surfacemount surge suppressor protects the power
terminals of 4-wire (line-powered) instruments.
Any unit that is
powered by 220VAC
205-863-03
Page 11
12VDC
Power Lines
12VDC Rail-Mount Surge Suppressor – Enclosed
in a Moore Industries DIN-style housing, this 12VDC
surge suppressor protects data communication lines
such as RS-422 and RS-485.
CCS, DDS, MDS
205-863-07
Page 9
4-20mA Loop
Field-Mount
Enclosure
RS-422/RS-485
Communication
Lines
What are some
examples of units
that this solution
works with?
DIN-Plug Surge Suppressor – This plug-in terminal
block surge suppressor inserts into Moore Industries
DIN-style housing terminals to protect 4-20mA lines.
DIN-Style
(Rail-mount
instruments)
4-Wire
Instrument
Power Lines
What type of solution do you need?
Certifications
Underwriter’s Laboratories:
UL Listed Component – General (Ordinary) Location:
*DIN-Plug Surge Suppressor, P/N 205-863-01
*Enclosure-Mount Surge Suppressor, P/N 205-863-02
*Data Line Rail-Mount Surge Suppressors,
P/N 205-863-06 & 205-863-07
*Conduit-Enclosed Surge Suppressors,
P/N 205-863-08 & 205-863-09
Conduit-Enclosed Surge Suppressor Housing,
P/N 205-863-08
C
Recognized
US
UL Listed Component – Explosion Proof: Class I,
Groups C & D; Class II, Groups E, F, & G; Class III
Conduit-Enclosed Surge Suppressor Housing,
P/N 205-863-09
UL Recognized Component, USA/Canada –
General (Ordinary) Location:
*AC Wire-In Surge Suppressor, P/N 205-863-03
AC Rail-Mount Surge Suppressor, P/N 205-863-05
*Certification pending, consult factory for details.
Page 2
The Interface Solution Experts
Specifications subject to change. Printed in U.S.A.
Superior Surge
Suppressor Solutions
Figure 2. Sample Loop Installations
C
P/N
63-02
205-8 GE SSOR
SURSUPPREUTIONS
SOL
THZ
TH Z
28VDC RAIL–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-06
PAGE 9
28VD
ENCLOSURE–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-02
PAGE 4
DIN–PLUG SURGE
SUPPRESSOR
P/N: 205-863-01
PAGE 6
120VAC RAIL–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-05
PAGE 8
RT
T HA RE
AR ATU
SM PER TER
TEMNSMIT
TRA
RT
T HA RE
AR TUER
SM PERAITT
SM
TEM
AN
TR
GREEN
(GROUND)
-PS
S
+P
THZ
SM
TE ART
TRMPERHART
AN AT
SM UR
ITT E
ER
-PS
+PS
RED (+)
+P
S
-PS
BLACK (–)
ENCLOSURE–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-02 PAGE 4
+
–
–
+
GND
UL
SCV1
R E D O D OT
L.E. MASON CO.
½"
28VDC CONDUIT–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-08
PAGE 7
28VDC RAIL–MOUNT
SURGE SUPPRESSORS
P/N: 205-863-06
PAGE 9
12VDC RAIL–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-07
PAGE 9
+ – + – + – + – + – + – + – + – + – + – + – + – + – + – + – + –
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
A
B
LINK
S
A
B
LINK
12VDC RAIL–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-07
PAGE 9
+ –
S
2 4 VDC
INPUT
MODULE
XMT
1 CH 1 CLO SED
SELECT
ENTER
Specifications subject to change.
RCV
FAUL T
ACK
CA BLE
CONCE NTRA TOR
®
SYSTEM PATENT PENDING
The Interface Solution Experts
Page 3
Superior Surge
Suppressor Solutions
Enclosure-Mount
Surge Suppressor
Part Number 205-863-02
Providing complete loop protection in a compact frame,
our Enclosure-Mount Surge Suppressors can be
mounted to almost any instrument.
