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Technical Manual SPLIT SYSTEM AIR CONDITIONER A i r C o n d i t i o n e r s Super SKY AUG.2000 5130-26135-87 CONTENTS A . PREFACE page P-1 1 . Super SKY LINE GENERAL DESCRIPTION 1.1 Product Options 1.2 Name plate information 1.3 Technical data table 1.4 Standards compliance and agency license listings 1.5 Bar-code system 1-1 1-1 1-2 1-3 1-5 1-6 2 . WIRING & REFRIGERATION CYCLE DIAGRAMS, CAPACITY & PRESSURE CHARTS 2.1 Using cooling and heating Capacity Curves 2.1.1 Cooling and Heating Capacity Curves AVL 25 2.1.2 Cooling and Heating Capacity Curves AVL 35 2.1.3 Cooling and Heating Capacity Curves AVL 50 2.1.4 Cooling and Heating Capacity Curves AVL 60 2.1.5 Cooling and Heating Capacity Curves AVL 603 2.1.6 Cooling and Heating Capacity Curves AVL 753 2.1.7 System Performance Charts AVL 25 2.1.8 System Performance Charts AVL 35 2.1.9 System Performance Charts AVL 50 2.1.10 System Performance Charts AVL 60 2.1.11 System Performance Charts AVL 603 2.1.12 System Performance Charts AVL 753 2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2.2 Refrigeration Cycle 2.2.1 Refrigeration Cycle AVL 25 2.2.2 Refrigeration Cycle AVL 35 2.2.3 Refrigeration Cycle AVL 353 2.2.4 Refrigeration Cycle AVL 50 2.2.5 Refrigeration Cycle AVL 503 2.2.6 Refrigeration Cycle AVL 60 2.2.7 Refrigeration Cycle AVL 603 2.2.8 Refrigeration Cycle AVL 753 2-14 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2.3 AVL – Low Profile Ducted Mini Central Unit 2.3.1 Installation 2-22 2-22 2.4 Air flow Curves 2.4.1 Air flow Curves AVL 25 / 35 / 50 / 60 2.4.2 Air flow Curves AVL 753 2-26 2-26 2-27 2.5 Electrical & wiring Diagram 2.5.1 AVL 1 PH 2.5.2 AVL 3 PH 2-28 2-28 2-29 1--1 I Super SKY A . Preface INTRODUCTION The Service Manual for AVL model split air-conditioners provides comprehensive technical documentation for the equipment. This manual contains information intended for a variety of uses and is intended for application engineers, architects, designers and various level service and installation personnel. This manual includes information on the optional features offered by the AVL series. In addition, it includes general information for service personnel on split air-conditioners, electrical wiring diagrams, refrigeration cycle diagrams and cooling & heating capacity curves for the various series models. AUG.2000 5130-26135-87 Created by: Alex LIBERMAN Technical Support International Marketing [email protected] Tadiran reserves the right to change product specifications without prior notice. 1-0P-1 Super SKY 1 . Super SKY LINE GENERAL DESCRIPTION 1 . 1 Product Options Line: AVL Characteristics: Low Profile Mini-Central 50Hz Models: Options 1 PHASE 3 PHASE 50Hz Models AVL 25 AVL 35 AVL 50 AVL 60 AVL 353 AVL 503 AVL 603 AVL 753 C ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ C - Cooling only (No heat pump). H - Heating and Cooling by heat pump. H ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ AUG.2000 5130-26135-87 - Non Exist ✔ 1-11-1 - Exist Super SKY 1 . 2 Nameplate Information Technical information for a specific unit appears on the unit nameplate, which is attached to the indoor and/or the outdoor units. (See Figure 1-1: Typical Technical Data Nameplate for 50Hz models). The 50Hz models Nameplate includes the following information: MODEL Air-conditioner (A/C) model name. CLIMATE CLASS Type of climate for which the unit was designated - classified by: Class A (standard) or Class B (desert conditions < 52°C.) VOLT/PHASE/Hz A/C power supply, for example: 230/1/50 = 230V/1ph/50Hz. COS (j) Power factor for the unit. FUSE Required fuse size (Amp.) CAPACITORS [mF] All capacitor values according to this sequence (Compressor capacitor / Outdoor motor capacitor / Indoor motor capacitor). REFRIGERANT R-22 [gr] Quantity of refrigerant charge (for 8 m piping length). COMPRESSOR Type and Catalogue No. of compressor. CAPACITY BTU/H Cooling and Heating capacity in Btu/h according to ISO 5151 standard (1000Btu/h=293W). CAPACITY W Cooling and Heating capacity in Watts (1000W=3,413Btu/h). INPUT POWER Power consumption in cooling and heating modes (Watts). AMPER Current consumption in cooling and heating modes (Amp.). SERIAL NO. Unit serial number (normally blank, since Bar Code system is AUG.2000 5130-26135-87 used). Figure 1-1: Typical Technical Data Nameplate for 50Hz Units (Sample). 1-21-2 Super SKY 1 . 3 Technical data table Specifications for AVL 50Hz Models Model 50Hz AVL-25 Cooling Capacity Btu/h Kcal/h (Watt) Btu/h Kcal/h (Watt) Watt Watt Amp. - 1ph - 3ph Cool Heat l/h Volt/Hz/ph j f - mm (in) f - in mm (in) m (ft.) m (ft.) Amp. 24,000 6,060 (7,030) 28,000 7,070 (8,210) 2,670 2,650 12.5 / 12.4 Heating Capacity Power Consumption Cooling Power Consumption Heating Operating Current (Cooling/Heating) EER – Energy Efficiency Ratio COP – Coefficient Of Performance Moisture Removal Power Supply Power Factor Refrigerant Lines - Drain Liquid/Gas Lines Minimal insulation thickness Maximum Piping Length Maximum Height Difference * Time Delay Fuse - 1ph-h - 3ph-h Control Mode Temperature Control A/C Options: Indoor Unit 50Hz Front Panel Air Filter Air Direction Control Dimensions (LxHxD) Color OCT. 2000 5130-26135-87 Air Flow (Turbo/High/Low) Noise Level (Turbo/High/Low) Net Static Pressure H2O Net Weight Indoor Fan Motor: Speed (Turbo/High/Low) Full Load Amperage Capacitor Electrical Heater Blower Wheel mm in 3 m /h cfm dBA mm (in) Kg (Lb.) HP R.P.M. Amp. mF/Volt Watt Type Outdoor Unit 50Hz Casing Dimensions (LxHxD) Color mm in 3 m /h cfm dBA Kg. (Lb.) Type AVL-35 / 353 AVL-25 45 (99) AVL-25 AVL-35 / 353 AVL-50 / 503 Metallic Removable/Washable 2 Filters Air Ducts 1150 ¥ 285 ¥ 750 45 1/4¥ 11 7/32 ¥ 29 1/2 2040 / 1785 / 1445 1200 / 1050 / 850 37 / 32 / 29 7.5 (0.3) 47 (103) 1/5 930 / 800 / 650 1.2 5mF / 400V Under Development 2 Centrifugal Blowers AVL-35 / 353 38 / 36 / 34 AVL-50 / 503 White 900 ¥ 640 ¥ 320 35 7/16¥ 25 3/16 ¥ 12 19/32 Air Flow (High/Medium/Low) 3,910 / 3,060 / 2,210 2,300 / 1,800 / 1,300 Noise Level (High/Medium/Low) 53 / 50 / 48 Net Weight 65 (143) 65 (143) Fittings Flare Compressor - 1ph H29B32UABKA H29B35UABKA - 3ph H25B353DBEA Thermal Protector Overload Full Load Amperage - 1ph Amp. 12.4 12.4 - 3ph 3 ¥ 4.7 Lock Rotor Amperage - 1ph Amp. 76.0 76.0 - 3ph 3 ¥ 42.0 Compressor Capacitor mF/Volt 40mF / 400V 40mF / 400V Capillary 1ph 2 ¥ 0.064" ¥ 32" 2 ¥ 0.070" ¥ 38" 3ph 2 ¥ 0.070" ¥ 38" R-22 Freon Gas - 1ph gr. (Oz.) 2,120 (74.8) 1,970 (69.5) - 3ph 1,970 (69.5) Oil for Compressor Type 3GS or compatible Outdoor Fan Motor: HP 1/5 Capacitor mF/Volt 5mF / 400V Speed (High/Medium/Low) R.P.M. 900 / 700 / 500 Motor Full Load Amperage Amp. 1.3 Specifications and performance data are subject to change without notice. E.C. 1003 AVL-50 / 503 28,000 33,000 7,070 8,330 (8,210) (9,670) 31,000 36,000 7,830 9,090 (9,090) (10,550) 3,110 3,670 2,930 3,400 14.3 / 13.7 17.1 / 15.9 7.8,4.8,4.8 / 7.7,4.7,4.7 8.5,5.5,5.5 / 8.3,5.3,5.3 9.0 9.0 9.0 3.1 3.1 3.1 3.1 3.8 4.2 220/240V, 50Hz, 1ph 220/240V, 50Hz, 1ph or 380/415V, 50Hz, 3ph 0.93 0.94 0.93 16 (5/8) 3/8 ; 5/8 (insulated) 7 (9/32) 30 (98’) 15 (49’) 20 20 25 3 ¥ 10 3 ¥ 10 I.R. Remote Control / Auto Microcomputer C (Cool only) / H (Heat pump) / HDE (H + Heating Element) - under development 1-31-3 1100 ¥ 640 ¥ 320 43 5/16¥ 25 3/16¥ 12 19/32 73 (160) H28A423ABKA H23A423DBEA 16.8 3 ¥ 5.8 92.0 3 ¥ 39.0 60mF / 400V 2 ¥ 0.070" ¥ 32" 2 ¥ 0.070" ¥ 32" 2,030 (71.6) 2,030 (71.6) Super SKY Specifications for AVL 50Hz Models Continued Model 50Hz AVL-60 AVL-603 AVL-75 Cooling Capacity Btu/h Kcal/h (Watt) Btu/h Kcal/h (Watt) Watt Watt Amp. - 1ph - 3ph Cool Heat 36,000 9,090 (10,550) 37,000 9,340 (10,850) 3,700 3,500 17.5 / 16.5 38,000 9,600 (11,140) 40,000 10,100 (11,720) 3,920 3,780 43,500 10,980 (12,750) 51,000 12,880 (14,950) 5,000 4,400 9.0,6.0,6.0 / 8.7,5.7,5.7 9.7 3.1 11.0,7.0,7.0 / 10.0,6.0,6.0 8.7 3.4 l/h Volt/Hz/ph j f - mm (in) f - in mm (in) m (ft.) m (ft.) Amp. 4.7 220/240V, 50Hz, 1ph 0.92 4.7 5.2 Heating Capacity Power Consumption Cooling Power Consumption Heating Operating Current (Cooling/Heating) EER – Energy Efficiency Ratio COP – Coefficient Of Performance Moisture Removal Power Supply Power Factor Refrigerant Lines - Drain Liquid/Gas Lines