Versatile Protection. This advanced suppressor can
be velcro-mounted to the top of any DIN unit, or for a
more rugged application, placed inside of a Moore
Industries BH or D-BOX enclosure. Because of its
ability to allow HART signals to pass through, you can
use this surge suppressor to protect both analog and
HART digital/analog signal lines.
Perfect for Rugged Environments. This durable
suppressor is hermetically sealed and suitable for the
most harsh industrial environments.
The Enclosure-Mount Surge Suppressor can be mounted easily
either inside one of our rugged field-mount enclosures or on top of a
Moore Industries DIN-style instrument housing.
Figure 3. The compact enclosure-mount surge suppressor fits into
most enclosures and housings.
The Enclosure-Mount Surge Suppressor works with
most Moore Industries' units, including the following:
Isolators, Converters,
&Transmitters
SCX, ACX, SIY,
SIX, ECT[ECD]
And More!!!
DDS, MDS, DDA, IPT
33mm
(1.3 in)
86
3-
02
Temperature Transmitters
THZ, TRX, TRY, TDZ,
TDY, RIY, TIY
23mm
(.90 in)
R
2 GE SSO
/P N SUR PRE ONS
P I
SU LUT
C
SO
VD
Suppress Harsh Surges. Exceeding severity level 4
of IEC 1000-4-4, this suppressor provides 2.5kA/line of
surge protection. Lightning-fast response time stops
failures due to lightning, spikes, and overvoltage
surges while minimizing other electrical noise.
28
05
15mm
(.60 in)
Select the suppressor that is appropriate for your
application.
Specifications
Performance
Page 4
Operating Voltage:
28 Volts
Maximum Operating
Voltage: 30 Volts
Maximum Operating
Current: 200mA
Clamping Action Turn-On:
31.4 Volts
Performance Maximum Clamping @2kA
(Continued) (8x20 µsec): 46 Volts
Maximum Surge Voltage:
20kV
Maximum Surge Current
(8x20 µsec): 2.5kA/line
Current Leakage/Line at
Operating Voltage: 5 µA
Performance
(Continued)
Ambient
Conditions
Capacitance/Line at Rated
Voltage: 500pF
Response Time:
<1 nanosecond
Operating & Storage
Temperature:
–40°C to +85°C
(–40°F to +185°F)
The Interface Solution Experts
Specifications subject to change. Printed in U.S.A.
Superior Surge
Suppressor Solutions
02
863205- RGE SSOR
SU PPRE TIONS
SU LU
SO
DIN-Style Housing: Connection & Grounding–
Connect the wires as shown in Figure 4, with the wires
from the field connecting to the terminal block on the
front of the surge suppressor, and the wires from the
P/N
Mounting–Mount the surge suppressor to the side or
bottom of your enclosure using the supplied velcro, as
shown in Figure 5. Though maintenance is not
required, we recommend that the instrument zero be
checked after installation.
DC
Field-Mount Enclosure: Connection & Grounding–
For a typical field-mount enclosure installation of this
product, establish the electrical connections before
mounting the surge suppressor. Connect the wires
from the field to the terminal block headers on the front
of the surge suppressor. Connect the red(+) and
black(–) wires from the side of the surge suppressor to
the appropriate terminal of your unit. Finish the
connections by connecting the green ground wire on
the surge suppressor to a good earth ground, such as a
ground screw attached to the base of the enclosure.
Equipment ground and suppressor ground should be
common.
Figure 4. The compact Enclosure-Mount Surge Suppressor mounts
onto or inside of most enclosures and housings.
28V
Installation
–
+
GREEN
(GROUND)
THZ
MOORE
INDUSTRIES'
DIN-STYLE
TRANSMITTER
RT
HA
RE
ART
SM RATU R
PE TE
TEM SMIT
TRAN
-P
+P
S
S
RED (+)
BLACK (–)
side of the surge suppressor going to ground and to the
terminal block of the protected unit.
Mounting–To finish the installation on a DIN unit,
mount the surge suppressor to the top of the DIN unit
using the supplied velcro.
Figure 5. The Enclosure-Mount Surge Suppressor provides remarkable surge protection for loops that use BH and D-BOX mounted devices.