Minimal insulation thickness Maximum Piping Length Maximum Height Difference * Time Delay Fuse - 1ph-h - 3ph-h Control Mode Temperature Control A/C Options: Indoor Unit 50Hz Front Panel Air Filter Air Direction Control Dimensions (LxHxD) Color OCT. 2000 5130-26135-87 Air Flow (Turbo/High/Low) Noise Level (Turbo/High/Low) Net Static Pressure H2O Net Weight Indoor Fan Motor: Speed (Turbo/High/Low) Full Load Amperage Capacitor Electrical Heater Blower Wheel 9.7 3.1 50Hz Color mm in m3/h cfm dBA Kg. (Lb.) Type 25 3 ¥ 12 3 ¥ 16 I.R. Remote Control / Auto Microcomputer C (Cool only) / H (Heat pump) / HDE (H + Heating Element) - under development AVL-60 AVL-603 Metallic Removable/Washable 2 Filters Air Ducts 1150 ¥ 285 ¥ 750 45 1/4¥ 11 7/32 ¥ 29 1/2 2040 / 1785 / 1445 1200 / 1050 / 850 37 / 32 / 29 7.5 (0.3) 47 (103) 1/5 930 / 800 / 650 1.2 5mF / 400V Under Development 2 Centrifugal Blowers AVL-60 AVL-603 AVL-75 2550 / 2210 / 1870 1500 / 1300 / 1100 37 / 36 / 34 10.0 (0.4) 49 (108) 1/3 1100 / 950 / 800 2.4 15mF / 400V AVL-75 White 1100 ¥ 640 ¥ 320 43 5/16 ¥ 25 3/16 ¥ 12 19/32 Air Flow (High/Medium/Low) 3,910 / 3,060 / 2,210 2,300 / 1,800 / 1,300 Noise Level (High/Medium/Low) 53 / 50 / 48 Net Weight 75 (165) 82 (180) Fittings Flare Compressor - 1ph H28A423ABKA - 3ph H23A50QDBEA Thermal Protector Overload Full Load Amperage - 1ph Amp. 16.8 - 3ph 3 ¥ 6.6 Lock Rotor Amperage - 1ph Amp. 92.0 - 3ph 3 ¥ 53.0 Compressor Capacitor mF/Volt 60mF / 400V None Capillary 1ph 2 ¥ 0.080" ¥ 55" & 3ph 1 ¥ 0.054" ¥ 12" (1ph) 2 ¥ 0.080" ¥ 45" R-22 Freon Gas - 1ph gr. (Oz.) 2,700 (95.2) - 3ph 2,550 (90.0) Oil for Compressor Type 3GS or compatible Outdoor Fan Motor: HP 1/5 Capacitor mF/Volt 5mF / 400V Speed (High/Medium/Low) R.P.M. 900 / 700 / 500 Motor Full Load Amperage Amp. 1.3 Specifications and performance data are subject to change without notice. E.C. 1004 0.92 16 (5/8) 3/8 ; 3/4 (insulated) 7 (9/32) 30 (98’) * 15 (49’) * mm (in) Kg (Lb.) HP R.P.M. Amp. mF/Volt Watt Type Casing Dimensions (LxHxD) 0.92 16 (5/8) 3/8 ; 5/8 (insulated) 7 (9/32) mm in m3/h cfm dBA Outdoor Unit 380/415V, 50Hz, 3ph 1-41-4 1140 ¥ 640 ¥ 400 44 7/8 ¥ 25 3/16 ¥ 15 3/4 54 / 51 / 47 90 (198) H23A56QDBEA 3 ¥ 7.5 3 ¥ 62.0 None Expansion Valve 3,800 (134.0) Super SKY 1 . 4 Standards Compliance and Agency License Listings ✔ - Approved - - Not Applicable (N/A) 50 Hz Model CE GS(TUV) AVL 25 AVL 35 AVL 50 AVL 60 AVL 353 AVL 503 AVL 603 AVL 753 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ T he s Insti tuti on da rd of ISO 9001 .. geprufte Sicherheit ua l it rm .. TUV Rheinland SI el Is ra St an Q AUG.2000 5130-26135-87 CE - Confirmation according to CE directives. GS - Geprüfte Sicherheit (safety approved - German law) ISO - International Standards Organization i y As su re d F 1-51-5 Super SKY 1 . 5 Bar-code system Finished goods (packed evaporator or condenser) are labeled by Bar Code for easy identification of product configuration and storage. Each unit has Bar Code labels as shown below, one on each side of the packed unit and small labels (with unit serial number only) are located on each unit (near the nameplate on the evaporator, beneath the valves and in the connection box of the condenser). The structure of the Bar Code label: A. Complete unit name, for example: GFL-2020C (GFL-2020 model without heat pump). B. Important components (up to 2 lines) about the specific unit, for example: CARRIER MEXICO, NEW R.C, TAC-404. C. Unit catalog number/order number, for example: CATALOG NO. 51382057712/880472 (prefix of 5138 for evaporator and 5139 for condenser). D. Unit serial number, for example: S/N 2248119059 = 22 - for factory use; 48 - 1998; 059185 - running (serial) number. E. Tadiran order number, for example: 880472 = 88 - 1998; 0 group; 472 order running number. F . Small S/N cables (X3). An additional Bar Code label displays the PALLET NO. (see next page) and is used for storage only. A B AUG.2000 5130-26135-87 C D E F Figure 1-4: Typical Evaporator/Condenser Unit Bar Code Identification Label 1-61-6 Super SKY AUG.2000 5130-26135-87 Figure 1-5: Typical Pallet Bar Code Label 1-71-7 Super SKY 2. WIRING & REFRIGERATION CYCLE DIAGRAMS, CAPACITY & PRESSURE CHARTS 2 . 1 Using AVL Model Air-Conditioner Cooling and Heating Capacity Curves Using the Cooling and Heating Capacity Curves. The Cooling and Heating Characteristics curves are mainly intented for use by air conditioning engineers as an aid in designing systems and in determining the capacity and number of units required at a given site. AUG.2000 5130-26135-87 The air conditioner capacities were determined in accordance with ISO 5151 standard operating conditions: Design parameters for a given site are often different than the standard conditions. Therefore, the design engineer should use the capacity charts which follow to calculate the capacity of the air conditioners under the intended working conditions, in order to optimize the selection of air conditioner units for use at a particular site. 1-82-1 Super SKY 2.1.1 Cooling and Heating Capacity Curves AVL 25 COOLING CAPACITY OUTDOOR TEMP. [°F] 75.2 82.4 24 28 89.6 96.8 104 111.2 32 36 40 44 27000 CAPACITY [Btu/H] 26000 25000 24000 23000 22000 21000 OUTDOOR TEMP. [°C] [Btu/H] HEATING CAPACITY OUTDOOR TEMP. [°F] 5 14 23 32 41 50 59 -15 -10 -5 0 5 10 15 40000 35000 CAPACITY [Btu/H] 30000 25000 20000 15000 10000 AUG.2000 5130-26135-87 5000 0 OUTDOOR TEMP. [°C] [Btu/H] COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 °C TURBO MAX. AIR SPEED: 1-92-2 HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 °C AIR SPEED: TURBO Super SKY 2.1.2 Cooling and Heating Capacity Curves AVL 35 COOLING CAPACITY OUTDOOR TEMP. [°F] 75.2 82.4 89.6 96.8 104 111.2 24 28 32 36 40 44 30500 30000 CAPACITY [Btu/H] 29500 29000 28500 28000 27500 27000 26500 26000 OUTDOOR TEMP. [°C] [Btu/H] HEATING CAPACITY OUTDOOR TEMP. [°F] 5 14 23 32 41 50 59 -15 -10 -5 0 5 10 15 45000 40000 CAPACITY [Btu/H] 35000 30000 25000 AUG.2000 5130-26135-87 20000 15000 OUTDOOR TEMP. [°C] [Btu/H] COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 °C TURBO MAX. AIR SPEED: 1-102-3 HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 °C AIR SPEED: TURBO Super SKY 2.1.3 Cooling and Heating Capacity Curves AVL 50 COOLING CAPACITY OUTDOOR TEMP. [°F] 75.2 82.4 89.6 96.8 104 111.2 32 36 40 44 40000 35000 CAPACITY [Btu/H] 30000 25000 20000 15000 10000 5000 0 24 28 OUTDOOR TEMP. [°C] [Btu/H] HEATING CAPACITY OUTDOOR TEMP. [°F] 5 14 23 32 41 50 59 -15 -10 -5 0 5 10 15 45000 40000 CAPACITY [Btu/H] 35000 30000 25000 20000 15000 AUG.2000 5130-26135-87 10000 5000 0 OUTDOOR TEMP. [°C] [Btu/H] COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 °C TURBO MAX. AIR SPEED: 1-112-4 HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 °C AIR SPEED: TURBO Super SKY 2.1.4 Cooling and Heating Capacity Curves AVL 60 COOLING CAPACITY OUTDOOR TEMP. [°F] 75.2 82.4 24 28 89.6 96.8 104 111.2 32 36 40 44 55000 50000 CAPACITY [Btu/H] 45000 40000 35000 30000 25000 20000 15000 10000 OUTDOOR TEMP. [°C] [Btu/H] HEATING CAPACITY OUTDOOR TEMP [°F] 5 14 -15 -10 23 32 41 50 59 -5 0 5 10 15 55000 50000 CAPACITY [Btu/H] 45000 40000 35000 30000 25000 AUG.2000 5130-26135-87 20000 15000 10000 OUTDOOR TEMP [_C] [Btu/H] * OUTDOOR R.H. = INDOOR R.H. = INDOOR TEMP. = MAX. AIR SPEED: 40% 47% 27 °C TURBO 1-122-5 * OUTDOOR R.H. = INDOOR TEMP. = AIR SPEED: 77% 20 °C TURBO Super SKY 2.1.5 Cooling and Heating Capacity Curves AVL 603 COOLING CAPACITY OUTDOOR TEMP. [°F] 75.2 82.4 24 28 89.6 96.8 104 111.2 32 36 40 44 39000 CAPACITY [Btu/H] 38500 38000 37500 37000 36500 36000 35500 35000 OUTDOOR TEMP. [°C] [Btu/H] HEATING CAPACITY OUTDOOR TEMP [°F] 5 14 23 32 41 50 59 -5 0 5 10 15 50000 45000 CAPACITY [Btu/H] 40000 35000 30000 25000 20000 15000 AUG.2000 5130-26135-87 10000 5000 0 -15 -10 OUTDOOR TEMP [_C] [Btu/H] * OUTDOOR R.H. = INDOOR R.H. = INDOOR TEMP. = MAX. AIR SPEED: 40% 47% 27 °C TURBO 1-132-6 * OUTDOOR R.H. = INDOOR TEMP. = AIR SPEED: 77% 20 °C TURBO Super SKY 2.1.6 Cooling and Heating Capacity Curves AVL 753 COOLING CAPACITY OUTDOOR TEMP. [°F] 75.2 82.4 24 28 89.6 96.8 104 111.2 32 36 40 44 48000 47000 46000 CAPACITY [Btu/H] 45000 44000 43000 42000 41000 40000 39000 38000 37000 OUTDOOR TEMP. [°C] [Btu/H] HEATING CAPACITY OUTDOOR TEMP. [°F] 