BH HOUSING
FROM
FIELD
D-BOX HOUSING
GREEN
(GND)
GREEN
(GND)
BLACK (–)
FROM
FIELD
+
RED (+)
TO
UNIT
–
SURGE
SUPPRESSOR
SOLUTIONS
RED (+)
28VDC
P/N 205-863-02
TO UNIT
BLACK (–)
Specifications subject to change.
The Interface Solution Experts
Page 5
Superior Surge
Suppressor Solutions
DIN-Plug Surge Suppressor
Part Number 205-863-01
Suppress Harsh Surges. Exceeding severity level 4
of IEC 1000-4-4 and 1000-4-5, this unit provides 2.5kA/
line of surge protection. Lightning-fast response time
stops failures due to lightning, spikes, and overvoltage
surges while minimizing other electrical noise.
Compact Power. The DIN-Plug Surge Suppressor is
designed to fit onto any Moore Industries' 2-prong
terminal block header. Economical, small, and
powerful, this unit has the suppression technology you
need for use in the field with a compact design that will
fit in the most cramped of control rooms. It is available
in a 28-volt model that protects most Moore Industries
instruments, including the following, from overvoltage
current running along 4-20mA lines:
Temperature Transmitters
THZ, TRX, TRY,
RIY, TIY, THZ
Isolators, Converters,
&Transmitters, and More!
SIY, ECT [DIN], SPT
The DIN-Plug Surge Suppressor is a perfect fit for any DIN unit with
our 2-terminal header.
Figure 7. Dimensions of the DIN-Plug Surge Suppressor
44mm
(1.75 in)
Figure 6. Sample Installation of the DIN-Plug Surge Suppressor
29mm
(1.15 in)
GROUND
WIRE
24mm
(0.96 in)
THZ
MOORE
INDUSTRIES'
DIN UNIT
RT
T HAURE
AR
SM ERAT R
TE
MP
TE SMIT
AN
TR
S
-PS
+P
GROUND
WIRE
Specifications
Performance Operating Voltage:
28 Volts
Maximum Operating
Voltage: 30 Volts
Maximum Operating
Current: 200mA
Clamping Action Turn-On:
31.4 Volts
Page 6
Installation
Connecting & Grounding–For a typical installation of
this product, plug the surge suppressor unit into the
input or output loop terminal block of the Moore
Industries' DIN unit (as shown in Figure 6). Plug the
terminal block header into the back of the surge
suppressor. The suppressor must be connected to a
good earth ground. Equipment and suppressor ground
should be common. Maintenance is not required, but
we recommend that instrument zero be checked after
installation.
Performance Maximum Clamping @2kA
(Continued) (8x20 µsec): 46 Volts
Maximum Surge Voltage:
20kV
Maximum Surge Current
(8x20 µsec): 2.5kA/line
Current Leakage/Line at
Operating Voltage: 5 µA
Performance
(Continued)
Ambient
Conditions
Capacitance/Line at Rated
Voltage: 500pF
Response Time:
<1 nanosecond
Operating & Storage
Temperature:
–40°C to +85°C
(–40°F to +185°F)
The Interface Solution Experts
Specifications subject to change. Printed in U.S.A.
Superior Surge
Suppressor Solutions
Conduit-Enclosed Suppressors
Explosion-Proof P/N 205-863-09
General Location P/N 205-863-08
Practical Protection. The Conduit-Enclosed Surge
Suppressor can be attached to any ½" NPT pipe to
provide quality surge suppression and either explosionproof or general location certification. This advanced
surge protection and space-saving design makes these
suppressors ideal solutions for protecting your fieldmounted instruments, like the LH enclosure, that don't
have room for an Enclosure-Mount Surge Suppressor.
HART Pass-Through. Both of the Conduit-Enclosed
Surge Suppressors pass HART signals, making them
effective choices for both digital and analog lines.
Figure 8. Dimensions of the Conduit-Enclosed Surge Suppressors
135mm
(4.30 in) 104mm
(4.10 in)
O -Z /GE DNE Y
UL
TYPE OE OUTLET BOX
FOR HAZARDOUS LOCATIONS
CLI GR. C, D; CLII GR. E, F, G; CLIII
CAUTION: KEEP COVER TIGHTLY
CLOSED WHEN IN OPERATION
ATTENTION: GARDER LE COUVERCLE BIEN
FERME LORSOUE LES CIRCUITS SONT
SOUS TENSION.