5 14 23 -15 -10 -5 32 41 50 59 0 5 10 15 70000 60000 CAPACITY [Btu/H] 50000 40000 30000 20000 AUG.2000 5130-26135-87 10000 0 OUTDOOR TEMP. [°C] [Btu/H] COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 °C TURBO MAX. AIR SPEED: 1-142-7 HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 °C AIR SPEED: TURBO Super SKY 2.1.7 System Performance Charts AVL 25 HEATING DISCHARGE PRESSURE COOLING DISCHARGE PRESSURE 350 350 300 PRESSURE [psi] PRESSURE [psi] 300 250 200 150 100 50 250 200 150 100 50 0 0 24 28 32 36 40 44 -10 0 5 10 15 OUTDOOR TEMP. [°C] COOLING SUCTION PRESSURE HEATING SUCTION PRESSURE 70 80 70 68 60 PRESSURE [psi] PRESSURE [psi] -5 OUTDOOR TEMP. [°C] 66 64 62 50 40 30 20 60 10 58 0 24 28 32 36 40 -10 44 -5 0 5 10 15 OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C] COOLING INDOOR AIR dT HEATING INDOOR AIR dT 8.5 16 14 12 dT [°C] dT [°C] 8 7.5 7 10 8 6 4 6.5 AUG.2000 5130-26135-87 2 6 0 24 28 32 36 40 OUTDOOR TEMP. [°C] COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 °C TURBO MAX. AIR SPEED: 1-152-8 44 -10 -5 0 5 10 OUTDOOR TEMP. [°C] HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 °C AIR SPEED: TURBO 15 Super SKY 2.1.8 System Performance Charts AVL 35 HEATING DISCHARGE PRESSURE COOLING DISCHARGE PRESSURE 400 300 250 300 PRESSURE [psi] PRESSURE [psi] 350 250 200 150 100 200 150 100 50 50 0 0 24 28 32 36 40 44 -10 OUTDOOR TEMP. [°C] -5 0 5 10 15 OUTDOOR TEMP. [°C] COOLING SUCTION PRESSURE HEATING SUCTION PRESSURE 90 80 70 85 PRESSURE [psi] PRESSURE [psi] 60 80 75 70 50 40 30 20 10 0 65 24 28 32 36 40 -10 44 dT [°C] dT [°C] AUG.2000 5130-26135-87 28 32 36 40 COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 °C TURBO MAX. AIR SPEED: 1-162-9 5 10 15 HEATING INDOOR AIR dT COOLING INDOOR AIR dT 9.1 9 8.9 8.8 8.7 8.6 8.5 8.4 8.3 8.2 OUTDOOR TEMP. [°C] 0 OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C] 24 -5 44 18 16 14 12 10 8 6 4 2 0 -10 -5 0 5 10 OUTDOOR TEMP. [°C] HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 °C AIR SPEED: TURBO 15 Super SKY 2.1.9 System Performance Charts AVL 50 HEATING DISCHARGE PRESSURE 350 350 300 300 250 PRESSURE [psi] PRESSURE [psi] COOLING DISCHARGE PRESSURE 200 150 100 50 250 200 150 100 50 0 0 24 28 32 36 40 44 -10 -5 0 5 10 15 OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C] COOLING SUCTION PRESSURE HEATING SUCTION PRESSURE 70 70 68 60 50 64 PRESSURE [psi] PRESSURE [psi] 66 62 60 58 56 54 40 30 20 10 0 52 24 28 32 36 40 -10 44 AUG.2000 5130-26135-87 32 36 40 OUTDOOR TEMP. [°C] COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 °C TURBO MAX. AIR SPEED: 1-17 2-10 5 10 15 HEATING INDOOR AIR dT dT [°C] dT [°C] COOLING INDOOR AIR dT 11.6 11.4 11.2 11 10.8 10.6 10.4 10.2 10 9.8 9.6 28 0 OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C] 24 -5 44 20 18 16 14 12 10 8 6 4 2 0 -10 -5 0 5 10 OUTDOOR TEMP. [°C] HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 °C AIR SPEED: TURBO 15 Super SKY 2.1.10 System Performance Charts AVL 60 COOLING DISCHARGE PRESSURE HEATING DISCHARGE PRESSURE 400 350 350 300 PRESSURE [psi] PRESSURE [psi] 300 250 200 150 100 50 250 200 150 100 50 0 0 24 28 32 36 40 -10 44 OUTDOOR TEMP. [°C] -5 0 5 10 15 OUTDOOR TEMP. [°C] COOLING SUCTION PRESSURE HEATING SUCTION PRESSURE 90 80 85 70 PRESSURE [psi] PRESSURE [psi] 60 80 75 70 65 50 40 30 20 10 0 60 24 28 32 36 40 -10 44 0 5 10 15 OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C] COOLING INDOOR AIR dT 12.6 -5 HEATING INDOOR AIR dT 25 12.5 20 12.4 dT [°C] dT [°C] 12.3 12.2 12.1 15 10 12 5 AUG.2000 5130-26135-87 11.9 11.8 0 11.7 -10 24 28 32 36 40 OUTDOOR TEMP. [°C] COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 °C TURBO MAX. AIR SPEED: 1-18 2-11 44 -5 0 5 10 OUTDOOR TEMP. [°C] HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 °C AIR SPEED: TURBO 15 Super SKY 2.1.11 System Performance Charts AVL 603 HEATING DISCHARGE PRESSURE 400 350 350 300 300 250 PRESSURE [psi] PRESSURE [psi] COOLING DISCHARGE PRESSURE 250 200 150 100 50 200 150 100 50 0 0 24 28 32 36 40 -10 44 -5 0 5 10 15 OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C] HEATING SUCTION PRESSURE COOLING SUCTION PRESSURE 90 80 85 70 PRESSURE [psi] 60 PRESSURE [psi] 80 50 75 40 30 70 20 65 10 0 60 24 28 32 36 40 -10 44 12.5 12.4 dT [°C] dT [°C] 12.3 12.2 12.1 12 AUG.2000 5130-26135-87 11.9 11.8 11.7 28 32 36 40 OUTDOOR TEMP. [°C] COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 °C TURBO MAX. AIR SPEED: 2-12 1-19 0 5 10 15 HEATING INDOOR AIR dT COOLING INDOOR AIR dT 12.6 24 -5 OUTDOOR TEMP. [°C] OUTDOOR TEMP. [°C] 44 20 18 16 14 12 10 8 6 4 2 0 -10 -5 0 5 10 OUTDOOR TEMP. [°C] HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 °C AIR SPEED: TURBO 15 Super SKY 2.1.12 System Performance Charts AVL 753 COOLING DISCHARGE PRESSURE HEATING DISCHARGE PRESSURE 400 400 350 300 PRESSURE [psi] PRESSURE [psi] 350 250 200 150 100 50 300 250 200 150 100 50 0 0 24 28 32 36 40 44 48 -10 OUTDOOR TEMP. [°C] COOLING SUCTION PRESSURE 0 5 10 15 HEATING SUCTION PRESSURE 71 80 70.5 70 70 60 69.5 PRESSURE [psi] PRESSURE [psi] -5 OUTDOOR TEMP. [°C] 69 68.5 68 67.5 50 40 30 20 10 67 0 66.5 24 28 32 36 40 44 -10 48 OUTDOOR TEMP. [°C] -5 0 5 10 15 OUTDOOR TEMP. [°C] COOLING INDOOR AIR dT HEATING INDOOR AIR dT 12.5 25 12 20 dT [°C] dT [°C] 11.5 11 10.5 15 10 AUG.2000 5130-26135-87 10 5 9.5 9 0 24 28 32 36 40 44 OUTDOOR TEMP. [°C] COOLING * OUTDOOR R.H. = 40% INDOOR R.H. = 47% INDOOR TEMP. = 27 °C TURBO MAX. AIR SPEED: 1-20 2-13 48 -10 -5 0 5 10 OUTDOOR TEMP. [°C] HEATING * OUTDOOR R.H. = 77% INDOOR TEMP. = 20 °C AIR SPEED: TURBO 15 Super SKY 2 . 2 REFRIGERATION CYCLE 2.2.1 Refrigeration Cycle AVL 25 5/8" D V' V C S MUFFLER RV E V BRISTOL COMP. H29B32UABKA V' V 27,500 BTU/HR 6,945 Kcal/HR 2570 WATTS 10.7 EER V AIR MOTOR 1/5 HP 930/800/ 650 RPM IN AIR AIR IN OUT WASHABLE AIR FILTER MOTOR 1/5 HP 900/700/500 RPM AIR OUT AIR IN BLOWERS QTY: 2 DIAM. : 205 mm WIDTH : 262 mm BLADES : 66 PROPELLER PLASTIC 6 BLADES 500 mm D. L' CAPILLARY AUG.2000 5130-26135-87 L L 3/8" 2 X 0.064" X 32" OUTDOOR COIL INDOOR COIL 2 ROWS 4 CIRCUITS 13 F.P.I. 48 PLAIN TUBES E.C. 1005 1 ROWS 4 CIRCUITS 17 F.P.I. 16 GROOVED TUBES 1-21 2-14 Super SKY 2.2.2 Refrigeration Cycle AVL 35 5/8" D V' V C S MUFFLER RV E BRISTOL COMP. H29B35UABKA V' V V 30,150 BTU/HR 7,615 Kcal/HR 2820 WATTS 10.7 EER V AIR MOTOR 1/5 HP 530/800/ 650 RPM IN AIR AIR IN OUT WASHABLE AIR FILTER MOTOR 1/5 HP 900/700/500 RPM AIR OUT AIR IN BLOWERS QTY: 2 DIAM. : 205 mm WIDTH : 262 mm BLADES : 66 PROPELLER PLASTIC 6 BLADES 500 mm D. L' CAPILLARY AUG.2000 5130-26135-87 L L 3/8" 2 X 0.070" X 38" OUTDOOR COIL INDOOR COIL 2 ROWS 4 CIRCUITS 13 F.P.I. 48 PLAIN TUBES E.C. 1006 2 ROWS 4 CIRCUITS 17 F.P.I. 32 PLAIN TUBES 1-22 2-15 Super SKY 2.2.3 Refrigeration Cycle AVL 353 5/8" D V' V C S MUFFLER RV E V BRISTOL COMP. H29B35UDBEA V' V 30,200 BTU/HR 7,630 Kcal/HR 2820 WATTS 10.7 EER V AIR MOTOR 1/5 HP 930/820/ 650 RPM IN AIR AIR IN OUT WASHABLE AIR FILTER MOTOR 1/5 HP 900/700/500 RPM AIR OUT AIR IN BLOWERS QTY: 2 DIAM. : 205 mm WIDTH : 262 mm BLADES : 66 PROPELLER PLASTIC 6 BLADES 500 mm D. L' CAPILLARY AUG.2000 5130-26135-87 L L 3/8" 2 X 0.070" X 38" OUTDOOR COIL INDOOR COIL 2 ROWS 4 CIRCUITS 13 F.P.I. 48 PLAIN TUBES E.C. 1007 2 ROWS 4 CIRCUITS 17 F.P.I. 32 PLAIN TUBES 1-23 2-16 Super SKY 2.2.4 Refrigeration Cycle AVL 50 5/8" D V' V C S MUFFLER RV E V BRISTOL COMP. H28A423ABKA V' V 37,000 BTU/HR 9,345 Kcal/HR 3410 WATTS 10.85 EER V AIR MOTOR 1/5 HP 930/800/ 650 RPM IN AIR AIR IN OUT WASHABLE AIR FILTER MOTOR 1/5 HP 900/700/500 RPM AIR OUT AIR IN BLOWERS QTY: 2 DIAM. : 205 mm WIDTH : 262 mm BLADES: 66 PROPELLER PLASTIC 6 BLADES 500 mm D. L' CAPILLARY AUG.2000 5130-26135-87 L L 3/8" 2 X 0.070" X 32" OUTDOOR COIL INDOOR COIL 2 ROWS 4 CIRCUITS 16 F.P.I. 48 PLAIN TUBES E.C. 1008 2 ROWS 4 CIRCUITS 17 F.P.I. 32 PLAIN TUBES 1-24 2-17 Super SKY 2.2.5 Refrigeration Cycle AVL 503 5/8" D V' V C S MUFFLER RV E V BRISTOL COMP. H23A423DBEA V' V 35,200 BTU/HR 8,890 Kcal/HR 3430 WATTS 10.25 EER V AIR MOTOR 1/5 HP 930/800/ 650 RPM IN AIR AIR IN OUT WASHABLE AIR FILTER MOTOR 1/5 HP 900/700/500 RPM AIR OUT AIR IN BLOWERS QTY: 2 DIAM. : 205 mm WIDTH : 262 mm BLADES : 66 PROPELLER PLASTIC 6 BLADES 500 mm D. L' CAPILLARY AUG.2000 5130-26135-87 L L 3/8" 2 X 0.070" X 32" OUTDOOR COIL INDOOR