29mm 42mm
(1.15 in) (1.64 in)
205-863-08
49mm 205-863-09
39mm
(1.93 in)
(1.52 in)
Installation
Connecting–The conduit-style surge suppressor
allows you to connect any ½" NPT pipe directly to the
surge suppressor. Open the case and connect the
wires from the 4-20mA loop to the FIELD side of the
unit. Connect the positive and negative wires on the
EQUIP side of the unit to the instrument's terminals.
Mounting–Mount the suppressor as close as possible
to the equipment it is protecting. If attaching to an
explosion-proof housing, make sure to follow the proper
standards.
Grounding–A separate earth ground is not required if
the instrument/conduit is properly grounded. Use #12
AWG or larger if a ground wire is needed.
Figure 9. Installation of the Conduit-Enclosed Surge Suppressors
FROM INSTRUMENT:
TO 4-20mA LOOP:
SURGE SUPPRESSOR SOLUTIONS
LOOP PROTECTION
28VDC, 4-20mA
P/N 205-863-08
Field
99mm
(3.90 in)
Field
GREEN
(GND)
SURGE SUPPRESSOR SOLUTIONS
LOOP PROTECTION
28VDC, 4-20mA
P/N 205-863-08
BLACK (–)
SCV1
RE D O DOT
L .E. M AS O N CO.
½"
28mm
(1.10 in)
RED (+)
Equip.
FROM INSTRUMENT:
TO 4-20mA LOOP:
UL
Equip.
RED (+)
124mm
(4.87 in)
GREEN
(GND)
BLACK (–)
Specifications
Performance Operating Voltage:
28 Volts
Maximum Operating
Voltage: 30 Volts
Maximum Operating
Current: 200mA
Clamping Action Turn-On:
31.4 Volts
Specifications subject to change.
Performance Maximum Clamping @2kA
(Continued) (8x20 µsec): 46 Volts
Maximum Surge Voltage:
20kV
Maximum Surge Current
(8x20 µsec): 2.5kA/line
Current Leakage/Line at
Operating Voltage: 5 µA
The Interface Solution Experts
Performance Capacitance/Line at Rated
(Continued) Voltage: 500pF
Response Time:
<1 nanosecond
Ambient Operating & Storage
Conditions Temperature:
–40°C to +85°C
(–40°F to +185°F)
Page 7
Superior Surge
Suppressor Solutions
AC Rail-Mount
Surge Suppressor
Part Number 205-863-05
Universal Protection. The Rail-Mount Surge
Suppressor works with any Moore Industries' unit that
requires 120VAC power. This includes the SPA, SPT,
FCT, ECA, PIT, PVT, PWT, PWV, PAC, and PAV.
Multistage Protection. This suppressor protects your
process with two levels of protection. Two frontmounted LEDs (L1 for primary protection, L2 for
secondary) illuminate when the suppressor is active.
Tough Protection. Exceeding severity Category B of
ANSI/IEEE C62.41-1991 recommendations, this unit's
sub-nanosecond response time stops failures due to
lightning, spikes, and overvoltage surges while
minimizing other electrical noise.
Figure 10. Typical installation process for our AC and DC Rail-Mount
Surge Suppressors.
The AC Rail-Mount Surge Suppressor is designed for use with
Moore Industries' 120VAC transmitters, alarms, and other units.
Installation
Mounting–The Rail-Mount Surge Suppressor can be
quickly and easily mounted on any standard DIN rail.
THZ
Connecting–Connect each incoming power line to the
appropriate plug of the FIELD terminal block (as shown
in Figure 10). Connect wires from the protected
instrument to the appropriate plug of the EQUIPMENT
terminal block of the surge suppressor.