COIL 2 ROWS 4 CIRCUITS 16 F.P.I. 48 PLAIN TUBES E.C. 1009 2 ROWS 4 CIRCUITS 17 F.P.I. 32 PLAIN TUBES 1-25 2-18 Super SKY 2.2.6 Refrigeration Cycle AVL 60 5/8" D V' V C S MUFFLER RV E V BRISTOL COMP. H28A423ABKA V' V 37,000 BTU/HR 9,345 Kcal/HR 3410 WATTS 10.85 EER V AIR MOTOR 1/5 HP 930/800/ 650 RPM IN AIR AIR IN OUT WASHABLE AIR FILTER MOTOR 1/5 HP 900/700/500 RPM AIR OUT AIR IN BLOWERS QTY: 2 DIAM. : 205 mm WIDTH : 262 mm BLADES : 66 PROPELLER PLASTIC 6 BLADES 500 mm D. L' CAPILLARY 1 X 0.054" X 12" AUG.2000 5130-26135-87 L L 2 X 0.080" X 55" CHECK VALVE OUTDOOR COIL INDOOR COIL 3 ROWS 4 CIRCUITS 13 F.P.I. 72 PLAIN TUBES E.C. 1010 3/8" 2 ROWS 4 CIRCUITS 17 F.P.I. 32 GROOVED TUBES 1-26 2-19 Super SKY 2.2.7 Refrigeration Cycle AVL 603 5/8" D V' V C S MUFFLER RV E V BRISTOL COMP. H23A50QDBEA V' V 42,200 BTU/HR 10,660 Kcal/HR 4200 WATTS 10.0 EER V AIR MOTOR 1/5 HP 930/800/ 650 RPM IN AIR AIR IN OUT WASHABLE AIR FILTER MOTOR 1/5 HP 900/700/500 RPM AIR OUT AIR IN BLOWERS QTY: 2 DIAM. : 205 mm WIDTH : 262 mm BLADES : 66 PROPELLER PLASTIC 6 BLADES 500 mm D. L' CAPILLARY AUG.2000 5130-26135-87 L L 3/8" 2 X 0.080" X 45" OUTDOOR COIL INDOOR COIL 3 ROWS 4 CIRCUITS 13 F.P.I. 72 PLAIN TUBES E.C. 1011 2 ROWS 4 CIRCUITS 17 F.P.I. 32 GROOVED TUBES 1-27 2-20 Super SKY 2.2.8 Refrigeration Cycle AVL 753 3/4" D V' V C S MUFFLER RV E CAPILLARY BY PASS V BRISTOL COMP. H23A56QDBEA V' V 47,500 BTU/HR 12,000 Kcal/HR 4560 WATTS 10.4 EER P V T° AIR AIR IN OUT MOTOR 1/5 HP 900/700/500 RPM EXTERNAL EQUALIZER AIR MOTOR 1/3 HP 1100/950/ 800 RPM IN WASHABLE AIR FILTER AIR OUT AIR IN BLOWERS QTY: 2 DIAM. : 205 mm WIDTH : 262 mm BLADES : 66 PROPELLER PLASTIC 6 BLADES 500 mm D. L' AUG.2000 5130-26135-87 L L 3/8" OUTDOOR COIL THERMAL EXPANSION VALVE INDOOR COIL 3 ROWS 4 CIRCUITS 16 F.P.I. 72 GROOVED TUBES E.C. 1012 3 ROWS 6 CIRCUITS 17 F.P.I. 48 GROOVED TUBES 1-28 2-21 Super SKY 2 . 3 AVL – Low Profile Ducted Mini Central Unit 1. Unlike most Tadiran indoor (evaporator) models, the AVL must be installed in level position. 2. Electrical connections: power cord and interconnecting wiring according to the model size (detailed information is inside the installation procedure). 3. Piping connections: the valves are fixated to the indoor unit allowing manipulation of the valves using single wrench. 4. Evaporator adjustment: the rear tubing outlet allows left and right installation using the same indoor unit, canceling the need for left and right (different) evaporators. 5. Airflow distribution: If all outlets are open and have the same duct length, the air distribution will be equal for all ducts. 6. Air suction (inlet): three options available for return air – back, top or bottom according to the customer request or according to the reality in the filed. 7. Air outlet: many options available for the size and the direction of the ducts to be installed with the evaporator. Front: 3 outlets of 8" or 10" for your choice. (Both) Sides: single outlet of 10" or 12" for your choice. Top cover: single outlet of 10". With the AVL, five flexible duct adapters are supplied (three for 10" and two for 12"). After opening the required outlets, adjust each adapter according to the outlet size.The adapters can be easily adjusted by tightening the adapter ring to the requested diameter. First, you must measure the outlet and only then to adjust the flexible duct adapter. 2.3.1 Installation: AUG.2000 5130-26135-87 2 . 3 . 1 . 1 Cleaning & Replacing the Filters Three anti-bacterial (mildew proof) filters in plastic frame that can be easily & quickly removed. The filters are inserted into the metal protection (safety) net. 2 . 3 . 1 . 2 Fittings Fixation The valves are fixated to the evaporator itself. This allows fixing the valves using single wrench.All models tubing are 3/8" and 5/8" except AVL-75 that equipped with 3/8" and 3/4" tubes. You may use additional wrench for the 3/4" fitting. 2 . 3 . 1 . 3 Replacing the TH-1 (return/intake air sensor) During TH-1 replacement, removal of the protection (safety) net is 1-29 2-22 Super SKY required. Open the rear upper/bottom cover and remove the net with the filters. To remove the net, you can open the cover only partially by unscrewing two rear bolts. Note: If fresh air possibility is applied, make sure that TH-1 is located near the indoor fan motor and not near the fresh air entrance to prevent false set point readings. 2 . 3 . 1 . 4 Replacing the TH-2 (indoor coil temperature sensor) During TH-2 replacement, removal of the service door is required. After removing the service door, insert your hand toward the coil and carefully remove the TH-2 sensor from the metal sleeve on the coil. Insert the new TH-2 back to the metal sleeve through the service door and the existing wiring routing. AUG.2000 5130-26135-87 2 . 3 . 1 . 5 Gas Leak Check ● Open the service door and check for leaks through the service door near the manifolds and the right side of the coil. ● Remove one of the air outlets and check for leaks upon the entire indoor coil. ● Open the front upper cover and check for leaks upon the entire indoor coil. 2 . 3 . 1 . 6 Replacing Indoor Fan Motor Capacitor During the indoor fan motor capacitor replacement, removal of the protection (safety) net is required. Open the rear upper/bottom cover and remove the net with the filters. To remove the net, you can open the cover only partially by unscrewing two rear bolts. Disconnect the indoor fan motor from the electronic control and disconnect the wire connected to the motor capacitor. The fan deck assembly (including the fan motor) is attached with four screws to the evaporator body. Open the four screws that join the central fan deck to the left and right decks. Now, the fan deck can be easily removed (with the indoor fan motor) from the evaporator. Note: There are additional four screws on the fan deck assembly that strengthens the coil to the left and right fan decks. You should never open these screws during disassembling of the central fan deck! If possible, it is recommended to open one of the rear top or bottom 1-30 2-23 Super SKY covers to facilitate the replacement or testing of the fan deck assembly. To install back the fan deck assembly to its proper position, locate the fan deck assembly so the slot (groove) will be assembled on the metal jut that exist in front top & bottom covers. This jut is visible in any position allowing easy positioning if the fan deck assembly into his proper position, and fasten the covers to the evaporator body. 2 . 3 . 1 . 7 Replacing Indoor Coil During the indoor coil replacement, removal of the front upper or lower cover and the protection (safety) net is required. The coil is attached to the evaporator body in few locations: ● Fittings (4 screws of the right fan deck), ● Central fan deck base (4 screws), ● Metal jut on the drain pan (attach the evaporator coil to the drain pan). Note: If the coil removed from the bottom cover, first you must remove the drain pan. AUG.2000 5130-26135-87 2 . 3 . 1 . 8 Fresh Air: Fresh air inlets of 4" are available on both sides of the evaporator. 1-31 2-24 Super SKY AVL Evaporator Installation Options Side Installation Sheetmetal Duct Front Installation Flexible Duct Sheetmetal Duct Flexible Duct AVL Evaporator Installation Options AUG.2000 5130-26135-87 Lying Installation Upper Suction Hanged Installation Rear Suction Bottom Suction Rear Suction AVL-Inst.doc 1-32 2-25 Super SKY 2 . 4 Air Flow Curves 2.4.1 Air flow Curves AVL 25 / AVL 35 / AVL 50 / AVL 60 AIR FLOW RATE Vs. STATIC PRESSURE AVL-25-60 1300 Flow RAte [C.F.M] 1200 1100 1000 900 800 700 600 0.00 0.05 0.10 0.15 0.20 0.25 AUG.2000 5130-26135-87 AIR STATIC PRESSURE [in. Wg] E.C. 1013 2-26 1-33 0.30 0.35 0.40 Super SKY 2.4.2 Air flow Curves AVL 753 AIR FLOW RATE Vs. STATIC PRESSURE AVL-753 1600 1500 Flow RAte [C.F.M] 1400 1300 1200 1100 1000 900 800 0.00 0.05 0.10 0.15 0.20 0.25 AUG.2000 5130-26135-87 AIR STATIC PRESSURE [in. Wg] E.C. 1014 2-27 1-34 0.30 0.35 0.40 Super SKY AUG.2000 5130-26135-87 2 . 5 ELECTRICAL & WIRING DIAGRAM 2.5.1 AVL 1 PH Important Note: Always refer to specific electrical diagram on the unit. 2-28 Super SKY AUG.2000 5130-26135-87 2.5.2 AVL 3 PH Important Note: Always refer to specific electrical diagram on the unit. 2-29