SM
AR
TE T HA
MP
TR ERAT RT
AN
SM URE
ITT
ER
+P
S
-PS
Grounding–Both the protected unit's housing and the
suppressor must be connected to a common good
earth ground, such as from the DIN Rail foot to the
grounded rail, the ground bolt on top of the suppressor,
or hard-wired terminal blocks. Keep the ground wire
(#12 AWG) short and place the suppressor as close as
possible to the equipment it is protecting.
Monitoring–The front-mounted LEDs on the AC unit
will notify you if a surge has damaged the suppressor.
If L1 turns off, the unit is working, but should be
replaced. If L2 turns off, the unit is not functioning.
Specifications
Performance
Page 8
Operating Line Voltage
@ 50/60Hz: 125VAC
Maximum Operating Line
Current: 5 Amps
Maximum Line Current:
6 Amps
Clamping Action Turn-On:
210 Volts
Maximum Clamping
Voltage @ 500Amps,
Performance
(Continued)
Line–Neutral: 295V peak
Line–Ground: 345V peak
Neutral–Ground: 330V peak
Maximum Transient
Voltage (8x20 µsec): 20kV
Maximum Transient
Current (1.2x50 µsec): 10kA
Frequency Attenuation (dB)
@ 100kHz/10Mhz: –30/–50
Performance
(Continued)
Ambient
Conditions
Maximum Leakage
Current, Each Line to
Ground: @120VAC,
60Hz, 0.5mA
Response Time:
<1 nanosecond
Operating & Storage
Temperature:
–40°C to + 85°C
(–40°F to + 185°F)
The Interface Solution Experts
Specifications subject to change. Printed in U.S.A.
Superior Surge
Suppressor Solutions
Loop & Data Line Rail-Mount
Surge Suppressors
28VDC Loop Line Part Number 205-863-06
12VDC Data Line Part Number 205-863-07
The Rail-Mount Surge Suppressor is designed to mount
on any Top Hat or "G" type DIN rail. This versatile unit
is available in models that will protect both analog or
digital signals.
Protect Almost Any Unit. The Rail-Mount Surge
Suppressor is available in a 12 and 28VDC version,
and works with most Moore Industries' units. The
28VDC version is designed to provide superior
protection to 4-20mA loop lines. Its narrow housing
combined with the ability to mount directly on a DINstyle rail makes it perfect for spaces that won't allow
you to fit a DIN-plug or Enclosure-mount suppressor.
Protect Communication Lines. The 12VDC version
provides you with incredible protection specifically
designed for communications lines. This unit will work
with RS-422, and RS-485 communication lines. Put
one of these units on both ends of your long runs of
communications wire to ensure that your transmitter
and receiver are both protected from overvoltage
damage.
Tough Protection. Exceeding severity Level 4 of IEC
1000-4-4 recommendations, this unit's sub-nanosecond
response time stops failures due to lightning, spikes,
and overvoltage surges while minimizing other
electrical noise.
Installation. For installation instructions, follow the
directions for the AC Rail-Mount Surge Suppressor on
page 8.
The DC Rail-Mount Surge Suppressor Family are multipurpose units
that can protect analog, digital/analog, or communication lines.
Figure 11. Dimensions of our AC and DC Rail-Mount Surge
Suppressors.
108mm
(4.25 in)
80mm
(3.20 in)
80mm
(3.20 in)
14mm
(0.55 in)
20mm
(0.80 in)
Specifications
Performance
RS Applications: 12-Volt
Unit: RS-422, RS-485;
28-Volt Unit: none
Operating Voltage:
12-Volt Unit: 12 Volts;
28-Volt Unit: 28 Volts
Maximum Operating
Voltage:
12-Volt Unit: 14 Volts;
28-Volt Unit: 30 Volts
Maximum Operating
Current: 200mA
Specifications subject to change.
108mm
(4.25 in)
Performance Clamping Action Turn-On:
(Continued) 12-Volt Unit: 14.3 Volts;
28-Volt Unit: 31.4 Volts
Maximum Clamping @2kA
(8x20 µsec):
12-Volt Unit: 22 Volts;
28-Volt Unit: 46 Volts
Maximum Surge Voltage:
20kV
Maximum Surge Current
(8x20 µsec): 3kA/line
The Interface Solution Experts
Performance
(Continued)
Ambient
Conditions
Current Leakage/Line at
Operating Voltage: 5 µA
Capacitance/Line at Rated
Voltage: 12-Volt Unit:
2000pF; 28-Volt Unit: 500pF
Response Time:
<1 nanosecond
Operating & Storage
Temperature:
–40°C to +85°C
(–40°F to +185°F)
Page 9
Superior Surge
Suppressor Solutions
DC Wire-In Surge Suppressor
Part Number 205-863-04
The DC Wire-In Surge Suppressor provides powerful
protection for the 28VDC power lines of your process.
Meeting severity level 4 of IEC 1000-4-4 and 1000-4-5,
this surge suppressor's incredible protection and subnanosecond speed can save your valuable equipment
from electrical damage.
Resists Environmental Interference. This surge
suppressor's durable design coupled with RFI/EMI
filtering, differential and common mode suppression,
and hermetically sealed components makes it ideal for
use in hazardous environments.
Protect Almost Any Unit. The DC Wire-In Surge
Suppressor works with any Moore Industries' units that
require 28VDC power, including the FCT, HIT, SPA,
SPT, HFA, MDS, CCS, and DDS.
Figure 12. Dimensions of the DC Wire-In Surge Suppressor
ive
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Gro
Connecting–For a typical installation of this product,
connect this unit to your DC power distribution after the
power switch and fuse, and as close to the electronic
equipment it protects as possible. Connect the power
lines as shown in Figure 13.
Grounding–The ground terminal must be connected to
a good earth ground of AWG# 14 or larger. This unit
contains no internal fuse and can fail short under direct
lightning exposure; therefore, proper fusing is
essential. Heat sinking is not required.
51mm
(2.0 in)
P/N
Installation
38mm
(1.5 in)
Figure 13. Sample installation of the DC Wire-In Surge
Suppressor
POSITIVE
INSTRUMENT
NEGATIVE
--
--
ld
ie
F
POSITIVE
--
en
-
al utr
-Ne
m
ine
-L
t
-04
63
5-8
20
ip
P/N
--
dun
Gro
--
GROUND
u
Eq
76mm
(3.0 in)
NS
TIO
OLU
-RS
SO
ES
mp
PR
5A
UP
ES
C
RG
VD
SU
28
NEGATIVE
GROUND
Specifications
Performance
Page 10
Operating Voltage:
28 Volts
Maximum Operating
Voltage: 30 Volts
Maximum Operating
Current: 5.0 Amps
Maximum Clamping
@500A: 46 Volts
Performance
(Continued)
Maximum Surge Voltage:
20kV
Maximum Surge Current
(8x20 µsec): 10kA
Current Leakage/Line at
Operating Voltage: 0.5mA
Performance
(Continued)
Ambient
Conditions
Response Time:
<1 nanosecond
Operating & Storage
Temperature:
–40°C to +85°C
(–40°F to +185°F)
The Interface Solution Experts
Specifications subject to change. Printed in U.S.A.
Superior Surge
Suppressor Solutions
AC Wire-In Surge Suppressor
Installation
Part Number 205-863-03
Connecting–For a typical installation of this product,
connect this unit to your instrument after the power
switch and fuse, and as close to the electronic
equipment it protects as possible. Connect the input
power lines to the appropriate place on the FIELD side
of the surge suppressor, as shown in Figure 15.
Connect the power lines going to the protected unit to
the appropriate connections on the EQUIPMENT side
of the surge suppressor.
The AC Wire-In Surge Suppressor provides powerful
protection for the 220VAC power lines of your process.
Meeting severity level 4 of IEC 1000-4-4 and 1000-4-5,
this surge suppressor's incredible protection and subnanosecond speed can save your process from
electrical damage.
Resists Environmental Interference. This surge
suppressor's durable design coupled with RFI/EMI
filtering, differential and common mode suppression,
and hermetically sealed components makes it ideal for
use in severe environments.
Protect Almost Any Unit. The AC Wire-In Surge
Suppressor works with any Moore Industries' unit that
requires 220VAC power, including the SPA, SPT, FCT,
ECA, PIT, PVT, PWT, PWV, PAC, and PAV.
Grounding–The ground terminal must be connected to
a good earth ground (AWG# 14 or larger). Protected
equipment ground and suppressor ground should be
common. Dress output "clean" lines away from
incoming lines. This suppressor contains no internal
fuse and can fail short under direct lightning exposure;
therefore, proper fusing is essential. Heat sinking is
not required.
Figure 15. Sample installation of the AC Wire-In Surge
Suppressor
Figure 14. Dimensions of the AC Wire-In Surge Suppressor
863-03
5-
P/N 20
OUT
INSTRUMENT
LINE
51mm
(2.0 in)
P/N 20
IN
5-863-
03
GROUND
OUT
IN
IN
NEUTRAL
GND
GND
E
SURRGESSOR
S
SUPPOLUTION
S
OUT
,
AC, 5A
220V
50/60
38mm
(1.5 in)
E R
O
SURG
RESS
SUPP LUTIONS
SO
IN
LINE
OUT
,
AC, 5A
220V
50/60
GROUND
NEUTRAL
51mm
(2.0 in)
76mm
(3.0 in)
Specifications
Performance
Operating Line Voltage
@ 50/60Hz: 220/240VAC
Maximum Operating Line
Current: 5 Amps
Maximum Line Current:
6 Amps
Maximum Transient
Voltage: 6kV
Maximum Transient
Current: 4kA
Clamping Action Turn-On:
390 Volts
Specifications subject to change.
Performance
(Continued)
Maximum Clamping
Voltage @ It:
Line-Neutral: 410 Volts;
Line-Ground: 430 Volts;
Neutral-Ground: 430 Volts
Suppressed Voltage
Rating (VPM) UL 1449 2nd
Edition TVSS:
Line-Neutral: 600V peak;
Line-Ground: 700V peak;
Neutral-Ground: 600V peak
Frequency Attenuation:
100kHz -30dB;
10MHz -60dB
The Interface Solution Experts
Performance Maximum Leakage
(Continued) Current, Each Line to
Ground: @220VAC
60Hz, 0.5mA
Response Time:
<1 nanosecond
Ambient Operating & Storage
Conditions Temperature:
–40°C to +85°C
(–40°F to +185°F)
Page 11
Superior Surge
Suppressor Solutions
The Interface Solution Experts • www.miinet.com
United States • [email protected]
Belgium • [email protected]
China • [email protected]
Tel: (818) 894-7111 • FAX: (818) 891-2816
Tel: 03/448.10.18 • FAX: 03/440.17.97
Tel: 86-21-68406724 • FAX: 86-21-50623585
Australia • [email protected] The Netherlands • [email protected] United Kingdom • [email protected]
Tel: 01293 514488 • FAX: 01293 536852
Tel: (02) 8536-7200 • FAX: (02) 9525-7296
Tel: (0)344-617971 • FAX: (0)344-615920
700-710-100 A
Rosemount is a registered trademark of Rosemount Inc.
AC Rail-Mount
Surge Suppressor
Part Number 205-863-11
January 2005
User's Manual
AC Rail-Mount
Surge Suppressor
Part Number 205-863-11
Universal Protection. The Rail-Mount Surge
Suppressor works with any Moore Industries' unit that
requires 220VAC power. This includes the SPA, SPT,
FCT, ECA, PIT, PVT, PWT, PWV, PAC, and PAV.
Multistage Protection. This suppressor protects your
process with two levels of protection. Two frontmounted LEDs (L1 for primary protection, L2 for
secondary) illuminate when the suppressor is
functioning properly. When L1 turns off, the suppressor
still has backup protection working, but should be
replaced. When L2 turns off, the suppressor is no
longer functioning.
Tough Protection. Exceeding severity Category B of
ANSI/IEEE C62.41-1991 recommendations, this unit's
sub-nanosecond response time stops failures due to
lightning, spikes, and overvoltage surges while
minimizing other electrical noise.
The AC Rail-Mount Surge Suppressor is designed for use with
Moore Industries' 220VAC transmitters, alarms, and other units
Figure 1. For complete loop protection, it is necessary to place surge suppressors at both ends of the loop
FIELD
CONTROL
ROOM
28VDC RAIL–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-06
L2
L1 D
L
FIE
L
FIE
NAL
SIG TOR
LA
ISO ERTER
CONV
D
ECT
1
2
AN
SP
ZE
RO
IP.
EQU
AN
SP
2
RO
GROUND
LD
FIE
1
2
EQ
2
UIP
EQ
ZE
PROTECTED
4-20mA CABLE
UIP
LINE
GROUND
NEUTRAL
220VAC
INCOMING
POWER
LINE
220VAC RAIL–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-11
The Interface Solution Experts
© 2005 Moore Industries-International, Inc.
700-701-86A
Specifications and information subject to change without notice.
AC Rail-Mount
Surge Suppressor
Installation
Mounting–The Rail-Mount Surge Suppressor can be
quickly and easily mounted on any standard DIN rail.
Connecting–Connect each incoming power line to the
appropriate plug of the FIELD terminal block (as shown
in Figure 2). Connect wires from the protected
instrument to the appropriate plug of the EQUIPMENT
terminal block of the surge suppressor.
Figure 2. Typical installation process for our AC and DC Rail-Mount
Surge Suppressors
28VDC RAIL–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-06
THZ
SM
AR
TE T HA
MP
TR ERAT RT
AN
SM URE
ITT
ER
FIE
1
2
+P
S
LD
SURG
E SU
Grounding–Both the protected unit's housing and the
suppressor must be connected to a common good
earth ground, such as from the DIN Rail foot to the
grounded rail, the ground bolt on top of the suppressor,
or hard-wired terminal blocks. Keep the ground wire
(#12 AWG) short and place the suppressor as close as
possible to the equipment it is protecting.
Monitoring–The front-mounted LEDs will notify you if a
surge has damaged the suppressor. If L1 turns off, you
still have backup protection, but should replace the
unit. If L2 turns off, the unit is no longer functioning.
Figure 3. Dimensions of our AC Rail-Mount Surge Suppressor
AC RAIL–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-11
TIONS
SOLU N
TIO
SSOR
PPRE PROTEC A
R
200m
POWE VDC, -06
28
63
206-8
P/N
-PS
2
EQ
L1
FROM
4-20mA
LOOP:
UIP
SPAN
ZERO
SPAN
ECT
ZERO
SIGN
ISOLAL
AT
CONV OR
ERTE
R
L1
L
FIE 2
LD
EQ
UIP
.
LINE
NEUTRAL
GROUND
SURG
E SU
TIONS
SOLU N
TIO
SSOR
PPRE PROTEC p
R
10Am
POWE 5VAC, -05
12 6-863
20
P/N
L
FIE 2
LD
EQ
UIP
.
220VAC
INCOMING
CURRENT
GROUND
TIONS
SOLU
SSOR ECTION
OT
PPRE
E SU WER PR , 10Amp
PO 5VAC -05
SURG
12
63
206-8
P/N
80mm
(3.20 in)
108mm
(4.25 in)
20mm
(0.80 in)
220VAC RAIL–MOUNT
SURGE SUPPRESSOR
P/N: 205-863-11
Specifications
Performance
Operating Line Voltage
@50/60Hz: 220VAC
Maximum Operating Line
Current: 5 Amps
Maximum Line Current:
5 Amps
Minimum Clamping
Turn-On: 390V
Maximum Clamping
Voltage@500Amps,
Performance
(Continued)
Line–Neutral: 650V peak
Line–Ground: 650V peak
Neutral–Ground: 650V peak
Maximum Transient Voltage
(1.2x50 microseconds): 20kV
Maximum Transient Current
(8x20 microseconds): 10kA
Frequency Attenuation
(dB)@100kHz/10MHz:
-30/-50
Performance
(Continued)
Ambient
Conditions
Maximum Leakage
Current, Each Line to
Ground: @220VAC,
60Hz, 1.0mA
Response Time:
<1 nanosecond
Operating & Storage
Temperature:
-40°C to + 85°C
(-40°F to + 185°F)
Rosemount is a registered trademark of Rosemount Inc.